CN206936165U - A kind of adjustment structure of bender - Google Patents
A kind of adjustment structure of bender Download PDFInfo
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- CN206936165U CN206936165U CN201720745693.6U CN201720745693U CN206936165U CN 206936165 U CN206936165 U CN 206936165U CN 201720745693 U CN201720745693 U CN 201720745693U CN 206936165 U CN206936165 U CN 206936165U
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Abstract
本实用新型提供了一种折弯模的调节结构,其针对来料厚度的不同可快速调整模具,使得其适用于多种厚度材料的折弯,确保整个模具的生产效率,且保证了生产产品的合格率。其包括上模组件、下模组件,所述上模组件包括上模座、上垫板、上夹板、折弯凸模,所述下模组件包括下模座、下垫板、顶板,所述折弯凸模的顶部固装于所述模座、上垫板、上夹板组成的整体结构,所述顶板位于所述折弯凸模的正下方布置,其进一步特征在于:所述顶板通过等高螺丝直线向定位于所述下模座的直线导槽内,所述顶板的底部压装于垂直弹簧,所述垂直弹簧位于所述下垫板、下模座组成的弹簧导槽内,所述下垫板对应于顶板的两侧分别设置有下模镶件垫板。
The utility model provides an adjustment structure of the bending die, which can quickly adjust the die according to the difference in the thickness of the incoming material, making it suitable for bending materials of various thicknesses, ensuring the production efficiency of the entire die, and ensuring the production of products pass rate. It includes an upper mold assembly and a lower mold assembly. The upper mold assembly includes an upper mold base, an upper backing plate, an upper splint, and a bending punch. The lower mold assembly includes a lower mold base, a lower backing plate, Top plate, the top of the bending punch is fixed on the overall structure composed of the mold base, upper backing plate and upper splint, the top plate is arranged directly below the bending punch, and it is further characterized in that: The top plate is linearly positioned in the linear guide groove of the lower mold base through contour screws, and the bottom of the top plate is pressed into a vertical spring, and the vertical spring is located on the spring guide formed by the lower backing plate and the lower mold base. In the groove, the two sides of the lower backing plate corresponding to the top plate are respectively provided with lower mold insert backing plates.
Description
技术领域technical field
本实用新型涉及折弯模结构的技术领域,具体为一种折弯模的调节结构。The utility model relates to the technical field of bending die structure, in particular to an adjusting structure of a bending die.
背景技术Background technique
燃油喷射系统支架在进行折弯时,由于现有的折弯模对于来料的厚度设定为定值,使得当来料厚度发生变化时、无法做出及时调整,进而使得一旦来料厚度和预设厚度发生变化时,会产生折弯后的产品的合格率下降的问题,且现有的折弯模在调整厚度时费时费力,导致产品线生产效率低下。When the fuel injection system bracket is being bent, because the existing bending die sets a fixed value for the thickness of the incoming material, when the thickness of the incoming material changes, it cannot be adjusted in time, so that once the thickness of the incoming material and When the preset thickness changes, there will be a problem that the qualified rate of the bent product will drop, and the adjustment of the thickness of the existing bending die is time-consuming and laborious, resulting in low production efficiency of the product line.
发明内容Contents of the invention
针对上述问题,本实用新型提供了一种折弯模的调节结构,其针对来料厚度的不同可快速调整模具,使得其适用于多种厚度材料的折弯,确保整个模具的生产效率,且保证了生产产品的合格率。In view of the above problems, the utility model provides an adjustment structure of the bending die, which can quickly adjust the die according to the thickness of the incoming material, making it suitable for bending materials of various thicknesses, ensuring the production efficiency of the entire die, and Guaranteed the qualified rate of production products.
