CN204311000U - A kind of large format decoration pre-coating film with three-dimensional touch - Google Patents
A kind of large format decoration pre-coating film with three-dimensional touch Download PDFInfo
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Abstract
本实用新型公开了一种具有立体触感的大幅面装饰预涂膜,包括:立体触感层,设置在预涂膜顶层,厚度为30~50μm;荧光层,设置在所述立体触感层下表面,厚度为3~5μm;装饰层,设置在所述荧光层下表面,厚度为0.1~0.5μm;基材层,设置在所述装饰层下表面,为双向拉伸聚丙烯或双向拉伸聚酯薄膜,厚度为12~20μm,雾度小于2,纵向拉伸强度大于150MPa;介质层,设置在所述基材层下表面,厚度为0.02μm;热熔胶层,设置在所述介质层下表面,厚度为12~30μm。本实用新型粘结强度高,可以与纸张、无纺布、铁板或木板等材质贴合,增加这些材质的装饰性,也可以单独作为广告、宣传画使用。
The utility model discloses a large-format decorative pre-coating film with three-dimensional tactility, which comprises: a three-dimensional tactile layer arranged on the top layer of the pre-coated film with a thickness of 30-50 μm; a fluorescent layer arranged on the lower surface of the three-dimensional tactile layer, The thickness is 3-5 μm; the decorative layer is arranged on the lower surface of the fluorescent layer and has a thickness of 0.1-0.5 μm; the base layer is arranged on the lower surface of the decorative layer and is biaxially stretched polypropylene or biaxially stretched polyester A film with a thickness of 12-20 μm, a haze of less than 2, and a longitudinal tensile strength greater than 150 MPa; a dielectric layer disposed on the lower surface of the substrate layer with a thickness of 0.02 μm; a hot melt adhesive layer disposed under the dielectric layer surface, the thickness is 12-30 μm. The utility model has high bonding strength, can be laminated with materials such as paper, non-woven fabrics, iron plates or wood plates, increases the decorativeness of these materials, and can also be used alone as advertisements and posters.
Description
技术领域technical field
本实用新型涉及一种表面装饰材料,特别是一种具有立体触感的大幅面装饰预涂膜。The utility model relates to a surface decoration material, in particular to a large-format decorative precoating film with three-dimensional touch.
背景技术Background technique
预涂膜覆膜技术是近年来印刷品覆膜的主要加工技术,属于可持续发展的环保技术。这种覆膜技术使用的预涂膜在生产和使用过程中,不产生有毒气体的挥发污染,没有有害物质残留,可以广泛应用于书刊(尤其是学生课本)、食品、烟酒、药物等的包装上,对消费者不构成潜在威胁,是很多包装公司、印刷品企业的首选。Pre-coating film lamination technology is the main processing technology of printed matter lamination in recent years, which belongs to the sustainable development of environmental protection technology. The pre-coating film used in this coating technology does not produce volatilization pollution of toxic gases during production and use, and has no harmful substance residues. It can be widely used in books (especially student textbooks), food, tobacco, alcohol, drugs, etc. In terms of packaging, it does not pose a potential threat to consumers, and is the first choice of many packaging companies and printing companies.
随着预涂膜技术的长足发展,现在的预涂膜已经不单单限制于纸塑复合,甚至在木塑复合、铁塑复合、玻璃-塑料复合等领域都能看到预涂膜的身影。预涂膜也不仅仅作为一种保护材料来使用,同时也可以作为装饰材料来使用,从而扩展了预涂膜的应用领域。With the rapid development of pre-coating film technology, the current pre-coating film is not limited to paper-plastic composites, and even pre-coated films can be seen in wood-plastic composites, iron-plastic composites, glass-plastic composites and other fields. The pre-coating film is not only used as a protective material, but also can be used as a decorative material, thereby expanding the application field of the pre-coating film.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种具有立体触感的大幅面装饰预涂膜。The technical problem to be solved by the utility model is to provide a large-format decorative pre-coating film with three-dimensional touch.
