CN205535043U - Natural gas liquid presses sub -station and unload gas system thereof - Google Patents
Natural gas liquid presses sub -station and unload gas system thereof Download PDFInfo
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 90
- 239000007788 liquid Substances 0.000 title claims abstract description 89
- 239000007789 gas Substances 0.000 title claims abstract description 79
- 239000003345 natural gas Substances 0.000 title claims abstract description 45
- 238000000926 separation method Methods 0.000 claims abstract description 99
- 238000012806 monitoring device Methods 0.000 claims abstract description 15
- 238000012544 monitoring process Methods 0.000 claims abstract description 6
- 238000001914 filtration Methods 0.000 claims description 2
- 238000007872 degassing Methods 0.000 claims 1
- 230000003139 buffering effect Effects 0.000 abstract description 13
- 239000000463 material Substances 0.000 abstract description 3
- 230000008878 coupling Effects 0.000 abstract 1
- 238000010168 coupling process Methods 0.000 abstract 1
- 238000005859 coupling reaction Methods 0.000 abstract 1
- 238000001514 detection method Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及压缩天然气加压领域,尤其涉及天然气液压子站的卸气结构。 The utility model relates to the field of pressurization of compressed natural gas, in particular to an unloading structure of a natural gas hydraulic substation.
背景技术 Background technique
目前,CNG液压子站的卸气方式通常是通过液压泵直接将特殊液体充入CNG拖车的储气钢瓶中,将钢瓶内的CNG推出,然后通过加气机把CNG充入汽车的车载气瓶内。 At present, the unloading method of the CNG hydraulic substation is usually to directly fill the special liquid into the gas storage cylinder of the CNG trailer through the hydraulic pump, push out the CNG in the cylinder, and then fill the CNG into the car's gas cylinder through the gas filling machine Inside.
总结液压子站十年运营的事故分析,液压子站影响面最广的问题是:在加气的过程中将液压油等液体介质注入到天然气汽车中,造成天然气汽车不能制动和损害汽车制动设备等问题;发生这个情况的原因是由于液压子站运输车(简称“子站车”)的天然气分离、过滤效果不好而将液压油等液体介质注入天然气汽车储气钢瓶中造成的。 Summarizing the accident analysis of the hydraulic substation for ten years of operation, the most widely affected problem of the hydraulic substation is: injecting liquid media such as hydraulic oil into the natural gas vehicle during the gas filling process, causing the natural gas vehicle to fail to brake and damage the vehicle system The reason for this situation is that the liquid medium such as hydraulic oil is injected into the gas storage cylinder of the natural gas vehicle due to the poor natural gas separation and filtration effect of the hydraulic sub-station transport vehicle (referred to as "sub-station vehicle").
图1和图2示出了现有的CNG液压子站卸气管路结构,目前市场上CNG液压子站装置在卸气管路上通常都带有一个或者多个天然气钢瓶10。天然气从子站车大容积钢瓶前端A’排出,输送到安装在液压橇体内的天然气钢瓶10中,再经过分离和过滤,输送到天然气加气站内的加气机,天然气通过加气机计量把高压天然气注入天然气汽车的储气瓶内,达到给汽车加气的目的。在该结构中的天然气钢瓶为特种设备,在各地的管理方式不同,各地方质监局对国家标准的执行有偏差,造成很多用户办理手续难度大,同时还要面对后期的年检等问题。 Fig. 1 and Fig. 2 show the structure of the existing CNG hydraulic sub-station unloading pipeline. Currently, CNG hydraulic sub-station devices on the market usually have one or more natural gas cylinders 10 on the unloading pipeline. Natural gas is discharged from the front end A' of the large-capacity steel cylinder of the sub-station car, delivered to the natural gas cylinder 10 installed in the hydraulic skid, and then separated and filtered, then delivered to the gas filling machine in the natural gas filling station. High-pressure natural gas is injected into the gas cylinder of the natural gas vehicle to refill the vehicle. The natural gas cylinders in this structure are special equipment, and the management methods are different in different places. The local quality supervision bureaus have deviations in the implementation of national standards, which makes it difficult for many users to go through the formalities.
实用新型内容 Utility model content
为了解决上述技术问题,本实用新型在于提供一种天然气液压子站及其卸气系统,以解决现有技术中液体介质易注入目标容器等问题。 In order to solve the above technical problems, the utility model is to provide a natural gas hydraulic substation and its unloading system to solve the problems in the prior art that the liquid medium is easily injected into the target container.
