CN204314922U - A kind of novel RFID electronic tire tag - Google Patents
A kind of novel RFID electronic tire tag Download PDFInfo
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- CN204314922U CN204314922U CN201420824645.2U CN201420824645U CN204314922U CN 204314922 U CN204314922 U CN 204314922U CN 201420824645 U CN201420824645 U CN 201420824645U CN 204314922 U CN204314922 U CN 204314922U
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Abstract
本实用新型公开了一种新型RFID轮胎电子标签,属于橡胶机械和电子信息技术领域。该RFID轮胎电子标签包括RFID主体、硫化胶层、离型层,所述RFID主体、硫化胶层、离型层从上至下依次贴合;所述RFID主体包括内部植有RFID芯片的蚀刻天线层和PET薄膜,所述PET薄膜的面积大于蚀刻天线层的面积,PET薄膜贴合在硫化胶层表面将蚀刻天线层包裹在PET薄膜与硫化胶层之间。该RFID轮胎电子标签不但可以避免在胎体硫化过程中损坏RFID芯片,同时也可以避免在RFID轮胎电子标签植入胎体的时候形成气泡,从而提高轮胎的安全性同时保证标签完好无损。
The utility model discloses a novel RFID tire electronic tag, which belongs to the technical fields of rubber machinery and electronic information. The RFID tire electronic tag includes an RFID main body, a vulcanized rubber layer, and a release layer, and the RFID main body, a vulcanized rubber layer, and a release layer are laminated sequentially from top to bottom; the RFID main body includes an etched antenna with an RFID chip inside layer and a PET film, the area of the PET film is larger than the area of the etched antenna layer, and the PET film is pasted on the surface of the vulcanized rubber layer to wrap the etched antenna layer between the PET film and the vulcanized rubber layer. The RFID tire electronic tag can not only avoid damage to the RFID chip during the vulcanization process of the carcass, but also avoid the formation of air bubbles when the RFID tire electronic tag is implanted in the carcass, thereby improving the safety of the tire and ensuring that the label is intact.
Description
技术领域technical field
本实用新型涉及橡胶机械和电子信息领域,具体涉及一种新型RFID轮胎电子标签。The utility model relates to the fields of rubber machinery and electronic information, in particular to a novel RFID tire electronic tag.
背景技术Background technique
射频识别(RFI D)系统是一种非接触式识别系统,其能将小尺寸的芯片附设到各种物品上,并且利用射频来传送和处理关于物品的信息;其一般包括用于探测物品信息的RFID电子标签和用于读取存储在RFID电子标签内物品信息的阅读器,其中RFID电子标签具有芯片和与芯片连接的天线。使用时,将RFID电子标签附设在物品表面或插入物品中,即可实时探测到物品的实时信息。Radio frequency identification (RFID) system is a non-contact identification system, which can attach small-sized chips to various items, and use radio frequency to transmit and process information about items; it generally includes An RFID electronic tag and a reader for reading item information stored in the RFID electronic tag, wherein the RFID electronic tag has a chip and an antenna connected to the chip. When in use, attach the RFID electronic tag to the surface of the item or insert it into the item, and the real-time information of the item can be detected in real time.
由此可知,随着信息化时代的发展,将射频识别(RFID)系统应用到轮胎中对轮胎使用状态进行实时监控的技术已成为当今轮胎的发展趋势。目前现有的RFID电子标签在植入轮胎时,由于胎体硫化过程中硫化温度(250℃)和硫化罐中的压力(>30Bar)都比较大,RFID电子标签在此恶劣安装条件下极易损坏;另外,RFID电子标签本身具有一定的厚度,在轮胎硫化过程中容易形成气泡,若轮胎中有气泡,就会大大降低轮胎的安全系数。It can be seen that with the development of the information age, the technology of applying radio frequency identification (RFID) system to tires to monitor the tire usage status in real time has become the development trend of today's tires. At present, when the existing RFID electronic tags are implanted into tires, due to the relatively high vulcanization temperature (250°C) and the pressure in the vulcanization tank (>30Bar) during the carcass vulcanization process, the RFID electronic tags are very easy to install under such harsh installation conditions. In addition, the RFID electronic tag itself has a certain thickness, and it is easy to form air bubbles during the tire vulcanization process. If there are air bubbles in the tire, the safety factor of the tire will be greatly reduced.
