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CN205236803U - Steel wheel spoke excircle alignment mould - Google Patents

Steel wheel spoke excircle alignment mould Download PDF

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Publication number
CN205236803U
CN205236803U CN201521116494.6U CN201521116494U CN205236803U CN 205236803 U CN205236803 U CN 205236803U CN 201521116494 U CN201521116494 U CN 201521116494U CN 205236803 U CN205236803 U CN 205236803U
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lower mold
ring
mold core
boss
center
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CN201521116494.6U
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Chinese (zh)
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徐绍国
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SHANGHAI BAOSTEEL WHEEL CO Ltd
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SHANGHAI BAOSTEEL WHEEL CO Ltd
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Abstract

一种钢制车轮轮辐外圆校整模具,包括:上、下模架、上模芯垫块、上模芯;下模架内中心设凸台,凸台中央安装中心导柱,其外侧对称开设四安装通孔及活动顶料杆;下模芯垫块,设于凸台上端面,抵靠活动顶料杆;下模芯,外壁上部周向凸设台阶,其上端面设中心定位销;活动顶料环,套设于下模芯外,其上端抵靠下模芯台阶下,下部周向凸设台阶;下模环座,套设于下模架凸台外侧;下模环,套设于下模环座上端面外侧;下模环镶套,设于下模环内侧,位于下模环座上端面外侧内侧,其内侧壁上部周向凸设限位台阶,限位台阶上方的下模环镶套内壁成一上大下小的圆锥面,圆锥面上对应轮辐工件外圆缺口的位置呈一凸起,凸起表面为相同锥度的圆锥面。

A steel wheel spoke outer circle adjustment mold, including: upper and lower mold bases, upper mold core pads, and upper mold cores; a boss is arranged in the center of the lower mold base, and a central guide column is installed in the center of the boss, and its outer side is symmetrical Four installation through holes and movable ejector rods are provided; the lower mold core pad is set on the upper end surface of the boss, against the movable ejector rod; the lower mold core has a circumferentially protruding step on the upper part of the outer wall, and a central positioning pin is set on the upper end surface The movable ejector ring is set outside the lower mold core, and its upper end is against the lower mold core step, and the lower part is provided with a circumferentially protruding step; the lower mold ring seat is sleeved on the outside of the lower mold frame boss; the lower mold ring, Set on the outer side of the upper end surface of the lower mold ring seat; the lower mold ring insert sleeve is set on the inner side of the lower mold ring, located on the inner side of the upper end surface of the lower mold ring seat, and the upper part of the inner wall is circumferentially protruding. The inner wall of the lower mold ring inserting sleeve of the lower mold ring forms a conical surface with a large upper part and a smaller lower part. The position corresponding to the outer circle gap of the spoke workpiece on the conical surface is a protrusion, and the raised surface is a conical surface with the same taper.

Description

一种钢制车轮轮辐外圆校整模具A steel wheel spoke outer circle correction mold

技术领域technical field

本实用新型涉及汽车零部件生产加工装备,特别涉及一种钢制车轮轮辐外圆校整模具。The utility model relates to production and processing equipment for auto parts, in particular to a steel wheel spoke outer circle correction mold.

背景技术Background technique

车轮是车辆承载的重要部件,其承受着车辆的垂直负荷、横向力、驱动(制动)扭矩和行驶过程中所产生的各种应力。因此对车轮的设计及制造有很高的要求,除了车轮材料的选用、车轮结构的设计外,车轮的制造工艺是确保车轮性能的最关键因素。随着高强钢材料在车轮轮辐产品上的普及应用,轮辐在拉伸、成型工序加工过程中的回弹、起皱现象也越来越严重,对车轮产品的外观及性能带来了不利的影响,尤其是轮辐外圆翻边的回弹外翘会形成轮辐和轮辋压配后轮辐外圆端面处的轮辋本体的应力集中,导致车轮的径向疲劳寿命大大降低。The wheel is an important part of the vehicle, which bears the vertical load, lateral force, driving (braking) torque and various stresses generated during the driving process of the vehicle. Therefore, there are high requirements for the design and manufacture of wheels. In addition to the selection of wheel materials and the design of wheel structures, the manufacturing process of wheels is the most critical factor to ensure the performance of wheels. With the popularization and application of high-strength steel materials in wheel spoke products, the phenomenon of rebound and wrinkling of wheel spokes in the process of stretching and forming processes is becoming more and more serious, which has a negative impact on the appearance and performance of wheel products. , especially the springback of the outer circle of the spoke will form the stress concentration of the rim body at the end surface of the outer circle of the spoke after the press fit of the spoke and the rim, resulting in a significant reduction in the radial fatigue life of the wheel.

