CN206523223U - Multichannel vibration monitor system - Google Patents
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Abstract
本实用新型提供了一种多通道振动监测系统,其包括一个系统集成表和若干设备振动监测表,所述系统集成表设有集成表中央处理单元,所述集成表中央处理单元连接有ModBus通讯电路,并连接有系统控制继电器和系统报警装置,所述设备振动监测表设有监测表中央处理单元,所述监测表中央处理单元连接有恒流输出电路和ModBus通讯电路,并连接有设备控制继电器和设备信息传感器,各所述设备振动监测表通过ModBus通讯电路的接线端口以菊花链结构级联于所述系统集成表。本实用新型可以对多个设备和/或多个监测点进行多通道监测,便于管理和使用,同时还能够识别和消除环境振动给监测数据带来的影响,减少因环境因素导致的误报。
The utility model provides a multi-channel vibration monitoring system, which includes a system integration table and several equipment vibration monitoring tables, the system integration table is provided with an integrated table central processing unit, and the integrated table central processing unit is connected with a ModBus communication circuit, and is connected with a system control relay and a system alarm device, and the equipment vibration monitoring meter is provided with a monitoring meter central processing unit, and the monitoring meter central processing unit is connected with a constant current output circuit and a ModBus communication circuit, and is connected with an equipment control relay and equipment information sensors, each of the equipment vibration monitoring tables is cascaded to the system integration table in a daisy chain structure through the wiring port of the ModBus communication circuit. The utility model can carry out multi-channel monitoring on multiple devices and/or multiple monitoring points, which is convenient for management and use, and can also identify and eliminate the influence of environmental vibration on monitoring data and reduce false alarms caused by environmental factors.
Description
技术领域technical field
本实用新型涉及一种多通道振动监测系统,可用于多设备、多通道的振动的监测。The utility model relates to a multi-channel vibration monitoring system, which can be used for multi-device and multi-channel vibration monitoring.
背景技术Background technique
大型旋转机械是石化、电力等工业部门的关键动力设备,实时监测这些机器的工作状态对于确保其安全运行有着重要的指导意义,目前多采用孤立的振动监测表进行具体设备的监测,振动监测表通过适宜形式的传感器采集设备的振动相关信息,通过数据处理单元进行数据处理,形成与振动指标线性相关的振动数据,经转换后以模拟电流形式送出,以通过工业控制系统进行相关控制,当满足报警条件时进行报警,这种孤立使用的监测表不适应对多设备或多通道的监测,当需要多个设备或多个部位进行监测时,需要分别设置针对各设备或各部位的监测表,无法进行集中管理和控制。Large-scale rotating machinery is the key power equipment in petrochemical, electric power and other industrial sectors. Real-time monitoring of the working status of these machines has important guiding significance for ensuring their safe operation. Currently, isolated vibration monitoring meters are used to monitor specific equipment. Vibration monitoring meters The vibration-related information of the equipment is collected through a suitable sensor, and the data is processed by the data processing unit to form vibration data linearly related to the vibration index, which is converted and sent in the form of analog current for related control through the industrial control system. When an alarm condition occurs, the monitoring table used in isolation is not suitable for multi-device or multi-channel monitoring. When multiple devices or multiple parts are required to be monitored, it is necessary to set up a monitoring table for each device or each part separately. Central management and control is not possible.
现有振动监测表也可以设有通讯设备振动监测表,通过通讯设备振动监测表接入计算机管理网络或与上位机通讯连接,将采集和分析获得的设备振动数据及其他数据传入上位机,接收上位机的控制指令并依据上位机指令进行相应工作,上位机可以在软件的支持下,进行实时监控管理、系统事故追忆、系统集成显示、系统集成控制、系统组态与校验和数字化状态监测等工作。但采用通用上位机组网接线复杂,成本高。The existing vibration monitoring table can also be equipped with a communication equipment vibration monitoring table, through which the communication equipment vibration monitoring table is connected to the computer management network or communicates with the upper computer, and the equipment vibration data and other data obtained by collection and analysis are transferred to the upper computer. Receive the control instructions from the host computer and perform corresponding work according to the instructions of the host computer. With the support of the software, the host computer can perform real-time monitoring and management, system accident recall, system integration display, system integration control, system configuration and verification, and digital status monitoring etc. However, the network wiring of the general-purpose upper unit is complicated and the cost is high.
另外,现有技术中,无论是孤立使用的监控表,还是由上位机集中管理的监控网络,都未考虑背景因素对传感器采集的设备信号的影响,不能识别出因冲压机等邻近大型设备工作及其他环境因素导致的超限度振动,也不能识别出因设备自身开机过程本身正常的过大振动,因此存在误报现象,对于振动超限度必须采取停机等强措施的场合,相关误报将导致严重的后果或损失。In addition, in the prior art, whether it is a monitoring table used in isolation or a monitoring network managed centrally by the host computer, the influence of background factors on the equipment signals collected by the sensor is not considered, and it is impossible to identify the impact caused by the work of nearby large equipment such as punching machines. The over-limit vibration caused by environmental factors and other environmental factors cannot identify the excessive vibration caused by the normal startup process of the equipment itself, so there are false alarms. For occasions where strong measures such as shutdown must be taken for vibration over-limits, related false alarms will lead to serious consequences or loss.
实用新型内容Utility model content
本实用新型的目的在于提供一种多通道振动检测系统,采用该系统可以对多个设备和/或多个监测点进行多通道监测,便于管理和使用,同时还能够识别和消除环境振动给监测数据带来的影响,减少因环境因素导致的误报。The purpose of this utility model is to provide a multi-channel vibration detection system, which can be used for multi-channel monitoring of multiple devices and/or multiple monitoring points, which is convenient for management and use, and can also identify and eliminate environmental vibration for monitoring The impact of data can reduce false positives caused by environmental factors.
