CN206304703U - The pressurizing unit of Squeezinggranulator and its Squeezinggranulator - Google Patents
The pressurizing unit of Squeezinggranulator and its Squeezinggranulator Download PDFInfo
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- CN206304703U CN206304703U CN201621389572.4U CN201621389572U CN206304703U CN 206304703 U CN206304703 U CN 206304703U CN 201621389572 U CN201621389572 U CN 201621389572U CN 206304703 U CN206304703 U CN 206304703U
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- flat die
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- 239000003337 fertilizer Substances 0.000 claims abstract description 61
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 238000001125 extrusion Methods 0.000 claims description 43
- 239000008187 granular material Substances 0.000 claims description 16
- 238000005453 pelletization Methods 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 5
- 239000010687 lubricating oil Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 5
- 230000002262 irrigation Effects 0.000 abstract 1
- 238000003973 irrigation Methods 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 238000007789 sealing Methods 0.000 description 13
- 239000000463 material Substances 0.000 description 7
- 230000009471 action Effects 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000021049 nutrient content Nutrition 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000003895 organic fertilizer Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/228—Extrusion presses; Dies therefor using pressing means, e.g. rollers moving over a perforated die plate
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fertilizers (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及肥料加工生产设备领域,更具体地说,它涉及一种挤压造粒机及其挤压造粒机的挤压装置。The utility model relates to the field of fertilizer processing and production equipment, in particular to an extrusion granulator and an extrusion device of the extrusion granulator.
背景技术Background technique
生物肥、有机肥等颗粒状肥料因具有养分含量高、副成分少、吸湿性小、不易结块、便于存贮和施用等优点,越来越得到农民朋友的认可,逐渐成为农民朋友购买肥料时的首选,目前,中国的生物肥、有机肥等行业的生产厂家生产生物肥、有机肥使用的造粒机通常为对辊挤压造粒机。Granular fertilizers such as biological fertilizers and organic fertilizers are more and more recognized by farmers' friends because of their advantages such as high nutrient content, less auxiliary components, low hygroscopicity, not easy to agglomerate, and easy storage and application, and gradually become farmers' friends to buy fertilizers At present, the granulators used by manufacturers in China's biological fertilizer and organic fertilizer industries to produce biological fertilizers and organic fertilizers are usually double-roll extrusion granulators.
如公开号为CN201473466U的中国专利公开了一种挤压造粒机的挤压装置,所述的挤压装置包括由动力装置驱动的模盘,所述模盘上设有颗粒成型孔,所述模盘水平设置在一个罩壳内的底部;挤压辊组,所述挤压辊组位于所述模盘上方的一个水平面内,并与所述模盘之间留有间隙,所述挤压辊组包括至少两个挤压辊,所述的挤压辊包括辊轴和转动安装于所述辊轴上的辊体,所述辊轴具有第一端和第二端,所述辊轴的第一端伸出所述罩壳的外侧并固定安装于所述罩壳的侧壁上,所述至少两个挤压辊的辊轴的第二端固定在一起。For example, the Chinese patent with publication number CN201473466U discloses an extruding device of an extruding granulator, the extruding device includes a die plate driven by a power device, and the die plate is provided with a particle forming hole. The mold plate is horizontally arranged at the bottom of a casing; the squeeze roller group is located in a horizontal plane above the mold plate, and there is a gap between the mold plate and the squeeze roll group. The roller set includes at least two extruding rollers, the extruding rollers include a roller shaft and a roller body rotatably mounted on the roller shaft, the roller shaft has a first end and a second end, and the roller shaft has a first end and a second end. The first end protrudes from the outside of the casing and is fixedly mounted on the side wall of the casing, and the second ends of the roller shafts of the at least two extrusion rollers are fixed together.
挤压辊的辊体绕其辊轴转动,细粉物料转动到辊体和模盘之间的间隙时受到挤压和强行向前喂入的作用,自模盘上的颗粒成型孔被挤出;但是当辊轮使用到一定程度后辊轮会存在一定程度的磨损,导致辊轮的滚动面与磨盘之间的距离增加,导致辊轮按压与磨盘上通孔内的肥料的施力大小减小,从而影响肥料挤压效果。The roller body of the extrusion roller rotates around its roller axis, and the fine powder material is squeezed and forcibly fed forward when it rotates to the gap between the roller body and the die plate, and is extruded from the particle forming hole on the die plate However, when the roller is used to a certain extent, the roller will wear to a certain extent, resulting in an increase in the distance between the rolling surface of the roller and the grinding disc, resulting in a decrease in the force applied by the roller and the fertilizer in the through hole on the grinding disc. Small, thus affecting the fertilizer extrusion effect.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的其一在于提供一种提高辊轮挤压肥料稳定性能的挤压造粒机的挤压装置。In view of the deficiencies in the prior art, one of the purposes of this utility model is to provide an extrusion device for an extrusion granulator that can improve the stability of fertilizer extruded by rollers.
