CN204834303U - Transformer device - Google Patents
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- CN204834303U CN204834303U CN201520487980.2U CN201520487980U CN204834303U CN 204834303 U CN204834303 U CN 204834303U CN 201520487980 U CN201520487980 U CN 201520487980U CN 204834303 U CN204834303 U CN 204834303U
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Abstract
一种变压器包括绕线架单元及绕线单元。绕线架单元包括第一侧挡结构、第二侧挡结构、及挠线承载结构。绕线架单元具有至少一设置在第一或第二侧挡结构上的挂线座。绕线单元包括至少一设置在绕线架单元上的绕线组。绕线组具有一入线部、一出线部、及一缠绕在挠线承载结构上绕线部。挂线座的内侧缘具有一限位斜面,绕线组的入线部或出线部紧靠在限位斜面上,以使得入线部或出线部相对于绕线部所形成的夹角小于一预定锐角。借此,本实用新型变压器在不需使用绝缘套管及挡墙(反折)胶带的情况下,即可符合电气安全规则,并且可以完全使用自动绕线机绕线,以提高生产效率(减少人力要求)并提升产品品质。
A transformer includes a winding frame unit and a winding unit. The winding frame unit includes a first side stop structure, a second side stop structure, and a flexible wire bearing structure. The winding frame unit has at least one wire hanging seat arranged on the first or second side stop structure. The winding unit includes at least one winding group arranged on the winding frame unit. The winding group has an input part, an output part, and a winding part wound on the flexible wire bearing structure. The inner edge of the wire hanging seat has a limiting inclined surface, and the input part or the output part of the winding group is close to the limiting inclined surface, so that the angle formed by the input part or the output part relative to the winding part is less than a predetermined acute angle. Thereby, the utility model transformer can comply with electrical safety regulations without using an insulating sleeve and a retaining wall (reverse fold) tape, and can be completely wound using an automatic winding machine to improve production efficiency (reduce manpower requirements) and improve product quality.
Description
技术领域technical field
本实用新型涉及一种变压器,尤其涉及一种不需使用绝缘套管及挡墙(反折)胶带即可符合电气安全规则的变压器。The utility model relates to a transformer, in particular to a transformer which can comply with electrical safety regulations without using insulating sleeves and retaining wall (reflexed) adhesive tapes.
背景技术Background technique
由于3C消费性电子产品、笔记本电脑、及台式电脑电源供应器小型化的趋势下,为了要符合电气安全规则的要求,公知应用于上述电子产品电源供应器的变压器,需要使用绝缘套管及挡墙(反折)胶带,借此以符合空间距离及沿面距离的安规要求。然而,因为铜线穿设绝缘套管需要使用人工作业,导致铜线无法使用自动绕线机绕线。另外,挡墙(反折)胶带亦须要使用人工以贴设在变压器的指定位置上,以便符合安规要求。因此,上述公知为了要符合安规所采用的方式,相对增加了变压器在制作上的生产工序和时间,以及增加了材料的使用。故,如何通过结构设计的改良,来克服上述的缺失,已成为该项事业所欲解决的重要课题之一。Due to the miniaturization trend of 3C consumer electronics products, notebook computers, and desktop computer power supplies, in order to meet the requirements of electrical safety regulations, it is known that the transformers used in the above-mentioned electronic product power supplies need to use insulating bushings and shields. Wall (reflection) tape, so as to meet the safety requirements of space distance and distance along the surface. However, since the copper wire needs manual work to pass through the insulating sleeve, the copper wire cannot be wound by an automatic winding machine. In addition, the retaining wall (reflexed) tape also needs to be pasted manually on the designated position of the transformer in order to meet the requirements of safety regulations. Therefore, the method adopted by the above-mentioned known method in order to comply with the safety regulations relatively increases the production process and time for the production of the transformer, and increases the use of materials. Therefore, how to overcome the above deficiencies through the improvement of structural design has become one of the important issues to be solved by this project.
发明内容Contents of the invention
本实用新型所要解决的技术问题在于,针对现有技术的不足提供一种不需使用绝缘套管及挡墙(反折)胶带即可符合电气安全规则的变压器。The technical problem to be solved by the utility model is to provide a transformer that can comply with electrical safety regulations without using insulating sleeves and retaining wall (reflexed) adhesive tapes.
本实用新型其中一实施例所提供的一种变压器,其包括:一绕线架单元及一绕线单元。所述绕线架单元包括一第一侧挡结构、一第二侧挡结构、及一连接于所述第一侧挡结构与所述第二侧挡结构之间的挠线承载结构,其中所述绕线架单元具有至少一设置在所述第一侧挡结构或所述第二侧挡结构上的挂线座;所述绕线单元包括至少一设置在所述绕线架单元上的绕线组,其中所述绕线组具有一入线部、一出线部、及一缠绕在所述挠线承载结构上绕线部;其中,至少一所述挂线座的内侧缘具有一限位斜面,所述绕线组的所述入线部或所述出线部紧靠在所述限位斜面上,以使得所述入线部或所述出线部相对于所述绕线部所形成的夹角小于一预定锐角。A transformer provided by one embodiment of the present invention includes: a winding frame unit and a winding unit. The winding frame unit includes a first side guard structure, a second side guard structure, and a flexible wire carrying structure connected between the first side guard structure and the second side guard structure, wherein the The winding frame unit has at least one wire hanging seat arranged on the first side blocking structure or the second side blocking structure; the winding unit includes at least one winding frame set on the winding frame unit Wire group, wherein the wire winding group has a wire inlet part, a wire outlet part, and a wire winding part wound on the flexible wire bearing structure; wherein, at least one inner edge of the wire hanging seat has a limit The inclined surface, the wire-entry part or the wire-outlet part of the winding group abuts against the limiting slope, so that the wire-entry part or the wire-outlet part is formed relative to the winding part. The included angle is smaller than a predetermined acute angle.
于本实用新型的一实施例中,当所述绕线组的所述入线部紧靠在所述限位斜面上时,所述入线部相对于所述绕线部的其中一最外侧端所形成的夹角小于45度。In an embodiment of the present utility model, when the wire-entry portion of the winding group abuts against the limiting slope, the wire-entry portion is opposite to one of the outermost portions of the winding portion. The angle formed by the ends is less than 45 degrees.
