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CN206292618U - Has the numerically-controlled tool machine of double control system device - Google Patents

Has the numerically-controlled tool machine of double control system device Download PDF

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Publication number
CN206292618U
CN206292618U CN201621475700.7U CN201621475700U CN206292618U CN 206292618 U CN206292618 U CN 206292618U CN 201621475700 U CN201621475700 U CN 201621475700U CN 206292618 U CN206292618 U CN 206292618U
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control system
system device
module
machine
industrial computer
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刘旻欣
黄国良
卢韦村
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YEONG CHIN MACHINERY IND CO Ltd
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YEONG CHIN MACHINERY IND CO Ltd
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Abstract

A kind of numerically-controlled tool machine for having double control system device, it includes a toolroom machine, and an industrial computer control device and of insertion tool machine can procedure logical control system device;The industrial computer control device includes a processing unit, a first network module, one first optic module and a man-computer interface, the built-in toolroom machine database of the processing unit and operating system;This can procedure logical control system device comprising one can program logical unit, one second mixed-media network modules mixed-media and one second optic module, by the second mixed-media network modules mixed-media and the second optic module and first network module and the link of the first optic module;Thereby, can from the man-computer interface input instruction of industrial computer control device, by industrial computer control device assign again instruction to toolroom machine can program logical unit, and then control toolroom machine start, toolroom machine is reached the requirement of operator.

Description

具双控制系统装置的数控工具机CNC machine tool with dual control system device

技术领域technical field

本实用新型有关于一种数控工具机,尤指一种具有PLC Based控制技术与IPCBased辅助控制技术的双控制系统装置的数控工具机。The utility model relates to a numerically controlled machine tool, in particular to a numerically controlled machine tool with dual control system devices of PLC Based control technology and IPCBased auxiliary control technology.

背景技术Background technique

现今数控工具机的主要控制技术分为PLC Based控制技术与IPC Based控制技术,其中PLC Based控制技术采用PLC控制器,PLC控制器目前由主要的控制器厂商所开发设计,例如FANUC控制器或SIEMEN控制器等,再由各机械设备厂商进行整合成数值控制工具机,而控制器厂商同时提供PLC控制器专用的人机介面,此类PLC控制器的人机介面的设计特色在于其输入装置的文字数字清楚,操作区块位置明确,功能采用问答方式进行操作,在传统工具机业界已经使用相当长的一段时间,而且传统的PLC控制器也具有系统稳定、正确、不易出错的优点。The main control technologies of CNC machine tools today are divided into PLC Based control technology and IPC Based control technology. Among them, PLC Based control technology uses PLC controllers, and PLC controllers are currently developed and designed by major controller manufacturers, such as FANUC controllers or SIEMEN Controllers, etc., are then integrated into numerical control machine tools by various mechanical equipment manufacturers, and controller manufacturers also provide PLC controller-specific man-machine interfaces. The design feature of the man-machine interface of this type of PLC controller is the input device The text and numbers are clear, the position of the operation block is clear, and the function is operated by question and answer. It has been used in the traditional machine tool industry for a long time, and the traditional PLC controller also has the advantages of stable, correct and error-free system.

然而,上述PLC控制器及其专用的人机介面,属于传统封闭式架构的专属系统,其硬件不能够随机械设备厂商的需要进行变更、修改或扩充,其软件方面也不能够能任意修改、追加、或整合其他功能(例如网络功能或远端监控功能等),因此现今的PLC控制器缺乏弹性,不能因应工具机智能化需求,同时难以配合机械手臂达到智能化工厂的目标。再者,由于现今PLC Based控制技术是属于问答式的机智,需通过使用者的经验以及学习如何使用其控制器与人机介面,才能使工具机顺利的完成所需的动作,而且人机介面采用传统的命令列介面,因此操作人员需要进行长期的控制技术培训,而其培训的时间与成本往往都会是机械制造业业主的一大负担。However, the above-mentioned PLC controller and its dedicated human-machine interface belong to the exclusive system of the traditional closed structure. Its hardware cannot be changed, modified or expanded according to the needs of mechanical equipment manufacturers, and its software cannot be modified arbitrarily. Add or integrate other functions (such as network functions or remote monitoring functions, etc.), so today's PLC controllers lack flexibility and cannot meet the needs of intelligent machine tools. At the same time, it is difficult to cooperate with robotic arms to achieve the goal of intelligent factories. Furthermore, because the current PLC Based control technology is a question-and-answer type of wit, it is necessary to learn how to use the controller and the man-machine interface through the user's experience, so that the machine tool can successfully complete the required actions, and the man-machine interface The traditional command line interface is used, so the operators need to carry out long-term control technology training, and the time and cost of the training are often a big burden on the owners of the machinery manufacturing industry.