本实用新型的一种具有立体触感的大幅面装饰预涂膜包括:A large-format decorative pre-coating film with three-dimensional touch of the present utility model comprises:
立体触感层,设置在预涂膜顶层,厚度为30~50μm;The three-dimensional tactile layer is arranged on the top layer of the pre-coated film, with a thickness of 30-50 μm;
荧光层,设置在所述立体触感层下表面,厚度为3~5μm;a fluorescent layer, disposed on the lower surface of the three-dimensional tactile layer, with a thickness of 3-5 μm;
装饰层,设置在所述荧光层下表面,厚度为0.1~0.5μm;a decorative layer, disposed on the lower surface of the fluorescent layer, with a thickness of 0.1-0.5 μm;
基材层,设置在所述装饰层下表面,为双向拉伸聚丙烯或双向拉伸聚酯薄膜,厚度为12~20μm,雾度小于2,纵向拉伸强度大于150MPa;The substrate layer, arranged on the lower surface of the decorative layer, is biaxially oriented polypropylene or biaxially oriented polyester film, with a thickness of 12-20 μm, a haze of less than 2, and a longitudinal tensile strength greater than 150 MPa;
介质层,设置在所述基材层下表面,厚度为0.02μm;a dielectric layer, disposed on the lower surface of the substrate layer, with a thickness of 0.02 μm;
热熔胶层,设置在所述介质层下表面,厚度为12~30μm。The hot melt adhesive layer is arranged on the lower surface of the medium layer, and has a thickness of 12-30 μm.
优选地,所述热熔胶层包含乙烯-醋酸乙烯酯共聚物、乙烯-丙烯酸甲酯共聚物或聚氨酯热熔胶。Preferably, the hot melt adhesive layer comprises ethylene-vinyl acetate copolymer, ethylene-methyl acrylate copolymer or polyurethane hot melt adhesive.
优选地,所述装饰层和荧光层通过凹版印刷的方式印刷在基材层的上表面;所述立体触感层是将感光油墨经过光刻蚀形成。Preferably, the decorative layer and the fluorescent layer are printed on the upper surface of the substrate layer by gravure printing; the three-dimensional touch layer is formed by photoetching photosensitive ink.
优选地,所述装饰层设有装饰图案,装饰图案单幅面积最大为1.8*1.8㎡。Preferably, the decorative layer is provided with a decorative pattern, and the single area of the decorative pattern is at most 1.8*1.8㎡.
本实用新型采用凹版印刷的方式来实现大幅面图案印刷,可以卷对卷生产,比市场常用的数码打印方式成本低,效率高,实现了个性化和低成本的统一。The utility model adopts the method of gravure printing to realize large-format pattern printing, which can be produced roll-to-roll, has lower cost and higher efficiency than the digital printing method commonly used in the market, and realizes the unity of individualization and low cost.
本实用新型采用了荧光层,不仅能够使装饰图案的颜色更加艳丽,而且具有一定的防伪功能,因为荧光层本身是透明的,将其印制成特殊防伪图案(比如指纹),即不影响原有薄膜的装饰性能,还可以在紫外线光照下看到防伪图案,达到防伪目的。The utility model adopts the fluorescent layer, which not only can make the color of the decorative pattern more gorgeous, but also has a certain anti-counterfeiting function. Because the fluorescent layer itself is transparent, it can be printed into a special anti-counterfeiting pattern (such as a fingerprint), that is, it does not affect the original It has the decorative properties of a film, and can also see anti-counterfeiting patterns under ultraviolet light to achieve anti-counterfeiting purposes.
为了实现立体触感,通常是使用机械热压的方法,但这种方法产生的立体触感在使用过程中容易消失,不能长久,而且热压的方法无法赋予微小的图案以立体触感,本实用新型采用的光刻蚀法完全可以克服热压法的这些缺点。In order to realize the three-dimensional touch, the method of mechanical hot pressing is usually used, but the three-dimensional touch produced by this method is easy to disappear during use and cannot last for a long time, and the method of hot pressing cannot give the tiny pattern a three-dimensional touch. The photolithography method can completely overcome these shortcomings of the hot pressing method.
附图说明Description of drawings
图1为本实用新型的示意图。Fig. 1 is the schematic diagram of the utility model.
具体实施方式Detailed ways
现结合附图及其实施例对本实用新型进行详细说明。The utility model is described in detail now in conjunction with accompanying drawing and embodiment thereof.