为实现上述目的,本实用新型提供了如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种挤压造粒机的挤压装置,包括底座以及设置于底座上的筒体,还包括设置于筒体内用于肥料成型的平模模具、至少两个设置于平模模具的上端面用于将肥料按压于平模模具上通孔内的辊轮以及与底座连接用于驱动辊轮处于平模模具上转动的转动组件,多个所述辊轮通过辊轮座连接,所述辊轮座连接有中心轴,所述中心轴与所述转动组件连接,在所述辊轮座与中心轴之间设置有用于调节辊轮座与平模模具之间距离的调节组件,在所述平模模具的下端面设置有用于切割成形肥料的切粒刀,且所述切粒刀与所述中心轴连接。An extrusion device for an extrusion granulator, comprising a base and a cylinder disposed on the base, a flat die disposed in the cylinder for fertilizer molding, at least two flat dies disposed on the upper end surface of the flat die for The rollers used to press the fertilizer into the through hole on the flat die and the rotating assembly connected to the base to drive the rollers to rotate on the flat die, a plurality of the rollers are connected through a roller seat, and the rollers The seat is connected with a central shaft, and the central shaft is connected with the rotating assembly. An adjustment assembly for adjusting the distance between the roller seat and the flat die is arranged between the roller seat and the central shaft. A pelletizing knife for cutting shaped fertilizer is provided on the lower end surface of the mold, and the pelletizing knife is connected with the central shaft.
如此设置,当辊轮与平模模具之间的间距过大时,通过对调节组件进行调节,即使辊轮座处于中心轴上转动,使辊轮与平模模具之间距离达到预定的范围;当肥料进入筒体内时,随重力作用掉落至平模模具上,此时通过转动组件驱动辊轮座上的多个辊轮处于平模模具上转动,通过辊轮的碾压将肥料挤压至平模模具的通孔内,经过多个辊轮挤压后累计突出至平模模具的下端面,再通过切粒刀将条状的肥料进行切割成型;具有提高辊轮挤压肥料稳定性能,达到成型快速、提高生产效率的作用。In this way, when the distance between the roller and the flat die is too large, by adjusting the adjustment assembly, even if the roller seat rotates on the central axis, the distance between the roller and the flat die reaches a predetermined range; When the fertilizer enters the cylinder, it falls to the flat die with the action of gravity. At this time, the multiple rollers on the roller base are driven by the rotating assembly to rotate on the flat die, and the fertilizer is squeezed by the rolling of the rollers. Into the through hole of the flat die, after being extruded by multiple rollers, it protrudes to the lower end of the flat die, and then the strip-shaped fertilizer is cut into shape by a pelletizing knife; it can improve the stability of the roller extruded fertilizer , to achieve fast molding and improve production efficiency.
进一步设置:所述调节组件包括设置于辊轮座内的螺纹套、设置于辊轮座外的盖形螺帽以及穿设于盖形螺帽与中心轴螺纹连接的固定螺栓,所述螺纹套与中心轴螺纹连接。Further setting: the adjustment assembly includes a threaded sleeve arranged in the roller seat, a cap nut arranged outside the roller seat, and a fixing bolt threaded through the cap nut and the central shaft, the threaded bush Threaded connection with central shaft.
如此设置,通过转动辊轮座上的螺纹套,使辊轮座处于中心轴上转动,达到调节辊轮座上辊轮与平模模具之间距离的调节,再通过固定螺栓螺纹连接于盖形螺帽以及中心轴,达到将辊轮座锁紧于中心轴上的作用,达到调节后锁紧的功能,提高辊轮座与中心轴之间的稳定性能。In this way, by turning the threaded sleeve on the roller seat, the roller seat is rotated on the central axis to adjust the distance between the roller on the roller seat and the flat die, and then screwed to the cover shape through the fixing bolt. The nut and the central shaft achieve the function of locking the roller seat on the central shaft, achieve the function of locking after adjustment, and improve the stability between the roller seat and the central shaft.
进一步设置:所述辊轮通过外向节与所述辊轮座连接,所述外向节的一端与辊轮座固定连接,另一端与辊轮转动连接。It is further provided that the roller is connected to the roller seat through an outward joint, one end of the outward joint is fixedly connected to the roller seat, and the other end is rotatably connected to the roller.
