CN205496810U - Multi -functional pipeline X radiographic inspection welding robot - Google Patents
Multi -functional pipeline X radiographic inspection welding robot Download PDFInfo
- Publication number
- CN205496810U CN205496810U CN201620314016.4U CN201620314016U CN205496810U CN 205496810 U CN205496810 U CN 205496810U CN 201620314016 U CN201620314016 U CN 201620314016U CN 205496810 U CN205496810 U CN 205496810U
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- China
- Prior art keywords
- protection gas
- welding
- drive system
- welding protection
- miniature
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- Expired - Fee Related
Links
- 238000003466 welding Methods 0.000 title claims abstract description 52
- 238000007689 inspection Methods 0.000 title abstract 2
- 238000001514 detection method Methods 0.000 claims abstract description 13
- 238000012544 monitoring process Methods 0.000 claims abstract description 12
- 230000000007 visual effect Effects 0.000 claims description 11
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 229940052961 longrange Drugs 0.000 abstract 1
- 239000003208 petroleum Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Analysing Materials By The Use Of Radiation (AREA)
Abstract
The utility model discloses a multi -functional pipeline X radiographic inspection welding robot has electric control system, power drive system and artifical handheld monitoring terminal, main part, miniature welder, the welding protection gas pitcher body, camera and the vision monitoring system of controlling, and the front end in the main part is installed to the welding protection gas pitcher body, and miniature welder installs the center part at welding protection gas pitcher body front end, and the camera is installed at welding protection gas pitcher body front end and is lain in miniature welder's below, camera and vision monitoring system link to each other, and vision monitoring system links to each other with the handheld monitoring terminal that controls of manual work, and the power drive system links to each other including front drive system, battery system and back actuating system, the welding protection gas pitcher body and front drive system, and electric control system is including integrated orientation module, and front drive system links to each other with the battery system through integrated orientation module, and the battery system links to each other with the back actuating system. The beneficial effects of the utility model are that can adapt to different pipe walls sizes, both can realize the automatic flaw detection of going of settlement speed, can control supplementary leak source through long -range manual work again and detect a flaw, the manual operation of being convenient for welds the restoration to the pipeline leak source.
Description
Technical field
This utility model relates to a kind of robot, especially relates to a kind of multifunctional pipe X-ray detection welding robot.
Background technology
Under existing situation, some petroleum pipelines, due to life-time service, petroleum pipeline aging generation leak source.Oil transportation is caused to reveal.Petroleum resources heavy losses are caused to waste.Owing to being manually difficult to find that leak source, inconvenience use hand digging mode to search.Therefore a kind of robot of invention it is badly in need of to search Pipeline Leakage Point, it is simple to leak source is understood in location, it is achieved directly REPAIR WELDING.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of multifunctional pipe X-ray detection welding robot, and this robot can be detected a flaw by remote handle manipulation auxiliary leak source, it is achieved directly REPAIR WELDING.
In order to solve the problem that prior art exists; the technical solution adopted in the utility model is: multifunctional pipe X-ray detection welding robot; there is electric control system, power-driven system and artificial hand-held control monitoring terminal, main body, miniature welding gun, welding protection gas tank body, photographic head and visual surveillance system; described welding protection gas tank body is arranged on the front end of main body; miniature welding gun is arranged on the centre of welding protection gas tank body front end, and photographic head is arranged on welding protection gas tank body front end and is positioned at the lower section of miniature welding gun.Photographic head is connected with visual surveillance system; visual surveillance system is connected with artificial hand-held control monitoring terminal; described power-driven system includes front drive system, battery system and rear drive system; described welding protection gas tank body is connected with front drive system; described electric control system includes integrated positioning module; described front drive system is connected with battery system by integrated positioning module, and described battery system is connected with rear drive system.
The front end of described welding gun is provided with X-ray detector or ultrasonic detector.
The often joint drive part of described main body arranges three driving wheels, and driving wheel connects motor by support arm and connecting shaft.
This utility model have the advantage that with effect is:
This utility model multifunctional pipe X-ray detection welding robot is owing to having main body, three driving wheels of the often joint drive part of main body use three support arm two ends to connect motor by connecting shaft respectively, it is adapted to different tube wall size, and can be controlled and tube wall frictional force by tensile force size, in order to the forward-reverse driving force of pipe robot in the case of the different occasion of raising.This utility model robot both can realize setting speed and travel automatic flaw detection, can be detected a flaw by remote handle manipulation auxiliary leak source again.And the different speed of service can be set by parameter, adapt to bend pipe wall and drive.The compact Machine Design that often saves of this utility model main body is adapted to the turning driving of 90 degree of pipeline minimum diameter 200mm, it is possible to adapt to smooth and easy in bend pipe passing through.And welding gun front end is provided with X-ray detector or ultrasonic detector, when detecting that petroleum pipeline has leak source, robot can send leak source detection signal to artificial terminal.Visual surveillance system can be sent to direct surveillance's terminal video signal, facilitates situation in artificial Real Time Observation pipeline, it is simple to manual operation carries out REPAIR WELDING to pipeline leak source.The most at most repair leak source area relevant with the power of battery according to carrying welding wire.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present utility model；
Fig. 2 is that this utility model uses state diagram.
