CN206748816U - A plastic strip granulator - Google Patents
A plastic strip granulator Download PDFInfo
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- CN206748816U CN206748816U CN201720242604.6U CN201720242604U CN206748816U CN 206748816 U CN206748816 U CN 206748816U CN 201720242604 U CN201720242604 U CN 201720242604U CN 206748816 U CN206748816 U CN 206748816U
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- 229920003023 plastic Polymers 0.000 title claims abstract description 29
- 239000004033 plastic Substances 0.000 title claims abstract description 29
- 238000005520 cutting process Methods 0.000 claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 30
- 238000012216 screening Methods 0.000 claims abstract description 18
- 238000003825 pressing Methods 0.000 claims description 12
- 238000005469 granulation Methods 0.000 claims description 5
- 230000003179 granulation Effects 0.000 claims description 5
- 244000043261 Hevea brasiliensis Species 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 229920003052 natural elastomer Polymers 0.000 claims description 3
- 229920001194 natural rubber Polymers 0.000 claims description 3
- 229920003225 polyurethane elastomer Polymers 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract 2
- 239000011435 rock Substances 0.000 abstract 1
- 239000002245 particle Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 238000005453 pelletization Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000007873 sieving Methods 0.000 description 3
- 229920000426 Microplastic Polymers 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种切粒机,具体是一种塑料料条切粒机。The utility model relates to a granulator, in particular to a plastic strip granulator.
背景技术Background technique
塑料切粒机是一种塑料生产过程中的重要设备,可对塑料料条进行切粒以方便后期储存和加工,现有的切粒机刀轮和滚刀为一体式结构,部分滚刀也采用长板状刀片和辊筒分离结构,此结构在长期使用后,在局部刀片磨损崩刃时,需要对整个切割辊或整块刀片进行更换,而此刀轮和刀片上其余部位往往都是能继续使用的,直接更换掉非常浪费;此外,现今的造粒机输送采用的输送辊仅能进行基本的拉拽移动,料条在移动过程中很容易因为端部的切割力发生抖动或横向偏移,这样不仅使切割后塑料粒的形状不一,而且也很容易与其他料条接触挤迫,使得料条输送非常紊乱;切粒机一般将料条切割成小块颗粒状,在切割过程中产生的大量塑料屑也是一种非常好的塑料加工原料,其熔融加工比颗粒更容易,现今切粒机塑料粒和塑料屑在出料时混合在一块,后期还需要进行单独分离,避免一起加工时因粒径不同,使得同等条件下熔融速度不同,在颗粒和碎屑混合的情况下加工难度大,不利于塑料的加工塑性。Plastic pelletizer is an important equipment in the plastic production process. It can pelletize plastic strips to facilitate later storage and processing. The existing pelletizer cutter wheel and hob are integrated structure, and some hobs are also The long plate-shaped blade and the roller separation structure are adopted. After long-term use of this structure, when the local blade wears and collapses, the entire cutting roller or the entire blade needs to be replaced, and the rest of the cutter wheel and the blade are often It is very wasteful to replace those that can continue to be used; in addition, the conveying rollers used in the conveying of today's granulators can only perform basic pulling movement, and the strips are easily shaken or transversely caused by the cutting force at the end during the movement process. Offset, this not only makes the shape of the plastic pellets different after cutting, but also easily contacts and squeezes with other strips, making the transportation of the strips very disordered; the pelletizer generally cuts the strips into small pieces of particles, and then cuts the strips into small pieces. The large amount of plastic chips produced in the process is also a very good raw material for plastic processing. Its melting processing is easier than that of pellets. Nowadays, the plastic pellets and plastic chips of the pelletizer are mixed together when they are discharged, and they need to be separated separately later to avoid When processing together, due to the different particle sizes, the melting speed is different under the same conditions. It is difficult to process when the particles and debris are mixed, which is not conducive to the processing plasticity of plastics.
