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CN204338903U - Arcuate blade cutoff tool - Google Patents

Arcuate blade cutoff tool Download PDF

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Publication number
CN204338903U
CN204338903U CN201420818629.2U CN201420818629U CN204338903U CN 204338903 U CN204338903 U CN 204338903U CN 201420818629 U CN201420818629 U CN 201420818629U CN 204338903 U CN204338903 U CN 204338903U
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China
Prior art keywords
arc
cutting
arcuate blade
edge
knife
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Expired - Fee Related
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CN201420818629.2U
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Chinese (zh)
Inventor
郭峰
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Shaanxi University of Technology
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Shaanxi University of Technology
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Abstract

本实用新型公开了一种弧形刃切断刀,该弧形刃切断刀包括刀柄,刀头,切削刃位于刀头前面,切削刃为弧形曲线刃。本实用新型涉及的切断刀整体左右对称,其切削刃采用左右对称的弧形刃,前面相应为弧面。本实用新型即可保证各点属于斜角切削,又具有分屑功能,同时还具有自我对中特性,避免了刀头折断,保证了被切槽的形位精度,提高了刀具寿命。

The utility model discloses an arc-shaped cutting knife. The arc-shaped cutting knife comprises a knife handle and a knife head. The cutting edge is located in front of the knife head. The cutting edge is an arc-shaped curved edge. The cutting knife involved in the utility model is left-right symmetrical as a whole, and its cutting edge adopts a left-right symmetrical arc edge, and the front face is correspondingly an arc surface. The utility model can ensure that each point belongs to oblique cutting, and has the function of chip separation, and also has the self-centering characteristic, which avoids the breakage of the cutter head, ensures the shape and position accuracy of the cut groove, and improves the tool life.

Description

弧形刃切断刀Curved cutting knife

技术领域technical field

本实用新型涉及切削刀具技术领域,更具体涉及一种弧形刃切断刀。The utility model relates to the technical field of cutting tools, in particular to an arc-shaped cutting knife.

背景技术Background technique

切断是在车削加工中,把棒料或工件切成两段或数段的加工方法.现有技术中的切断刀可分为直刃切断刀、斜刃切断刀。如图1所示,直刃切断刀包括刀头和刀柄,切削刃位于刀头前面。刀刃为垂直于切削方向的直线。直刃切断刀在切削时,如图4所示,属于直角切削,即切削刃与切削速度方向垂直,切削力大,切削震动大,机床耗能高,已加工表面,即切断面质量低。如图2所示,斜刃切断刀的刀刃为与切削方向不垂直的斜线。斜刃切断刀在切削时,如图5所示,属于斜角切削,即切削刃与切削速度方向不垂直,切削力小,但是刀头在切削刃上法向力的作用下,向一侧压迫,导致刀头与此侧切断面摩擦加剧,降低了本侧切断面的表面质量,再者,切断刀的刀头一般都比较薄弱,在此法向力的作用下,容易折断。因此需要克服以上两种切断刀的缺陷,设计一种新的切断刀既能保证斜角切削,又能保证刀头不会向一侧挤压。Cutting is a processing method of cutting a bar or workpiece into two or several sections in turning. The cutting knives in the prior art can be divided into straight cutting knives and oblique cutting knives. As shown in Figure 1, the straight-edged cutting knife includes a head and a handle, and the cutting edge is located in front of the head. The cutting edge is a straight line perpendicular to the cutting direction. As shown in Figure 4, the straight-edged cutting knife is a right-angle cutting, that is, the cutting edge is perpendicular to the cutting speed direction, the cutting force is large, the cutting vibration is large, the machine tool consumes high energy, and the processed surface, that is, the quality of the cut surface is low. As shown in Figure 2, the cutting edge of the beveled cutting knife is an oblique line that is not perpendicular to the cutting direction. As shown in Figure 5, when the oblique cutting knife is cutting, it belongs to oblique cutting, that is, the cutting edge is not perpendicular to the direction of cutting speed, and the cutting force is small, but the cutter head is moved to one side under the normal force on the cutting edge Compression causes the friction between the cutter head and the cut surface on this side to intensify, reducing the surface quality of the cut surface on this side. Moreover, the cutter head of the cutting knife is generally weak, and it is easy to break under the action of this normal force. Therefore need to overcome the defective of above two kinds of cut-off knives, design a kind of new cut-off knives can guarantee oblique angle cutting again, can guarantee that cutter head can not be extruded to one side again.

