CN204819154U - Frock clamp of floating gripper - Google Patents
Frock clamp of floating gripper Download PDFInfo
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- CN204819154U CN204819154U CN201520632947.4U CN201520632947U CN204819154U CN 204819154 U CN204819154 U CN 204819154U CN 201520632947 U CN201520632947 U CN 201520632947U CN 204819154 U CN204819154 U CN 204819154U
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Abstract
本实用新型涉及一种浮动支撑的工装夹具,其包括工作台、止动定位装置和至少一个浮动支撑装置,位于止动固定装置中间,并固定于工作台上,所述浮动支撑装置包括浮动平衡块、浮动气缸和浮动油缸,所述浮动油缸沿待加工件的径向对称设置在浮动气缸两侧,所述浮动气缸置于浮动平衡块下方,用于支撑浮动平衡块紧贴待加工件表面,所述浮动油缸置于浮动平衡块下方,用于支撑浮动平衡块抱紧待加工件表面,采用浮动支撑装置对外形不规则的待加工件进行辅助定位,通过浮动气缸和浮动油缸的作用,浮动平衡块能够紧贴待加工件表面,保证待加工件在磨削加工过程中不会出现振动和变形。
The utility model relates to a floating support tooling fixture, which comprises a worktable, a stop positioning device and at least one floating support device, which is located in the middle of the stop fixing device and fixed on the workbench. The floating support device includes a floating balance blocks, floating cylinders and floating oil cylinders, the floating oil cylinders are arranged symmetrically on both sides of the floating cylinders along the radial direction of the workpiece to be processed, and the floating cylinders are placed under the floating balance weight to support the floating balance weight against the surface of the workpiece to be processed , the floating oil cylinder is placed under the floating balance weight, and is used to support the floating balance weight to hold the surface of the workpiece to be processed, and the floating support device is used to assist the positioning of the irregular shape of the workpiece to be processed. Through the effect of the floating cylinder and the floating oil cylinder, The floating balance weight can be close to the surface of the workpiece to be processed, so as to ensure that the workpiece to be processed will not vibrate and deform during the grinding process.
Description
技术领域 technical field
本实用新型涉及一种工装夹具,特别涉及一种浮动支撑的工装夹具。 The utility model relates to a tooling fixture, in particular to a floating supporting tooling fixture.
背景技术 Background technique
外形不规则或者类似于“长轴”等刚性较差的工件(如罗茨流量计的转子)在机加工时,由于其外形不规则、刚性不够定位装置定位困难,一般通过不可调节的顶杆类定位装置对其进行顶紧,然而在机加工过程中,由于顶杆不能与其不规则的表面完美贴合,工件会产生振动,工件受到加工和挤压的外力容易出现变形,导致工件加工精度不够,严重时会使工件报废造成材料的浪费。 When machining workpieces with irregular shape or poor rigidity such as "long axis" (such as the rotor of Roots flowmeter), due to its irregular shape and insufficient rigidity, it is difficult to locate the positioning device. However, during the machining process, since the ejector rod cannot fit perfectly with its irregular surface, the workpiece will vibrate, and the workpiece is easily deformed by the external force of processing and extrusion, resulting in the machining accuracy of the workpiece. Insufficient, in severe cases, the workpiece will be scrapped and the material will be wasted.
实用新型内容 Utility model content
为了克服待加工件因加工工程中产生振动和变形而导致加工精度不够的不足,本实用新型提供一种浮动支撑的工装夹具,能够浮动支撑待加工件,使之在加工工程中不收外因影响,提高加工精度。 In order to overcome the lack of processing accuracy caused by vibration and deformation of the workpiece to be processed, the utility model provides a floating support tooling fixture, which can float and support the workpiece to be processed so that it does not receive external influences in the processing engineering , Improve machining accuracy.