实用新型内容Utility model content
为了克服现有技术的不足,本实用新型的目的在于提供一种新型RFID轮胎电子标签,该标签不但可以避免在胎体硫化过程中损坏RFID芯片,同时避免在RFID轮胎电子标签植入胎体的时候形成气泡,从而提高轮胎的安全性同时保证标签完好无损。In order to overcome the deficiencies in the prior art, the purpose of this utility model is to provide a new type of RFID tire electronic tag, which can not only avoid damage to the RFID chip during the vulcanization process of the carcass, but also prevent the RFID tire electronic tag from being implanted into the carcass. Air bubbles are formed at the time, thereby improving the safety of the tire while keeping the label intact.
为解决上述问题,本实用新型所采用的技术方案如下:In order to solve the above problems, the technical scheme adopted in the utility model is as follows:
一种新型RFID轮胎电子标签,包括RFID主体、硫化胶层、离型层,所述RFID主体、硫化胶层、离型层从上至下依次贴合;所述RFID主体包括内部植有RFID芯片的蚀刻天线层和PET薄膜,所述PET薄膜的面积大于蚀刻天线层的面积,PET薄膜贴合在硫化胶层表面将蚀刻天线层包裹在PET薄膜与硫化胶层之间。A novel RFID tire electronic label, including an RFID main body, a vulcanized rubber layer, and a release layer, the RFID main body, a vulcanized rubber layer, and a release layer are laminated sequentially from top to bottom; An etched antenna layer and a PET film, the area of the PET film is greater than the area of the etched antenna layer, and the PET film is attached to the surface of the vulcanized rubber layer to wrap the etched antenna layer between the PET film and the vulcanized rubber layer.
实现本实用新型的一种实施方式是:所述蚀刻天线层为铝箔蚀刻天线层。An implementation manner for realizing the present utility model is that: the etched antenna layer is an etched antenna layer of aluminum foil.
实现本实用新型的一种实施方式是:所述PET薄膜与蚀刻天线层之间通过硫化胶水贴合。An embodiment of the present invention is that the PET film and the etched antenna layer are bonded with vulcanized glue.
作为优选,所述PET薄膜的厚度为100μm~188μm。Preferably, the thickness of the PET film is 100 μm˜188 μm.
实现本实用新型的一种实施方式是:所述硫化胶层与离型层之间还设有黏胶层。An embodiment of the present invention is: an adhesive layer is further provided between the vulcanized rubber layer and the release layer.
作为优选,所述离型层的厚度为1~10μm。Preferably, the release layer has a thickness of 1-10 μm.
实现本实用新型的一种实施方式是:所述硫化胶层的中心厚度为50~200μm,且硫化胶层的厚度由中心向四周逐渐递减。An embodiment of the present invention is: the central thickness of the vulcanized rubber layer is 50-200 μm, and the thickness of the vulcanized rubber layer gradually decreases from the center to the surrounding.
本实用新型所述的新型RFID轮胎电子标签的制作过程如下:首先采用厚度100mm~188mm的PET薄膜与铝箔贴合,然后在铝箔上进行蚀刻天线后植入RFID芯片,接着在铝箔上涂布轮胎专用的硫化胶水,使得天线与RFID芯片溶入硫化胶水中与PET薄膜紧紧贴合形成RFID主体;最后在RFID主体的下表面依次贴合硫化胶层和离型层即可。在轮胎制作过程中,撕下离型层的离型纸后直接将RFID轮胎电子标签贴在轮胎模组中,进行轮胎高温(250℃)硫化过程,使得RFID轮胎电子标签与轮胎紧紧贴死,在轮胎硫化过程芯片不易被破坏。The production process of the new RFID tire electronic label described in the utility model is as follows: firstly, a PET film with a thickness of 100 mm to 188 mm is used to bond the aluminum foil; Special vulcanized glue, so that the antenna and RFID chip are dissolved into the vulcanized glue and tightly attached to the PET film to form the RFID main body; finally, the vulcanized rubber layer and the release layer are sequentially pasted on the lower surface of the RFID main body. In the tire manufacturing process, the RFID tire electronic label is directly attached to the tire module after tearing off the release paper of the release layer, and the tire is vulcanized at a high temperature (250 ° C), so that the RFID tire electronic label is tightly attached to the tire. , the chip is not easy to be damaged during the tire vulcanization process.