实用新型内容Utility model content

(一)要解决的技术问题(1) Technical problems to be solved

本实用新型要解决的技术问题就是克服上述两种切断刀的缺陷,既能保证切削刃属于斜角切削,又能保证刀头不会向一侧挤压,同时提高刀具切削部位强度,进而提高刀具寿命,由此提供一种弧形刃切断刀。The technical problem to be solved by the utility model is to overcome the defects of the above two kinds of cutting knives, which can not only ensure that the cutting edge belongs to oblique cutting, but also ensure that the knife head will not be squeezed to one side, and at the same time improve the strength of the cutting part of the tool, and then improve tool life, thereby providing a cut-off knife with a curved edge.

(二)技术方案(2) Technical solutions

为了解决上述技术问题,本实用新型提供了一种弧形刃切断刀,该弧形刃切断刀包括刀柄、刀头以及位于刀头前方的弧形切削刃,弧形切削刃为弧形曲线刃;所述弧形曲线上各点的切线与刀具基面构成0-30°的左、右刃倾角。In order to solve the above technical problems, the utility model provides an arc-shaped cutting knife, which includes a handle, a knife head and an arc-shaped cutting edge located in front of the knife head. The arc-shaped cutting edge is an arc-shaped curve Blade; the tangent line of each point on the arc curve and the base surface of the tool form a left and right blade inclination angle of 0-30°.

优选地,所述弧形刃左右对称,整体中间凸起,两边落下,弧形刃上左右对称两点的刃倾角的角度相等,弧形刃中间最高点的刃倾角为零。Preferably, the arc-shaped blade is left-right symmetrical, with a raised center as a whole, and two sides falling down. The blade inclination angles of the two symmetrical points on the arc-shaped edge are equal, and the edge inclination angle of the highest point in the middle of the arc-shaped edge is zero.

优选地,所述弧形刃为圆弧刃。Preferably, the arc edge is a circular arc edge.

优选地,所述圆弧直径为80mm—1000mm。Preferably, the diameter of the arc is 80mm-1000mm.

优选地,所述弧形曲线上各点的切线与刀具基面构成0-15°的左、右刃倾角。Preferably, the tangent line of each point on the arc curve forms a left and right blade inclination angle of 0-15° with the base surface of the tool.

优选地,所述弧形曲线上各点的切线与刀具基面构成0-8°的左、右刃倾角。Preferably, the tangent line of each point on the arc curve forms a left and right blade inclination angle of 0-8° with the base surface of the tool.

所述的刃倾角为圆弧刃上选定点的切线与刀具基面之间的夹角。圆弧刃上各点的刃倾角不同,最高处的刀尖点刃倾角为0°,从刀尖处向两边延生,刃倾角变大。圆弧两端点处的刃倾角最大。刃倾角与被加工材料和加工环境关联,被加工材料强度越大、硬度越高,刃倾角越小,反之越大。所述刀具基面为与刀具的安装底面平行的平面。圆弧的直径与被加工材料和加工环境有关。被加工材料强度越高、硬度越大,为了增强刀刃的强度,弧形刃的直径也越大。The blade inclination angle is the angle between the tangent line of the selected point on the circular arc blade and the base surface of the tool. The inclination angle of each point on the arc edge is different. The inclination angle of the highest tip point is 0°, and it extends from the tip to both sides, and the inclination angle becomes larger. The edge inclination angle at the two ends of the arc is the largest. The blade inclination angle is related to the processed material and the processing environment. The stronger the processed material is, the higher the hardness is, the smaller the blade inclination angle is, and vice versa. The base surface of the tool is a plane parallel to the installation bottom surface of the tool. The diameter of the arc is related to the material to be processed and the processing environment. The higher the strength and hardness of the processed material, the larger the diameter of the curved edge is to enhance the strength of the blade.

(三)有益效果(3) Beneficial effects

本实用新型涉及的切断刀整体左右对称,其切削刃采用左右对称的弧形刃,前面相应为弧面。本实用新型即可保证各点属于斜角切削,又具有分屑功能,同时还具有自我对中特性,避免了刀头折断,保证了被切槽的形位精度,提高了刀具寿命。The cutting knife involved in the utility model is left-right symmetrical as a whole, and its cutting edge adopts a left-right symmetrical arc edge, and the front face is correspondingly an arc surface. The utility model can ensure that each point belongs to oblique cutting, and has the function of chip separation, and also has the self-centering characteristic, which avoids the breakage of the cutter head, ensures the shape and position accuracy of the cut groove, and improves the tool life.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1是直刃切断刀立体示意图;Fig. 1 is a three-dimensional schematic diagram of a straight cutting knife;

