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CN206703268U - A kind of pre-cast concrete walling with heat-insulation layer - Google Patents

A kind of pre-cast concrete walling with heat-insulation layer Download PDF

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Publication number
CN206703268U
CN206703268U CN201720563379.6U CN201720563379U CN206703268U CN 206703268 U CN206703268 U CN 206703268U CN 201720563379 U CN201720563379 U CN 201720563379U CN 206703268 U CN206703268 U CN 206703268U
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wall
concrete
layer
leaf wall
board
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孟锦
孟凡林
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/04Producing shaped prefabricated articles from the material by tamping or ramming
    • B28B1/045Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Building Environments (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

A kind of pre-cast concrete walling with heat-insulation layer, belong to building engineering field, including siphonal lobe wall concrete layer, Shukangning jel, internal lobe wall reinforcing bar and internal lobe wall concrete layer.Wall is made up of concrete siphonal lobe wall, Shukangning jel and concrete internal lobe wall from outside to inside.Pre-cast concrete walling is realized especially by following steps, Step 1: pouring siphonal lobe wall concrete;Step 2: lay Shukangning jel;Step 3: internal lobe wall makes;Step 4: maintenance and the demoulding;The utility model production technology and equipment are simple, technical maturity, and Prefabrication work efficiency is high, preparation cost is low, quality is good, and it is convenient that detection is examined, available for concrete bearing exterior wall, non-bearing exterior wall and exterior wall cladding.

Description

一种具有保温层的预制混凝土墙A prefabricated concrete wall with insulation

技术领域technical field

本实用新型属于建筑工程领域,特别是涉及一种具有保温层的预制混凝土墙。The utility model belongs to the field of construction engineering, in particular to a prefabricated concrete wall with a thermal insulation layer.

背景技术Background technique

现有技术中有保温层的预制混凝土墙有以下两种:There are following two types of prefabricated concrete walls with thermal insulation layer in the prior art:

一是如公开号为“CN105538500A”的中国专利文献,公开了一种预制混凝土夹心保温叠合板式外墙及其制作方法,包括从内到外依次贴合设置的内页墙层、空腔层、保温层和外页墙层;所述内页墙层内设有内侧分布钢筋,所述空腔内设有外侧分布钢筋,所述外页墙层内设有抗裂钢筋网片;所述内侧分布钢筋、外侧分布钢筋和抗裂钢筋网片通过格构钢筋相互连接。该发明简单有效的解决了叠合板式外墙夹心保温利用现有保温板在格构钢筋处保温板不连续的难题。One is the Chinese patent document with the publication number "CN105538500A", which discloses a prefabricated concrete sandwich thermal insulation laminated panel exterior wall and its manufacturing method, including an inner wall layer and a cavity layer that are arranged sequentially from the inside to the outside. , thermal insulation layer and outer wall layer; the inner wall layer is provided with inner distribution reinforcement, the cavity is provided with outer distribution reinforcement, and the outer wall layer is provided with crack-resistant steel mesh; The inner distribution reinforcement, the outer distribution reinforcement and the anti-crack reinforcement mesh are connected to each other through lattice reinforcement. The invention simply and effectively solves the problem of discontinuity of the thermal insulation board at the lattice reinforcement by utilizing the existing thermal insulation board of the laminated board type exterior wall sandwich insulation.

该技术方案,仅用于“叠合板式外墙”;保温层在预制时浇筑,工效低致使制备成本高,且厚度和均匀性质量不容易保证;内页墙层和外页墙层的混凝土分两次养护,还需要增加翻转工序,工效低且增加生产成本;为了保证外页墙的刚度和强度必须加大格构钢筋,增加了热桥效应,减低了保温效果,需要通过加厚保温层补偿,钢筋的加大和保温层的加厚都增加了制备成本。This technical solution is only used for "laminated slab exterior walls"; the insulation layer is poured during prefabrication, which results in low work efficiency and high preparation costs, and it is not easy to guarantee the thickness and uniform quality; the concrete of the inner and outer wall layers The maintenance is divided into two times, and the turning process needs to be added, which is low in work efficiency and increases the production cost; in order to ensure the rigidity and strength of the outer wall, the lattice steel bars must be increased, which increases the thermal bridge effect and reduces the thermal insulation effect. It is necessary to thicken the thermal insulation Compensation of layers, enlargement of steel bars and thickening of insulation layer all increase the preparation cost.

