CN206816407U - Fuel gas injection valve is oriented in a kind of piezoelectric type of bypass type axial admission - Google Patents
Fuel gas injection valve is oriented in a kind of piezoelectric type of bypass type axial admission Download PDFInfo
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- CN206816407U CN206816407U CN201720769996.1U CN201720769996U CN206816407U CN 206816407 U CN206816407 U CN 206816407U CN 201720769996 U CN201720769996 U CN 201720769996U CN 206816407 U CN206816407 U CN 206816407U
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Abstract
本实用新型的目的在于提供一种旁通式轴向进气的压电式内导向燃气喷射阀,利用压电晶体通电伸长,经由液力放大器放大位移后推动阀芯组合体的导向销运动,阀芯组合体整体在导向销与隔板之间配合面的内导向作用下离开阀座运动,实现燃气阀喷气的功能;采用旁通的供气方式,对燃气在阀体内的流动进行了导向;阀芯底端应用密封环带进而形成进气环腔,燃气沿轴向进入,一方面避免了燃气干涉,保证了气路平衡,另一方面减轻了阀座质量,提高了响应速度;本实用新型采用带有稳压腔的阀座结构,其能够有效抑制了燃气喷射阀内部燃气压力的波动,保证了燃气喷射阀喷气压力的稳定性。
The purpose of this utility model is to provide a bypass-type axial air inlet piezoelectric type inner-guided gas injection valve, which utilizes piezoelectric crystals to be energized and elongated, and after the displacement is amplified by a hydraulic amplifier, the guide pin of the valve core assembly is pushed to move , the valve core assembly as a whole moves away from the valve seat under the inner guidance of the mating surface between the guide pin and the partition to realize the function of gas injection of the gas valve; the bypass gas supply method is adopted to control the flow of gas in the valve body Guiding; the bottom of the valve core uses a sealing ring to form an intake ring cavity, and the gas enters along the axial direction. On the one hand, it avoids gas interference and ensures the balance of the gas path. On the other hand, it reduces the quality of the valve seat and improves the response speed; The utility model adopts a valve seat structure with a pressure stabilizing chamber, which can effectively suppress the fluctuation of gas pressure inside the gas injection valve and ensure the stability of the gas injection pressure of the gas injection valve.
Description
技术领域technical field
本实用新型涉及的是一种燃气喷射阀,具体地说是气体机和双燃料内燃机上的燃气喷射阀。The utility model relates to a gas injection valve, in particular to a gas injection valve on a gas engine and a dual-fuel internal combustion engine.
背景技术Background technique
随着社会的迅速发展,能源的需求日益增加,环境污染的问题也日益加剧,天然气因其自身储量丰富、价格低廉且具有良好的经济性与排放性,成为最具发展前景的能源,在内燃机行业,将天然气作为内燃机运行的主燃料,对于降低排放问题有着显著的效果,因此,应用天然气作为主燃料的内燃机近年来已然成为了内燃机行业中的研究热点。燃气喷射阀作为气体燃料内燃机的供气系统中的重要执行元件,其性能的优劣直接影响着内燃机的特性。目前来看,在燃气喷射阀的实际工作过程中,依照内燃机转速的不同,燃气喷射阀的响应时间一般在几毫秒到几十毫秒之间,即燃气喷射阀需具备高的响应速度以满足其迅速开关的要求,与此同时,燃气喷射阀还需具备尽量大的出气横截面积,以保证内燃机获得充足的燃气量,此外,燃气喷射阀工作时燃气自身的流动状态、所喷燃气压力的稳定性及控制精度等特性均会对内燃机性能造成影响。With the rapid development of society, the demand for energy is increasing, and the problem of environmental pollution is also increasing. Natural gas has become the most promising energy source because of its abundant reserves, low price, and good economy and emissions. Internal combustion engines In the industry, using natural gas as the main fuel for the operation of internal combustion engines has a significant effect on reducing emissions. Therefore, the use of natural gas as the main fuel for internal combustion engines has become a research hotspot in the internal combustion engine industry in recent years. Gas injection valve is an important actuator in the gas supply system of gas fuel internal combustion engine, and its performance directly affects the characteristics of internal combustion engine. At present, in the actual working process of the gas injection valve, the response time of the gas injection valve is generally between a few milliseconds and tens of milliseconds according to the speed of the internal combustion engine, that is, the gas injection valve needs to have a high response speed to meet its requirements. At the same time, the gas injection valve also needs to have a gas outlet cross-sectional area as large as possible to ensure that the internal combustion engine can obtain sufficient gas volume. In addition, the flow state of the gas itself and the pressure of the injected gas when the gas injection valve is working Characteristics such as stability and control precision affect the performance of the internal combustion engine.
发明内容Contents of the invention
本实用新型的目的在于提供升程可变、响应速度高、喷气压力稳定的一种旁通式轴向进气的压电式内导向燃气喷射阀。The purpose of the utility model is to provide a bypass-type piezoelectric inner-guided gas injection valve with axial air intake with variable lift, high response speed and stable injection pressure.
