CN206810641U - A color masterbatch sorting device - Google Patents
A color masterbatch sorting device Download PDFInfo
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- CN206810641U CN206810641U CN201720231679.4U CN201720231679U CN206810641U CN 206810641 U CN206810641 U CN 206810641U CN 201720231679 U CN201720231679 U CN 201720231679U CN 206810641 U CN206810641 U CN 206810641U
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Abstract
Description
技术领域technical field
本实用新型涉及色母粒生产设备,具体涉及一种色母粒分选装置。The utility model relates to production equipment for color masterbatches, in particular to a sorting device for color masterbatches.
背景技术Background technique
将色母料条切成色母粒以后,由于色母粒的大小不一,需要对其进行分选,以适用于不同的场合。在现有技术中,色母粒分选装置的筛网为水平设置,当完成对色母粒的分选后,需要往箱体内通入空气以将位于同一腔体的色母粒吹出,该操作方式不便。若将筛网倾斜设置,在色母粒分选装置工作振动的过程中,色母粒容易从筛网的上倾斜端一下子流动至筛网的下倾斜端,由于其流动速度过快,导致筛网对色母粒的筛选不够充分。After the masterbatch strips are cut into masterbatches, due to the different sizes of the masterbatches, they need to be sorted to be suitable for different occasions. In the prior art, the screen of the color masterbatch sorting device is set horizontally. After the sorting of the color masterbatch is completed, air needs to be introduced into the box to blow out the color masterbatch located in the same cavity. The operation method is inconvenient. If the screen is set at an incline, the color masterbatch will easily flow from the upper inclined end of the screen to the lower inclined end of the screen during the vibration of the masterbatch sorting device. The screen does not screen the masterbatch sufficiently.
发明内容Contents of the invention
针对现有技术的不足,本实用新型的目的是提供一种色母粒分选装置,其能够更充分地对色母粒进行筛选。Aiming at the deficiencies of the prior art, the purpose of this utility model is to provide a sorting device for color masterbatches, which can more fully screen the color masterbatches.
为了解决上述技术问题,本实用新型所采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:
本实用新型的色母粒分选装置,其特征在于:包括基座和呈方形的箱体,所述箱体顶部设有进料口,所述箱体内自上而下设有三个倾斜设置的用于筛选色母粒的筛网,其中位于中间的所述筛网与位于上、下侧的所述筛网倾斜方向相反,三个所述筛网的筛孔的孔径自上而下依次变小,各个所述筛网的下端位置均开设有出料口;所述箱体底部的四个角部均均连接有弹簧,各所述弹簧的底端均连接于所述基座,所述箱体底部可转动地连接有传动轴,所述基座设有电机以及与所述电机连接的减速箱,所述传动轴的下端与所述减速箱的输出轴的上端通过弹性联轴器连接,所述传动轴固定地套设有偏心块;各个所述筛网表面均设有若干朝下方凹陷的用于延缓色母粒流动的凹坑。The color masterbatch sorting device of the utility model is characterized in that: it includes a base and a square box, the top of the box is provided with a feeding port, and the box is provided with three obliquely arranged boxes from top to bottom. A screen for screening color masterbatches, wherein the screen located in the middle is in the opposite direction to the screen located on the upper and lower sides, and the apertures of the three screens change from top to bottom. Small, the lower end of each of the screens is provided with a discharge port; the four corners of the bottom of the box are connected with springs, and the bottom ends of each of the springs are connected to the base. The bottom of the box body is rotatably connected with a transmission shaft, the base is provided with a motor and a reduction box connected with the motor, and the lower end of the transmission shaft is connected with the upper end of the output shaft of the reduction box through an elastic coupling , the transmission shaft is fixedly sleeved with an eccentric block; each of the screen surfaces is provided with a number of downwardly recessed pits for delaying the flow of the masterbatch.
具体地,所述凹坑沿所述筛网的长度方向排列成若干行,相邻两行的凹坑相互交错分布。Specifically, the pits are arranged in several rows along the length direction of the screen, and the pits in two adjacent rows are distributed alternately.
具体地,所述凹坑的内部轮廓呈圆弧面状,且所述凹坑的深度与所述凹坑的口径之比为a,0.2≤a≤0.4。Specifically, the inner contour of the pit is arc-shaped, and the ratio of the depth of the pit to the diameter of the pit is a, 0.2≤a≤0.4.