一种折弯模的调节结构,其技术方案是这样的:其包括上模组件、下模组件,所述上模组件包括上模座、上垫板、上夹板、折弯凸模,所述下模组件包括下模座、下垫板、顶板,所述折弯凸模的顶部固装于所述模座、上垫板、上夹板组成的整体结构,所述顶板位于所述折弯凸模的正下方布置,其进一步特征在于:所述顶板通过等高螺丝直线向定位于所述下模座的直线导槽内,所述顶板的底部压装于垂直弹簧,所述垂直弹簧位于所述下垫板、下模座组成的弹簧导槽内,所述下垫板对应于顶板的两侧分别设置有下模镶件垫板,两侧的下模镶件的底端面分别支承于所述下模镶件垫板的上端面,两侧的下模镶件的相向面、顶板的上端面、折弯凸模的下端面四者形成折弯型腔,所述下模镶件的外端面为自下而上外扩的第一斜面,所述第一斜面贴合外侧的第一调节块的内端斜面,所述第一调节块的底部为自内端向外端逐渐提升的第二斜面,所述第一调节块的底部的第二斜面支承于第二调节块的导向斜面,所述第二调节块水平向布置,所述第二调节块的外端固装有抽离锁定结构,所述第一调节块的外侧设置有固定的下模板,安装螺栓贯穿下模板、第一调节块后固装于对应侧的所述下模镶件,所述第一调节块对应于所述安装螺栓的位置设置有垂直向避让孔,所述安装螺栓的末端固装有垫圈,所述垫圈对应于所述下模板的对应位置设置有水平弹簧安装孔,水平弹簧套装于所述安装螺栓后、位于所述水平弹簧安装孔内,所述水平弹簧的两端分别顶装垫圈、下模板,确保下模镶件第一斜面紧贴第一调节块的内端斜面。A kind of adjusting structure of bending die, its technical scheme is as follows: it comprises upper mold assembly, lower mold assembly, and described upper mold assembly includes upper mold base, upper backing plate, upper splint, bending punch , the lower mold assembly includes a lower mold base, a lower backing plate, and a top plate. The arrangement directly below the bending punch is further characterized in that: the top plate is linearly positioned in the linear guide groove of the lower mold base through contour screws, and the bottom of the top plate is press-fitted on a vertical spring. The vertical spring is located in the spring guide groove formed by the lower backing plate and the lower mold base. The two sides of the lower backing plate corresponding to the top plate are respectively provided with a lower mold insert backing plate, and the bottom end surfaces of the lower mold inserts on both sides are Respectively supported on the upper end surface of the lower mold insert backing plate, the opposite surfaces of the lower mold inserts on both sides, the upper end surface of the top plate, and the lower end surface of the bending punch form a bending cavity. The outer end surface of the insert is a first inclined surface that expands outward from bottom to top, and the first inclined surface fits the inner end inclined surface of the first adjustment block on the outside, and the bottom of the first adjustment block is from the inner end to the outer end. The second slope that is gradually raised, the second slope at the bottom of the first adjustment block is supported on the guide slope of the second adjustment block, the second adjustment block is arranged horizontally, and the outer end of the second adjustment block is fixed There is a detachable locking structure, the outer side of the first adjustment block is provided with a fixed lower formwork, and the mounting bolts pass through the lower formwork and the first adjustment block and are fixed on the lower mold insert on the corresponding side. The first adjustment The block is provided with a vertical escape hole corresponding to the position of the mounting bolt, and the end of the mounting bolt is fixed with a washer, and the washer is provided with a horizontal spring mounting hole corresponding to the corresponding position of the lower template, and the horizontal spring is set on the Behind the installation bolts, it is located in the installation hole of the horizontal spring, and the two ends of the horizontal spring are installed on the top of the washer and the lower template respectively, so as to ensure that the first slope of the lower mold insert is close to the inner slope of the first adjustment block.
其进一步特征在于:所述抽离锁定结构包括调节螺丝、调节螺丝固定块,所述调节螺丝固定块位于所述第二调节块的外侧位置,所述调节螺丝固定块的外侧设置有锁紧螺母,所述调节螺丝螺纹连接锁紧螺母后贯穿所述调节螺丝固定块后端部定位于所述第二调节块的螺母头定位腔内,所述调节螺丝转动时带动第二调节块水平向内外移动;It is further characterized in that: the detachable locking structure includes an adjusting screw and an adjusting screw fixing block, the adjusting screw fixing block is located outside the second adjusting block, and a lock nut is arranged outside the adjusting screw fixing block After the adjusting screw is threaded to the lock nut, it passes through the rear end of the adjusting screw fixing block and is positioned in the nut head positioning cavity of the second adjusting block. When the adjusting screw rotates, it drives the second adjusting block horizontally inward and outward move;
所述第二调节块的上端面设置有刻度,所述刻度用于调整对应的物料的厚度值;The upper end surface of the second adjustment block is provided with a scale, and the scale is used to adjust the thickness value of the corresponding material;
所述下模板的上端面还布置有工件定位板,确保工件的定位位置;A workpiece positioning plate is also arranged on the upper end surface of the lower template to ensure the positioning position of the workpiece;
所述工件定位板对应于所述下模镶件的上端面位置分别设置有定位孔,所述定位内螺纹贯穿有压装螺丝,所述压装螺丝的顶部用于固定压装所述下模镶件的上端面;The workpiece positioning plate is respectively provided with positioning holes corresponding to the position of the upper end surface of the lower mold insert, and the positioning internal thread is penetrated with a press screw, and the top of the press screw is used to fix and press the lower mold. the upper end face of the insert;
所述下模座的底部通过下垫脚固装于下板。The bottom of the lower mold base is fixed on the lower plate through the lower feet.