于本实用新型的一实施例中,当所述绕线组的所述出线部紧靠在所述限位斜面上时,所述出线部相对于所述绕线部的其中一最外侧端所形成的夹角小于45度。In an embodiment of the present utility model, when the wire outlet portion of the winding group abuts against the limiting slope, the wire outlet portion is positioned relative to one of the outermost ends of the winding portion. The angle formed is less than 45 degrees.
于本实用新型的一实施例中,所述绕线单元包括一第一绕线组、一第二绕线组、及一位于所述第一绕线组与所述第二绕线组之间的绝缘层,所述第一绕线组具有一第一入线部、一第一出线部,及一第一绕线部,所述第二绕线组具有一第二入线部、一第二出线部、及一第二绕线部,其中所述第一侧挡结构包括两个第一上方挂线座及两个第一下方挂线座,每一个所述第一上方挂线座的内侧缘具有一第一上方限位斜面,每一个所述第一下方挂线座的内侧缘具有一第一下方限位斜面,其中所述第二侧挡结构包括两个第二上方挂线座及两个第二下方挂线座,每一个所述第二上方挂线座的内侧缘具有一第二上方限位斜面,每一个所述第二下方挂线座的内侧缘具有一第二下方限位斜面,其中所述第一绕线组的所述第一入线部及所述第一出线部分别紧靠在所述第一下方限位斜面及所述第二下方限位斜面上,所述第二绕线组的所述第二入线部及所述第二出线部分别紧靠在所述第一上方限位斜面及所述第二上方限位斜面上。In an embodiment of the present invention, the winding unit includes a first winding group, a second winding group, and a Insulation layer, the first winding group has a first wire entry part, a first wire outlet part, and a first winding part, and the second winding group has a second wire entry part, a first wire entry part Two outlet parts, and a second winding part, wherein the first side block structure includes two first upper wire hanging seats and two first lower thread hanging seats, each of the first upper thread hanging seats The inner edge of each of the first lower limit slopes has a first upper limit slope, and the inner edge of each of the first lower wire hanging seats has a first lower limit slope, wherein the second side retaining structure includes two second upper The thread hanging seat and the two second lower thread hanging seats, the inner edge of each of the second upper thread hanging seats has a second upper limiting slope, and the inner edge of each of the second lower thread hanging seats has a The second lower limiting slope, wherein the first wire-entry part and the first wire-outgoing part of the first winding group abut against the first lower limiting slope and the second lower limiting slope respectively. On the position slope, the second wire-entry part and the second wire-outlet part of the second winding group abut against the first upper limit slope and the second upper limit slope respectively.
于本实用新型的一实施例中,每一个所述第一上方挂线座具有一第一上方倾斜面,每一个所述第二上方挂线座具有一对应于相对应的所述第一上方倾斜面的第二上方倾斜面,其中每一个所述第一下方挂线座具有一第一下方倾斜面,每一个所述第二下方挂线座具有一对应于相对应的所述第一下方倾斜面的第二下方倾斜面,其中所述绝缘层在长侧边上的两相反侧端部倾斜地平贴在所述第一上方倾斜面、所述第二上方倾斜面、所述第一下方倾斜面、及所述第二下方倾斜面上。In an embodiment of the present utility model, each of the first upper thread-hanging seats has a first upper inclined surface, each of the second upper thread-hanging seats has a corresponding to the corresponding first upper The second upper inclined surface of the inclined surface, wherein each of the first lower thread-hanging seats has a first lower inclined surface, and each of the second lower thread-hanging seats has a corresponding to the corresponding first The second downward inclined surface of the first downward inclined surface, wherein the two opposite side ends of the insulating layer on the long sides are obliquely attached to the first upper inclined surface, the second upper inclined surface, the The first downward slope and the second downward slope.
于本实用新型的一实施例中,两个所述第一上方挂线座之间形成一从开口端朝凹陷端渐渐扩大的第一上方渐扩导引槽,两个所述第一下方挂线座之间形成一从开口端朝凹陷端渐渐扩大的第一下方渐扩导引槽,其中两个所述第二上方挂线座之间形成一从开口端朝凹陷端渐渐扩大的第二上方渐扩导引槽,两个所述第二下方挂线座之间形成一从开口端朝凹陷端渐渐扩大的第二下方渐扩导引槽。In one embodiment of the present utility model, a first upper gradually expanding guide groove that gradually expands from the open end to the concave end is formed between the two first upper wire hanging seats, and the two first lower A first downward gradually expanding guide groove that gradually expands from the open end to the concave end is formed between the wire hanging seats, and a gradually expanding guide groove is formed between the two second upper thread hanging seats from the open end to the concave end. The second upper gradually expanding guide groove, a second lower gradually expanding guide groove that gradually expands from the open end to the concave end is formed between the two second lower wire hanging seats.
于本实用新型的一实施例中,所述绕线架单元具有一符合所述绕线组所占据的体积以容置所述绕线组的绕线区域,所述第一侧挡结构的外周围上具有至少一横向连通于所述绕线区域且横向裸露部分的所述绕线组的第一贯穿槽,所述第二侧挡结构的外周围上具有至少一横向连通于所述绕线区域且横向裸露部分的所述绕线组的第二贯穿槽。In an embodiment of the present utility model, the winding frame unit has a winding area conforming to the volume occupied by the winding group to accommodate the winding group, and the outer side of the first side blocking structure There is at least one first through groove of the winding group that is transversely connected to the winding area and the exposed portion is transversely arranged on the periphery; The area and the second through slot of the winding group of the exposed part in the transverse direction.
于本实用新型的一实施例中,还进一步包括:一第一铁芯及一第二铁芯,所述第一铁芯具有一被限位在所述第一侧挡结构上的第一本体部及两个分别从所述第一本体部的两相反侧端延伸至所述绕线区域的外围区域以借此遮盖至少一所述第一贯穿槽的第一延伸部,所述第二铁芯具有一被限位在所述第二侧挡结构上的第二本体部及两个分别从所述第二本体部的两相反侧端延伸至所述绕线区域的外围区域以借此遮盖至少一所述第二贯穿槽的第二延伸部。In an embodiment of the present utility model, it further includes: a first iron core and a second iron core, the first iron core has a first body limited on the first side block structure part and two first extending parts respectively extending from two opposite side ends of the first body part to the peripheral area of the winding area so as to cover at least one of the first through grooves, the second iron The core has a second body portion limited on the second side blocking structure and two peripheral areas respectively extending from two opposite side ends of the second body portion to the winding area so as to cover At least one second extending portion of the second through groove.