二是如专利号为“ZL2012202129846”的中国专利文献,公开了一种预制夹芯保温隔热混凝土外墙板,从内至外采用墙体-保温-建筑装饰一体化的复合型墙板,墙体是承重的混凝土结构层,中间为隔热保温板,最外侧是建筑装饰外挂板,通过保温连接件把三层连成一个整体,应用于装配整体式剪力墙结构或装配整体式框架-剪力墙结构并满足建筑节能、防火要求的复合外墙板。该产品在工厂预制,现场安装,生产和施工效率都很高,且质量也有保证;节能环保,防火保温,综合效益显著。The second is the Chinese patent document with the patent number "ZL2012202129846", which discloses a prefabricated sandwich thermal insulation concrete exterior wall panel, which adopts a composite wall panel integrating wall-insulation-building decoration from the inside to the outside. The body is a load-bearing concrete structure layer, the middle is a thermal insulation board, and the outermost is a building decoration cladding board. The three layers are connected into a whole through thermal insulation connectors, and it is applied to the assembly of integral shear wall structures or integral frame- Composite exterior wall panels with shear wall structure and meeting building energy saving and fire protection requirements. The product is prefabricated in the factory and installed on site, with high production and construction efficiency and guaranteed quality; energy saving and environmental protection, fire prevention and heat preservation, and significant comprehensive benefits.

该技术方案与现有常用的技术方案相似,存在的主要问题是成本偏高,且产品的检测和检验不便,尤其是其耐久性检验很困难。This technical solution is similar to the existing commonly used technical solutions, but the main problems are that the cost is relatively high, and the detection and inspection of the product is inconvenient, especially its durability inspection is very difficult.

发明内容Contents of the invention

本实用新型所要解决的技术问题是:提供一种具有保温层的预制混凝土墙,其生产工艺和设备简单,工艺成熟,预制生产工效高、制备成本低、质量好,检测检验方便,可用于混凝土承重外墙、非承重外墙和外墙挂板。The technical problem to be solved by the utility model is: to provide a prefabricated concrete wall with thermal insulation layer, its production process and equipment are simple, the process is mature, the prefabrication production efficiency is high, the preparation cost is low, the quality is good, the detection and inspection is convenient, and it can be used for concrete Load-bearing exterior walls, non-load-bearing exterior walls and siding.

为达到上述目的,本实用新型提出了一种具有保温层的预制混凝土墙,包括外叶墙混凝土层、舒乐舍板、内叶墙钢筋以及内叶墙混凝土层,所述外叶墙混凝土设置在墙体的外侧;所述舒乐舍板包括保温板、钢丝网和斜插腹丝;所述保温板的两侧设有钢丝网;所述斜插腹丝穿过保温板并与保温板两侧的钢丝网点焊连接;所述内叶墙钢筋布置于内叶墙混凝土层的内部;所述内叶墙混凝土层设置在墙体的内侧;In order to achieve the above object, the utility model proposes a prefabricated concrete wall with a thermal insulation layer, including the concrete layer of the outer leaf wall, the Shuleshe board, the steel bar of the inner leaf wall and the concrete layer of the inner leaf wall, and the concrete layer of the outer leaf wall is set On the outside of the wall; the Shuleshe board includes a thermal insulation board, steel wire mesh and obliquely inserted abdominal wire; both sides of the thermal insulation board are provided with steel wire mesh; the obliquely inserted abdominal wire passes through the thermal insulation board and is connected with the thermal insulation board The steel wire mesh on both sides is spot-welded and connected; the steel bars of the inner leaf wall are arranged inside the concrete layer of the inner leaf wall; the concrete layer of the inner leaf wall is arranged on the inner side of the wall;

通过上述设计方案,本实用新型可以带来如下有益效果:本实用新型提出了一种具有保温层的预制混凝土墙,其生产工艺和设备简单,工艺成熟,预制生产工效高、制备成本低、质量好,检测检验方便,可用于混凝土承重外墙、非承重外墙和外墙挂板。Through the above design scheme, the utility model can bring the following beneficial effects: the utility model proposes a prefabricated concrete wall with an insulating layer, the production process and equipment are simple, the process is mature, the prefabrication production efficiency is high, the preparation cost is low, and the quality is high. Yes, it is convenient for inspection and inspection, and can be used for concrete load-bearing external walls, non-load-bearing external walls and external wall cladding.

