CN206813979U - Thin sheet conveying device - Google Patents
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Abstract
Description
技术领域technical field
本实用新型有关一种薄型板件传送装置,尤指一种以多轴机械手臂取代人工进行收料,可提高产能的薄型板件传送装置。The utility model relates to a thin-slab conveying device, in particular to a thin-slab conveying device which uses a multi-axis mechanical arm to replace manual material collection and can increase production capacity.
背景技术Background technique
按,近几年来科技技术不断的提升,且科技产业不断的进步,许多科技电子化的产品也相应而生,带给人们在生活上、工作上、娱乐休闲上的方便,更是迈向二十一世纪的进步指标,因此,各式电子化、电器化的产品充斥在人们的生活环境周遭,而各种电子产品或电器产品中都有以软性基板制成的薄型板件,更是3C电子产业中相当重要的零件,如光学薄膜、电子纸、太阳能基板、电路板等。这一类薄型板件在制程中,若无法以输送带传送者,则需要将薄型板件盛放在容器内才可以在制程间运送。Press, in recent years, with the continuous improvement of science and technology, and the continuous progress of the science and technology industry, many technological and electronic products have also emerged accordingly, bringing people convenience in life, work, entertainment and leisure, and moving towards the second It is an indicator of progress in the eleventh century. Therefore, all kinds of electronic and electrical products are flooded around people's living environment, and various electronic products or electrical products have thin boards made of flexible substrates. Very important parts in the 3C electronics industry, such as optical films, electronic paper, solar substrates, circuit boards, etc. If this type of thin board cannot be transported by a conveyor belt during the manufacturing process, the thin board needs to be placed in a container before it can be transported between processes.
因此,最近业界多使用浅碟式托盘(TRAY)来乘载薄型板件,其重复使用性高可降低成本;再按,以人工将完成制程的板件放入空托盘的“收板作业”,或是将板件以人工自满托盘中取出再送入制程的“放板作业”,但人工进行收放作业却往往牵涉到人工成本、作业效率不佳与作业质量不一致的困扰;是以,采用自动化设备将完成制程的板材与空载盘送至机械手臂取放区并定位,且能将板材逐片放置于空载盘中并推迭在台车上中以移出;或是以相反动作进行反向模式的放板作业,自动将板材从满载盘中取出以送入制程,才是根本解决自动化输送及满足标准定位的需求。Therefore, recently, the industry often uses shallow dish trays (TRAY) to carry thin boards. Its high reusability can reduce costs; and then press the "receiving operation" of manually putting the boards that have completed the process into the empty tray. , or take out the boards from the self-fulfilling tray manually and then send them into the process of "board placement operation", but the manual retraction operation often involves labor costs, poor work efficiency and inconsistent work quality; therefore, the use of The automated equipment sends the completed plates and empty trays to the pick-and-place area of the robotic arm and positions them, and can place the plates one by one on the empty tray and push them on the trolley for removal; or perform the opposite action The reverse mode of board placement operation, which automatically takes out the boards from the full tray and sends them into the process, is the fundamental solution to the needs of automatic transportation and standard positioning.
再者,大量生产不容许制程中有太多的等待时间而造成浪费,因此如何在最少时间,可以将板材快速的移送并放入空托盘,以提升制程效率,是制程设备业者所必须克服的问题。Furthermore, mass production does not allow too much waiting time in the process to cause waste. Therefore, how to quickly transfer the plates and put them into empty trays in the least time to improve process efficiency is a must for the process equipment industry. question.
实用新型内容Utility model content
本实用新型所解决的技术问题即在提供一种薄型板件传送装置,尤指一种以多轴机械手臂取代人工进行收料,可提高产能的薄型板件传送装置。The technical problem solved by the utility model is to provide a thin-slab conveying device, especially a thin-slab conveying device that uses a multi-axis mechanical arm to replace manual material collection and can increase production capacity.
本实用新型所采用的技术手段如下所述。The technical means adopted in the utility model are as follows.