本实用新型的目的是这样实现的:The purpose of this utility model is achieved in that:
本实用新型一种旁通式轴向进气的压电式内导向燃气喷射阀,其特征是:包括阀体、阀座、压电晶体、液力放大器、隔板、阀芯组合体,阀体上方固定有固定块,固定块中部开有直槽,压电晶体安装在直槽里,阀体固定在阀座上,阀体里设置隔板,液力放大器设置隔板上方,阀芯组合体设置在隔板下方,隔板上分别设置通孔,隔板下方的阀体与阀座之间形成阀空间,所述液力放大器包括大活塞、小活塞、套筒,套筒设置在隔板上,套筒上端的端部设置粗出口,套筒上端端部内侧设置细出口,大活塞设置在粗出口里,小活塞设置在细出口里,大活塞的凸缘与套筒之间设置大活塞支撑弹簧,小活塞的凸缘与套筒之间设置小活塞支撑弹簧,大活塞、小活塞下方的套筒里充有液压油,导向销穿过隔板的通孔,导向销的上方设置控制阀杆,导向销与控制阀杆之间设置导向销复位弹簧,控制阀杆的上表面与压电晶体贴合在一起,控制阀杆的下表面与大活塞上表面贴合在一起,小活塞上表面与导向销贴合在一起,所述的阀芯组合体包括衔铁、弹簧座、底板、阀芯,衔铁、底板、阀芯自上而下布置同时通过紧固螺栓连接在一起,弹簧座位于衔铁外部并与衔铁之间形成环形槽,隔板下表面设置环形槽,衔铁复位弹簧的两端分别布置在隔板的环形槽和弹簧座的环形槽内,导向销与衔铁相固定,导向销里设置压力平衡孔,底板上设置压力平衡槽,阀芯为中空结构,阀芯下方的阀座上设置中心稳压腔,压力平衡孔、压力平衡槽、阀芯的中空部分以及中心稳压腔相通并构成内部空间,阀芯上设置密封环带,密封环带形成进气环腔,阀座上设置出气环带,出气环带位于进气环腔下方,出气环带下方设置出气口。The utility model discloses a bypass-type axial intake piezoelectric type inner-guided gas injection valve, which is characterized in that it includes a valve body, a valve seat, a piezoelectric crystal, a hydraulic amplifier, a partition, a valve core assembly, and a valve body. A fixed block is fixed above the body, a straight groove is opened in the middle of the fixed block, the piezoelectric crystal is installed in the straight groove, the valve body is fixed on the valve seat, a partition is set in the valve body, a hydraulic amplifier is set above the partition, and the valve core is combined The body is arranged under the partition, and through holes are respectively arranged on the partition. A valve space is formed between the valve body and the valve seat under the partition. The hydraulic amplifier includes a large piston, a small piston, and a sleeve, and the sleeve is arranged on the partition. On the board, the upper end of the sleeve is provided with a coarse outlet, and the inside of the upper end of the sleeve is provided with a fine outlet, the large piston is arranged in the coarse outlet, the small piston is arranged in the fine outlet, and the flange of the large piston is arranged between the sleeve and the sleeve. The large piston supports the spring, and the small piston supports the spring between the flange of the small piston and the sleeve. The sleeve below the large piston and the small piston is filled with hydraulic oil, and the guide pin passes through the through hole of the partition. Above the guide pin The control valve stem is set, and the guide pin return spring is arranged between the guide pin and the control valve stem. The upper surface of the control valve stem is bonded to the piezoelectric crystal, and the lower surface of the control valve stem is bonded to the upper surface of the large piston. The upper surface of the small piston is attached to the guide pin. The valve core assembly includes an armature, a spring seat, a bottom plate, and a valve core. The armature, the bottom plate, and the valve core are arranged from top to bottom and connected together by fastening bolts. The spring seat is located outside the armature and forms an annular groove with the armature. The lower surface of the diaphragm is provided with an annular groove. The two ends of the armature return spring are respectively arranged in the annular groove of the diaphragm and the annular groove of the spring seat. The guide pin is fixed to the armature. , a pressure balance hole is set in the guide pin, a pressure balance groove is set on the bottom plate, the valve core is a hollow structure, a central pressure stabilizing chamber is set on the valve seat below the valve core, the pressure balance hole, the pressure balance groove, the hollow part of the valve core and the center The pressure stabilizing chambers communicate with each other to form an internal space. A sealing ring is set on the valve core, which forms an inlet ring cavity. breath.
本实用新型还可以包括:The utility model can also include:
1、阀座的外端设置端部稳压腔。1. The outer end of the valve seat is provided with an end pressure stabilizing chamber.
2、阀体上设置伸出部分,伸出部分设置进气口,进气口下方的阀体里设置导流腔,进气口、导流腔相通并构成外部空间,外部空间与内部空间相通,阀芯上设置轴向进气孔;2. The valve body is provided with a protruding part, and the protruding part is provided with an air inlet. The valve body below the air inlet is provided with a diversion chamber. The air inlet and the diversion chamber are connected to form an external space, and the external space communicates with the internal space. , the valve core is provided with an axial inlet hole;
燃气经进气口垂直流入导流腔,一部分燃气流入到内部空间以及阀座的中心稳压腔,其余燃气流入阀芯上方,一部分燃气流经轴向进气孔,充满阀芯上的进气环腔,另一部分燃气流入阀座外端的端部稳压腔内;The gas flows vertically into the guide chamber through the air inlet, part of the gas flows into the inner space and the central pressure-stabilizing chamber of the valve seat, the rest of the gas flows into the top of the valve core, and part of the gas flows through the axial air inlet hole to fill the air intake on the valve core. ring cavity, another part of the gas flows into the pressure stabilizing cavity at the outer end of the valve seat;
压电晶体未通电时,阀芯上的密封环带与阀座的上表面紧密配合,燃气充满燃气喷射阀的阀体内部的外部空间和内部空间;压电晶体通电后,压电晶体受到电流激励从而伸长,推动大活塞向下运动,套筒中的液压油受到压缩,在液压油压力的作用下,小活塞向上运动,导向销亦向上运动,带动阀芯组合体向上运动,燃气喷射阀开启,气路开启,直到套筒内的液压油压力回到初始状态,大活塞和小活塞不再运动,阀芯组合体随之停止,燃气由阀芯上的轴向进气孔流入,通过进气环腔,经由阀芯与阀座之间的空隙,最后经由出气口导向后垂直流出;压电晶体断电后,压电晶体缩短,在大活塞支撑弹簧的作用下,大活塞回到初始位置,套筒内液压油压力下降,在导向销复位弹簧的作用下,导向销向下运动,小活塞、阀芯组合体随之向下运动,直至套筒内液压油压力回到初始状态,大活塞、小活塞回到初始位置,阀芯组合体回到初始位置,阀芯表面与阀座表面贴合,燃气喷射阀关闭,气路关闭。When the piezoelectric crystal is not energized, the sealing ring on the valve core is closely matched with the upper surface of the valve seat, and the gas fills the external space and internal space inside the valve body of the gas injection valve; after the piezoelectric crystal is energized, the piezoelectric crystal receives current Excited to elongate, pushing the large piston to move downward, the hydraulic oil in the sleeve is compressed, under the action of hydraulic oil pressure, the small piston moves upward, and the guide pin also moves upward, driving the valve core assembly to move upward, and the gas injection Open the valve and open the gas circuit until the pressure of the hydraulic oil in the sleeve returns to the initial state, the large piston and the small piston will no longer move, the valve core assembly will stop, and the gas will flow in through the axial air inlet hole on the valve core. Pass through the intake ring cavity, pass through the gap between the valve core and the valve seat, and finally flow out vertically after being guided by the air outlet; after the piezoelectric crystal is powered off, the piezoelectric crystal shortens, and under the action of the large piston supporting spring, the large piston returns When the initial position is reached, the pressure of the hydraulic oil in the sleeve drops. Under the action of the return spring of the guide pin, the guide pin moves downward, and the small piston and valve core assembly move downward accordingly until the pressure of the hydraulic oil in the sleeve returns to the initial state. state, the large piston and the small piston return to the initial position, the valve core assembly returns to the initial position, the surface of the valve core and the surface of the valve seat fit together, the gas injection valve is closed, and the gas path is closed.