本实用新型实现上述目的的技术方案是:包括一个系统集成表和若干设备振动监测表,所述系统集成表设有集成表中央处理单元,所述集成表中央处理单元连接有ModBus通讯电路(适于ModBus协议的通讯电路),并通过人工输入接口电路连接有系统集成表的人工输入装置,通过系统控制输出电路连接有系统控制继电器,通过报警输出电路连接有系统报警装置,所述设备振动监测表设有监测表中央处理单元,所述监测表中央处理单元还连接有恒流输出电路和ModBus通讯电路,并通过人工输入接口电路连接有监测表的人工输入装置,通过设备控制输出电路连接有设备控制继电器,通过设备信息接入电路连接有设备信息传感器,各所述设备振动监测表通过ModBus通讯电路的接线端口以菊花链结构级联于所述系统集成表。The technical solution of the utility model to achieve the above-mentioned purpose is: comprising a system integration table and several equipment vibration monitoring tables, the system integration table is provided with an integrated table central processing unit, and the integrated table central processing unit is connected with a ModBus communication circuit (adapted to communication circuit based on the ModBus protocol), and the manual input device of the system integration table is connected through the manual input interface circuit, the system control relay is connected through the system control output circuit, and the system alarm device is connected through the alarm output circuit. The vibration monitoring of the equipment The meter is provided with a central processing unit of the monitoring meter, and the central processing unit of the monitoring meter is also connected with a constant current output circuit and a ModBus communication circuit, and is connected with a manual input device of the monitoring meter through a manual input interface circuit, and is connected with a device through a device control output circuit. The control relay is connected to the device information sensor through the device information access circuit, and each of the device vibration monitoring meters is cascaded to the system integration meter in a daisy chain structure through the wiring port of the ModBus communication circuit.
优选的,所述集成表中央处理单元还通过环境信息接入电路连接有环境信息传感器,所述环境信息传感器的数量为一个或多个,用于采集环境振动相关的环境信息,并通过传感信号接入电路进行预处理并送入监测表中央处理单元。Preferably, the central processing unit of the integrated meter is also connected to an environmental information sensor through an environmental information access circuit, and the number of the environmental information sensor is one or more, which is used to collect environmental information related to environmental vibration, and through the sensor The signal is connected to the circuit for preprocessing and sent to the central processing unit of the monitoring table.
所述环境信息接入电路可以包括依次连接的多路开关、带通滤波电路、放大电路和模数转换电路,所述多路开关设有多路用于接入所述环境信息传感器的接线端子,所述环境信息传感器的数量优选为多个,分别设置在环境中的不同部位,可以依据现场振动特点确定环境信息传感器的数量和分布,各所述环境信息传感器的输出分别所述多路开关的对应接线端子上,所述模数转换电路的输出接入所述监测表中央处理单元,通过多个环境信息传感器,可以更为准确和可靠地获得环境振动的实际状况。The environmental information access circuit may include a sequentially connected multi-way switch, a band-pass filter circuit, an amplifier circuit, and an analog-to-digital conversion circuit, and the multi-way switch is provided with multiple connecting terminals for accessing the environmental information sensor , the number of the environmental information sensors is preferably multiple, respectively arranged in different parts of the environment, the number and distribution of the environmental information sensors can be determined according to the characteristics of on-site vibration, and the output of each of the environmental information sensors is respectively described in the multi-way switch The output of the analog-to-digital conversion circuit is connected to the central processing unit of the monitoring meter. Through multiple environmental information sensors, the actual situation of environmental vibration can be obtained more accurately and reliably.
所述集成表中央处理单元还可以连接有系统旁路报警输入电路和/或系统报警倍增输入电路,所述系统旁路报警输入电路和系统倍增报警输入电路分别设有各自的输入按键,通过按动相应的输入按键,可以输入系统旁路报警指令或系统倍增报警指令。The central processing unit of the integrated meter can also be connected with a system bypass alarm input circuit and/or a system alarm multiplication input circuit, and the system bypass alarm input circuit and the system multiplication alarm input circuit are respectively provided with respective input buttons. Press the corresponding input button to input system bypass alarm command or system multiplication alarm command.
所述集成表中央处理单元还可以通过显示电路连接有显示屏,所述显示屏优选采用OLED显示屏。The central processing unit of the integrated watch can also be connected to a display screen through a display circuit, and the display screen is preferably an OLED display screen.
所述系统控制输出电路优选设有隔离电路,所述隔离电路可以采用隔离变压器或光电耦合器。The system control output circuit is preferably provided with an isolation circuit, and the isolation circuit may use an isolation transformer or a photocoupler.
所述集成表中央处理单元的电源接入端优选连接有电源隔离转换电路。The power input end of the central processing unit of the integrated meter is preferably connected with a power isolation conversion circuit.
所述设备振动监测表的设备信息接入电路可以包括依次连接的多路开关、带通滤波电路、放大电路和模数转换电路,所述多路开关设有多路用于接入所述设备信息传感器的接线端子,所述设备信息传感器的数量优选为多个,也可以是一个,各所述设备信息传感器的输出分别接入所述多路开关的对应接线端子,所述模数转换电路的输出接入所述监测表中央处理单元。The device information access circuit of the device vibration monitoring table may include a multi-way switch, a band-pass filter circuit, an amplification circuit and an analog-to-digital conversion circuit connected in sequence, and the multi-way switch is provided with multiple channels for accessing the device The terminal of the information sensor, the number of the equipment information sensor is preferably multiple, or one, and the output of each of the equipment information sensors is respectively connected to the corresponding terminal of the multi-way switch, and the analog-to-digital conversion circuit The output of the monitoring table is connected to the central processing unit.
