[go: up one dir, main page]

CN1935349A - Gas-solid fluidized coupling equipment and coupling method for particle mixing-classifying by utilizing same - Google Patents

Gas-solid fluidized coupling equipment and coupling method for particle mixing-classifying by utilizing same Download PDF

Info

Publication number
CN1935349A
CN1935349A CN 200510105386 CN200510105386A CN1935349A CN 1935349 A CN1935349 A CN 1935349A CN 200510105386 CN200510105386 CN 200510105386 CN 200510105386 A CN200510105386 A CN 200510105386A CN 1935349 A CN1935349 A CN 1935349A
Authority
CN
China
Prior art keywords
gas
fluidized bed
particle
particles
inlet pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN 200510105386
Other languages
Chinese (zh)
Other versions
CN100453161C (en
Inventor
卢春喜
张树青
高金森
徐春明
时铭显
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China University of Petroleum Beijing
Original Assignee
China University of Petroleum Beijing
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China University of Petroleum Beijing filed Critical China University of Petroleum Beijing
Priority to CNB2005101053863A priority Critical patent/CN100453161C/en
Publication of CN1935349A publication Critical patent/CN1935349A/en
Application granted granted Critical
Publication of CN100453161C publication Critical patent/CN100453161C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Landscapes

  • Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)

Abstract

本发明提供了一种气固流态化耦合设备,其至少包含一级气固流化床体,该流化床体为垂直设置的筒体,顶部为锥形缩径结构,该缩径结构上部形成小颗粒出口管,而该流化床体的底部设有大颗粒出口管,侧壁上开设颗粒进口管;在筒体内呈倒锥形设有气体分布板,其上部将流化床体下端封闭,下部连接大颗粒出口管,使气体分布板、大颗粒出口管与气固流化床体的部分筒体和下封头围成一个对颗粒的闭合空间,且此闭合空间对应的筒体壁上设有用于引入流化气体的入气管。本发明同时提供了一种利用本发明的设备实现大差异颗粒多级混合、换热、反应、分级的耦合方法。

Figure 200510105386

The invention provides a gas-solid fluidization coupling device, which comprises at least one stage of gas-solid fluidized bed body, the fluidized bed body is a vertically arranged cylinder, the top is a tapered diameter-reduced structure, and the diameter-reduced structure The upper part forms a small particle outlet pipe, and the bottom of the fluidized bed is provided with a large particle outlet pipe, and the side wall is provided with a particle inlet pipe; the gas distribution plate is arranged in an inverted cone shape in the cylinder, and the upper part of the fluidized bed The lower end is closed, and the lower part is connected to the large particle outlet pipe, so that the gas distribution plate, the large particle outlet pipe, part of the cylinder and the lower head of the gas-solid fluidized bed form a closed space for the particles, and the closed space corresponds to the cylinder The body wall is provided with an air inlet pipe for introducing fluidization gas. The invention also provides a coupling method for realizing multi-stage mixing, heat exchange, reaction and classification of large difference particles by using the equipment of the invention.

Figure 200510105386

Description

气固流态化耦合设备及利用该设备进行颗粒混合分级的耦合方法Gas-solid fluidization coupling equipment and coupling method for particle mixing and grading using the equipment

技术领域technical field

本发明涉及一种气固流态化耦合设备及利用该设备进行颗粒混合、分级的耦合方法,尤其是指一种既能将大小不同的颗粒完全混合以利于反应、换热等处理步骤的完成,又能使混合颗粒再次分级的耦合设备及方法,可广泛应用于涉及到颗粒物料处理的石油炼制、化工、冶金、农业等领域。The invention relates to a gas-solid fluidization coupling device and a coupling method for particle mixing and grading by using the device, especially a method that can completely mix particles of different sizes to facilitate the completion of processing steps such as reaction and heat exchange. , and the coupling device and method that can classify the mixed particles again can be widely used in the fields of petroleum refining, chemical industry, metallurgy, agriculture and the like that involve the treatment of granular materials.

背景技术Background technique

目前,颗粒状材料在很多行业都有着广泛的应用,如在石油炼制或其他化工行业中大量使用的固体催化剂、采矿业中的矿物以及农业中的谷物等,实际使用过程中基本上都对颗粒尺寸及粒经的分布有一定要求,而且颗粒尺寸分布往往对所涉及的过程或物料的使用性能或产品性能有很大甚至是至关重要的影响。因此,有时需要将不同尺寸分布的颗粒均匀混合,而有时则需要对混合状态的颗粒材料进行尺寸分级。At present, granular materials are widely used in many industries, such as solid catalysts widely used in petroleum refining or other chemical industries, minerals in the mining industry, and grains in agriculture. Particle size and particle size distribution have certain requirements, and particle size distribution often has a great or even crucial impact on the process or material performance or product performance involved. Therefore, sometimes it is necessary to uniformly mix particles of different size distributions, and sometimes it is necessary to size classify the mixed state of granular materials.

目前工业上常用的颗粒分级方法有筛分法、离心法、沉降法等,其中应用最广泛的是筛分法。筛分法采用不同网孔尺寸的筛网配合,可以分选出不同粒度范围的颗粒材料,分选精度主要由网孔尺寸精度和颗粒形状决定。为强化筛分过程,有时还可配有振动等措施。但筛分法具有筛网易堵塞的缺点,同时分选精度与颗粒形状有很大关系,对于条棒型等长径比较大的异型颗粒,筛分精度难以得到保证。对于引入振动等外力的筛分过程,由于存在着运动部件,密封问题难以解决,难以适用于经常涉及到易燃、易爆介质和高温、高压操作场合的石油炼制或其他化工等行业的应用。相对来说,离心分级设备由于没有转动部件,结构简单,在石油炼制等化工行业得到了大量的应用,但离心分级设备存在着内部颗粒浓度低、颗粒停留时间短、大小不同的颗粒间不能混合的缺陷,对于需要将大、小不同的颗粒均匀混合以完成反应、换热等操作的场合难以适应。单纯的沉降法也存在着同样的问题。At present, the commonly used particle classification methods in industry include sieving method, centrifugation method, sedimentation method, etc., among which sieving method is the most widely used. The sieving method adopts the cooperation of screens with different mesh sizes to sort out granular materials in different particle size ranges. The sorting accuracy is mainly determined by the mesh size accuracy and particle shape. In order to strengthen the screening process, sometimes it can be equipped with vibration and other measures. However, the sieving method has the disadvantage that the sieve is easy to be blocked. At the same time, the separation accuracy has a great relationship with the shape of the particles. For the special-shaped particles with a large length and diameter ratio such as rods, it is difficult to guarantee the screening accuracy. For the screening process that introduces external forces such as vibration, due to the existence of moving parts, the sealing problem is difficult to solve, and it is difficult to apply to petroleum refining or other chemical industries that often involve flammable and explosive media and high temperature and high pressure operations. . Relatively speaking, centrifugal grading equipment has no rotating parts and simple structure, and has been widely used in chemical industries such as petroleum refining. However, centrifugal grading equipment has low internal particle concentration, short particle residence time, and inability The defect of mixing makes it difficult to adapt to occasions where large and small particles need to be uniformly mixed to complete operations such as reaction and heat exchange. The simple sedimentation method also has the same problem.