于本实用新型的一实施例中,所述绕线架单元具有一符合所述绕线组所占据的体积以容置所述绕线组的绕线区域,所述第一侧挡结构的外周围上具有至少一横向连通于所述绕线区域且横向裸露部分的所述绕线组的第一镂空区域,所述第二侧挡结构的外周围上具有至少一横向连通于所述绕线区域且横向裸露部分的所述绕线组的第二镂空区域。In an embodiment of the present utility model, the winding frame unit has a winding area conforming to the volume occupied by the winding group to accommodate the winding group, and the outer side of the first side blocking structure There is at least one first hollowed-out area of the winding set that is laterally connected to the winding area and the exposed portion is laterally exposed, and the outer periphery of the second side blocking structure has at least one horizontally connected to the winding area. area and the second hollowed-out area of the winding set in the lateral exposed portion.
于本实用新型的一实施例中,还进一步包括:一第一铁芯及一第二铁芯,所述第一铁芯具有一被限位在所述第一侧挡结构上的第一本体部及两个分别从所述第一本体部的两相反侧端延伸至所述绕线区域的外围区域以借此遮盖至少一所述第一镂空区域的第一延伸部,所述第二铁芯具有一被限位在所述第二侧挡结构上的第二本体部及两个分别从所述第二本体部的两相反侧端延伸至所述绕线区域的外围区域以借此遮盖至少一所述第二镂空区域的第二延伸部。In an embodiment of the present utility model, it further includes: a first iron core and a second iron core, the first iron core has a first body limited on the first side block structure part and two first extending parts respectively extending from two opposite side ends of the first body part to the peripheral area of the winding area so as to cover at least one of the first hollow areas, the second iron The core has a second body portion limited on the second side blocking structure and two peripheral areas respectively extending from two opposite side ends of the second body portion to the winding area so as to cover At least one second extension of the second hollow area.
于本实用新型的一实施例中,还进一步包括:一辅助绝缘挠线,所述辅助绝缘挠线被缠绕在所述绝缘层上且抵靠所述第一侧挡结构或所述第二侧挡结构,以隔离所述第一绕线组与所述第二绕线组,其中所述辅助绝缘挠线的两相反末端部分别定位在所述绕线架单元上。In an embodiment of the present invention, it further includes: an auxiliary insulating flexible wire, the auxiliary insulating flexible wire is wound on the insulating layer and abuts against the first side blocking structure or the second side The blocking structure is used to isolate the first winding group from the second winding group, wherein the two opposite ends of the auxiliary insulating flexible wire are respectively positioned on the winding frame unit.
本实用新型的有益效果可以在于,本实用新型实施例所提供的变压器,其可通过“至少一所述挂线座的内侧缘具有一限位斜面,所述绕线组的所述入线部或所述出线部紧靠在所述限位斜面上,以使得所述入线部或所述出线部相对于所述绕线部所形成的夹角小于一预定锐角”的设计,以确保所述绕线组的所述入线部与所述出线部能够被导引至符合电气安全规则的位置上,借此本实用新型变压器在不需使用绝缘套管及挡墙(反折)胶带的情况下,即可符合电气安全规则。另外,由于不需使用绝缘套管及挡墙(反折)胶带,所以本实用新型变压器的绕线可以完全使用自动绕线机绕线,借此以提高生产效率(减少人力要求)并提升产品品质。The beneficial effect of the present invention can be that, the transformer provided by the embodiment of the present invention can pass through "at least one inner edge of the wire hanging seat has a limiting slope, and the wire entry part of the winding group Or the wire outlet part is close to the limit slope, so that the angle formed by the wire inlet part or the wire outlet part relative to the winding part is smaller than a predetermined acute angle "to ensure that the The wire-entry part and the wire-outlet part of the winding group can be guided to positions that comply with electrical safety regulations, so that the utility model transformer does not need to use insulating sleeves and retaining wall (reverse folding) tapes. In this case, the electrical safety regulations can be complied with. In addition, since there is no need to use insulating sleeves and retaining wall (reverse folding) tapes, the winding of the transformer of the present invention can be completely wound by an automatic winding machine, thereby improving production efficiency (reducing manpower requirements) and improving product quality. quality.
为使能更进一步了解本实用新型的特征及技术内容,请参阅以下有关本实用新型的详细说明与附图,然而所附附图仅提供参考与说明用,并非用来对本实用新型加以限制。In order to further understand the features and technical content of the present utility model, please refer to the following detailed description and accompanying drawings of the present utility model. However, the attached drawings are only for reference and illustration, and are not intended to limit the present utility model.
附图说明Description of drawings
图1为本实用新型变压器的立体组合示意图。Fig. 1 is a three-dimensional combined schematic diagram of the transformer of the present invention.
图2为本实用新型变压器的其中一观看视角的立体分解示意图。FIG. 2 is a three-dimensional exploded schematic view of one viewing angle of the transformer of the present invention.
图3为本实用新型变压器的另外一观看视角的立体分解示意图。Fig. 3 is a three-dimensional exploded schematic view of another viewing angle of the transformer of the present invention.
图4为本实用新型变压器的绕线架单元的立体示意图。Fig. 4 is a three-dimensional schematic diagram of the bobbin frame unit of the transformer of the present invention.
图5为本实用新型第一、二绕线组已缠绕在绕线架单元上的其中一侧视示意图。Fig. 5 is a schematic side view of the first and second winding groups wound on the bobbin frame unit of the present invention.
图6为本实用新型第一、二绕线组已缠绕在绕线架单元上的另外一侧视示意图。Fig. 6 is a schematic diagram of another side view of the first and second winding groups wound on the bobbin frame unit of the present invention.
图7为本实用新型第一、二绕线组已缠绕在绕线架单元上的仰视示意图。Fig. 7 is a schematic bottom view of the first and second winding groups wound on the bobbin frame unit of the present invention.
图8为本实用新型第一、二绕线组已缠绕在绕线架单元上的俯视示意图。Fig. 8 is a schematic top view of the first and second winding groups wound on the bobbin frame unit of the present invention.