所述设备振动监测表的恒流输出电路可以包括数模转换电路、光电耦合器和恒流转换电路,所述数模转换电路的输入端连接所述监测表中央处理单元的相应输出,所述光电耦合器的输入和输出端分别所述数模转换电路的输出和所述恒流转换电路的输入端,所述恒流转换电路的输出构成所述恒流输出电路的输出。The constant current output circuit of the equipment vibration monitoring meter can include a digital-to-analog conversion circuit, a photocoupler and a constant current conversion circuit, the input end of the digital-to-analog conversion circuit is connected to the corresponding output of the central processing unit of the monitoring meter, and the The input and output terminals of the photocoupler are respectively the output of the digital-to-analog conversion circuit and the input terminal of the constant current conversion circuit, and the output of the constant current conversion circuit constitutes the output of the constant current output circuit.
所述光电耦合器和恒流转换电路的数量均至少为两个且一一对应,所述恒流转换电路包括第一恒流转换电路和第二恒流转换电路,所述光电耦合器包括分别用于连接第一恒流转换电路和第二恒流转换电路的第一光电耦合器和第二光电耦合器,所述数模转换电路的输出至少分为两路,与所述光电耦合器一一对应,分别连接各自对应的光电耦合器的输入端,由此形成冗余输出,提高可靠性。There are at least two photocouplers and constant current conversion circuits in one-to-one correspondence, the constant current conversion circuit includes a first constant current conversion circuit and a second constant current conversion circuit, and the photoelectric coupler includes The first photocoupler and the second photocoupler used to connect the first constant current conversion circuit and the second constant current conversion circuit, the output of the digital-to-analog conversion circuit is divided into at least two paths, and the photocoupler is one One-to-one correspondence, the input ends of the corresponding photocouplers are respectively connected, thereby forming redundant outputs and improving reliability.
所述监测表中央处理单元连接有设备旁路报警输入电路和/或系设备报警倍增输入电路,所述设备旁路报警输入电路和设备倍增报警输入电路分别设有各自的输入按键,通过按动相应的输入按键,可以输入设备旁路报警指令或设备倍增报警指令。The central processing unit of the monitoring table is connected with an equipment bypass alarm input circuit and/or an equipment alarm multiplication input circuit, and the equipment bypass alarm input circuit and the equipment multiplication alarm input circuit are respectively provided with respective input buttons. The corresponding input button can input equipment bypass alarm command or equipment multiplication alarm command.
所述系统集成表和设备振动监测表的ModBus通讯电路均可以采用RS485接口。Both the ModBus communication circuits of the system integration table and the equipment vibration monitoring table can adopt RS485 interface.
所述集成表中央处理单元还可以连接有以太网接口电路,所述以太网接口电路设有以太网接口,以接入计算机网络。The central processing unit of the integrated meter can also be connected with an Ethernet interface circuit, and the Ethernet interface circuit is provided with an Ethernet interface for accessing a computer network.
所述集成表中央处理单元还可以连接有集成表电源指示灯、工作指示灯、设备振动监测表接入指示灯、计算机网络接入指示灯、系统报警指示灯和系统控制指示灯中的任意一种或多种(包括全部)。The central processing unit of the integrated meter can also be connected with any one of the integrated meter power indicator light, work indicator light, equipment vibration monitoring meter access indicator light, computer network access indicator light, system alarm indicator light and system control indicator light one or more (including all).
所述监测表中央处理单元可以连接有集成表电源指示灯、工作指示灯、系统连接指示灯、设备报警指示灯和设备控制指示灯中的任意一种或多种(包括全部)。The central processing unit of the monitoring meter can be connected with any one or more (including all) of the integrated meter power indicator light, work indicator light, system connection indicator light, equipment alarm indicator light and equipment control indicator light.
本实用新型通过设置系统集成表并通过级联方式连接各设备振动监测表,形成系统拓扑结构简单,由于现场布线和节省布线连接成本,并可以通过系统集成表统一进行系统中各设备(包括监测表和集成表)的设置和管理,方便使用、查看、操作和管理,可以将各设备振动监测表的结果汇集于集成表进行统一的分析处理,并通过集成表统一上报,由此简化了对设备振动监测表的功能要求和处理能力要求,有利于进一步降低成本,并可以获得全局的数据及数据对比,通过相同设备之间的数据对比,可以揭示和发现该种设备与振动等信息相关的规律性,结合实际条件和使用方式正确地设置报警阈值等各种操作参数,及时发现某一设备相对于其他设备的异常状况,即使在超出报警阈值的情况下,依然能够及时发现异常,避免因某些未列入报警条件的异常情况被忽略而造成损失,并可以通过设备振动监测表和系统集成表分别设置用于整体系统控制的系统控制继电器和用于具体设备控制的设备控制继电器,在出现需要进行系统整体控制的问题时,通过系统控制继电器进行相关控制电路的操作,以实现设备控制器无法实现的系统总体控制。The utility model sets up the system integration table and connects the vibration monitoring tables of each equipment in a cascading manner to form a simple system topology structure. Due to the on-site wiring and the saving of wiring connection costs, the system integration table can be used to uniformly carry out various equipment in the system (including monitoring It is convenient to use, view, operate and manage. The results of the vibration monitoring tables of each equipment can be collected in the integrated table for unified analysis and processing, and reported through the integrated table. The functional requirements and processing capacity requirements of the equipment vibration monitoring table are conducive to further reducing costs, and can obtain global data and data comparison. Through data comparison between the same equipment, it is possible to reveal and discover the information related to vibration and other information of this type of equipment. Regularity, combined with actual conditions and usage methods, correctly set various operating parameters such as alarm thresholds, and timely discover abnormal conditions of a certain device relative to other devices. Some abnormal conditions that are not included in the alarm conditions are ignored and cause losses, and the system control relay for overall system control and the equipment control relay for specific equipment control can be set respectively through the equipment vibration monitoring table and system integration table. When there is a problem requiring the overall control of the system, the system control relay is used to operate the relevant control circuit to achieve the overall system control that cannot be achieved by the equipment controller.