如图1所示,本实用新型的具有立体触感的大幅面装饰预涂膜包括:As shown in Figure 1, the large format decorative precoat film with three-dimensional touch of the present invention comprises:
基材层4,基材层4为双向拉伸聚丙烯或双向拉伸聚酯薄膜,其厚度为12~20μm,雾度小于2,纵向拉伸强度大于150MPa;The substrate layer 4, the substrate layer 4 is biaxially oriented polypropylene or biaxially oriented polyester film, the thickness of which is 12-20 μm, the haze is less than 2, and the longitudinal tensile strength is greater than 150 MPa;
装饰层3,通过凹版印刷的方式印刷在基材层4的上表面,该装饰层3可根据客户需求实现个性化印刷,其单幅图案面积最大可达1.8*1.8m2,采用凹版印刷可以卷对卷生产,比市场常用的数码打印方式成本低,效率高,实现了个性化和低成本的统一,其装饰层3的厚度为0.1~0.5μm;The decorative layer 3 is printed on the upper surface of the substrate layer 4 by gravure printing. The decorative layer 3 can be personalized according to customer needs. The maximum area of a single pattern can reach 1.8*1.8m2. Roll-to-roll production has lower cost and higher efficiency than the digital printing methods commonly used in the market, and realizes the unity of personalization and low cost. The thickness of the decorative layer 3 is 0.1-0.5 μm;
荧光层2,通过凹版印刷的方式印刷在装饰层3上表面,其厚度为3~5μm,印有荧光层2的区域和装饰层3的图案可以一致,也可以在任意区域做防伪标识的印刷。荧光层2不仅能够使装饰图案的颜色更加艳丽,而且具有一定的防伪功能,因为荧光层2本身是透明的,将其印制成特殊防伪图案(比如指纹),即不影响原有薄膜的装饰性能,还可以在紫外线光照下看到防伪图案,达到防伪目的;The fluorescent layer 2 is printed on the upper surface of the decorative layer 3 by gravure printing, and its thickness is 3-5 μm. The area printed with the fluorescent layer 2 and the pattern of the decorative layer 3 can be consistent, and anti-counterfeiting marks can also be printed on any area . The fluorescent layer 2 can not only make the color of the decorative pattern more bright, but also has a certain anti-counterfeiting function, because the fluorescent layer 2 itself is transparent, and it can be printed into a special anti-counterfeiting pattern (such as a fingerprint), which does not affect the decoration of the original film. Performance, you can also see the anti-counterfeiting pattern under ultraviolet light to achieve the purpose of anti-counterfeiting;
立体触感层1,涂设在荧光层2上表面,将感光油墨经过光刻蚀形成立体触感层1。为了实现立体触感,通常是使用机械热压的方法,但这种方法产生的立体触感在使用过程中容易消失,不能长久,而且热压的方法无法赋予微小的图案以立体触感,本实用新型采用的光刻蚀法完全可以克服热压法的这些缺点。具体方法是先满幅涂布感光油墨,干燥固化后,用带有与装饰层相同图案的版辊进行曝光,之后用显影药水将感光层的曝光部分洗去,这样就形成了与装饰图案一致的刻痕,触摸时有立体感,保留部分还可以对荧光层2起到保护作用。其立体触感层1厚度为30~50μm;The three-dimensional tactile layer 1 is coated on the upper surface of the fluorescent layer 2, and the three-dimensional tactile layer 1 is formed by photoetching the photosensitive ink. In order to realize the three-dimensional touch, the method of mechanical hot pressing is usually used, but the three-dimensional touch produced by this method is easy to disappear during use and cannot last for a long time, and the method of hot pressing cannot give the tiny pattern a three-dimensional touch. The photolithography method can completely overcome these shortcomings of the hot pressing method. The specific method is to first coat the photosensitive ink on the full width, after drying and curing, use a plate roller with the same pattern as the decorative layer to expose, and then wash off the exposed part of the photosensitive layer with developing potion, thus forming a pattern consistent with the decorative pattern. The notch has a three-dimensional effect when touched, and the reserved part can also protect the fluorescent layer 2. The three-dimensional tactile layer 1 has a thickness of 30-50 μm;
介质层5,介质层5为聚乙烯亚胺,涂设在基材层4下表面,其厚度为0.02μm,起到连接热熔胶层6和基材层4的作用;The dielectric layer 5, which is polyethyleneimine, is coated on the lower surface of the substrate layer 4, and its thickness is 0.02 μm, which serves to connect the hot melt adhesive layer 6 and the substrate layer 4;
热熔胶层6,涂设在介质层5下表面,其热熔胶层6可以为乙烯-醋酸乙烯酯共聚物、乙烯-丙烯酸甲酯共聚物或聚氨酯热熔胶中的一种或多种,根据与所粘接的材质选用,其厚度为12~30μm。The hot melt adhesive layer 6 is coated on the lower surface of the medium layer 5, and its hot melt adhesive layer 6 can be one or more of ethylene-vinyl acetate copolymer, ethylene-methyl acrylate copolymer or polyurethane hot melt adhesive , According to the selection of the material to be bonded, the thickness is 12-30μm.
