CN204407102U - The concentric belting machine of a kind of axle dress belt tension - Google Patents
The concentric belting machine of a kind of axle dress belt tension Download PDFInfo
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- CN204407102U CN204407102U CN201420819694.7U CN201420819694U CN204407102U CN 204407102 U CN204407102 U CN 204407102U CN 201420819694 U CN201420819694 U CN 201420819694U CN 204407102 U CN204407102 U CN 204407102U
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- 230000005540 biological transmission Effects 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims description 13
- 239000006247 magnetic powder Substances 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 abstract description 20
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000013016 damping Methods 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000010618 wire wrap Methods 0.000 description 1
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- Tension Adjustment In Filamentary Materials (AREA)
Abstract
本实用新型涉及电线电缆生产设备的技术领域，公开了一种轴装带张力同心包带机，包括包带管以及顺序套设在包带管上的张力管、包带主轴、包带盘以及轴装带盘，张力管、包带主轴与同一离合器装置传动连接，该张力管相对设置包带主轴一端设有传动轮，该包带主轴上设有主轴承套，在主轴承套上设有一同步部件，该同步部件与传动轮、包带主轴传动连接，包带主轴连接有驱动电机，本实用新型保证了包带盘和轴装带盘在机器启动和停止时转速滑差一致，减少各零配件因为机械加工精度和轴承产生的摩擦阻尼，减少张力管上的初始摩擦力，从而更好保证放带张力的稳定性，带量大，避免了因换带产生接头造成线缆报废，以及因换带停机造成生产效率降低。
The utility model relates to the technical field of wire and cable production equipment, and discloses a shaft-mounted tape tension concentric taping machine, which includes a taping tube and a tension tube sequentially sleeved on the taping tube, a taping spindle, a taping reel and The shaft is equipped with a tape reel, the tension tube and the taping main shaft are connected in transmission with the same clutch device. The tension tube is provided with a transmission wheel at one end of the taping main shaft opposite to the main shaft. The main bearing sleeve is arranged on the main bearing sleeve. A synchronous part, the synchronous part is connected with the transmission wheel and the main shaft of the tape, and the main shaft of the tape is connected with a driving motor. Due to the machining precision and the friction damping produced by the bearings, the spare parts reduce the initial friction on the tension tube, thereby better ensuring the stability of the tension of the unwinding belt, and the large amount of belt, avoiding the scrapping of cables caused by joints caused by belt replacement, and Reduced production efficiency due to downtime for belt change.
Description
技术领域 technical field
本实用新型涉及电线电缆生产设备的技术领域，特指一种轴装带张力同心包带机。 The utility model relates to the technical field of wire and cable production equipment, in particular to a shaft mounted tape tension concentric taping machine.
背景技术 Background technique
包带机，又称绕包机，是将包带(云母带、棉纸带、铝箔、聚酯薄膜等)通过转盘旋转，绕包在线缆上的设备，主要用于电线、力缆、控缆、光缆等的绝缘芯线绕包，对线缆起到电气屏蔽和保护成型的作用。 Taping machine, also known as wrapping machine, is a device that wraps tape (mica tape, tissue paper tape, aluminum foil, polyester film, etc.) Insulated core wire wrapping of cables, optical cables, etc., plays the role of electrical shielding and protective molding for cables.
目前，包带机一些采用皮带摩擦或磁粉和磁滞刹车器，作为放带张力，由于机器启动和停止，包带盘的转速在变化，包带盘和带盘的转速滑差不一致，导致放线张力不稳定，影响包带的性能。 At present, some taping machines use belt friction or magnetic powder and hysteresis brakes as the tape tension. As the machine starts and stops, the speed of the tape reel changes, and the speed slip between the tape reel and the tape reel is inconsistent, resulting in a release Unstable thread tension affects the performance of the taping.