实用新型内容Utility model content
本实用新型的目的在于提供一种塑料料条切粒机,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a plastic strip granulator to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种塑料料条切粒机,包括输送箱、切粒箱和筛分箱,所述输送箱右端与切粒箱左端连通,输送箱内固定连接有输送板,输送箱内还转动连接有转动连接有输送辊和压实辊,输送辊和压实辊的转动轴通过齿轮啮合连接且与输送电机传动连接,所述切粒箱内转动连接有切割辊,切割辊辊面设有若干刀片,切割辊与切割电机传动连接,所述输送板上端面固定连接有若干导料条,输送辊的辊面上固定连接有若干与导料条一一对应的导料圈,压实辊的辊面上固定连接有若干压固圈,压固圈与导料圈交错设置;所述切割辊的辊面上沿周向等距设有若干斜坡状的凸棱,所述刀片均通过螺栓连接在凸棱上;所述输送箱和切粒箱均固定连接在筛分箱上端,切粒箱下端面为倾斜结构且与筛分箱上端连通,所述筛分箱下端开口处连接有出料管,筛分箱内固定连接有倾斜设置的粗筛板和细筛板,筛分箱左侧壁在与粗筛板和细筛板连接处均连接有倾斜设置的出料管,出料管中间均设有出料阀,所述筛分箱固定连接在支座上。A plastic strip granulator, including a conveying box, a granulating box and a screening box, the right end of the conveying box is connected to the left end of the granulating box, a conveying plate is fixedly connected in the conveying box, and a rotating A conveying roller and a compacting roller are connected, and the rotating shafts of the conveying roller and the compacting roller are connected through gear meshing and are connected with the conveying motor. The granulating box is connected with a cutting roller in rotation, and the surface of the cutting roller is provided with several blades. The cutting roller is connected to the cutting motor through transmission, the upper surface of the conveying plate is fixedly connected with several guide strips, the roller surface of the conveying roller is fixedly connected with several guide rings corresponding to the guide strips one by one, and the roller surface of the compacting roller There are several pressing rings fixedly connected on the top, and the pressing rings and guide rings are arranged alternately; the roller surface of the cutting roller is equidistantly provided with several slope-shaped convex ribs along the circumferential direction, and the blades are connected to the convex ribs by bolts. On the edge; the conveying box and the granulating box are fixedly connected to the upper end of the sieving box, the lower end surface of the granulating box is an inclined structure and communicates with the upper end of the sieving box, and the opening at the lower end of the sieving box is connected with a discharge pipe. The screen box is fixedly connected with a slanted coarse sieve plate and a fine sieve plate. The left side wall of the sieve box is connected with a slanted discharge pipe at the joint with the coarse sieve plate and the fine sieve plate. A discharge valve is provided, and the screening box is fixedly connected to the support.
作为本实用新型进一步的方案:所述输送辊的辊面上端与输送板的上端持平。As a further solution of the utility model: the upper end of the roller surface of the conveying roller is equal to the upper end of the conveying plate.
作为本实用新型再进一步的方案:所述导料圈和导料条的材质均为聚氨酯橡胶。As a further solution of the utility model: the materials of the material guide ring and the material guide strip are both polyurethane rubber.
作为本实用新型再进一步的方案:所述压固圈材质为天然胶。As a further solution of the utility model: the material of the compression ring is natural rubber.
作为本实用新型再进一步的方案:所述切粒箱正面板上还设有检修门。As a further solution of the utility model: the front panel of the pelletizing box is also provided with an inspection door.
与现有技术相比,本实用新型的有益效果是:通过导料圈和压固圈对塑料料条进行分槽固定运输,使料条分离卡紧,切割时料条不抖动偏移,运输更稳定,切粒品质好,有效避免料条之间的紊乱缠结;切割刀组采用多块独立小刀片拼接,在刀片损坏崩刃时可单独进行更换,其余完好刀片仍可继续使用,减轻浪费,节省更换费用,同时更换维修难度大大降低;分离箱可将加工出的成品按粒径进行分离并通过波纹管可方便对不同收集容器进行装料,成品收集后粒径差距小,后期塑性加工更易把握。Compared with the prior art, the beneficial effect of the utility model is that the plastic material strips are transported in slots and fixed through the material guide ring and the pressing ring, so that the material strips are separated and clamped, and the material strips do not vibrate and shift during cutting, and the transportation More stable, good pelletizing quality, effectively avoiding the disordered entanglement between the strips; the cutting knife group is spliced with multiple independent small blades, which can be replaced separately when the blade is damaged and chipped, and the remaining intact blades can continue to be used, reducing Waste, save replacement costs, and greatly reduce the difficulty of replacement and maintenance; the separation box can separate the processed finished products according to particle size and can conveniently charge different collection containers through the bellows. Processing is easier to grasp.
附图说明Description of drawings
图1为一种塑料料条切粒机的结构示意图。Figure 1 is a schematic structural view of a plastic strip pelletizer.
图2为一种塑料料条切粒机的切割辊的结构示意图。Fig. 2 is a structural schematic diagram of a cutting roller of a plastic strip pelletizer.
图3为一种塑料料条切粒机中压实辊的安装示意图。Fig. 3 is a schematic diagram of the installation of compacting rollers in a plastic strip pelletizer.