随着石油炼制等化工行业的发展,各种能大大提高设备利用率、节约能源的耦合技术越来越多的被采用。例如为降低汽油中烯烃含量而开发的“催化汽油辅助提升管反应器改质降烯烃技术”(《炼油技术与工程》2005,Vol.35,No.6,“滨州石化催化裂化汽油辅助提升管改质降烯烃技术工业化”,作者:高金森,徐春明,卢春喜等),是在现有的重油催化裂化装置中增加一根使用专用催化剂加工催化汽油的提升管反应器,通过提供不同于重油催化裂化的反应环境,使催化汽油中的烯烃含量降低,同时保证辛烷值、液收率不降低。该技术中存在的最大的工程问题,就是新开发的催化汽油反应过程中的催化剂结焦量较低,催化剂烧焦再生放出的热量不能维持自身反应-催化剂再生系统的热平衡,如通过外加燃料解决则能耗太高。另外,该新技术中需要同时设置反应器和再生器,设备投资较高。考虑到目前重油催化裂化过程催化剂结焦量高、催化剂烧焦再生放热除维持自身系统热平衡外还有大量剩余,需用外取热器取热的现状,若能开发出一种实用的技术和设备,既能使两个过程的催化剂混合换热,同时催化汽油改质过程的催化剂还能烧焦再生,然后又能将两种不同的催化剂重新分离,将既能解决新技术高能耗问题,又能将新技术中的再生器和原重油催化裂化装置的外取热器结合为一体,大大降低了新技术的设备投资。类似的问题在目前已开发和正在开发的多种新工艺,如催化汽油芳构化、C4烯烃芳构化以及催化汽油催化裂解制乙烯、丙烯等工艺过程中,都普遍存在。在类似的过程中,如何既保证气、固、固的良好混合,以高效完成反应、换热等处理步骤,同时又能将混合颗粒高效分级,成为目前制约耦合技术应用的瓶颈问题。With the development of chemical industries such as petroleum refining, various coupling technologies that can greatly improve equipment utilization and save energy are being adopted more and more. For example, the "Catalytic Gasoline Auxiliary Riser Reactor Modification and Olefin Reduction Technology" developed to reduce the olefin content in gasoline ("Refining Technology and Engineering" 2005, Vol.35, No.6, "Binzhou Petrochemical Catalytic Cracking Gasoline Auxiliary Riser Industrialization of Olefin Modification Technology", author: Gao Jinsen, Xu Chunming, Lu Chunxi, etc.), is to add a riser reactor using a special catalyst to process catalytic gasoline in the existing heavy oil catalytic cracking unit. The catalytic cracking reaction environment reduces the olefin content in catalytic gasoline, while ensuring that the octane number and liquid yield do not decrease. The biggest engineering problem in this technology is that the amount of catalyst coking in the newly developed catalytic gasoline reaction process is relatively low, and the heat released by catalyst burnt regeneration cannot maintain the heat balance of its own reaction-catalyst regeneration system. If it is solved by adding fuel Energy consumption is too high. In addition, in this new technology, a reactor and a regenerator need to be installed at the same time, and the equipment investment is high. Considering the high amount of catalyst coke in the heavy oil catalytic cracking process, and the heat released by catalyst burnt regeneration, there is still a large amount of surplus in addition to maintaining the heat balance of its own system, and it is necessary to use an external heat extractor to obtain heat. If a practical technology can be developed and The equipment can not only make the catalysts in the two processes mix and exchange heat, but also catalyze the regeneration of the catalysts in the gasoline upgrading process, and then re-separate the two different catalysts, which will not only solve the problem of high energy consumption in new technologies, In addition, the regenerator in the new technology can be combined with the external heat collector of the original heavy oil catalytic cracking unit, which greatly reduces the equipment investment of the new technology. Similar problems are common in various new processes that have been developed and are currently being developed, such as catalytic gasoline aromatization, C4 olefin aromatization, and catalytic gasoline catalytic cracking to ethylene and propylene. In a similar process, how to ensure the good mixing of gas, solid, and solid to efficiently complete the processing steps such as reaction and heat exchange, and at the same time efficiently classify the mixed particles has become a bottleneck problem restricting the application of coupling technology.

发明内容Contents of the invention

本发明提供了一种可实现颗粒有效混合、分级的气固流态化耦合设备,利用该设备既能将具有不同粒径分布的颗粒物料均匀混合以完成反应、换热等处理步骤,又能将已被混合颗粒按预定粒度分布要求重新分级。The invention provides a gas-solid fluidization coupling device that can realize effective mixing and grading of particles. The device can not only uniformly mix particle materials with different particle size distributions to complete processing steps such as reaction and heat exchange, but also can The mixed particles are reclassified according to the predetermined particle size distribution requirements.

本发明同时提供了利用上述设备实现颗粒的混合、分级的耦合方法。The invention also provides a coupling method for realizing mixing and grading of particles by using the above-mentioned equipment.

本发明提供了一种气固流态化耦合设备,其至少包含一级气固流化床体,该流化床体为垂直设置的筒体,顶部为锥形缩径结构,该缩径结构上部形成小颗粒出口管,而该流化床体的底部设有大颗粒出口管,侧壁上开设颗粒进口管;在筒体内设有呈倒锥形的气体分布板,其上部将流化床体下端封闭,下部连接大颗粒出口管,使气体分布板、大颗粒出口管与气固流化床体的部分筒体和下封头围成一个对颗粒的闭合空间,且此闭合空间对应的筒体壁上设有用于引入流化气体的入气管。The invention provides a gas-solid fluidization coupling device, which comprises at least one stage of gas-solid fluidized bed body, the fluidized bed body is a vertically arranged cylinder, the top is a tapered diameter-reduced structure, and the diameter-reduced structure The upper part forms a small particle outlet pipe, and the bottom of the fluidized bed is provided with a large particle outlet pipe, and the side wall is provided with a particle inlet pipe; an inverted cone-shaped gas distribution plate is provided in the cylinder, and the upper part of the fluidized bed will The lower end of the body is closed, and the lower part is connected to the large particle outlet pipe, so that the gas distribution plate, the large particle outlet pipe, part of the cylinder body and the lower head of the gas-solid fluidized bed form a closed space for the particles, and the closed space corresponds to An air inlet pipe for introducing fluidization gas is arranged on the wall of the cylinder body.

上述设备中,颗粒进口管至少为一个,优选包括分别设置的大颗粒进口管和小颗粒进口管,用以分别向床体内引入大、小颗粒,且大颗粒进口管的设置位置高于小颗粒进口管。在实施颗粒的混合、分级处理时,对于事先被混为一体的颗粒,可以直接从颗粒进口管加入设备中,如果具有两个颗粒进口管,从其中一个加入(最好从大颗粒进口管加入);对于粒径或尺寸差异较大的物料,将大颗粒和小颗粒分别从大颗粒进口管和小颗粒进口管送入气固流化床体内,经与通过气体分布板进入的气体相互作用,可形成完全混合的密相床和稀相床,很显然,稀相床形成于密相床上方。密相床中的部分小颗粒在气流作用下会向稀相床转移,并被气流夹带通过小颗粒出口管离开气固流化床体,而大颗粒则从大颗粒出口管排出,实现颗粒的混合和再分级。In the above-mentioned equipment, there is at least one particle inlet pipe, preferably including a large particle inlet pipe and a small particle inlet pipe respectively arranged to introduce large and small particles into the bed respectively, and the large particle inlet pipe is set at a position higher than the small particle inlet pipe. Import pipe. When mixing and classifying particles, the particles that have been mixed in advance can be directly added to the equipment from the particle inlet pipe. If there are two particle inlet pipes, add from one of them (preferably from the large particle inlet pipe) ); for materials with a large difference in particle size or size, the large particles and small particles are sent into the gas-solid fluidized bed from the large particle inlet pipe and the small particle inlet pipe respectively, and interact with the gas entering through the gas distribution plate. , can form completely mixed dense-phase bed and dilute-phase bed, obviously, the dilute-phase bed is formed above the dense-phase bed. Part of the small particles in the dense-phase bed will be transferred to the dilute-phase bed under the action of the airflow, and will be entrained by the airflow to leave the gas-solid fluidized bed through the small particle outlet pipe, while the large particles will be discharged from the large particle outlet pipe to realize particle separation. Blend and regrade.

根据本发明的具体设计方案,所述气固流化床体顶部锥形缩径的斜边与垂直方向的锐角夹角可以设计为20°-60°;According to the specific design scheme of the present invention, the acute angle between the hypotenuse of the tapered diameter reduction at the top of the gas-solid fluidized bed and the vertical direction can be designed to be 20°-60°;

所述颗粒进口管管口倾斜向上且与流化床体的垂直筒体呈15°-45°的锐角夹角设置;The mouth of the particle inlet pipe is inclined upward and is set at an acute angle of 15°-45° with the vertical cylinder of the fluidized bed;

更优选,所述大颗粒进口管在床体的开口位置距气固流化床体顶部锥形缩径变径段大端口的距离至少为1000mm,以使被气流夹带进入稀相空间的大颗粒能有机会沉降重新返回密相,而小颗粒进口管距气体分布板倒锥上端处的距离至少为200mm,以避开分布板影响区;大、小颗粒进口管的设置角度可以相同或不相同,但可都与垂直筒体形成15°-45°的锐角夹角,一般可在30°-45°之间变化;More preferably, the distance between the opening position of the large particle inlet pipe of the bed and the large port of the tapered diameter reducing section at the top of the gas-solid fluidized bed is at least 1000mm, so that the large particles entrained by the airflow into the dilute phase space There is a chance to settle and return to the dense phase, and the distance between the small particle inlet pipe and the upper end of the inverted cone of the gas distribution plate is at least 200mm to avoid the influence area of the distribution plate; the setting angles of the large and small particle inlet pipes can be the same or different , but they can all form an acute angle of 15°-45° with the vertical cylinder, which can generally vary between 30°-45°;

所述气体分布板的倒锥形斜边与垂直方向的锐角夹角为45°-75°;The acute angle between the inverted conical hypotenuse of the gas distribution plate and the vertical direction is 45°-75°;

更进一步,所述气体分布板的表面开有小孔,开孔方向不受限制,但优选与水平方向的夹角(锐角)控制在0°-75°之间,开孔率控制在0.5%-10%范围内(以气固流化床体截面为基准)。本发明所定义的开孔率定义为气体分布板上的开孔面积(所有孔面积之和)与床体内截面积之比。Furthermore, the surface of the gas distribution plate has small holes, and the direction of the holes is not limited, but preferably the angle (acute angle) with the horizontal direction is controlled between 0°-75°, and the opening ratio is controlled at 0.5%. In the range of -10% (based on the cross-section of the gas-solid fluidized bed). The opening ratio defined in the present invention is defined as the ratio of the area of the openings on the gas distribution plate (the sum of the areas of all holes) to the cross-sectional area in the bed.

