CN205077011U - A foamy crude oil three-phase separator - Google Patents
A foamy crude oil three-phase separator Download PDFInfo
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- CN205077011U CN205077011U CN201520780421.0U CN201520780421U CN205077011U CN 205077011 U CN205077011 U CN 205077011U CN 201520780421 U CN201520780421 U CN 201520780421U CN 205077011 U CN205077011 U CN 205077011U
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Abstract
Description
技术领域technical field
本实用新型涉及机械领域,尤其涉及一种泡沫原油三相分离器。The utility model relates to the field of machinery, in particular to a three-phase separator for foamed crude oil.
背景技术Background technique
在油田生产过程中,常规原油脱水通常采用重力沉降方式进行油气水三相分离处理,但在原油中有一种原油由于富含环烷酸、脂肪酸、胶质、沥青质等各种具有表面活性的物质和成分,它们可以吸附在油水或气液表面对液珠或气泡有稳定作用,由此产生原油乳化和起泡问题,起泡原油在原油脱水处理过程中,从原油析出的溶解气泡上升至原油液面后,在原油液面形成稳定的泡沫层,使分离器中出现假性液面,导致分离器的液面很难控制,造成油水分离不彻底,影响分离效率,分离后的原油含水率较高,影响下一段脱水效果。同时携带原油的气泡容易被进入排气通道,影响天然气的处理。In the process of oil field production, the dehydration of conventional crude oil usually adopts the method of gravity sedimentation for three-phase separation of oil, gas and water. Substances and components, they can be adsorbed on the surface of oil-water or gas-liquid, and have a stabilizing effect on liquid droplets or bubbles, resulting in the emulsification and foaming of crude oil. During the dehydration process of crude oil, the dissolved bubbles precipitated from crude oil rise to After the crude oil liquid level, a stable foam layer is formed on the crude oil liquid level, causing a false liquid level in the separator, making it difficult to control the liquid level of the separator, resulting in incomplete oil-water separation, affecting the separation efficiency, and the separated crude oil contains water Higher rate will affect the dehydration effect of the next stage. At the same time, the air bubbles carrying crude oil are easy to enter the exhaust channel, affecting the treatment of natural gas.
由此可见,现有技术中的油气水三项分离器对处理起泡原油存在工艺上的局限性,造成原油的三相分离效果不好的技术问题,具体体现为:分离出的原油含水率较高,分离出的天然气液滴较大等等。It can be seen that the three-phase separator of oil, gas and water in the prior art has technical limitations on the treatment of foamed crude oil, which causes the technical problem that the three-phase separation effect of crude oil is not good, which is specifically reflected in: the water content of the separated crude oil Higher, the separated natural gas liquid droplets are larger and so on.
实用新型内容Utility model content
本实用新型提供一种泡沫原油三相分离器,以解决现有技术中对起泡原油的三相分离效果不好的技术问题。The utility model provides a foamed crude oil three-phase separator to solve the technical problem in the prior art that the three-phase separation effect of the foamed crude oil is not good.
本实用新型提供一种泡沫原油三相分离器,包括:The utility model provides a foamy crude oil three-phase separator, comprising:
罐体;tank;
第一支座,设置于所述罐体底部第一侧;The first support is arranged on the first side of the bottom of the tank;
第二支座,设置于所述罐体底部第二侧,所述第一侧与所述第二侧相对;The second support is arranged on the second side of the bottom of the tank, and the first side is opposite to the second side;
五个集砂斗,在所述第一支座和所述第二支座之间水平排列,并且所述五个集砂斗焊接于所述罐体且伸入所述罐体内部;Five sand collection buckets are arranged horizontally between the first support and the second support, and the five sand collection buckets are welded to the tank body and extend into the tank body;
隔板,纵向设置于所述罐体内部,将所述罐体划分为第一罐体空间和第二罐体空间,所述第二罐体空间内分隔成油室和水室;The partition is arranged longitudinally inside the tank body, and divides the tank body into a first tank body space and a second tank body space, and the second tank body space is divided into an oil chamber and a water chamber;
油出口管,焊接在所述罐体上且位于所述第二支座右侧,所述油出口管伸入所述罐体内部与所述油室相连;The oil outlet pipe is welded on the tank body and is located on the right side of the second support, and the oil outlet pipe extends into the inside of the tank body and connects with the oil chamber;
水出口管,焊接在所述罐体上且位于所述第二支座右侧,所述水出口管伸入所述罐体内部与所述水室相连;The water outlet pipe is welded on the tank body and located on the right side of the second support, and the water outlet pipe extends into the inside of the tank body to connect with the water chamber;
排污口,焊接在所述罐体上且位于所述五个集砂斗与所述第二支座之间,所述排污口与罐体内部相连;The sewage outlet is welded on the tank body and located between the five sand collecting buckets and the second support, and the sewage outlet is connected to the inside of the tank body;
第一捕雾器,设置于所述罐体顶部的第一侧且与所述罐体相通;The first mist catcher is arranged on the first side of the top of the tank and communicates with the tank;
第二捕雾器,设置于所述罐体顶部的第二侧且与所述罐体相通;The second mist catcher is arranged on the second side of the top of the tank and communicates with the tank;
连管,连接于所述第一捕雾器和所述第二捕雾器;A connecting pipe connected to the first mist catcher and the second mist catcher;
油气水进口管,焊接于所述第一捕雾器的第一侧;The oil, gas and water inlet pipe is welded to the first side of the first mist catcher;
降液管,焊接于所述罐体上侧内部并与所述第一捕雾器相通,所述降液管包括:第一管体、设置于所述第一管体底部的第二管体以及设置于所述第二管体底部的第三管体,其中,所述第一管体的直径为第一直径,所述第三管体的直径为第二直径,所述第一直径大于所述第二直径;The downcomer is welded on the inside of the upper side of the tank and communicated with the first mist catcher. The downcomer includes: a first pipe body and a second pipe body arranged at the bottom of the first pipe body And a third pipe body arranged at the bottom of the second pipe body, wherein the diameter of the first pipe body is a first diameter, the diameter of the third pipe body is a second diameter, and the first diameter is larger than said second diameter;
布液管,焊接于所述第三管体四周且与所述降液管相通;A liquid distribution pipe, welded around the third pipe body and communicated with the downcomer;
两个筛板式消泡结构,焊接在所述罐体上侧内壁上,且位于所述降液管和所述第二捕雾器之间,所述两个筛板式消泡结构与所述罐体下侧内壁之间存在第一通孔;Two sieve plate type defoaming structures, welded on the upper inner wall of the tank body, and located between the downcomer and the second mist catcher, the two sieve plate type defoaming structures and the tank There is a first through hole between the inner walls of the lower side of the body;
折板式捕雾器,焊接在所述罐体上侧内壁,且位于所述两个筛板式消泡结构之间;Folded plate mist catcher, welded on the upper inner wall of the tank body, and located between the two sieve plate type defoaming structures;
翅片式换热消泡装置,焊接在所述罐体侧壁上且伸入所述罐体内部,并且翅片式换热消泡装置位于所述罐体水平方向轴线的上侧,所述翅片式换热消泡装置穿过所述两个筛板式消泡结构。The finned heat exchange and defoaming device is welded on the side wall of the tank and extends into the inside of the tank, and the finned heat exchange and defoaming device is located on the upper side of the horizontal axis of the tank, the The finned heat exchange defoaming device passes through the two sieve plate type defoaming structures.