发明内容 Contents of the invention
本实用新型的目的在于克服现有技术中的不足之处而提供一种轴装带张力同心包带机，其保证了包带盘和轴装带盘在机器启动和停止时转速滑差一致；减少各零配件因为机械加工精度和轴承产生的摩擦阻尼，减少张力管上的初始摩擦力，从而更好保证放带张力的稳定性；带量大，避免了因换带产生接头造成线缆报废，以及因换带停机造成生产效率降低。 The purpose of this utility model is to overcome the deficiencies in the prior art and provide a shaft-mounted tape tension concentric taping machine, which ensures that the speed slip of the taping reel and the shaft-mounted tape reel is consistent when the machine starts and stops; Reduce the friction and damping of various parts due to machining accuracy and bearings, reduce the initial friction on the tension tube, so as to better ensure the stability of the tension of the tape; the large amount of tape avoids cable scrapping due to joints caused by tape replacement , and the production efficiency is reduced due to downtime for changing belts.
为实现上述目的，本实用新型采用如下的技术方案： In order to achieve the above object, the utility model adopts the following technical solutions:
一种轴装带张力同心包带机，包括包带管以及顺序套设在包带管上的张力管、包带主轴、包带盘以及轴装带盘，该包带管用于穿设线缆基材，该轴装带盘用于放置绕包原料，所述张力管、包带主轴与同一离合器装置传动连接，该张力管相对设置包带主轴一端设有传动轮，该包带主轴上设有主轴承套，在主轴承套上设有一同步部件，该同步部件与传动轮、包带主轴传动连接，包带主轴连接有驱动电机。 A shaft-mounted tape tension concentric taping machine includes a taping tube, a tension tube sequentially sleeved on the taping tube, a taping spindle, a taping reel, and a shaft-mounted tape reel. The taping tube is used for threading cables The base material, the tape reel on the shaft is used to place the wrapping raw materials, the tension tube and the taping main shaft are connected to the same clutch device in transmission, the tension tube is opposite to the taping main shaft and one end is provided with a transmission wheel, and the taping main shaft is set There is a main bearing sleeve, and a synchronous component is arranged on the main bearing sleeve. The synchronous component is connected with the transmission wheel and the main shaft of the tape, and the main shaft of the tape is connected with a driving motor.
所述离合器装置分别通过第一传动带、第二传动带与张力管、包带主轴对应传动连接，该包带主轴与张力管的连接端套设在张力管上，该离合器装置为一磁粉离合器或磁滞离合器。 The clutch device is respectively connected to the tension tube and the tape main shaft through the first transmission belt and the second transmission belt. The connection end of the tape main shaft and the tension tube is sleeved on the tension tube. The clutch device is a magnetic powder clutch or lag clutch.
所述包带盘上顺序设有第一导料部和第二导料部，在包带盘的进给端上倾斜设有第一导轮。 A first material guide part and a second material guide part are sequentially arranged on the tape-wrapping reel, and a first guide wheel is obliquely arranged on the feeding end of the tape-wrapping reel.
所述轴装带盘的进给端上倾斜设有第二导轮。 The feeding end of the shaft-mounted reel is obliquely provided with a second guide wheel.
所述同步部件由一连接在主轴承座上的同步轴承套以及通过转轴轴承连接在同步轴承套上的双同步轮组成，该双同步轮分别通过第三传动带、第四传动带与传动轮、包带主轴对应传动连接。 The synchronous component consists of a synchronous bearing sleeve connected to the main bearing seat and double synchronous wheels connected to the synchronous bearing sleeve through the rotating shaft bearing. Corresponding transmission connection with main shaft.
所述驱动电机一端设有带轮，该带轮通过一传动皮带与包带主轴传动连接。 One end of the driving motor is provided with a pulley, and the pulley is connected to the belt main shaft through a transmission belt.
本实用新型的有益效果如下： The beneficial effects of the utility model are as follows:
1、采用磁粉离合器或磁滞离合器作为放线带张力，增加1组同步带轮连接包带主轴，保证了包带盘和轴装带盘在机器启动和停止时转速滑差一致。 1. The magnetic powder clutch or hysteresis clutch is used as the tension of the pay-off belt, and a set of synchronous pulleys are added to connect the tape spindle to ensure that the speed slip of the tape reel and the shaft-mounted reel is consistent when the machine starts and stops.