针对上述技术问题,本实用新型提出一种天然气液压子站的卸气系统,包括:缓冲分离设备,所述缓冲分离设备通过卸气管路与子站车连通,所述缓冲分离设备能够将所述子站车输送的天然气进行气液分离且进行气液监测;其中,所述缓冲分离设备包括:气体缓冲分离管、液体缓冲分离管和气液监测装置;所述气体缓冲分离管位于所述液体缓冲分离管的上方,且所述气体缓冲分离管的下端接口与所述液体缓冲分离管的上端接口相连;所述气液监测装置设置在所述气体缓冲分离管和所述液体缓冲分离管的连接位置,用以监测所述连接位置的气液状态。 Aiming at the above-mentioned technical problems, the utility model proposes an unloading system of a natural gas hydraulic substation, including: a buffer separation device, the buffer separation device communicates with the substation vehicle through an unloading pipeline, and the buffer separation device can transfer the Gas-liquid separation and gas-liquid monitoring are carried out on the natural gas transported by sub-station cars; wherein, the buffer separation equipment includes: gas buffer separation pipe, liquid buffer separation pipe and gas-liquid monitoring device; the gas buffer separation pipe is located in the liquid buffer above the separation tube, and the lower end interface of the gas buffer separation tube is connected to the upper end interface of the liquid buffer separation tube; the gas-liquid monitoring device is arranged at the connection between the gas buffer separation tube and the liquid buffer separation tube The position is used to monitor the gas-liquid state of the connection position.
在优选方案中,所述气体缓冲分离管和所述液体缓冲分离管竖直设置。 In a preferred solution, the gas buffer separation pipe and the liquid buffer separation pipe are arranged vertically.
在优选方案中,所述气体缓冲分离管和所述液体缓冲分离管的连接位置设有一块体,所述块体与所述气体缓冲分离管、所述液体缓冲分离管和所述气液监测装置相互连通。 In a preferred solution, a block is provided at the connection position between the gas buffer separation pipe and the liquid buffer separation pipe, and the block is connected to the gas buffer separation pipe, the liquid buffer separation pipe and the gas-liquid monitoring The devices communicate with each other.
在优选方案中,所述液体缓冲分离管的下端设有阀门,用以排出所述液体缓冲分离管的液体介质。 In a preferred solution, a valve is provided at the lower end of the liquid buffer separation pipe to discharge the liquid medium in the liquid buffer separation pipe.
在优选方案中,所述卸气系统还包括:过滤器和加气机,所述过滤器和所述加气机设在所述缓冲分离设备和目标储气瓶之间的卸气管路上;所述过滤器用以对所述缓冲分离设备分离后的气相天然气进行过滤;所述加气机用以将过滤后气相天然气向所述目标储气瓶进行加气。 In a preferred solution, the gas unloading system also includes: a filter and a gas filling machine, the filter and the gas filling machine are arranged on the gas unloading pipeline between the buffer separation device and the target gas storage cylinder; The filter is used to filter the gas-phase natural gas separated by the buffer separation equipment; the gas dispenser is used to refill the filtered gas-phase natural gas to the target gas storage bottle.
在优选方案中,还包括安全阀,所述安全阀设在所述过滤器的前端。 In a preferred solution, a safety valve is also included, and the safety valve is arranged at the front end of the filter.
在优选方案中,所述子站车和所述缓冲分离设备之间的卸气管路上设有节流阀。 In a preferred solution, a throttling valve is provided on the unloading pipeline between the sub-station car and the buffer separation equipment.
在优选方案中,所述节流阀为球阀。 In a preferred solution, the throttle valve is a ball valve.
本实用新型还提出一种天然气液压子站,包括:子站车和上述的卸气系统。 The utility model also proposes a natural gas hydraulic substation, including: a substation car and the above-mentioned unloading system.