实用新型内容Utility model content

本实用新型的目的在提供一种具双控制系统装置的数控工具机,通过工业电脑控制装置与传统工具机的可程序逻辑控制装置连结,使数控工具机更容易扩充特别功能的硬件,并能够依据加工流程进行一系列的软件开发设计,并内建在工业电脑控制装置中,克服已知PLC控制器封闭式系统的缺点,同时应用图形化人机介面,简化控制画面的复杂度而让操作者更快速上手。The purpose of this utility model is to provide a numerically controlled machine tool with dual control system devices. Through the connection between the industrial computer control device and the programmable logic control device of the traditional machine tool, the numerically controlled machine tool can be more easily expanded with special function hardware, and can A series of software development and design are carried out according to the processing flow, and it is built into the industrial computer control device, which overcomes the shortcomings of the closed system of the known PLC controller. At the same time, it uses a graphical human-machine interface to simplify the complexity of the control screen and make the operation easier. Those who get started more quickly.

为了达到上述目的,本实用新型具双控制系统装置的数控工具机,其解决问题的较佳技术方案包含:一工具机,及嵌入该工具机的一工业电脑控制装置与一可程序逻辑控制装置;该工业电脑控制装置具有一处理单元,及分别电连接于该处理单元的一第一网络模块与一人机介面,该处理单元内建一工具机数据库与一作业系统,该人机介面用于输入控制指令至该工业电脑控制装置;该可程序逻辑控制装置包含一可程序逻辑单元及一第二网络模块,该第二网络模块与该第一网络模块连结,该可程序逻辑控制装置用于接收该工业电脑控制装置的指令,并控制该工具机作动。In order to achieve the above-mentioned purpose, the utility model has a numerically controlled machine tool with dual control system devices, and its preferred technical solution for solving the problem includes: a machine tool, an industrial computer control device and a programmable logic control device embedded in the machine tool ; The industrial computer control device has a processing unit, and a first network module and a human-machine interface electrically connected to the processing unit, the processing unit has a built-in machine tool database and an operating system, and the human-machine interface is used for Input control commands to the industrial computer control device; the programmable logic control device includes a programmable logic unit and a second network module, the second network module is connected to the first network module, and the programmable logic control device is used for Receive the instruction of the industrial computer control device, and control the action of the machine tool.

上述具双控制系统装置的数控工具机中,该工业电脑控制装置更包含一第一光纤模块,该可程序逻辑控制装置更包含一第二光纤模块,该第二光纤模块与该第一光纤模块连接。In the above-mentioned numerical control machine tool with dual control system devices, the industrial computer control device further includes a first optical fiber module, the programmable logic control device further includes a second optical fiber module, and the second optical fiber module and the first optical fiber module connect.

上述具双控制系统装置的数控工具机中,该第二光纤模块与该第一光纤模块通过一光纤电缆连结。In the above-mentioned numerically controlled machine tool with dual control system devices, the second fiber optic module is connected to the first fiber optic module through a fiber optic cable.

上述具双控制系统装置的数控工具机中,该第二网络模块与该第一网络模块通过一网络线连结。In the above-mentioned numerical control machine tool with dual control system devices, the second network module is connected to the first network module through a network cable.

上述具双控制系统装置的数控工具机中,该人机介面包含分别电连接该处理单元的一触控屏幕模块、一标准键盘及一操作面板。In the above-mentioned CNC machine tool with dual control system devices, the man-machine interface includes a touch screen module, a standard keyboard and an operation panel electrically connected to the processing unit.

上述具双控制系统装置的数控工具机中,该人机介面与该可程序逻辑单元连接。In the above CNC machine tool with dual control system devices, the man-machine interface is connected to the programmable logic unit.

