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CN204461955U - A kind of sensor of dust concentration demarcates measurer - Google Patents

A kind of sensor of dust concentration demarcates measurer Download PDF

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Publication number
CN204461955U
CN204461955U CN201420729208.2U CN201420729208U CN204461955U CN 204461955 U CN204461955 U CN 204461955U CN 201420729208 U CN201420729208 U CN 201420729208U CN 204461955 U CN204461955 U CN 204461955U
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sensor
measuring
light source
dust concentration
calibration
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程磊
黄理瑞
朱金明
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Gltech Co ltd
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Zhengzhou GL Tech Co
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Abstract

本实用新型公开了一种粉尘浓度传感器标定量具。该量具采用透镜量具来替代标定粉尘来检测传感器的灵敏度,并利用测定装置来计量透光量具的透光度,这样在使用时,先将预选出的透镜量具安装在测定装置上,并将测定装置的测定光源的光照强度和光谱调整到设定值,然后通过测定接收器计量设定光源下透镜量具的透光度,这样在将透镜量具安装在标定装置的光源和待测传感器之间后,通过比对待测传感器测定的透光度和测定装置测定的透光度,在比对差值处于要求范围内时,则表明待测传感器合格,反之则不合格,因此本实用新型通过用透镜量具代替传统的发烟装置,省去了在标定装置上制造标记粉尘的步骤,这样在标定完成后将无需清扫标定装置上残留的粉尘。

The utility model discloses a calibration gauge for a dust concentration sensor. The measuring tool uses a lens measuring tool to replace the calibration dust to detect the sensitivity of the sensor, and uses a measuring device to measure the transmittance of the light-transmitting measuring tool. In this way, the pre-selected lens measuring tool is first installed on the measuring device and measured. The light intensity and spectrum of the measuring light source of the device are adjusted to the set value, and then the light transmittance of the lens gauge under the light source is measured and set by the measuring receiver, so that after the lens gauge is installed between the light source of the calibration device and the sensor to be tested , by comparing the transmittance measured by the sensor to be tested with the transmittance measured by the measuring device, when the comparison difference is within the required range, it indicates that the sensor to be tested is qualified, otherwise it is unqualified. The measuring tool replaces the traditional fume generating device and saves the step of making marking dust on the calibration device, so that there is no need to clean the residual dust on the calibration device after the calibration is completed.

Description

一种粉尘浓度传感器标定量具Calibration gauge for dust concentration sensor

技术领域 technical field

本实用新型涉及一种粉尘浓度传感器标定量具。 The utility model relates to a calibration gauge for a dust concentration sensor.