实用新型内容Utility model content

本实用新型的目的在于提供一种钢制车轮轮辐外圆校整模具,改善轮辐外圆翻边的回弹外翘现象,提高了轮辐外圆与安装面的垂直度,提高了车轮的径向疲劳寿命,保障了车辆行驶的安全性。The purpose of this utility model is to provide a steel wheel spoke outer circle adjustment mold, which can improve the rebound and warping phenomenon of the outer circle of the spoke, improve the perpendicularity between the outer circle of the spoke and the mounting surface, and improve the radial direction of the wheel. The fatigue life ensures the safety of the vehicle.

为达到上述目的,本实用新型的技术方案是:In order to achieve the above object, the technical scheme of the utility model is:

一种钢制车轮轮辐外圆校整模具,包括:上、下模架,通过位于一侧的导柱和导套连接;上模芯垫块,通过螺钉固定安装于所述上模架内中心;上模芯,通过螺钉固定安装于所述上模芯垫块下;其特征在于,所述下模架内中心设一凸台,凸台中央安装一中心导柱,中心导柱外侧的凸台均匀对称开设四个安装通孔,安装通孔内设与机床液压垫相连的活动顶料杆;下模芯垫块,中央设可套设于中心导柱的通孔,下模芯垫块设置于所述凸台上端面,抵靠四个活动顶料杆;下模芯,设置于所述下模芯垫块上,其外壁上部周向凸设台阶;下模芯上端面中心设中心定位销;活动顶料环,套设于所述下模芯外,活动顶料环上端抵靠下模芯台阶下,活动顶料环下部周向凸设台阶;活动顶料环的下方安装有固定在下模架上的氮气缸;下模环座,套设于所述下模架凸台外侧,并通过螺钉连接于下模架;下模环,套设于所述下模环座上端面外侧,通过螺钉连接于下模环座;下模环镶套,设置于所述下模环内侧,位于所述下模环座上端面外侧内侧;下模环镶套内侧壁上部周向凸设与活动顶料环台阶配合的限位台阶,该限位台阶上方的下模环镶套内壁做成一个上大下小的圆锥面,且,该圆锥面上对应轮辐工件外圆缺口的位置呈一凸起,凸起表面为相同锥度的圆锥面。A mold for correcting the outer circle of steel wheel spokes, comprising: upper and lower mold bases, connected by guide posts and guide sleeves located on one side; upper mold core pads, fixed and installed in the center of the upper mold base by screws The upper mold core is fixed and installed under the upper mold core cushion block by screws; it is characterized in that a boss is arranged in the center of the lower mold frame, a center guide post is installed in the center of the boss, and the protrusion on the outside of the center guide post Four installation through holes are evenly and symmetrically opened on the table, and the movable ejector rod connected with the hydraulic cushion of the machine tool is arranged in the installation through hole; It is set on the upper end surface of the boss, against the four movable ejector rods; the lower mold core is set on the lower mold core pad, and the upper part of the outer wall is convexly provided with steps; the center of the upper end surface of the lower mold core is set Locating pin; movable ejector ring, which is sleeved outside the lower mold core, the upper end of the movable ejector ring is against the step of the lower mold core, and the lower part of the movable ejector ring is convexly provided with steps; the lower part of the movable ejector ring is installed with Nitrogen cylinder fixed on the lower mold frame; the lower mold ring seat is sleeved on the outside of the boss of the lower mold base and connected to the lower mold base by screws; the lower mold ring is sleeved on the upper end surface of the lower mold ring seat The outer side is connected to the lower mold ring seat by screws; the lower mold ring insert is arranged on the inner side of the lower mold ring, and is located on the inner side of the upper end surface of the lower mold ring seat; The limit step matched with the step of the movable ejector ring, the inner wall of the lower mold ring insert above the limit step is made into a conical surface with a large upper part and a smaller lower part, and the position of the conical surface corresponding to the outer circular notch of the spoke workpiece is A convex, the convex surface is a conical surface with the same taper.