本实用新型具双控制系统装置的数控工具机,在工具机的可程序逻辑控制装置与操作者之间做一个桥梁,能够通过工业电脑控制装置另外建置一套更容易操作使用的作业系统,因此不再需要为了使用可程序逻辑控制装置而耗费大量的时间进行人员培训;由工业电脑的高运算效能与高度的开发特性,所以本实用新型能够开发一套智能控制系统,给操作者带来更容易上手且更友善的操作介面;同时,本实用新型能够利用工业电脑的高演算效率处理工具机各种复杂作动的模拟,利用工业电脑的大容量来存取控制器各种状态与数据,让控制器不单单只听令于操作者的指令,而是有智能的辅助操作者快速上手,提供更多参考数据让操作者做出更准确的判断。The numerical control machine tool with dual control system devices of the utility model serves as a bridge between the programmable logic control device of the machine tool and the operator, and can additionally build a set of operating systems that are easier to operate and use through the industrial computer control device. Therefore, it is no longer necessary to spend a lot of time on personnel training in order to use the programmable logic control device; due to the high computing efficiency and high development characteristics of the industrial computer, the utility model can develop a set of intelligent control system, bringing the operator Easier to use and more friendly operation interface; at the same time, the utility model can use the high calculation efficiency of the industrial computer to process the simulation of various complex movements of the machine tool, and use the large capacity of the industrial computer to access various states and data of the controller , so that the controller does not just follow the instructions of the operator, but intelligently assists the operator to get started quickly, and provides more reference data for the operator to make more accurate judgments.

以下配合附图详细说明本实用新型的特征及优点。The features and advantages of the present utility model will be described in detail below in conjunction with the accompanying drawings.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the appended drawings in the following description The drawings are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without paying creative labor.

图1为本实用新型具双控制系统装置的数控工具机的装置第一实施例示意图。Fig. 1 is a schematic diagram of the first embodiment of the device of a numerically controlled machine tool with a dual control system device of the present invention.

图2为本实用新型具双控制系统装置的数控工具机的装置第二实施例示意图。Fig. 2 is a schematic diagram of the second embodiment of the device of the CNC machine tool with dual control system device of the present invention.

附图标号:Figure number:

10 工具机 20 工业电脑控制装置10 machine tool 20 industrial computer control device

21 处理单元 22 第一网络模块21 processing unit 22 first network module

23 人机介面 231 触控屏幕模块23 Human Machine Interface 231 Touch Screen Module

232 标准键盘 233 操作面板232 Standard keyboard 233 Operation panel

24 第一光纤模块 30 可程序逻辑控制装置24 First fiber optic module 30 Programmable logic control device

31 可程序逻辑单元 32 第二网络模块31 Programmable logic unit 32 Second network module

33 第二光纤模块 40 网络线33 Second optical fiber module 40 Network cable

50 光纤电缆 60 面板线50 fiber optic cable 60 panel wire

具体实施方式detailed description

下面结合附图和具体实施例对本实用新型作进一步说能予以实施,但所举实施例不作为对本实用新型的限定。Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described and can be implemented, but the examples given are not as limitations of the utility model.