本实用新型所采用的技术方案是:一种浮动支撑的工装夹具,用于固定套接了支撑轴的待加工件,其包括工作台,用于保证待加工件的同轴度;止动定位装置,沿待加工件的轴向对称固定于工作台上,用于止动定位支撑轴;至少一个浮动支撑装置,位于止动固定装置中间,并固定于工作台上,所述浮动支撑装置包括浮动平衡块、浮动气缸和浮动油缸,所述浮动油缸沿待加工件的径向对称设置在浮动气缸两侧,所述浮动气缸置于浮动平衡块下方,用于支撑浮动平衡块紧贴待加工件表面,所述浮动油缸置于浮动平衡块下方,用于支撑浮动平衡块抱紧待加工件表面。 The technical solution adopted by the utility model is: a floating support tooling fixture, which is used to fix the workpiece to be processed with the supporting shaft, which includes a worktable to ensure the coaxiality of the workpiece to be processed; the stop positioning The device is symmetrically fixed on the worktable along the axial direction of the workpiece to be processed, and is used to stop and position the support shaft; at least one floating support device is located in the middle of the stop fixing device and fixed on the workbench, and the floating support device includes A floating balance weight, a floating cylinder and a floating oil cylinder, the floating oil cylinders are arranged symmetrically on both sides of the floating cylinder along the radial direction of the workpiece to be processed, and the floating cylinder is placed under the floating balance weight to support the floating balance weight close to the workpiece to be processed The surface of the workpiece, and the floating oil cylinder is placed under the floating balance weight to support the floating balance weight to hold the surface of the workpiece to be processed.
所述止动定位装置包括支撑台面、第一压块和第二压块,支撑台面位于支撑轴的下方,第一压块和第二压块位于支撑轴的两侧,并紧抵支撑轴。 The stop positioning device includes a supporting table, a first pressing block and a second pressing block, the supporting table is located below the supporting shaft, and the first pressing block and the second pressing block are located on both sides of the supporting shaft and are tightly against the supporting shaft.
所述第一压块固定在支撑台面上。 The first pressing block is fixed on the supporting platform.
所述第二压块铰接在支撑台面上,一端紧抵支撑轴,另一端与驱动件连接。 The second pressing block is hinged on the supporting platform, one end is tightly against the supporting shaft, and the other end is connected with the driving member.
所述第一压块上设有L型结构。 The first pressing block is provided with an L-shaped structure.
所述第二压块与支撑轴紧抵的该端为斜面,向支撑轴方向倾斜。 The end where the second pressure block is in close contact with the support shaft is an inclined plane, which is inclined toward the direction of the support shaft.
所述浮动支撑装置还包括浮动平衡块座,所述浮动平衡块座包括第一通孔和开口槽,所述浮动气缸套接于开口槽中,所述浮动油缸套接于第一通孔中,所述浮动平衡块置于所述浮动平衡块座上表面。 The floating support device also includes a floating balance weight seat, the floating balance weight seat includes a first through hole and an open groove, the floating cylinder is socketed in the open groove, and the floating oil cylinder is socketed in the first through hole , the floating balance weight is placed on the upper surface of the floating balance weight seat.
本实用新型的有益效果是:本实用新型通过采用浮动支撑装置对外形不规则的待加工件进行辅助定位,通过浮动气缸和浮动油缸的作用,浮动平衡块能够紧贴待加工件表面,保证待加工件在磨削加工过程中不会出现振动和变形,保证其加工精度为±0.01mm,且该工装夹具体积小巧,无需额外设置定位空间,便于固定,容易拆卸进行清洗。 The beneficial effects of the utility model are: the utility model adopts the floating support device to assist the positioning of the workpiece to be processed with irregular shape, and through the action of the floating cylinder and the floating oil cylinder, the floating balance block can be close to the surface of the workpiece to be processed, ensuring The workpiece will not vibrate and deform during the grinding process, and the machining accuracy is guaranteed to be ±0.01mm. The fixture is small in size and does not need additional positioning space. It is easy to fix and disassemble for cleaning.
附图说明 Description of drawings
图1是本实用新型工装夹具的结构图。 Fig. 1 is a structural diagram of the tooling fixture of the present utility model.
图2是本实用新型浮动平衡块座的俯视图。 Fig. 2 is a top view of the floating balance weight seat of the utility model.
图3是本实用新型浮动平衡块座的仰视图。 Fig. 3 is a bottom view of the floating balance weight seat of the utility model.