图9为本实用新型第一、二绕线组已缠绕在另外一种绕线架单元上的其中一侧视示意图。Fig. 9 is a schematic side view of the first and second winding groups of the present invention wound on another bobbin frame unit.
图10为本实用新型第一、二绕线组已缠绕在另外一种绕线架单元上的另外一侧视示意图。Fig. 10 is another schematic side view of the utility model in which the first and second winding groups have been wound on another winding frame unit.
图11为本实用新型第一、二绕线组已缠绕在另外再一种绕线架单元上的剖面示意图。Fig. 11 is a schematic cross-sectional view of the first and second winding groups of the present invention wound on yet another winding frame unit.
图12为本实用新型变压器的绕线架单元上额外缠绕有辅助绝缘挠线的俯视示意图。Fig. 12 is a top view schematic diagram of auxiliary insulating flexible wires additionally wound on the bobbin frame unit of the transformer of the present invention.
图13为本实用新型变压器的绕线架单元上额外缠绕有辅助绝缘挠线的仰视示意图。Fig. 13 is a schematic bottom view of the auxiliary insulating flexible wire additionally wound on the bobbin frame unit of the transformer of the present invention.
其中,附图标记说明如下:Wherein, the reference signs are explained as follows:
变压器ZTransformer Z
绕线架单元1Winder unit 1
第一侧挡结构11First Side Guard Structure 11
第一上方挂线座111The first upper thread hanging seat 111
第一上方渐扩导引槽111GFirst upper progressively expanding guide groove 111G
内侧缘111CInner edge 111C
第一上方限位斜面1110The first upper limit slope 1110
第一上方倾斜面1111First upper inclined surface 1111
第一下方挂线座112The first lower hanging thread seat 112
第一下方渐扩导引槽112GFirst lower gradually expanding guide groove 112G
内侧缘112CMedial edge 112C
第一下方限位斜面1120The first lower limit slope 1120
第一下方倾斜面1121The first downward inclined surface 1121
第一贯穿槽113first through groove 113
第一镂空区域113’The first hollow area 113'
第二侧挡结构12Second Side Guard Structure 12
第二上方挂线座121The second upper thread hanging seat 121
第二上方渐扩导引槽121GThe second upper progressively expanding guide groove 121G
内侧缘121CMedial edge 121C
第二上方限位斜面1210The second upper limit slope 1210
第二上方倾斜面1211The second upper inclined surface 1211
第二下方挂线座122The second lower hanging wire seat 122
第二下方渐扩导引槽122GThe second lower gradually expanding guide groove 122G
内侧缘122CMedial edge 122C
第二下方限位斜面1220The second lower limit slope 1220
第二下方倾斜面1221The second lower inclined surface 1221
第二贯穿槽123Second through groove 123
第二镂空区域123’The second hollow area 123'
挠线承载结构13Flexible wire bearing structure 13
开口端S1Open end S1
凹陷端S2Recessed end S2
绕线区域WWinding area W
绕线单元2Winding unit 2
第一绕线组21The first winding group 21
第一入线部211The first line entry part 211
小区段2110Small section 2110
第一出线部212The first outlet part 212
小区段2120Small section 2120
第一绕线部213The first winding part 213
第二绕线组22Second winding group 22
第二入线部221The second line entry part 221
小区段2210Small section 2210
第二出线部222The second outlet part 222
小区段2220Small section 2220
第二绕线部223Second winding part 223
绝缘层23Insulation layer 23
侧端部230side end 230
第一铁芯3First core 3
第一本体部30first body part 30
第一延伸部31first extension 31
第二铁芯4Second core 4
第二本体部40second body part 40
第二延伸部41second extension 41
辅助绝缘挠线5Auxiliary insulating flexible wire 5
末端部50end part 50
具体实施方式Detailed ways
以下是通过特定的具体实例来说明本实用新型所公开有关“变压器”的实施方式,本领域技术人员可由本说明书所公开的内容了解本实用新型的优点与功效。本实用新型可通过其他不同的具体实施例加以施行或应用,本说明书中的各项细节亦可基于不同观点与应用,在不悖离本实用新型的精神下进行各种修饰与变更。另外,本实用新型的附图仅为简单示意说明,并非依实际尺寸的描绘,先予叙明。以下的实施方式将进一步详细说明本实用新型的相关技术内容,但所公开的内容并非用以限制本实用新型的技术范畴。The following are specific examples to illustrate the implementation of the "transformer" disclosed in the utility model. Those skilled in the art can understand the advantages and effects of the utility model from the content disclosed in the specification. The utility model can be implemented or applied through other different specific embodiments, and various modifications and changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the utility model. In addition, the accompanying drawings of the present utility model are only for simple illustration, and are not drawn according to the actual size, and shall be described in advance. The following embodiments will further describe the relevant technical content of the present utility model in detail, but the disclosed content is not intended to limit the technical scope of the present utility model.
请参阅图1至图8所示,本实用新型提供一种变压器Z,其主要的构成要件可包括:一绕线架单元1、一绕线单元2、一第一铁芯3、及一第二铁芯4。Please refer to Fig. 1 to Fig. 8, the utility model provides a transformer Z, its main components may include: a winding frame unit 1, a winding unit 2, a first iron core 3, and a first Two iron cores 4.
首先,配合图2至图4所示,绕线架单元1可包括一第一侧挡结构11、一第二侧挡结构12、及一连接于第一侧挡结构11与第二侧挡结构12之间的挠线承载结构13,其中绕线架单元1具有至少一设置在第一侧挡结构11或第二侧挡结构12上的挂线座。举例来说,第一侧挡结构11包括两个第一上方挂线座111及两个分别具有多个第一导电接脚(未标号)的第一下方挂线座112,并且第二侧挡结构12包括两个第二上方挂线座121及两个分别具有多个第二导电接脚(未标号)的第二下方挂线座122,然而本实用新型的第一侧挡结构11或第二侧挡结构12上的挂线座的数量不以上述所举的例子为限。First of all, as shown in Figures 2 to 4, the winding frame unit 1 may include a first side guard structure 11, a second side guard structure 12, and a side guard structure connected to the first side guard structure 11 and the second side guard structure 12 between the flexible wire carrying structure 13, wherein the winding frame unit 1 has at least one wire hanging seat arranged on the first side blocking structure 11 or the second side blocking structure 12. For example, the first side blocking structure 11 includes two first upper wire hanging seats 111 and two first lower wire hanging seats 112 respectively having a plurality of first conductive pins (not labeled), and the second side The retaining structure 12 includes two second upper wire-hanging seats 121 and two second lower wire-hanging seats 122 respectively having a plurality of second conductive pins (not labeled). However, the first side retaining structure 11 or The number of wire hanging seats on the second side blocking structure 12 is not limited to the above examples.