本实用新型的薄型板件传送装置至少包含:输送模组,设有至少一输送单元用以传送至少一薄型板件、至少一影像撷取单元,设于该输送模组至少一侧,用以撷取至少一薄型板件于该输送单元上移动的动态影像、至少一多轴机械手臂设于该输送模组一侧,其具有多个关节轴及一机械手部,且各关节轴分别具有马达以驱动各关节轴、吸盘模组,装设于该机械手部上,用以抓取该输送单元上的薄型板件、集料模组,设于该输送模组一侧,用以承置该多轴机械手臂所抓取的薄型板件;以及控制模组,分别与该影像撷取单元以及多轴机械手臂的马达连接,利用影像撷取单元撷取至少一薄型板件于该输送单元上移动的动态影像,并传送至该控制模组,可以得到该薄型板件的位置,进而控制该多轴机械手臂的马达作动,使该吸盘模组调整在该位置后抓取该薄型板件,并将其逐片放置在集料模组上。The thin plate conveying device of the present invention at least includes: a conveying module, at least one conveying unit is provided for conveying at least one thin plate, and at least one image capture unit is arranged on at least one side of the conveying module for Capture a dynamic image of at least one thin plate moving on the conveying unit. At least one multi-axis robot arm is arranged on one side of the conveying module. It has a plurality of joint axes and a manipulator, and each joint axis has a motor respectively. It is used to drive each joint shaft and suction cup module, installed on the manipulator, used to grab the thin plate on the conveying unit, and the collecting module is arranged on one side of the conveying module to bear the The thin plate grasped by the multi-axis robotic arm; and the control module, respectively connected to the image capture unit and the motor of the multi-axis mechanical arm, and using the image capture unit to capture at least one thin plate on the conveying unit The moving dynamic image is sent to the control module to obtain the position of the thin plate, and then control the motor of the multi-axis robotic arm to make the suction cup module adjust to the position and grab the thin plate , and place them piece by piece on the aggregate module.
依据上述技术特征,所述输送单元由一马达带动的一输送带所构成。According to the above technical features, the conveying unit is composed of a conveying belt driven by a motor.
依据上述技术特征,所述马达为伺服马达。According to the above technical features, the motor is a servo motor.
依据上述技术特征,所述影像撷取单元为影像传感器(Charge Coupled Device;CCD)。According to the above technical features, the image capture unit is an image sensor (Charge Coupled Device; CCD).
依据上述技术特征,所述集料模组设有第一升降装置、第二升降装置及横移装置。According to the above technical features, the aggregate module is provided with a first lifting device, a second lifting device and a traverse device.
依据上述技术特征,所述集料模组进一步设有台车。According to the above technical features, the aggregate module is further provided with a trolley.
本实用新型所产生的技术效果如下。The technical effects produced by the utility model are as follows.
本实用新型的传送装置让薄型板件于输送单元上动态移动的状态下且不需要停止等待,可被移送至集料模组,不需要浪费等待的时间,藉以达到快速传送具有提高产能的功效。The conveying device of the utility model allows the thin plate to be transferred to the collecting module in a state of dynamic movement on the conveying unit without waiting, without wasting waiting time, so as to achieve rapid conveying and improve productivity .
附图说明Description of drawings
图1所示为本实用新型中传送装置的结构立体图。Fig. 1 is a perspective view showing the structure of the transmission device in the present invention.
图2所示为本实用新型中多轴机械手臂的结构立体图。Fig. 2 is a perspective view showing the structure of the multi-axis robot arm in the present invention.
图3所示为本实用新型中输送模组的结构立体图。Fig. 3 is a perspective view showing the structure of the conveying module in the utility model.
图4所示为本实用新型中集料模组的结构立体图。Fig. 4 shows the perspective view of the structure of the aggregate module in the utility model.
