CN204168801U - A kind of stalk crasher - Google Patents
A kind of stalk crasher Download PDFInfo
- Publication number
- CN204168801U CN204168801U CN201420618761.9U CN201420618761U CN204168801U CN 204168801 U CN204168801 U CN 204168801U CN 201420618761 U CN201420618761 U CN 201420618761U CN 204168801 U CN204168801 U CN 204168801U
- Authority
- CN
- China
- Prior art keywords
- motor
- rotating shaft
- utility
- driving wheel
- crushing chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Crushing And Pulverization Processes (AREA)
Abstract
本实用新型公开了一种秸秆粉碎机,属于农业机械,解决现有的秸秆粉碎机存在工作效率低、使用受限、且功耗高的问题。本实用新型包括具有进料通道和出料通道的粉碎室,一端伸入到粉碎室内部的旋转轴,位于粉碎室内部、并设置在旋转轴两侧的刀架,并排设置在刀架上的切刀片,以及电机,所述进料通道连接有输送机,出料通道下方设有收集箱,而电机通过传动机构与旋转轴另一端连接,并且电机还连接有变频器;所述传动机构包括固定在电机转轴上的主动轮,以及通过传输皮带与主动轮连接、并固定在旋转轴另一端上的从动轮。本实用新型操作便捷,可以自动、均匀地粉碎秸秆物料,不仅提高了工作效率,而且能够很好地降低电机的功耗。
The utility model discloses a straw grinder, which belongs to agricultural machinery and solves the problems of low working efficiency, limited use and high power consumption of the existing straw grinder. The utility model comprises a crushing chamber with a feed channel and a discharge channel, a rotating shaft extending into the crushing chamber at one end, a knife holder located inside the crushing chamber and arranged on both sides of the rotating shaft, and a knife holder arranged side by side on the knife holder. A cutting blade, and a motor, the feed channel is connected with a conveyor, the discharge channel is provided with a collection box below, and the motor is connected to the other end of the rotating shaft through a transmission mechanism, and the motor is also connected to a frequency converter; the transmission mechanism includes The driving wheel is fixed on the motor shaft, and the driven wheel is connected with the driving wheel through the transmission belt and fixed on the other end of the rotating shaft. The utility model is easy to operate, can automatically and evenly crush straw materials, not only improves the work efficiency, but also can well reduce the power consumption of the motor.
Description
技术领域technical field
本实用新型涉及一种秸秆粉碎机。The utility model relates to a straw pulverizer.
背景技术Background technique
秸秆粉碎机主要由电机、旋转轴、切刀机构、粉碎室等部件构成,其可适用于棉秆、树皮、树枝、玉米秆、麦秆、稻草等生物质的切碎加工,加工的成品可用于发电、造纸、人造板、提炼己醇等,是目前秸秆再利用的核心处理设备。The straw shredder is mainly composed of motor, rotating shaft, cutter mechanism, crushing chamber and other components, which can be applied to the shredding and processing of biomass such as cotton stalks, bark, branches, corn stalks, wheat straw, rice straw, etc., and the processed finished products It can be used for power generation, papermaking, wood-based panels, ethanol extraction, etc. It is currently the core processing equipment for straw recycling.
然而,现有的秸秆粉碎机大多存在着以下缺陷:However, most of the existing straw pulverizers have the following defects:
(1)采用人工方式进料,工作效率低,且进料不均匀,容易使部分秸秆不能很好地被粉碎,从而造成浪费。(1) Feed by manual method, the work efficiency is low, and the feed is uneven, so it is easy to make some straws not be crushed well, resulting in waste.
(2)电机传动部分不能灵活调节旋转轴的转速,导致秸秆揉碎粉丝机的使用受到了较大的限制,并且传动效率低、电机功耗高。(2) The motor transmission part cannot flexibly adjust the rotational speed of the rotating shaft, which greatly restricts the use of the straw crushing vermicelli machine, and the transmission efficiency is low and the power consumption of the motor is high.