由上述技术方案可知,本实用新型的优点和积极效果在于:在气液缓冲设备上进行了改进,省去了现有技术中的天然气钢瓶,以使该卸气系统中不再包含特种设备;气体缓冲分离管和液体缓冲分离管达不到压力管道的级别,不属于特种设备,无需审批,使用更加方便;增加了控制检测设计,即气液检测装置,有效降低了设备运行事故的发生概率,极大的提高了设备的可靠性和稳定性。本实用新型结构简单,在现存的设备进行了升级改造,可行性高,管路可实现场内预制,在现场危险区无需动火,直接进行管路连接,减少了人力物力。 It can be seen from the above technical solution that the advantages and positive effects of the utility model are: the gas-liquid buffer equipment is improved, and the natural gas cylinder in the prior art is omitted, so that the unloading system does not include special equipment; The gas buffer separation tube and the liquid buffer separation tube do not reach the level of the pressure pipeline, are not special equipment, do not need to be approved, and are more convenient to use; the control detection design is added, that is, the gas-liquid detection device, which effectively reduces the probability of equipment operation accidents , which greatly improves the reliability and stability of the equipment. The utility model is simple in structure, and the existing equipment has been upgraded and modified, and the feasibility is high. The pipeline can be prefabricated in the field, and the pipeline can be directly connected without fire in the dangerous area of the site, which reduces manpower and material resources.
附图说明 Description of drawings
图1是现有技术天然气液压子站卸气结构的主视图。 Fig. 1 is a front view of an unloading structure of a natural gas hydraulic substation in the prior art.
图2是现有技术天然气液压子站卸气结构的左视图。 Fig. 2 is a left view of the gas unloading structure of the natural gas hydraulic substation in the prior art.
图3是本实用新型实施例天然气液压子站卸气结构的主视图。 Fig. 3 is a front view of the gas unloading structure of the natural gas hydraulic substation according to the embodiment of the present invention.
图4是本实用新型实施例天然气液压子站卸气结构的左视图。 Fig. 4 is a left view of the gas unloading structure of the natural gas hydraulic substation according to the embodiment of the utility model.
附图标记说明如下:10、钢瓶;2、缓冲分离设备;3、过滤器;5、安全阀;6、节流阀;7、卸气管路;21、气体缓冲分离管;22、液体缓冲分离管;23、气液监测装置;24、块体;25、阀门;31、排放阀门。 Reference signs are explained as follows: 10, steel cylinder; 2, buffer separation equipment; 3, filter; 5, safety valve; 6, throttle valve; 7, unloading pipeline; 21, gas buffer separation pipe; 22, liquid buffer separation 23. Gas-liquid monitoring device; 24. Block; 25. Valve; 31. Discharge valve.
具体实施方式 detailed description
体现本实用新型特征与优点的典型实施方式将在以下的说明中详细叙述。应理解的是本实用新型能够在不同的实施方式上具有各种的变化,其皆不脱离本实用新型的范围,且其中的说明及图示在本质上是当作说明之用,而非用以限制本实用新型。 Typical implementations embodying the features and advantages of the present invention will be described in detail in the following description. It should be understood that the utility model can have various changes in different embodiments, all of which do not depart from the scope of the utility model, and the description and illustrations therein are used as illustrations in nature, not for To limit the utility model.
下面结合附图和实施例对本实用新型作进一步详细的说明。 Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail.
本实施例的天然气液压子站,包括:子站车(图中未画出)和卸气系统。天然气从子站车的前端排出,经卸气系统输送至目标容器中,如天然气汽车的储气瓶等。 The natural gas hydraulic substation of this embodiment includes: a substation car (not shown in the figure) and an unloading system. Natural gas is discharged from the front end of the sub-station car and transported to the target container through the gas unloading system, such as the gas storage cylinder of the natural gas vehicle.
天然气液压子站的卸气系统,包括:缓冲分离设备2、过滤器3、加气机(图中未画出)、安全阀5、节流阀6以及连接上述设备的卸气管路7。 The unloading system of the natural gas hydraulic substation includes: buffer separation equipment 2, filter 3, gas dispenser (not shown in the figure), safety valve 5, throttle valve 6 and unloading pipeline 7 connecting the above equipment.
缓冲分离设备2通过卸气管路7的A端与子站车连通,缓冲分离设备2能够将子站车输送的天然气进行气液分离且进行气液监测。 The buffer separation equipment 2 communicates with the sub-station vehicle through the A end of the gas discharge pipeline 7. The buffer separation equipment 2 can separate the gas and liquid from the natural gas transported by the sub-station vehicle and perform gas-liquid monitoring.