背景技术 Background technique

目前,对环境粉尘浓度的测定,通常采用光学原理的方法测定,尤其是散射法和透射法,其中前者一般对镜片的对中要求较低,而且受粉尘物性的影响较大,所测的空间范围也较为狭窄;后者有方法简便、信号强、测定空间范围大的优点,但存在对中问题,受粉尘粒径大小的影响也较大,所以可应用于所测定空间粉尘小变化的场合。在实际使用过程中,受镜片污染、光源设备损伤、转场转运过程中颠簸等因素的影响,需要每过一段时间就对粉尘浓度传感器进行一次标定,以便了解粉尘浓度传感器的不同时期的工况,并根据粉尘浓度传感器的不同工况,决定是否继续使用该粉尘浓度传感器、还是对原粉尘浓度传感器进行检修或更换。而现有技术中,粉尘浓度传感器的标定通常采用固定流量抽取、并用天平称重的方法进行标定,即将待标定的粉尘浓度传感器装配在标定工装上,再通过在光源和粉尘浓度传感器之间充入一定量的粉尘气体,以计量粉尘浓度传感器的检测灵敏度,并对检测到的灵敏度和设定灵敏度进行比对,达到对粉尘浓度传感器标定的目的。但这种标定方法在检测过程中受粉尘气体发生装置的排量、环境湿度、不同计量装置的标定参数的不同等因素影响,对同一粉尘浓度传感器所标定的灵敏度数值各不相同,这样使得粉尘浓度传感器的标定作业出现不可靠的情况,影响环境浓度测定工作。同时,在对粉尘浓度传感器标定后,残留在标定工装内的粉尘还需要清理,在清理过程中极易造成粉尘进入标定工装的感光部分上,进一步降低标定工装的检测精度。 At present, the determination of environmental dust concentration is usually carried out by means of optical principles, especially the scattering method and the transmission method. The range is also relatively narrow; the latter has the advantages of simple method, strong signal, and large measurement space range, but there is a problem of centering, and it is also greatly affected by the size of the dust particle size, so it can be applied to occasions where the measured space dust changes little . In actual use, affected by factors such as lens pollution, light source equipment damage, and bumps during transfer, it is necessary to calibrate the dust concentration sensor every once in a while to understand the working conditions of the dust concentration sensor in different periods , and according to the different working conditions of the dust concentration sensor, decide whether to continue to use the dust concentration sensor, or to overhaul or replace the original dust concentration sensor. However, in the prior art, the calibration of the dust concentration sensor usually adopts the method of extracting a fixed flow rate and weighing it with a balance. Inject a certain amount of dust gas to measure the detection sensitivity of the dust concentration sensor, and compare the detected sensitivity with the set sensitivity to achieve the purpose of calibrating the dust concentration sensor. However, this calibration method is affected by factors such as the displacement of the dust gas generating device, the ambient humidity, and the calibration parameters of different metering devices during the detection process. The sensitivity values calibrated for the same dust concentration sensor are different. The calibration operation of the concentration sensor is unreliable, which affects the determination of the environmental concentration. At the same time, after the dust concentration sensor is calibrated, the dust remaining in the calibration tool needs to be cleaned. During the cleaning process, it is very easy to cause dust to enter the photosensitive part of the calibration tool, further reducing the detection accuracy of the calibration tool.

实用新型内容 Utility model content

本实用新型的目的是提供一种粉尘浓度传感器标定量具,旨在解决现有技术中粉尘浓度传感器的标定受粉尘发生装置的影响而出现的标定结果不可靠的问题。 The purpose of the utility model is to provide a calibration gauge for a dust concentration sensor, aiming at solving the problem in the prior art that the calibration of the dust concentration sensor is affected by the dust generating device and the calibration result is unreliable.

为了实现以上目的,本实用新型中粉尘浓度传感器标定量具的技术方案如下: In order to achieve the above object, the technical scheme of the dust concentration sensor calibration gauge in the utility model is as follows:

粉尘浓度传感器标定量具,包括用于装配在标定工装的光源和待测传感器之间而替代标定粉尘的透镜量具及用于测定透镜量具透光度的测定装置,测定装置上具有相对间隔的测定光源和测定接收器,测定光源和测定接收器之间设有供透镜量具可拆插装而隔设在测定光源和测定传感器之间的样品口。 Calibration gauge for dust concentration sensor, including a lens gauge used to replace the calibration dust and a measuring device for measuring the transmittance of the lens measuring tool, which is installed between the light source of the calibration tool and the sensor to be tested. The measuring device has relatively spaced measuring light sources and a measurement receiver, a sample port is provided between the measurement light source and the measurement receiver for detachable assembly of the lens gauge and is separated between the measurement light source and the measurement sensor.

测定光源和测定接收器之间固定有用于容纳透镜量具的套筒状的固定座,固定座的两端口分别连接在测定光源的发出端和测定接收器的采样端,所述样品口为固定座的外周上开设的固定插口。 A sleeve-shaped fixed seat for accommodating the lens measuring tool is fixed between the measuring light source and the measuring receiver, and the two ports of the fixing seat are respectively connected to the sending end of the measuring light source and the sampling end of the measuring receiver, and the sample port is the fixing seat The fixed socket opened on the outer periphery of the.

固定座上撑托固定有托架。 A support bracket is fixed on the fixing seat.