可选的,所述分离器还包括:Optionally, the separator also includes:
缓冲挡板,焊接于所述罐体第一侧内壁上;a buffer baffle welded to the inner wall of the first side of the tank;
缓冲托盘,位于所述缓冲挡板下方且焊接于所述罐体下侧内壁上。The buffer tray is located below the buffer baffle and welded to the lower inner wall of the tank body.
可选的,所述隔板距离所述罐体顶部预设距离。Optionally, the partition is at a preset distance from the top of the tank.
可选的,所述油气水进口管与所述第一捕雾器的中线之间的夹角为预设角度值。Optionally, the included angle between the oil-gas-water inlet pipe and the centerline of the first mist catcher is a preset angle value.
可选的,所述预设角度值为:70°~80°。Optionally, the preset angle value is: 70°-80°.
可选的,所述分离器还包括:Optionally, the separator also includes:
安全阀,焊接于所述罐体顶部且位于所述第一捕雾器和所述第二捕雾器之间。A safety valve is welded to the top of the tank and located between the first mist catcher and the second mist catcher.
可选的,每个筛板式消泡结构包括:Optionally, each sieve plate type defoaming structure includes:
保护壳,所述保护壳带开孔;a protective shell, the protective shell has openings;
筛网,设置于所述保护壳内部。The screen is arranged inside the protective shell.
可选的,所述翅片式换热消泡装置包括:Optionally, the finned heat exchange defoaming device includes:
本体;Ontology;
第二通孔,设置于所述本体,所述降液管从所述本体内穿过;The second through hole is arranged in the body, and the downcomer passes through the body;
换热管道,设置于所述本体;heat exchange pipes arranged on the body;
翅片,设置于所述换热管道外面。The fins are arranged outside the heat exchange tubes.
可选的,所述分离器还包括:Optionally, the separator also includes:
第一人孔,设置于所述罐体且位于所述两个筛板式消泡结构之间;和/或The first manhole is arranged in the tank body and is located between the two sieve plate type defoaming structures; and/or
第二人孔,设置于所述罐体且位于所述两个筛板式消泡结构与所述隔板之间。The second manhole is arranged in the tank body and is located between the two sieve plate type defoaming structures and the partition plate.
可选的,所述分离器,还包括:Optionally, the separator also includes:
液面调节器,设置于所述罐体的第二侧面。The liquid level regulator is arranged on the second side of the tank body.
可选的,所述分离器,还包括:Optionally, the separator also includes:
油液位计,设置于所述油室内部,用于检测所述油室的液位;和/或an oil level gauge, arranged inside the oil chamber, for detecting the liquid level of the oil chamber; and/or
水液位计,设置于所述水室内部,用于检测所述水室的液位。The water level gauge is arranged inside the water chamber and is used to detect the liquid level of the water chamber.
可选的,所述布液管包括四个,且每两个布液管之间呈90°夹角。Optionally, the liquid distribution pipes include four, and every two liquid distribution pipes form an angle of 90°.