其中,缓冲分离设备2包括:气体缓冲分离管21、液体缓冲分离管22和气液监测装置23。 Wherein, the buffer separation device 2 includes: a gas buffer separation pipe 21 , a liquid buffer separation pipe 22 and a gas-liquid monitoring device 23 .
气体缓冲分离管21位于液体缓冲分离管22的上方,且气体缓冲分离管21和液体缓冲分离管22竖直设置。气体缓冲分离管21的下端接口与液体缓冲分离管22的上端接口相连,气液监测装置23设置在气体缓冲分离管21和液体缓冲分离管22的连接位置,用以监测所述连接位置的气液状态。较佳地,在气体缓冲分离管21和液体缓冲分离管22的连接位置还设置有块体24,块体24与气体缓冲分离管21、液体缓冲分离管22和气液监测装置23相互连通。 The gas buffer separation pipe 21 is located above the liquid buffer separation pipe 22, and the gas buffer separation pipe 21 and the liquid buffer separation pipe 22 are arranged vertically. The lower end interface of the gas buffer separation pipe 21 is connected to the upper end interface of the liquid buffer separation pipe 22, and the gas-liquid monitoring device 23 is arranged at the connection position of the gas buffer separation pipe 21 and the liquid buffer separation pipe 22, in order to monitor the gas at the connection position. liquid state. Preferably, a block 24 is provided at the connection position between the gas buffer separation pipe 21 and the liquid buffer separation pipe 22 , and the block body 24 communicates with the gas buffer separation pipe 21 , the liquid buffer separation pipe 22 and the gas-liquid monitoring device 23 .
当天然气输送至气体缓冲分离管21和液体缓冲分离管22的接口位置时,气相介质沿气体缓冲分离管21继续输送,高速流过的液体因重力缓冲沉降至液体缓冲分离管22,从而实现天然气在缓冲分离设备2的气液分离。 When the natural gas is transported to the interface between the gas buffer separation pipe 21 and the liquid buffer separation pipe 22, the gas phase medium continues to be transported along the gas buffer separation pipe 21, and the high-speed flowing liquid settles to the liquid buffer separation pipe 22 due to gravity buffering, thereby realizing natural gas Gas-liquid separation in buffer separation plant 2.
在实际使用中,气体缓冲分离管21和液体缓冲分离管22也可以是大致竖直设置,如倾斜设置等,此处不作限定。 In actual use, the gas buffer separation pipe 21 and the liquid buffer separation pipe 22 may also be arranged approximately vertically, such as inclined, etc., which is not limited here.
液体缓冲分离管22的下端设有阀门25,用以排出液体缓冲分离管22的液体介质。 The lower end of the liquid buffer separation pipe 22 is provided with a valve 25 for discharging the liquid medium in the liquid buffer separation pipe 22 .
较佳地,气体缓冲分离管21和液体缓冲分离管22的长度相同,确保气液监测装置23的测量结果的准确性和及时性。 Preferably, the gas buffer separation pipe 21 and the liquid buffer separation pipe 22 have the same length to ensure the accuracy and timeliness of the measurement results of the gas-liquid monitoring device 23 .
过滤器3和加气机设在缓冲分离设备2和目标储气瓶(图中未画出)之间的卸气管路7上;其中,卸气管路7的B端与加气机相连,过滤器3设在加气机的前端,安全阀5设在过滤器3的前端。过滤器3的下端设有排放阀门31,靠近安全阀5上部的卸气管路上设有放散口C端。 The filter 3 and the filling machine are arranged on the unloading pipeline 7 between the buffer separation equipment 2 and the target gas storage cylinder (not shown in the figure); wherein, the B end of the unloading pipeline 7 is connected with the filling machine, and the filter The device 3 is arranged at the front end of the filling machine, and the safety valve 5 is arranged at the front end of the filter 3 . The lower end of the filter 3 is provided with a discharge valve 31, and the discharge port C end near the top of the safety valve 5 is provided on the discharge pipeline.
当系统压力超过规定值时,打开安全阀5以将系统中的一部分气体排出使系统压力不超过允许值,从而保证系统因压力过高而发生事故。过滤器3用以对缓冲分离设备2分离后的气相天然气进行过滤,加气机4用以将过滤后气相天然气向目标储气瓶进行加气。 When the system pressure exceeds the specified value, open the safety valve 5 to discharge a part of the gas in the system so that the system pressure does not exceed the allowable value, so as to ensure that the system has an accident due to excessive pressure. The filter 3 is used to filter the gas-phase natural gas separated by the buffer separation device 2 , and the filling machine 4 is used to fill the filtered gas-phase natural gas into a target gas storage cylinder.