如此设置,通过万向节将辊轮与辊轮座连接,使辊轮座带动辊轮转动时多个辊轮处于同一圆周上运动,减小辊轮与平模模具之间的磨损,使肥料通过辊轮更好的碾压至平模模具上的通孔内,提高辊轮对肥料的挤压成型效果。In this way, the rollers are connected to the roller seat through the universal joint, so that when the roller seat drives the roller to rotate, multiple rollers move on the same circle, reducing the wear between the roller and the flat die, and making the fertilizer The rollers are better rolled into the through holes on the flat die to improve the extrusion effect of the rollers on the fertilizer.
进一步设置:在所述辊轮的圆周表面设置有防滑凸条,所述防滑凸条的长度反向与辊轮的滚动方向垂直布置。It is further provided that anti-slip protrusions are provided on the circumferential surface of the roller, and the lengths of the anti-slip protrusions are arranged perpendicularly to the rolling direction of the roller.
如此设置,提高辊轮与平模模具之间的摩擦性能,减小辊轮处于平模模具上滚动时的打滑现象,提高辊轮挤压肥料至平模模具上通孔内的稳定性更。Such setting can improve the friction performance between the roller and the flat die, reduce the slipping phenomenon when the roller rolls on the flat die, and improve the stability of the roller extruding the fertilizer into the through hole on the flat die.
进一步设置:在所述平模模具与辊轮接触的端面上设置有环形导槽,所述辊轮处于环形导槽内与平模模具滚动连接,所述平模模具上的通孔均匀设置于环形导槽上。Further setting: an annular guide groove is arranged on the end face of the flat die in contact with the roller, the roller is in the annular guide groove and is rollingly connected with the flat die, and the through holes on the flat die are evenly arranged on the on the ring guide.
如此设置,便于将肥料集中掉落至环形凹槽内,再通过多个辊轮对肥料进行挤压至平模模具上的通孔内,提高辊轮对肥料的挤压稳定性。With such arrangement, it is convenient to concentrate and drop the fertilizer into the annular groove, and then squeeze the fertilizer into the through hole on the flat die through a plurality of rollers, so as to improve the extrusion stability of the fertilizer by the rollers.
进一步设置:所述转动组件包括设置于底座上的转动电机、与转动电机连接的锥齿轮一以及与锥齿轮一啮合传动连接的锥齿轮二,所述中心轴设置于所述锥齿轮二的中心轴线上,所述中心轴一端与所述底座转动连接,另一端穿设平模模具且与所述辊轮座连接。Further setting: the rotating assembly includes a rotating motor arranged on the base, a bevel gear 1 connected with the rotating motor, and a bevel gear 2 meshed with the bevel gear 1, and the central shaft is arranged at the center of the bevel gear 2 On the axis, one end of the central shaft is rotatably connected to the base, and the other end passes through the flat mold and is connected to the roller seat.
如此设置,通过转动电机驱动锥齿轮一转动,进而使锥齿轮二带动中心轴转动,达到辊轮座带动滚轮处于平模模具上进行转动挤压的作用。In this arrangement, the bevel gear 1 is driven to rotate by the rotating motor, and then the bevel gear 2 drives the central shaft to rotate, so that the roller seat drives the rollers to rotate and extrude on the flat die.
进一步设置:在所述中心轴上连接有呈L形设置的刮料器,所述刮料器的一端与辊轮座固定连接,另一端与所述筒体的内侧壁相抵触,且所述刮料器与所述辊轮呈圆周且间隔布置。It is further provided that an L-shaped scraper is connected to the central axis, one end of the scraper is fixedly connected to the roller seat, and the other end is in conflict with the inner wall of the cylinder, and the The scraper and the roller are circumferentially arranged at intervals.
如此设置,辊轮通过处于平模模具上滚动时,会使一些肥料粘覆于筒体的内壁上,通过设置刮料器,使辊轮在转动碾压后,通过刮料器将粘覆于筒体内壁上的额肥料刮下来,再掉落至平模模具上进行挤压,提高辊轮挤压肥料的稳定性能。In this way, when the roller rolls on the flat die, some fertilizer will stick to the inner wall of the cylinder. By setting the scraper, after the roller is rotated and rolled, it will stick to the inner wall of the cylinder through the scraper. The amount of fertilizer on the inner wall of the cylinder is scraped off, and then dropped onto the flat die for extrusion, which improves the stability of the fertilizer extruded by the roller.