具体地,所述偏心块具有导槽,所述导槽内设有与所述导槽配合的导块,所述导块能够沿所述导槽滑动以调节位置,所述导块开设有过孔,所述输出轴固定地穿设于所述过孔。Specifically, the eccentric block has a guide groove, and a guide block cooperating with the guide groove is provided in the guide groove, and the guide block can slide along the guide groove to adjust the position. The output shaft is fixedly passed through the through hole.
具体地,所述偏心块包括调距螺杆,所述调距螺杆与所述偏心块的尾部可转动地连接,所述调距螺杆的头段与所述导块通过螺纹连接。Specifically, the eccentric block includes a pitch-adjusting screw, the pitch-adjusting screw is rotatably connected to the tail of the eccentric block, and the head section of the pitch-adjusting screw is threadedly connected to the guide block.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
在色母粒沿筛网振动的过程中,部分色母粒会进入凹坑。进入凹坑的色母粒会受到凹坑圆弧形凹面轮廓的限制作用而减慢流速,因而不会一下子从筛网较高端流向其较低端,因而色母粒能够更充分地接触筛网,使得筛网能够更充分地对色母粒进行筛选。During the vibration of the masterbatch along the screen, part of the masterbatch will enter the pit. The color masterbatch entering the pit will be restricted by the concavity contour of the pit to slow down the flow rate, so it will not flow from the higher end of the screen to its lower end at once, so the masterbatch can contact the screen more fully The mesh allows the screen to more fully screen the masterbatch.
附图说明Description of drawings
图1为本实用新型的色母粒分选装置的结构示意图;Fig. 1 is the structural representation of the color master batch sorting device of the present utility model;
图2为本实用新型其中的筛网的示意图;Fig. 2 is the schematic diagram of screen cloth wherein in the utility model;
图3为被图2中A-A截面截得的剖切视图;Fig. 3 is a sectional view cut by section A-A in Fig. 2;
图4为本实用新型其中的偏心块顶面视角示意图。Fig. 4 is a schematic view of the top surface of the eccentric block in the utility model.
图中附图标记为:The reference signs in the figure are:
1. 箱体、 11. 进料口、 12. 出料口、 2. 筛网、1. Box, 11. Inlet, 12. Outlet, 2. Screen,
21. 凹坑、 3. 弹簧、 4.基座、 5. 电机、21. Dimple, 3. Spring, 4. Base, 5. Motor,
6. 减速箱、 61. 输出轴、 7. 偏心块、 71. 导槽、6. Gearbox, 61. Output shaft, 7. Eccentric block, 71. Guide groove,
72. 导块、 721. 过孔、 73. 调距螺杆、 8. 传动轴、72. Guide block, 721. Through hole, 73. Adjustable pitch screw, 8. Transmission shaft,
9. 弹性联轴器。9. Elastic coupling.
具体实施方式detailed description
下面结合附图来进一步说明本实用新型的具体实施方式。The specific embodiment of the utility model will be further described below in conjunction with the accompanying drawings.
见图1,本实施例提供的色母粒分选装置,包括基座4和呈方形的箱体1,箱体1顶部设有进料口11。箱体1内自上而下设有三个倾斜设置的用于筛选色母粒的筛网2,其中位于中间的筛网2与位于上、下侧的筛网2倾斜方向相反。三个筛网2的筛孔的孔径自上而下依次变小。各个筛网2的下端位置均开设有出料口12。箱体1底部的四个角部均均连接有弹簧3,各弹簧3的底端均连接于基座4。箱体1底部可转动地连接有传动轴8,基座4设有电机5以及与电机5连接的减速箱6。传动轴8的下端与减速箱6的输出轴的上端通过弹性联轴器9连接,传动轴8固定地套设有偏心块7。各个筛网2表面均设有若干朝下方凹陷的用于延缓色母粒流动的凹坑21。As shown in FIG. 1 , the color masterbatch sorting device provided in this embodiment includes a base 4 and a square box 1 , and a feeding port 11 is provided on the top of the box 1 . Inside the box 1 there are three screens 2 inclined from top to bottom for screening color masterbatches, wherein the screen 2 in the middle is in the opposite direction to the screens 2 on the upper and lower sides. The apertures of the sieve holes of the three sieves 2 become smaller successively from top to bottom. A discharge port 12 is provided at the lower end of each screen 2 . The four corners of the bottom of the box body 1 are all connected with springs 3 , and the bottom ends of each spring 3 are connected with the base 4 . A transmission shaft 8 is rotatably connected to the bottom of the box body 1 , and the base 4 is provided with a motor 5 and a reduction box 6 connected with the motor 5 . The lower end of the transmission shaft 8 is connected to the upper end of the output shaft of the reduction box 6 through an elastic coupling 9 , and the transmission shaft 8 is fixedly sleeved with an eccentric block 7 . The surface of each screen 2 is provided with a number of pits 21 sunken downwards for delaying the flow of the color masterbatch.