托架为U形架体,托架的两侧立壁固定在固定座的两端上,测定光源和测定接收器固定在托架的两侧立壁的相背侧。 The bracket is a U-shaped frame body, the vertical walls on both sides of the bracket are fixed on the two ends of the fixing seat, and the measurement light source and the measurement receiver are fixed on the opposite sides of the vertical walls on both sides of the bracket.

透镜量具为偏光镜片。 The lens measuring tool is a polarized lens.

偏光镜片有两个以上并叠设固定在同一镜片座上。 There are more than two polarizing lenses stacked and fixed on the same lens seat.

偏光镜片为3~5个。 There are 3~5 polarized lenses.

本实用新型采用透镜量具来替代标定粉尘来检测传感器的灵敏度,并利用测定装置来计量透光量具的透光度,这样在使用时,先将预选出的透镜量具安装在测定装置上,并将测定装置的测定光源的光照强度和光谱调整到设定值,然后通过测定接收器计量设定光源下透镜量具的透光度,这样在将透镜量具安装在标定工装的光源和待测传感器之间后,通过比对待测传感器测定的透光度和测定装置测定的透光度,在比对差值处于要求范围内时,则表明待测传感器合格,反之则不合格,因此本实用新型通过用透镜量具代替传统的发烟装置,省去了在标定工装上制造标记粉尘的步骤,这样在标定完成后将无需清扫标定工装上残留的粉尘。同时,因透镜量具的各处透光度为固定值,而现有发烟装置所制造的标定粉尘的透光度受温度、湿度等各种条件的限制是不稳定的,所以采用该标定量具将提高整个标定过程的精度,提高粉尘浓度传感器的标定结果。 The utility model uses a lens measuring tool to replace the calibration dust to detect the sensitivity of the sensor, and uses a measuring device to measure the light transmittance of the light-transmitting measuring tool, so that when in use, the pre-selected lens measuring tool is first installed on the measuring device, and the The light intensity and spectrum of the measuring light source of the measuring device are adjusted to the set value, and then the light transmittance of the lens gauge under the light source is measured and set by the measuring receiver, so that the lens gauge is installed between the light source of the calibration tool and the sensor to be tested Finally, by comparing the transmittance measured by the sensor to be tested with the transmittance measured by the measuring device, when the comparison difference is within the required range, it indicates that the sensor to be tested is qualified, otherwise it is unqualified. The lens measuring tool replaces the traditional fuming device, eliminating the step of making marking dust on the calibration tool, so that there is no need to clean the residual dust on the calibration tool after the calibration is completed. At the same time, because the light transmittance of the lens measuring tool is a fixed value, and the light transmittance of the calibration dust produced by the existing smoke-generating device is unstable due to various conditions such as temperature and humidity, so the calibration measuring tool is used It will improve the accuracy of the whole calibration process and improve the calibration results of the dust concentration sensor.

附图说明 Description of drawings

图1是本实用新型的实施例的结构示意图。 Fig. 1 is the structural representation of the embodiment of the utility model.