作为一个具体实施方案,颗粒进口管(如设置两个进口管,则指小颗粒进口管)与气体分布板之间的气固流化床体内设置有气体分布器,并另设进气口与其相连。优选地,所述气体分布器的开孔率为0.5%-10%,开孔朝下,与垂直方向夹角在±45°范围内。As a specific embodiment, a gas distributor is arranged in the gas-solid fluidized bed between the particle inlet pipe (if two inlet pipes are set, then refer to the small particle inlet pipe) and the gas distribution plate, and an air inlet and a gas distributor are provided in addition. connected. Preferably, the opening ratio of the gas distributor is 0.5%-10%, the opening faces downward, and the angle with the vertical direction is within the range of ±45°.

为实现预期的混合和/或分级效果,本发明的气固流态化耦合设备可以上述气固流化床体为基本单元,实施二级或多级串联设计,前一级的大颗粒出口管与后一级的颗粒进口管相连通,二级串联时也称二段式流化床体结构(更多级串联时也可相似称呼)。这样,前一级中脱除了部分小颗粒的大颗粒通过密相床底部的大颗粒出口管直接进入后一级流化床体内,在流化气体再次作用下再度形成密相床和稀相床,小颗粒再次从小颗粒出口管分出,大颗粒也再度从大颗粒出口管排出,直至达到预定的分级要求。In order to achieve the expected mixing and/or classification effect, the gas-solid fluidized coupling device of the present invention can use the above-mentioned gas-solid fluidized bed as a basic unit, and implement a two-stage or multi-stage series design, and the large particle outlet pipe of the previous stage It is connected with the particle inlet pipe of the latter stage, and it is also called a two-stage fluidized bed structure when two stages are connected in series (it can also be called similarly when more stages are connected in series). In this way, the large particles that have removed some small particles in the previous stage directly enter the fluidized bed of the next stage through the large particle outlet pipe at the bottom of the dense phase bed, and form a dense phase bed and a dilute phase bed again under the action of the fluidizing gas again. , the small particles are separated from the small particle outlet pipe again, and the large particles are discharged from the large particle outlet pipe again until the predetermined classification requirements are met.

所述多个分离单元可以分别具有单独的气固流化床体,也可以是两个或两个以上气固流化床体设置为一体式的两段式或多段式结构,以适用于不同的工艺要求或环境条件。The plurality of separation units can have separate gas-solid fluidized beds respectively, or two or more gas-solid fluidized beds can be arranged as an integrated two-stage or multi-stage structure, so as to be applicable to different Process requirements or environmental conditions.

为实现预期的混合和/或分级效果,本发明的设备还可以与其他实现颗粒分级的装置组合,具体地,本发明的设备还包括至少一个用于实现颗粒进一步分级的水平颗粒分级箱,流化床体的大颗粒出口管与该水平颗粒分级箱的顶板一侧设置的入口管相连通;该水平颗粒分级箱的靠近入口管的侧端设置气体入口,箱体内相对该气体入口设置气体分布器,可使进入的气体在垂直于颗粒进入的方向吹入箱体,箱体另一侧设置折流板,使箱体在远离入口管的一侧内形成折流室,折流室顶端设置气体出口,该箱体底板上还分布有一个以上颗粒出口,且在各颗粒出口远离入口管的一侧自底板向上设置有依次升高的挡板。当然,根据处理物料的性能和分级精度的要求,所述水平颗粒分级箱还可以是一个以上串联。In order to achieve the expected mixing and/or classification effect, the equipment of the present invention can also be combined with other devices for realizing particle classification, specifically, the equipment of the present invention also includes at least one horizontal particle classification box for further classification of particles, flow The large particle outlet pipe of the chemical bed body is connected with the inlet pipe provided on the top plate side of the horizontal particle classification box; a gas inlet is arranged at the side end of the horizontal particle classification box near the inlet pipe, and a gas distribution pipe is arranged in the box relative to the gas inlet. A device that allows the incoming gas to blow into the box in the direction perpendicular to the entry of the particles, and a baffle plate is set on the other side of the box to make the box form a baffle chamber on the side away from the inlet pipe, and the top of the baffle chamber is set For the gas outlet, there are more than one particle outlets distributed on the bottom plate of the box, and baffles that rise sequentially from the bottom plate are arranged on the side of each particle outlet away from the inlet pipe. Of course, according to the performance of the materials to be processed and the classification accuracy requirements, more than one horizontal particle classification box can also be connected in series.

本发明同时提供了一种利用上述流态化耦合设备对颗粒实施混合和/或分级的耦合方法,使欲混合和/或分级颗粒从颗粒进口管进入流化床体,使流化气体从进气管通过气体分布板进入流化床体内,与颗粒相互作用自下向上形成完全混合的密相床和稀相床,通过控制气流的表观气速,使颗粒分别从大颗粒出口管和小颗粒出口管被气流夹带离开流化床体,实现颗粒间的分级。The present invention also provides a coupling method for mixing and/or grading particles by using the above-mentioned fluidized coupling device, so that the particles to be mixed and/or classified enter the fluidized bed from the particle inlet pipe, and the fluidized gas flows from the inlet pipe to the fluidized bed. The gas pipe enters the fluidized bed through the gas distribution plate, and interacts with the particles to form a completely mixed dense-phase bed and a dilute-phase bed from bottom to top. The outlet pipe is entrained by the air flow to leave the fluidized bed body to realize the classification between particles.

本发明的耦合方法尤其适用于将大小不同的颗粒完全混合、又能使混合颗粒根据要求被再次分级,例如对于粒径大于500μm的大颗粒和粒径小于200μm的小颗粒,采用本发明的耦合设备并合理匹配气速,可实现98%以上的分级效率。此时采用二级或二级以上的混合分级操作,将大颗粒和小颗粒分别从所述气固流化床体的大颗粒进口管和小颗粒进口管送入第一级流化床体,其中大、小颗粒的加入比例(重量)为0.2~1.0∶1;调节第一级流化床体内的表观气速为0.2~1.0米/秒,大、小颗粒在从气体分布板吹入的气体作用下形成流化床,达到均匀混合;通过调节表观气速而调节分级效率范围在60%~90%之间,形成密相床和稀相床;部分小颗粒被气流夹带穿过稀相床从小颗粒出口管离开,大颗粒通过密相床底部的大颗粒出口管进入第二级流化床体中,控制第二级中的表观气速0.6~1.2米/秒,实现颗粒的再次分级,该分级操作根据需要可重复下去。The coupling method of the present invention is especially suitable for completely mixing particles of different sizes, and enables the mixed particles to be classified again according to requirements. Equipment and reasonable matching of gas velocity can achieve a classification efficiency of more than 98%. At this time, the mixing and grading operation of two or more stages is adopted, and the large particles and small particles are respectively sent into the first-stage fluidized bed body from the large particle inlet pipe and the small particle inlet pipe of the gas-solid fluidized bed body, Wherein the addition ratio (weight) of large and small particles is 0.2~1.0: 1; Regulate the superficial gas velocity in the first-stage fluidized bed body to be 0.2~1.0 m/s, large and small particles are blown in from the gas distribution plate Under the action of the gas, a fluidized bed is formed to achieve uniform mixing; the classification efficiency range is adjusted between 60% and 90% by adjusting the superficial gas velocity, forming a dense phase bed and a dilute phase bed; some small particles are entrained by the airflow The dilute-phase bed leaves the small particle outlet pipe, and the large particles enter the second-stage fluidized bed through the large-particle outlet pipe at the bottom of the dense-phase bed. grading again, the grading operation can be repeated as needed.

可以理解,上述混合分级操作可以利用流化床体与水平颗粒分级箱组合而成的流态化耦合设备实现,令从大颗粒出口管离开的大颗粒进入水平颗粒分级箱中,使颗粒在气流作用下的运动轨迹为抛物线状下落,依粒径差异从箱体底板上的颗粒出口离开,实现分级。It can be understood that the above-mentioned mixing and grading operation can be realized by using a fluidized coupling device composed of a fluidized bed body and a horizontal particle classification box, so that the large particles leaving from the large particle outlet pipe enter the horizontal particle classification box, so that the particles are in the airflow. The movement trajectory under the action is a parabolic drop, and the particles leave from the particle outlet on the bottom plate of the box according to the difference in particle size to achieve classification.