本实用新型通过设置接入系统集成表的环境信息传感器,监测表中央处理单元依据所接入的环境信息,分析判断环境振动状况以及环境振动对各设备振动的影响,修改源自各设备振动监测表的设备振动数据,剔除因环境振动对具体设备振动数据的影响,进而获得更为精准的设备振动数据,并可以反馈给相应的设备振动监测表,设备振动监测表依据系统集成表反馈的设备振动数据进行报警和信息输出,避免因环境振动导致误报和无控制,而通过系统集成表进行环境振动检测,相对于各设备振动监测表独立对环境振动检测而言,不仅可以获得更为全面和准确数据,而且还合理分担了设备振动监测表和系统集成表的数据处理量,提高了整体效率。The utility model sets the environmental information sensor connected to the system integration table, and the central processing unit of the monitoring table analyzes and judges the environmental vibration status and the influence of the environmental vibration on the vibration of each device according to the connected environmental information, and the modification comes from the vibration monitoring of each device. The vibration data of the equipment in the table eliminates the influence of environmental vibration on the vibration data of the specific equipment, and then obtains more accurate equipment vibration data, which can be fed back to the corresponding equipment vibration monitoring table. The equipment vibration monitoring table is based on the equipment fed back by the system integration table Vibration data is used for alarm and information output to avoid false alarms and no control caused by environmental vibrations. Environmental vibration detection through the system integration table is not only more comprehensive than the independent vibration detection of each equipment vibration monitoring table. And accurate data, but also reasonably share the data processing volume of the equipment vibration monitoring table and the system integration table, and improve the overall efficiency.
本实用新型通过分别在系统集成表和设备振动监测表上设置相应的报警旁路输入电路和报警倍增输入电路,可以方便通过按键方式输入涉及系统或设备的报警旁路指令和报警倍增指令,相应中央处理单元在接到报警旁路指令后,在出现满足报警条件时不报警和不采用相应的控制措施,在接到报警倍增指令后,将报警阈值调整为正常报警阈值的倍数(依据输入的设定方式),由此可以在检修和设备启动等特殊情况下,选取适宜的旁路或倍增报警方式。The utility model sets corresponding alarm bypass input circuits and alarm multiplication input circuits respectively on the system integration table and the equipment vibration monitoring table, so that the alarm bypass instructions and alarm multiplication instructions related to the system or equipment can be input conveniently through buttons, and corresponding After receiving the alarm bypass command, the central processing unit will not alarm or take corresponding control measures when the alarm condition is met, and adjust the alarm threshold to the multiple of the normal alarm threshold after receiving the alarm multiplication command (according to the input Setting mode), so that in special cases such as maintenance and equipment start-up, the appropriate bypass or multiplier alarm mode can be selected.
使用时,将相关设备振动监测表通过级联方式接入系统集成表的ModBus-IN接口(ModBus通讯电路的输入接口),并通过以太网接口接入计算机网络,将一个或多个所述环境信息传感器的输出接入环境信息接入电路,将相关设备振动监测表的设备信息传感器安装在设备上或设备旁的适宜位置,将系统集成表的环境信息传感器安装在环境中的适宜位置,并连接好相应的系统控制继电器和设备控制继电器,通过系统集成表进行各设备振动监测表的参数设定和控制,协调系统各部分的工作,实现系统的实时监控管理、系统事故追忆、系统集成显示、系统集成控制、系统组态与校验和数字化状态监测等功能,通过计算机网络与中央控制计算机系统或其他终端通讯,传送监测相关数据和各设备/装置的工作状态,接收中央控制计算机系统等有权终端的控制,在中央处理单元的运算处理中,计入环境传感信号,进而依据相关信号的特点,消除设备传感信号中因环境信号导致的增加量,获得更为真实的设备振动等相关监测结果,有利于避免或减少因环境振动导致的误报和误控制,当出现需要报警和控制的情形时,通过集成表中央处理单元控制报警装置进行报警,通过集成表中央处理单元和/或监测表中央处理单元控制系统继电器和/或设备继电器进行相应的系统总体控制和/或设备控制,具体控制方式依据相关系统和设备的特性确定,例如,启动控制电路调整或控制设备或系统的工作状态、工作参数或工作模式,通过声光电等方式提示相关操作或管理人员,甚至通过适宜的流程切断电源停机。When in use, connect the relevant equipment vibration monitoring table to the ModBus-IN interface (the input interface of the ModBus communication circuit) of the system integration table through cascading, and connect to the computer network through the Ethernet interface, and connect one or more of the above-mentioned environment The output of the information sensor is connected to the environmental information access circuit, the equipment information sensor of the relevant equipment vibration monitoring table is installed on the equipment or at a suitable position next to the equipment, the environmental information sensor of the system integration table is installed at a suitable position in the environment, and Connect the corresponding system control relays and equipment control relays, set and control the parameters of each equipment vibration monitoring table through the system integration table, coordinate the work of each part of the system, and realize real-time monitoring and management of the system, recall of system accidents, and display of system integration , system integration control, system configuration and verification, and digital status monitoring, etc., communicate with the central control computer system or other terminals through the computer network, transmit monitoring related data and the working status of each equipment/device, and receive the central control computer system, etc. In the control of the authorized terminal, the environmental sensing signal is included in the calculation and processing of the central processing unit, and then according to the characteristics of the relevant signal, the increase caused by the environmental signal in the device sensing signal is eliminated to obtain a more realistic device vibration and other relevant monitoring results are helpful to avoid or reduce false alarms and miscontrols caused by environmental vibrations. When there is a situation that requires alarming and control, the alarm device is controlled by the integrated meter central processing unit to give an alarm. Through the integrated meter central processing unit and / or monitoring table central processing unit controls system relay and / or equipment relay to carry out corresponding overall system control and / or equipment control, the specific control method is determined according to the characteristics of related systems and equipment, for example, start control circuit adjustment or control equipment or system The working status, working parameters or working modes of the system can be used to prompt relevant operators or management personnel through sound and light, etc., and even cut off the power supply and stop the machine through a suitable process.