本实用新型的优势在于:本实用新型利用压电晶体通电伸长,经由液力放大器放大位移后推动阀芯组合体的导向销运动,阀芯组合体整体在导向销与隔板之间配合面的内导向作用下离开阀座运动,实现燃气阀喷气的功能;本实用新型采用压电晶体驱动的方式,有效提高了燃气喷射阀的响应速度,通过压电晶体不同的电流驱动方式,实现了燃气喷射阀的升程可变;本实用新型采用旁通的供气方式,对燃气在阀体内的流动进行了导向;阀芯底端应用密封环带进而形成进气环腔,燃气沿轴向进入,一方面避免了燃气干涉,保证了气路平衡,另一方面减轻了阀座质量,提高了响应速度;本实用新型采用带有稳压腔的阀座结构,其能够有效抑制了燃气喷射阀内部燃气压力的波动,保证了燃气喷射阀喷气压力的稳定性;本实用新型于导向销处设置了压力平衡孔,于底板处设置了压力平衡槽,促使阀芯组合体内外气路达到平衡,保证了阀芯组合体上下无燃气压力差,避免了阀芯组合体受到额外的轴向力,进一步地提高了燃气喷射阀的响应速度,降低了燃气喷射阀工作的控制难度。The advantage of the utility model is that: the utility model utilizes the piezoelectric crystal to be energized and elongated, and after the displacement is amplified by the hydraulic amplifier, the guide pin of the valve core assembly is pushed to move. Under the action of the internal guidance of the valve seat, the gas valve can realize the gas injection function; the utility model adopts the piezoelectric crystal drive mode, which effectively improves the response speed of the gas injection valve, and realizes the gas injection valve through different current drive modes of the piezoelectric crystal. The lift of the gas injection valve is variable; the utility model adopts a bypass gas supply method to guide the flow of gas in the valve body; the bottom of the valve core uses a sealing ring to form an intake ring cavity, and the gas flows along the axial direction On the one hand, it avoids gas interference and ensures the balance of the gas path. On the other hand, it reduces the quality of the valve seat and improves the response speed; The fluctuation of the gas pressure inside the valve ensures the stability of the gas injection pressure of the gas injection valve; the utility model is provided with a pressure balance hole at the guide pin and a pressure balance groove at the bottom plate to promote the balance of the internal and external gas paths of the valve core assembly , ensuring that there is no gas pressure difference between the top and bottom of the valve core assembly, avoiding the additional axial force on the valve core assembly, further improving the response speed of the gas injection valve, and reducing the difficulty of controlling the operation of the gas injection valve.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的阀芯组合体结构放大图;Fig. 2 is an enlarged view of the valve core assembly structure of the present utility model;
图3为本实用新型的气路走向图;Fig. 3 is the gas path trend diagram of the present utility model;
图4为阀芯三维结构放大图;Figure 4 is an enlarged view of the three-dimensional structure of the valve core;
图5为阀座三维结构放大图。Figure 5 is an enlarged view of the three-dimensional structure of the valve seat.