本实用新型的另一目的在于提供一种成型快速、进而提高生产效率的挤压造粒。Another object of the present utility model is to provide an extrusion granulation with fast forming and further improved production efficiency.
一种挤压造粒机,包括上述挤压造粒机的挤压装置,所述筒体包括上下依次布置的外胆、盛粒筒以及箱体,所述外胆上设置有进料斗,所述盛粒筒的外侧壁上开设有便于肥料粒出料的出粒口。An extrusion granulator, comprising the extruding device of the above-mentioned extrusion granulator, the cylinder body includes an outer bladder, a grain storage cylinder and a box arranged up and down in sequence, and a feeding hopper is arranged on the outer bladder, A grain outlet is provided on the outer wall of the grain holding cylinder to facilitate the discharge of fertilizer grains.
如此设置,肥料从进料斗进入筒体内时,随重力作用掉落至平模模具上,此时通过转动组件驱动辊轮座上的多个辊轮处于平模模具上转动,之后通过切粒刀将条状的肥料进行切割成型,成型切割后的肥料粒再掉落至盛粒筒内,通过出粒口进行出料收集,达到成型快速、提高生产效率的作用。In this way, when the fertilizer enters the cylinder from the feed hopper, it will fall onto the flat die with the action of gravity. At this time, the multiple rollers on the roller seat are driven by the rotating assembly to rotate on the flat die, and then the fertilizer is passed through the pelletizing process. The knife cuts the strip-shaped fertilizer into shape, and the shaped and cut fertilizer granules fall into the granule container, and are collected through the granule outlet, so as to achieve rapid forming and improve production efficiency.
进一步设置:在所述盛粒筒上呈弧状设置有用于将肥料粒拨动至出粒口处的拨料片,所述拨料片与所述转动组件连接。Further setting: an arc-shaped paddle is arranged on the grain holding cylinder for pushing the fertilizer grains to the grain outlet, and the paddle is connected with the rotating assembly.
如此设置,转动组件转动时通过带动拨料板,使拨料板处于盛粒筒内转动,同时弧状的拨料片的弯曲方向与旋转方向同向设置,使拨料片在转动的时候将肥料粒往外推动,即将肥料粒朝筒体的内壁靠近,达到将肥料粒助推至出粒口的作用,提高肥料粒的快速出料性能。In this way, when the rotating assembly rotates, the material driving plate is driven to rotate in the grain storage tube, and the bending direction of the arc-shaped material is set in the same direction as the rotation direction, so that the material is driven by the material when it is rotating. The granules are pushed outward, that is, the fertilizer granules are approached to the inner wall of the cylinder, so as to push the fertilizer granules to the grain outlet, and improve the rapid discharge performance of the fertilizer granules.
进一步设置:在所述箱体上设置有用于对转动组件添加润滑油的加油杯,所述加油杯呈L形设置,且与所述箱体螺纹转动连接。Further setting: a refueling cup for adding lubricating oil to the rotating assembly is provided on the case body, the refueling cup is arranged in an L shape, and is screwed and rotatably connected with the case body.
如此设置,通过加油杯可以便于对转动组件进行加油,提高转动组件的传动性能,同时将加油杯螺纹转动设置于箱体上时,当加完油后通过转动加油杯,使加油杯的开口朝下,减小肥料等杂质通过加油杯进入筒体内的作用,同时加油杯还起到透气的作用。In this way, the refueling cup can be used to facilitate the refueling of the rotating assembly and improve the transmission performance of the rotating assembly. At the same time, when the refueling cup is screwed on the box body, after refueling, the opening of the refueling cup is turned toward the It can reduce the effect of fertilizer and other impurities entering the barrel through the filling cup, and the filling cup also plays the role of ventilation.