机床液压垫通过四根活动顶料杆将下模芯垫块及下模芯顶出,轮辐工件通过中心定位销放置在下模芯上面,模具合模时上模芯将轮辐工件压紧在下模芯上并继续下行至轮辐外径端面与下模环镶套内径的圆锥面接触,轮辐的外径端面受圆锥斜面的径向推力产生变形,完成轮辐外径的外圆校整。The hydraulic cushion of the machine tool pushes out the lower mold core pad and the lower mold core through four movable ejector rods, and the spoke workpiece is placed on the lower mold core through the center positioning pin. When the mold is closed, the upper mold core presses the spoke workpiece on the lower mold core Go up and continue down until the outer diameter end surface of the spoke contacts the conical surface of the inner diameter of the lower mold ring insert, and the outer diameter end surface of the spoke is deformed by the radial thrust of the conical inclined surface, and the outer circle adjustment of the outer diameter of the spoke is completed.

本实用新型由于采用了上述技术方案提高了轮辐外圆与安装面的垂直度,提高了车轮的径向疲劳寿命。The utility model improves the perpendicularity between the outer circle of the wheel spoke and the mounting surface by adopting the above-mentioned technical scheme, and improves the radial fatigue life of the wheel.

附图说明Description of drawings

图1为本实用新型实施例的结构示意图。Fig. 1 is a schematic structural view of an embodiment of the utility model.

图2为本实用新型实施例中下模环镶套的结构剖视图。Fig. 2 is a cross-sectional view of the structure of the lower mold ring insert in the embodiment of the present invention.

具体实施方式detailed description

参见图1、图2,本实用新型的一种钢制车轮轮辐外圆校整模具,包括:Referring to Fig. 1 and Fig. 2, a kind of steel wheel spoke excircle correction mold of the present utility model comprises:

上、下模架1、2,通过位于一侧的导柱3和导套连接;The upper and lower mold bases 1 and 2 are connected through the guide post 3 on one side and the guide sleeve;

上模芯垫块4,通过螺钉固定安装于所述上模架1内中心;The upper mold core pad 4 is fixedly installed in the inner center of the upper mold frame 1 by screws;

上模芯5,通过螺钉固定安装于所述上模芯垫块4下;The upper mold core 5 is fixed and installed under the upper mold core pad 4 by screws;

所述下模架2内中心设一凸台21,凸台21中央安装一中心导柱6,中心导柱6外侧的凸台21均匀对称开设四个安装通孔22,安装通孔22内设与机床液压垫相连的活动顶料杆7;A boss 21 is arranged in the center of the lower mold frame 2, and a center guide post 6 is installed in the center of the boss 21. The boss 21 on the outside of the center guide post 6 is evenly and symmetrically provided with four installation through holes 22, and the installation through holes 22 are provided with The movable ejector rod 7 connected with the hydraulic pad of the machine tool;

下模芯垫块8,中央设可套设于中心导柱6的通孔81,下模芯垫块8设置于所述凸台21上端面,抵靠四个活动顶料杆7;The lower mold core pad 8 is provided with a through hole 81 that can be sleeved on the central guide column 6 in the center, and the lower mold core pad 8 is arranged on the upper end surface of the boss 21 and leans against the four movable ejector rods 7;