再者,配合图2、图3、图7、及图8所示,绕线单元2可包括至少一设置在绕线架单元1上的绕线组,并且绕线组具有一入线部、一出线部、及一连接于入线部与出线部之间且缠绕(卷绕)在挠线承载结构13上的绕线部。举例来说,绕线单元2包括一第一绕线组21、一第二绕线组22、及一位于第一绕线组21与第二绕线组22之间的绝缘层23(例如绝缘胶带或任何形式的绝缘缠绕物)。其中,配合图2、图3、及图7所示,第一绕线组21具有一可部分缠绕在任意一个第一下方挂线座112的第一导电接脚上的第一入线部211、一可部分缠绕在任意一个第二下方挂线座122的第二导电接脚上的第一出线部212,及一连接于第一入线部211与第一出线部212之间且缠绕在挠线承载结构13上的第一绕线部213。另外,配合图2、图3、及图8所示,第二绕线组22具有一可部分缠绕在任意一个第一上方挂线座111上的第二入线部221、一可部分缠绕在任意一个第二上方挂线座121上的第二出线部222、及一连接于第二入线部221与第二出线部222之间且缠绕在绝缘层23上的第二绕线部223。Furthermore, as shown in Fig. 2, Fig. 3, Fig. 7 and Fig. 8, the winding unit 2 may include at least one winding group arranged on the bobbin frame unit 1, and the winding group has a wire entry portion, A wire outlet part, and a wire winding part connected between the wire inlet part and the wire outlet part and wound (wound) on the flexible wire carrying structure 13 . For example, the winding unit 2 includes a first winding group 21, a second winding group 22, and an insulating layer 23 between the first winding group 21 and the second winding group 22 (such as insulation tape or any form of insulating wrap). Wherein, as shown in FIG. 2 , FIG. 3 , and FIG. 7 , the first winding group 21 has a first wire entry portion that can be partially wound on the first conductive pin of any first lower wire hanging seat 112 211, a first wire outlet part 212 that can be partially wound on the second conductive pin of any second lower wire hanging seat 122, and a first wire inlet part 211 connected between the first wire outlet part 212 and wrapped around The first winding portion 213 on the flexible wire carrying structure 13 . In addition, as shown in FIG. 2, FIG. 3, and FIG. 8, the second winding group 22 has a second wire entry portion 221 that can be partially wound on any one of the first upper wire hanging seats 111, and a second wire entry portion 221 that can be partially wound on A second wire outlet portion 222 on any second upper wire hanging seat 121 and a second wire winding portion 223 connected between the second wire inlet portion 221 and the second wire outlet portion 222 and wound on the insulating layer 23 .
值得一提的是,本实用新型所提供的至少一挂线座的内侧缘具有一限位斜面,绕线组的入线部或出线部会紧靠在限位斜面上,以使得入线部或出线部相对于绕线部所形成的夹角会小于一预定锐角。举例来说,如图7所示,每一个第一下方挂线座112的内侧缘112C具有一第一下方限位斜面1120,并且每一个第二下方挂线座122的内侧缘122C具有一第二下方限位斜面1220,借此第一绕线组21的第一入线部211的一小区段2110及第一出线部212的一小区段2120会分别紧靠在第一下方限位斜面1120及第二下方限位斜面1220上。另外,如图8所示,每一个第一上方挂线座111的内侧缘111C具有一第一上方限位斜面1110,并且每一个第二上方挂线座121的内侧缘121C具有一第二上方限位斜面1210,借此第二绕线组22的第二入线部221的一小区段2210及第二出线部222的一小区段2220会分别紧靠在第一上方限位斜面1110及第二上方限位斜面1210上。It is worth mentioning that the inner edge of at least one wire-hanging seat provided by the utility model has a limit slope, and the wire-entry part or the wire-out part of the winding group will be close to the limit slope, so that the wire-entry part or The included angle formed by the outlet portion relative to the winding portion is smaller than a predetermined acute angle. For example, as shown in FIG. 7 , the inner edge 112C of each first lower thread hanging seat 112 has a first lower limiting slope 1120 , and the inner edge 122C of each second lower thread hanging seat 122 has a A second lower limit inclined surface 1220, whereby a small segment 2110 of the first wire-entry part 211 and a small segment 2120 of the first wire-out part 212 of the first winding group 21 will respectively abut against the first lower limit on the inclined plane 1120 and the second lower limiting inclined plane 1220 . In addition, as shown in FIG. 8 , the inner edge 111C of each first upper thread hanging seat 111 has a first upper limiting slope 1110 , and the inner edge 121C of each second upper thread hanging seat 121 has a second upper Limiting slope 1210, whereby a small segment 2210 of the second wire-entry part 221 and a small segment 2220 of the second wire-out part 222 of the second winding group 22 will respectively abut against the first upper limiting slope 1110 and the second 2. On the limiting inclined plane 1210 at the top.
更进一步来说,当绕线组的入线部紧靠在限位斜面上时,“入线部”相对于绕线部的其中一最外侧端所形成的夹角会小于45度,以符合安规的要求。举例来说,如图7所示,当第一绕线组21的第一入线部211的小区段2110紧靠在第一下方限位斜面1120上时,第一入线部211的小区段2110相对于第一绕线部213的其中一最外侧端所形成的夹角会小于45度,以符合安规的要求。另外,如图8所示,当第二绕线组22的第二入线部221的小区段2210紧靠在第一上方限位斜面1110上时,第二入线部221的小区段2210相对于第二绕线部223的另外一最外侧端所形成的夹角会小于45度,以符合安规的要求。Furthermore, when the wire-entry part of the winding group abuts against the limiting slope, the angle formed by the "wire-entry part" relative to one of the outermost ends of the winding part will be less than 45 degrees to meet the Safety requirements. For example, as shown in FIG. 7 , when the small segment 2110 of the first wire-entry portion 211 of the first winding group 21 abuts against the first lower limiting slope 1120 , the small segment of the first wire-entry portion 211 An included angle formed by the segment 2110 relative to one of the outermost ends of the first winding portion 213 is less than 45 degrees to meet safety requirements. In addition, as shown in FIG. 8 , when the small segment 2210 of the second wire-entry portion 221 of the second winding group 22 abuts against the first upper limiting slope 1110 , the small segment 2210 of the second wire-entry portion 221 is opposite to The angle formed at the other outermost end of the second winding portion 223 is less than 45 degrees to meet the requirements of safety regulations.