通过采用上述技术方案,本实用新型相对现有技术相比:肥料从进料斗进入筒体内时,随重力作用掉落至平模模具上,此时通过转动组件驱动辊轮座上的多个辊轮处于平模模具上转动,通过辊轮的碾压将肥料挤压至平模模具的通孔内,经过多个辊轮挤压后累计突出至平模模具的下端面,再通过切粒刀将条状的肥料进行切割成型;当辊轮与平模模具之间的间距过大时,通过调节调节组件,即使辊轮座处于中心轴上转动,达到辊轮与平模模具之间距离的调节作用;成型切割后的肥料粒再掉落至盛粒筒内,通过拨料板将肥料粒拨送至出粒口,最后进行出料收集,具有提高辊轮挤压肥料稳定性能,达到成型快速、提高生产效率的作用。By adopting the above-mentioned technical scheme, the utility model is compared with the prior art: when the fertilizer enters the barrel from the feeding hopper, it falls onto the flat die with the action of gravity, and at this time, the rotating assembly drives multiple The roller rotates on the flat die, and the fertilizer is squeezed into the through hole of the flat die through the rolling of the rollers, and after being squeezed by multiple rollers, it protrudes to the lower end of the flat die, and then through pelletizing The knife cuts the strip-shaped fertilizer into shape; when the distance between the roller and the flat mold is too large, by adjusting the adjustment assembly, even if the roller seat is rotating on the central axis, the distance between the roller and the flat mold can be reached. The adjustment function of the fertilizer granules after forming and cutting will fall into the granule container, and the fertilizer granules will be sent to the granule outlet through the dial plate, and finally the material will be collected, which can improve the stability of the fertilizer squeezed by the roller, and achieve Fast forming and improved production efficiency.
附图说明Description of drawings
图1为挤压造粒机的结构示意图;Fig. 1 is the structural representation of extruding granulator;
图2为图1中A处的放大图;Fig. 2 is the enlarged view of place A in Fig. 1;
图3为挤压造粒机的局部剖视图;Fig. 3 is a partial sectional view of the extrusion granulator;
图4为挤压造粒机中转动组件处的剖视图;Fig. 4 is a cross-sectional view of the rotating assembly in the extrusion granulator;
图5为图4中B处的放大图。FIG. 5 is an enlarged view at B in FIG. 4 .
图中:1、底座;2、筒体;21、外胆;22、盛粒筒;221、密封板一;222、密封板二;223、锁紧件;224、连接块一;225、连接块二;226、锁紧螺栓;23、箱体;24、进料斗;25、出粒口;26、拨料片;27、加油杯;3、挤压装置;31、平模模具;311、通孔;312、环形导槽;32、辊轮;321、防滑凸条;33、辊轮座;34、中心轴;35、转动组件;351、转动电机;352、锥齿轮一;353、锥齿轮二;36、调节组件;361、螺纹套;362、盖形螺帽;363、固定螺栓;37、切粒刀;38、外向节;39、刮料器;4、支撑柱。Among the figure: 1. Base; 2. Cylinder; 21. Outer tank; 22. Grain container; 221. Sealing plate one; 222. Sealing plate two; 223. Locking piece; 224. Connecting block one; 225. Connection Block two; 226, locking bolt; 23, box body; 24, feed hopper; 25, grain outlet; , through hole; 312, annular guide groove; 32, roller; 321, anti-slip convex strip; 33, roller seat; 34, central shaft; 35, rotating assembly; 351, rotating motor; 352, bevel gear one; 353, Bevel gear two; 36, adjustment assembly; 361, threaded sleeve; 362, cap nut; 363, fixing bolt; 37, pelletizing knife; 38, outward joint; 39, scraper;
具体实施方式detailed description
参照图1至图5对挤压造粒机及其挤压造粒机的挤压装置做进一步说明。The extrusion granulator and the extrusion device of the extrusion granulator will be further described with reference to Fig. 1 to Fig. 5 .
一种挤压造粒机,如图1和图3所示,包括底座1、设置于底座1上的筒体2以及设置于筒体2内的挤压装置3;筒体2包括上下依次布置的外胆21、盛粒筒22以及箱体23,外胆21的顶端设置有进料斗24,在盛粒筒22的外侧壁上倾斜朝下设置有便于肥料粒出料的出粒口25,箱体23与底座1固定连接。An extrusion granulator, as shown in Figures 1 and 3, includes a base 1, a cylinder 2 disposed on the base 1, and an extrusion device 3 disposed in the cylinder 2; Outer tank 21, grain-holding tube 22 and box body 23, the top of the outer tank 21 is provided with a feed hopper 24, on the outer wall of the grain-containing tube 22, a grain outlet 25 to facilitate the discharge of fertilizer grains is arranged downwards , The box body 23 is fixedly connected with the base 1 .