附图说明Description of drawings

以下结合附图和具体实施方式对本实用新型作进一步的说明:Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described:

图1为本实用新型一种具有保温层的预制混凝土墙的外叶墙混凝土截面示意图。Fig. 1 is a schematic cross-sectional view of the outer leaf wall concrete of a prefabricated concrete wall with an insulating layer according to the present invention.

图2为本实用新型一种具有保温层的预制混凝土墙的外叶墙混凝土加舒乐舍板后截面示意图。Fig. 2 is a schematic cross-sectional view of the outer leaf wall concrete of a prefabricated concrete wall with an insulating layer in the present invention plus a Schuller board.

图3为本实用新型一种具有保温层的预制混凝土墙的外叶墙混凝土加舒乐舍板和内叶墙钢筋后截面示意图。Fig. 3 is a schematic cross-sectional view of a prefabricated concrete wall with an insulating layer of the present invention, the outer leaf wall concrete plus the Schuller board and the inner leaf wall reinforcement.

图4为本实用新型一种具有保温层的预制混凝土墙的浇筑内叶墙混凝土后截面示意图。Fig. 4 is a schematic cross-sectional view of a prefabricated concrete wall with an insulating layer of the present invention after pouring the concrete of the inner leaf wall.

图中:1-外叶墙混凝土层、2-舒乐舍板、3-内叶墙钢筋、4-内叶墙混凝土层。In the figure: 1-concrete layer of the outer leaf wall, 2-Shuleshe board, 3-reinforcement bar of the inner leaf wall, 4-concrete layer of the inner leaf wall.

具体实施方式detailed description

一种具有保温层的预制混凝土墙,如图1~图4,包括外叶墙混凝土层1、舒乐舍板2、内叶墙钢筋3以及内叶墙混凝土层4,所述外叶墙混凝土层1设置在墙体的外侧;所述舒乐舍板2包括保温板、钢丝网和斜插腹丝;所述保温板的两侧设有钢丝网;所述斜插腹丝穿过保温板并与保温板两侧的钢丝网点焊连接;所述内叶墙钢筋3布置于内叶墙混凝土层4的内部;所述内叶墙混凝土层4设置在墙体的内侧。A prefabricated concrete wall with an insulating layer, as shown in Figures 1 to 4, comprising an outer leaf wall concrete layer 1, a Shuleshe board 2, an inner leaf wall reinforcement bar 3 and an inner leaf wall concrete layer 4, the outer leaf wall concrete Layer 1 is set on the outside of the wall; the Shuleshe board 2 includes a thermal insulation board, a steel wire mesh and obliquely inserted abdominal wires; both sides of the thermal insulation board are provided with steel wire mesh; the obliquely inserted abdominal wires pass through the thermal insulation board And spot welded with the steel wire mesh on both sides of the insulation board; the inner leaf wall reinforcement 3 is arranged inside the inner leaf wall concrete layer 4; the inner leaf wall concrete layer 4 is arranged on the inner side of the wall.

具体通过以下步骤实现Specifically through the following steps to achieve

步骤一、浇筑外叶墙混凝土层1Step 1. Pouring the concrete layer of the outer leaf wall 1

清理工作台模,布置外叶墙混凝土层1模板,依据土建工程施工规范要求,浇筑外叶墙混凝土层1,振捣外叶墙混凝土层1使其密实,外叶墙混凝土层1浇筑完成;Clean the formwork of the workbench, arrange the formwork of the concrete layer 1 of the outer leaf wall, pour the concrete layer 1 of the outer leaf wall according to the requirements of the civil engineering construction specifications, vibrate the concrete layer 1 of the outer leaf wall to make it compact, and complete the pouring of the concrete layer 1 of the outer leaf wall;