2、包带管、张力管和包带主轴采用独特的轴承布置（即三层管，通皮带轮内装调心轴承，皮带轮和轴承同时连接内外管，共享轴承定位连接，减少定位轴承的数量，同时保证连接可靠性），减少各零配件因为机械加工精度和轴承产生的摩擦阻尼，减少张力管上的初始摩擦力，从而更好保证放带张力的稳定性。 2. The taping tube, tension tube and taping spindle adopt a unique bearing arrangement (that is, three-layer tube, self-aligning bearing is installed inside the pulley, and the pulley and bearing are connected to the inner and outer tubes at the same time, sharing the bearing positioning connection, reducing the number of positioning bearings, and at the same time To ensure the connection reliability), reduce the friction damping of various parts due to machining accuracy and bearings, reduce the initial friction on the tension tube, so as to better ensure the stability of the tension of the belt.
3、采用轴装带盘放盘，带量大，避免了因换带产生接头造成线缆报废，以及因换带停机造成生产效率降低。 3. The shaft-mounted tape reel is used to place the reel, and the tape volume is large, which avoids the scrapping of cables caused by joints caused by tape replacement, and the reduction of production efficiency caused by stoppage due to tape replacement.
附图说明 Description of drawings
图1 是本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
具体实施方式 Detailed ways
以下结合说明书附图对本实用新型作进一步说明： The utility model will be further described below in conjunction with the accompanying drawings of the description:
如图1所示，本实用新型关于一种轴装带张力同心包带机，包括包带管1以及顺序套设在包带管1上的张力管2、包带主轴3、包带盘4以及轴装带盘5，该包带管1用于穿设线缆基材Q，该轴装带盘5用于放置绕包原料P。 As shown in Figure 1, the utility model relates to a shaft-mounted tape tension concentric taping machine, which includes a taping tube 1 and a tension tube 2, a taping spindle 3, and a taping reel 4 that are sequentially sleeved on the taping tube 1 And the reel 5 mounted on the reel, the tape tube 1 is used to pass the cable base material Q, and the reel 5 mounted on the reel 5 is used to place the raw material P for wrapping.
如图1所示，张力管2、包带主轴3与同一离合器装置6传动连接，该张力管2相对设置包带主轴3一端设有传动轮7，该包带主轴3上设有主轴承套8，在主轴承套8上设有一同步部件9，该同步部件9与传动轮7、包带主轴3传动连接，包带主轴3连接有驱动电机K。 As shown in Figure 1, the tension tube 2 and the taping main shaft 3 are in transmission connection with the same clutch device 6, the tension tube 2 is provided with a transmission wheel 7 at one end of the taping main shaft 3 opposite to it, and the main bearing sleeve is arranged on the taping main shaft 3 8. A synchronous part 9 is arranged on the main bearing sleeve 8, and the synchronous part 9 is connected with the transmission wheel 7 and the taping main shaft 3, and the taping main shaft 3 is connected with a driving motor K.
如图1所示，其中，离合器装置6分别通过第一传动带61、第二传动带62与张力管2、包带主轴3对应传动连接，该包带主轴3与张力管2的连接端套设在张力管2上，该离合器装置6优选采用磁粉离合器或磁滞离合器，增加1组同步部件9连接包带主轴3，保证了包带盘4和轴装带盘5在机器启动和停止时转速滑差一致。 As shown in Figure 1 , wherein, the clutch device 6 is connected to the tension tube 2 and the tape main shaft 3 through the first transmission belt 61 and the second transmission belt 62 respectively, and the connection end of the tape main shaft 3 and the tension tube 2 is sleeved on the On the tension tube 2, the clutch device 6 preferably adopts a magnetic powder clutch or a hysteresis clutch, and a group of synchronous parts 9 are added to connect the taping main shaft 3 to ensure that the taping reel 4 and the shaft-mounted tape reel 5 are slipping when the machine starts and stops. poorly consistent.