采用上述技术后,通过调整第二调节块的导向斜面的进深,进而调整第一调节块的垂直向高度,进而使得在水平弹簧的作用下,下模镶件第一斜面紧贴第一调节块的内端斜面,从而调整下模镶件的内端面和折弯凸模的对应侧面的距离,使得该距离适应不同物料厚度,且由于顶板通过等高螺丝直线向定位于所述下模座的直线导槽内,所述顶板的底部压装于垂直弹簧,上模座带动折弯凸模下降后压动顶板下降直至完成折弯,脱模时,垂直弹簧将顶板顶起完成脱模;综上,其针对来料厚度的不同可快速调整模具,使得其适用于多种厚度材料的折弯,确保整个模具的生产效率,且保证了生产产品的合格率。After adopting the above technology, by adjusting the depth of the guide slope of the second adjustment block, the vertical height of the first adjustment block is adjusted, so that under the action of the horizontal spring, the first slope of the lower mold insert is close to the first adjustment block The inner end slope of the lower die insert can be adjusted to adjust the distance between the inner end face of the lower die insert and the corresponding side of the bending punch, so that the distance can be adapted to different material thicknesses, and because the top plate is linearly positioned on the lower die base through the contour screw In the linear guide groove, the bottom of the top plate is press-fitted on the vertical spring, and the upper die seat drives the bending punch down, and then presses the top plate down until the bending is completed. When demoulding, the vertical spring lifts the top plate to complete the demoulding; comprehensive In addition, it can quickly adjust the mold according to the thickness of the incoming material, making it suitable for bending materials of various thicknesses, ensuring the production efficiency of the entire mold, and ensuring the pass rate of the produced products.
附图说明Description of drawings
图1为本实用新型的主视图结构示意图;Fig. 1 is the structural representation of the front view of the utility model;
图2为图1的俯视图结构示意图;Fig. 2 is a top view structural schematic diagram of Fig. 1;
图3为图2的A-A剖结构示意图(未画出剖面线)Fig. 3 is a schematic diagram of the A-A section structure of Fig. 2 (the section line is not drawn)
图中序号所对应的名称如下:The names corresponding to the serial numbers in the figure are as follows:
上模座1、上垫板2、上夹板3、折弯凸模4、下模座5、下垫板6、顶板7、等高螺丝8、直线导槽9、垂直弹簧10、弹簧导槽11、下模镶件垫板12、下模镶件13、折弯型腔14、第一斜面15、第一调节块16、第二斜面17、第二调节块18、导向斜面19、安装螺栓20、垂直向避让孔21、垫圈22、水平弹簧安装孔23、水平弹簧24、调节螺丝25、调节螺丝固定块26、锁紧螺母27、螺母头定位腔28、刻度29、工件定位板30、工件31、定位孔32、压装螺丝33、下垫脚34、下板35。Upper mold base 1, upper backing plate 2, upper splint 3, bending punch 4, lower mold base 5, lower backing plate 6, top plate 7, equal height screw 8, linear guide groove 9, vertical spring 10, spring guide groove 11. Lower mold insert backing plate 12, lower mold insert 13, bending cavity 14, first inclined plane 15, first adjusting block 16, second inclined plane 17, second adjusting block 18, guiding inclined plane 19, mounting bolts 20. Vertical avoidance hole 21, washer 22, horizontal spring mounting hole 23, horizontal spring 24, adjusting screw 25, adjusting screw fixing block 26, lock nut 27, nut head positioning cavity 28, scale 29, workpiece positioning plate 30, Workpiece 31, positioning hole 32, press-fit screw 33, lower pad 34, lower plate 35.