因此,需要对现有的秸秆粉碎机进行改进。Therefore, it is necessary to improve the existing straw grinder.
实用新型内容Utility model content
本实用新型的目的在于提供一种秸秆粉碎机,主要解决现有的秸秆粉碎机存在工作效率低、使用受限、且功耗高的问题。The purpose of the utility model is to provide a straw grinder, which mainly solves the problems of low working efficiency, limited use and high power consumption of the existing straw grinder.
为了实现上述目的,本实用新型采用的技术方案如下:In order to achieve the above object, the technical scheme adopted by the utility model is as follows:
一种秸秆粉碎机,包括具有进料通道和出料通道的粉碎室,一端伸入到该粉碎室内部的旋转轴,位于粉碎室内部、并设置在该旋转轴两侧的刀架,并排设置在刀架上的切刀片,以及电机,所述进料通道连接有输送机,所述出料通道下方设有收集箱,而所述电机则通过传动机构与旋转轴另一端连接,并且该电机还连接有变频器;所述传动机构包括固定在电机转轴上的主动轮,以及通过传输皮带与该主动轮连接、并固定在旋转轴另一端上的从动轮。A straw grinder, comprising a crushing chamber with a feeding channel and a discharging channel, a rotating shaft extending into the crushing chamber at one end, knife holders located inside the crushing chamber and arranged on both sides of the rotating shaft, arranged side by side The cutting blade on the knife rest, and the motor, the feed channel is connected with a conveyor, the collection box is arranged under the discharge channel, and the motor is connected with the other end of the rotating shaft through a transmission mechanism, and the motor A frequency converter is also connected; the transmission mechanism includes a driving wheel fixed on the motor shaft, and a driven wheel connected with the driving wheel through a transmission belt and fixed on the other end of the rotating shaft.
优选地,所述输送机为皮带输送机。Preferably, the conveyor is a belt conveyor.
优选地,所述主动轮与从动轮的直径比为1∶1。Preferably, the diameter ratio of the driving wheel to the driven wheel is 1:1.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
(1)本实用新型在进料通道处设置了输送机,并且优选采用皮带输送机,因而不仅输送能力强、方便维护,而且可以很好地实现物料的自动、均匀送料,从而在有效提高本实用新型工作效率的同时,可以在很大程度上确保秸秆的粉碎度能够达到要求,避免浪费。(1) The utility model is equipped with a conveyor at the feeding channel, and preferably adopts a belt conveyor, so that not only the conveying capacity is strong, the maintenance is convenient, but also the automatic and uniform feeding of materials can be well realized, thereby effectively improving the cost While improving the working efficiency of the utility model, it can largely ensure that the crushing degree of the straw can meet the requirements and avoid waste.
(2)本实用新型设置了由主动轮、传输皮带和从动轮构成的传动机构,相比以往秸秆粉碎机上电机部分采用的传动方式,其具有传动效率高的特点,可实现接近1∶1的传动效率,因而很好地降低了电机的功耗。而设置的变频器,则可以对电机的转速进行调节,从而进一步方便了本实用新型对各种农作物秸秆进行切短和粉碎的加工,使本实用新型的适用性大幅提高。(2) The utility model is equipped with a transmission mechanism composed of a driving wheel, a transmission belt and a driven wheel. Compared with the transmission mode adopted by the motor part of the straw pulverizer in the past, it has the characteristics of high transmission efficiency and can achieve a ratio close to 1:1. Transmission efficiency, thus reducing the power consumption of the motor. The frequency converter provided can adjust the rotational speed of the motor, thereby further facilitating the cutting and crushing of various crop stalks in the utility model, and greatly improving the applicability of the utility model.