具体实施方式detailed description
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
请参阅图1-3,一种塑料料条切粒机,包括输送箱1、切粒箱2和筛分箱3,所述输送箱1右端与切粒箱2左端连通,输送箱1内固定连接有输送板4,输送箱1内还转动连接有转动连接有输送辊5和压实辊6,输送辊5的辊面上端与输送板4的上端持平,输送辊5和压实辊6的转动轴通过齿轮啮合连接且与输送电机传动连接,所述切粒箱2内转动连接有切割辊7,切割辊7辊面设有若干刀片8,切割辊7与切割电机传动连接,所述输送板4上端面固定连接有若干导料条9,输送辊5的辊面上固定连接有若干与导料条9一一对应的导料圈10,压实辊6的辊面上固定连接有若干压固圈11,压固圈11与导料圈10交错设置,将塑料料条从进料口推入输送箱1使其处于导料条9之间的分槽内并不断推入使料条抵达输送辊5处,通过输送辊5和压实辊6对料条压紧转动使塑料料条在输送板4上运输,塑料料条位于导料条9之间的槽体内,压固圈11将料条压紧,可使料条运输过程中处于分离状态,彼此之间不影响,同时导料圈10和压固圈11可将料条固定住,在料条被切割时,切割力不会带动料条抖动或横下偏移,料条运输更稳定,切割效果好,切割后的塑料颗粒规格更一致,导料圈10和导料条9的材质均为高耐磨性且富有弹性的聚氨酯橡胶,压固圈11材质为高弹性天然胶,在压紧过程中不会压断料条,不易磨损使用寿命长;所述切割辊7的辊面上沿周向等距设有若干斜坡状的凸棱12,所述刀片8均通过螺栓连接在凸棱12上,在刀片8因使用过度崩刃或损坏时,可对损坏的刀片8进行单独更换而无需同现今的刀组结构一样更换整板刀具或整个滚刀,大大降低维修更换费用,且拆装维修更方便,切粒箱2正面板上还设有检修门,方便进行检修更换;所述输送箱1和切粒箱2均固定连接在筛分箱3上端,切粒箱2下端面为倾斜结构且与筛分箱3上端连通,所述筛分箱3下端开口处连接有出料管13,筛分箱3内固定连接有倾斜设置的粗筛板14和细筛板15,筛分箱3左侧壁在与粗筛板14和细筛板15连接处均连接有倾斜设置的出料管13,出料管13中间均设有出料阀16,所述筛分箱3固定连接在支座17上,通过粗筛板14和细筛板15将塑料切粒成品进行分离,颗粒与粉末之间进行三道分离,使成品之间的粒径差减小,这样在后期加工时塑料颗粒和碎屑之间的熔融状态差距小,更易把握,方便塑性加工,结构简单,仅对目前的切粒机结构进行小幅度改进,整体实用性得到有效提升。Please refer to Figure 1-3, a kind of plastic strip granulator, including a conveying box 1, a granulating box 2 and a screening box 3, the right end of the conveying box 1 communicates with the left end of the granulating box 2, and the conveying box 1 is fixed inside Conveying plate 4 is connected, and conveying roller 5 and compacting roller 6 are also rotatably connected in conveying box 1. The rotating shaft is connected through gear meshing and is connected with the transmission motor. The granulation box 2 is connected with a cutting roller 7 in rotation. The surface of the cutting roller 7 is provided with a plurality of blades 8. The cutting roller 7 is connected with the cutting motor. The upper end surface of the plate 4 is fixedly connected with some guide strips 9, the roller surface of the conveying roller 5 is fixedly connected with some guide rings 10 corresponding to the guide strips 9 one by one, and the roller surface of the compacting roller 6 is fixedly connected with several The pressing ring 11, the pressing ring 11 and the material guide ring 10 are arranged alternately, and the plastic material strip is pushed into the conveying box 1 from the feeding port so that it is in the sub-groove between the material guide strips 9 and continuously pushed to make the material strip Arrive at the conveying roller 5, press and rotate the material strip through the conveying roller 5 and the compacting roller 6 so that the plastic material strip is transported on the conveying plate 4, the plastic material strip is located in the groove between the guide strips 9, and the compression ring 11 Pressing the material strips can make the material strips in a separated state during transportation without affecting each other. At the same time, the material guide ring 10 and the pressing ring 11 can fix the material strips. When the material strips are cut, the cutting force is not strong. It will drive the material strip to vibrate or shift downward horizontally, the transportation of the material strip is more stable, the cutting effect is good, and the specifications of the plastic particles after cutting are more consistent. The materials of the guide ring 10 and the guide strip 9 are both highly wear-resistant and elastic Polyurethane rubber, the pressing ring 11 is made of high-elastic natural rubber, which will not break the material strip during the pressing process, and is not easy to wear and has a long service life; the roller surface of the cutting roller 7 is provided with a number of Slope-shaped convex ribs 12, the blades 8 are all connected to the convex ribs 12 by bolts, when the blades 8 are chipped or damaged due to excessive use, the damaged blades 8 can be replaced separately without the need to change the structure of the current knife set Replace the whole board cutter or the whole hob in the same way, which greatly reduces the maintenance and replacement cost, and the disassembly and maintenance are more convenient. There is also an inspection door on the front panel of the granulation box 2, which is convenient for maintenance and replacement; the delivery box 1 and the granulation box 2 are fixedly connected to the upper end of the screening box 3, the lower end surface of the pelletizing box 2 is an inclined structure and communicates with the upper end of the screening box 3, and the opening of the lower end of the screening box 3 is connected with a discharge pipe 13, and the inside of the screening box 3 The coarse sieve plate 14 and the fine sieve plate 15 which are arranged obliquely are fixedly connected, and the left side wall of the screening box 3 is connected with the outlet pipe 13 which is arranged obliquely at the junction with the coarse sieve plate 14 and the fine sieve plate 15. 13 are equipped with a discharge valve 16, the screening box 3 is fixedly connected to the support 17, and the plastic granulated finished product is separated through the coarse sieve plate 14 and the fine sieve plate 15, and three passes are carried out between the particles and the powder. Separation reduces the difference in particle size between finished products, so that the gap between the molten state of plastic particles and debris is small during post-processing, which is easier to grasp, convenient for plastic processing, and simple in structure. Only for the current pelletizer structure. Minor improvement, the overall practicality has been effectively improved.