具体实施方式detailed description
下面结合附图举例对本实用新型做更详细地描述:The utility model is described in more detail below in conjunction with accompanying drawing example:
结合图1-5,图1为本实用新型一种旁通式轴向进气的压电式内导向燃气喷射阀的整体结构示意图,包括1固定块,2压电晶体,3阀体,4控制阀杆,5大活塞,6大活塞支撑弹簧,7密封环,8套筒,9密封胶圈,10密封胶圈,12定位螺栓,13密封胶圈,14导向销复位弹簧,15小活塞,16小活塞支撑弹簧,19阀芯组合体和21阀座。阀体3为一长方体,在靠近其中心一端开有燃气的进气口33及导流腔34,在靠近阀体3中心的另一端沿轴向上下均开有一定深度的孔,两孔中间隔有一定深度的隔板18,隔板18下方的通孔与导流腔34相连通,固定块1利用定位螺栓12将其与阀体3连接在一起,使其自身固定在隔板18上方通孔顶端的中心位置,在固定块1与阀体3之间的配合面上通过密封胶圈13来保持密封,固定块1在中心位置开有一定深度的直槽,压电晶体2布置在其中,在直槽上方开有一直径较小的通孔,用于布置压电晶体2与阀体3外控制单元的接电线,压电晶体2下方紧密布置有控制阀杆4,控制阀杆4的下表面与大活塞5上表面相接触,在导向销复位弹簧14、大活塞支撑弹簧6的预紧力作用下,压电晶体2下表面与控制阀杆4上表面、控制阀杆4下表面与大活塞5上表面均紧密贴合在一起,套筒8上端为两出口,分别是一粗出口和一细出口,下端为一连通的封闭腔,大活塞5的下端布置在套筒8的粗出口内,大活塞支撑弹簧6位于大活塞5凸缘与套筒8之间,保证大活塞5不会整体进入套筒8内,套筒8内充满了具有一定压力的液压油17,套筒8的细出口上方布置有小活塞15,小活塞15下端布置在其中,在小活塞15凸缘与套筒8之间布置有小活塞支撑弹簧16,以保证小活塞15不会整体进入套筒内,大活塞5、小活塞15侧表面与套筒8内壁之间布置有密封环7,以防止套筒8内液压油17的泄漏,大活塞5、小活塞15、大活塞支撑弹簧6、小活塞支撑弹簧16与套筒8一同构成了压电晶体2的液力放大器,液力放大器作为一个整体布置在阀体3中隔板18的上方,控制阀杆4中心位置下方从上到下依次布置有阀芯组合体19、阀座21,在小活塞支撑弹簧16的预紧力作用下,小活塞15上表面与阀芯组合体19的上端紧密贴合,阀座21上开有螺栓孔38,阀座21与阀体3之间通过螺栓固定连接在一起,二者之间的配合面通过密封胶圈10来实现密封,阀座21在中心位置以及靠近密封环带27处两端均开有稳压腔11,阀座21中心位置的稳压腔11与阀芯组合体19内部的燃气空间相连通,而阀座21两端的稳压腔11与阀体3内的导流腔33相连通;Combining Figures 1-5, Figure 1 is a schematic diagram of the overall structure of a piezoelectric inner-guided gas injection valve with bypass type axial intake in the utility model, including 1 fixed block, 2 piezoelectric crystals, 3 valve body, 4 Control valve stem, 5 large pistons, 6 large piston support springs, 7 sealing rings, 8 sleeves, 9 sealing rubber rings, 10 sealing rubber rings, 12 positioning bolts, 13 sealing rubber rings, 14 guide pin return springs, 15 small pistons , 16 small piston support springs, 19 spool assemblies and 21 valve seats. The valve body 3 is a cuboid, with a gas inlet 33 and a diversion cavity 34 at one end near the center of the valve body 3, and a hole with a certain depth in the upper and lower axial directions at the other end near the center of the valve body 3, between the two holes There is a partition 18 with a certain depth, and the through hole under the partition 18 communicates with the diversion chamber 34. The fixed block 1 is connected with the valve body 3 by using the positioning bolt 12, so that it is fixed on the top of the partition 18. The center position of the top of the through hole is sealed by a sealing rubber ring 13 on the mating surface between the fixed block 1 and the valve body 3. The fixed block 1 has a straight groove with a certain depth in the center position, and the piezoelectric crystal 2 is arranged on the Among them, a through hole with a smaller diameter is opened above the straight groove, which is used to arrange the connection wires between the piezoelectric crystal 2 and the control unit outside the valve body 3, and the control valve stem 4 is closely arranged under the piezoelectric crystal 2, and the control valve stem 4 The lower surface of the piezoelectric crystal 2 is in contact with the upper surface of the large piston 5, and under the pretightening force of the guide pin return spring 14 and the large piston support spring 6, the lower surface of the piezoelectric crystal 2 and the upper surface of the control valve stem 4, and the lower surface of the control valve stem 4 The surface and the upper surface of the large piston 5 are closely fitted together. The upper end of the sleeve 8 is two outlets, one thick outlet and one thin outlet, and the lower end is a connected closed cavity. The lower end of the large piston 5 is arranged on the sleeve 8 In the coarse outlet of the large piston, the large piston support spring 6 is located between the flange of the large piston 5 and the sleeve 8 to ensure that the large piston 5 will not enter the sleeve 8 as a whole, and the sleeve 8 is filled with hydraulic oil 17 with a certain pressure. A small piston 15 is arranged above the thin outlet of the sleeve 8, and the lower end of the small piston 15 is arranged in it, and a small piston support spring 16 is arranged between the flange of the small piston 15 and the sleeve 8 to ensure that the small piston 15 will not enter as a whole. Inside the sleeve, a seal ring 7 is arranged between the side surfaces of the large piston 5, small piston 15 and the inner wall of the sleeve 8 to prevent leakage of the hydraulic oil 17 in the sleeve 8. The large piston 5, small piston 15, and large piston support spring 6. The small piston support spring 16 together with the sleeve 8 constitutes the hydraulic amplifier of the piezoelectric crystal 2. The hydraulic amplifier is arranged as a whole above the middle partition 18 of the valve body 3, and the center position of the control valve stem 4 is controlled from the top to the bottom. A valve core assembly 19 and a valve seat 21 are arranged sequentially from bottom to bottom. Under the pretightening force of the small piston support spring 16, the upper surface of the small piston 15 is closely attached to the upper end of the valve core assembly 19, and the valve seat 21 is opened. There are bolt holes 38, the valve seat 21 and the valve body 3 are fixedly connected together by bolts, the mating surface between the two is sealed by the sealing rubber ring 10, the valve seat 21 is at the center and near the sealing ring 27 There are pressure stabilizing chambers 11 at both ends, and the stabilizing chamber 11 at the center of the valve seat 21 communicates with the gas space inside the valve core assembly 19, while the stabilizing chambers 11 at both ends of the valve seat 21 communicate with the guide in the valve body 3. Flow cavity 33 is connected;