1-待加工件,2-支撑轴,3-工作台,41-浮动平衡块,42-浮动气缸,43-浮动油缸,44-浮动平衡块座,441-第一通孔,442-开口槽,51-支撑台面,52-第一压块,53-第二压块,531-斜面,54-调节孔,55-驱动件。 1-piece to be processed, 2-support shaft, 3-table, 41-floating balance weight, 42-floating cylinder, 43-floating oil cylinder, 44-floating balance weight seat, 441-first through hole, 442-opening slot , 51-supporting table, 52-first pressing block, 53-second pressing block, 531-inclined plane, 54-adjusting hole, 55-driving member.
具体实施方式 Detailed ways
下面结合附图对本实用新型实施例作进一步说明: Below in conjunction with accompanying drawing, the utility model embodiment is further described:
如图1所示,一种浮动支撑的工装夹具,用于固定套接了支撑轴2的待加工件1,其包括工作台3,用于保证待加工件1的同轴度;止动定位装置,沿待加工件1的轴向对称固定于工作台3上,用于止动定位支撑轴2;至少一个浮动支撑装置,位于止动固定装置中间,并固定于工作台3上,所述浮动支撑装置包括浮动平衡块41、浮动气缸42和浮动油缸43,所述浮动油缸43沿待加工件1的径向对称设置在浮动气缸42两侧,所述浮动气缸42置于浮动平衡块41下方,用于支撑浮动平衡块41紧贴待加工件1表面,所述浮动油缸43置于浮动平衡块41下方,用于支撑浮动平衡块41抱紧待加工件1表面,通过采用浮动支撑装置对外形不规则的待加工件1进行辅助定位,通过浮动气缸42和浮动油缸43的作用,浮动平衡块41能够紧贴待加工件1表面,保证待加工件1在磨削加工过程中不会出现振动和变形,保证其加工精度为±0.01mm,且该工装夹具体积小巧,无需额外设置定位空间,便于固定,容易拆卸进行清洗。 As shown in Figure 1, a floating support tooling fixture is used to fix the workpiece 1 to be processed that is sleeved with the support shaft 2, and it includes a worktable 3 to ensure the coaxiality of the workpiece 1 to be processed; the stop positioning The device is symmetrically fixed on the workbench 3 along the axial direction of the workpiece 1 to be processed, and is used to stop and position the support shaft 2; at least one floating support device is located in the middle of the stop fixing device and is fixed on the workbench 3. The floating support device includes a floating balance weight 41, a floating cylinder 42 and a floating oil cylinder 43, and the floating oil cylinder 43 is arranged symmetrically on both sides of the floating cylinder 42 along the radial direction of the workpiece 1, and the floating cylinder 42 is placed on the floating balance weight 41 Below, it is used to support the floating balance weight 41 close to the surface of the workpiece 1 to be processed, and the floating oil cylinder 43 is placed under the floating balance weight 41, and is used to support the floating balance weight 41 to hug the surface of the workpiece 1 to be processed. Auxiliary positioning is performed on the workpiece 1 with irregular shape. Through the action of the floating cylinder 42 and the floating oil cylinder 43, the floating balance weight 41 can be close to the surface of the workpiece 1 to ensure that the workpiece 1 will not be damaged during the grinding process. In the event of vibration and deformation, the processing accuracy is guaranteed to be ±0.01mm, and the fixture is small in size, without additional positioning space, easy to fix, and easy to disassemble for cleaning.
所述浮动支撑装置为关键部件,是可自行调节的支撑——以微小的力预先支撑,该微小力按F=P·S计算,其中P为浮动气缸42的压缩气源,小于0.7MPa,S为浮动气缸42的活塞的横截面面积;根据待加工件1本身重力合理选择P、S,使浮动平衡块41稍高于止动定位装置,然后将待加工件1放置在该工装夹具上,在待加工件1本身重力或者外力的作用下,待加工件1的支撑轴2固定在止动定位装置上,再以浮动油缸43的液压抱紧待加工件1,支撑待加工件1的同时保证待加工件1不受力变形。 The floating support device is a key component, which is a self-adjustable support—pre-supported with a small force, and the small force is calculated according to F=P·S, where P is the compressed air source of the floating cylinder 42, which is less than 0.7MPa, S is the cross-sectional area of the piston of the floating cylinder 42; P and S are reasonably selected according to the gravity of the workpiece 1 itself, so that the floating balance weight 41 is slightly higher than the stop positioning device, and then the workpiece 1 is placed on the fixture , under the action of the gravity of the workpiece 1 itself or an external force, the support shaft 2 of the workpiece 1 is fixed on the stop positioning device, and then the hydraulic pressure of the floating oil cylinder 43 is used to hold the workpiece 1 tightly to support the workpiece 1 At the same time, ensure that the workpiece 1 to be processed is not deformed by force.