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation, and within the knowledge of those of ordinary skill in the art, it can also be made without departing from the purpose of this patent. Variations.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201720242604.6U CN206748816U (en) | 2017-03-14 | 2017-03-14 | A plastic strip granulator |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720242604.6U CN206748816U (en) | 2017-03-14 | 2017-03-14 | A plastic strip granulator |
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| CN206748816U true CN206748816U (en) | 2017-12-15 |
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| CN201720242604.6U Expired - Fee Related CN206748816U (en) | 2017-03-14 | 2017-03-14 | A plastic strip granulator |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109864124A (en) * | 2019-03-06 | 2019-06-11 | 福建天清食品有限公司 | It is a kind of to cut and be beaten integrated meat beater |
| CN110370641A (en) * | 2019-07-30 | 2019-10-25 | 燕山大学 | A kind of integrated processing equipment of powder grain material |
| CN112171943A (en) * | 2020-09-30 | 2021-01-05 | 安徽中鑫宏伟科技有限公司 | Granulator for processing nylon heat insulation strip master batches and using method thereof |
| CN112248291A (en) * | 2020-10-20 | 2021-01-22 | 安徽理工大学 | A dicing and granulating device for plastic processing |
| CN113478675A (en) * | 2021-07-10 | 2021-10-08 | 常州富桐纤维新材料有限公司 | Grain and packing apparatus are cut to master batch |
| CN114474474A (en) * | 2021-12-31 | 2022-05-13 | 安徽锦诚再生资源科技有限公司 | Plastic granulating device |
| CN115044163A (en) * | 2022-07-08 | 2022-09-13 | 安徽和盛新材料科技有限公司 | Antibacterial antistatic ABS flame-retardant color master batch and preparation system thereof |
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2017
- 2017-03-14 CN CN201720242604.6U patent/CN206748816U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109864124A (en) * | 2019-03-06 | 2019-06-11 | 福建天清食品有限公司 | It is a kind of to cut and be beaten integrated meat beater |
| CN109864124B (en) * | 2019-03-06 | 2022-01-04 | 福建天清食品有限公司 | Meat beating machine integrating slitting and beating |
| CN110370641A (en) * | 2019-07-30 | 2019-10-25 | 燕山大学 | A kind of integrated processing equipment of powder grain material |
| CN112171943A (en) * | 2020-09-30 | 2021-01-05 | 安徽中鑫宏伟科技有限公司 | Granulator for processing nylon heat insulation strip master batches and using method thereof |
| CN112248291A (en) * | 2020-10-20 | 2021-01-22 | 安徽理工大学 | A dicing and granulating device for plastic processing |
| CN113478675A (en) * | 2021-07-10 | 2021-10-08 | 常州富桐纤维新材料有限公司 | Grain and packing apparatus are cut to master batch |
| CN113478675B (en) * | 2021-07-10 | 2022-04-29 | 常州富桐纤维新材料有限公司 | Grain and packing apparatus are cut to master batch |
| CN114474474A (en) * | 2021-12-31 | 2022-05-13 | 安徽锦诚再生资源科技有限公司 | Plastic granulating device |
| CN115044163A (en) * | 2022-07-08 | 2022-09-13 | 安徽和盛新材料科技有限公司 | Antibacterial antistatic ABS flame-retardant color master batch and preparation system thereof |
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Granted publication date: 20171215 Termination date: 20190314 |