如图2所示,一种旁通式轴向进气的压电式内导向燃气喷射阀的阀芯组合体19由导向销22、衔铁23、弹簧座24、底板25、阀芯26、衔铁复位弹簧29、垫片30和紧固螺栓32组成,为保证导向销22平稳地运动,在其下方布置有多个套筒8,对应的多个小活塞15对称布置在导向销22下方,个数为偶数数目,在小活塞支撑弹簧16的作用下,小活塞15上表面与阀芯组合体19中的导向销22下表面紧密贴合,导向销22中心开有压力平衡孔28,布置在隔板18中心的通孔内,导向销22下端通过螺纹连接与衔铁23固定在一起,衔铁23通过紧固螺栓32与底板25、阀芯26连接在一起,衔铁23与底板25之间布置有一层垫片30,底板25上方开有四个压力平衡槽31,弹簧座24安装在底板25的上方,其内部的侧表面与衔铁23的侧表面相接触,衔铁复位弹簧29的两端分别位于隔板18与弹簧座24的环形槽内,底板25下方的阀芯26由阀芯主体、密封环带27组成,阀芯组合体19整体布置在控制阀杆4下方。As shown in Figure 2, the spool assembly 19 of a piezo-electric inner-guided gas injection valve with bypass type axial intake is composed of a guide pin 22, an armature 23, a spring seat 24, a bottom plate 25, a spool 26, an armature Return spring 29, washer 30 and fastening bolt 32 are composed, in order to ensure the smooth movement of guide pin 22, a plurality of sleeves 8 are arranged below it, and corresponding plurality of small pistons 15 are arranged symmetrically under guide pin 22, each The number is an even number. Under the action of the small piston support spring 16, the upper surface of the small piston 15 is closely attached to the lower surface of the guide pin 22 in the valve core assembly 19. There is a pressure balance hole 28 in the center of the guide pin 22, which is arranged on the In the through hole in the center of the partition plate 18, the lower end of the guide pin 22 is fixed together with the armature 23 through threaded connection, the armature 23 is connected with the bottom plate 25 and the valve core 26 through the fastening bolt 32, and a Layer gasket 30, four pressure balance grooves 31 are opened above the base plate 25, the spring seat 24 is installed above the base plate 25, and its inner side surface is in contact with the side surface of the armature 23, and the two ends of the armature return spring 29 are respectively located In the annular groove of the partition plate 18 and the spring seat 24 , the spool 26 below the bottom plate 25 is composed of the spool main body and the sealing ring 27 , and the spool assembly 19 is integrally arranged below the control valve stem 4 .
如图3所示,燃气在一种旁通式轴向进气的压电式内导向燃气喷射阀中,首先,燃气由阀体3上进气口33垂直进入,经导流腔34导向后,燃气流动方向由垂直方向改为水平方向,流入阀芯组合体19周围空间,由于底板25上的压力平衡槽31的存在,阀芯组合体19内部空间与阀体3内空间连通,一部分燃气会流入到阀芯组合体19内部空间,随即充满了阀芯组合体19内部空间以及阀座21中心处的稳压腔11,由于导向销22上压力平衡孔28的存在,燃气会流入阀芯组合体19上方空间,同样充满阀芯组合体19上方空间;其余燃气流入阀芯26的上方,一部分燃气由阀芯26上的轴向进气孔35流入,充满多道密封环带27周围的具有一定深度的进气环腔36,另一部分燃气充满了阀座21两端处的稳压腔11以及阀芯26的周围空间。压电晶体2未通电时,阀芯26表面与阀座21表面相贴合,阀芯26上的进气环腔36与阀座21上出气环带20附近的环腔不连通;压电晶体2通电后,压电晶体2伸长,经液力放大器放大后带动阀芯组合体19向上运动,阀芯26表面脱离阀座21表面,此时进气环腔36与出气环带20附近的环腔相连通,阀芯26的抬起与落座控制着进气环腔36与出气环带20附近的环腔之间的通断。As shown in Fig. 3, the gas enters a piezo-electric inner-guided gas injection valve with bypass type axial intake. , the gas flow direction is changed from the vertical direction to the horizontal direction, and flows into the space around the valve core assembly 19. Due to the existence of the pressure balance groove 31 on the bottom plate 25, the internal space of the valve core assembly 19 communicates with the internal space of the valve body 3, and a part of the gas It will flow into the internal space of the valve core assembly 19, and then fill the internal space of the valve core assembly 19 and the pressure stabilizing chamber 11 at the center of the valve seat 21. Due to the existence of the pressure balance hole 28 on the guide pin 22, the gas will flow into the valve core The space above the assembly 19 is also filled with the space above the spool assembly 19; the rest of the gas flows into the top of the spool 26, and a part of the gas flows in from the axial air inlet 35 on the spool 26, filling the air around the multi-channel sealing ring 27. There is an air intake ring chamber 36 with a certain depth, and another part of the gas fills the pressure stabilizing chamber 11 at both ends of the valve seat 21 and the surrounding space of the valve core 26 . When the piezoelectric crystal 2 is not energized, the surface of the valve core 26 is attached to the surface of the valve seat 21, and the inlet ring cavity 36 on the valve core 26 is not connected to the ring cavity near the gas outlet ring belt 20 on the valve seat 21; 2 After electrification, the piezoelectric crystal 2 elongates, and after being amplified by the hydraulic amplifier, the valve core assembly 19 is driven to move upward, and the surface of the valve core 26 is separated from the surface of the valve seat 21. The annular chambers are connected, and the lifting and seating of the valve core 26 controls the connection between the inlet annular chamber 36 and the annular chamber near the air outlet annular belt 20 .