图2是斜刃切断刀立体示意图;Fig. 2 is a three-dimensional schematic diagram of a beveled cutting knife;

图3是本实用新型圆弧刃切断刀立体示意图;Fig. 3 is a three-dimensional schematic diagram of the utility model arc blade cutting knife;

图4是直刃切断刀45度俯视方向工作示意图;Fig. 4 is a working schematic diagram of a 45-degree downward view of a straight cutting knife;

图5是斜刃切断刀45度俯视方向工作示意图;Fig. 5 is a schematic diagram of the operation of the oblique cutting knife in a 45-degree downward view;

图6是本实用新型圆弧刃切断刀45度俯视方向工作示意图;Fig. 6 is a schematic diagram of the work of the utility model's circular arc cutting knife in a 45-degree overlooking direction;

图中标记:1、刀柄,2、刀头,3、切削刃,4、刀前面,5、切断刀,6、工件;A、进给方向,B、转速方向。Marks in the figure: 1. Knife handle, 2. Cutter head, 3. Cutting edge, 4. Knife front, 5. Cut-off knife, 6. Work piece; A, feed direction, B, speed direction.

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型的实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不能用来限制本实用新型的范围。The implementation of the present utility model will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.

实施例1Example 1

如图3所示,本实施例涉及的弧形刃切断刀,包括刀柄1、刀头2以及位于刀头前方的弧形切削刃3,弧形切削刃3为弧形曲线刃,所述弧可为圆弧、椭圆弧、抛物线、双曲线等弧线,优选圆弧。所述弧形刃左右对称,整体中间凸起,两边落下,左刃倾角和右刃倾角的角度相等。所述弧形曲线上各点的切线与刀具基面构成0-15°的左右刃倾角。As shown in Figure 3, the arc-shaped edge cutting knife involved in this embodiment includes a handle 1, a cutter head 2 and an arc-shaped cutting edge 3 positioned in front of the cutter head. The arc-shaped cutting edge 3 is an arc-shaped curved edge, and the The arc can be a circular arc, an elliptical arc, a parabola, a hyperbola, etc., preferably a circular arc. The arc-shaped blade is left-right symmetrical, the whole middle is convex, and the two sides fall down, and the inclination angle of the left blade is equal to the angle of the right blade inclination. The tangent of each point on the arc curve and the base surface of the tool form a left and right blade inclination angle of 0-15°.

具体而言,本实用新型涉及到的切断刀采用左右对称的圆弧刃,圆弧刃上各点的刃倾角不同,均为此点的切线方向,越远离对称面刃倾角越大,左右对称的两点的刃倾角相同。在切削时,如图6所示,各点可以同时实现斜角切削。刀具前面与圆弧切削刃相对应为圆弧面。切削时由于前面上各点的法向不同,切屑产生后为撕裂散射状,易于分屑排屑。圆弧刃上左右对称的两点的法向分力在水平方向上的分力相互抵消,刀头不会在此力作用下折断弯曲,且两边圆弧刃相互对称,具有自我对中的特性,这个特性可以保证使得被切槽向与工件的轴线垂直。同时圆弧刃刀尖处强度较高,刀具寿命较高。圆弧刃的半径可以根据不同的工件材料和工作环境做出相应调整。所以本实用新型即可保证各点属于斜角切削,又具有分屑功能,同时还具有自我对中特性,避免了刀头折断,保证了被切槽的形位精度,提高了刀具寿命。Specifically, the cutting knife involved in the utility model adopts a left-right symmetrical circular arc blade, and the blade inclination angles of each point on the circular arc blade are different, and they are all in the tangent direction of this point. The edge inclination angles of the two points are the same. When cutting, as shown in Figure 6, each point can realize bevel cutting at the same time. The front of the tool corresponds to the arc cutting edge as an arc surface. When cutting, due to the different normal directions of the points on the front, the chips are torn and scattered after being generated, which is easy to separate and remove chips. The normal component forces of the two symmetrical points on the circular arc edge cancel each other out in the horizontal direction, the cutter head will not be broken and bent under this force, and the circular arc edges on both sides are symmetrical to each other, which has the characteristics of self-centering , this feature can ensure that the cut groove is perpendicular to the axis of the workpiece. At the same time, the strength at the tip of the arc edge is higher, and the tool life is longer. The radius of the arc edge can be adjusted according to different workpiece materials and working environment. Therefore, the utility model can ensure that each point belongs to bevel cutting, and has the function of chip separation. At the same time, it also has the characteristic of self-centering, which avoids the breakage of the cutter head, ensures the shape and position accuracy of the cut groove, and improves the tool life.