图号说明:Description of figure number:
输送模组10Conveyor module 10
马达11motor 11
输送带12conveyor belt 12
传动滚轮组13Drive roller set 13
多轴机械手臂20Multi-axis robotic arm 20
关节轴21Joint axis 21
机械手部22Manipulator 22
马达23motor 23
吸盘模组30Suction cup module 30
集料模组40aggregate module 40
机台41Machine 41
第一盛放空间42The first storage space 42
第二盛放空间43The second holding space 43
第一升降装置44The first lifting device 44
第二升降装置45Second lifting device 45
横移装置46Traversing device 46
台车47Trolley 47
控制模组50Control module 50
薄型板件60。Thin panel 60 .
具体实施方式detailed description
请参阅图1所示为本实用新型中传送装置的结构立体图所示。首先,本实用新型的薄型板件传送装置至少包含:输送模组10、至少一影像撷取单元、至少一多轴机械手臂20、吸盘模组30、集料模组40以及控制模组50,其中:输送模组10设有至少一输送单元用以传送至少一薄型板件60;如请同时参阅图2所示的实施例中,该输送单元由一马达11带动的一输送带12所构成,而该输送带12前方并设有一与该输送带12同步转动的传动滚轮组13,用以承接前制程完成加工的薄型板件60,并传送至后方的输送带12。Please refer to FIG. 1 which shows a perspective view of the structure of the transmission device in the present invention. Firstly, the thin plate conveying device of the present invention at least includes: a conveying module 10, at least one image capture unit, at least one multi-axis robot arm 20, a sucker module 30, a material collecting module 40 and a control module 50, Wherein: the conveying module 10 is provided with at least one conveying unit for conveying at least one thin plate 60; as please also refer to the embodiment shown in FIG. 2 , the conveying unit is formed by a conveyor belt 12 driven by a motor 11 , and the front of the conveyor belt 12 is provided with a drive roller set 13 that rotates synchronously with the conveyor belt 12 to accept the thin plate 60 that has been processed in the previous process and transfer it to the conveyor belt 12 at the rear.
至少一影像撷取单元(图未示)可以为影像传感器(Charge Coupled Device;CCD),其设于该输送模组10至少一侧,用以撷取至少一薄型板件60于该输送单元的输送带12上移动的动态影像,本实用新型的影像撷取单元可分别设置于输送带12的上方。At least one image capture unit (not shown) can be an image sensor (Charge Coupled Device; CCD), which is arranged on at least one side of the conveying module 10, for capturing at least one thin plate 60 on the conveying unit. For dynamic images moving on the conveyor belt 12 , the image capture units of the present invention can be respectively arranged above the conveyor belt 12 .
至少一多轴机械手臂20设于该输送模组10一侧,如图所示的实施例中,多轴机械手臂20位于该输送带12的侧边,请同时参阅图3所示,多轴机械手臂20具有多个关节轴21及一机械手部22,且各关节轴21分别具有马达23以驱动各关节轴21,该马达可以为伺服马达。At least one multi-axis robot arm 20 is located on one side of the conveying module 10. In the embodiment shown in the figure, the multi-axis robot arm 20 is located on the side of the conveyor belt 12. Please also refer to FIG. The robot arm 20 has a plurality of joint shafts 21 and a manipulator 22 , and each joint shaft 21 has a motor 23 to drive each joint shaft 21 , and the motor may be a servo motor.