本实施例提供的色母粒分选装置的工作过程为:The working process of the color masterbatch sorting device provided by the present embodiment is:
先将色母粒通过进料口11投入箱体1,继而,开启电机5,电机5带动减速箱6的输出轴61转动。由于传动轴8与减速箱6的输出轴通过弹性联轴器9连接,电机5驱动减速箱6的输出轴转动,减速箱6的输出轴通过弹性联轴器9带动传动轴8转动。由于传动轴8固定地套设有偏心块7,使得传动轴8转动过程中产生偏离传动轴8轴线的摆动,即传动轴8的轴线与减速箱6的输出轴的轴线不共线。因而,传动轴8的摆动带动箱体1振动,从而将位于最高层的筛网2表面的色母粒振动筛选。在色母粒沿筛网2振动的过程中,部分色母粒会进入凹坑21。进入凹坑21的色母粒会受到凹坑21圆弧形凹面轮廓的限制作用而减慢流速,因而不会一下子从筛网2较高端流向其较低端,因而色母粒能够更充分地接触筛网2,使得筛网2能够更充分地对色母粒进行筛选。经过一段时间的振动筛选后,留在筛网2上的色母粒流动至其下端位置,并从出料口12排出。穿过该层筛网2的色母粒进入下一层的筛网2,三个筛网2的筛孔的孔径自上而下依次变小,使得色母粒能够分成粗粒(留在第一层筛网2上)、中粒(留在第二层筛网2上)、细粒(留在第三层筛网2上)以及粉粒(落至箱体1底部)。最后,粉粒从箱体1底部的排料口(图未示)排出。First put the color masterbatch into the box body 1 through the feed port 11, then turn on the motor 5, and the motor 5 drives the output shaft 61 of the reduction box 6 to rotate. Since transmission shaft 8 is connected with the output shaft of reduction box 6 through elastic coupling 9, motor 5 drives the output shaft of reduction box 6 to rotate, and the output shaft of reduction box 6 drives transmission shaft 8 to rotate through elastic coupling 9. Since the transmission shaft 8 is fixedly sheathed with the eccentric block 7 , the transmission shaft 8 swings away from the axis of the transmission shaft 8 during rotation, that is, the axis of the transmission shaft 8 is not collinear with the axis of the output shaft of the reduction box 6 . Therefore, the swing of the transmission shaft 8 drives the box body 1 to vibrate, thereby vibrating and screening the color masterbatch on the surface of the top screen 2 . During the vibration of the color masterbatch along the screen 2 , part of the color masterbatch will enter the pit 21 . The color masterbatch that enters the pit 21 will be restricted by the concave contour of the pit 21 to slow down the flow rate, so it will not flow from the higher end of the screen 2 to its lower end at once, so the masterbatch can be more fully Contact the sieve 2 so that the sieve 2 can more fully screen the color masterbatch. After vibrating and screening for a period of time, the color masterbatch remaining on the screen cloth 2 flows to its lower end position and is discharged from the discharge port 12. The color masterbatch passing through this layer of screen 2 enters the next layer of screen 2, and the apertures of the three screens 2 become smaller from top to bottom, so that the color masterbatch can be divided into coarse grains (left in the first First layer of sieve 2), medium particles (stay on the second layer of sieve 2), fine particles (stay on the third layer of sieve 2) and powder (fall to the bottom of the box 1). Finally, the powder particles are discharged from the discharge port (not shown) at the bottom of the box body 1 .
具体地,凹坑21沿筛网2的长度方向排列成若干行,相邻两行的凹坑21相互交错分布,使得色母粒更充分地接触凹坑21,使得筛网2能够更充分地对色母粒进行筛选。Specifically, the pits 21 are arranged in several rows along the length direction of the screen 2, and the pits 21 of two adjacent rows are distributed alternately, so that the color masterbatch can more fully contact the pits 21, so that the screen 2 can more fully Screen the masterbatch.
具体地,凹坑21内壁呈圆弧面状,且凹坑21的深度与凹坑21的口径之比为a,a=0.3,使得凹坑21与色母粒的接触面积增大,而不至于对色母粒的流动产生较大的阻力。Specifically, the inner wall of the pit 21 is arc-shaped, and the ratio of the depth of the pit 21 to the diameter of the pit 21 is a, a=0.3, so that the contact area between the pit 21 and the color masterbatch increases without As for the greater resistance to the flow of masterbatch.