(3)本实用新型在出料通道处设置了收集箱,方便收集和贮藏粉碎后的物料,避免物料四处洒落,影响周围环境。(3) The utility model is equipped with a collection box at the discharge channel, which facilitates the collection and storage of crushed materials, and prevents the materials from being scattered and affecting the surrounding environment.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
其中,附图标记对应的零部件名称为:1-输送机,2-进料通道,3-粉碎室,4-旋转轴,5-刀架,6-切刀片,7-从动轮,8-传输皮带,9-主动轮,10-电机,11-变频器,12-出料通道,13-收集箱。Among them, the names of parts corresponding to the reference signs are: 1-conveyor, 2-feed channel, 3-crushing chamber, 4-rotating shaft, 5-knife holder, 6-cutting blade, 7-driven wheel, 8- Transmission belt, 9-drive wheel, 10-motor, 11-frequency converter, 12-discharging channel, 13-collecting box.
具体实施方式Detailed ways
如图1所示,本实用新型包括输送机1、粉碎室3、旋转轴4、刀架5、切刀片6、传动机构、电机10、变频器11以及收集箱13。所述粉碎室3上分别设有进料通道2和出料通道12,其中,进料通道2与输送机1连接,收集箱13设置在出料通道12下方。所述旋转轴4一端伸入到粉碎室3内部,另一端则通过传动机构与电机10连接,所述刀架5位于粉碎室3内并设置在旋转轴4的两侧,而所述切刀片6则并排设置在刀架5上。As shown in Figure 1, the utility model comprises a conveyor 1, a crushing chamber 3, a rotating shaft 4, a knife rest 5, a cutting blade 6, a transmission mechanism, a motor 10, a frequency converter 11 and a collection box 13. The crushing chamber 3 is respectively provided with a feed channel 2 and a discharge channel 12 , wherein the feed channel 2 is connected to the conveyor 1 , and the collection box 13 is arranged below the discharge channel 12 . One end of the rotating shaft 4 extends into the crushing chamber 3, and the other end is connected to the motor 10 through a transmission mechanism. The knife rest 5 is located in the crushing chamber 3 and is arranged on both sides of the rotating shaft 4, and the cutting blade 6 are arranged side by side on the knife rest 5.
所述传动机构用于将电机10转轴旋转而产生的动能传递到旋转轴4上,其包括固定在电机10转轴上的主动轮9,以及通过传输皮带8与该主动轮9连接并固定在旋转轴4上的从动轮7,并且,为了进一步提高传动的效率,优选地,主动轮9与从动轮7的直径比为1∶1。所述变频器11则与电机10连接,用于调节电机10的转速。The transmission mechanism is used to transfer the kinetic energy generated by the rotating shaft of the motor 10 to the rotating shaft 4, which includes a driving wheel 9 fixed on the rotating shaft of the motor 10, and is connected with the driving wheel 9 through a transmission belt 8 and fixed on the rotating shaft. The driven wheel 7 on the shaft 4, and, in order to further improve the transmission efficiency, preferably, the diameter ratio of the driving wheel 9 to the driven wheel 7 is 1:1. The frequency converter 11 is connected with the motor 10 for adjusting the speed of the motor 10 .
本实用新型在使用时,首先开启电机10,然后根据秸秆物料的种类及需要粉碎的程度,利用变频器11调节好电机10的转速,电机10便依次通过主动轮9和从动轮7带动旋转轴4转动,继而带动切刀片6旋转。而后,利用输送机1将秸秆物料均匀从进料通道2处送入到粉碎室3内,本实施例采用皮带输送机进行秸秆物料的传送,其具有输送能力强、结构简单易于维护的特点,并且能方便地实现自动化操作。When the utility model is in use, the motor 10 is first turned on, and then according to the type of straw material and the degree of crushing, the frequency converter 11 is used to adjust the speed of the motor 10, and the motor 10 drives the rotating shaft through the driving wheel 9 and the driven wheel 7 in turn. 4 rotates, and then drives cutting blade 6 to rotate. Then, use the conveyor 1 to evenly send the straw material from the feeding channel 2 into the crushing chamber 3. In this embodiment, a belt conveyor is used to transport the straw material, which has the characteristics of strong conveying capacity, simple structure and easy maintenance. And can realize automatic operation conveniently.