本实用新型有益效果如下:The beneficial effects of the utility model are as follows:
由于在本实用新型实施例中,油气水混合物从油气水进口切向进入第一捕雾器形成涡流,其中,依靠气液混合物自身能量产生旋转运动,由涡流产生的离心力使气液加速分离,缩短气体从原油中溢出时间;初步分离后的气体中仍夹带有大量的小液滴,通过第一捕雾器后,气体中夹带的小液滴可以吸附聚结在第一捕雾器下方,从而降低了气体中的液滴夹带量。也就是说,可以为气液提供两次预分离过程,一次在倾斜入口管段上,另一次在第一捕雾器内完成;In the embodiment of the utility model, the oil-gas-water mixture enters the first mist catcher tangentially from the oil-gas-water inlet to form a vortex, wherein the energy of the gas-liquid mixture itself generates rotational motion, and the centrifugal force generated by the vortex accelerates the gas-liquid separation, Shorten the time for the gas to overflow from crude oil; the gas after preliminary separation still contains a large number of small liquid droplets. After passing through the first mist catcher, the small liquid droplets entrained in the gas can be adsorbed and coalesced under the first mist catcher. This reduces the amount of liquid droplet entrainment in the gas. That is to say, two pre-separation processes can be provided for gas-liquid, one on the inclined inlet pipe section and the other on the first mist catcher;
并且,通过降液管和布液管的作用,能够使油气水混合物均匀进入罐体内,减少油气水混合物对罐体内液面的扰动,有利于油水分离;Moreover, through the function of the downcomer and the liquid distribution pipe, the oil-gas-water mixture can be evenly entered into the tank, reducing the disturbance of the oil-gas-water mixture to the liquid level in the tank, which is beneficial to the separation of oil and water;
然后,油气水混合物进入沉降区(也即5个集砂斗所在的空间),翅片式换热消泡装置深入液面以下,通过换热对油气水混合液进行加热,当气体从油气水混合物中析出时,加热气泡周围的液膜,使膜内的分子运动加速,从而削了保持膜的表面张力,达到原油消泡的目的;Then, the oil-gas-water mixture enters the settling area (that is, the space where the five sand collecting buckets are located), and the finned heat exchange and defoaming device goes deep below the liquid surface to heat the oil-gas-water mixture through heat exchange. When the mixture is precipitated, the liquid film around the bubbles is heated to accelerate the molecular movement in the film, thereby reducing the surface tension of the film and achieving the purpose of crude oil defoaming;
并且,析出的气体水平通过重力沉降区,通过筛板式消泡装置时,筛板式消泡装置的可以进一步的将细小的泡沫拦截破裂;分离出的气体在沉降区通过板式捕雾器后进入第二捕雾器,通过第二捕雾器进一步拦截气体中携带的液滴,然后从第二捕雾器顶端的气体出口流出;油水混合物在沉降区内,依靠油水密度差使油水分层,筛板式消泡装置还对油水混合物起到破乳、聚结的作用,增加油水分离效果,从而油水混合物的上部为原油和原油乳状液层,底部为分出的水层,其中原油和原油乳状液层从隔板上流至油室,经油出口排出,水从导水管进入水室,从水口排出;Moreover, the precipitated gas passes through the gravity settling area horizontally. When passing through the sieve plate type defoaming device, the sieve plate type defoaming device can further intercept and rupture the fine foam; The second mist catcher further intercepts the liquid droplets carried in the gas through the second mist catcher, and then flows out from the gas outlet at the top of the second mist catcher; the oil-water mixture is in the settlement area, relying on the oil-water density difference to separate the oil-water, sieve plate type The defoaming device also has the function of demulsification and coalescence of the oil-water mixture, increasing the oil-water separation effect, so that the upper part of the oil-water mixture is the crude oil and the crude oil emulsion layer, and the bottom is the separated water layer, among which the crude oil and the crude oil emulsion layer Flow from the partition to the oil chamber and discharge through the oil outlet; water enters the water chamber from the water guide pipe and discharges from the water outlet;
由以上分析可知,在本实用新型实施例中对油气水混合物进行了多次消泡,能够更加有效地促进泡沫破裂,从而达到了提高油气分离的分离度和原油脱水效率的技术效果。From the above analysis, it can be seen that in the embodiment of the utility model, the oil-gas-water mixture has been defoamed multiple times, which can more effectively promote foam rupture, thereby achieving the technical effect of improving the separation degree of oil-gas separation and crude oil dehydration efficiency.
并且,油气水混合物在进入罐体内部时需要通过表面有孔的缓冲挡板,油气水混合物通过缓冲挡板上的孔洞向四周均匀流动,能够进一步的减少油气水混合物进入罐体后对液面的扰动;缓冲挡板下方的缓冲托盘也起到缓冲的作用,从而能够尽量防止油气水混合物出现气泡。Moreover, when the oil-air-water mixture enters the tank, it needs to pass through the buffer baffle with holes on the surface. The oil-air-water mixture flows evenly around through the holes on the buffer baffle, which can further reduce the pressure on the liquid surface after the oil-air-water mixture enters the tank. disturbance; the buffer tray under the buffer baffle also acts as a buffer, so as to prevent air bubbles from appearing in the oil-air-water mixture as much as possible.
附图说明Description of drawings
图1为本实用新型实施例中泡沫原油三相分离器的结构示意图;Fig. 1 is the structural representation of foamed crude oil three-phase separator in the utility model embodiment;
图2为本实用新型实施例中泡沫原油三相分离器的右侧B-B截面视图;Fig. 2 is the right side B-B sectional view of foamed crude oil three-phase separator in the utility model embodiment;
图3为本实用新型实施例中的泡沫原油三相分离器的翅片式换热消泡装置结构的俯视图;Fig. 3 is the top view of the structure of the finned heat exchange and defoaming device of the foamed crude oil three-phase separator in the embodiment of the present invention;
图4为翅片式换热消泡装置结构的换热管道与翅片的位置关系示意图;Fig. 4 is a schematic diagram of the positional relationship between the heat exchange pipes and the fins in the structure of the finned heat exchange and defoaming device;
图5为本实用新型实施例中的泡沫原油三相分离器的筛板式消泡结构的A-A截面示意图;Fig. 5 is the A-A sectional schematic diagram of the sieve plate type defoaming structure of the foamed crude oil three-phase separator in the utility model embodiment;
图6为本实用新型实施例中的泡沫原油三相分离器的筛板式消泡结构的内部结构示意图;6 is a schematic diagram of the internal structure of the sieve plate type defoaming structure of the foamed crude oil three-phase separator in the embodiment of the present invention;
图7为本实用新型实施例中的泡沫原油三相分离器的降液管截面图。Fig. 7 is a sectional view of the downcomer of the foamed crude oil three-phase separator in the embodiment of the utility model.
具体实施方式detailed description
本实用新型提供一种泡沫原油三相分离器,以解决现有技术中对起泡原油的三相分离效果不好的技术问题。The utility model provides a foamed crude oil three-phase separator to solve the technical problem in the prior art that the three-phase separation effect of the foamed crude oil is not good.
本申请实施例中的技术方案为解决上述的技术问题,总体思路如下:The technical solution in the embodiment of the present application is to solve the above-mentioned technical problems, and the general idea is as follows:
提供了一种泡沫原油三相分离器,包括:罐体;第一支座,设置于所述罐体底部第一侧;第二支座,设置于所述罐体底部第二侧,所述第一侧与所述第二侧相对;五个集砂斗,在所述第一支座和所述第二支座之间水平排列,并且所述五个集砂斗焊接于所述罐体且伸入所述罐体内部;隔板,纵向设置于所述罐体内部,将所述罐体划分为第一罐体空间和第二罐体空间,所述第二罐体空间内分隔成油室和水室;油出口管,焊接在所述罐体上且位于所述五个及集砂斗与所述第二支座之间,所述油出口管伸入所述罐体内部与所述油室相连;水出口管,焊接在所述罐体上且位于所述五个及集砂斗与所述第二支座之间,所述水出口管伸入所述罐体内部与所述水室相连;第一捕雾器,设置于所述罐体顶部的第一侧且与所述罐体相通;第二捕雾器,设置于所述罐体顶部的第二侧且与所述罐体相通;连管,连接于所述第一捕雾器和所述第二捕雾器;油气水进口管,焊接于所述第一捕雾器的第一侧;降液管,焊接于所述罐体上侧内部并与所述第一捕雾器相通,所述降液管包括:第一管体、设置于所述第一管体底部的第二管体以及设置于所述第二管体底部的第三管体,其中,所述第一管体的直径为第一直径,所述第三管体的直径为第二直径,所述第一直径大于所述第二直径;布液管,焊接于所述第三管体四周且与所述降液管相通;两个筛板式消泡结构,焊接在所述罐体上侧内壁上,且位于所述降液管和所述第二捕雾器之间,所述两个筛板式消泡结构与所述罐体下侧内壁之间存在第一通孔;折板式捕雾器,焊接在所述罐体上侧内壁,且位于所述两个筛板式消泡结构之间;翅片式换热消泡装置,焊接在所述罐体侧壁上且伸入所述罐体内部,并且翅片式换热消泡装置位于所述罐体水平方向轴线的上侧,所述翅片式换热消泡装置穿过所述两个筛板式消泡结构。进而可以对油气水混合物进行多次消泡,能够更加有效地促进泡沫破裂,从而达到了提高油气分离的分离度和原油脱水效率的技术效果。A foam crude oil three-phase separator is provided, comprising: a tank body; a first support arranged on the first side of the bottom of the tank body; a second support arranged on the second side of the bottom of the tank body, the The first side is opposite to the second side; five sand collection buckets are arranged horizontally between the first support and the second support, and the five sand collection buckets are welded to the tank body and extend into the inside of the tank body; the partition is longitudinally arranged inside the tank body, and divides the tank body into a first tank body space and a second tank body space, and the second tank body space is divided into Oil chamber and water chamber; oil outlet pipe, welded on the tank body and located between the five and sand collection buckets and the second support, the oil outlet pipe extends into the inside of the tank body and The oil chambers are connected; the water outlet pipe is welded on the tank body and is located between the five sand collecting buckets and the second support, and the water outlet pipe extends into the inside of the tank body and The water chamber is connected; the first mist catcher is arranged on the first side of the top of the tank and communicates with the tank; the second mist catcher is arranged on the second side of the top of the tank and communicates with the tank The tanks are communicated; the connecting pipe is connected to the first mist catcher and the second mist catcher; the oil, gas and water inlet pipe is welded to the first side of the first mist catcher; the downcomer, Welded on the inside of the upper side of the tank and communicated with the first mist catcher, the downcomer includes: a first pipe body, a second pipe body arranged at the bottom of the first pipe body, and a second pipe body arranged at the bottom of the first pipe body The third pipe body at the bottom of the second pipe body, wherein the diameter of the first pipe body is a first diameter, the diameter of the third pipe body is a second diameter, and the first diameter is larger than the second pipe body Diameter; liquid distribution pipe, welded around the third pipe body and communicated with the downcomer; two sieve plate type defoaming structures, welded on the upper inner wall of the tank body, and located in the downcomer and the second mist catcher, there is a first through hole between the two sieve plate type defoaming structures and the lower inner wall of the tank body; the folded plate mist catcher is welded on the upper side of the tank body The inner wall is located between the two sieve plate type defoaming structures; the finned heat exchange defoaming device is welded on the side wall of the tank and extends into the inside of the tank, and the finned heat exchange defoamer The foaming device is located on the upper side of the horizontal axis of the tank body, and the finned heat exchange defoaming device passes through the two sieve plate type defoaming structures. Furthermore, multiple defoaming can be performed on the oil-gas-water mixture, which can more effectively promote foam rupture, thereby achieving the technical effect of improving the separation degree of oil-gas separation and the dehydration efficiency of crude oil.
为了更好的理解上述技术方案,下面通过附图以及具体实施例对本实用新型技术方案做详细的说明,应当理解本实用新型实施例以及实施例中的具体特征是对本实用新型技术方案的详细的说明,而不是对本实用新型技术方案的限定,在不冲突的情况下,本实用新型实施例以及实施例中的技术特征可以相互组合。In order to better understand the above-mentioned technical solution, the technical solution of the utility model will be described in detail below through the accompanying drawings and specific examples. To illustrate, rather than to limit the technical solution of the utility model, the embodiments of the utility model and the technical features in the embodiments can be combined with each other under the condition of no conflict.