吸盘模组30装设于该机械手部22上,用以抓取该输送单元上的薄型板件60;本实用新型的多轴机械手臂20具有复数独立运动的关节轴21,因此该机械手部22可依据实际需求旋转至任一角度,并使该吸盘机构30移动至所需坐标来抓取薄型板件;由于多轴机械手臂20可达到任意坐标位置,因此置入该输送带12的薄型板件不需定位于特定位置,只要薄型板件于输送带12上进行输送时,经由其上方影像撷取单元撷取其影像,以判定薄型板件的坐标值,该多轴机械手臂20即可依据指令调整到所需坐标位置来抓取薄型板件。The suction cup module 30 is mounted on the manipulator 22 to grab the thin plate 60 on the conveying unit; the multi-axis manipulator 20 of the present invention has a plurality of joint axes 21 that move independently, so the manipulator 22 It can be rotated to any angle according to actual needs, and the suction cup mechanism 30 can be moved to the required coordinates to grab the thin plate; since the multi-axis robot arm 20 can reach any coordinate position, the thin plate placed on the conveyor belt 12 The parts do not need to be positioned at a specific position, as long as the thin plate is transported on the conveyor belt 12, the image is captured by the image capture unit above it to determine the coordinate value of the thin plate, the multi-axis robot arm 20 can Adjust to the required coordinate position according to the command to grab the thin plate.
集料模组40设于该输送模组10一侧,如图所示的实施例中,位于该输送带12的后方,用以承置该多轴机械手臂20所抓取的薄型板件60。The collecting module 40 is arranged on one side of the conveying module 10. In the embodiment shown in the figure, it is located behind the conveying belt 12, and is used to bear the thin plate 60 grasped by the multi-axis robot arm 20. .
控制模组50分别与该影像撷取单元以及多轴机械手臂的马达23连接,用以接收该影像撷取单元所撷取的动态影像,并得到该薄型板件60的位置,进而控制该多轴机械手臂的马达23作动。The control module 50 is respectively connected with the image capture unit and the motor 23 of the multi-axis robotic arm to receive the dynamic image captured by the image capture unit, and obtain the position of the thin plate 60, and then control the multi-axis robot. The motor 23 of shaft manipulator actuates.
前制程完工的薄型板件60被置入该输送模组10的传动滚轮组13上,并接续传送至输送带12上,薄型板件60无需定位在特定位置,该输送带12上方的影像撷取单元撷取薄型板件60移动的动态影像,并将影像传送至控制模组,并可得到该置入薄型板件60的坐标,控制模组则依据该坐标信息控制该多轴机械手臂20的马达23作动,使该吸盘模组30调整在正确坐标位置后抓取该板件,并将其放置在该集料模组40上。由于本装置以多轴机械手臂20取代人工进行收料,因此可提升制程效率,并让薄型板件于输送单元上动态移动的状态下且不需要停止等待,可被移送至集料模组,不需要浪费等待的时间,藉以达到快速传送具有提高产能的功效。The thin plate 60 completed by the previous process is placed on the driving roller set 13 of the conveying module 10, and is continuously conveyed to the conveyor belt 12. The thin plate 60 does not need to be positioned at a specific position, and the image capture above the conveyor belt 12 The acquisition unit captures the dynamic image of the movement of the thin plate 60, and transmits the image to the control module, and obtains the coordinates of the placed thin plate 60, and the control module controls the multi-axis robot arm 20 according to the coordinate information The motor 23 is actuated to make the sucker module 30 adjust to the correct coordinate position to grab the plate and place it on the collecting module 40 . Since the device uses a multi-axis robot arm 20 instead of manual material collection, the process efficiency can be improved, and the thin plate can be transferred to the material collection module under the state of dynamic movement on the conveying unit without stopping and waiting. There is no need to waste waiting time, so as to achieve rapid transmission and improve productivity.