更进一步来说,当绕线组的出线部紧靠在限位斜面上时,“出线部”相对于绕线部的其中一最外侧端所形成的夹角会小于45度,以符合安规的要求。举例来说,如图7所示,当第一绕线组21的第一出线部212的小区段2120紧靠在第二下方限位斜面1220上时,第一出线部212的小区段2120相对于第一绕线部213的其中一最外侧端所形成的夹角会小于45度,以符合安规的要求。另外,如图8所示,当第二绕线组22的第二出线部222的小区段2220紧靠在第二上方限位斜面1210上时,第二出线部222的小区段2220相对于第二绕线部223的另外一最外侧端所形成的夹角会小于45度,以符合安规的要求。Furthermore, when the outlet part of the winding group is close to the limiting slope, the angle formed by the "outlet part" relative to one of the outermost ends of the winding part will be less than 45 degrees, in order to comply with safety regulations. requirements. For example, as shown in FIG. 7 , when the small segment 2120 of the first wire outlet 212 of the first winding group 21 abuts against the second lower limit slope 1220 , the small segment 2120 of the first wire outlet 212 is opposite to An included angle formed at one of the outermost ends of the first winding portion 213 is less than 45 degrees to meet safety requirements. In addition, as shown in FIG. 8 , when the small segment 2220 of the second wire outlet 222 of the second winding group 22 is close to the second upper limit slope 1210 , the small segment 2220 of the second wire outlet 222 is relatively The angle formed by the other outermost end of the second winding portion 223 is less than 45 degrees to meet the requirements of safety regulations.
值得一提的是,配合图2及图5所示,两个第一下方挂线座112之间形成一从开口端S1朝凹陷端S2渐渐扩大的第一下方渐扩导引槽112G(例如T字型导引槽或任何向内渐扩的导引槽),第一绕线组21的第一入线部211会从第一下方渐扩导引槽112G的其中一侧边导引凹部(未标号)穿过且部分缠绕在任意一个第一下方挂线座112的第一导电接脚上,借此以确保第一绕线组21的第一入线部211能够通过第一下方渐扩导引槽112G的导引以达到线路汇整及限位的效果,并能有效降低镀锡短路及避免第一绕线组21的第一入线部211会接触到第二绕线组22的可能性。It is worth mentioning that, as shown in FIG. 2 and FIG. 5 , a first lower gradually expanding guide groove 112G that gradually expands from the open end S1 toward the concave end S2 is formed between the two first lower wire hanging seats 112 (such as a T-shaped guide slot or any guide slot that expands inwards), the first wire entry portion 211 of the first winding group 21 will gradually expand from one side of the first lower guide slot 112G The guide recess (not numbered) passes through and partially winds on the first conductive pin of any one of the first lower wire hanging seats 112, thereby ensuring that the first wire entry portion 211 of the first winding group 21 can pass through The guidance of the first lower gradually expanding guide groove 112G achieves the effect of line convergence and position limitation, and can effectively reduce the short circuit of tin plating and prevent the first wire entry part 211 of the first winding group 21 from contacting the second winding group 21. Possibility of two winding sets 22.
承上所述,两个第一上方挂线座111之间形成一从开口端S1朝凹陷端S2渐渐扩大的第一上方渐扩导引槽111G(例如T字型导引槽或任何向内渐扩的导引槽),第二绕线组22的第二入线部221会从第一上方渐扩导引槽111G的其中一侧边导引凹部(未标号)穿过且部分缠绕在任意一个第一上方挂线座111上,借此以确保第二绕线组22的第二入线部221能够通过第一上方渐扩导引槽111G的导引以达到线路汇整及限位的效果,并能有效降低镀锡短路及避免第二绕线组22的第二入线部221会接触到第一绕线组21的可能性。Based on the above, a first upper gradually expanding guide groove 111G (such as a T-shaped guide groove or any inwardly expanding guide groove 111G) is formed between the two first upper thread-hanging seats 111 and gradually expands from the open end S1 toward the recessed end S2. expanding guide groove), the second wire entry portion 221 of the second winding group 22 will pass through the guiding recess (not labeled) on one side of the first upper expanding guide groove 111G and partially wind around Any one of the first upper wire hanging seats 111, so as to ensure that the second wire entry part 221 of the second winding group 22 can be guided by the first upper gradually expanding guide groove 111G to achieve line convergence and limit effect, and can effectively reduce the possibility of tin-plating short circuit and prevent the second wire entry portion 221 of the second winding group 22 from contacting the first winding group 21 .
值得一提的是,配合图3及图6所示,两个第二下方挂线座122之间形成一从开口端S1朝凹陷端S2渐渐扩大的第二下方渐扩导引槽122G(例如T字型导引槽或任何向内渐扩的导引槽),第一绕线组21的第一出线部212会从第二下方渐扩导引槽122G的其中一侧边导引凹部(未标号)穿过且部分缠绕在任意一个第二下方挂线座122的第二导电接脚上,借此以确保第一绕线组21的第一出线部212能够通过第二下方渐扩导引槽122G的导引以达到线路汇整及限位的效果,并能有效降低镀锡短路及避免第一绕线组21的第一出线部212会接触到第二绕线组22的可能性。It is worth mentioning that, as shown in FIG. 3 and FIG. 6 , a second lower gradually expanding guide groove 122G that gradually expands from the open end S1 toward the concave end S2 is formed between the two second lower wire hanging seats 122 (for example, T-shaped guide groove or any inwardly expanding guide groove), the first outlet part 212 of the first winding group 21 will guide the concave part from one side of the second lower gradually expanding guide groove 122G ( (unlabeled) pass through and partly wind on the second conductive pin of any one of the second lower hanging wire holders 122, so as to ensure that the first outlet part 212 of the first winding group 21 can pass through the second lower diffuser The guidance of the guide groove 122G achieves the effect of line convergence and position limitation, and can effectively reduce the possibility of tin plating short circuit and avoid the possibility that the first outlet part 212 of the first winding group 21 will contact the second winding group 22 .