步骤二、布设舒乐舍板2Step 2: Lay out the Shule She board 2

外叶墙混凝土层1浇筑完成的同时,立刻布置舒乐舍板2限位装置,按照限定的位置放置舒乐舍板2,将舒乐舍板2贴外叶墙混凝土层1一侧的钢丝网压入外叶墙混凝土层1中,使得保温板紧贴外叶墙混凝土层1,布设舒乐舍板2工序完成;When the pouring of the concrete layer 1 of the outer leaf wall is completed, immediately arrange the limit device of the Shuleshe board 2, place the Shuleshe board 2 according to the limited position, and attach the Shuler board 2 to the steel wire on the side of the concrete layer 1 of the outer leaf wall The net is pressed into the concrete layer 1 of the outer leaf wall, so that the insulation board is close to the concrete layer 1 of the outer leaf wall, and the process of laying the Shuleshe board 2 is completed;

步骤三、内叶墙制作Step 3: Making the Inner Leaf Wall

布设舒乐舍板2工序完成的同时,立刻布置内叶墙混凝土层4模板,依据土建工程施工规范要求,绑扎内叶墙钢筋3,浇筑内叶墙混凝土层4,振捣内叶墙混凝土层4使其密实,内叶墙制作完成;When the process of laying out the Shuleshe slab 2 is completed, immediately arrange the formwork for the concrete layer 4 of the inner leaf wall, bind the steel bars 3 of the inner leaf wall according to the requirements of the civil engineering construction specifications, pour the concrete layer 4 of the inner leaf wall, and vibrate the concrete layer of the inner leaf wall 4 Make it dense, and the inner leaf wall is completed;

步骤四、养护及脱模Step 4. Maintenance and demoulding

将上述步骤完成的工件送至蒸养池中蒸养,经蒸养后出池脱模码放,至此,一种具有保温层的预制混凝土墙的制备完成。The workpieces completed in the above steps are sent to the steam curing pool for steam curing, and after steam curing, they are released from the pool and stacked. At this point, the preparation of a prefabricated concrete wall with an insulating layer is completed.

本实用新型提出了一种具有保温层的预制混凝土墙,其生产工艺和设备简单,工艺成熟,预制生产工效高、制备成本低、质量好,检测检验方便,可用于混凝土承重外墙、非承重外墙和外墙挂板。The utility model proposes a prefabricated concrete wall with an insulating layer. The production process and equipment are simple, the process is mature, the prefabricated production efficiency is high, the preparation cost is low, the quality is good, and the detection and inspection are convenient. It can be used for concrete load-bearing external walls and non-load-bearing walls. Exterior walls and siding.

Claims (1)

1.一种具有保温层的预制混凝土墙,其特征是:包括外叶墙混凝土层(1)、舒乐舍板(2)、内叶墙钢筋(3)以及内叶墙混凝土层(4),所述外叶墙混凝土(1)设置在墙体的外侧;所述舒乐舍板(2)包括保温板、钢丝网和斜插腹丝;所述保温板的两侧设有钢丝网;所述斜插腹丝穿过保温板并与保温板两侧的钢丝网点焊连接;所述内叶墙钢筋(3)布置于内叶墙混凝土层(4)的内部;所述内叶墙混凝土层(4)设置在墙体的内侧。1. A prefabricated concrete wall with thermal insulation layer is characterized in that it comprises outer leaf wall concrete layer (1), Shuleshe board (2), inner leaf wall reinforcement (3) and inner leaf wall concrete layer (4) , the outer leaf wall concrete (1) is arranged on the outside of the wall; the Schlescher board (2) includes a thermal insulation board, a steel wire mesh and obliquely inserted abdominal wires; steel wire mesh is provided on both sides of the thermal insulation board; The obliquely inserted abdominal wire passes through the insulation board and is connected with the steel wire mesh on both sides of the insulation board by spot welding; the inner leaf wall reinforcement (3) is arranged inside the inner leaf wall concrete layer (4); the inner leaf wall concrete Layer (4) is arranged on the inside of the wall.
CN201720563379.6U 2017-03-14 2017-05-19 A kind of pre-cast concrete walling with heat-insulation layer Expired - Fee Related CN206703268U (en)

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Granted publication date: 20171205