所述浮动支撑装置可根据待加工件1外形的变化和机加工的不同要求进行更换与调整。不同形状的待加工件1在机加工过程中,要求支撑的位置、数量、方向和形式各不相同。因此,可以通过增减浮动支撑装置的数量,来调整浮动平衡块41的支撑方向和位置。 The floating support device can be replaced and adjusted according to the change of the shape of the workpiece 1 and the different requirements of machining. During the machining process of workpieces 1 of different shapes, the position, quantity, direction and form of support are required to be different. Therefore, the supporting direction and position of the floating balance weight 41 can be adjusted by increasing or decreasing the number of floating supporting devices.
进一步的说,通过更换和组合浮动支撑装置,浮动支撑装置也可根据待加工件1的特殊要求而进行特殊设计,以达到对待加工件1最合理的支撑,避免在机加工过程中受到的所有不利因素。 Furthermore, by replacing and combining the floating support device, the floating support device can also be specially designed according to the special requirements of the workpiece 1 to be processed, so as to achieve the most reasonable support for the workpiece 1 to be processed, and avoid all the damage caused by the machining process. Disadvantages.
进一步的说,所述浮动支撑装置可多个同时使用,以达到加工更细更长、材质更软、外形更不规则的零件;所述浮动支撑装置可对待加工件1的各个方位进行支撑;所述浮动支撑装置的支撑方式是多样化的,可单独以点的方式进行支撑、单独以线的方式进行支撑或单独以面的方式进行支撑;也可以点线面组合的方式进行支撑。 Furthermore, multiple floating support devices can be used at the same time to process parts that are thinner and longer, with softer materials and more irregular shapes; the floating support devices can support various orientations of the workpiece 1 to be processed; The support methods of the floating support device are diverse, and can be supported solely in the form of points, supported in the form of lines or supported in the form of surfaces alone; it can also be supported in the form of a combination of points, lines and surfaces.
所述止动定位装置包括支撑台面51、第一压块52和第二压块53,支撑台面51位于支撑轴2的下方,第一压块52和第二压块53位于支撑轴2的两侧,并紧抵支撑轴2,由支撑台面51、第一压块52和第二压块53构成一个限位空间,用于紧固支撑轴2,从而来固定待加工件1。 The stop positioning device includes a supporting table 51, a first pressing block 52 and a second pressing block 53, the supporting table 51 is located below the supporting shaft 2, and the first pressing block 52 and the second pressing block 53 are located on both sides of the supporting shaft 2. side, and close to the support shaft 2, a space is formed by the support table 51, the first pressure block 52 and the second pressure block 53, which is used to fasten the support shaft 2, so as to fix the workpiece 1 to be processed.
进一步的说,所述第二压块53的上端为斜面531,并向支撑轴2方向倾斜,斜面531与支撑台面51和第一压块52相配合,不仅可以更好的将支撑轴2固定,还将支撑轴2锁在该限位空间内。 Furthermore, the upper end of the second pressing block 53 is an inclined surface 531, which is inclined towards the direction of the support shaft 2. The inclined surface 531 cooperates with the supporting platform 51 and the first pressing block 52, which not only can better fix the supporting shaft 2 , and also lock the support shaft 2 in the limiting space.
所述第一压块52固定在支撑台面51上,用作不可调节的一端;所述第二压块53铰接在支撑台面51上,上端侧面紧抵支撑轴2,下端与驱动件55连接,用作可调节的一端,通过调节第二压块53来夹紧支撑轴2,使之固定不动。 The first briquetting block 52 is fixed on the support table 51 as an non-adjustable end; the second briquetting block 53 is hinged on the support table 51, the side of the upper end is tightly against the support shaft 2, and the lower end is connected with the driving member 55, As one end that can be adjusted, the support shaft 2 is clamped by adjusting the second pressing block 53 to make it fixed.