具体实施方式 Detailed ways

本实用新型中粉尘浓度传感器标定量具的实施例:如图1所示,该量具主要由测定装置和透镜量具3构成,其中透镜量具3选用3~5片标准的浓度偏光镜片组合而成,各偏光镜片叠设固定在同一镜片座上;测定装置由托架5、固定座2、测定光源1和测定接收器4构成,托架5为朝上开口的U形架体,托架5的两侧立壁固定在固定座2的两端,而固定座2为沿垂直托架5的立壁方向延伸的套管状座体,并在托架5的两侧立壁上开设有与固定座2的两端口连通的穿孔,这样在将测定光源1和测定接收器4固定在托架5的两侧立壁的相背侧后,测定光源1的发出端和测定接收器4的采样端分别处于托架5两侧立壁上的穿孔的相背端孔口中。固定座2的外周上开设有插孔式的样品口,该样品口可供透镜量具3沿固定座2的径向插入,以使透镜量具3隔设在测定光源1和测定接收器4之间。 Embodiment of the dust concentration sensor calibration measuring tool in the utility model: as shown in Figure 1, the measuring tool is mainly composed of a measuring device and a lens measuring tool 3, wherein the lens measuring tool 3 is composed of 3 to 5 standard concentration polarizing lenses, each The polarizing lenses are stacked and fixed on the same lens seat; the measuring device is composed of a bracket 5, a fixing seat 2, a measuring light source 1 and a measuring receiver 4. The bracket 5 is a U-shaped frame body with an upward opening, and the two The side vertical walls are fixed on both ends of the fixed seat 2, and the fixed seat 2 is a sleeve-shaped seat body extending along the vertical wall direction of the vertical bracket 5, and two ports with the fixed seat 2 are provided on the vertical walls on both sides of the bracket 5 Connected perforations, after the measurement light source 1 and the measurement receiver 4 are fixed on the opposite sides of the vertical walls on both sides of the bracket 5, the sending end of the measurement light source 1 and the sampling end of the measurement receiver 4 are respectively located at the two sides of the bracket 5. In the opening at the opposite end of the perforation in the side wall. The outer circumference of the fixed seat 2 is provided with a jack-type sample port, which can be inserted into the lens measuring tool 3 along the radial direction of the fixed seat 2, so that the lens measuring tool 3 is separated between the measuring light source 1 and the measuring receiver 4 .

测定光源1和测定接收器4的相对端分别设置有与托架5的立壁连接的连接法兰,以使测定官员和测定接收器4均通过法兰连接的方式可拆固定在托架5上。 The opposite ends of the measurement light source 1 and the measurement receiver 4 are respectively provided with connecting flanges connected with the vertical wall of the bracket 5, so that the measurement official and the measurement receiver 4 are both detachably fixed on the bracket 5 through flange connection .

在进行粉尘浓度传感器的标定时,先将预选出的透镜量具3安装在测定装置上,并将测定装置的测定光源1的光照强度和光谱调整到设定值,然后通过测定接收器4计量设定光源下透镜量具3的透光度,利用算法将该透光度形成一个线性的曲线,将得出的浓度值和相对应的电参量输入到标定工装中标定参数即可完成传感器的标定,这样在将透镜量具3安装在标定工装的光源和待测传感器之间后,通过比对待测传感器测定的透光度和测定装置测定的透光度,在比对差值处于要求范围内时,则表明待测传感器合格,反之则不合格。因此采用偏光镜片的方法进行粉尘浓度的标定,只需要采用不同标准的散射光片就可完成粉尘浓度的标定,标定仪器稳定,不受其他外界因素的影响,精度高,不需要大型工装,且多次标定的误差很小,在具体操作时有以下事项需注意: When carrying out the calibration of the dust concentration sensor, the pre-selected lens measuring tool 3 is first installed on the measuring device, and the light intensity and spectrum of the measuring light source 1 of the measuring device are adjusted to the set value, and then the measurement device is measured by the measuring receiver 4. The light transmittance of the lens measuring tool 3 under the light source is fixed, and the light transmittance is formed into a linear curve by using an algorithm, and the obtained concentration value and corresponding electrical parameters are input into the calibration tool to calibrate the parameters to complete the calibration of the sensor. In this way, after the lens measuring tool 3 is installed between the light source of the calibration tooling and the sensor to be measured, by comparing the light transmittance measured by the sensor to be tested with the light transmittance measured by the measuring device, when the comparison difference is within the required range, It indicates that the sensor to be tested is qualified, otherwise it is unqualified. Therefore, the method of polarizing lens is used to calibrate the dust concentration. It only needs to use different standard scattered light sheets to complete the calibration of the dust concentration. The calibration instrument is stable and not affected by other external factors. It has high precision and does not require large tooling. The error of multiple calibrations is very small, and the following items should be paid attention to in specific operations:

1. 采用标准浓度的偏光镜片进行标定需要增加一定的修正系数,这样仪器在实际的测量中精度才会更准确; 1. It is necessary to add a certain correction factor to use standard density polarized lenses for calibration, so that the accuracy of the instrument will be more accurate in actual measurement;

2. 标准浓度的偏光镜片在使用中会有一定的磨损,会造成偏光镜片浓度值的偏差,要定期进行复查标准浓度的偏光镜片的浓度值是否准确。 2. Polarized lenses with standard concentration will be worn to a certain extent during use, which will cause deviations in the concentration value of polarized lenses. It is necessary to regularly review whether the concentration value of polarized lenses with standard concentration is accurate.