Wherein, the miniature welding gun of 1-, 2-front drive system, 3-integrated positioning module, 4-battery system, 5-rear drive system, 6-photographic head, 7-driving wheel, 8-welding protection gas tank body.
Detailed description of the invention
As shown in Figure 1, 2; this utility model multifunctional pipe X-ray detection welding robot; there is electric control system, power-driven system and artificial hand-held control monitoring terminal, main body, miniature welding gun 1, welding protection gas tank body 8, photographic head 6 and visual surveillance system; welding protection gas tank body 8 is arranged on the front end of main body; miniature welding gun 1 is arranged on the centre of welding protection gas tank body 8 front end, and photographic head 6 is arranged on welding protection gas tank body 8 front end and is positioned at the lower section of miniature welding gun 1.Photographic head 6 is connected with visual surveillance system; visual surveillance system is connected with artificial hand-held control monitoring terminal; described power-driven system includes front drive system 2, battery system 4 and rear drive system 5; described welding protection gas tank body 8 is connected with front drive system 2; described electric control system includes integrated positioning module 3; described front drive system 2 is connected with battery system 4 by integrated positioning module 3, and described battery system 4 is connected with rear drive system 5.This utility model uses battery last to power, using the teaching of the invention it is possible to provide 5-50AH mains power.
The front end of described welding gun is provided with X-ray detector or ultrasonic detector.
The often joint drive part of described main body arranges three driving wheels 7, and driving wheel 7 connects motor by support arm and connecting shaft.
The function of this utility model multifunctional pipe X-ray detection welding robot and subject range:
1) adapt to tube wall minimum diameter D:200mm, adapt to tube wall maximum gauge: 500mm;
2) minimum bending radius R:300mm can be passed through;
3) X-ray fault localization；
4) just march forward, reversely retreat and drive function；
5) long-range wireless remote control operation；
6) monitoring remote video；
7) position location functionality in pipeline；
8) photographic head visual range 0-270 °；
9) remotely detect a flaw in realizing pipeline, pass image, remote handle operation welding back according to vision.；
10) adhesive force size can be automatically adjusted by sensor on driving wheel, in order to reaches sufficiently large driving force；Pipeline climbing capacity is more than 30 °.
Claims (3)
1. multifunctional pipe X-ray detection welding robot; there is electric control system, power-driven system and artificial hand-held control monitoring terminal; main body, miniature welding gun, welding protection gas tank body, photographic head and visual surveillance system are characterized by further comprising; described welding protection gas tank body is arranged on the front end of main body; miniature welding gun is arranged on the centre of welding protection gas tank body front end, and photographic head is arranged on welding protection gas tank body front end and is positioned at the lower section of miniature welding gun；Photographic head is connected with visual surveillance system; visual surveillance system is connected with artificial hand-held control monitoring terminal; described power-driven system includes front drive system, battery system and rear drive system; described welding protection gas tank body is connected with front drive system; described electric control system includes integrated positioning module; described front drive system is connected with battery system by integrated positioning module, and described battery system is connected with rear drive system.
Multifunctional pipe X-ray detection welding robot the most according to claim 1, it is characterised in that: the front end of described welding gun is provided with X-ray detector or ultrasonic detector.
Multifunctional pipe X-ray detection welding robot the most according to claim 1, it is characterised in that: the often joint drive part of described main body arranges three driving wheels, and driving wheel connects motor by support arm and connecting shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620314016.4U CN205496810U (en) | 2016-04-15 | 2016-04-15 | Multi -functional pipeline X radiographic inspection welding robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620314016.4U CN205496810U (en) | 2016-04-15 | 2016-04-15 | Multi -functional pipeline X radiographic inspection welding robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205496810U true CN205496810U (en) | 2016-08-24 |
Family
ID=56715427
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620314016.4U Expired - Fee Related CN205496810U (en) | 2016-04-15 | 2016-04-15 | Multi -functional pipeline X radiographic inspection welding robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205496810U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106799552A (en) * | 2016-12-16 | 2017-06-06 | 无锡市汤成机电配件厂 | Welding gun block plate seat |
| CN106885098A (en) * | 2017-04-10 | 2017-06-23 | 燕胜 | A kind of oil-gas pipeline detects walking mechanism |
| CN106984920A (en) * | 2017-04-18 | 2017-07-28 | 徐州乐泰机电科技有限公司 | A kind of all-around mobile formula pipe welding robot |
| CN107042377A (en) * | 2017-04-18 | 2017-08-15 | 徐州乐泰机电科技有限公司 | A kind of pipe welding robot |
-
2016
- 2016-04-15 CN CN201620314016.4U patent/CN205496810U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106799552A (en) * | 2016-12-16 | 2017-06-06 | 无锡市汤成机电配件厂 | Welding gun block plate seat |
| CN106885098A (en) * | 2017-04-10 | 2017-06-23 | 燕胜 | A kind of oil-gas pipeline detects walking mechanism |
| CN106984920A (en) * | 2017-04-18 | 2017-07-28 | 徐州乐泰机电科技有限公司 | A kind of all-around mobile formula pipe welding robot |
| CN107042377A (en) * | 2017-04-18 | 2017-08-15 | 徐州乐泰机电科技有限公司 | A kind of pipe welding robot |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160824 Termination date: 20170415 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |