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CN204903298U - Drawing - shearing preloads normal position indentation testing arrangement - Google Patents

Drawing - shearing preloads normal position indentation testing arrangement Download PDF

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Publication number
CN204903298U
CN204903298U CN201520522737.XU CN201520522737U CN204903298U CN 204903298 U CN204903298 U CN 204903298U CN 201520522737 U CN201520522737 U CN 201520522737U CN 204903298 U CN204903298 U CN 204903298U
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indentation
module
shear
tensile
cantilever
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赵宏伟
李柠
王顺博
代晓航
张世忠
霍占伟
刘阳
苗淼
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Jilin University
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Abstract

本实用新型涉及一种拉伸-剪切预载荷原位压痕测试装置,属于精密科学仪器领域。机械传动模块由伺服电机、两级蜗轮蜗杆和丝杠及丝杠螺母组成,可将电机的转动转化为准静态速率下的直线运动,实现拉伸过程;任意角度拉伸剪切复合加载模块通过螺栓的摩擦力将可动装置压紧在底座上,通过改变可动装置的角度即可改变试件的载荷受力倾角;悬臂压痕模块通过安装于悬臂梁上方并与其平行的压电叠堆实现,当压电叠堆通电产生致动时挤压悬臂梁迫使其弯曲从而来实现压痕。在进行拉剪复合试验时将装置置于显微镜下即可进行原位观测。本实用新型专利原理可靠,结构紧凑,具有较高的使实用价值,可精确地进行拉伸剪切压痕多载荷材料力学试验与原位观测。

The utility model relates to a tension-shear preload in-situ indentation testing device, which belongs to the field of precision scientific instruments. The mechanical transmission module is composed of a servo motor, a two-stage worm gear and a lead screw and a lead screw nut, which can convert the rotation of the motor into a linear motion at a quasi-static rate to realize the stretching process; the tensile and shear composite loading module at any angle passes through The friction force of the bolt presses the movable device on the base, and the load force inclination angle of the specimen can be changed by changing the angle of the movable device; the cantilever indentation module passes the piezoelectric stack installed above the cantilever beam and parallel to it To achieve this, the indentation is achieved by squeezing the cantilever beam forcing it to bend when the piezoelectric stack is energized to generate actuation. In the tensile-shear composite test, the device can be placed under a microscope for in-situ observation. The utility model patent has reliable principle, compact structure, high practical value, and can accurately perform tensile shear indentation multi-load material mechanics test and in-situ observation.

Description

拉伸-剪切预载荷原位压痕测试装置Tensile-shear preload in-situ indentation test device

技术领域 technical field

本实用新型涉及精密科学仪器领域,特别涉及一种拉伸-剪切预载荷原位压痕测试装置。 The utility model relates to the field of precision scientific instruments, in particular to a tension-shear preload in-situ indentation testing device.

背景技术 Background technique

一直以来,在材料力学测试的诸多力学性能参数中,弹性模量、屈服极限、强度极限、伸长率和切变模量等参数是最主要的测试对象,针对上述材料的性能参数有很多种测试方法,如拉伸/压缩法、弯曲法、扭转法、鼓膜法和纳米压痕法等。但是如上所述的诸多方法都是针对单一载荷,即单次试验仅能得出材料的单一性能参数,且每种测试方法都需要特定的实验仪器进行试验,十分繁琐。 For a long time, among the many mechanical performance parameters of material mechanics testing, parameters such as elastic modulus, yield limit, strength limit, elongation and shear modulus are the most important test objects. There are many kinds of performance parameters for the above materials Test methods such as tension/compression, bending, torsion, tympanometry, and nanoindentation. However, many of the methods mentioned above are aimed at a single load, that is, a single test can only obtain a single performance parameter of the material, and each test method requires specific experimental instruments for testing, which is very cumbersome.

另外,现有的测试仪器由于仅能进行单一力学性能的测试,无法对两种及以上的受力情况进行复合试验,这样无法得知材料在复合载荷过程中各种因素相互影响下材料的力学性能与单一载荷过程中单一因素影响下的力学性能是否会发生改变。并且仅有单一力学性能的测试对试验结果的适用性是不利的,由于材料在真实服役条件下大多数情况还是承受复合载荷的,所以当我们利用在单一载荷情况下得出的材料性能数据对真实服役条件下的材料进行校核计算时,不一定是准确的。例如,材料有可能在承受剪切的情况下其弹性模量的降低,或材料在承受拉伸的情况下其表面硬度的降低都会影响其校核的准确性。 In addition, because the existing testing instruments can only test a single mechanical property, it is impossible to perform a composite test on two or more stress situations, so that it is impossible to know the mechanical properties of the material under the influence of various factors in the process of composite loading. Whether the mechanical properties will change under the influence of a single factor in the performance and single loading process. And the test of only a single mechanical property is unfavorable to the applicability of the test results. Since the material is still subjected to composite loads in most cases under real service conditions, when we use the material performance data obtained under a single load to determine the When checking and calculating materials under real service conditions, it may not be accurate. For example, a material may have a decrease in its modulus of elasticity when subjected to shear, or a decrease in surface hardness when a material is subjected to tension, which will affect the accuracy of its calibration.

目前还没有比较成熟的集拉伸、剪切以及压痕为一体的多载荷试验仪器,并且传统拉剪仪器也仅有特定的角度可以进行试验。该三种载荷集成的主要困难主要体现在如下几个方面:1.如何能够实现试件自由改变角度的锁紧;2.如何能够在自由改变角度的情况下保证装置锁紧的可靠性性、快速性以及准确性;3.由于拉剪复合装置已经具有足够的复杂性,如何能够在不影响功能的情况下尽量简化压痕模块。 At present, there is no relatively mature multi-load test instrument integrating tensile, shear and indentation, and traditional tensile and shear instruments can only perform tests at specific angles. The main difficulties in the integration of the three types of loads are mainly reflected in the following aspects: 1. How to realize the locking of the specimen freely changing the angle; 2. How to ensure the reliability of the device locking under the condition of freely changing the angle, Rapidity and accuracy; 3. How to simplify the indentation module as much as possible without affecting the function because the tension-shear composite device has enough complexity.

综上所述,一套能够集拉伸、剪切及压痕为一体的多载荷材料力学测试仪器对于材料力学性能测试具有重要意义。 To sum up, a set of multi-load material mechanics testing instruments that can integrate tensile, shear and indentation is of great significance for the testing of material mechanical properties.

发明内容 Contents of the invention

本实用新型的目的在于提供一种拉伸-剪切预载荷原位压痕测试装置,解决了现有技术存在的上述问题,尤其解决了多载荷同时作用于材料情况下不同载荷对材料力学性能的影响问题。能够集拉伸、剪切及压痕为一体的材料力学测试装置,能够实现拉伸、剪切压痕的共同负载;能够实现自由改变试件夹持角度;采用悬臂结构大大简化压痕模块装置;采用两级压电叠堆进行压痕的位移控制,分别实现粗调与细调。本实用新型测试精度高,能够实现测量和数据分析的自动化。 The purpose of this utility model is to provide a tensile-shear preload in-situ indentation test device, which solves the above-mentioned problems in the prior art, especially solves the impact of different loads on the mechanical properties of materials under the condition that multiple loads act on the material at the same time. impact issues. It is a material mechanics testing device that integrates tension, shear and indentation, and can realize the common load of tension and shear indentation; it can freely change the clamping angle of the specimen; the cantilever structure greatly simplifies the indentation module device ; Two-stage piezoelectric stack is used to control the displacement of the indentation to realize coarse adjustment and fine adjustment respectively. The utility model has high test precision and can realize automation of measurement and data analysis.

本实用新型的上述目的通过以下技术方案实现: Above-mentioned purpose of the utility model is realized through the following technical solutions:

拉伸-剪切预载荷原位压痕测试装置,包括机械传动模块,任意角度拉伸剪切复合加载模块、悬臂压痕模块以及测量模块,其中机械传动模块带动任意角度拉伸剪切复合加载模块、悬臂压痕模块以及测量模块进行运动,测量模块对任意角度拉伸剪切复合加载模块以及悬臂压痕模块的变化进行测量; Tensile-shear preload in-situ indentation test device, including a mechanical transmission module, an arbitrary-angle tensile-shear composite loading module, a cantilever indentation module, and a measurement module, wherein the mechanical transmission module drives arbitrary-angle tensile-shear composite loading The module, the cantilever indentation module and the measurement module move, and the measurement module measures the changes of the tensile-shear composite loading module and the cantilever indentation module at any angle;

所述机械传动模块是:一级蜗轮23与一级蜗杆22相互配合,二级蜗轮26与二级蜗杆28相互配合,二级蜗杆28通过二级蜗杆支撑架a27、二级蜗杆支撑架b30、辅助支撑架25连接在主机架11上;由于二级蜗轮探出过长,通过辅助支撑架25增加其刚度;直流伺服电机19通过减速机20固定在电机底座21上;将旋转运动转化为直线运动的滚珠丝杠13两端分别通过轴承座a12、轴承座b29安装在主机架11上,与滚珠丝杠13配套的螺母副固定在移动平台a9、移动平台b33上,分别带动移动平台a9、移动平台b33从而实现直线运动; The mechanical transmission module is: the first-stage worm wheel 23 cooperates with the first-stage worm 22, the second-stage worm wheel 26 cooperates with the second-stage worm 28, and the second-stage worm 28 passes through the second-stage worm support frame a27, the second-stage worm support frame b30, The auxiliary support frame 25 is connected on the main frame 11; because the secondary worm gear protrudes too long, its rigidity is increased through the auxiliary support frame 25; the DC servo motor 19 is fixed on the motor base 21 through the reducer 20; the rotary motion is converted into a straight line The two ends of the moving ball screw 13 are respectively installed on the main frame 11 through the bearing seat a12 and the bearing seat b29, and the nut pairs matched with the ball screw 13 are fixed on the mobile platform a9 and the mobile platform b33, respectively driving the mobile platform a9, Moving the platform b33 so as to realize linear motion;

所述任意角度拉伸剪切复合加载模块包括:移动平台a、b9、33、用以确定试件夹持角度的90度标尺a、b8、31、夹持单元,所述90度标尺a、b8、31分别设置在移动平台a、b9、33上,所述夹持单元是压块a6和承载块a34分别通过螺钉将试件的两端压紧在压块b7和承载块b32上,两夹持单元通过螺钉与移动平台下方的辅助压板38相连,通过旋紧螺钉夹持单元会向辅助压板靠近,两者将分别压紧在移动平台的两侧,进而实现试件夹紧; The arbitrary-angle tension-shear composite loading module includes: mobile platforms a, b9, 33, 90-degree scales a, b8, 31 for determining the clamping angle of the specimen, a clamping unit, and the 90-degree scales a, b8, 31 are respectively arranged on the mobile platforms a, b9, 33, and the clamping unit is that the pressing block a6 and the bearing block a34 press the two ends of the test piece on the pressing block b7 and the bearing block b32 respectively by screws, and the two The clamping unit is connected to the auxiliary pressure plate 38 under the mobile platform through screws, and the clamping unit will approach the auxiliary pressure plate by tightening the screws, and the two will be respectively pressed on both sides of the mobile platform, thereby realizing the clamping of the specimen;

所述悬臂压痕模块是:压痕调板42固定在主机架11侧面,调节悬臂压痕模块的整体高度,一经调整不再改变;悬臂梁1通过螺钉固定在立柱3上,悬臂梁1内有两个串联的柔性凹槽,以易于实现竖直方向上的位移加载;压电叠堆37与顶块36固连,另一端顶在悬臂梁1处,以易于实现竖直方向上的位移加载; The cantilever indentation module is: the indentation adjustment plate 42 is fixed on the side of the main frame 11, and the overall height of the cantilever indentation module is adjusted, and will not change once adjusted; the cantilever beam 1 is fixed on the column 3 by screws, and the cantilever beam 1 There are two flexible grooves in series to facilitate displacement loading in the vertical direction; the piezoelectric stack 37 is fixedly connected to the top block 36, and the other end is pushed against the cantilever beam 1 to facilitate displacement in the vertical direction load;

所述测量模块是:编码器18安装在机械传动模块的直流伺服电机19上;LVDT直线位移传感器16通过LVDT固定块17固定在移动平台b33上,LVDT挡块15固定在移动平台a9上且与LVDT直线位移传感器16相配合;拉压/拉伸传感器10安装在主机架11上用以测量试件所承受的拉力;挡板2固连于电容位移传感器4上,并与拉压/压痕传感器35不接触,留有一定间距,用于测量两者之间距离。 Described measurement module is: encoder 18 is installed on the DC servo motor 19 of mechanical transmission module; LVDT linear displacement sensor 16 is fixed on the mobile platform b33 by LVDT fixed block 17, and LVDT block 15 is fixed on the mobile platform a9 and with The LVDT linear displacement sensor 16 cooperates; the tension/tension sensor 10 is installed on the main frame 11 to measure the tensile force borne by the test piece; The sensors 35 are not in contact, leaving a certain distance for measuring the distance between the two.

编码器18用以测量电机转角以估算两移动平台的位移;LVDT直线位移传感器16用以精确测量两移动平台相对位移;电容位移传感器4、挡板2用以测量压入深度;拉压/压痕传感器35用以测量压痕过程中压头所施加的压力;在不进行压痕过程时用于原位观测材料拉伸剪切变形用的显微镜。 The encoder 18 is used to measure the motor rotation angle to estimate the displacement of the two mobile platforms; the LVDT linear displacement sensor 16 is used to accurately measure the relative displacement of the two mobile platforms; the capacitive displacement sensor 4 and the baffle 2 are used to measure the pressing depth; The indentation sensor 35 is used to measure the pressure exerted by the indenter during the indentation process; when the indentation process is not in progress, it is used to observe the tensile shear deformation of the material in situ with a microscope.

所述的辅助支撑架25内部与二级蜗杆支撑架a、b27、30相通,均设有支撑用的滚动轴承,由于装置整体尺寸较宽,一级蜗轮伸出较长,为保证传动件的稳定性而增加此部件。所述二级蜗杆支撑架a、b27、30通过螺钉固定在主机架11的侧面,尽量靠近一级蜗轮。 The inside of the auxiliary support frame 25 communicates with the secondary worm support frames a, b27, and 30, all of which are provided with supporting rolling bearings. Because the overall size of the device is relatively wide, the primary worm wheel stretches out longer, in order to ensure the stability of the transmission parts This component is added due to its performance. The secondary worm support frame a, b27, 30 is fixed on the side of the main frame 11 by screws, as close as possible to the primary worm wheel.

所述的悬臂压痕模块动作分为两个阶段,即远离悬臂梁1端部的压电叠堆通电而进行的粗调与靠近悬臂梁1端部的压电叠堆通电而进行的细调,如图4所示,其中每块压电叠堆37右侧均与悬臂梁1固连,左侧则与顶块36固连;顶块36为半圆柱形状,靠母线一侧与悬臂梁1相接触,该接触处悬臂梁具有一定倾角以易于受力并防止顶块36从上方滑出。 The action of the cantilever indentation module is divided into two stages, that is, the coarse adjustment of the piezoelectric stack far away from the end of the cantilever beam 1 and the fine adjustment of the piezoelectric stack near the end of the cantilever beam 1. , as shown in Figure 4, wherein the right side of each piezoelectric stack 37 is fixedly connected to the cantilever beam 1, and the left side is fixedly connected to the top block 36; 1, the cantilever beam at the contact point has a certain inclination angle so as to be easy to bear force and prevent the top block 36 from sliding out from above.

所述的任意角度拉伸剪切复合加载模块是通过90度标尺a、b8、31确定试件夹持角度,通过固定在移动平台a、b9、33下方的辅助压板38、上方的压块a、b6、7及承载块a、b34、32,达到准确快速地进行定位的过程。 The arbitrary-angle tensile-shear composite loading module is to determine the clamping angle of the specimen through the 90-degree scales a, b8, and 31, and through the auxiliary pressing plate 38 fixed below the mobile platform a, b9, and 33, and the pressing block a above , b6, 7 and bearing blocks a, b34, 32 to achieve accurate and rapid positioning process.

所述的拉伸-剪切预载荷原位压痕测试装置与显微镜相互配合,在不进行压痕过程时将压痕模块卸下,将装置整体置于显微镜下对拉剪过程进行原位观测。 The tensile-shear preload in-situ indentation test device cooperates with the microscope, the indentation module is removed when the indentation process is not performed, and the entire device is placed under the microscope for in-situ observation of the tension-shear process .

本实用新型的有益效果在于:能够实现拉伸、剪切压痕的共同负载;能够实现自由改变试件夹持角度;采用悬臂结构大大简化压痕模块装置;采用两级压电叠堆进行压痕的位移控制,分别实现粗调与细调;结构紧凑,具有较高的使实用价值,可精确地进行拉伸剪切压痕多载荷材料力学试验与原位观测。 The beneficial effects of the utility model are that: the common load of stretching and shearing indentation can be realized; the clamping angle of the specimen can be changed freely; the indentation module device is greatly simplified by adopting the cantilever structure; The displacement control of the indentation can realize coarse adjustment and fine adjustment respectively; the compact structure has high practical value, and can accurately carry out tensile shear indentation multi-load material mechanics test and in-situ observation.

附图说明 Description of drawings

此处所说明的附图用来提供对本实用新型的进一步理解,构成本申请的一部分,本实用新型的示意性实例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。 The accompanying drawings described here are used to provide a further understanding of the utility model and constitute a part of the application. The schematic examples and descriptions of the utility model are used to explain the utility model and do not constitute improper limitations to the utility model.

图1为本实用新型的整体外观示意图; Fig. 1 is the overall appearance schematic diagram of the utility model;

图2为本实用新型的移动平台的下方轴测示意图; Fig. 2 is the lower axonometric schematic diagram of the mobile platform of the present utility model;

图3为本实用新型的后视图; Fig. 3 is the back view of the utility model;

图4为本实用新型的右视图; Fig. 4 is the right view of the utility model;

图5为本实用新型的辅助压板结构示意图; Fig. 5 is a schematic structural view of the auxiliary platen of the present invention;

图6为本实用新型的压痕调板结构示意图; Fig. 6 is a structural schematic diagram of the indentation adjustment plate of the present invention;

图7为本实用新型的拉伸剪切复合形变原理图; Fig. 7 is the principle diagram of the tensile shear composite deformation of the present utility model;

图8为本实用新型的实现原位观测原理图; Fig. 8 is the schematic diagram of realizing the in-situ observation of the utility model;

图9为本实用新型的典型压入测试的载荷-位移原理图。 Fig. 9 is a load-displacement schematic diagram of a typical press-in test of the present invention.

图中:1、悬臂梁;2、挡板;3、立柱;4、电容位移传感器;5、电容传感器固定块;6、压块a;7、压块b;8、90度标尺a;9、移动平台a;10、拉压/拉伸传感器;11、主机架;12、轴承座a;13、滚珠丝杠;14、导轨;15、LVDT挡块;16、LVDT直线位移传感器;17、LVDT固定块;18、编码器;19、直流伺服电机;20、减速机;21、电机底座;22、一级蜗杆;23、一级涡轮;24、连接杆;25、辅助支撑架;26、二级蜗轮;27、二级蜗杆支撑架a;28、二级蜗杆;29、轴承座b;30、二级蜗杆支撑架b;31、90度标尺b;32、承载块b;33、移动平台b;34、承载块a;35、拉压/压痕传感器;36、顶块;37、压电叠堆;38、辅助压板;39、滑块;40、螺母移动平台连接块;41、螺母;42、压痕调板。 In the figure: 1. cantilever beam; 2. baffle; 3. column; 4. capacitive displacement sensor; 5. fixed block of capacitive sensor; 6. pressing block a; 7. pressing block b; , mobile platform a; 10, tension/compression/tension sensor; 11, main frame; 12, bearing seat a; 13, ball screw; 14, guide rail; 15, LVDT stopper; 16, LVDT linear displacement sensor; 17, LVDT fixed block; 18, encoder; 19, DC servo motor; 20, reducer; 21, motor base; 22, primary worm; 23, primary turbine; 24, connecting rod; 25, auxiliary support frame; 26, Secondary worm wheel; 27. Secondary worm support frame a; 28. Secondary worm; 29. Bearing seat b; 30. Secondary worm support frame b; 31. 90-degree scale b; 32. Bearing block b; 33. Mobile Platform b; 34. Bearing block a; 35. Tension pressure/indentation sensor; 36. Top block; 37. Piezoelectric stack; 38. Auxiliary pressure plate; 39. Slider block; 40. Nut mobile platform connection block; 41. Nut; 42, indentation palette.

具体实施方式 Detailed ways

下面结合附图进一步说明本实用新型的详细内容及其具体实施方式。 Further illustrate the detailed content of the utility model and its specific implementation below in conjunction with accompanying drawing.

参见图1至图9所示,本实用新型的拉伸-剪切预载荷原位压痕测试装置,由机械传动模块,任意角度拉伸剪切复合加载模块、悬臂压痕模块以及测量模块四部分组成。 Referring to Fig. 1 to Fig. 9, the tension-shear preload in-situ indentation test device of the present invention consists of a mechanical transmission module, an arbitrary-angle tension-shear compound loading module, a cantilever indentation module and a measurement module. Partial composition.

所述机械传动模块包括主机架11,一级蜗轮23、一级蜗杆22提供一级减速,连接杆24,二级蜗轮26、二级蜗杆28提供二级减速,二级蜗杆支撑架a27、二级蜗杆支撑架b30,由于二级蜗轮探出过长,增加其刚度的辅助支撑架25、电机支撑架21,为得到准静态加载速率而放置的减速机20,拉伸运动的驱动装置直流伺服电机19,将转动运动转化为直线运动的丝杠13,为丝杠提供支撑的轴承座a12、轴承座b30。与丝杠配套的螺母移动平台连接块40及螺母41固连在移动平台a9上,带动移动平台a9进行直线运动,移动平台b33也以同样的方式进行运动。两移动平台下固连滑块39,滑块39置于导轨14上,提供直线方向自由度。 The mechanical transmission module includes a main frame 11, a primary worm gear 23 and a primary worm 22 provide a primary deceleration, a connecting rod 24, a secondary worm gear 26, and a secondary worm 28 provide a secondary deceleration, a secondary worm support frame a27, and a secondary worm The first-stage worm support frame b30, because the second-stage worm gear protrudes too long, the auxiliary support frame 25, the motor support frame 21 to increase its rigidity, the reducer 20 placed to obtain the quasi-static loading rate, and the drive device for stretching motion DC servo The motor 19, the lead screw 13 that converts the rotary motion into linear motion, the bearing seat a12 and the bearing seat b30 that provide support for the lead screw. The nut mobile platform connecting block 40 and the nut 41 matched with the lead screw are fixedly connected on the mobile platform a9, which drives the mobile platform a9 to move in a straight line, and the mobile platform b33 also moves in the same way. The sliders 39 are fixedly connected under the two mobile platforms, and the sliders 39 are placed on the guide rails 14 to provide degrees of freedom in the linear direction.

所述任意角度拉伸剪切复合加载模块包括负责承载并带动大部分装置的移动平台a、b9、33,为确定试件固定角度的90度标尺a、b8、31。对试件进行直接夹持的夹持单元,包括压块a、b6、7以及承载块a、b34、32,其中压块a6和承载块a34通过分别通过螺钉将试件的两端压紧在压块b7和承载块b34上,另外,两夹持单元通过螺钉与移动平台下方的辅助压板38相连,通过旋紧螺钉夹持单元会向辅助压板靠近,两者将分别压紧在移动平台的两侧,进而实现试件夹紧。其中辅助压板如图5所示,在一个扇形平板上相应位置有3个螺纹孔,位置与承载块上的三个通孔相配合。 The arbitrary-angle tensile-shear composite loading module includes mobile platforms a, b9, and 33 responsible for carrying and driving most of the devices, and 90-degree scales a, b8, and 31 for determining the fixed angle of the specimen. The clamping unit for directly clamping the test piece includes pressing blocks a, b6, 7 and bearing blocks a, b34, 32, wherein the pressing block a6 and the bearing block a34 respectively press the two ends of the test piece on the On the pressing block b7 and the bearing block b34, in addition, the two clamping units are connected to the auxiliary pressing plate 38 below the mobile platform through screws, and the clamping unit will approach the auxiliary pressing plate by tightening the screws, and the two will be respectively pressed against the moving platform. Both sides, and then realize the clamping of the specimen. Among them, as shown in Figure 5, the auxiliary pressure plate has three threaded holes at corresponding positions on a fan-shaped flat plate, and the positions are matched with the three through holes on the bearing block.

所述悬臂压痕模块是:压痕调板42固定在主机架侧面上调节其高度调节悬臂压痕模块的整体高度,一经调整不再改变,通以电流能够进行长度变化的进而作为压电模块驱动装置的压电叠堆37,支撑悬臂梁的立柱3,用以放置压电叠堆并可弯曲变形的悬臂梁1,其通过上面及下面的两个螺钉固定在立柱上,梁内有两个串联的柔性凹槽,通过它们悬臂梁会更容易弯曲,顶块36与压电叠堆固连,另一端顶在悬臂梁处,更容易实现竖直方向上的位移加载。 The cantilever indentation module is: the indentation adjustment plate 42 is fixed on the side of the main frame to adjust its height to adjust the overall height of the cantilever indentation module. Once adjusted, it will not change, and the length can be changed by passing an electric current and then used as a piezoelectric module. The piezoelectric stack 37 of the drive device supports the column 3 of the cantilever beam, which is used to place the piezoelectric stack and cantilever beam 1 that can be bent and deformed. It is fixed on the column by two screws above and below. A series of flexible grooves, through which the cantilever beam will be easier to bend, the top block 36 is fixedly connected with the piezoelectric stack, and the other end is pushed against the cantilever beam, so that it is easier to realize displacement loading in the vertical direction.

所述测量模块包括:用以测量电机转角以估算两移动平台的位移的编码器18,用以精确测量两移动平台相对位移的LVDT直线位移传感器,用以测量试件所承受的拉力的拉压传感器10,配套使用以测量压入深度的电容位移传感器4和挡板2,用以测量压痕过程中压头所施加的压力的压传感器35,电容传感器固定块5用以固定传感器35并固连于移动平台a;在不进行压痕过程时用于原位观测材料拉伸剪切变形用的显微镜。 The measurement module includes: an encoder 18 used to measure the motor rotation angle to estimate the displacement of the two mobile platforms, an LVDT linear displacement sensor used to accurately measure the relative displacement of the two mobile platforms, and a linear displacement sensor used to measure the tension and compression of the test piece. The sensor 10 is used in conjunction with the capacitive displacement sensor 4 and the baffle plate 2 to measure the indentation depth, the pressure sensor 35 used to measure the pressure applied by the indenter during the indentation process, and the capacitive sensor fixing block 5 is used to fix the sensor 35 and fix it. Connected to the mobile platform a; a microscope used to observe the tensile and shear deformation of materials in situ when the indentation process is not in progress.

所述的辅助支撑架25,其内部与二级蜗杆支撑架a、b27、30相同,均设有支撑用的滚动轴承,由于装置整体尺寸较宽,一级蜗轮伸出较长,为保证传动件的稳定性而增加此部件。该支撑架由两螺钉在主机架11的侧面,尽量靠近一级蜗轮。 Described auxiliary supporting frame 25, its interior is the same as secondary worm screw supporting frame a, b27, 30, is provided with the rolling bearing that supports, because the whole size of device is wider, and primary worm wheel stretches out longer, in order to ensure transmission parts This component is added for stability. This bracing frame is by two screws on the side of main frame 11, as far as possible near one-stage worm gear.

所述的悬臂压痕模块,其动作分为两个阶段,即远离悬臂梁端部的压电叠堆通电而进行的粗调与靠近悬臂梁端部的压电叠堆通电而进行的细调。如图4所示,其中每块压电叠堆右侧均与悬臂梁固连,左侧则与顶块固连。顶块为半圆柱形状,靠母线一侧与悬臂梁相接处,该接触处悬臂梁设计成具有一定倾角易于受力并防止顶块从上方滑出。 The action of the cantilever indentation module is divided into two stages, that is, the coarse adjustment performed by electrifying the piezoelectric stack far from the end of the cantilever beam and the fine adjustment performed by electrifying the piezoelectric stack near the end of the cantilever beam. . As shown in Figure 4, the right side of each piezoelectric stack is fixedly connected to the cantilever beam, and the left side is fixedly connected to the top block. The top block is in the shape of a semi-cylindrical, and the side of the busbar is connected with the cantilever beam. The cantilever beam at the contact point is designed to have a certain inclination angle, which is easy to bear force and prevents the top block from sliding out from above.

所述的任意角度拉伸剪切复合加载模块,其特征是通过90°角度标尺确定试件夹持角度,通过下方的辅助压板与移动平台上方的承载块,利用螺钉将两者分别于上下两侧压到移动平台上,以达到及准确又快速地进行定位的过程。 The arbitrary-angle tensile-shear composite loading module is characterized in that the clamping angle of the specimen is determined by a 90° angle scale, and the two are separated by screws on the upper and lower sides through the auxiliary pressure plate below and the bearing block above the mobile platform. The side is pressed onto the mobile platform to achieve accurate and fast positioning.

本实用新型与显微镜共同实现,在不进行压痕过程时将压痕模块卸下,将装置整体置于显微镜下对拉剪过程进行原位观测。 The utility model is realized together with a microscope. When the indentation process is not performed, the indentation module is removed, and the whole device is placed under the microscope to observe the drawing and shearing process in situ.

接下来分别针对拉剪复合与压痕的测试原理进行详细说明。 Next, the test principles of tensile-shear composite and indentation will be described in detail.

拉剪复合 Pull-shear composite

如图6所示,试件原长(平行长度)lg,宽b,厚h,夹具沿图中竖直方向运动,相对运动距离为ld,试件在初始固定时的角度为θ,拉伸后两种状态的中线角度呈γ。 As shown in Figure 6, the original length (parallel length) of the specimen is l g , width b, and thickness h. The fixture moves along the vertical direction in the figure, and the relative movement distance is l d . The angle of the specimen when it is initially fixed is θ, The midline angle of the two states after stretching is γ.

经推导可得以下公式: After derivation, the following formula can be obtained:

ΔlΔl dd == ll gg 22 ++ ll dd 22 ++ 22 ll gg ll dd cc oo sthe s θθ -- ll gg -- -- -- (( 11 ))

应变为 should be

ϵϵ == II nno (( ΔlΔl dd // ll gg ++ 11 )) == II nno (( ll gg 22 ++ ll dd 22 ++ 22 ll gg ll dd cc oo sthe s θθ // ll gg )) -- -- -- (( 22 ))

则角度 then the angle

γγ == aa rr cc cc oo sthe s [[ (( ll gg ++ ll dd cc oo sthe s θθ )) // ll gg 22 ++ ll dd 22 ++ 22 ll gg ll dd cc oo sthe s θθ ]] -- -- -- (( 33 ))

若设系数 If the coefficient

k2=lg/(lg+△ld)(4) k 2 =l g /(l g +△l d )(4)

则拉应力与剪切应力分别为 The tensile stress and shear stress are respectively

σt=Flcos(θ-γ)/(k2bh)(5) σ t =F l cos(θ-γ)/(k 2 bh)(5)

σt=Flsin(θ-γ)/(k2bh)(6) σ t =F l sin(θ-γ)/(k 2 bh)(6)

由此,即可得出拉应力与拉应变、切应力与切应变的关系曲线。 From this, the relationship curves of tensile stress and tensile strain, shear stress and shear strain can be obtained.

压痕 indentation

以Oliver和Pharr提出的基于弹性接触理论的经典测试原理进行求解。 The solution is solved with the classical test principle based on elastic contact theory proposed by Oliver and Pharr.

P=a(h-hf)m(7) P=a(hh f ) m (7)

式中P为载荷,h为位移,hf为卸载后的残余深度,a和m是拟合参数。 where P is the load, h is the displacement, h f is the residual depth after unloading, and a and m are fitting parameters.

根据接触力学相关知识,并结合上式可计算出接触刚度S: According to the relevant knowledge of contact mechanics and combined with the above formula, the contact stiffness S can be calculated:

S=(dP/dh)h=hmax=am(hmax-hf)m-1(8) S=(dP/dh) h=hmax =am(h max -h f ) m-1 (8)

其中,dP/dh表示P-h曲线在最大压入深的hmax处的斜率。 Among them, dP/dh represents the slope of the Ph curve at the maximum indentation depth hmax .

由接触深度 by contact depth

hh cc == hh mm aa xx -- ϵϵ PP mm aa xx SS -- -- -- (( 99 ))

其中,hc为接触深度,ε为与压头形状有关的常数。对于圆锥形压头,ε=0.72,Pmax为最大压力。 Among them, h c is the contact depth, ε is a constant related to the shape of the indenter. For a conical indenter, ε=0.72, P max is the maximum pressure.

并根据面积函数A=f(hc)可算得接触面积,对于理想玻氏压头, And according to the area function A=f(h c ), the contact area can be calculated. For the ideal Bosch indenter,

则材料的压入硬度H可表示为: Then the indentation hardness H of the material can be expressed as:

Hh == PP mm aa xx AA -- -- -- (( 1010 ))

以上所述仅为本实用新型的优选实例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡对本实用新型所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred examples of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made to the utility model shall be included in the protection scope of the utility model.

Claims (5)

1.一种拉伸-剪切预载荷原位压痕测试装置,其特征在于:包括机械传动模块,任意角度拉伸剪切复合加载模块、悬臂压痕模块以及测量模块,其中机械传动模块带动任意角度拉伸剪切复合加载模块、悬臂压痕模块以及测量模块运动,测量模块对任意角度拉伸剪切复合加载模块以及悬臂压痕模块的变化进行测量; 1. A tensile-shear preload in-situ indentation test device, characterized in that: it includes a mechanical transmission module, an arbitrary-angle tensile-shear composite loading module, a cantilever indentation module and a measurement module, wherein the mechanical transmission module drives The movement of the tensile-shear composite loading module at any angle, the cantilever indentation module and the measurement module, and the measurement module measures the changes of the tensile-shear composite loading module at any angle and the cantilever indentation module; 所述机械传动模块是:一级蜗轮(23)与一级蜗杆(22)相互配合,二级蜗轮(26)与二级蜗杆(28)相互配合,二级蜗杆(28)通过二级蜗杆支撑架a(27)、二级蜗杆支撑架b(30)、辅助支撑架(25)连接在主机架(11)上;由于二级蜗轮探出过长,通过辅助支撑架(25)增加其刚度;直流伺服电机(19)通过减速机(20)固定在电机底座(21)上;将旋转运动转化为直线运动的滚珠丝杠(13)两端分别通过轴承座a(12)、轴承座b(29)安装在主机架(11)上,与滚珠丝杠(13)配套的螺母副固定在移动平台a(9)、移动平台b(33)上,分别带动移动平台a(9)、移动平台b(33)从而实现直线运动; The mechanical transmission module is: the primary worm gear (23) cooperates with the primary worm (22), the secondary worm gear (26) cooperates with the secondary worm (28), and the secondary worm (28) is supported by the secondary worm Frame a (27), secondary worm support frame b (30), and auxiliary support frame (25) are connected to the main frame (11); since the secondary worm gear protrudes too long, its rigidity is increased through the auxiliary support frame (25) ; The DC servo motor (19) is fixed on the motor base (21) through the reducer (20); the two ends of the ball screw (13), which converts the rotary motion into linear motion, respectively pass through the bearing seat a (12), the bearing seat b (29) Installed on the main frame (11), the nut pair matched with the ball screw (13) is fixed on the mobile platform a (9) and the mobile platform b (33), respectively drive the mobile platform a (9), mobile platform b (33) to achieve linear motion; 所述任意角度拉伸剪切复合加载模块包括:移动平台a、b(9、33)、用以确定试件夹持角度的90度标尺a、b(8、31)、夹持单元,所述90度标尺a、b(8、31)分别设置在移动平台a、b(9、33)上,所述夹持单元是压块a(6)和承载块a(34)分别通过螺钉将试件的两端压紧在压块b(7)和承载块b(32)上,两夹持单元通过螺钉与移动平台下方的辅助压板(38)相连,通过旋紧螺钉夹持单元会向辅助压板靠近,两者将分别压紧在移动平台的两侧,进而实现试件夹紧; The arbitrary-angle tensile-shear composite loading module includes: mobile platforms a, b (9, 33), 90-degree scales a, b (8, 31) for determining the clamping angle of the specimen, and a clamping unit. The 90-degree scales a, b (8, 31) are set on the mobile platforms a, b (9, 33) respectively, and the clamping unit is the pressing block a (6) and the bearing block a (34) respectively screwed together The two ends of the specimen are pressed tightly on the pressing block b (7) and the bearing block b (32), and the two clamping units are connected with the auxiliary pressing plate (38) under the mobile platform through screws, and the clamping unit will move toward The auxiliary pressure plate is close, and the two will be respectively pressed on both sides of the mobile platform, so as to realize the clamping of the specimen; 所述悬臂压痕模块是:压痕调板(42)固定在主机架(11)侧面,调节悬臂压痕模块的整体高度,一经调整不再改变;悬臂梁(1)通过螺钉固定在立柱(3)上,悬臂梁(1)内有两个串联的柔性凹槽,以易于实现竖直方向上的位移加载;压电叠堆(37)与顶块(36)固连,另一端顶在悬臂梁(1)处,以易于实现竖直方向上的位移加载; The cantilever indentation module is as follows: the indentation adjustment plate (42) is fixed on the side of the main frame (11), and the overall height of the cantilever indentation module is adjusted. Once adjusted, it will not change; the cantilever beam (1) is fixed on the column ( 3) On the cantilever beam (1), there are two flexible grooves in series to facilitate displacement loading in the vertical direction; the piezoelectric stack (37) is fixedly connected to the top block (36), and the other end is on the The cantilever beam (1) is easy to realize displacement loading in the vertical direction; 所述测量模块是:编码器(18)安装在机械传动模块的直流伺服电机(19)上;LVDT直线位移传感器(16)通过LVDT固定块(17)固定在移动平台b(33)上,LVDT挡块(15)固定在移动平台a(9)上且与LVDT直线位移传感器(16)相配合;拉压/拉伸传感器(10)安装在主机架(11)上用以测量试件所承受的拉力;挡板(2)固连于电容位移传感器(4)上,并与拉压/压痕传感器(35)不接触,留有一定间距,用于测量两者之间距离。 The measurement module is: the encoder (18) is installed on the DC servo motor (19) of the mechanical transmission module; the LVDT linear displacement sensor (16) is fixed on the mobile platform b (33) through the LVDT fixed block (17), and the LVDT The block (15) is fixed on the mobile platform a (9) and cooperates with the LVDT linear displacement sensor (16); the tension/tension sensor (10) is installed on the main frame (11) to measure the The baffle (2) is fixedly connected to the capacitive displacement sensor (4), and is not in contact with the tension/indentation sensor (35), leaving a certain distance for measuring the distance between the two. 2.根据权利要求1所述的拉伸-剪切预载荷原位压痕测试装置,其特征在于:所述的辅助支撑架(25)内部与二级蜗杆支撑架a、b(27、30)相通,均设有支撑用的滚动轴承,所述二级蜗杆支撑架a、b(27、30)通过螺钉固定在主机架(11)的侧面。 2. The tension-shear preload in-situ indentation test device according to claim 1, characterized in that: the inside of the auxiliary support frame (25) is connected with the secondary worm support frame a, b (27, 30 ) are connected, and are provided with rolling bearings for support, and the secondary worm support frames a, b (27, 30) are fixed on the side of the main frame (11) by screws. 3.根据权利要求1所述的拉伸-剪切预载荷原位压痕测试装置,其特征在于:所述的悬臂压痕模块动作分为两个阶段,即远离悬臂梁(1)端部的压电叠堆通电而进行的粗调与靠近悬臂梁(1)端部的压电叠堆通电而进行的细调,其中每块压电叠堆(37)右侧均与悬臂梁(1)固连,左侧则与顶块(36)固连;顶块(36)为半圆柱形状,靠母线一侧与悬臂梁(1)相接触,该接触处悬臂梁具有倾角以易于受力并防止顶块(36)从上方滑出。 3. The tension-shear preload in-situ indentation test device according to claim 1, characterized in that: the action of the cantilever indentation module is divided into two stages, that is, away from the end of the cantilever beam (1) Coarse adjustment by energizing the piezoelectric stack of the cantilever beam (1) and fine adjustment by energizing the piezoelectric stack near the end of the cantilever beam (1), wherein the right side of each piezoelectric stack (37) is connected to the cantilever beam (1 ), the left side is fixedly connected with the jacking block (36); the jacking block (36) is in the shape of a semi-cylindrical, and the side close to the busbar is in contact with the cantilever beam (1). And prevent top block (36) from sliding out from above. 4.根据权利要求1所述的拉伸-剪切预载荷原位压痕测试装置,其特征在于:所述的任意角度拉伸剪切复合加载模块是通过90度标尺a、b(8、31)确定试件夹持角度,通过固定在移动平台a、b(9、33)下方的辅助压板(38)、上方的压块a、b(6、7)及承载块a、b(34、32),达到准确快速地进行定位的过程。 4. The tension-shear preload in-situ indentation test device according to claim 1, characterized in that: the arbitrary angle tension-shear composite loading module is passed through 90 degree scales a, b (8, 31) Determine the clamping angle of the specimen, through the auxiliary pressure plate (38) fixed below the mobile platform a, b (9, 33), the upper pressure block a, b (6, 7) and the bearing block a, b (34 , 32), to achieve accurate and fast positioning process. 5.根据权利要求1所述的拉伸-剪切预载荷原位压痕测试装置,其特征在于:所述的拉伸-剪切预载荷原位压痕测试装置与显微镜相互配合,在不进行压痕过程时将压痕模块卸下,将装置整体置于显微镜下对拉剪过程进行原位观测。 5. The tensile-shear preload in-situ indentation test device according to claim 1, characterized in that: the tensile-shear preload in-situ indentation test device cooperates with a microscope, During the indentation process, the indentation module was removed, and the whole device was placed under a microscope to observe the tension-shear process in situ.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105067431A (en) * 2015-07-17 2015-11-18 吉林大学 Tension-shear preload based in-situ indentation testing device and method
CN107064198A (en) * 2017-05-27 2017-08-18 吉林大学 Range-adjustable in-situ micro-nano impression/cut test device and method
CN107101877A (en) * 2017-06-22 2017-08-29 长安大学 A kind of comprehensive Geotechnical Engineering test platform of complex slopes geologic model test

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105067431A (en) * 2015-07-17 2015-11-18 吉林大学 Tension-shear preload based in-situ indentation testing device and method
CN107064198A (en) * 2017-05-27 2017-08-18 吉林大学 Range-adjustable in-situ micro-nano impression/cut test device and method
CN107101877A (en) * 2017-06-22 2017-08-29 长安大学 A kind of comprehensive Geotechnical Engineering test platform of complex slopes geologic model test

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