如图1所示，其中，包带盘4上顺序设有第一导料部41和第二导料部42，在包带盘4的进给端上倾斜设有第一导轮43。 As shown in FIG. 1 , a first material guide portion 41 and a second material guide portion 42 are sequentially provided on the tape reel 4 , and a first guide wheel 43 is obliquely provided on the feed end of the tape reel 4 .
如图1所示，其中，轴装带盘5的进给端上倾斜设有第二导轮51，该第二导轮51与第一导料部41、第二导料部42、第一导轮43相配合，引导轴装带盘5上的绕包原料P出料，采用轴装带盘5放盘，带量大，避免了因换带产生接头造成线缆报废，以及因换带停机造成生产效率降低。 As shown in Figure 1, wherein, the second guide wheel 51 is obliquely provided on the feed end of the shaft-loaded reel 5, and the second guide wheel 51 is connected with the first material guide part 41, the second material guide part 42, the first material guide part The guide wheel 43 cooperates to guide the wrapping material P on the shaft-mounted reel 5 to be discharged, and the shaft-mounted tape 5 is used to release the reel, and the tape volume is large, which avoids cable scrapping caused by joints caused by tape replacement, and shutdown due to tape replacement. resulting in reduced production efficiency.
如图1所示，其中，同步部件9由一连接在主轴承座上的同步轴承套91以及通过转轴92轴承连接在同步轴承套91上的双同步轮93组成，该双同步轮93分别通过第三传动带94、第四传动带95与传动轮7、包带主轴3对应传动连接。 As shown in Figure 1, wherein, the synchronous part 9 is made up of a synchronous bearing sleeve 91 connected on the main bearing seat and a double synchronous wheel 93 connected to the synchronous bearing sleeve 91 through a rotating shaft 92 bearings, and the double synchronous wheels 93 pass through respectively The 3rd transmission belt 94, the 4th transmission belt 95 are connected with transmission wheel 7, wrapping main shaft 3 corresponding transmission.
如图1所示，其中，驱动电机K一端设有带轮K1，该带轮K1通过一传动皮带K2与包带主轴3传动连接。 As shown in FIG. 1 , a pulley K1 is provided at one end of the drive motor K, and the pulley K1 is connected to the taping main shaft 3 through a transmission belt K2.
驱动电机K通过传动皮带K2把旋转动力传递到包带主轴3上，同步部件9通过第三传动带94和第四传动带95，保证了包带管1和包带主轴3同步，包带主轴3与包带盘4相连接，轴装带盘5上放置之绕包原料P的带经过包带盘4由包带管1绕包到线缆基材Q上，离合器装置6通过第一传动带61与第二传动带62相配合，由张力管2传递张力给轴装带盘5。 The drive motor K transmits the rotational power to the taping main shaft 3 through the transmission belt K2, and the synchronous part 9 ensures that the taping pipe 1 and the taping main shaft 3 are synchronous through the third transmission belt 94 and the fourth transmission belt 95, and the taping main shaft 3 and the taping main shaft 3 are synchronized. The tape reels 4 are connected together, and the tape of the wrapping raw material P placed on the shaft-mounted reel 5 passes through the tape reel 4 and is wrapped on the cable base material Q by the tape pipe 1, and the clutch device 6 is connected to the cable base material Q through the first transmission belt 61. The second transmission belt 62 cooperates, and the tension tube 2 transmits the tension to the shaft mounted tape reel 5 .