由上述可知,本发明的气固流态化耦合设备是利用气固鼓泡流化床中气泡的搅动作用以完成大、小颗粒间的完全混合,使得气、固、固接触充分,非常有利于反应、换热过程的高效进行;同时利用将双组分气固流化过程中在特定气速下密相床内部发生的颗粒分级这一特殊现象以及一般气固流化床中均存在的扬析分级现象,经过对结构的优化组合,可大幅提高分级效率,降低分级所需的流化风量;该设备的突出特点是实现两种不同颗粒的混合和分级过程的耦合。同时,设备结构紧凑,无移动部件,可连续运行,非常适于在石油炼制或其他化工等涉及到高温、高压的场合操作。例如,针对目前石油炼制行业中存在的工程问题:两种粒径不同、温度不同的催化剂之间混合换热,以及混合换热后再次分级,并且,其中一种催化剂还要与流化气体进行反应,利用本发明可以得到非常有效的解决,本发明的耦合设备和处理方法尤其适用于处理石油油品炼制中的催化裂化催化剂颗粒,即,其可用于对包含催化裂化催化剂的混合颗粒进行混合和分级,其中的小颗粒作为用于石油油品炼制中的催化裂化催化剂颗粒。It can be seen from the above that the gas-solid fluidization coupling device of the present invention utilizes the agitation of the bubbles in the gas-solid bubbling fluidized bed to complete the complete mixing between large and small particles, so that the gas, solid, and solid contacts are sufficient and very effective. It is conducive to the efficient progress of the reaction and heat exchange process; at the same time, it utilizes the special phenomenon of particle classification that occurs inside the dense phase bed at a specific gas velocity during the two-component gas-solid fluidization process and the general gas-solid fluidized bed. Analyzing the classification phenomenon, through the optimized combination of the structure, the classification efficiency can be greatly improved and the fluidization air volume required for classification can be reduced; the outstanding feature of this equipment is to realize the coupling of the mixing of two different particles and the classification process. At the same time, the equipment has a compact structure, no moving parts, and can run continuously. It is very suitable for operations involving high temperature and high pressure, such as petroleum refining or other chemical industries. For example, in view of the current engineering problems in the petroleum refining industry: mixing heat exchange between two catalysts with different particle sizes and different temperatures, and classifying again after mixing heat exchange, and one of the catalysts has to be mixed with fluidization gas carry out the reaction, and the present invention can be used to obtain a very effective solution. The coupling device and treatment method of the present invention are especially suitable for processing catalytic cracking catalyst particles in petroleum oil refining, that is, it can be used to treat mixed particles containing catalytic cracking catalysts Mixing and classification are carried out, and the small particles in it are used as catalyst particles for catalytic cracking in petroleum oil refining.

综上所述,本发明的气固流态化耦合设备及利用该设备进行颗粒混合、分级的耦合方法,与现有技术相比,有着明显的优点:In summary, the gas-solid fluidization coupling device of the present invention and the coupling method for particle mixing and grading using the device have obvious advantages compared with the prior art:

本发明以目前已在工业中大量应用的流态化技术为基础,经过对结构的优化组合及合理匹配,既能完成不同粒径颗粒的混合,又能使混合颗粒高效分级,首次达到了在使不同大小的颗粒完全混合以使反应、换热等处理步骤高效完成的同时,还能在同一设备中使混合颗粒实现高效分级。整个设备结构紧凑、简单,可连续运转,与现有的颗粒分级设备相比,无移动部件或运动结构,密封容易,尤其适用于石油炼制、化工等领域中的高温、高压及颗粒处理量很大的场合。Based on the fluidization technology that has been widely used in industry at present, the present invention can not only complete the mixing of particles with different particle sizes, but also efficiently classify the mixed particles through the optimized combination and reasonable matching of structures. While completely mixing particles of different sizes to efficiently complete the processing steps such as reaction and heat exchange, it can also efficiently classify the mixed particles in the same equipment. The whole equipment has a compact and simple structure and can operate continuously. Compared with the existing particle classification equipment, it has no moving parts or moving structures and is easy to seal. It is especially suitable for high temperature, high pressure and particle processing capacity in the fields of petroleum refining and chemical industry. Great occasion.

附图说明Description of drawings

图1为本发明的具体实施方案一的示意图;Fig. 1 is the schematic diagram of specific embodiment 1 of the present invention;

图2为本发明的具体实施方案二的示意图;Figure 2 is a schematic diagram of a second embodiment of the present invention;

图3为本发明的具体实施方案三的示意图;FIG. 3 is a schematic diagram of a third embodiment of the present invention;

图4为本发明的具体实施方案四的示意图;Figure 4 is a schematic diagram of a fourth embodiment of the present invention;

图5A为气体分布板的主视示意图;Figure 5A is a schematic front view of a gas distribution plate;

图5B为气体分布板的俯视示意图;5B is a schematic top view of the gas distribution plate;

图6为实施方案四中的水平颗粒分级箱透视示意图;Fig. 6 is the schematic perspective view of the horizontal particle classification box in embodiment four;

图7显示了本发明实施例一中分级效率随表观气速的变化趋势曲线;Fig. 7 has shown the variation trend curve of classification efficiency with superficial gas velocity in the embodiment of the present invention;

图8显示了本发明实施例一中对经第一级气固流化床体混合后的物料组成进行分析的结果。Fig. 8 shows the results of analyzing the composition of the materials mixed in the first-stage gas-solid fluidized bed in Example 1 of the present invention.

具体实施方式Detailed ways

以下结合附图和具体的实施例对本发明作进一步的详细说明:Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:

实施例一Embodiment one

请参见图1所示,为本发明的气固流态化耦合设备的具体实施例一的结构示意图,两个气固流化床体1以串联方式形成一体的两段式流化床体,整个两段气固流化床体1为垂直设置的筒体,第一级流化床体的顶部为锥形缩径结构,上部形成该级的小颗粒出口管6,筒壁分别设置了大颗粒进口管3和小颗粒进口管4,大颗粒进口管3距顶部锥形大端口的距离大于1000mm,筒体内呈倒锥形设置气体分布板2,其上部将流化床体1下端封闭,并距小颗粒进口管4的距离至少为200mm,本实施例中,每个流化床体的总高约在1500mm,如图1所示,气体分布板2的下部与大颗粒出口管5相连接,在该级流化床体的下部形成了可对颗粒封闭的空间,对应该空间的筒壁上设有流化气体进口(如箭头表示)。第一级流化床体的大颗粒出口管5从顶部直接伸入后一级流化床体的筒体内形成该级的颗粒进口管,而第二级的流化床体的小颗粒出口管6设置在筒体侧壁上。Please refer to Fig. 1, which is a schematic structural diagram of a specific embodiment 1 of the gas-solid fluidization coupling device of the present invention, two gas-solid fluidized beds 1 form an integrated two-stage fluidized bed in series, The entire two-stage gas-solid fluidized bed body 1 is a vertically arranged cylinder body. The top of the first-stage fluidized bed body is a tapered diameter-reducing structure, and the upper part forms the small particle outlet pipe 6 of this stage. The particle inlet pipe 3 and the small particle inlet pipe 4, the distance between the large particle inlet pipe 3 and the large conical port on the top is greater than 1000 mm, and the gas distribution plate 2 is arranged in an inverted cone shape in the cylinder, and the upper part of the cylinder closes the lower end of the fluidized bed body 1, And the distance from the small particle inlet pipe 4 is at least 200mm. In the present embodiment, the total height of each fluidized bed body is about 1500mm. As shown in Figure 1, the bottom of the gas distribution plate 2 is in phase with the large particle outlet pipe 5 A space that can be closed to particles is formed at the lower part of the fluidized bed body of this stage, and a fluidization gas inlet (as indicated by an arrow) is provided on the cylinder wall corresponding to this space. The large particle outlet pipe 5 of the first-stage fluidized bed body directly extends from the top into the cylinder body of the rear stage fluidized bed body to form the particle inlet pipe of this stage, while the small particle outlet pipe of the second-stage fluidized bed body 6 is arranged on the cylinder side wall.

如图1所示,顶部锥形缩径斜边与垂直方向的夹角a可以从30°-60°变化;大颗粒进口管3、小颗粒进口管4与床体1的夹角b、c按照大、小颗粒的流动特性的不同以及床体1与大、小颗粒来源设备的相互位置的不同可有所调整,一般在30°-45°之间变化。As shown in Figure 1, the angle a between the hypotenuse and the vertical direction can vary from 30° to 60°; the angles b, c between the large particle inlet pipe 3 and the small particle inlet pipe 4 and the bed body 1 According to the difference in the flow characteristics of the large and small particles and the difference in the mutual position between the bed body 1 and the source equipment of the large and small particles, it can be adjusted, generally between 30°-45°.