物料进入到粉碎室3中时,便会被高速旋转的切刀片6连续切短和粉碎,并且依靠切刀片6和粉碎室3内壁的作用,秸秆物料会被揉搓成丝状,实现均匀粉碎,最后再从出料通道12出来,并进入到收集箱13中收集。When the material enters the crushing chamber 3, it will be continuously shortened and crushed by the high-speed rotating cutting blade 6, and relying on the action of the cutting blade 6 and the inner wall of the crushing chamber 3, the straw material will be kneaded into filaments to achieve uniform crushing. Come out from the discharge channel 12 at last, and enter in the collecting box 13 and collect.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420618761.9U CN204168801U (en) | 2014-10-15 | 2014-10-15 | A kind of stalk crasher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420618761.9U CN204168801U (en) | 2014-10-15 | 2014-10-15 | A kind of stalk crasher |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204168801U true CN204168801U (en) | 2015-02-25 |
Family
ID=52557653
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420618761.9U Expired - Fee Related CN204168801U (en) | 2014-10-15 | 2014-10-15 | A kind of stalk crasher |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204168801U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106258254A (en) * | 2016-09-30 | 2017-01-04 | 徐洪恩 | A kind of forage cutting machine people of automatic Picking |
| CN108187831A (en) * | 2017-11-17 | 2018-06-22 | 霍山县忠福机电科技有限公司 | A kind of efficiently casting smelting apparatus |
-
2014
- 2014-10-15 CN CN201420618761.9U patent/CN204168801U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106258254A (en) * | 2016-09-30 | 2017-01-04 | 徐洪恩 | A kind of forage cutting machine people of automatic Picking |
| CN106258254B (en) * | 2016-09-30 | 2018-08-07 | 蒋祥初 | A kind of forage cutting machine people of automatic Picking |
| CN108187831A (en) * | 2017-11-17 | 2018-06-22 | 霍山县忠福机电科技有限公司 | A kind of efficiently casting smelting apparatus |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101579650B (en) | Device for finely crushing biomass | |
| CN204837173U (en) | Crop straw regrinding harvester | |
| CN201482540U (en) | Grinder for cutting plant materials | |
| CN104353535B (en) | A kind of stalk multi-stage combination pulverizer | |
| CN105493740A (en) | Fully floating feeding and chopping device, method and harvester for corn stalks | |
| CN202663799U (en) | Plant straw gathering and smashing machine | |
| CN204602282U (en) | A kind of three grades of roll-in branch breakers | |
| CN204168801U (en) | A kind of stalk crasher | |
| CN206577880U (en) | A kind of high-efficiency feed disintegrating apparatus | |
| CN108860865B (en) | A kind of corn stalk unpacking machine | |
| CN106216040A (en) | A high-humidity solid organic pulverizer | |
| CN105107587A (en) | Edible fungi culture medium crushing equipment | |
| CN104718878A (en) | Straw harvest smashing and recycling machine | |
| CN205491787U (en) | Fully floating feeding and chopping device and harvester for corn stalks | |
| CN208972051U (en) | A small household straw pulverizer | |
| CN205887071U (en) | Upcut hammer mill | |
| CN205946638U (en) | Straw pulverizer | |
| CN207543677U (en) | A kind of novel corn straw millstone | |
| CN103464246B (en) | A kind of long fibre biomass material pulverizer | |
| CN202680034U (en) | Crop straw chopper | |
| CN207639227U (en) | A kind of agricultural machinery straw millstone | |
| CN101869865A (en) | Roller-type hay cutter | |
| CN207443536U (en) | A kind of pickup of self-propelled reed baling press and disintegrating mechanism | |
| CN206686620U (en) | Corn-harvesting table with straw cutting, collecting device | |
| CN207978415U (en) | A kind of mill mechanical equipment of biological material banana stalk |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150225 Termination date: 20151015 |
|
| EXPY | Termination of patent right or utility model |