附图说明:Description of drawings:
图1是本实用新型系统相关电路构造的示意图;Fig. 1 is the schematic diagram of the relevant circuit structure of the utility model system;
图2是本实用新型系统集成表相关电路构造的示意图;Fig. 2 is the schematic diagram of the relevant circuit structure of the system integration table of the present utility model;
图3是本实用新型设备振动监测表相关电路构造的示意图。Fig. 3 is a schematic diagram of the relevant circuit structure of the equipment vibration monitoring table of the present invention.
具体实施方式detailed description
参见图1-3,本用新型所述的系统集成表设有集成表中央处理单元,可以采用适应形式的微处理器或其他数据处理装置,可以设有集成表存储器,所述集成表中央处理单元通过获取各设备振动监测表的输出和各环境信息传感器的输出,在软件的支持下,实现系统实时监控管理、系统事故追忆、系统集成显示、系统集成控制、系统组态与校验和数字化状态监测功能。Referring to Fig. 1-3, the system integration meter described in this utility model is provided with an integrated meter central processing unit, can adopt a microprocessor or other data processing device in an adaptive form, and can be provided with an integrated meter memory, and the integrated meter central processing unit The unit obtains the output of each equipment vibration monitoring table and the output of each environmental information sensor, and with the support of software, realizes real-time monitoring and management of the system, system accident recall, system integrated display, system integrated control, system configuration and verification, and digitization Status monitoring function.
例如:E.g:
所述系统集成表可具备系统实时监控管理功能,可对系统内所有设备振动监测表进行在线实时监测管理,实时监测所有设备振动监测表的状态。The system integration meter can have a system real-time monitoring and management function, which can perform online real-time monitoring and management of all equipment vibration monitoring meters in the system, and monitor the status of all equipment vibration monitoring meters in real time.
所述系统集成表可具备系统事故追忆功能,记录系统内所有设备振动监测表及系统报警事件,现场显示故障信息及报警信息,并驱动相应的系统控制继电器对系统故障进行系统报警。The system integration table can have a system accident recall function, record all equipment vibration monitoring tables in the system and system alarm events, display fault information and alarm information on site, and drive corresponding system control relays to issue system alarms for system faults.
所述系统集成表可具备系统集成显示功能,实时显示各通道运行状态,测量值、报警状态等,并可显示历史事件记录。The system integration table can have a system integration display function, which can display the operating status of each channel, measurement value, alarm status, etc. in real time, and can also display historical event records.
所述系统集成表可具备系统集成控制功能,集成控制系统内所有设备振动监测表的复位、倍增、旁路等。The system integration table can have a system integration control function, and can integrate the reset, multiplication, bypass, etc. of all equipment vibration monitoring tables in the control system.
所述系统集成表可具备组态与校验功能,可以对系统内的每个设备振动监测表分别组态与校验,全数字显示简化了组态与校验过程。The system integration meter can have configuration and verification functions, and can separately configure and verify each equipment vibration monitoring meter in the system, and the full digital display simplifies the configuration and verification process.
所述系统集成表可具备数字化状态监测功能,可与状态监测软件互连,传送静态参数(趋势、实时值、报警状态、间隙电压值、系统OK状态)或动态参数(波形图、频谱图、键相信号、瀑布图),分析系统运行状态。The system integration table can have a digital state monitoring function, can be interconnected with state monitoring software, and transmit static parameters (trend, real-time value, alarm state, gap voltage value, system OK state) or dynamic parameters (waveform diagram, spectrum diagram, key phase signal, waterfall diagram), and analyze the operating status of the system.
所述系统集成表提供通讯接口,可通过以太网TCP/IP 和串行(RS485)通讯方式与过程控制系统和其它自动化系统通讯,因此具有广泛的通讯能力,也支持与系统组态软件以太网或RS485通讯。The system integration table provides a communication interface, which can communicate with the process control system and other automation systems through Ethernet TCP/IP and serial (RS485) communication methods, so it has a wide range of communication capabilities and also supports Ethernet with the system configuration software Or RS485 communication.
参见图2,本实用新型的系统集成表主要由集成表中央处理单元、电源隔离转换检测电路(具有检测各点电源相关信息功能的电源隔离转换电路)、ModBus隔离通讯电路(设有隔离电路的ModBus通讯电路)、TCP/IP隔离通讯电路(设有隔离电路的适于TCP/IP协议的通讯电路)、系统控制输出电路、旁路报警输入电路、报警倍增输入电路、人工输入装置(例如,按键及按键接口电路)、OLED显示屏及相关显示电路等组成。Referring to Fig. 2, the system integration table of the present utility model is mainly composed of an integrated table central processing unit, a power supply isolation conversion detection circuit (a power supply isolation conversion circuit with the function of detecting power supply related information at each point), a ModBus isolation communication circuit (with an isolation circuit ModBus communication circuit), TCP/IP isolation communication circuit (communication circuit suitable for TCP/IP protocol with isolation circuit), system control output circuit, bypass alarm input circuit, alarm multiplication input circuit, manual input device (for example, Button and button interface circuit), OLED display and related display circuits.