本实施例中的两段气固流化床体1的每段的底部均设有倒锥形气体分布板2,倒锥形的上部将床1下端封闭,下部接有大颗粒出口管5,根据所需分级的颗粒的粒径不同以及分级效率,倒锥形斜边与垂直方向的夹角d可控制在45°-75°之间变化;分布板2的表面开有小孔,孔径一般为3-8mm,开孔方向不受限制,优选与水平方向的夹角e根据所需分级的颗粒的粒径不同以及分级效率可控制在0°-75°之间变化(请同时参阅图5A与图5B所示,分别为本实施例的气体分布板的主视示意图与俯视示意图),开孔率根据分离要求控制在0.5%-10%范围内(以气固流化床体1截面为基准)。气体通过气体分布板2在密相中形成上升的气泡,颗粒在通过分布板2流向出口管5的过程中与气泡逆流接触,其中的小颗粒被气泡从密相底部带向顶部,脱除了部分小颗粒的混合颗粒通过管5离开第一级进入下一级。这样就完成了大、小颗粒间的混合和初步分级。The bottom of each section of the two-stage gas-solid fluidized bed body 1 in this embodiment is provided with an inverted conical gas distribution plate 2, the upper part of the inverted conical shape closes the lower end of the bed 1, and the lower part is connected with a large particle outlet pipe 5, According to the particle size of the particles to be classified and the classification efficiency, the angle d between the hypotenuse of the inverted cone and the vertical direction can be controlled to vary between 45°-75°; the surface of the distribution plate 2 has small holes with a general diameter It is 3-8mm, the opening direction is not limited, preferably the angle e with the horizontal direction can be controlled between 0°-75° according to the particle size of the particles to be classified and the classification efficiency (please also refer to Figure 5A As shown in Figure 5B, which are respectively the front view schematic diagram and the top view schematic diagram of the gas distribution plate of this embodiment), the opening ratio is controlled in the range of 0.5%-10% according to the separation requirements (taking the cross section of the gas-solid fluidized bed body 1 as benchmark). The gas passes through the gas distribution plate 2 to form rising bubbles in the dense phase, and the particles are in countercurrent contact with the bubbles in the process of passing through the distribution plate 2 to the outlet pipe 5, and the small particles are carried by the bubbles from the bottom of the dense phase to the top, and some of them are removed. A mixture of small particles leaves the first stage through pipe 5 and enters the next stage. In this way, the mixing and preliminary classification of large and small particles are completed.

第二段的结构与第一段类似,但主要任务是完成对颗粒的进一步分级,所以气体分布板2的开孔与第一段相比,孔径和开孔率都可相对略高(但仍在上述范围内调整),使混合颗粒中的绝大部分小颗粒通过该段的小颗粒出口管6离开装置,而脱除了小颗粒的大颗粒则通过底部的大颗粒出口管5离开装置。The structure of the second section is similar to the first section, but the main task is to complete the further classification of the particles, so the openings of the gas distribution plate 2 can be relatively slightly higher in aperture and opening ratio than the first section (but still Adjust within the above range), so that most of the small particles in the mixed particles leave the device through the small particle outlet pipe 6 of this section, while the large particles that have removed the small particles leave the device through the large particle outlet pipe 5 at the bottom.

分别从大颗粒进口管3和小颗粒进口管4进入两段气固流化床体1第一级的大、小颗粒在通过气体分布板2吹入的气体的作用下于下半部形成鼓泡流化床,由于床内气泡的搅动作用,在气体分布板大端的水平线上方与密相上界面之间,气、固、固得到充分的混合,大大降低了反应、换热等过程中的传递阻力。The large and small particles entering the first stage of the two-stage gas-solid fluidized bed body 1 from the large particle inlet pipe 3 and the small particle inlet pipe 4 respectively form a drum in the lower half under the action of the gas blown through the gas distribution plate 2 Bubble fluidized bed, due to the agitation of the bubbles in the bed, between the horizontal line above the large end of the gas distribution plate and the upper interface of the dense phase, the gas, solid and solid are fully mixed, which greatly reduces the reaction and heat transfer process. transfer resistance.

密相中的大、小颗粒在气流的作用下部分进入稀相空间,由于粒径大小不同,大颗粒进入稀相空间的数量较少,且上升一定高度后即再次沉降,重新返回密相,小颗粒进入稀相空间的数量较多,且上升的高度较高,在稀相空间中形成较浓密的分布。由于气流在通过锥形缩径结构时速度增加,使得其中夹带的小颗粒难以沉降返回密相,而是被气流从出口6带出。The large and small particles in the dense phase partly enter the dilute phase space under the action of the air flow. Due to the different particle sizes, the number of large particles entering the dilute phase space is small, and after rising to a certain height, they settle again and return to the dense phase. The number of small particles entering the dilute phase space is larger, and the rising height is higher, forming a denser distribution in the dilute phase space. Since the velocity of the airflow increases when passing through the tapered diameter-reducing structure, it is difficult for the small particles entrained in it to settle back into the dense phase, but are carried out by the airflow from the outlet 6.

请参阅图3所示,还可以在所述小颗粒进口管4与气体分布板2之间设置气体分布器19,以供另外一股气体通过设置在密相床中部的气体分布器19进入气固流化床体1中的上半部分,与大颗粒和小颗粒相互作用,形成完全混合的密相床和密相床上方的稀相床。Referring to Fig. 3, a gas distributor 19 can also be set between the small particle inlet pipe 4 and the gas distribution plate 2, so that another stream of gas enters the gas through the gas distributor 19 arranged in the middle of the dense phase bed. The upper half of the solid fluidized bed body 1 interacts with large and small particles to form a fully mixed dense bed and a dilute bed above the dense bed.

下面为使用本实施例的装置及方法进行试验的结果。试验中粒径大于500μm的大颗粒进料1998kg/h,粒径小于200μm的小颗粒进料1229kg/h。图7显示了所达到的分级效果。可以看出分级效率随着表观气速的提高而提高,在合适的表观气速下,分级效率可达到95%。图8显示了同时对气固流化床体1第一级中的物料组成进行分析的结果(均以小颗粒质量百分比表示)。将整个床体轴向分为5层,每层按不同径向各设4个采样点,20个采样点中最低浓度27.01%,最高36.03%,平均32.0 3%,标准偏差2.33%。该图可说明在达到良好的分级效果的同时,床体1中的物料中大、小颗粒混合的相当均匀。The following are the test results using the device and method of this embodiment. In the test, the feed of large particles with a particle size greater than 500 μm is 1998 kg/h, and the feed of small particles with a particle size of less than 200 μm is 1229 kg/h. Figure 7 shows the grading effect achieved. It can be seen that the classification efficiency increases with the increase of the superficial gas velocity, and at a suitable superficial gas velocity, the classification efficiency can reach 95%. Fig. 8 shows the results of simultaneous analysis of the material composition in the first stage of the gas-solid fluidized bed 1 (all represented by the mass percentage of small particles). The whole bed body is divided into 5 layers in the axial direction, and 4 sampling points are set in each layer according to different radial directions. Among the 20 sampling points, the lowest concentration is 27.01%, the highest is 36.03%, the average is 32.03%, and the standard deviation is 2.33%. This figure can illustrate that while achieving a good classification effect, the large and small particles in the material in the bed body 1 are mixed quite uniformly.

实施例二Embodiment two

图2为本发明第二种实施方案的主视图,可以看到,与图1的区别在于各流化床体均为独立的单级气固流化床体,第一级流化床体1的大颗粒出口管5与后一级流化床体7的侧壁连通形成第二级的颗粒进口管。根据分级精度和操作的需要可以按照这样的方式连续串联下去,以适应不同的场地、采用更灵活的操作等要求。Fig. 2 is the front view of the second embodiment of the present invention, as can be seen, the difference with Fig. 1 is that each fluidized bed body is an independent single-stage gas-solid fluidized bed body, and the first stage fluidized bed body 1 The large particle outlet pipe 5 communicates with the side wall of the fluidized bed body 7 of the second stage to form a second stage particle inlet pipe. According to the needs of classification accuracy and operation, it can be connected in series in this way to adapt to different venues and adopt more flexible operations.

类似的,流化床体内也可设置气体分布器19。Similarly, a gas distributor 19 may also be arranged in the fluidized bed body.