在上述实施例中,固定座的内孔形成了连通测定光源的发出端和测定接收器的采样端的光路通道,在其他实施例中,透镜量具也可以安装在测定光源和测定接收器之间的开阔空间来进行透光度检测。 In the above-mentioned embodiments, the inner hole of the fixing seat forms an optical path channel connecting the emitting end of the measuring light source and the sampling end of the measuring receiver. In other embodiments, the lens gauge can also be installed between the measuring light source and the measuring receiver. Open space for light transmittance testing.

在上述实施例中,透镜量具是通过插装的方式实现在测定装置上的可拆装配,在其他实施例中,该透镜量具也可以通过卡扣连接、捆绑连接等方式实现在测定装置上的可拆装配。 In the above-mentioned embodiments, the lens measuring tool is detachably assembled on the measuring device by means of plug-in, and in other embodiments, the lens measuring tool can also be realized on the measuring device by buckle connection, binding connection, etc. detachable assembly.

Claims (7)

1. sensor of dust concentration demarcates measurer, it is characterized in that, comprise and demarcate the Lens measure of dust and the determinator for measuring Lens measure penetrability for being assemblied in substituting between light source and sensor to be measured of demarcating frock, determinator have the mensuration light source of relative spacing and measure receiver, measuring between light source and mensuration receiver and be provided with for the removable plug-in mounting of Lens measure every being located at the sample port measured between light source and determination sensor.
2. sensor of dust concentration according to claim 1 demarcates measurer, it is characterized in that, measure light source and measure the holder being fixed with the sleeve-shaped for holding Lens measure between receiver, the two-port of holder is connected to the issuing side measuring light source and the sampling end measuring receiver, and described sample port is the fixing socket that the periphery of holder is offered.
3. sensor of dust concentration according to claim 2 demarcates measurer, and it is characterized in that, on holder, bracketing is fixed with bracket.
4. sensor of dust concentration according to claim 3 demarcates measurer, and it is characterized in that, bracket is U-shaped support body, and the both sides wall of bracket is fixed on the two ends of holder, measures light source and measures the phase dorsal part that receiver is fixed on the both sides wall of bracket.
5. sensor of dust concentration as claimed in any of claims 1 to 4 demarcates measurer, and it is characterized in that, Lens measure is polarized lenses.
6. sensor of dust concentration according to claim 5 demarcates measurer, it is characterized in that, polarized lenses has two or more and folded establishing is fixed on same eyeglass seat.
7. sensor of dust concentration according to claim 6 demarcates measurer, and it is characterized in that, polarized lenses is 3 ~ 5.
CN201420729208.2U 2014-11-28 2014-11-28 A kind of sensor of dust concentration demarcates measurer Expired - Lifetime CN204461955U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106644863A (en) * 2016-10-27 2017-05-10 湖北建研测控科技有限公司 Particulate matter calibration cabin
CN109612894A (en) * 2019-01-16 2019-04-12 光力科技股份有限公司 Dust concentration sensor and dust concentration detection module
CN115015184A (en) * 2022-07-07 2022-09-06 中国烟草总公司郑州烟草研究院 Light transmission method aerosol concentration detection calibration system, calibration method and measurement method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106644863A (en) * 2016-10-27 2017-05-10 湖北建研测控科技有限公司 Particulate matter calibration cabin
CN106644863B (en) * 2016-10-27 2023-06-16 云沛科技集团有限公司 Particulate matter calibration bin
CN109612894A (en) * 2019-01-16 2019-04-12 光力科技股份有限公司 Dust concentration sensor and dust concentration detection module
CN115015184A (en) * 2022-07-07 2022-09-06 中国烟草总公司郑州烟草研究院 Light transmission method aerosol concentration detection calibration system, calibration method and measurement method

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