所述电源隔离转换检测电路优选支持24VDC电源输入,隔离转换后输出正常工作所需的各种电压,同时还设有电源检测电路,可以检查各种电压,这些电压对系统的正常运行是非常重要的。在正常的运行情况下,显示各工作状态的指示灯工作,表示相应设备振动监测表运行正常。如果某一电压发生问题,则相应的指示灯熄灭,集成表自动检查电源的工作状态,如果电源有问题,相应的指示灯灭。The power isolation conversion detection circuit preferably supports 24VDC power input, and outputs various voltages required for normal operation after isolation conversion, and is also equipped with a power detection circuit to check various voltages, which are very important for the normal operation of the system of. Under normal operating conditions, the indicator lights showing each working state work, indicating that the vibration monitoring meter of the corresponding equipment is operating normally. If there is a problem with a certain voltage, the corresponding indicator light will go out, and the integrated meter will automatically check the working status of the power supply. If there is a problem with the power supply, the corresponding indicator light will go out.
所述ModBus通信电路可以优选ModBus RTU通讯电路,其依据MODICON公司ModBus通讯接口协议,物理层采用RS485串行接口技术,进行数据传送,ModBus-IN接口(ModBus通信电路的输入接口)可与相邻的一块设备振动监测表的菊花链结构通讯接口连接,从而实现与系统中任意通道的振动监测表的通讯。ModBus-OUT接口(ModBus通信电路的输出接口)可连接PC机、PLC、DCS、显示设备振动监测表等外部通讯设备,可上传系统中所有通道的运行状态等相关信息。The ModBus communication circuit can preferably be a ModBus RTU communication circuit, which is based on the ModBus communication interface protocol of MODICON Company, and the physical layer adopts RS485 serial interface technology for data transmission, and the ModBus-IN interface (the input interface of the ModBus communication circuit) can communicate with adjacent The daisy chain structure communication interface of a piece of equipment vibration monitoring meter is connected, so as to realize the communication with the vibration monitoring meter of any channel in the system. The ModBus-OUT interface (the output interface of the ModBus communication circuit) can be connected to external communication equipment such as PC, PLC, DCS, display device vibration monitoring meter, etc., and can upload relevant information such as the operating status of all channels in the system.
本实用新型的系统集成表还可以设有以太网接口,支持TCP/IP协议,可以实现以太网的连接,通过以太网同样可以实现连接PC机、PLC、DCS、显示设备振动监测表等外部通讯设备并上传相关信息。The system integration meter of the utility model can also be provided with an Ethernet interface, supports the TCP/IP protocol, and can realize the connection of the Ethernet, and can also realize external communication such as connecting PCs, PLCs, DCSs, and display equipment vibration monitoring meters through the Ethernet. device and upload relevant information.
所用的RS-485端口可以设有高速光耦电路进行电气隔离,以太网端口可以采用隔离变压器进行电气隔离。The RS-485 port used can be provided with a high-speed optocoupler circuit for electrical isolation, and the Ethernet port can be electrically isolated with an isolation transformer.
通过旁路报警输入电路和报警倍增输入电路,可以通过开关信号输入端的按键人工输入相应的指令,或者接收旁路控制指令或倍增控制指令,当设备处于起机或检修等特殊状态时可以实现报警信号的暂时旁路或报警值的暂时倍增。Through the bypass alarm input circuit and the alarm multiplication input circuit, the corresponding command can be manually input through the button of the switch signal input terminal, or the bypass control command or multiplication control command can be received, and the alarm can be realized when the equipment is in a special state such as startup or maintenance. Temporary bypassing of signals or temporary doubling of alarm values.
所述系统集成表具有OLED显示屏,可现场显示系统中所有设备振动监测表的测量值、报警状态、运行状态等相关信息,并在人工进行参数设置时提供显示服务。The system integration meter has an OLED display, which can display relevant information such as measurement values, alarm status, and operating status of all equipment vibration monitoring meters in the system on site, and provide display services when manually setting parameters.
所述监测表的人工输入装置设有的控制/输入键盘,通过所述的控制/输入键盘接受来自键盘的人工输入,以实现人工参数设置和控制。The control/input keyboard provided on the manual input device of the monitoring table accepts manual input from the keyboard through the control/input keyboard to realize manual parameter setting and control.
所述监测表中央处理单元还可以设有系统控制输出电路,控制系统控制继电器动作,以根据监测情况对系统的工作状态进行控制。The central processing unit of the monitoring meter can also be provided with a system control output circuit, the control system controls the action of the relay, so as to control the working state of the system according to the monitoring situation.
所述系统中央处理单元可以采用各种适宜的微处理器或芯片。The central processing unit of the system may adopt various suitable microprocessors or chips.
所述系统集成表设置的各种指示灯均可以依据现有技术设置,可以采用发光二极管或LED显示器。The various indicator lights set in the system integration table can be set according to the prior art, and light-emitting diodes or LED displays can be used.