实施例三Embodiment three

图3为本发明第三种实施方案的主视图,在小颗粒进口管4与气体分布板2之间的密相中增设了气体分布器19,根据场地、操作、分级要求等,流化床体既可是单级(单段)式单独使用,也可以按照实施例一和实施例二的方式组合成多级(或多段)。Fig. 3 is the front view of the third embodiment of the present invention, a gas distributor 19 is added in the dense phase between the small particle inlet pipe 4 and the gas distribution plate 2, according to the site, operation, classification requirements, etc., the fluidized bed The body can be used alone in a single-stage (single-stage) type, or can be combined into multi-stage (or multi-stage) in the manner of Embodiment 1 and Embodiment 2.

按照实施例二的方式组合实施时,通过气体分布板2进入的气体量相对于实施例一的方案小,利用较低气速下同时含有大、小颗粒的流化床,其密相床底部会形成几乎纯的大颗粒层,在大颗粒层之上会形成混合颗粒层的现象,在分布板2与分布器19之间形成几乎纯的大颗粒层,从而使分级效率得以进一步提高,而所需总气量则可以降低。大、小颗粒的混合和初步分离则由从分布器19中进入的气体在大颗粒层上方的混合颗粒层中完成。When implemented in combination according to the method of Example 2, the amount of gas entering through the gas distribution plate 2 is smaller than that of the solution of Example 1, and the fluidized bed containing both large and small particles is utilized at a lower gas velocity, and the bottom of the dense bed Can form almost pure large particle layer, can form the phenomenon of mixed particle layer on the large particle layer, form almost pure large particle layer between distribution plate 2 and distributor 19, thereby make classification efficiency be further improved, and The total gas volume required can then be reduced. The mixing and primary separation of large and small particles is accomplished in the mixed particle layer above the large particle layer by the gas entering from the distributor 19 .

实施例四Embodiment four

图4为本发明第四种实施方案的主视图,将本发明的流化床体与一种水平颗粒分级箱串联使用。如图所示,大颗粒出口管5与该水平颗粒分级箱8相连通,以达到更高的分级要求。类似的,流化床体的结构可以是实施例一、二、三中的任一种。Fig. 4 is a front view of a fourth embodiment of the present invention, which uses the fluidized bed of the present invention in series with a horizontal particle classification box. As shown in the figure, the large particle outlet pipe 5 communicates with the horizontal particle classification box 8 to meet higher classification requirements. Similarly, the structure of the fluidized bed can be any one of the first, second and third embodiments.

图6为该水平颗粒分级箱8的剖视图,流化床体的大颗粒出口管5与该水平颗粒分级箱的顶板9一侧设置的入口管10相连通,该水平颗粒分级箱的靠近入口管的一侧端板11设置气体入口,箱体8内相对该气体入口设置气体分布器12,可使进入的气体在垂直于颗粒进入的方向吹入箱体,箱体另一侧设置折流板17,使箱体在远离入口管10的一侧内形成折流室16,折流室16顶端设置气体出口18,根据颗粒分级的要求,该箱体8底板13上还分布有一个以上颗粒出口15,且在各颗粒出口15远离入口管的一侧自底板向上设置有依次升高的挡板14。Figure 6 is a sectional view of the horizontal particle classification box 8, the large particle outlet pipe 5 of the fluidized bed body communicates with the inlet pipe 10 provided on the top plate 9 side of the horizontal particle classification box, the horizontal particle classification box is close to the inlet pipe The end plate 11 on one side of the box is provided with a gas inlet, and a gas distributor 12 is arranged in the box body 8 opposite to the gas inlet, so that the incoming gas can be blown into the box body in a direction perpendicular to the entry of the particles, and a baffle plate is set on the other side of the box body 17. Make the box body form a baffle chamber 16 on the side away from the inlet pipe 10, and the top of the baffle chamber 16 is provided with a gas outlet 18. According to the requirements of particle classification, there are more than one particle outlets distributed on the bottom plate 13 of the box body 8 15, and on the side of each particle outlet 15 away from the inlet pipe, baffles 14 that rise in sequence are arranged upward from the bottom plate.

如图4和图6所示,通过大颗粒出口管5离开气固流化床体1的大颗粒进入水平颗粒分级箱8,通过下述连续步骤可实现颗粒的进一步分级:As shown in Figures 4 and 6, the large particles leaving the gas-solid fluidized bed body 1 through the large particle outlet pipe 5 enter the horizontal particle classification box 8, and the further classification of the particles can be realized through the following continuous steps:

(a)、从大颗粒出口管5离开气固流化床体1的夹带有部分小颗粒的大颗粒从设置在水平颗粒分级箱8的顶板9上一端的上部入口管10进入,并呈扇面落下;(a), the large particles entrained with some small particles leaving the gas-solid fluidized bed body 1 from the large particle outlet pipe 5 enter from the upper inlet pipe 10 arranged at one end of the top plate 9 of the horizontal particle classification box 8, and form a fan. fall;

(b)、气体从设置在水平颗粒分级箱8的端板11的与落下的颗粒扇面平行的气体分布器12进入,并在垂直于扇面的方向吹过;(b), gas enters from the gas distributor 12 that is arranged on the end plate 11 of the horizontal particle classification box 8 and is parallel to the particle fan that falls, and blows through in the direction perpendicular to the fan;

(c)、受气流作用,下落的颗粒轨迹由垂直下落变为呈抛物状下落。大颗粒的抛出距离较短,小颗粒的抛出距离较长;(c) Under the action of the airflow, the trajectory of the falling particles changes from a vertical drop to a parabolic drop. The throwing distance of large particles is shorter, and the throwing distance of small particles is longer;

(d)、呈抛物状下落的颗粒与设置在水平颗粒分级箱8的底板13上的挡板14碰撞后改变运动方向,向下落入设置在底板13上的位于挡板14前方的出口管15,离开水平颗粒分级箱8;由于大小颗粒的抛物状下落轨迹不同,较大颗粒将从离入口管10较近的出口15排出,而较小颗粒则将从离入口管10较远的出口15排出,依次升高的挡板14也有助于颗粒的分级排出;(d), the particles falling in a parabolic shape collide with the baffle plate 14 arranged on the bottom plate 13 of the horizontal particle classification box 8 and change the direction of motion, and fall downwards into the outlet pipe 15 arranged on the bottom plate 13 and positioned at the front of the baffle plate 14 , leaving the horizontal particle classification box 8; due to the different parabolic falling trajectories of the large and small particles, the larger particles will be discharged from the outlet 15 that is closer to the inlet pipe 10, while the smaller particles will be discharged from the outlet 15 that is farther away from the inlet pipe 10 Discharge, the sequentially rising baffles 14 are also helpful for the classified discharge of particles;

(e)、气流夹带着未能落下的粉末进入设置在水平颗粒分级箱8另一端的折流室16,绕过折流板17后通过设置在顶板9上另一端的气体出口管18离开,在折流过程中,粉末中的较大颗粒落入折流室16底部,并通过设置在此处的出口15离开。(e), the air flow entrains the powder that fails to fall into the baffle chamber 16 arranged at the other end of the horizontal particle classification box 8, and leaves through the gas outlet pipe 18 arranged at the other end on the top plate 9 after bypassing the baffle plate 17, During deflection, larger particles of the powder fall into the bottom of the deflection chamber 16 and exit through the outlet 15 provided there.

最后应说明的是:以上实施例仅用以说明本发明的设计思想和有益效果,而并非限制本发明技术方案的实施范围;因此,尽管本说明书参照上述的各个实施例对本发明已进行了详细的说明,但是,本领域的普通技术人员在此启示下,仍然可以对本发明进行修改或者等同替换;而一切不脱离本发明的精神和范围的技术方案及其改进,其均应涵盖在本发明的保护范围中。Finally, it should be noted that: the above embodiments are only used to illustrate the design ideas and beneficial effects of the present invention, rather than limit the scope of implementation of the technical solutions of the present invention; However, those skilled in the art can still make modifications or equivalent replacements to the present invention under the inspiration of this; and all technical solutions and improvements that do not depart from the spirit and scope of the present invention should be covered by the present invention. within the scope of protection.