下模芯9,设置于所述下模芯垫块8上,其外壁上部周向凸设台阶91;下模芯9上端面中心设中心定位销10;The lower mold core 9 is arranged on the lower mold core cushion block 8, and a step 91 is protruded on the upper part of the outer wall; the center of the upper end surface of the lower mold core 9 is provided with a central positioning pin 10;

活动顶料环11,套设于所述下模芯9外,活动顶料环11上端抵靠下模芯9台阶91下,活动顶料环11下部周向凸设台阶111;活动顶料环11的下方安装有固定在下模架2的氮气缸12;The movable ejector ring 11 is sleeved outside the lower mold core 9, the upper end of the movable ejector ring 11 abuts against the steps 91 of the lower mold core 9, and the lower part of the movable ejector ring 11 protrudes circumferentially with steps 111; the movable ejector ring The nitrogen cylinder 12 fixed on the lower mold base 2 is installed under the 11;

下模环座13,套设于所述下模架2凸台21外侧,并通过螺钉连接于下模架2;The lower mold ring seat 13 is sleeved on the outside of the boss 21 of the lower mold base 2, and is connected to the lower mold base 2 by screws;

下模环14,套设于所述下模环座13上端面外侧,通过螺钉连接于下模环座13;The lower mold ring 14 is sleeved on the outer side of the upper end surface of the lower mold ring seat 13, and connected to the lower mold ring seat 13 by screws;

下模环镶套15,设置于所述下模环14内侧,位于所述下模环座13上端面外侧内侧;下模环镶套15内侧壁上部周向凸设与活动顶料环11台阶111配合的限位台阶151,该限位台阶151上方的下模环镶套15内壁152做成一个上大下小的圆锥面,且,该圆锥面152上对应轮辐工件100外圆缺口的位置呈一凸起153,凸起153表面为相同锥度的圆锥面。The lower mold ring insert 15 is arranged on the inner side of the lower mold ring 14 and is located on the inner side of the upper end surface of the lower mold ring seat 13; The limit step 151 matched with 111, the inner wall 152 of the lower mold ring insert 15 above the limit step 151 is made into a conical surface with a large upper part and a smaller lower part, and the conical surface 152 corresponds to the position of the outer circular notch of the spoke workpiece 100 It is a protrusion 153, and the surface of the protrusion 153 is a conical surface with the same taper.