相比现有技术,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型通过在PET薄膜的下表面贴合具有铝箔天线和RFID芯片的蚀刻天线层,使得RFID芯片得到有效的保护,避免了在轮胎硫化过程中损坏RFID芯片;在RFID主体的下表面设有硫化胶层,该硫化胶层与轮胎硫化过程中的硫化胶材质相同,使得RFID轮胎电子标签能够在硫化过程中紧紧贴合于轮胎内,能够有效避免了RFID轮胎电子标签在胎体内形成气泡,大大提高了轮胎的安全系数;在硫化胶层的下表面设置有离型层,便于固定RFID轮胎电子标签在胎体上的位置,使得RFID轮胎电子标签紧贴于胎体表面进行硫化。The utility model makes the RFID chip effectively protected by bonding the etched antenna layer with the aluminum foil antenna and the RFID chip on the lower surface of the PET film, and avoids damage to the RFID chip during the tire vulcanization process; the lower surface of the RFID main body is provided with Vulcanized rubber layer, the vulcanized rubber layer is the same material as the vulcanized rubber in the tire vulcanization process, so that the RFID tire electronic tag can be tightly attached to the tire during the vulcanization process, which can effectively prevent the RFID tire electronic tag from forming air bubbles in the carcass , greatly improving the safety factor of the tire; a release layer is provided on the lower surface of the vulcanized rubber layer, which is convenient for fixing the position of the RFID tire electronic tag on the carcass, so that the RFID tire electronic tag is closely attached to the carcass surface for vulcanization.
下面结合附图和具体实施方式对本实用新型作进一步详细说明。The utility model is described in further detail below in conjunction with accompanying drawing and specific embodiment.
附图说明Description of drawings
图1为本实用新型所述的新型RFID轮胎电子标签的结构示意图。Fig. 1 is a structural schematic diagram of the novel RFID tire electronic tag described in the utility model.
其中,1、RFID主体;11、PET薄膜;12、蚀刻天线层;2、硫化胶层;3、离型层。Among them, 1. RFID main body; 11. PET film; 12. Etched antenna layer; 2. Vulcanized rubber layer; 3. Release layer.
具体实施方式Detailed ways
如图1所示,为本实用新型所述的新型RFID轮胎电子标签,其包括RFID主体1、硫化胶层2、离型层3,所述RFID主体1、硫化胶层2、离型层3从上至下依次贴合;所述RFID主体1包括内部植有RFID芯片的蚀刻天线层12和PET薄膜11,所述PET薄膜11的面积大于蚀刻天线层12的面积,PET薄膜11贴合在硫化胶层2表面将蚀刻天线层12包裹在PET薄膜11与硫化胶层2之间。As shown in Figure 1, it is the novel RFID tire electronic tag described in the utility model, which includes an RFID main body 1, a vulcanized rubber layer 2, and a release layer 3, and the RFID main body 1, a vulcanized rubber layer 2, and a release layer 3 Attached sequentially from top to bottom; the RFID main body 1 includes an etched antenna layer 12 and a PET film 11 with an RFID chip embedded inside, the area of the PET film 11 is greater than the area of the etched antenna layer 12, and the PET film 11 is attached to the The surface of the vulcanized rubber layer 2 wraps the etched antenna layer 12 between the PET film 11 and the vulcanized rubber layer 2 .
所述PET薄膜11为RFID轮胎电子标签的外表层,其用于保护蚀刻天线层12内的铝箔天线和RFID芯片、避免铝箔天线和RFID芯片被恶劣的硫化环境所破坏;为了避免RFID主体1过厚导致胎体内在硫化过程中产生气泡,优选地,所述PET薄膜的厚度为100μm~188μm。The PET film 11 is the outer layer of the RFID tire electronic tag, which is used to protect the aluminum foil antenna and the RFID chip in the etched antenna layer 12, and avoid the aluminum foil antenna and the RFID chip from being destroyed by the harsh vulcanization environment; Thickness causes air bubbles to be generated in the carcass during the vulcanization process. Preferably, the thickness of the PET film is 100 μm˜188 μm.