参阅图1所示,本实用新型具双控制系统装置的数控工具机,其较佳的具体实施例包含:一工具机10,及嵌入该工具机10的一工业电脑控制装置20与一可程序逻辑控制装置30;该工具机10较佳的实施例可为现有的CNC立式综合加工机、CNC卧式综合加工机、龙门型综合加工机、CNC车床等。该工业电脑控制装置20较佳的实施例具有一处理单元21,及分别电连接于该处理单元21的一第一网络模块22与一人机介面23,该处理单元21包含图式中未绘出的工业电脑主机板、CPU板、CNC控制板、存储器单元、运动控制板、其他控制板(例如I/O板或监控板等)以及一储存单元,该储存单元内建一工具机数据库与一作业系统,该作业系统可选用Windows作业系统;该第一网络模块22电连接该处理单元21,用于通过网络线40连结该可程序逻辑控制装置30;该人机介面23用于让操作者输入控制指令至该工业电脑控制装置20。该可程序逻辑控制装置30为一种现有的PLC Based控制技术,其包含一可程序逻辑单元31,并另外设有一连接该可程序逻辑单元31的第二网络模块32,藉此使该第二网络模块32与该第一网络模块22通过一网络线40连结,使该可程序逻辑控制装置30用于接收该工业电脑控制装置20的指令,进一步转换指令用以控制该工具机10作动。Referring to shown in Fig. 1, the numerical control machine tool of the utility model tool double control system device, its preferred specific embodiment comprises: a machine tool 10, and an industrial computer control device 20 embedded in this machine tool 10 and a programmable Logic control device 30; the preferred embodiment of the machine tool 10 can be an existing CNC vertical comprehensive processing machine, CNC horizontal comprehensive processing machine, gantry type comprehensive processing machine, CNC lathe, etc. The preferred embodiment of the industrial computer control device 20 has a processing unit 21, and a first network module 22 and a man-machine interface 23 electrically connected to the processing unit 21 respectively, and the processing unit 21 includes not shown in the drawings Industrial computer motherboard, CPU board, CNC control board, memory unit, motion control board, other control boards (such as I/O board or monitoring board, etc.) and a storage unit, which has a built-in machine tool database and a Operating system, the operating system can be Windows operating system; the first network module 22 is electrically connected to the processing unit 21, and is used to connect the programmable logic control device 30 through the network line 40; the man-machine interface 23 is used to allow the operator Input control commands to the industrial computer control device 20 . The programmable logic control device 30 is an existing PLC Based control technology, which includes a programmable logic unit 31, and is additionally provided with a second network module 32 connected to the programmable logic unit 31, so that the first The second network module 32 is connected to the first network module 22 through a network cable 40, so that the programmable logic control device 30 is used to receive instructions from the industrial computer control device 20, and further convert instructions to control the operation of the machine tool 10 .

再参阅图1所示,本实用新型该工业电脑控制装置20较佳的实施例更可实施一电连接该处理单元21的第一光纤模块24,而该可程序逻辑控制装置30更可实施一电连接该可程序逻辑单元31的第二光纤模块33,该第二光纤模块33与该第一光纤模块24通过一光纤电缆50连结连接在一起,与上述网络模块相同可用以传递指令。Referring again to Fig. 1, the preferred embodiment of the industrial computer control device 20 of the utility model can further implement a first optical fiber module 24 electrically connected to the processing unit 21, and the programmable logic control device 30 can further implement a The second fiber optic module 33 electrically connected to the programmable logic unit 31 is connected to the first fiber optic module 24 through a fiber optic cable 50 , and can be used to transmit instructions similarly to the above network module.

再参阅图2所示,本实用新型上述该工业电脑控制装置20的人机介面23较佳的实施例包含分别电连接该处理单元21的一触控屏幕模块231、一标准键盘232及一操作面板233,该人机介面23亦可通过一面板线60电连接于上述该可程序逻辑控制装置30的可程序逻辑单元31,使该工业电脑控制装置20与该可程序逻辑控制装置30共用一个人机介面23,可提供操作者自行选用其操作介面。Referring to Fig. 2 again, the preferred embodiment of the man-machine interface 23 of the above-mentioned industrial computer control device 20 of the utility model includes a touch screen module 231 electrically connected to the processing unit 21, a standard keyboard 232 and an operation Panel 233, the human-machine interface 23 can also be electrically connected to the programmable logic unit 31 of the programmable logic control device 30 through a panel line 60, so that the industrial computer control device 20 and the programmable logic control device 30 share one The man-machine interface 23 can provide the operator to choose its own operation interface.