本实用新型效果如下:1、切削刃为圆弧刃,左右对称,左右相互对称的两点的刃倾角相同,且越远离对称面刃倾角越大。2、圆弧刃切削时各点属于斜角切削,由于前面上各点的法向不同,切屑被自然的撕裂散射。3、切断刀整体左右对称,左右相互对称的两点的法向分力在水平方向上的分力相互抵消,刀头不会折断弯曲,且具有自我对中的特性。4、圆弧刃无突出的刀尖点,其切削部位强度较高,刀具寿命较高。5、切削刃圆弧的半径可以根据不同的工件材料和工作环境做出相应调整。The effect of the utility model is as follows: 1. The cutting edge is a circular arc edge, which is symmetrical left and right, and the blade inclination angles of two symmetrical points on the left and right are the same, and the farther away from the symmetrical surface, the greater the inclination angle of the edge. 2. When the arc edge is cutting, each point belongs to bevel cutting. Since the normal direction of each point on the front is different, the chips are naturally torn and scattered. 3. The overall cutting knife is left-right symmetrical, and the normal component forces of the two symmetrical points in the left-right direction cancel each other out in the horizontal direction. 4. There is no protruding tool point on the arc edge, the cutting part has high strength and the tool life is high. 5. The radius of the cutting edge arc can be adjusted according to different workpiece materials and working environments.

实施例2Example 2

与实施例1相比,区别点仅在于:本实施例中弧形曲线上各点的切线与刀具基面构成0-8°的左、右刃倾角。Compared with Embodiment 1, the only difference is that in this embodiment, the tangent line of each point on the arc curve and the base surface of the tool form a left and right blade inclination angle of 0-8°.

实施例3Example 3

与实施例1相比,区别点仅在于:本实施例中弧形曲线上各点的切线与刀具基面构成0-5°的左、右刃倾角。Compared with Embodiment 1, the only difference is that in this embodiment, the tangent line of each point on the arc curve and the base surface of the tool form a left and right blade inclination angle of 0-5°.

以上实施方式仅用于说明本实用新型,而非对本实用新型的限制。尽管参照实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,对本实用新型的技术方案进行各种组合、修改或者等同替换,都不脱离本实用新型技术方案的精神和范围,均应涵盖在本实用新型的权利要求范围当中。The above embodiments are only used to illustrate the utility model, but not to limit the utility model. Although the present utility model has been described in detail with reference to the embodiments, those skilled in the art should understand that various combinations, modifications or equivalent replacements of the technical solutions of the present utility model will not depart from the spirit and scope of the technical solutions of the present utility model. All should be included in the scope of claims of the present utility model.

Claims (6)

1. an arcuate blade cutoff tool, is characterized in that, this arcuate blade cutoff tool comprises handle of a knife, cutter head and is positioned at the arc milling sword in cutter head front, and arc milling sword is arc curve sword; On described arc curve, the tangent line of each point and cutter basal plane form the left and right cutting edge inclination of 0-30 °.
2. arcuate blade cutoff tool according to claim 1, is characterized in that, described arcuate blade is symmetrical, overall intermediate projections, and both sides fall, and on arcuate blade, the angle of cutting edge inclination of symmetrical 2 is equal, and in the middle of arcuate blade, the cutting edge inclination of peak is zero.
3. arcuate blade cutoff tool according to claim 1 and 2, is characterized in that, described arcuate blade is Circular Nose Cutting Edge.
4. arcuate blade cutoff tool according to claim 3, is characterized in that, described arc diameter is 80mm-1000mm.
5. arcuate blade cutoff tool according to claim 1 and 2, is characterized in that, on described arc curve, the tangent line of each point and cutter basal plane form the left and right cutting edge inclination of 0-15 °.
6. arcuate blade cutoff tool according to claim 1 and 2, is characterized in that, on described arc curve, the tangent line of each point and cutter basal plane form the left and right cutting edge inclination of 0-8 °.
CN201420818629.2U 2014-12-19 2014-12-19 Arcuate blade cutoff tool Expired - Fee Related CN204338903U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105149624A (en) * 2015-07-28 2015-12-16 广东欧珀移动通信有限公司 Machining tool

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105149624A (en) * 2015-07-28 2015-12-16 广东欧珀移动通信有限公司 Machining tool

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Granted publication date: 20150520

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