具体地,所述蚀刻天线层12为铝箔蚀刻天线层。为了使得铝箔天线与RFID芯片与PET薄膜11紧密贴合,所述PET薄膜11与蚀刻天线层12之间通过硫化胶水贴合。Specifically, the etched antenna layer 12 is an etched antenna layer of aluminum foil. In order to make the aluminum foil antenna and the RFID chip adhere closely to the PET film 11, the PET film 11 and the etched antenna layer 12 are bonded with vulcanized glue.
所述离型层3的离型纸在RFID轮胎电子标签使用时被剥离,为了降低RFID轮胎电子标签的整体厚度,优选地,所述离型层3的厚度为1~10μm。为了RFID轮胎电子标签在硫化过程中能贴紧于轮胎表面,所述硫化胶层2与离型层3之间还设有黏胶层。The release paper of the release layer 3 is peeled off when the RFID tire electronic tag is used. In order to reduce the overall thickness of the RFID tire electronic tag, preferably, the thickness of the release layer 3 is 1-10 μm. In order that the RFID tire electronic tag can be attached to the tire surface during the vulcanization process, an adhesive layer is also provided between the vulcanized rubber layer 2 and the release layer 3 .
为了使硫化胶层2在硫化过程中熔融能够与胎体的硫化胶形成一体,所述硫化胶层2的中心厚度为50~200μm,且硫化胶层2的厚度由中心向四周逐渐递减。In order to melt the vulcanized rubber layer 2 during the vulcanization process and form an integral body with the vulcanized rubber of the carcass, the central thickness of the vulcanized rubber layer 2 is 50-200 μm, and the thickness of the vulcanized rubber layer 2 gradually decreases from the center to the periphery.
上述实施方式仅为本实用新型的优选实施方式,不能以此来限定本实用新型保护的范围,本领域的技术人员在本实用新型的基础上所做的任何非实质性的变化及替换均属于本实用新型所要求保护的范围。The above-mentioned embodiments are only preferred embodiments of the present utility model, and cannot be used to limit the scope of protection of the present utility model. The scope of protection required by the utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106845588A (en) * | 2017-02-03 | 2017-06-13 | 中山金利宝胶粘制品有限公司 | A kind of high temperature resistant RFID electronic tire tags and preparation method thereof |
EP4377100A4 (en) * | 2021-07-26 | 2025-06-18 | Bridgestone Americas Tire Operations, LLC | TIRE WITH RFID EMBEDDED IN DIFFERENT RUBBER LAYERS AND RELATED METHODS |
EP4377391A4 (en) * | 2021-07-26 | 2025-06-18 | Bridgestone Americas Tire Operations, LLC | TIRE WITH RFID SURROUNDED BY A RUBBER LAYER AND ASSOCIATED METHODS |
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2014
- 2014-12-19 CN CN201420824645.2U patent/CN204314922U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106845588A (en) * | 2017-02-03 | 2017-06-13 | 中山金利宝胶粘制品有限公司 | A kind of high temperature resistant RFID electronic tire tags and preparation method thereof |
CN106845588B (en) * | 2017-02-03 | 2024-02-13 | 中山金利宝新材料股份有限公司 | High-temperature-resistant RFID (radio frequency identification) tire electronic tag and manufacturing method thereof |
EP4377100A4 (en) * | 2021-07-26 | 2025-06-18 | Bridgestone Americas Tire Operations, LLC | TIRE WITH RFID EMBEDDED IN DIFFERENT RUBBER LAYERS AND RELATED METHODS |
EP4377391A4 (en) * | 2021-07-26 | 2025-06-18 | Bridgestone Americas Tire Operations, LLC | TIRE WITH RFID SURROUNDED BY A RUBBER LAYER AND ASSOCIATED METHODS |
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