如图3和图4所示,挤压装置3包括设置于外胆21与盛粒筒22之间用于肥料成型的平模模具31、如图5所示,至少两个设置于平模模具31的上端面用于将肥料按压于平模模具31上通孔311内的辊轮32、连接多个所述辊轮32的辊轮座33、设置于辊轮座33中心线上的中心轴34以及用于驱动辊轮32处于平模模具31上转动的转动组件35。As shown in Fig. 3 and Fig. 4, extruding device 3 comprises and is arranged on the flat die 31 that is used for fertilizer molding between outer container 21 and grain-containing cylinder 22, as shown in Fig. 5, at least two are arranged on flat die The upper end surface of 31 is used to press the fertilizer to the roller 32 in the through hole 311 on the flat die mold 31, the roller seat 33 connecting a plurality of said rollers 32, the central shaft arranged on the center line of the roller seat 33 34 and a rotating assembly 35 for driving the roller 32 to rotate on the flat mold 31.
如图4和图5所示,在辊轮座33与中心轴34之间设置有用于调节辊轮座33与平模模具31之间距离的调节组件36;调节组件36包括固定设置于辊轮座33内的螺纹套361、固定设置于辊轮座33外的盖形螺帽362以及穿设于盖形螺帽362与中心轴34螺纹连接的固定螺栓363;螺纹套361与中心轴34螺纹连接,通过转动辊轮座33使螺纹套361处于中心轴34上螺纹转动,再通过固定螺栓363螺纹连接盖形螺帽362以及中心轴34,将辊轮座33调节后再锁紧于中心轴34上的作用,达到调节辊轮座33上辊轮32与平模模具31之间的距离。As shown in Fig. 4 and Fig. 5, between the roller seat 33 and the central shaft 34, an adjustment assembly 36 for adjusting the distance between the roller seat 33 and the flat die 31 is provided; The threaded sleeve 361 in the seat 33, the cap nut 362 fixedly arranged on the outside of the roller seat 33 and the fixing bolt 363 threaded on the cap nut 362 and the central shaft 34; the threaded cap 361 and the central shaft 34 are threaded Connection, by turning the roller seat 33 to make the threaded sleeve 361 threaded on the central axis 34, and then screw the cap nut 362 and the central axis 34 through the fixing bolt 363, adjust the roller seat 33 and then lock it on the central axis The effect on the 34 reaches the distance between the roller 32 and the flat die mold 31 on the adjustment roller seat 33.
当辊轮32个数为三个时,相邻辊轮32之间夹角为120°且呈圆周布置,当辊轮32个数为四个时,相邻辊轮32之间夹角为90°,即多个辊轮32呈圆周均匀布置;如图4所示,本方案中优选四个,同时在辊轮座33上连接有呈L形设置的刮料器39,刮料器39的一端与辊轮座33固定连接,另一端与外胆21的内侧壁相抵触,且刮料器39与辊轮32间隔布置。When the number of rollers 32 is three, the angle between adjacent rollers 32 is 120° and arranged in a circle; when the number of rollers 32 is four, the angle between adjacent rollers 32 is 90° °, that is, a plurality of rollers 32 are evenly arranged on the circumference; as shown in Figure 4, four are preferred in this scheme, and the scraper 39 that is L-shaped is connected on the roller seat 33 at the same time, and the scraper 39 of the scraper 39 One end is fixedly connected with the roller seat 33 , the other end is in conflict with the inner wall of the outer bladder 21 , and the scraper 39 and the roller 32 are arranged at intervals.
如图4和图5所示,辊轮32均通过外向节38与辊轮座33连接,外向节38的一端与辊轮座33固定连接,另一端与辊轮32转动连接,使中心轴34带动辊轮座33转动时,辊轮32处于平模模具31上呈圆周滚动;同时在辊轮32的圆周表面设置有防滑凸条321,防滑凸条321的长度反向与辊轮32的滚动方向垂直布置。As shown in Fig. 4 and Fig. 5, the rollers 32 are all connected with the roller seat 33 through the outward joint 38, one end of the outward joint 38 is fixedly connected with the roller seat 33, and the other end is rotationally connected with the roller 32, so that the central shaft 34 When the roller seat 33 is driven to rotate, the roller 32 rolls in a circle on the flat mold 31; at the same time, an anti-skid convex strip 321 is arranged on the peripheral surface of the roller 32, and the length of the anti-skid convex strip 321 is opposite to that of the roller 32. Orientation is arranged vertically.
如图5所示,在平模模具31与辊轮32接触的端面上设置有环形导槽312,环形导槽312的槽口呈倒梯形设置,辊轮32处于环形导槽312内与平模模具31滚动连接,且平模模具31上的通孔311均匀设置于环形导槽312上。As shown in Figure 5, an annular guide groove 312 is arranged on the end face of the flat die mold 31 in contact with the roller 32, and the notch of the annular guide groove 312 is arranged in an inverted trapezoidal shape, and the roller 32 is in the annular guide groove 312 and is in contact with the flat die. The mold 31 is rollingly connected, and the through holes 311 on the flat mold mold 31 are uniformly arranged on the annular guide groove 312 .