以下为本实用新型的实施例。The following are embodiments of the present utility model.
实施例1如下:Embodiment 1 is as follows:
以单幅装饰图案面积为1.58m*1.8m的立体触感装饰预涂膜为例,可以采用1600mm幅宽的聚酯(PET)为基材层4,按1800mm的长度周期性印刷装饰图案,实现批量生产。Taking the three-dimensional tactile decorative pre-coating film with a single decorative pattern area of 1.58m*1.8m as an example, polyester (PET) with a width of 1600mm can be used as the base layer 4, and the decorative pattern can be printed periodically at a length of 1800mm to achieve Mass production.
如图1所示,具有立体触感的大幅面装饰预涂膜,基材为1600mm宽、15μm厚的双向拉伸聚酯薄膜,在的正面涂有0.15μm厚度的装饰层3,装饰层3可以是1.58m*1.8m的荷塘月色图,装饰层3上涂有5μm厚度的荧光层2,荧光层2的印刷图案与装饰层3一致,同时可以在装饰图案之外的区域印刷少量指纹图案达到防伪目的。As shown in Figure 1, a large-format decorative pre-coated film with a three-dimensional touch, the base material is a biaxially stretched polyester film with a width of 1600 mm and a thickness of 15 μm, and a decorative layer 3 with a thickness of 0.15 μm is coated on the front side. The decorative layer 3 can be It is a 1.58m*1.8m moonlight image of a lotus pond. The decorative layer 3 is coated with a fluorescent layer 2 with a thickness of 5 μm. The printed pattern of the fluorescent layer 2 is consistent with that of the decorative layer 3. At the same time, a small amount of fingerprint patterns can be printed on areas other than the decorative pattern. To achieve the purpose of anti-counterfeiting.
在荧光层2上涂布35μm厚的感光油墨,干燥固化后,用带有与装饰层3相同图案的版辊进行曝光,之后用显影药水将感光层的曝光部分洗去,这样就形成了立体触感层1。Coat the photosensitive ink with a thickness of 35 μm on the fluorescent layer 2. After drying and curing, use a plate roller with the same pattern as the decorative layer 3 to expose, and then wash off the exposed part of the photosensitive layer with a developing solution, thus forming a three-dimensional ink. Tactile layer 1.
此时产品幅宽仍为1600mm,在双向拉伸聚酯薄膜的反面涂有厚度约0.02μm厚度的介质层5,在介质层5上复合有20μm厚度的热熔胶层6,热熔胶层6为EMA,介质层5主要用于提高基材层4与热熔胶层6的层间附着强度,复合热熔胶层6时需要切掉20mm的两侧边缘,最后制成幅宽为1580mm的具有立体触感的大幅面装饰预涂膜。本实施例可以与无纺布贴合,按照装饰图案的长度裁切,作为楼盘外围的装饰广告。At this time, the width of the product is still 1600mm, and a medium layer 5 with a thickness of about 0.02 μm is coated on the reverse side of the biaxially stretched polyester film, and a hot melt adhesive layer 6 with a thickness of 20 μm is compounded on the medium layer 5, and the hot melt adhesive layer 6 is EMA, and the dielectric layer 5 is mainly used to improve the interlayer adhesion strength between the substrate layer 4 and the hot melt adhesive layer 6. When the hot melt adhesive layer 6 is combined, the edges on both sides of 20mm need to be cut off, and finally the width is 1580mm Large-format decorative pre-coated film with three-dimensional touch. This embodiment can be laminated with non-woven fabric, cut according to the length of the decorative pattern, and used as a decorative advertisement on the periphery of the real estate.