具体地,偏心块7具有导槽71,导槽71内设有与导槽71配合的导块72,导块72能够沿导槽71滑动以调节位置,导块72开设有过孔721,输出轴61(见图1)固定地穿设于过孔721。通过调节导块72的位置,能够调节偏心块7的重心与输出轴61之间的距离,从而调节箱体1的振幅,以适应不同量的色母粒的筛选。Specifically, the eccentric block 7 has a guide groove 71, and a guide block 72 cooperating with the guide groove 71 is arranged in the guide groove 71. The guide block 72 can slide along the guide groove 71 to adjust the position. The guide block 72 is provided with a through hole 721, and the output The shaft 61 (see FIG. 1 ) is fixedly passed through the through hole 721 . By adjusting the position of the guide block 72, the distance between the center of gravity of the eccentric block 7 and the output shaft 61 can be adjusted, thereby adjusting the amplitude of the box 1 to adapt to the screening of different amounts of masterbatches.
偏心块7包括调距螺杆73,调距螺杆73与偏心块7的尾部可转动地连接,调距螺杆73的头段与导块72通过螺纹连接,转动调距螺杆73能够方便调节偏心块7的重心与输出轴61之间的距离,从而能够方便地调节箱体1的振幅。The eccentric block 7 includes a distance-adjusting screw rod 73, which is rotatably connected to the tail of the eccentric block 7, and the head section of the distance-adjusting screw rod 73 is threadedly connected with the guide block 72. Rotating the distance-adjusting screw rod 73 can easily adjust the eccentric block 7 The distance between the center of gravity and the output shaft 61, so that the vibration amplitude of the box body 1 can be adjusted conveniently.
以上所揭露的仅为本实用新型的优选实施例而已,当然不能以此来限定本实用新型之权利范围,因此依本实用新型申请专利范围所作的等同变化,仍属本实用新型所涵盖的范围。What is disclosed above is only the preferred embodiment of the present utility model, and of course the scope of rights of the present utility model cannot be limited with this. Therefore, the equivalent changes made according to the patent scope of the utility model still belong to the scope covered by the utility model .
Claims (5)
- A kind of 1. Masterbatch sorting unit, it is characterised in that:Including pedestal and the casing that is square, the casing top be provided with into Material mouth, three screen clothes for being used to screen Masterbatch being obliquely installed are provided with the casing from top to bottom, wherein positioned at middle The screen cloth and the screen slope positioned at upper and lower side are in opposite direction, and the aperture of the sieve aperture of three screen clothes is from top to bottom Diminish successively, the lower end position of each screen cloth offers discharging opening;Four corners of the bottom half are respectively connected with Spring, the bottom of each spring are all connected to the pedestal, and the bottom half has been rotatably coupled power transmission shaft, the base Seat is provided with motor and the reduction box with the motor connection, and the lower end of the power transmission shaft is upper with the output shaft of the reduction box End is connected by yielding coupling, and the power transmission shaft is regularly arranged with eccentric block;Each screen surface is equipped with some The pit for being used to delay Masterbatch to flow being recessed downward.
- 2. Masterbatch sorting unit according to claim 1, it is characterised in that:Length direction of the pit along the screen cloth It is arranged in some rows, the interlaced distribution of pit of adjacent rows.
- 3. Masterbatch sorting unit according to claim 1, it is characterised in that:The in-profile of the pit is in arc surface Shape, and the ratio between bore of the depth of the pit and the pit is a, 0.2≤a≤0.4.
- 4. Masterbatch sorting unit according to claim 1, it is characterised in that:The eccentric block has guide groove, the guide groove Interior to be provided with the guide block coordinated with the guide groove, the guide block can be slided along the guide groove and opened up with adjusting position, the guide block There is via, the output shaft is regularly arranged in the via.
- 5. Masterbatch sorting unit according to claim 4, it is characterised in that:The eccentric block includes adjusting screw, described The afterbody of adjusting screw and the eccentric block is rotatably coupled, and the head section of the adjusting screw is connected with the guide block by screw thread Connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720231679.4U CN206810641U (en) | 2017-03-10 | 2017-03-10 | A color masterbatch sorting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720231679.4U CN206810641U (en) | 2017-03-10 | 2017-03-10 | A color masterbatch sorting device |
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| Publication Number | Publication Date |
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| CN206810641U true CN206810641U (en) | 2017-12-29 |
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| CN201720231679.4U Expired - Fee Related CN206810641U (en) | 2017-03-10 | 2017-03-10 | A color masterbatch sorting device |
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Granted publication date: 20171229 Termination date: 20210310 |