具体实施方式detailed description
一种折弯模的调节结构,见图1~图3:其包括上模组件、下模组件,上模组件包括上模座1、上垫板2、上夹板3、折弯凸模4,下模组件包括下模座5、下垫板6、顶板7,折弯凸模4的顶部固装于模座1、上垫板2、上夹板3组成的整体结构,顶板7位于折弯凸模4的正下方布置,顶板7通过等高螺丝8直线向定位于下模座5的直线导槽9内,顶板7的底部压装于垂直弹簧10,垂直弹簧10位于下垫板6、下模座8组成的弹簧导槽11内,下垫板6对应于顶板7的两侧分别设置有下模镶件垫板12,两侧的下模镶件13的底端面分别支承于下模镶件垫板12的上端面,两侧的下模镶件13的相向面、顶板7的上端面、折弯凸模4的下端面四者形成折弯型腔14,下模镶件13的外端面为自下而上外扩的第一斜面15,第一斜面15贴合外侧的第一调节块16的内端斜面,第一调节块16的底部为自内端向外端逐渐提升的第二斜面17,第一调节块16的底部的第二斜面17支承于第二调节块18的导向斜面19,第二调节块18水平向布置,第二调节块18的外端固装有抽离锁定结构,第一调节块16的外侧设置有固定的下模板19,安装螺栓20贯穿下模板19、第一调节块16后固装于对应侧的下模镶件13,第一调节块16对应于安装螺栓20的位置设置有垂直向避让孔21,安装螺栓20的末端固装有垫圈22,垫圈22对应于下模板19的对应位置设置有水平弹簧安装孔23,水平弹簧24套装于安装螺栓20后、位于水平弹簧安装孔23内,水平弹簧24的两端分别顶装垫圈22、下模板19,确保下模镶件13的第一斜面15紧贴第一调节块16的内端斜面。An adjustment structure of a bending die, as shown in Figures 1 to 3: it includes an upper mold assembly and a lower mold assembly, and the upper mold assembly includes an upper mold base 1, an upper backing plate 2, an upper splint 3, and a bending convex The mold 4 and the lower mold assembly include the lower mold base 5, the lower backing plate 6, and the top plate 7. Located directly below the bending punch 4, the top plate 7 is linearly positioned in the linear guide groove 9 of the lower mold base 5 through the contour screw 8, and the bottom of the top plate 7 is pressed into the vertical spring 10, and the vertical spring 10 is located on the lower pad In the spring guide groove 11 composed of the plate 6 and the lower mold base 8, the lower backing plate 6 is respectively provided with a lower mold insert backing plate 12 corresponding to the two sides of the top plate 7, and the bottom end surfaces of the lower mold insert 13 on both sides are respectively supported. On the upper end surface of the lower mold insert backing plate 12, the opposite surfaces of the lower mold insert 13 on both sides, the upper end surface of the top plate 7, and the lower end surface of the bending punch 4 form a bending cavity 14, and the lower mold insert The outer end surface of the piece 13 is a first inclined surface 15 that expands outward from bottom to top, and the first inclined surface 15 fits the inner end inclined surface of the first adjusting block 16 on the outside, and the bottom of the first adjusting block 16 is from the inner end to the outer end. The second slope 17 that is gradually lifted, the second slope 17 at the bottom of the first adjustment block 16 is supported on the guide slope 19 of the second adjustment block 18, the second adjustment block 18 is arranged horizontally, and the outer end of the second adjustment block 18 is fixed Equipped with a pull-out locking structure, the outside of the first adjustment block 16 is provided with a fixed lower template 19, and the mounting bolts 20 pass through the lower template 19 and the first adjustment block 16 and are fixed on the lower mold insert 13 on the corresponding side. The adjustment block 16 is provided with a vertical escape hole 21 corresponding to the position of the mounting bolt 20, and the end of the mounting bolt 20 is fixed with a washer 22, and the washer 22 is provided with a horizontal spring mounting hole 23 corresponding to the corresponding position of the lower template 19, and the horizontal spring 24 Set behind the mounting bolts 20, it is located in the horizontal spring mounting hole 23. The two ends of the horizontal spring 24 are respectively topped with a washer 22 and a lower template 19 to ensure that the first slope 15 of the lower mold insert 13 is close to the first adjustment block 16. Beveled inner end.
抽离锁定结构包括调节螺丝25、调节螺丝固定块26,调节螺丝固定块26位于第二调节块18的外侧位置,调节螺丝固定块26的外侧设置有锁紧螺母27,调节螺丝25螺纹连接锁紧螺母27后贯穿调节螺丝固定块26后端部定位于第二调节块18的螺母头定位腔28内,调节螺丝25转动时带动第二调节块18水平向内外移动;The locking structure includes an adjusting screw 25 and an adjusting screw fixing block 26, the adjusting screw fixing block 26 is located at the outer position of the second adjusting block 18, a locking nut 27 is arranged on the outer side of the adjusting screw fixing block 26, and the adjusting screw 25 is threadedly connected to the lock Tighten the nut 27 and pass through the rear end of the adjusting screw fixing block 26 to be positioned in the nut head positioning cavity 28 of the second adjusting block 18, and the adjusting screw 25 drives the second adjusting block 18 to move horizontally inward and outward when the adjusting screw 25 rotates;
第二调节块18的上端面设置有刻度29,刻度29用于调整对应的物料的厚度值,具体实施例中具体物料厚度对应于刻度的数值如下表:The upper end face of the second regulating block 18 is provided with scale 29, and scale 29 is used for adjusting the thickness value of corresponding material, and concrete material thickness is corresponding to the numerical value of scale in specific embodiment as follows table:
以上仅为具体实施例的调整数值,其具体数值的调整量根据对应斜面的斜度换算获得。The above is only the adjustment value of the specific embodiment, and the adjustment amount of the specific value is obtained by converting the slope of the corresponding slope.