本实用新型提供一种泡沫原油三相分离器,请参考图1和图2,包括:The utility model provides a foam crude oil three-phase separator, please refer to Figure 1 and Figure 2, including:
罐体1,该罐体1例如为圆柱形罐体1,该圆柱形罐体1的侧面水平放置;A tank body 1, the tank body 1 is, for example, a cylindrical tank body 1, and the sides of the cylindrical tank body 1 are placed horizontally;
第一支座29,设置于所述罐体1底部第一侧;The first support 29 is arranged on the first side of the bottom of the tank body 1;
第二支座30,设置于所述罐体1底部第二侧,所述第一侧与所述第二侧相对,例如:第一侧为罐体1左侧,第二侧为罐体1右侧,第一支座29和第二支座30用于支撑罐体1;The second support 30 is arranged on the second side of the bottom of the tank body 1, the first side is opposite to the second side, for example: the first side is the left side of the tank body 1, and the second side is the tank body 1 On the right side, the first support 29 and the second support 30 are used to support the tank body 1;
五个集砂斗5,在所述第一支座29和所述第二支座30之间水平排列,并且所述五个集砂斗5焊接于所述罐体1且伸入所述罐体1内部;Five sand collection buckets 5 are arranged horizontally between the first support 29 and the second support 30, and the five sand collection buckets 5 are welded to the tank body 1 and extend into the tank Inside body 1;
隔板18,纵向设置于所述罐体1内部,将所述罐体1划分为第一罐体1空间和第二罐体1空间,所述第二罐体1空间内分隔成油室6和水室7,该隔板18沿着罐体1的圆周方向布置,其中,隔板18距离罐体1顶部存在预设距离以便液体流通,举例来说,如果罐体1高度为3m,则隔板18距离罐体1顶部可以为0.7m(也即预设距离可以为0.7m),当然,在具体实施过程中,基于需求不同,隔板18与罐体1顶部的距离也不相同,本实用新型实施例不作限制。水室7通过水室7底部的导水管19与原油沉降区相连,分离出的原油通过隔板18上部的空间流入油室6;The partition 18 is longitudinally arranged inside the tank body 1, and divides the tank body 1 into a space of the first tank body 1 and a space of the second tank body 1, and the space of the second tank body 1 is divided into an oil chamber 6 And the water chamber 7, the partition 18 is arranged along the circumferential direction of the tank body 1, wherein, there is a preset distance between the partition 18 and the top of the tank body 1 for liquid circulation, for example, if the height of the tank body 1 is 3m, then The partition 18 can be 0.7m from the top of the tank body 1 (that is, the preset distance can be 0.7m). Of course, in the actual implementation process, based on different requirements, the distance between the partition 18 and the top of the tank body 1 is also different. The embodiment of the utility model is not limited. The water chamber 7 is connected to the crude oil settling area through the water guide pipe 19 at the bottom of the water chamber 7, and the separated crude oil flows into the oil chamber 6 through the space above the partition plate 18;
油出口管22,焊接在所述罐体1上且位于所述第二支座30右侧,所述油出口管22伸入所述罐体1内部与所述油室6相连;The oil outlet pipe 22 is welded on the tank body 1 and is located on the right side of the second support 30, and the oil outlet pipe 22 extends into the tank body 1 and is connected with the oil chamber 6;
水出口管21,焊接在所述罐体1上且位于所述第二支座30右侧,所述水出口管21伸入所述罐体1内部与所述水室7相连;The water outlet pipe 21 is welded on the tank body 1 and located on the right side of the second support 30, and the water outlet pipe 21 extends into the inside of the tank body 1 and is connected with the water chamber 7;
排污口20,焊接在所述罐体1上且位于所述五个集砂斗5与所述第二支座30之间,所述排污口20与罐体1内部相连;The sewage outlet 20 is welded on the tank body 1 and located between the five sand collecting buckets 5 and the second support 30, and the sewage outlet 20 is connected to the inside of the tank body 1;
第一捕雾器8,设置于所述罐体1顶部的第一侧且与所述罐体1相通;The first mist catcher 8 is arranged on the first side of the top of the tank body 1 and communicates with the tank body 1;
第二捕雾器9,设置于所述罐体1顶部的第二侧且与所述罐体1相通;The second mist catcher 9 is arranged on the second side of the top of the tank body 1 and communicates with the tank body 1;
连管10,连接于所述第一捕雾器8和所述第二捕雾器9;A connecting pipe 10 connected to the first mist catcher 8 and the second mist catcher 9;
油气水进口管11,焊接于所述第一捕雾器8的第一侧;The oil, gas and water inlet pipe 11 is welded to the first side of the first mist catcher 8;
降液管15,焊接于所述罐体1上侧内部并与所述第一捕雾器8相通,所述降液管15包括:第一管体、设置于所述第一管体底部的第二管体以及设置于所述第二管体底部的第三管体,其中,所述第一管体的直径为第一直径,所述第三管体的直径为第二直径,所述第一直径大于所述第二直径,其中第二管体为一段变径管体,其直径由第一直径变化至第二直径,进而使降液管15外形呈非等直径圆柱形形状;The downcomer 15 is welded to the inside of the upper side of the tank body 1 and communicated with the first mist catcher 8. The downcomer 15 includes: a first pipe body, a bottom pipe arranged at the bottom of the first pipe body The second pipe body and the third pipe body arranged at the bottom of the second pipe body, wherein the diameter of the first pipe body is the first diameter, the diameter of the third pipe body is the second diameter, and the The first diameter is greater than the second diameter, wherein the second pipe body is a section of reduced diameter pipe body, the diameter of which changes from the first diameter to the second diameter, so that the downcomer 15 is in a non-equal-diameter cylindrical shape;
布液管15a,焊接于所述第三管体四周且与所述降液管15相通;The liquid distribution pipe 15a is welded around the third pipe body and communicated with the downcomer 15;
两个筛板式消泡结构16,焊接在所述罐体1上侧内壁上,且位于所述降液管15和所述第二捕雾器之间,所述两个筛板式消泡结构16与所述罐体1下侧内壁之间存在第一通孔,其中,两个筛板式消泡结构16与罐体1的轴线垂直;Two sieve plate type defoaming structures 16 are welded on the upper inner wall of the tank body 1 and are located between the downcomer 15 and the second mist catcher. The two sieve plate type defoaming structures 16 There is a first through hole between the lower inner wall of the tank body 1, wherein the two sieve plate type defoaming structures 16 are perpendicular to the axis of the tank body 1;
折板式捕雾器17,焊接在所述罐体1上侧内壁,且位于所述两个筛板式消泡结构16之间;Folded plate mist catcher 17, welded on the upper inner wall of the tank body 1, and located between the two sieve plate type defoaming structures 16;
翅片式换热消泡装置14,焊接在所述罐体1侧壁上且伸入所述罐体1内部,并且翅片式换热消泡装置14位于所述罐体1水平方向轴线的上侧,所述翅片式换热消泡装置14穿过所述两个筛板式消泡结构16,进而使翅片式换热消泡装置14能够覆盖大部分原油沉降区。The finned heat exchange defoaming device 14 is welded on the side wall of the tank body 1 and extends into the inside of the tank body 1, and the finned heat exchange defoaming device 14 is located at the horizontal axis of the tank body 1 On the upper side, the finned heat exchange and defoaming device 14 passes through the two sieve plate type defoaming structures 16, so that the finned heat exchanging and defoaming device 14 can cover most of the crude oil settlement area.