再者,如图4所示,该集料模组40主要设有一机台41其机架并围绕形成有一第一盛放空间42及一第二盛放空间43,该集料模组40另设有第一升降装置44、第二升降装置45及横移装置46,该第一升降装置44以及第二升降装置45分别设置于该第一盛放空间42及一第二盛放空间43的下方,用以承载待移动的复数个盘件 (TRAY盘),该集料模组40另设有台车47以移送复数个盘件;其中,请同时参阅图1及图4所示,由一装载有复数个盘件的台车将复数个盘件传送至第一升降装置44上;再由第一升降装置44将上升使位于第一盛放空间42的复数个盘件向上移动,并由多轴机械手臂20将一薄型板件放置于最高位置的盘件;接着,由横移装置46夹持位于最高位置且盛放有薄型板件的盘件,再由控制模组50控制横移装置40进行移动,以将自第一盛收空间42中所夹持最高位置且盛放有薄型板件的盘件转移放置于第二盛放空间43的第二升降装置30上;最后,第二升降装置30处则堆积有复数盛放有薄型板件的盘件后,由一台车将复数盛放有薄型板件的盘件取出。Furthermore, as shown in Figure 4, the aggregate module 40 is mainly provided with a machine frame 41 and its frame is formed around a first storage space 42 and a second storage space 43, the aggregate module 40 is another A first elevating device 44, a second elevating device 45 and a traverse device 46 are provided, and the first elevating device 44 and the second elevating device 45 are respectively arranged at the sides of the first accommodating space 42 and a second accommodating space 43. The bottom is used to carry a plurality of discs (TRAY discs) to be moved, and the collecting module 40 is additionally provided with a trolley 47 to transfer a plurality of discs; wherein, please refer to Fig. 1 and Fig. 4 at the same time, by A trolley loaded with a plurality of discs will transfer the plurality of discs to the first lifting device 44; then the first lifting device 44 will rise to move the plurality of discs located in the first storage space 42 upwards, and The multi-axis mechanical arm 20 places a thin plate on the highest position of the plate; then, the plate at the highest position and containing the thin plate is clamped by the traverse device 46, and then the control module 50 controls the transverse The shifting device 40 is moved to transfer and place the disc that is clamped at the highest position in the first storage space 42 and contains the thin plate on the second lifting device 30 of the second storage space 43; finally, After the second elevating device 30 is piled up with a plurality of discs containing thin boards, a car will take out the plurality of discs containing thin boards.
本实用新型中前制程完工的薄型板件无需特别进行定位,利用影像撷取单元撷取于输送带上移动中薄型板件的动态影像,可得到该薄型板件的坐标,控制模组则依据该坐标信息控制该多轴机械手臂的马达作动,使该吸盘模组调整在正确坐标位置后抓取该板件,并将其放置在该集料模组上。本实用新型可让薄型板件于输送单元上动态移动的状态下且不需要停止等待,可被移送至集料模组,不需要浪费等待的时间,藉以达到快速传送具有提高产能的功效。In the present invention, the thin-slabs completed in the previous process do not need special positioning, and the dynamic images of the thin-slabs moving on the conveyor belt can be captured by the image capture unit to obtain the coordinates of the thin-slabs, and the control module is based on The coordinate information controls the actuation of the motor of the multi-axis mechanical arm, so that the sucker module is adjusted to the correct coordinate position to grab the plate and place it on the collecting module. The utility model allows the thin plate to be transferred to the collecting module in a state of dynamic movement on the conveying unit without waiting, without wasting waiting time, so as to achieve rapid transmission and improve productivity.
Claims (6)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676341A (en) * | 2019-01-28 | 2019-04-26 | 合肥迪灿智能科技有限公司 | A kind of electronic product casing lineation equipment |
| CN109759884A (en) * | 2019-02-22 | 2019-05-17 | 杭州天盈金属制品有限公司 | A feeding robot for metal processing line |
| CN112208838A (en) * | 2019-07-12 | 2021-01-12 | 威光自动化科技股份有限公司 | Automatic plate classifying and collecting method and device |
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2017
- 2017-05-26 CN CN201720603221.7U patent/CN206813979U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676341A (en) * | 2019-01-28 | 2019-04-26 | 合肥迪灿智能科技有限公司 | A kind of electronic product casing lineation equipment |
| CN109759884A (en) * | 2019-02-22 | 2019-05-17 | 杭州天盈金属制品有限公司 | A feeding robot for metal processing line |
| CN112208838A (en) * | 2019-07-12 | 2021-01-12 | 威光自动化科技股份有限公司 | Automatic plate classifying and collecting method and device |
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