Claims (16)

1、一种气固流态化耦合设备,其至少包含一级气固流化床体,该流化床体为垂直设置的筒体,顶部为锥形缩径结构,该缩径结构上部形成小颗粒出口管,而该流化床体的底部设有大颗粒出口管,侧壁上开设颗粒进口管;在筒体内设有呈倒锥形的气体分布板,其上部将流化床体下端封闭,下部连接大颗粒出口管,使气体分布板、大颗粒出口管与气固流化床体的部分筒体和下封头围成一个对颗粒的闭合空间,且此闭合空间对应的筒体壁上设有用于引入流化气体的入气管。1. A gas-solid fluidization coupling device, which includes at least one stage of gas-solid fluidized bed body, the fluidized bed body is a vertically arranged cylinder, the top is a tapered diameter-reducing structure, and the upper part of the diameter-reducing structure is formed Small particle outlet pipe, while the bottom of the fluidized bed is provided with a large particle outlet pipe, and the side wall is provided with a particle inlet pipe; an inverted cone-shaped gas distribution plate is provided in the cylinder, and its upper part connects the lower end of the fluidized bed. Closed, the lower part is connected to the large particle outlet pipe, so that the gas distribution plate, the large particle outlet pipe, part of the cylinder and the lower head of the gas-solid fluidized bed form a closed space for the particles, and the cylinder corresponding to this closed space The wall is provided with an inlet pipe for introducing fluidization gas. 2、权利要求1所述的气固流态化耦合设备,其中,所述颗粒进口管包括分别设置的大颗粒进口管和小颗粒进口管,且大颗粒进口管的设置位置高于小颗粒进口管。2. The gas-solid fluidization coupling device according to claim 1, wherein the particle inlet pipe includes a large particle inlet pipe and a small particle inlet pipe respectively, and the large particle inlet pipe is located higher than the small particle inlet Tube. 3、权利要求1所述的气固流态化耦合设备,其中,所述气固流化床体顶部锥形缩径的斜边与垂直方向的锐角夹角为20°-60°。3. The gas-solid fluidization coupling device according to claim 1, wherein the acute angle between the hypotenuse of the tapered diameter reduction at the top of the gas-solid fluidized bed and the vertical direction is 20°-60°. 4、权利要求2所述的气固流态化耦合设备,其中,所述颗粒进口管的管口向上且与流化床体的垂直筒体呈15°-45°的锐角夹角设置。4. The gas-solid fluidization coupling device according to claim 2, wherein the mouth of the particle inlet pipe is upward and is set at an acute angle of 15°-45° with the vertical cylinder of the fluidized bed. 5、权利要求2所述的气固流态化耦合设备,其中,所述大颗粒进口管距气固流化床体顶部锥形缩径大端口的距离至少为1000mm,而小颗粒进口管距气体分布板上端处的距离至少为200mm。5. The gas-solid fluidization coupling device according to claim 2, wherein the distance between the large particle inlet pipe and the tapered diameter-reduced large port on the top of the gas-solid fluidized bed is at least 1000 mm, and the distance between the small particle inlet pipe The distance at the top of the gas distribution plate is at least 200 mm. 6、权利要求1所述的气固流态化耦合设备,其中,所述气体分布板的倒锥形斜边与垂直方向的锐角夹角为45°-75°。6. The gas-solid fluidization coupling device according to claim 1, wherein the acute angle between the inverted tapered hypotenuse of the gas distribution plate and the vertical direction is 45°-75°. 7、权利要求1所述的气固流态化耦合设备,其中,所述气体分布板的表面开有孔径3-8mm的通孔,开孔方向与水平方向的锐角夹角为0°-75°,开孔率以气固流化床体截面为基准控制在0.5%~10%范围内。7. The gas-solid fluidization coupling device according to claim 1, wherein the surface of the gas distribution plate is provided with through holes with a diameter of 3-8mm, and the angle between the opening direction and the horizontal direction is 0°-75°. °, the opening ratio is controlled within the range of 0.5% to 10% based on the cross section of the gas-solid fluidized bed. 8、权利要求1-7任一项所述的气固流态化耦合设备,其中,所述颗粒进口管与气体分布板之间的气固流化床体内设置有气体分布器,并另设进气口与其相连。8. The gas-solid fluidization coupling device according to any one of claims 1-7, wherein a gas distributor is arranged in the gas-solid fluidized bed between the particle inlet pipe and the gas distribution plate, and an additional The air inlet is connected with it. 9、权利要求1-7任一项所述的气固流态化耦合设备,其由一级以上的气固流化床体串联而成,此时,前一级的大颗粒出口管与后一级的颗粒进口管相连通。9. The gas-solid fluidization coupling device according to any one of claims 1-7, which is composed of more than one level of gas-solid fluidized beds connected in series. At this time, the large particle outlet pipe of the previous level and the rear The particle inlet pipes of the first stage are connected. 10、权利要求9所述的气固流态化耦合设备,其中各流化床体的串联方式为前一级流化床体的大颗粒出口管从顶部直接伸入后一级流化床体的筒体内形成该级的颗粒进口管,而从第二级起的流化床体的小颗粒出口管设置在筒体侧壁上。10. The gas-solid fluidization coupling device according to claim 9, wherein each fluidized bed is connected in series in such a way that the large particle outlet pipe of the previous fluidized bed directly extends from the top into the subsequent fluidized bed The particle inlet pipe of this stage is formed in the cylinder of the fluidized bed, and the small particle outlet pipe of the fluidized bed from the second stage is arranged on the side wall of the cylinder. 11、权利要求9所述的气固流态化耦合设备,其中,各流化床体均为独立的单级气固流化床体,前一级的大颗粒出口管与后一级流化床体的侧壁连通形成后一级的颗粒进口管。11. The gas-solid fluidization coupling device according to claim 9, wherein each fluidized bed is an independent single-stage gas-solid fluidized bed, and the large particle outlet pipe of the previous stage is connected to the fluidized bed of the subsequent stage. The side wall of the bed is connected to form the particle inlet pipe of the next stage. 12、权利要求1-7任一项所述的气固流态化耦合设备,其还包括至少一个用于实现颗粒进一步分级的水平颗粒分级箱,流化床体的大颗粒出口管与该水平颗粒分级箱的顶板一侧设置的入口管相连通;该水平颗粒分级箱的靠近入口管的侧端设置气体入口,箱体内相对该气体入口设置气体分布器,可使进入的气体在垂直于颗粒进入的方向吹入箱体,箱体另一侧设置折流板,使箱体在远离入口管的一侧内形成折流室,折流室顶端设置气体出口,该箱体底板上还分布有一个以上颗粒出口,且在各颗粒出口远离入口管的一侧自底板向上设置有依次升高的挡板。12. The gas-solid fluidization coupling device according to any one of claims 1-7, which further comprises at least one horizontal particle classification box for further classification of particles, and the large particle outlet pipe of the fluidized bed is connected to the horizontal particle classification box. The inlet pipe provided on one side of the top plate of the particle classification box is connected; the side end of the horizontal particle classification box near the inlet pipe is provided with a gas inlet, and a gas distributor is arranged in the box relative to the gas inlet, so that the incoming gas can flow vertically to the particles. The direction of entry is blown into the box body, and a baffle plate is set on the other side of the box body, so that the box body forms a baffle chamber on the side away from the inlet pipe, and the top of the baffle chamber is provided with a gas outlet. There are more than one particle outlets, and successively rising baffles are arranged upward from the bottom plate on the side of each particle outlet away from the inlet pipe. 13、一种实现颗粒的混合和/或分级的耦合方法,其是利用权利要求1-12任一项所述的流态化耦合设备,使欲混合和/或分级颗粒从颗粒进口管进入流化床体,使流化气体从进气管通过气体分布板进入流化床体内,与颗粒相互作用自下向上形成完全混合的密相床和稀相床,控制气流的表观气速,使颗粒分别从大颗粒出口管和小颗粒出口管被气流夹带离开流化床体,实现颗粒间的分级。13. A coupling method for mixing and/or classifying particles, which is to use the fluidized coupling device described in any one of claims 1-12 to make the particles to be mixed and/or classified enter the fluid flow from the particle inlet pipe In the fluidized bed body, the fluidized gas enters the fluidized bed from the inlet pipe through the gas distribution plate, and interacts with the particles to form a completely mixed dense-phase bed and dilute-phase bed from bottom to top, and controls the superficial gas velocity of the gas flow to make the particles The large particle outlet pipe and the small particle outlet pipe are respectively entrained by the airflow to leave the fluidized bed to realize the classification between particles. 14、权利要求13所述的耦合方法,其中,采用二级或二级以上的混合分级操作,将大颗粒和小颗粒分别从所述气固流化床体的大颗粒进口管和小颗粒进口管送入第一级流化床体,其中大、小颗粒重量的加入比例为0.2~1.0∶1;调节第一级流化床体内的表观气速为0.2~1.0米/秒,通过调节表观气速而调节分级效率范围在60%~90%之间,形成密相床和稀相床;部分小颗粒被气流夹带穿过稀相床从小颗粒出口管离开,大颗粒通过密相床底部的大颗粒出口管进入第二级流化床体中,控制第二级中的表观气速0.6~1.2米/秒,实现颗粒的再次分级,该分级操作根据需要可重复下去。14. The coupling method according to claim 13, wherein two or more stages of mixing and grading operations are used to separate large particles and small particles from the large particle inlet pipe and the small particle inlet of the gas-solid fluidized bed, respectively. The pipe is sent into the first-stage fluidized bed body, wherein the adding ratio of large and small particle weight is 0.2~1.0:1; the superficial gas velocity in the first-stage fluidized bed body is adjusted to be 0.2~1.0 m/s, by adjusting The superficial gas velocity adjusts the classification efficiency range between 60% and 90%, forming a dense phase bed and a dilute phase bed; some small particles are entrained by the air flow through the dilute phase bed and leave the small particle outlet pipe, and large particles pass through the dense phase bed The large particle outlet pipe at the bottom enters the second-stage fluidized bed body, and the superficial gas velocity in the second stage is controlled to 0.6-1.2 m/s to realize re-classification of particles. This classification operation can be repeated as required. 15、权利要求13所述的耦合方法,其中,利用流化床体与水平颗粒分级箱组合而成的流态化耦合设备,令从大颗粒出口管离开的大颗粒进入水平颗粒分级箱中,使颗粒在气流作用下的运动轨迹为抛物线状下落,依粒径差异从箱体底板上的颗粒出口离开,实现分级。15. The coupling method according to claim 13, wherein the fluidized coupling equipment formed by the combination of the fluidized bed body and the horizontal particle classification box is used to allow the large particles leaving from the large particle outlet pipe to enter the horizontal particle classification box, The trajectory of the particles under the action of the airflow is a parabolic drop, and the particles leave from the particle outlet on the bottom plate of the box according to the difference in particle size to achieve classification. 16、权利要求13-15任一项所述的耦合方法,其用于对包含催化裂化催化剂的颗粒进行混合和分级,其中的小颗粒作为用于石油油品炼制中的催化裂化催化剂颗粒。16. The coupling method according to any one of claims 13-15, which is used for mixing and classifying particles containing catalytic cracking catalysts, wherein the small particles are used as catalytic cracking catalyst particles for petroleum oil refining.
CNB2005101053863A 2005-09-23 2005-09-23 Gas-solid fluidization coupling equipment and coupling method for particle mixing and grading using the equipment Expired - Lifetime CN100453161C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2005101053863A CN100453161C (en) 2005-09-23 2005-09-23 Gas-solid fluidization coupling equipment and coupling method for particle mixing and grading using the equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2005101053863A CN100453161C (en) 2005-09-23 2005-09-23 Gas-solid fluidization coupling equipment and coupling method for particle mixing and grading using the equipment