承上所述,两个第二上方挂线座121之间形成一从开口端S1朝凹陷端S2渐渐扩大的第二上方渐扩导引槽121G(例如T字型导引槽或任何向内渐扩的导引槽),第二绕线组22的第二出线部222会从第二上方渐扩导引槽121G的其中一侧边导引凹部(未标号)穿过且部分缠绕在任意一个第二上方挂线座121上,借此以确保第二绕线组22的第二出线部222能够通过第二上方渐扩导引槽121G的导引以达到线路汇整及限位的效果,并能有效降低镀锡短路及避免第二绕线组22的第二出线部222会接触到第一绕线组21的可能性。Based on the above, a second upper gradually expanding guide groove 121G (such as a T-shaped guide groove or any inwardly expanding guide groove 121G) is formed between the two second upper thread-hanging seats 121 and gradually expands from the open end S1 toward the recessed end S2. expanding guide groove), the second outlet portion 222 of the second winding group 22 will pass through the guiding recess (not labeled) on one side of the second upper expanding guide groove 121G and partially wind around any A second upper wire hanging seat 121, so as to ensure that the second outlet part 222 of the second winding group 22 can be guided by the second upper gradually expanding guide groove 121G to achieve the effect of line convergence and limit , and can effectively reduce the possibility of tin-plating short circuit and prevent the second outlet portion 222 of the second winding set 22 from contacting the first winding set 21 .
需要特别注意的是,配合图4、图7、及图8所示,绕线架单元1具有一符合绕线组(例如第一绕线组21及第二绕线组22)所占据的体积以容置绕线组的绕线区域W。举例来说,配合图4及图5所示,第一侧挡结构11的外周围上具有至少一横向连通于绕线区域W且横向裸露部分的第二绕线部223的第一贯穿槽113。配合图4及图6所示,第二侧挡结构12的外周围上具有至少一横向连通于绕线区域W且横向裸露部分的第二绕线部223的第二贯穿槽123。It should be noted that, as shown in FIG. 4 , FIG. 7 , and FIG. 8 , the bobbin unit 1 has a volume corresponding to the volume occupied by the winding groups (such as the first winding group 21 and the second winding group 22 ). To accommodate the winding area W of the winding group. For example, as shown in FIG. 4 and FIG. 5 , there is at least one first through groove 113 on the outer periphery of the first side blocking structure 11 that is connected to the winding area W and has a laterally exposed second winding portion 223 . . As shown in FIG. 4 and FIG. 6 , at least one second through groove 123 of the second winding portion 223 of the second winding portion 223 that is laterally connected to the winding area W and exposed laterally is formed on the outer periphery of the second side blocking structure 12 .
更进一步来说,配合图2、图3、及图4所示,第一铁芯3具有一被限位在第一侧挡结构11上的第一本体部30及两个分别从第一本体部30的两相反侧端延伸至绕线区域W的外围区域以借此分别遮盖两个第一贯穿槽113的第一延伸部31,其中第一本体部30具有一从绕线架单元1的其中一端插入其贯穿孔(未标号)内的第一定位凸部(未标号)。另外,第二铁芯4具有一被限位在第二侧挡结构12上的第二本体部40及两个分别从第二本体部40的两相反侧端延伸至绕线区域W的外围区域以借此分别遮盖两个第二贯穿槽123的第二延伸部41,其中第二本体部40具有一从绕线架单元1的另外一端插入其贯穿孔(未标号)内的第二定位凸部(未标号)。Furthermore, as shown in FIG. 2 , FIG. 3 , and FIG. 4 , the first iron core 3 has a first body part 30 that is limited on the first side block structure 11 and two parts from the first body respectively. The two opposite side ends of the part 30 extend to the peripheral area of the winding area W so as to cover the first extending parts 31 of the two first through grooves 113 respectively, wherein the first body part 30 has a secondary winding frame unit 1 One end is inserted into the first positioning protrusion (not numbered) in the through hole (not numbered). In addition, the second iron core 4 has a second body portion 40 limited on the second side stop structure 12 and two peripheral regions respectively extending from two opposite side ends of the second body portion 40 to the winding area W. In order to cover the second extension parts 41 of the two second through grooves 123 respectively, wherein the second body part 40 has a second positioning protrusion inserted into the through hole (not labeled) from the other end of the winding frame unit 1 Department (not numbered).
以另外一种可行的实施例来说,配合图9及图10所示,第一侧挡结构11的外周围上亦可设计成具有至少一横向连通于绕线区域W且横向裸露部分的第二绕线部223的第一镂空区域113’,并且第二侧挡结构12的外周围上亦可设计成具有至少一横向连通于绕线区域W且横向裸露部分的第二绕线部223的第二镂空区域123’。借此,当第一铁芯3及第二铁芯4分别组装在第一侧挡结构11及第二侧挡结构12上时,两个第一延伸部31会分别遮盖两个第一镂空区域113’,并且两个第二延伸部41会分别遮盖两个第二镂空区域123’。In another feasible embodiment, as shown in FIG. 9 and FIG. 10 , the outer circumference of the first side barrier structure 11 can also be designed to have at least one first laterally exposed part connected to the winding area W. The first hollow area 113' of the second winding portion 223, and the outer periphery of the second side blocking structure 12 can also be designed to have at least one second winding portion 223 that is laterally connected to the winding area W and has a laterally exposed portion. The second hollow area 123'. Thereby, when the first iron core 3 and the second iron core 4 are respectively assembled on the first side shield structure 11 and the second side shield structure 12, the two first extension parts 31 will respectively cover the two first hollow areas 113', and the two second extensions 41 cover the two second hollow areas 123' respectively.