燃气喷射阀工作过程中,压电晶体2未通电时,在导向销复位弹簧14、衔铁复位弹簧29的预紧力作用下,阀芯组合体19在初始位置维持不动,阀芯组合体19中的阀芯26上的密封环带27与阀座21的上表面紧密配合,阀芯26上的进气环腔36与阀座21上出气环带20附近的环腔不连通,燃气充满燃气喷射阀的阀体3内部的整个空间。压电晶体2通电后,压电晶体2受到电流激励从而伸长,使得控制阀杆4向下运动,大活塞5随之向下运动,套筒8内的液压油17压力升高,在液压油17压力的作用下,小活塞15向上运动,导向销22受到多个小活塞15向上的作用力后,平稳地向上运动,导向销22作为阀芯组合体19的一部分,阀芯组合体19整体随之向上运动,此时,燃气喷射阀开启,气路开启,直到套筒8内的液压油17压力回到初始状态,大活塞5、小活塞15停止运动,阀芯组合体19随之停止运动,阀芯组合体19在该位置维持一段时间,此过程中,燃气由阀芯26上的轴向进气孔35流入,通过多道密封环带27周围具有一定深度的进气环腔36,经由阀芯26与阀座21之间的空隙,最后经由出气口37导向后垂直流出,阀芯26和阀座21间采用多道环带,面密封,稳压平衡,并且较宽的环带面积可减少冲击,提高可靠性,阀座21在靠近进气环腔36两端以及自身中心位置处设置的稳压腔11使得周围的燃气在流动过程中通气均匀,气压平衡;燃气喷出一定量后,压电晶体2开始断电,压电晶体2缩短,在大活塞支撑弹簧6的作用下,大活塞5开始向上运动,套筒8内液压油17压力下降,在导向销复位弹簧14的作用下,导向销22开始向下运动,小活塞15、阀芯组合体19整体随之一同向下运动,直至套筒8内液压油17压力回到初始状态,大活塞5、小活塞15回到初始位置,此时阀芯组合体19也对应的回到初始位置,阀芯26表面与阀座21表面贴合,重新回到初始位置,燃气喷射阀关闭,气路关闭。During the working process of the gas injection valve, when the piezoelectric crystal 2 is not energized, under the pretightening force of the guide pin return spring 14 and the armature return spring 29, the spool assembly 19 remains stationary at the initial position, and the spool assembly 19 The sealing ring 27 on the spool 26 in the middle is closely matched with the upper surface of the valve seat 21, the inlet ring cavity 36 on the valve core 26 is not connected with the ring cavity near the gas outlet ring 20 on the valve seat 21, and the gas is full of gas The entire space inside the valve body 3 of the injection valve. After the piezoelectric crystal 2 is energized, the piezoelectric crystal 2 is excited by the current to elongate, so that the control valve stem 4 moves downward, and the large piston 5 moves downward accordingly, and the pressure of the hydraulic oil 17 in the sleeve 8 increases. Under the pressure of the oil 17, the small piston 15 moves upward, and the guide pin 22 moves upward steadily after receiving the upward force of several small pistons 15. The guide pin 22 is used as a part of the spool assembly 19, and the spool assembly 19 The whole body moves upward accordingly. At this time, the gas injection valve is opened, and the gas path is opened until the pressure of the hydraulic oil 17 in the sleeve 8 returns to the initial state. The large piston 5 and the small piston 15 stop moving, and the valve core assembly 19 follows. Stop the movement, and the valve core assembly 19 maintains this position for a period of time. During this process, the gas flows in from the axial air inlet hole 35 on the valve core 26, and passes through the intake ring cavity with a certain depth around the multi-channel sealing ring belt 27. 36, through the gap between the valve core 26 and the valve seat 21, and finally through the air outlet 37 to guide the vertical outflow, the valve core 26 and the valve seat 21 adopt multi-channel ring belt, surface sealing, stable pressure balance, and wide The area of the annular zone can reduce impact and improve reliability. The pressure stabilizing chamber 11 provided by the valve seat 21 near the two ends of the intake ring chamber 36 and the center of itself makes the surrounding gas ventilate evenly and balance the air pressure during the flow process; After a certain amount, the piezoelectric crystal 2 starts to be powered off, and the piezoelectric crystal 2 shortens. Under the action of the large piston support spring 6, the large piston 5 begins to move upward, the pressure of the hydraulic oil 17 in the sleeve 8 drops, and the guide pin resets Under the action of the spring 14, the guide pin 22 begins to move downward, and the small piston 15 and the valve core assembly 19 move downward together as a whole, until the pressure of the hydraulic oil 17 in the sleeve 8 returns to the initial state, and the large piston 5 and small The piston 15 returns to the initial position, and now the spool assembly 19 also returns to the initial position correspondingly, the surface of the spool 26 is attached to the surface of the valve seat 21, and returns to the initial position, the gas injection valve is closed, and the gas path is closed.