该分离器使用时,油气水混合物从油气水进口切向进入第一捕雾器8形成涡流,其中,依靠气液混合物自身能量产生旋转运动,由涡流产生的离心力使气液加速分离,缩短气体从原油中溢出时间;初步分离后的气体中仍夹带有大量的小液滴,通过第一捕雾器8后,气体中夹带的小液滴可以吸附聚结在第一捕雾器8下方,从而降低了气体中的液滴夹带量。也就是说,可以为气液提供两次预分离过程,一次在倾斜入口管段上,另一次在第一捕雾器8内完成;When the separator is in use, the oil-gas-water mixture tangentially enters the first mist catcher 8 from the oil-gas-water inlet to form a vortex, in which, the energy of the gas-liquid mixture is used to generate rotational motion, and the centrifugal force generated by the vortex accelerates the separation of the gas and liquid, shortening the gas flow. Time to overflow from crude oil; a large number of small liquid droplets are still entrained in the gas after preliminary separation, after passing through the first mist catcher 8, the small liquid droplets entrained in the gas can be adsorbed and coalesced under the first mist catcher 8, This reduces the amount of liquid droplet entrainment in the gas. That is to say, two pre-separation processes can be provided for gas-liquid, one on the inclined inlet pipe section, and the other on the first mist catcher 8;
并且,通过降液管15和布液管15a的作用,能够使油气水混合物均匀进入罐体1内,减少油气水混合物对罐体1内液面的扰动,有利于油水分离;Moreover, through the action of the downcomer 15 and the liquid distribution pipe 15a, the oil-gas-water mixture can be evenly entered into the tank body 1, reducing the disturbance of the oil-gas-water mixture to the liquid level in the tank body 1, which is beneficial to the separation of oil and water;
然后,油气水混合物进入沉降区3,翅片式换热消泡装置14深入液面以下,通过换热对油气水混合液进行加热,当气体从油气水混合物中析出时,加热气泡周围的液膜,使膜内的分子运动加速,从而削了保持膜的表面张力,达到原油消泡的目的;Then, the oil-gas-water mixture enters the settlement zone 3, and the finned heat exchange and defoaming device 14 goes deep below the liquid surface to heat the oil-gas-water mixture through heat exchange. When the gas is separated from the oil-gas-water mixture, the liquid around the bubbles is heated. The membrane accelerates the molecular movement in the membrane, thereby reducing the surface tension of the membrane and achieving the purpose of crude oil defoaming;
并且,析出的气体水平通过重力沉降区,通过筛板式消泡装置时,筛板式消泡装置的可以进一步的将细小的泡沫拦截破裂;分离出的气体在沉降区通过板式捕雾器后进入第二捕雾器9,通过第二捕雾器9进一步拦截气体中携带的液滴,然后从第二捕雾器9顶端的气体出口13流出;油水混合物在沉降区内,依靠油水密度差使油水分层,筛板式消泡装置还对油水混合物起到破乳、聚结的作用,增加油水分离效果,从而油水混合物的上部为原油和原油乳状液层,底部为分出的水层,其中原油和原油乳状液层从隔板18上流至油室6,经油出口22排出,水从导水管进入水室7,从水口排出。Moreover, the precipitated gas passes through the gravity settling area horizontally. When passing through the sieve plate type defoaming device, the sieve plate type defoaming device can further intercept and rupture the fine foam; The second mist catcher 9 further intercepts the liquid droplets carried in the gas through the second mist catcher 9, and then flows out from the gas outlet 13 at the top of the second mist catcher 9; the oil-water mixture is in the settlement area, relying on the oil-water density difference to make the oil and water The sieve plate type defoaming device also has the effect of demulsification and coalescence on the oil-water mixture, increasing the oil-water separation effect, so that the upper part of the oil-water mixture is the crude oil and crude oil emulsion layer, and the bottom is the separated water layer, in which the crude oil and The crude oil emulsion layer flows from the dividing plate 18 to the oil chamber 6, and is discharged through the oil outlet 22, and the water enters the water chamber 7 from the aqueduct, and is discharged from the water port.
作为一种可选的实施例,请继续参考图1,所述分离器还包括:As an optional embodiment, please continue to refer to Figure 1, the separator also includes:
缓冲挡板27,焊接于所述罐体1第一侧内壁上,缓冲挡板27表面存在多个小孔;The buffer baffle 27 is welded on the inner wall of the first side of the tank body 1, and there are a plurality of small holes on the surface of the buffer baffle 27;
缓冲托盘28,位于所述缓冲挡板27下方且焊接于所述罐体1下侧内壁上。The buffer tray 28 is located below the buffer baffle 27 and welded to the lower inner wall of the tank body 1 .
其中,油气水混合物通过所述降液管15和所述补液管进入表面有孔的缓冲挡板27,油气水混合物通过缓冲挡板27上的孔洞向四周均匀流动,能够进一步的减少油气水混合物进入罐体1后对液面的扰动;缓冲挡板27下方的缓冲托盘28也起到缓冲的作用,从而能够尽量防止油气水混合物出现气泡。Wherein, the oil-air-water mixture enters the buffer baffle 27 with holes on the surface through the downcomer 15 and the liquid replenishment pipe, and the oil-air-water mixture flows evenly around through the holes on the buffer baffle 27, which can further reduce the oil-air-water mixture. Disturbance of the liquid level after entering the tank body 1; the buffer tray 28 below the buffer baffle 27 also plays a role of buffering, thereby preventing air bubbles from appearing in the oil-air-water mixture as much as possible.
作为一种可选的实施例,所述油气水进口管11与所述第一捕雾器8的中线之间的夹角为预设角度值。所述预设角度值为:70°~80°。其中,如果所述分离器与水平面平行的话,则油气水进口管11与水平面之间的角度为10°~20°。As an optional embodiment, the included angle between the oil-air-water inlet pipe 11 and the center line of the first mist catcher 8 is a preset angle value. The preset angle value is: 70°-80°. Wherein, if the separator is parallel to the horizontal plane, the angle between the oil-gas-water inlet pipe 11 and the horizontal plane is 10°-20°.