节流阀6设在子站车和缓冲分离设备2之间的卸气管路7上。本实施例中,节流阀6为球阀,以控制流体流量。 Throttle valve 6 is arranged on the unloading pipeline 7 between sub-station car and buffer separation equipment 2 . In this embodiment, the throttle valve 6 is a ball valve to control fluid flow.
本实施例天然气液压子站的卸气系统的工作原理是:缓冲分离设备2将高速流过的液滴进行缓冲沉降分离。气体缓冲分离管21和液体缓冲分离管22的中间部位安装气液监测装置23时刻监控介质气液状态,气液监测装置23安装在块体24 上,气体缓冲分离管21和液体缓冲分离管22通过块体24联通,当液体缓冲分离管22内部的液面高度在达到气液监测装置23的检测区域后,控制系统提示报警并停止运行;站上的运营维护人员根据报警提示,通过阀门25对气体缓冲分离管21和液体缓冲分离管22进行排污或安全检测,从而避免了将液体介质注入目标容器。 The working principle of the unloading system of the natural gas hydraulic substation in this embodiment is: the buffer separation device 2 performs buffer sedimentation separation on the liquid droplets flowing at high speed. The gas-liquid monitoring device 23 is installed in the middle of the gas buffer separation pipe 21 and the liquid buffer separation pipe 22 to monitor the gas-liquid state of the medium at all times. The gas-liquid monitoring device 23 is installed on the block 24, and the gas buffer separation pipe 21 and the liquid buffer separation pipe 22 Through the block 24, when the liquid level inside the liquid buffer separation pipe 22 reaches the detection area of the gas-liquid monitoring device 23, the control system prompts an alarm and stops running; the operation and maintenance personnel on the station pass the valve 25 according to the alarm prompt. The gas buffer separation pipe 21 and the liquid buffer separation pipe 22 are drained or safety tested, thereby avoiding the liquid medium from being injected into the target container.
本实施例天然气液压子站的卸气系统,在设备上进行了改进,省去了现有技术中的天然气钢瓶,以使该卸气系统中不再包含特种设备;气体缓冲分离管21和液体缓冲分离管22达不到压力管道的级别,不属于特种设备,无需审批,使用更加方便;增加了控制检测设计,即气液检测装置,有效降低了设备运行事故的发生概率,极大的提高了设备的可靠性和稳定性。 The unloading system of the natural gas hydraulic substation in this embodiment has been improved in equipment, and the natural gas cylinder in the prior art has been omitted, so that no special equipment is included in the unloading system; the gas buffer separation pipe 21 and the liquid The buffer separation pipe 22 does not reach the level of the pressure pipeline, does not belong to special equipment, does not require approval, and is more convenient to use; the control detection design is added, that is, the gas-liquid detection device, which effectively reduces the probability of equipment operation accidents and greatly improves equipment reliability and stability.
本实用新型结构简单,在现存的设备进行了升级改造,可行性高,管路可实现场内预制,在现场危险区无需动火,直接进行管路连接,减少了人力物力。 The utility model is simple in structure, and the existing equipment has been upgraded and transformed, and the feasibility is high. The pipeline can be prefabricated in the field, and the pipeline can be directly connected without fire in the dangerous area of the site, which reduces manpower and material resources.
虽然已参照以上典型实施方式描述了本实用新型,但应当理解,所用的术语是说明和示例性、而非限制性的术语。由于本实用新型能够以多种形式具体实施而不脱离实用新型的精神或实质,所以应当理解,上述实施方式不限于任何前述的细节,而应在随附权利要求所限定的精神和范围内广泛地解释,因此落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。 While the present invention has been described with reference to the foregoing exemplary embodiments, it is to be understood that the terms which have been used are words of description and illustration, rather than of limitation. Since the invention can be embodied in various forms without departing from the spirit or essence of the invention, it should be understood that the above-described embodiments are not limited to any of the foregoing details, but should be broadly defined within the spirit and scope of the appended claims. Therefore, all changes and modifications that fall within the scope of the claims or their equivalents should be covered by the appended claims.
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