如图5所示,在平模模具31的下端面设置有用于切割成形肥料切粒刀37,且切粒刀37与中心轴34固定连接。As shown in FIG. 5 , a pelletizing knife 37 for cutting and forming fertilizer is provided on the lower end surface of the flat die 31 , and the pelletizing knife 37 is fixedly connected with the central shaft 34 .
如图4所示,在盛粒筒22上设置有用于将肥料粒拨动至出粒口25处的拨料片26,拨料片26与中心轴34连接;拨料片26呈弧状设置,且拨料片26的外圆方向与转动组件35驱动中心轴34转动的方向同向设置。As shown in Fig. 4, a paddle 26 for moving the fertilizer grains to the grain outlet 25 is provided on the grain storage tube 22, and the paddle 26 is connected with the central shaft 34; the paddle 26 is arranged in an arc shape, Moreover, the outer circle direction of the paddle piece 26 is set in the same direction as the direction in which the rotating assembly 35 drives the central shaft 34 to rotate.
如图1和图2所示,盛粒筒22包括固定设置于外胆21和箱体23之间的密封板一221以及与密封板一221呈环状设置的密封板二222;密封板二222的一端与密封板一221的一端铰接,且密封板二222的另一端与密封板一221的另一端通过锁紧件223连接;出粒口25设置于所述密封板一221上。As shown in Fig. 1 and Fig. 2, the grain holding cylinder 22 includes a sealing plate one 221 fixedly arranged between the outer bladder 21 and the casing 23 and a sealing plate two 222 which is annularly arranged with the sealing plate one 221; One end of 222 is hinged with one end of sealing plate one 221, and the other end of sealing plate two 222 is connected with the other end of sealing plate one 221 by locking member 223; the grain outlet 25 is arranged on said sealing plate one 221.
如图2所示,锁紧件223包括设置于密封板一221上的连接块一224、设置于密封板二222上的连接块二225以及穿设于连接块一224和连接块二225之间锁紧螺栓226;锁紧螺栓226的一端与密封板一221抵触连接,另一端通过设置于锁紧螺栓226上的锁紧螺母与密封板二222连接。As shown in FIG. 2 , the locking member 223 includes a connecting block 1 224 arranged on the sealing plate 1 221 , a connecting block 2 225 arranged on the sealing plate 2 222 , and a connecting block 224 and connecting block 2 225 passing through. Locking bolts 226 between them; one end of the locking bolts 226 is in contact with the first sealing plate 221 , and the other end is connected to the second sealing plate 222 through a locking nut arranged on the locking bolts 226 .
如图3和图4所示,转动组件35设置于箱体23内且与底座1连接,转动组件35包括设置于底座1上的转动电机351、与转动电机351连接的锥齿轮一352以及与锥齿轮一352垂直布置且啮合传动连接的锥齿轮二353;中心轴34设置于锥齿轮二353的中心轴34线上,且中心轴34一端与通过设置于底座1上的轴承与底座1转动连接,另一端穿设平模模具31与所述辊轮座33固定连接;同时在中心轴34与平模模具31的连接处同样通过轴承转动连接。As shown in Figures 3 and 4, the rotating assembly 35 is arranged in the casing 23 and is connected with the base 1. The rotating assembly 35 includes a rotating motor 351 arranged on the base 1, a bevel gear 1 352 connected with the rotating motor 351, and a bevel gear connected with the rotating motor 351. The first bevel gear 352 is vertically arranged and meshes with the second bevel gear 353 connected by transmission; the central axis 34 is arranged on the central axis 34 line of the second bevel gear 353, and one end of the central axis 34 is rotated with the base 1 through the bearing on the base 1 The other end is fixedly connected with the roller seat 33 through the flat die 31; at the same time, the connection between the central shaft 34 and the flat die 31 is also connected by bearing rotation.
如图4所示,在箱体23上设置有用于对锥齿轮一352和锥齿轮二353添加润滑油的加油杯27,加油杯27呈L形设置,即杯口向上,且与箱体23螺纹转动连接;当加完油后通过转动加油杯27使杯口朝下,同时兼带透气的作用。As shown in Figure 4, on casing 23, be provided with and be used for bevel gear 1 352 and bevel gear 2 353 add lubricating oil cup 27, refueling cup 27 is L-shaped setting, promptly cup mouth upwards, and and casing 23 Threaded rotary connection; when the oil is added, the mouth of the cup is turned downward by rotating the refueling cup 27, and it also has the function of ventilation.