作为一种可选的实施例,请继续参考图1,所述分离器还包括:As an optional embodiment, please continue to refer to Figure 1, the separator also includes:
安全阀24,焊接于所述罐体1顶部且位于所述第一捕雾器8和所述第二捕雾器9之间。The safety valve 24 is welded on the top of the tank body 1 and located between the first mist catcher 8 and the second mist catcher 9 .
作为一种可选的实施例,请参考图3和图4,所述翅片式换热消泡装置14包括:As an optional embodiment, please refer to Fig. 3 and Fig. 4, the finned heat exchange defoaming device 14 includes:
本体14a;Body 14a;
第二通孔14b,设置于所述本体14a,所述降液管15从所述本体14a内穿过;The second through hole 14b is arranged in the body 14a, and the downcomer 15 passes through the body 14a;
换热管道14c,设置于所述本体14a;The heat exchange pipe 14c is arranged on the body 14a;
翅片14d,设置于所述换热管道14c外面。The fins 14d are arranged outside the heat exchange pipe 14c.
其中,翅片式换热消泡装置14深入液面以下,通过换热对油气水混合液进行加热,当气体从原油中析出时,加热气泡周围的液膜,使膜内的分子运动加速,从而削了保持膜的表面张力,达到原油消泡的目的,加热温度为75~80℃,析出的气体水平通过重力沉降区。Among them, the finned heat exchange and defoaming device 14 goes deep below the liquid surface, and heats the oil-gas-water mixture through heat exchange. When the gas is precipitated from the crude oil, the liquid film around the bubbles is heated to accelerate the molecular movement in the film. In this way, the surface tension of the film is cut and the purpose of crude oil defoaming is achieved. The heating temperature is 75-80°C, and the precipitated gas passes through the gravity sedimentation zone.
作为一种可选的实施例,请参考图5和图6,每个筛板式消泡结构16包括:As an optional embodiment, please refer to Fig. 5 and Fig. 6, each sieve plate type defoaming structure 16 includes:
保护壳16a,所述保护壳16a带开孔,保护壳例如为钢板,A protective shell 16a, the protective shell 16a has openings, the protective shell is for example a steel plate,
筛网16b,设置于所述保护壳16a内部,其中筛网16b例如为:绕丝筛网和金属编织网等等,例如:该筛网16b由不锈钢丝编织并叠成厚100mm~150mm的筛网16b组成,筛网16b最小孔径为0.15微米~25微米。The screen 16b is arranged inside the protective shell 16a, wherein the screen 16b is, for example, a wire-wound screen and a metal braided net, etc., for example: the screen 16b is woven by stainless steel wire and stacked into a screen with a thickness of 100mm-150mm Mesh 16b, the minimum aperture of the screen 16b is 0.15 microns to 25 microns.
作为一种可选的实施例,请继续参考图1,所述分离器还包括:As an optional embodiment, please continue to refer to Figure 1, the separator also includes:
第一人孔4a,设置于所述罐体1且位于所述两个筛板式消泡结构16之间;和/或The first manhole 4a is arranged in the tank body 1 and between the two sieve plate type defoaming structures 16; and/or
第二人孔4b,设置于所述罐体1且位于所述两个筛板式消泡结构16与所述隔板18之间。The second manhole 4b is arranged in the tank body 1 and between the two sieve plate type defoaming structures 16 and the partition plate 18 .
作为一种可选的实施例,请继续参考图1,所述分离器,还包括:As an optional embodiment, please continue to refer to Figure 1, the separator also includes:
液面调节器23,设置于所述罐体1的第二侧面,用于观察所述油室6中的油量以及观察所述水室7中的水量。并且,基于此继续拧油水界面控制,通过控制器操纵排水阀的开度,使油水界面保持在规定的高度。The liquid level regulator 23 is arranged on the second side of the tank body 1 and is used for observing the amount of oil in the oil chamber 6 and the amount of water in the water chamber 7 . And, based on this, continue to control the oil-water interface, and control the opening of the drain valve through the controller to keep the oil-water interface at a specified height.
作为一种可选的实施例,请继续参考图1,所述分离器,还包括:As an optional embodiment, please continue to refer to Figure 1, the separator also includes:
油液位计25,设置于所述油室6内部,用于检测所述油室6的液位;和/或An oil level gauge 25 is arranged inside the oil chamber 6 for detecting the liquid level of the oil chamber 6; and/or
水液位计26,设置于所述水室7内部,用于检测所述水室7的液位。The water level gauge 26 is arranged inside the water chamber 7 for detecting the liquid level of the water chamber 7 .
作为一种可选的实施例,请参考图7,所述布液管15a包括四个,且每两个布液管15a之间呈90°夹角,图7为降液管15的截面示意图。As an optional embodiment, please refer to FIG. 7, the liquid distribution pipe 15a includes four, and the angle between every two liquid distribution pipes 15a is 90°. FIG. 7 is a schematic cross-sectional view of the downcomer 15 .