下模板19的上端面还布置有工件定位板30,确保工件31的定位位置,工件定位板30对应于下模镶件13的上端面位置分别设置有定位孔32,定位孔32内螺纹贯穿有压装螺丝33,压装螺丝33的顶部用于固定压装下模镶件13的上端面;下模座5的底部通过下垫脚34固装于下板35。The upper end surface of the lower template 19 is also arranged with a workpiece positioning plate 30 to ensure the positioning position of the workpiece 31. The workpiece positioning plate 30 is respectively provided with a positioning hole 32 corresponding to the position of the upper end surface of the lower mold insert 13, and the internal thread of the positioning hole 32 is penetrated. Press-fit screw 33, the top of press-fit screw 33 is used for fixing the upper end surface of press-fit lower die insert 13;
其工作原理如下:当物料的厚度和设定有偏差时,旋松压装螺丝33,调节旋节螺丝25.使得模具适用于对应的物料厚度的刻度调节尺寸,调整第二调节块18的导向斜面的进深,进而调整第一调节块16的垂直向高度,进而使得在水平弹簧的作用下,下模镶件13第一斜面紧贴第一调节块16的内端斜面,从而调整下模镶件13的内端面和折弯凸模4的对应侧面的距离,使得该距离适用于对应的物料厚度,之后拧紧压装螺丝33,进行后续折弯生产。Its working principle is as follows: When there is a deviation between the thickness of the material and the setting, loosen the press screw 33, adjust the knob screw 25 to make the mold suitable for the scale adjustment size of the corresponding material thickness, and adjust the guide of the second adjustment block 18 The depth of the inclined surface, and then adjust the vertical height of the first adjusting block 16, so that under the action of the horizontal spring, the first inclined surface of the lower mold insert 13 is close to the inner end inclined surface of the first adjusting block 16, thereby adjusting the lower mold insert. The distance between the inner end surface of the piece 13 and the corresponding side of the bending punch 4 makes the distance suitable for the corresponding material thickness, and then tighten the pressing screw 33 for subsequent bending production.
以上对本实用新型的具体实施例进行了详细说明,但内容仅为本实用新型创造的较佳实施例,不能被认为用于限定本实用新型创造的实施范围。凡依本实用新型创造申请范围所作的均等变化与改进等,均应仍归属于本专利涵盖范围之内。The specific embodiments of the utility model have been described in detail above, but the content is only a preferred embodiment of the utility model creation, and cannot be considered as limiting the implementation scope of the utility model creation. All equal changes and improvements made according to the application scope of the utility model should still belong to the scope of the patent.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109351857A (en) * | 2018-09-29 | 2019-02-19 | 安徽苏立科技股份有限公司 | A kind of heat-generating pipe molding oil pressure integration mold |
| CN109351862A (en) * | 2018-11-01 | 2019-02-19 | 上海工程技术大学 | A U/L-shaped bending die and bending method capable of forming multi-bending fillet radii |
| CN113118255A (en) * | 2021-03-11 | 2021-07-16 | 东莞市新美洋技术有限公司 | Bending forming die |
| CN114453498A (en) * | 2020-11-10 | 2022-05-10 | 安爀 | A molding die structure for removing shape wrinkles of pouch-type secondary battery |
-
2017
- 2017-06-26 CN CN201720745693.6U patent/CN206936165U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109351857A (en) * | 2018-09-29 | 2019-02-19 | 安徽苏立科技股份有限公司 | A kind of heat-generating pipe molding oil pressure integration mold |
| CN109351862A (en) * | 2018-11-01 | 2019-02-19 | 上海工程技术大学 | A U/L-shaped bending die and bending method capable of forming multi-bending fillet radii |
| CN114453498A (en) * | 2020-11-10 | 2022-05-10 | 安爀 | A molding die structure for removing shape wrinkles of pouch-type secondary battery |
| CN114453498B (en) * | 2020-11-10 | 2024-11-19 | 安爀 | A molding die structure for removing shape wrinkles of a pouch-type secondary battery |
| CN113118255A (en) * | 2021-03-11 | 2021-07-16 | 东莞市新美洋技术有限公司 | Bending forming die |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180130 |