如图1所示,同时在底座1上对称设置有支撑柱4,通过在支撑柱4上连接相应的吊装设备,便于对挤压造粒机内部零部件的拆卸以及安装,方便对挤压造粒机内部零部件的维修及更换。As shown in Figure 1, support columns 4 are symmetrically arranged on the base 1. By connecting corresponding hoisting equipment to the support columns 4, it is convenient to dismantle and install the internal parts of the extrusion granulator, and to facilitate the extrusion process. Maintenance and replacement of internal parts of the pellet mill.
工作原理:当肥料从进料斗24进入筒体2内时,随重力作用掉落至平模模具31上,此时通过转动组件35驱动辊轮座33上的多个辊轮32处于平模模具31上转动,通过辊轮32的碾压将肥料挤压至平模模具31的通孔311内,经过多个辊轮32挤压后累计突出至平模模具31的下端面,再通过切粒刀37将条状的肥料进行切割;当辊轮32与平模模具31之间的间距过大时,通过调节调节组件36,即使辊轮座33处于中心轴34上转动,达到辊轮32与平模模具31之间距离的调节作用;成型切割后的肥料粒再掉落至盛粒筒22内,通过拨料板将肥料粒拨送至出粒口25,最后进行出料收集,具有提高辊轮32挤压肥料稳定性能,达到成型快速、提高生产效率的作用。Working principle: when the fertilizer enters the barrel 2 from the feed hopper 24, it falls onto the flat mold 31 under the action of gravity, and at this time, the multiple rollers 32 on the roller seat 33 are driven by the rotating assembly 35 to be in the flat mold The mold 31 rotates, and the fertilizer is extruded into the through hole 311 of the flat die 31 through the rolling of the rollers 32. After being extruded by a plurality of rollers 32, it protrudes to the lower end surface of the flat die 31, and then passes through the cutting The grain knife 37 cuts the strip-shaped fertilizer; when the distance between the roller 32 and the flat die 31 is too large, by adjusting the adjustment assembly 36, even if the roller seat 33 is rotated on the central axis 34, the roller 32 is reached. The adjustment function of the distance with the flat die mold 31; the fertilizer granules after forming and cutting fall into the granule storage tube 22, and the fertilizer granules are transferred to the grain outlet 25 through the dial plate, and finally the material is collected. Improve the stability of the fertilizer extruded by the roller 32 to achieve rapid molding and improve production efficiency.
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above descriptions are only preferred implementations of the present utility model, and the protection scope of the present utility model is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present utility model all belong to the protection scope of the present utility model. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108786657A (en) * | 2018-06-30 | 2018-11-13 | 郭凯 | A kind of vertical particle forming device for not shutting down adjustable mold roller gap |
| CN108786656A (en) * | 2018-06-30 | 2018-11-13 | 郭凯 | A kind of vertical particle forming device with self-emptying function |
| CN111567342A (en) * | 2020-05-26 | 2020-08-25 | 舒城县农业科学研究所 | Comprehensive prevention and control method for rice diseases, insect pests and weeds |
| CN115738897A (en) * | 2022-11-03 | 2023-03-07 | 巨玻固能(苏州)薄膜材料有限公司 | Granulating equipment |
| CN120695716A (en) * | 2025-08-27 | 2025-09-26 | 神木市国普活性炭有限公司 | A desulfurization and denitrification activated carbon preparation device |
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2016
- 2016-12-16 CN CN201621389572.4U patent/CN206304703U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108786657A (en) * | 2018-06-30 | 2018-11-13 | 郭凯 | A kind of vertical particle forming device for not shutting down adjustable mold roller gap |
| CN108786656A (en) * | 2018-06-30 | 2018-11-13 | 郭凯 | A kind of vertical particle forming device with self-emptying function |
| CN111567342A (en) * | 2020-05-26 | 2020-08-25 | 舒城县农业科学研究所 | Comprehensive prevention and control method for rice diseases, insect pests and weeds |
| CN115738897A (en) * | 2022-11-03 | 2023-03-07 | 巨玻固能(苏州)薄膜材料有限公司 | Granulating equipment |
| CN120695716A (en) * | 2025-08-27 | 2025-09-26 | 神木市国普活性炭有限公司 | A desulfurization and denitrification activated carbon preparation device |
| CN120695716B (en) * | 2025-08-27 | 2025-11-11 | 神木市国普活性炭有限公司 | Desulfurization and denitrification active carbon preparation device |
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