本实用新型一个或多个实施例,至少具有以下有益效果:One or more embodiments of the utility model have at least the following beneficial effects:
由于在本实用新型实施例中,油气水混合物从油气水进口切向进入第一捕雾器形成涡流,其中,依靠气液混合物自身能量产生旋转运动,由涡流产生的离心力使气液加速分离,缩短气体从原油中溢出时间;初步分离后的气体中仍夹带有大量的小液滴,通过第一捕雾器后,气体中夹带的小液滴可以吸附聚结在第一捕雾器下方,从而降低了气体中的液滴夹带量。也就是说,可以为气液提供两次预分离过程,一次在倾斜入口管段上,另一次在第一捕雾器内完成;In the embodiment of the utility model, the oil-gas-water mixture enters the first mist catcher tangentially from the oil-gas-water inlet to form a vortex, wherein the energy of the gas-liquid mixture itself generates rotational motion, and the centrifugal force generated by the vortex accelerates the gas-liquid separation, Shorten the time for the gas to overflow from crude oil; the gas after preliminary separation still contains a large number of small liquid droplets. After passing through the first mist catcher, the small liquid droplets entrained in the gas can be adsorbed and coalesced under the first mist catcher. This reduces the amount of liquid droplet entrainment in the gas. That is to say, two pre-separation processes can be provided for gas-liquid, one on the inclined inlet pipe section and the other on the first mist catcher;
并且,通过降液管和布液管的作用,能够使油气水混合物均匀进入罐体内,减少油气水混合物对罐体内液面的扰动,有利于油水分离;Moreover, through the function of the downcomer and the liquid distribution pipe, the oil-gas-water mixture can be evenly entered into the tank, reducing the disturbance of the oil-gas-water mixture to the liquid level in the tank, which is beneficial to the separation of oil and water;
然后,油气水混合物进入沉降区(也即5个集砂斗所在的空间),翅片式换热消泡装置深入液面以下,通过换热对油气水混合液进行加热,当气体从油气水混合物中析出时,加热气泡周围的液膜,使膜内的分子运动加速,从而削了保持膜的表面张力,达到原油消泡的目的;Then, the oil-gas-water mixture enters the settling area (that is, the space where the five sand collecting buckets are located), and the finned heat exchange and defoaming device goes deep below the liquid surface to heat the oil-gas-water mixture through heat exchange. When the mixture is precipitated, the liquid film around the bubbles is heated to accelerate the molecular movement in the film, thereby reducing the surface tension of the film and achieving the purpose of crude oil defoaming;
并且,析出的气体水平通过重力沉降区,通过筛板式消泡装置时,筛板式消泡装置的可以进一步的将细小的泡沫拦截破裂;分离出的气体在沉降区通过板式捕雾器后进入第二捕雾器,通过第二捕雾器进一步拦截气体中携带的液滴,然后从第二捕雾器顶端的气体出口流出;油水混合物在沉降区内,依靠油水密度差使油水分层,筛板式消泡装置还对油水混合物起到破乳、聚结的作用,增加油水分离效果,从而油水混合物的上部为原油和原油乳状液层,底部为分出的水层,其中原油和原油乳状液层从隔板上流至油室,经油出口排出,水从导水管进入水室,从水口排出;Moreover, the precipitated gas passes through the gravity settling area horizontally. When passing through the sieve plate type defoaming device, the sieve plate type defoaming device can further intercept and rupture the fine foam; The second mist catcher further intercepts the liquid droplets carried in the gas through the second mist catcher, and then flows out from the gas outlet at the top of the second mist catcher; the oil-water mixture is in the settlement area, relying on the oil-water density difference to separate the oil-water, sieve plate type The defoaming device also has the function of demulsification and coalescence of the oil-water mixture, increasing the oil-water separation effect, so that the upper part of the oil-water mixture is the crude oil and the crude oil emulsion layer, and the bottom is the separated water layer, among which the crude oil and the crude oil emulsion layer Flow from the partition to the oil chamber and discharge through the oil outlet; water enters the water chamber from the water guide pipe and discharges from the water outlet;
由以上分析可知,在本实用新型实施例中对油气水混合物进行了多次消泡,能够更加有效地促进泡沫破裂,从而达到了提高油气分离的分离度和原油脱水效率的技术效果。From the above analysis, it can be seen that in the embodiment of the utility model, the oil-gas-water mixture has been defoamed multiple times, which can more effectively promote foam rupture, thereby achieving the technical effect of improving the separation degree of oil-gas separation and crude oil dehydration efficiency.
并且,油气水混合物在进入罐体内部时需要通过表面有孔的缓冲挡板,油气水混合物通过缓冲挡板上的孔洞向四周均匀流动,能够进一步的减少油气水混合物进入罐体后对液面的扰动;缓冲挡板下方的缓冲托盘也起到缓冲的作用,从而能够尽量防止油气水混合物出现气泡。Moreover, when the oil-air-water mixture enters the tank, it needs to pass through the buffer baffle with holes on the surface. The oil-air-water mixture flows evenly around through the holes on the buffer baffle, which can further reduce the pressure on the liquid surface after the oil-air-water mixture enters the tank. disturbance; the buffer tray under the buffer baffle also acts as a buffer, so as to prevent air bubbles from appearing in the oil-air-water mixture as much as possible.
尽管已描述了本实用新型的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本实用新型范围的所有变更和修改。While preferred embodiments of the present invention have been described, additional changes and modifications to these embodiments can be made by those skilled in the art once the basic inventive concept is appreciated. Therefore, the appended claims are intended to be interpreted to cover the preferred embodiment and all changes and modifications which fall within the scope of the present invention.
显然,本领域的技术人员可以对本实用新型进行各种改动和变型而不脱离本实用新型的精神和范围。这样,倘若本实用新型的这些修改和变型属于本实用新型权利要求及其等同技术的范围之内,则本实用新型也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the utility model without departing from the spirit and scope of the utility model. In this way, if these modifications and variations of the utility model fall within the scope of the claims of the utility model and equivalent technologies thereof, the utility model is also intended to include these modifications and variations.
Claims (10)
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| CN201520780421.0U CN205077011U (en) | 2015-10-09 | 2015-10-09 | A foamy crude oil three-phase separator |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107189810A (en) * | 2017-07-14 | 2017-09-22 | 中国石油大学(华东) | A kind of novel combination type three phases separator based on solar energy utilization technique |
| CN110747007A (en) * | 2019-11-04 | 2020-02-04 | 中国石油大学(华东) | CO (carbon monoxide)2Gas-liquid separation device for produced fluid |
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2015
- 2015-10-09 CN CN201520780421.0U patent/CN205077011U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107189810A (en) * | 2017-07-14 | 2017-09-22 | 中国石油大学(华东) | A kind of novel combination type three phases separator based on solar energy utilization technique |
| CN110747007A (en) * | 2019-11-04 | 2020-02-04 | 中国石油大学(华东) | CO (carbon monoxide)2Gas-liquid separation device for produced fluid |
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