由上述的工作过程可知:本实用新型一种旁通式轴向进气的压电式内导向燃气喷射阀,在工作过程中,利用压电晶体2通电伸长,经由液力放大器放大位移后推动阀芯组合体19的导向销22运动,阀芯组合体19整体在导向销22与隔板18之间配合面的内导向作用下离开阀座21运动,实现燃气阀喷气的功能;本实用新型采用压电晶体2驱动的方式,有效提高了燃气喷射阀的响应速度,通过压电晶体2不同的电流驱动方式,实现了燃气喷射阀的升程可变;本实用新型采用旁通的供气方式,对燃气在阀体3内的流动进行了导向;阀芯26底端应用密封环带27进而形成进气环腔36,燃气沿轴向进入,一方面避免了燃气干涉,保证了气路平衡,另一方面减轻了阀座21质量,提高了响应速度;本实用新型采用带有稳压腔11的阀座21结构,其能够有效抑制了燃气喷射阀内部燃气压力的波动,保证了燃气喷射阀喷气压力的稳定性;本实用新型于导向销22处设置了压力平衡孔28,于底板25处设置了压力平衡槽31,促使阀芯组合体19内外气路达到平衡,保证了阀芯组合体19上下无燃气压力差,避免了阀芯组合体19受到额外的轴向力,进一步地提高了燃气喷射阀的响应速度,降低了燃气喷射阀工作的控制难度。From the above working process, it can be seen that the utility model is a piezoelectric inner-guided gas injection valve with bypass type axial intake. Push the guide pin 22 of the valve core assembly 19 to move, and the valve core assembly 19 moves away from the valve seat 21 under the inner guidance of the mating surface between the guide pin 22 and the partition plate 18 to realize the function of gas valve injection; The new model adopts the driving method of piezoelectric crystal 2, which effectively improves the response speed of the gas injection valve. Through the different current driving methods of the piezoelectric crystal 2, the lift of the gas injection valve is variable; the utility model adopts a bypass power supply The air way guides the flow of gas in the valve body 3; the sealing ring 27 is applied to the bottom of the valve core 26 to form an intake ring cavity 36, and the gas enters along the axial direction. On the one hand, it avoids gas interference and ensures gas On the other hand, the quality of the valve seat 21 is reduced, and the response speed is improved; the utility model adopts the structure of the valve seat 21 with a pressure stabilizing chamber 11, which can effectively suppress the fluctuation of the internal gas pressure of the gas injection valve, ensuring The stability of the gas injection pressure of the gas injection valve; the utility model is provided with a pressure balance hole 28 at the guide pin 22, and a pressure balance groove 31 at the bottom plate 25, which promotes the balance of the internal and external gas paths of the valve core assembly 19, ensuring that the valve There is no gas pressure difference between the upper and lower sides of the core assembly 19, which avoids additional axial force on the valve core assembly 19, further improves the response speed of the gas injection valve, and reduces the difficulty of controlling the operation of the gas injection valve.
本实用新型一种旁通式轴向进气的压电式内导向燃气喷射阀,包括固定块、压电晶体、阀体、控制阀杆、大活塞、大活塞支撑弹簧、密封环、套筒、密封胶圈、定位螺栓、导向销复位弹簧、小活塞、小活塞支撑弹簧、阀芯组合体和阀座,阀体为一长方体,在靠近其中心一端开有燃气的进气口及导流腔,在靠近阀体中心的另一端沿轴向上下均开有一定深度的孔,两孔中间隔有一定深度的隔板,隔板下方的孔空间与导流腔相连通,固定块利用定位螺栓将其与阀体连接在一起,使其自身固定在隔板上方孔顶端的中心位置,在固定块与阀体之间的配合面上通过密封胶圈来保持密封,固定块在中心位置开有一定深度的直槽,压电晶体布置在其中,在直槽上方开有一直径较小的通孔,用于布置压电晶体与阀体外控制单元的接电线,压电晶体下方紧密布置有控制阀杆,控制阀杆的下表面与大活塞上表面相接触,在导向销复位弹簧、大活塞支撑弹簧的预紧力作用下,压电晶体下表面与控制阀杆上表面、控制阀杆下表面与大活塞上表面均紧密贴合在一起,套筒上端为两出口,分别是一粗出口和一细出口,下端为一连通的封闭腔,大活塞的下端布置在套筒的粗出口内,大活塞支撑弹簧位于大活塞凸缘与套筒之间,保证大活塞不会整体进入套筒内,套筒内充满了具有一定压力的液压油,套筒的细出口上方布置有小活塞,小活塞下端布置在其中,在小活塞凸缘与套筒之间布置有小活塞支撑弹簧,以保证小活塞不会整体进入套筒内,大活塞、小活塞侧表面与套筒内壁之间布置有密封环,以防止套筒内液压油的泄漏,大活塞、小活塞、大活塞支撑弹簧、小活塞支撑弹簧与套筒一同构成了压电晶体的液力放大器,液力放大器作为一个整体布置在阀体中隔板的上方,控制阀杆中心位置下方从上到下依次布置有阀芯组合体、阀座,在小活塞支撑弹簧的预紧力作用下,小活塞上表面与阀芯组合体的上端紧密贴合,阀座上开有螺栓孔,阀座与阀体之间通过螺栓固定连接在一起,二者之间的配合面通过密封胶圈来实现密封,阀座在中心位置以及靠近密封环带处两端均开有稳压腔,阀座中心位置的稳压腔与阀芯组合体内部的燃气空间相连通,而阀座两端的稳压腔与阀体内的导流腔相连通;前述的阀芯组合体由导向销、衔铁、衔铁复位弹簧、弹簧座、底板、阀芯、垫片和紧固螺栓组成,为保证导向销平稳地运动,在其下方布置有多个套筒,对应的多个小活塞对称布置在导向销下方,个数为偶数数目,在小活塞支撑弹簧的作用下,小活塞上表面与阀芯组合体中的导向销下表面紧密贴合,导向销中心开有压力平衡孔,布置在隔板中心的通孔内,导向销下端通过螺纹与衔铁固定连接在一起,衔铁通过紧固螺栓与底板、阀芯连接在一起,衔铁与底板之间布置有一层垫片,底板上方开有四个压力平衡槽,弹簧座安装在底板的上方,其内部的侧表面与衔铁的侧表面相接触,衔铁复位弹簧的两端分别位于隔板与弹簧座的环形槽内,底板下方的阀芯由阀芯主体、密封环带组成,阀芯组合体整体布置在控制阀杆下方;燃气由阀体上进气口垂直进入,经导流腔导向后,燃气流动方向由垂直方向改为水平方向,流入阀芯组合体周围空间,由于底板上的压力平衡槽的存在,阀芯组合体内部空间与阀体内空间连通,一部分燃气会流入到阀芯组合体内部空间,随即充满了阀芯组合体内部空间以及阀座中心处的稳压腔,由于导向销上压力平衡孔的存在,燃气会流入阀芯组合体上方空间,同样充满阀芯组合体上方空间;其余燃气流入阀芯的上方,一部分燃气由阀芯上的进气孔流入,充满多道密封环带周围的具有一定深度的进气环腔,另一部分燃气充满了阀座两端处的稳压腔以及阀芯的周围空间。压电晶体未通电时,阀芯表面与阀座表面相贴合,阀芯上的进气环腔与阀座上出气环带附近的环腔不连通;压电晶体通电后,压电晶体伸长,经液力放大器放大后带动阀芯组合体向上运动,阀芯表面脱离阀座表面,此时进气环腔与出气环带附近的环腔相连通,阀芯的抬起与落座控制着进气环腔与出气环带附近的环腔之间的通断。The utility model discloses a bypass-type axial intake piezoelectric type internally guided gas injection valve, which comprises a fixed block, a piezoelectric crystal, a valve body, a control valve rod, a large piston, a large piston support spring, a sealing ring, and a sleeve. , sealing rubber ring, positioning bolt, guide pin return spring, small piston, small piston support spring, valve core assembly and valve seat. The other end close to the center of the valve body has holes of a certain depth in the upper and lower directions in the axial direction. There is a partition of a certain depth between the two holes. The hole space under the partition is connected with the diversion chamber. The fixed block is positioned by Bolts connect it with the valve body so that it is fixed at the center of the top of the hole above the partition, and the sealing rubber ring is used on the mating surface between the fixed block and the valve body to keep the seal, and the fixed block is opened at the center. There is a straight groove with a certain depth, and the piezoelectric crystal is arranged in it. There is a through hole with a small diameter above the straight groove, which is used to arrange the connection wire between the piezoelectric crystal and the control unit outside the