通过本实用新型具双控制系统装置的数控工具机设计,特别是该工业电脑控制装置20的技术特征,使数控工具机能够依照加工流程,例如加工前、加工中、加工后这三种需求进行一系列的软件开发设计,举例加工前可设计机台维护保养、刀具管理、加工排程、文件管理、主轴诊断等功能程序,并在该触控屏幕模块231以图形化介面显示,其代表工具机10在加工之前,希望操作者可以使用这些功能来检验工具机10,确保接下来的加工过程不会发生突发的状况。而在加工中可以设计图形化加工程序编辑、加工程序管理、切削计算机、坐标系与工件测量功能等程序,让使用者编辑程序或提供选择使用,而这部分功能能够引导操作人进行正确的运动控制,使该工具机10做出正确的动作,避免错误的动作。而加工后则可以设计稼动率管理、机内摄影机、警报履历等功能的程序,这些功能让操作原可以知道该工具机10的运转加工的情况,可以作为工艺的依据。通过以上程序功能的辅助,本实用新型能够让操作数控工具机变得不再有门槛,而且其触控屏幕模块231的画面采以图形化操作介面,能让数控工具的控制技术更容易与更直觉化,如此简化控制画面的复杂度,让操作者更快速上手。Through the design of the CNC machine tool with dual control system devices of the present invention, especially the technical characteristics of the industrial computer control device 20, the CNC machine tool can be processed according to the processing flow, such as before processing, during processing, and after processing. A series of software development and design, for example, functional programs such as machine maintenance, tool management, processing scheduling, file management, and spindle diagnosis can be designed before processing, and displayed in a graphical interface on the touch screen module 231, which represents tool Before the machine tool 10 is processed, it is hoped that the operator can use these functions to check the machine tool 10 to ensure that no unexpected situation will occur in the subsequent processing process. In the processing, programs such as graphical processing program editing, processing program management, cutting computer, coordinate system and workpiece measurement functions can be designed to allow users to edit programs or provide options for use, and these functions can guide the operator to perform correct movements. control, so that the machine tool 10 makes correct actions and avoids wrong actions. After processing, programs for functions such as utilization rate management, in-machine camera, and alarm history can be designed. These functions allow the operator to know the operation and processing of the machine tool 10, which can be used as a basis for the process. With the assistance of the above program functions, the utility model can make the operation of the CNC machine tool no longer a threshold, and the screen of the touch screen module 231 adopts a graphical operation interface, which can make the control technology of the CNC tool easier and more intuitive Simplify the complexity of the control screen so that the operator can get started more quickly.

以上所述实施例仅是为充分说明本实用新型而所举的较佳的实施例,本实用新型的保护范围不限于此。本技术领域的技术人员在本实用新型基础上所作的等同替代或变换,均在本实用新型的保护范围之内。本实用新型的保护范围以权利要求书为准。The above-mentioned embodiments are only preferred embodiments for fully illustrating the utility model, and the protection scope of the utility model is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present utility model are all within the protection scope of the present utility model. The scope of protection of the utility model shall be determined by the claims.

Claims (6)

1. it is a kind of have double control system device numerically-controlled tool machine, it is characterised in that it is included:One toolroom machine, and the embedded work One industrial computer control device of tool machine and one can procedure logical control system device;The industrial computer control device has a treatment single Unit, and it is electrically connected a first network module and a man-computer interface, the built-in instrument of the processing unit in the processing unit Machine database and an operating system, the man-computer interface are used to be input into control instruction to the industrial computer control device;This can program Logic control device can program logical unit and one second mixed-media network modules mixed-media, second mixed-media network modules mixed-media and the first network mould comprising one Block links, this can procedure logical control system device be used to receive the instruction of the industrial computer control device, and control the toolroom machine to make It is dynamic.
2. the numerically-controlled tool machine of double control system device is had as claimed in claim 1, it is characterised in that the industrial computer is controlled Device further includes one first optic module, this can procedure logical control system device further include one second optic module, second optical fiber Module is connected with first optic module.
3. the numerically-controlled tool machine of double control system device is had as claimed in claim 2, it is characterised in that second optic module Linked by a fiber optic cables with first optic module.
4. the numerically-controlled tool machine of double control system device is had as claimed in claim 1, it is characterised in that second mixed-media network modules mixed-media Linked by a grid line with the first network module.
5. the numerically-controlled tool machine of double control system device is had as claimed in claim 1, it is characterised in that the man-computer interface is included It is electrically connected a touch control screen module, a QWERTY keyboard and a guidance panel of the processing unit.
6. as described in claim 1 or 5 tool double control system device numerically-controlled tool machine, it is characterised in that the man-computer interface With this can program logical unit be connected.
CN201621475700.7U 2016-12-30 2016-12-30 Has the numerically-controlled tool machine of double control system device Active CN206292618U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI707214B (en) * 2019-09-18 2020-10-11 崑山科技大學 Robot arm teaching module
CN114454154A (en) * 2020-11-10 2022-05-10 德制国际有限公司 Graphical robotic arm learning system and its learning method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI707214B (en) * 2019-09-18 2020-10-11 崑山科技大學 Robot arm teaching module
CN114454154A (en) * 2020-11-10 2022-05-10 德制国际有限公司 Graphical robotic arm learning system and its learning method

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