参见图3,本实用新型涉及的设备振动监测表包括监测表中央处理单元、设备信息接入电路、检测信息的恒流输出电路、控制输出电路、旁路报警输入电路、报警倍增输入电路和人工输入装置,所述设备信息接入电路的输入侧为多路开关,所述多路开关设有多个用于连接设备信息传感器输出的接线端子,使用时各设备信息传感器(当设备信息传感器的数量为多个时)的传感信号输出分别接入多路开关的相应接线端子,通过设备信息传感器采集设备振动的相关信号,设备信息传感器通常可以安装在被监测设备上,或者其振动感应元件安装在被监测设备上,经过带宽滤波、放大和模数转换后,设备振动信息变为适于中央处理单元处理的数字信号,计入监测表中央处理单元,所述中央处理单元的相应输出分别接入恒流输出电路、控制输出电路和显示电路,恒流输出电路将监测表中央处理单元输出的与与振动指标成正比的数字信号转换为相应的恒流电流信号输出,由于传感器输出的模拟信号(例如电流)通常与具体振动指标非线性对应,通过设备信息接入电路将设备信息传感器输出的微弱和非线性的电信号进行滤波、放大等处理后,经中央处理单元转化为线性的数字量并最终形式工业现场所需的恒流输出,另外,工业上普遍需要测量各类非电物理量,例如温度、压力、速度、角度等物理量经过传感器或相关信息采集装置采集后,都可以通过本实用新型实现相应信号的转换。设备信息传感器的数量可以一个或多个,当采用多个设备信息传感器时,多个设备信息传感器的设置和分布方式可以根据设备振动特性和所用传感器特性确定,可以采用多个设备信息传感器涉及的传感信号平均值、中间值等作为设备传感信号,也可以对每个设备信息传感器的传感信号单独运算和独立应用,例如对依据任意设备信息传感器获得的异常情况均采取相应的措施,可以依据多个设备信息传感器在一定时间内的多组数据剔除个别异常数据,以便消除偶然因素的干扰。对设备信息传感器的输出信号和环境信息传感信号的输出信号的数据运算和处理方式可以依据现有技术,可以根据环境信息传感器的位置分布及与设备信息传感器的位置关系分析出设备本身振动对传感信号/运算结果的贡献和环境振动对传感信号/运算结果,也可以根据振动特性确定不同来源的振动,由此更为准确地区分和识别出环境振动。Referring to Fig. 3, the equipment vibration monitoring meter involved in the utility model includes a monitoring meter central processing unit, a device information access circuit, a constant current output circuit for detecting information, a control output circuit, a bypass alarm input circuit, an alarm multiplication input circuit and a manual The input device, the input side of the device information access circuit is a multi-way switch, and the multi-way switch is provided with a plurality of connection terminals for connecting the output of the device information sensor. When in use, each device information sensor (when the device information sensor When the number is multiple), the sensing signal outputs are respectively connected to the corresponding terminals of the multi-way switch, and the relevant signals of equipment vibration are collected through the equipment information sensor. The equipment information sensor can usually be installed on the monitored equipment, or its vibration sensing element Installed on the monitored equipment, after bandwidth filtering, amplification and analog-to-digital conversion, the vibration information of the equipment becomes a digital signal suitable for processing by the central processing unit, which is included in the central processing unit of the monitoring table, and the corresponding outputs of the central processing unit are respectively The constant current output circuit, the control output circuit and the display circuit are connected. The constant current output circuit converts the digital signal proportional to the vibration index output by the central processing unit of the monitoring meter into a corresponding constant current signal output. Due to the analog output of the sensor The signal (such as current) usually corresponds to the specific vibration index nonlinearly. After the weak and nonlinear electrical signal output by the equipment information sensor is filtered and amplified through the equipment information access circuit, it is converted into a linear digital signal by the central processing unit. In addition, the industry generally needs to measure various non-electrical physical quantities, such as temperature, pressure, speed, angle and other physical quantities, which can be collected by sensors or related information collection devices. The utility model realizes the conversion of corresponding signals. The number of device information sensors can be one or more. When multiple device information sensors are used, the setting and distribution of multiple device information sensors can be determined according to the vibration characteristics of the device and the characteristics of the sensors used. Multiple device information sensors can be used. The average value and median value of the sensing signal are used as the device sensing signal, and the sensing signal of each device information sensor can also be calculated and applied independently. For example, corresponding measures are taken for abnormal conditions obtained by any device information sensor. Individual abnormal data can be eliminated based on multiple sets of data from multiple equipment information sensors within a certain period of time, so as to eliminate the interference of accidental factors. The data calculation and processing method of the output signal of the equipment information sensor and the output signal of the environmental information sensor signal can be based on the existing technology, and the vibration effect of the equipment itself can be analyzed according to the position distribution of the environmental information sensor and the positional relationship with the equipment information sensor. The contribution of the sensing signal/computing result and the environmental vibration to the sensing signal/computing result can also determine the vibration of different sources according to the vibration characteristics, thereby more accurately distinguishing and identifying the environmental vibration.
所述设备信息接入电路通常需对输入的信息进行滤波和放大,以消除噪音并将有用信号放大到适宜后续处理的适当程度,可以包括带通滤波电路和放大电路,还可以根据现有技术和实际需要设置其他功能的电路,所述多路开关的输出接入所述带通滤波电路的输入端,所述带通滤波电路的输出接入所述放大电路的输入端,所述放大电路的输出接入所述模数转换电路的输入端,由此实现所述模拟信号预处理电路的输出通过所述模数转换电路接入中央处理单元,所述放大电路优选采用程控放大电路。The device information access circuit usually needs to filter and amplify the input information to eliminate noise and amplify the useful signal to an appropriate level suitable for subsequent processing. It may include a band-pass filter circuit and an amplifying circuit. And actually need to set the circuit with other functions, the output of the multi-way switch is connected to the input end of the band-pass filter circuit, the output of the band-pass filter circuit is connected to the input end of the amplifying circuit, and the amplifying circuit The output of the analog-to-digital conversion circuit is connected to the input end of the analog-to-digital conversion circuit, thereby realizing that the output of the analog signal preprocessing circuit is connected to the central processing unit through the analog-to-digital conversion circuit, and the amplifying circuit is preferably a program-controlled amplifying circuit.