valve body. Valve stem, the lower surface of the control valve stem is in contact with the upper surface of the large piston. Under the pretightening force of the guide pin return spring and the large piston support spring, the lower surface of the piezoelectric crystal, the upper surface of the control valve stem, and the lower surface of the control valve stem The surface and the upper surface of the large piston are closely fitted together. The upper end of the sleeve is two outlets, one coarse outlet and one fine outlet, and the lower end is a connected closed cavity. The lower end of the large piston is arranged in the coarse outlet of the sleeve. , the large piston support spring is located between the large piston flange and the sleeve to ensure that the large piston will not enter the sleeve as a whole, the sleeve is filled with hydraulic oil with a certain pressure, and a small piston is arranged above the thin outlet of the sleeve. The lower end of the small piston is arranged in it, and a small piston support spring is arranged between the flange of the small piston and the sleeve to ensure that the small piston will not enter the sleeve as a whole. The side surface of the large piston, the small piston and the inner wall of the sleeve are arranged There is a sealing ring to prevent the leakage of hydraulic oil in the sleeve. The large piston, small piston, large piston support spring, small piston support spring and sleeve together constitute the hydraulic amplifier of the piezoelectric crystal. The hydraulic amplifier is arranged as a whole Above the partition plate in the valve body, below the center position of the control valve stem, there are a valve core assembly and a valve seat in sequence from top to bottom. The upper end of the body is tightly fitted, and there are bolt holes on the valve seat. The valve seat and the valve body are fixedly connected by bolts. The mating surface between the two is sealed by a sealing rubber ring. There are pressure stabilizing chambers at both ends close to the sealing ring, the stabilizing chamber at the center of the valve seat is connected with the gas space inside the valve core assembly, and the stabilizing chambers at both ends of the valve seat are connected with the diversion chamber in the valve body The aforementioned spool assembly is composed of guide pin, armature, armature return spring, spring seat, bottom plate, spool, gasket and fastening bolts. In order to ensure the smooth movement of the guide pin, there are multiple sets Corresponding multiple small pistons are symmetrically arranged under the guide pin, and the number is an even number. Under the action of the small piston support spring, the upper surface of the small piston is closely connected to the lower surface of the guide pin in the valve core assembly. There is a pressure balance hole in the center of the guide pin, which is arranged in the through hole in the center of the partition. The lower end of the guide pin is fixedly connected with the armature through threads, and the armature is connected with the bottom plate and valve core through fastening bolts. There is a layer of gaskets arranged between the bottom plates, four pressure balance grooves are opened above the bottom plate, the spring seat is installed above the bottom plate, and its inner side surface is in contact with the side surface of the armature, and the two ends of the armature return spring are respectively located on the partition plate In the annular groove with the spring seat, the valve core under the bottom plate is composed of the valve core body and the sealing ring belt. After guiding, the gas flow direction is changed from vertical direction to horizontal direction, and flows into the space around the valve core assembly. Due to the existence of the pressure balance groove on the bottom plate, the internal space of the valve core assembly is connected with the space inside the valve body, and part of the gas will flow into the valve core assembly. The internal space of the core assembly is filled with the internal space of the valve core assembly and the pressure stabilizing chamber at the center of the valve seat. Due to the existence of the pressure balance hole on the guide pin, the gas will flow into the space above the valve core assembly, which is also filled with the valve core assembly. The rest of the gas flows into the upper part of the valve core, part of the gas flows in from the air intake hole on the valve core, and fills the intake ring cavity with a certain depth around the multiple sealing rings, and the other part of the gas fills both ends of the valve seat The pressure stabilizing chamber at the place and the surrounding space of the spool. When the piezoelectric crystal is not energized, the surface of the valve core is in contact with the surface of the valve seat, and the inlet ring cavity on the valve core is not connected with the ring cavity near the outlet ring belt on the valve seat; Long, after being amplified by the hydraulic amplifier, the valve core assembly moves upwards, and the surface of the valve core is separated from the surface of the valve seat. The connection between the inlet ring chamber and the ring chamber near the outlet ring belt.
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