实施例2如下:Embodiment 2 is as follows:
以单幅装饰图案面积为1.4m*1.6m的立体触感装饰预涂膜为例,可以采用1420mm幅宽的聚酯PET为基材层4,按1600mm的长度周期性印刷装饰图案,实现批量生产。Taking the three-dimensional tactile decorative pre-coating film with a single decorative pattern area of 1.4m*1.6m as an example, polyester PET with a width of 1420mm can be used as the substrate layer 4, and the decorative pattern can be printed periodically at a length of 1600mm to achieve mass production .
如图1所示,具有立体触感的大幅面装饰预涂膜,基材为1420mm宽、20μm厚的双向拉伸聚酯薄膜,在双向拉伸聚酯薄膜的正面涂有0.5μm厚度的装饰层3,装饰层3可以是1.4m*1.6m的锦绣山河图,装饰层3上涂有3μm厚度的荧光层2,荧光层2的印刷图案与装饰层3一致。As shown in Figure 1, the large-format decorative pre-coated film with three-dimensional touch is based on a biaxially stretched polyester film with a width of 1420 mm and a thickness of 20 μm, and a decorative layer with a thickness of 0.5 μm is coated on the front side of the biaxially stretched polyester film 3. The decorative layer 3 can be a 1.4m*1.6m picture of beautiful mountains and rivers, and the decorative layer 3 is coated with a fluorescent layer 2 with a thickness of 3 μm. The printed pattern of the fluorescent layer 2 is consistent with the decorative layer 3 .
在荧光层2上涂布50μm厚的感光油墨,干燥固化后,将装饰层3需要特别突出的部分用版辊曝光(如山川或旭日),之后用显影药水将感光层的曝光部分洗去,这样就形成了立体触感层1。Coat the photosensitive ink with a thickness of 50 μm on the fluorescent layer 2. After drying and curing, expose the part of the decorative layer 3 that needs to be particularly prominent (such as mountains and rivers or the rising sun) with a plate roller, and then wash off the exposed part of the photosensitive layer with a developing solution. In this way, the three-dimensional tactile layer 1 is formed.
此时产品幅宽仍为1420mm,在双向拉伸聚酯薄膜的反面涂有厚度约0.05μm厚度的介质层5,在介质层5上复合有30μm厚度的热熔胶层6,热熔胶层6为乙烯-醋酸乙烯酯共聚物EVA,介质层5主要用于提高基材层4与热熔胶层6的层间附着强度,复合热熔胶层6时需要切掉20mm的两侧边缘,最后制成幅宽为1400mm的具有立体触感的大幅面装饰预涂膜。本实施例可以与玻璃贴合,按照装饰图案的长度裁切,作为半透明的玻璃屏风使用。At this time, the width of the product is still 1420mm, and a medium layer 5 with a thickness of about 0.05 μm is coated on the reverse side of the biaxially stretched polyester film, and a hot-melt adhesive layer 6 with a thickness of 30 μm is compounded on the medium layer 5, and the hot-melt adhesive layer 6 is ethylene-vinyl acetate copolymer EVA, and the dielectric layer 5 is mainly used to improve the interlayer adhesion strength between the base material layer 4 and the hot melt adhesive layer 6. When the hot melt adhesive layer 6 is combined, it is necessary to cut off 20mm of both side edges, Finally, a large-scale decorative pre-coating film with a three-dimensional touch with a width of 1400mm is made. This embodiment can be attached to glass, cut according to the length of the decorative pattern, and used as a translucent glass screen.
在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互任意组合。上述实施例虽然对本实用新型作了比较详细的说明,但是这些说明只是对本实用新型说明性的,而不是对本实用新型的限制,任何不超出本实用新型实质精神内的实用新型创造,均属于本实用新型的保护范围内。In the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined arbitrarily with each other. Although the above-mentioned embodiments have described the utility model in more detail, these explanations are only illustrative of the utility model, rather than limiting the utility model, and any utility model creations that do not exceed the essence of the utility model belong to this utility model within the scope of protection of utility models.
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Effective date of registration: 20200220 Address after: 215600 west side of Taiwan Road, Zhangjiagang Free Trade Zone, Suzhou City, Jiangsu Province, south side of Hexin chemical Patentee after: ZHANGJIAGANG FREE TRADE ZONE KANGDE FILM INDUSTRY Co.,Ltd. Address before: 102200, 26 Zhenxing Road, Beijing, Changping District Patentee before: BEIJING KANGDEXIN FILM MATERIAL CO.,LTD. |
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