进一步的说,所述第一压块52上设有L型结构,支撑轴2置于L型结构之上,从而垫高待加工件1的垂直高度,使得浮动气缸42和浮动油缸43的上下可调范围更大。 Furthermore, the first pressure block 52 is provided with an L-shaped structure, and the support shaft 2 is placed on the L-shaped structure, thereby raising the vertical height of the workpiece 1 to be processed, so that the upper and lower positions of the floating cylinder 42 and the floating oil cylinder 43 The adjustable range is larger.
进一步的说,驱动件55顶住压块的下端侧面,并施力,使该端向远离支撑台面51的方向移动,此时,由于杠杆原理,第二压块53抵的上端会向靠近支撑台面51的方向旋转,能更好的夹紧支撑轴2,使其固定不动;所述驱动件55优选油压驱动,当然也可以是气压驱动。 Furthermore, the driving member 55 bears against the side of the lower end of the pressing block, and exerts a force to make the end move away from the support platform 51. At this time, due to the principle of leverage, the upper end of the second pressing block 53 will move closer to the supporting table. The direction rotation of the table top 51 can better clamp the support shaft 2 and keep it fixed; the driving member 55 is preferably driven by oil pressure, and of course it can also be driven by air pressure.
如图2和图3所示,所述浮动支撑装置还包括浮动平衡块座44,所述浮动平衡块座44包括第一通孔441和开口槽442,所述浮动气缸42套接于开口槽442中,所述浮动油缸43套接于第一通孔441中,所述浮动平衡块41置于所述浮动平衡块座44上表面,浮动气缸42预压浮动平衡块41的时候,浮动气缸42顶浮动平衡块座44,浮动平衡块座44带动浮动平衡块41上移;浮动油缸43作用时,会穿过浮动平衡块座44的第一通孔441,直接作用在浮动平衡块41两侧,从而使浮动平衡块41两侧向上作用在待加工件1上,最终使得浮动平衡块41抱紧待加工件1。 As shown in Figures 2 and 3, the floating support device also includes a floating balance weight seat 44, the floating balance weight seat 44 includes a first through hole 441 and an open slot 442, and the floating cylinder 42 is sleeved in the open slot In 442, the floating oil cylinder 43 is socketed in the first through hole 441, the floating balance weight 41 is placed on the upper surface of the floating balance weight seat 44, and when the floating cylinder 42 pre-presses the floating balance weight 41, the floating cylinder 42 top floating balance weight seat 44, the floating balance weight seat 44 drives the floating balance weight 41 to move up; side, so that both sides of the floating balance weight 41 act upward on the workpiece 1 to be processed, and finally the floating balance weight 41 hugs the workpiece 1 to be processed.
所述止动定位装置和所述浮动支撑装置通过螺栓固定在工作台3上,其中所述止动定位装置上设有调节孔54,用于调节同轴度。 The stop positioning device and the floating support device are fixed on the workbench 3 by bolts, wherein the stop positioning device is provided with an adjustment hole 54 for adjusting the coaxiality.
以上结合附图所描述的实施例仅是本实用新型的优选实施方式,而并非对本实用新型的保护范围的限定,任何基于本实用新型精神所做的改进都理应在本实用新型保护范围之内。 The embodiments described above in conjunction with the accompanying drawings are only preferred implementations of the present utility model, rather than limiting the scope of protection of the present utility model. Any improvements made based on the spirit of the present utility model should fall within the scope of protection of the present utility model .
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| CN115533568A (en) * | 2022-09-30 | 2022-12-30 | 南京航空航天大学 | A Floating Clamping Device Adaptively Compensating for Workpiece Deformation |
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2015
- 2015-08-21 CN CN201520632947.4U patent/CN204819154U/en not_active Expired - Lifetime
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109262384A (en) * | 2018-11-20 | 2019-01-25 | 洛阳Lyc轴承有限公司 | A kind of seamless floated bearing mechanism of two-stage Self-aligning |
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| CN109483440A (en) * | 2018-12-27 | 2019-03-19 | 横店集团英洛华电气有限公司 | The coaxial correcting device of electric pushrod casing and conduit |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Goldcard Smart Group Co.,Ltd. Assignor: Tancy Instrument Group Co.,Ltd. Contract record no.: X2024980028726 Denomination of utility model: A floating supported fixture Granted publication date: 20151202 License type: Common License Record date: 20241128 |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20151202 |