所述恒流输出电路可以包括数模转换电路和恒流转换电路,所述数模转换电路的输入端连接所述中央处理单元的相应输出,所述数模转换电路的输出接入所述恒流转换电路的输入端,如此,所述恒流转换电路的输出通常可构成所述恒流输出电路的输出。The constant current output circuit may include a digital-to-analog conversion circuit and a constant current conversion circuit, the input end of the digital-to-analog conversion circuit is connected to the corresponding output of the central processing unit, and the output of the digital-to-analog conversion circuit is connected to the constant current conversion circuit. The input terminal of the current conversion circuit, so that the output of the constant current conversion circuit can generally constitute the output of the constant current output circuit.
优选的,所述恒流输出电路可以设有隔离电路,例如光电耦合器,所述数模转换电路的输出接入光电耦合器的输入端,以实现输出隔离,所述光电耦合器的输出接入所述恒流转换电路的输入端,由此实现所述数模转换电路的输出接入所述恒流转换电路的输入端。所述数模转换电路的输出经过光耦隔离之前或之后分为两路,进入各自对应的恒流转换电路,转化为两路4~20mA有源输出,当一个输出端子失效时可以使用另一个输出端子,以提高输出的可靠性。Preferably, the constant current output circuit can be provided with an isolation circuit, such as a photocoupler, the output of the digital-to-analog conversion circuit is connected to the input terminal of the photocoupler to achieve output isolation, and the output of the photocoupler is connected to into the input end of the constant current conversion circuit, thereby realizing that the output of the digital-to-analog conversion circuit is connected to the input end of the constant current conversion circuit. The output of the digital-to-analog conversion circuit is divided into two channels before or after optocoupler isolation, and enters the corresponding constant current conversion circuit, and is converted into two 4-20mA active outputs. When one output terminal fails, the other can be used. output terminal to improve output reliability.
所述恒流转换电路的数量至少可以为两个,包括第一恒流转换电路和第二恒流转换电路,相应的,所述数模转换电路的输出至少可以分为两路,与所述恒流转换电路一一对应,所述数模转换电路的输出分别接入各自对应的所述恒流转换电路的输入端。由此形成模拟输出冗余,在一路输出故障时,还可以用另一路输出。The number of the constant current conversion circuits can be at least two, including a first constant current conversion circuit and a second constant current conversion circuit. Correspondingly, the output of the digital-to-analog conversion circuit can be divided into at least two circuits, and The constant current conversion circuits are in one-to-one correspondence, and the outputs of the digital-to-analog conversion circuits are respectively connected to the corresponding input terminals of the constant current conversion circuits. This creates analog output redundancy, and when one output fails, the other can be used.
可以通过现场手动输入或远程输入旁路报警指令或报警倍增指令,在输入旁路报警指令的情况下,中央处理单元在需要报警的情况下,不向报警信号输出电路发送报警信号,不对受控设备进行报警控制。The bypass alarm command or alarm multiplication command can be input manually or remotely on site. In the case of inputting the bypass alarm command, the central processing unit will not send an alarm signal to the alarm signal output circuit when an alarm is required. The device performs alarm control.
所述监测表中央处理单元还可以依据现有技术和实际需要连接有相应的显示装置、电源电路、数字监测信号输出电路和按键输入电路等,上述相关各电路在监测表中央处理单元上的连接方式可以依据现有技术视具体芯片的构造和工作方式确定。The central processing unit of the monitoring table can also be connected with corresponding display devices, power supply circuits, digital monitoring signal output circuits and key input circuits, etc. according to the prior art and actual needs, and the connection of the above-mentioned relevant circuits on the central processing unit of the monitoring table The method can be determined according to the structure and working method of the specific chip according to the prior art.
所述设备信息传感器的输入还可以接入原始信号缓冲输出电路,以满足其他设备使用传感器所采集的原始信号的需求。The input of the device information sensor can also be connected to the original signal buffer output circuit to meet the requirements of other devices using the original signal collected by the sensor.
本实用新型根据传感器种类及相应的运算方式,可以用于振动监测或其他检测,当用于振动检测时,本实用新型涉及的环境信息传感器和设备信息传感器均可以采用与振动相关的各种具体形式的传感器,即依据这些传感器采集到的信息能够计算出所需要的振动指标,可统称为振动传感器。The utility model can be used for vibration monitoring or other detections according to the type of sensor and the corresponding calculation method. Form sensors, that is, the required vibration indicators can be calculated according to the information collected by these sensors, can be collectively referred to as vibration sensors.
本实用新型公开的各优选和可选的技术手段,除特别说明外及一个优选或可选技术手段为另一技术手段的进一步限定外,均可以任意组合,形成若干不同的技术方案。The preferred and optional technical means disclosed in the utility model can be combined arbitrarily to form several different technical solutions, unless otherwise specified and one preferred or optional technical means is further limited by another technical means.
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CN108594753A (en) * | 2018-06-05 | 2018-09-28 | 明珠家具股份有限公司 | Equipment data acquisition and analysis system and working method thereof |
CN110262216A (en) * | 2019-08-01 | 2019-09-20 | 中国航发湖南动力机械研究所 | The vibration monitor system of multichannel independent judgment and redundancy setting |
CN111739263A (en) * | 2020-06-22 | 2020-10-02 | 王鹤 | Full-automatic intelligent combustible gas monitoring system |
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CN108594753A (en) * | 2018-06-05 | 2018-09-28 | 明珠家具股份有限公司 | Equipment data acquisition and analysis system and working method thereof |
CN110262216A (en) * | 2019-08-01 | 2019-09-20 | 中国航发湖南动力机械研究所 | The vibration monitor system of multichannel independent judgment and redundancy setting |
CN110262216B (en) * | 2019-08-01 | 2022-03-18 | 中国航发湖南动力机械研究所 | Vibration monitoring system with multiple channels independently judged and redundantly arranged |
CN111739263A (en) * | 2020-06-22 | 2020-10-02 | 王鹤 | Full-automatic intelligent combustible gas monitoring system |
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