以另外一种可行的实施例来说,如图11所示,每一个第一上方挂线座111具有一第一上方倾斜面1111,每一个第二上方挂线座121具有一对应于相对应的第一上方倾斜面1111的第二上方倾斜面1211,每一个第一下方挂线座112具有一第一下方倾斜面1121,并且每一个第二下方挂线座122具有一对应于相对应的第一下方倾斜面1121的第二下方倾斜面1221。因此,当绝缘层23被缠绕在第一绕线组21时,绝缘层23在长侧边上的两相反侧端部230会倾斜地平贴在第一上方倾斜面1111、第二上方倾斜面1211、第一下方倾斜面1121、及第二下方倾斜面1221上,借此以降低当第二绕线组22被缠绕在第一绕线组21上时,第一绕线组21与第二绕线组22会相互接触的可能性。In another feasible embodiment, as shown in FIG. 11, each first upper thread-hanging seat 111 has a first upper inclined surface 1111, and each second upper thread-hanging seat 121 has a corresponding The second upper inclined surface 1211 of the first upper inclined surface 1111, each first lower thread hanging seat 112 has a first lower inclined surface 1121, and each second lower thread hanging seat 122 has a corresponding The second downward inclined surface 1221 corresponds to the first downward inclined surface 1121 . Therefore, when the insulating layer 23 is wound on the first winding group 21, the two opposite end portions 230 of the insulating layer 23 on the long sides will obliquely stick to the first upper inclined surface 1111 and the second upper inclined surface 1211. , the first downward inclined surface 1121, and the second downward inclined surface 1221, so that when the second winding group 22 is wound on the first winding group 21, the first winding group 21 and the second winding group The possibility that the winding sets 22 will come into contact with each other.
以另外一种可行的实施例来说,配合图12及图13所示,本实用新型所提供的变压器Z可更进一步包括:一辅助绝缘挠线5,辅助绝缘挠线5被缠绕在绝缘层23上且抵靠第一侧挡结构11或第二侧挡结构12,借此以隔离第一绕线组21与第二绕线组22,其中辅助绝缘挠线5的两相反末端部50会分别定位在绕线架单元1上。举例来说,如图13所示,辅助绝缘挠线5被缠绕在绝缘层23上且抵靠第一侧挡结构11,并且辅助绝缘挠线5的两相反末端部50会分别定位在第一侧挡结构11上,借此以完全避免第二绕线组22会接触到第一绕线组21的可能性。In another feasible embodiment, as shown in Fig. 12 and Fig. 13, the transformer Z provided by the present invention may further include: an auxiliary insulating flexible wire 5, which is wound on the insulating layer 23 and against the first side blocking structure 11 or the second side blocking structure 12, thereby isolating the first winding group 21 and the second winding group 22, wherein the two opposite ends 50 of the auxiliary insulating flexible wire 5 will be They are respectively positioned on the bobbin unit 1 . For example, as shown in FIG. 13 , the auxiliary insulating flexible wire 5 is wound on the insulating layer 23 and abuts against the first side barrier structure 11 , and the two opposite end portions 50 of the auxiliary insulating flexible wire 5 are positioned on the first side respectively. On the side blocking structure 11 , thereby completely avoiding the possibility that the second winding group 22 will contact the first winding group 21 .
(实施例的可行功效)(feasible effect of the embodiment)
综上所述,本实用新型的有益效果可以在于,本实用新型实施例所提供的变压器Z,其可通过“至少一挂线座的内侧缘具有一限位斜面,绕线组的入线部或出线部紧靠在限位斜面上,以使得入线部或出线部相对于绕线部所形成的夹角小于一预定锐角”的设计,以确保绕线组的入线部与出线部能够被导引至符合电气安全规则的位置上,借此本实用新型变压器Z在不需使用绝缘套管及挡墙(反折)胶带的情况下,即可符合电气安全规则。另外,由于不需使用绝缘套管及挡墙(反折)胶带,所以本实用新型变压器Z的绕线可以完全使用自动绕线机绕线,借此以提高生产效率(减少人力要求)并提升产品品质。To sum up, the beneficial effect of the present utility model can be that the transformer Z provided by the embodiment of the present utility model can pass through "the inner edge of at least one wire holder has a limiting slope, and the wire entry part of the winding group Or the wire outlet part is close to the limiting slope, so that the angle formed by the wire inlet part or the wire outlet part relative to the winding part is smaller than a predetermined acute angle, so as to ensure that the wire inlet part and the wire outlet part of the winding group can Guided to a position that complies with electrical safety regulations, the transformer Z of the utility model can thus comply with electrical safety regulations without the use of insulating sleeves and retaining wall (reflex) adhesive tapes. In addition, since there is no need to use insulating sleeves and retaining wall (reverse folding) tapes, the winding of the transformer Z of the present invention can be completely wound using an automatic winding machine, thereby improving production efficiency (reducing manpower requirements) and improving product quality.
以上所述仅为本实用新型的较佳可行实施例,非因此局限本实用新型的权利要求的范围,故举凡运用本实用新型说明书及附图内容所做的等效技术变化,均包含于本实用新型的权利要求的保护范围内。The above description is only a preferred feasible embodiment of the present utility model, and does not limit the scope of the claims of the present utility model. Therefore, all equivalent technical changes made by using the description of the utility model and the contents of the accompanying drawings are included in this utility model. within the protection scope of the utility model claims.
Claims (11)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW104210312U TWM514094U (en) | 2015-06-26 | 2015-06-26 | Transformer |
| TW104210312 | 2015-06-26 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204834303U true CN204834303U (en) | 2015-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520487980.2U Expired - Lifetime CN204834303U (en) | 2015-06-26 | 2015-07-08 | Transformer device |
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| Country | Link |
|---|---|
| CN (1) | CN204834303U (en) |
| TW (1) | TWM514094U (en) |
-
2015
- 2015-06-26 TW TW104210312U patent/TWM514094U/en not_active IP Right Cessation
- 2015-07-08 CN CN201520487980.2U patent/CN204834303U/en not_active Expired - Lifetime
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| TWM514094U (en) | 2015-12-11 |
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Effective date of registration: 20170328 Address after: Wujin, Changzhou province high tech Industrial Development Zone, 88 Yang Lake Road, No. Patentee after: LITE-ON Technology (Chang Zhou) Co.,Ltd. Patentee after: Lite-On Technology Co.,Ltd. Address before: Taipei City, Taiwan, China Patentee before: Lite-On Technology Co.,Ltd. |
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