本实用新型实施时,机床打开,机床的下液压垫顶出,通过活动顶料杆将下模芯垫块与下模芯顶出,活动顶料环在氮气缸的作用下上顶贴合下模芯,轮辐工件100通过中心定位销放置在下模芯上面。机床滑块下行,模具开始合模,上模芯下降将轮辐工件压紧在下模芯上,机床滑块继续下行,机床工作压力通过上模芯、轮辐工件、下模芯、下模芯垫块、活动顶料杆传递并压缩机床液压垫,机床液压垫开始退回,活动顶料环跟随下模芯一起下行压缩氮气缸;机床滑块继续下行至轮辐外径端面与下模环镶套内壁的圆锥面接触,轮辐的外径端面受圆锥斜面的径向推力产生变形,机床滑块继续下行上下模具合模完成轮辐外径的外圆校整。机床滑块开始上行,上模芯松开了对轮辐工件的压紧,机床液压垫开始顶出,通过活动顶料杆、下模芯垫块、下模芯将轮辐工件上顶脱料,活动顶料环在氮气缸的作用下跟随下模芯一起上行,活动顶料环始终贴合下模芯,机床滑块继续上行,机床液压垫上行顶出A行程,活动顶料环继续跟随下模芯一起上行至活动顶料环外径下部的台阶与下模环镶套内壁上端的台阶相接触,活动顶料环的上行受到了下模环镶套的限制,轮辐工件脱离下模环镶套内径的圆锥面;机床滑块继续上行,液压垫继续上顶下模芯,轮辐工件跟随下模芯继续上行,活动顶料环受到了下模环镶套的限制不能继续上行,轮辐工件与活动顶料环之间产生了相对的位移,轮辐工件外圆的内径脱离活动顶料环上部外壁,轮辐工件完成全部卸料,一个工作循环完成。When the utility model is implemented, the machine tool is opened, the lower hydraulic cushion of the machine tool is ejected, and the lower mold core cushion block and the lower mold core are ejected through the movable ejector rod, and the movable ejector ring is pressed up and down under the action of the nitrogen cylinder. Mandrel, the spoke workpiece 100 is placed on the lower mandrel by the centering pin. The slider of the machine tool goes down, the mold starts to close the mold, the upper mold core descends and presses the spoke workpiece on the lower mold core, the machine tool slider continues to descend, and the working pressure of the machine tool passes through the upper mold core, the spoke workpiece, the lower mold core, and the lower mold core pad , The movable ejector rod transmits and compresses the hydraulic pad of the bed, and the hydraulic pad of the machine tool starts to retreat, and the movable ejector ring moves down with the lower mold core to compress the nitrogen cylinder; The conical surface is in contact, and the outer diameter end surface of the spoke is deformed by the radial thrust of the conical inclined surface, and the machine tool slide block continues to move downward and the upper and lower molds are closed to complete the outer circle adjustment of the outer diameter of the spoke. The slider of the machine tool starts to move upward, the upper mold core releases the compression of the spoke workpiece, and the machine tool hydraulic cushion starts to eject, and the spoke workpiece is ejected by the movable ejector rod, the lower mold core pad, and the lower mold core, and the movable The ejector ring moves up along with the lower die core under the action of the nitrogen cylinder, the movable ejector ring always sticks to the lower die core, the machine tool slider continues to move upward, the machine tool hydraulic pad moves upward to eject stroke A, and the movable ejector ring continues to follow the lower die The core goes up together until the step at the lower part of the outer diameter of the movable ejector ring is in contact with the step at the upper end of the inner wall of the lower mold ring sleeve. The upward movement of the movable ejector ring is limited by the lower mold ring sleeve, and the spoke workpiece breaks away from the lower mold ring sleeve. The inner diameter of the conical surface; the slide block of the machine tool continues to move upward, the hydraulic cushion continues to push up and down the mold core, the spoke workpiece follows the lower mold core and continues to move upward, the movable ejector ring is restricted by the lower mold ring insert and cannot continue to move upward, the spoke workpiece and the movable There is a relative displacement between the ejector rings, the inner diameter of the outer circle of the spoke workpiece is separated from the outer wall of the upper part of the movable ejector ring, and the spoke workpiece is completely unloaded, and one working cycle is completed.

参见图2,所述下模环镶套15设置于所述下模环14内侧,位于所述下模环座13上端面外侧内侧;下模环镶套15内侧壁上部周向凸设与活动顶料环11台阶111配合的限位台阶151,该限位台阶151上方的下模环镶套15内壁152做成一个上大下小的圆锥面,且,该圆锥面上对应轮辐工件100外圆缺口的位置呈一凸起153,凸起153表面为相同锥度的圆锥面。Referring to Fig. 2, the lower mold ring insert 15 is arranged inside the lower mold ring 14, and is located on the inner side of the upper end surface of the lower mold ring seat 13; The limit step 151 matched with the step 111 of the ejector ring 11, the inner wall 152 of the lower mold ring insert 15 above the limit step 151 is made into a conical surface with a large upper part and a smaller lower part, and the conical surface corresponds to the outer surface of the spoke workpiece 100. The position of the circular notch is a protrusion 153, and the surface of the protrusion 153 is a conical surface with the same taper.

当机床滑块下行至轮辐工件100外径端面与下模环镶套15内径的圆锥面接触时,轮辐工件100外圆缺口与下模环镶套15对应缺口的圆锥面也同步接触,确保轮辐工件外圆校整时的受力均匀及轮辐外圆的圆度尺寸均匀。When the machine tool slider descends until the outer diameter end surface of the spoke workpiece 100 contacts the conical surface of the inner diameter of the lower die ring insert 15, the outer circular gap of the spoke workpiece 100 and the conical surface of the corresponding notch of the lower die ring insert 15 are also in synchronous contact, ensuring that the spokes When the outer circle of the workpiece is adjusted, the force is uniform and the roundness of the outer circle of the spokes is uniform.