以上所述仅是对本实用新型的较佳实施例，并非对本实用新型的范围进行限定，故在不脱离本实用新型设计精神的前提下，本领域普通工程技术人员对本实用新型所述的构造、特征及原理所做的等效变化或装饰，均应落入本实用新型申请专利的保护范围内。 The above is only a preferred embodiment of the utility model, not limiting the scope of the utility model, so under the premise of not departing from the design spirit of the utility model, ordinary engineers and technicians in the field can understand the structure described in the utility model, Equivalent changes or decorations made on features and principles should fall within the protection scope of the utility model patent application.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420819694.7U CN204407102U (en) | 2014-12-23 | 2014-12-23 | The concentric belting machine of a kind of axle dress belt tension |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420819694.7U CN204407102U (en) | 2014-12-23 | 2014-12-23 | The concentric belting machine of a kind of axle dress belt tension |
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| Publication Number | Publication Date |
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| CN204407102U true CN204407102U (en) | 2015-06-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420819694.7U Expired - Lifetime CN204407102U (en) | 2014-12-23 | 2014-12-23 | The concentric belting machine of a kind of axle dress belt tension |
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| CN (1) | CN204407102U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106298100A (en) * | 2016-08-22 | 2017-01-04 | 东莞市智汉电工机械实业有限公司 | A kind of automatic vertical numerical control wire stock belting machine |
| CN106876050A (en) * | 2017-04-07 | 2017-06-20 | 东莞市庆丰电工机械有限公司 | A Tape Machine Sol Curing System |
| CN106904487A (en) * | 2017-04-07 | 2017-06-30 | 东莞市庆丰电工机械有限公司 | An Automatic Feedback Control Tension Taping Machine |
| CN109378129A (en) * | 2018-11-30 | 2019-02-22 | 东莞市庆丰电工机械有限公司 | A kind of horizontal winding band all-in-one machine |
| CN110164633A (en) * | 2019-06-27 | 2019-08-23 | 金莱尔机电设备有限公司 | A kind of high speed copper strip shielding winding machine for cable |
| CN110853846A (en) * | 2019-12-18 | 2020-02-28 | 江苏汉鼎机械有限公司 | Horizontal taping machine and working method thereof |
| CN110844660A (en) * | 2019-11-08 | 2020-02-28 | 东莞市新杰电工机械有限公司 | Novel horizontal power belting machine band structure |
| CN111640545A (en) * | 2020-06-11 | 2020-09-08 | 杭州众业鑫科技有限公司 | Spindle structure of a zero tension wrapping machine |
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2014
- 2014-12-23 CN CN201420819694.7U patent/CN204407102U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106298100A (en) * | 2016-08-22 | 2017-01-04 | 东莞市智汉电工机械实业有限公司 | A kind of automatic vertical numerical control wire stock belting machine |
| CN106876050A (en) * | 2017-04-07 | 2017-06-20 | 东莞市庆丰电工机械有限公司 | A Tape Machine Sol Curing System |
| CN106904487A (en) * | 2017-04-07 | 2017-06-30 | 东莞市庆丰电工机械有限公司 | An Automatic Feedback Control Tension Taping Machine |
| CN106876050B (en) * | 2017-04-07 | 2019-01-01 | 东莞市庆丰电工机械有限公司 | Taping machine sol curing system |
| CN109378129A (en) * | 2018-11-30 | 2019-02-22 | 东莞市庆丰电工机械有限公司 | A kind of horizontal winding band all-in-one machine |
| CN109378129B (en) * | 2018-11-30 | 2024-02-13 | 东莞市庆丰电工机械有限公司 | Horizontal winding belting all-in-one |
| CN110164633A (en) * | 2019-06-27 | 2019-08-23 | 金莱尔机电设备有限公司 | A kind of high speed copper strip shielding winding machine for cable |
| CN110844660A (en) * | 2019-11-08 | 2020-02-28 | 东莞市新杰电工机械有限公司 | Novel horizontal power belting machine band structure |
| CN110853846A (en) * | 2019-12-18 | 2020-02-28 | 江苏汉鼎机械有限公司 | Horizontal taping machine and working method thereof |
| CN111640545A (en) * | 2020-06-11 | 2020-09-08 | 杭州众业鑫科技有限公司 | Spindle structure of a zero tension wrapping machine |
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