Claims (1)

1. a steel wheel spoke cylindrical alignment mould, comprising:
Upper and lower mould bases, connects by the guide pillars and bushes that is positioned at a side;
Upper mold core cushion block, is fixedly installed in center in described top mold frame by screw;
Upper mold core, is fixedly installed under described upper mold core cushion block by screw; It is characterized in that,
In described lower mold holder, a boss is established at center, and a center guide pillar, central guiding are installed by boss central authoritiesThe boss in post outside is offered symmetrically four through hole is installed, and installs in through hole and establishes and machine tool hydraulicThe movable ejector beam that pad is connected;
Lower mold core cushion block, central authorities establish the through hole that can be sheathed on center guide pillar, and lower mold core cushion block arrangesIn described boss upper surface, against four movable ejector beams;
Lower mold core, is arranged on described lower mold core cushion block, and its outer wall top is circumferentially convexly equipped with step;Centralized positioning pin is established at center, lower mold core upper surface;
Movable liftout ring, is sheathed on outside described lower mold core, and movable liftout ring upper end is against lower mold coreUnder step, movable liftout ring bottom is circumferentially convexly equipped with step; Movable liftout ring below is provided with fixingNitrogen cylinder on lower mold holder;
Counterdie ring seat, is sheathed on described lower mold holder boss outside, and is connected by screw in counterdieFrame;
Lower modular ring, is sheathed on outside, described counterdie ring seat upper surface, is connected by screw in counterdieRing seat;
Lower modular ring edge cover, is arranged at described lower modular ring inner side, is positioned at described counterdie ring seat upper surfaceInner side, outside; Lower modular ring edge cover madial wall top is circumferentially convexly equipped with and coordinates with movable liftout ring stepLimited step, the lower modular ring edge cover inwall of this limited step top is made a up big and down small circleThe conical surface, and on this taper seat, the position of corresponding spoke excircle of workpiece breach is a projection, projectionSurface is the taper seat of identical tapering.
CN201521116494.6U 2015-12-29 2015-12-29 Steel wheel spoke excircle alignment mould Expired - Lifetime CN205236803U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN205236803U true CN205236803U (en) 2016-05-18

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106363073A (en) * 2016-08-29 2017-02-01 浙江金固股份有限公司 Spoke air hole burr extruding and outer diameter finishing device
CN108213208A (en) * 2018-02-24 2018-06-29 上海宝钢车轮有限公司 A kind of spoke outer circle radial direction alignment mold with inside and outside wedge structure
CN108889846A (en) * 2018-07-12 2018-11-27 南京迈森精密模具有限公司 A kind of preforming and end face leveling die of spoke stretching
CN110421045A (en) * 2019-07-19 2019-11-08 大冶市同创不锈钢金属材料有限公司 A kind of sheet stamping device and process for stamping

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106363073A (en) * 2016-08-29 2017-02-01 浙江金固股份有限公司 Spoke air hole burr extruding and outer diameter finishing device
CN106363073B (en) * 2016-08-29 2018-07-03 浙江金固股份有限公司 Hole of spoke squeezes burr and finishing outer diameter device
CN108213208A (en) * 2018-02-24 2018-06-29 上海宝钢车轮有限公司 A kind of spoke outer circle radial direction alignment mold with inside and outside wedge structure
CN108889846A (en) * 2018-07-12 2018-11-27 南京迈森精密模具有限公司 A kind of preforming and end face leveling die of spoke stretching
CN108889846B (en) * 2018-07-12 2025-05-09 南京迈森智能装备有限公司 A spoke stretching preforming and end surface leveling die
CN110421045A (en) * 2019-07-19 2019-11-08 大冶市同创不锈钢金属材料有限公司 A kind of sheet stamping device and process for stamping

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