Publications (2)

Publication Number Publication Date
CN1935349A true CN1935349A (en) 2007-03-28
CN100453161C CN100453161C (en) 2009-01-21

Family

ID=37953193

Family Applications (1)

Application Number Title Priority Date Filing Date
CNB2005101053863A Expired - Lifetime CN100453161C (en) 2005-09-23 2005-09-23 Gas-solid fluidization coupling equipment and coupling method for particle mixing and grading using the equipment

Country Status (1)

Country Link
CN (1) CN100453161C (en)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102268286A (en) * 2010-06-02 2011-12-07 中国石油化工集团公司 C4 hydrocarbon catalytic splitting and heavy oil catalytic cracking combined technology and device
CN101721934B (en) * 2009-12-31 2012-09-05 哈尔滨工业大学 Combined block type gas-solid mixing strengthening device
CN103384562A (en) * 2011-03-02 2013-11-06 博里利斯股份公司 High Throughput Reactor Unit for Olefin Polymerization
CN103391810A (en) * 2011-03-02 2013-11-13 博里利斯股份公司 Flexible reactor assembly for polymerization of olefins
CN104582829A (en) * 2012-08-29 2015-04-29 博里利斯股份公司 Reactor assembly and method for polymerization of olefins
CN105740519A (en) * 2016-01-22 2016-07-06 淮阴工学院 Rapid determination method for complex fluidized system mesoscale model selection
CN109013315A (en) * 2018-10-24 2018-12-18 中国矿业大学 A kind of gas-solid fluidized bed sorting unit of conical distribution plate structural formula and method
CN111282815A (en) * 2018-12-07 2020-06-16 中国石油化工股份有限公司 Solid particle size controller, application thereof and method for separating solid particles
CN115676397A (en) * 2021-07-23 2023-02-03 中国石油天然气股份有限公司 Baffle type small particle type catalyst filling equipment
CN118308139A (en) * 2023-01-09 2024-07-09 中国石油化工股份有限公司 Catalytic conversion method and system for producing ethylene and propylene from light hydrocarbon

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3517309A1 (en) * 1985-05-14 1986-11-20 Carl Schenck Ag, 6100 Darmstadt Apparatus for separating a bulk material mixture into fractions having equal specific gravity
JP2996963B1 (en) * 1998-10-27 2000-01-11 川崎重工業株式会社 Fluidized bed drying / classifying equipment
CN2097691U (en) * 1991-07-19 1992-03-04 中国矿业大学 Fluidized bed coal dry method grading plant
JPH08294676A (en) * 1995-04-26 1996-11-12 Ishikawajima Harima Heavy Ind Co Ltd Fluidized bed classifier
JP2812917B2 (en) * 1996-04-18 1998-10-22 川崎重工業株式会社 Fluidized bed classifier

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101721934B (en) * 2009-12-31 2012-09-05 哈尔滨工业大学 Combined block type gas-solid mixing strengthening device
CN102268286A (en) * 2010-06-02 2011-12-07 中国石油化工集团公司 C4 hydrocarbon catalytic splitting and heavy oil catalytic cracking combined technology and device
CN103384562B (en) * 2011-03-02 2016-01-13 博里利斯股份公司 For the high yield reactor assembly of olefinic polymerization
CN103391810A (en) * 2011-03-02 2013-11-13 博里利斯股份公司 Flexible reactor assembly for polymerization of olefins
US9192905B2 (en) 2011-03-02 2015-11-24 Borealis Ag Flexible reactor assembly for polymerization of olefins
CN103384562A (en) * 2011-03-02 2013-11-06 博里利斯股份公司 High Throughput Reactor Unit for Olefin Polymerization
CN103391810B (en) * 2011-03-02 2016-08-31 博里利斯股份公司 Motility reactor assembly for olefin polymerization
CN104582829A (en) * 2012-08-29 2015-04-29 博里利斯股份公司 Reactor assembly and method for polymerization of olefins
CN104582829B (en) * 2012-08-29 2016-12-28 博里利斯股份公司 Reactor assembly and method for olefinic polymerization
CN105740519A (en) * 2016-01-22 2016-07-06 淮阴工学院 Rapid determination method for complex fluidized system mesoscale model selection
CN109013315A (en) * 2018-10-24 2018-12-18 中国矿业大学 A kind of gas-solid fluidized bed sorting unit of conical distribution plate structural formula and method
CN111282815A (en) * 2018-12-07 2020-06-16 中国石油化工股份有限公司 Solid particle size controller, application thereof and method for separating solid particles
CN115676397A (en) * 2021-07-23 2023-02-03 中国石油天然气股份有限公司 Baffle type small particle type catalyst filling equipment
CN115676397B (en) * 2021-07-23 2025-10-31 中国石油天然气股份有限公司 Baffle type small-particle catalyst filling equipment
CN118308139A (en) * 2023-01-09 2024-07-09 中国石油化工股份有限公司 Catalytic conversion method and system for producing ethylene and propylene from light hydrocarbon

Also Published As

Publication number Publication date
CN100453161C (en) 2009-01-21

Similar Documents

Publication Publication Date Title
TWI661867B (en) Fluidized bed reactor, reaction regeneration equipment, method for preparing olefin, and method for preparing aromatic hydrocarbon
US6841133B2 (en) Separation process and apparatus
CN100453161C (en) Gas-solid fluidization coupling equipment and coupling method for particle mixing and grading using the equipment
CN106269508B (en) A kind of annular fluidized bed separator of granulate mixture and its gas solid reactor system of participation
CN109622175B (en) Powder grading system
CN103212346B (en) Spouted bed reactor and olefin polymerization method thereof
CN110882865A (en) Atmosphere grading device for deep submicron powder
CN103785550A (en) Pneumatic particle separator, and fluidized bed reactor and its application
US2436225A (en) Apparatus for contacting solids with gaseous fluids
CN106606999A (en) Fluidized bed reactor
CN104826559B (en) Methanol to olefins reaction equipment
CN1110360C (en) Improvement on fluidized-bed polymerizing reactor
CN104437272B (en) A kind of gas-solid phase complete mixing flow reactor and using method thereof
CN104801243B (en) Methanol to olefins reaction equipment
CN206951160U (en) A kind of gas-solid cyclone separation device of fluidization fine powder
CN114618398B (en) Air supplementing device for fluidized bed
CN107344039A (en) A kind of gas solid separation system for connecting down-flow fluidized bed using ECT
CN1292827C (en) Gas-liquid-solid composite reactor apparatus
CN205761065U (en) Multi component particle system bed internal classification fluidized reactor
US7601305B1 (en) FCC swirl impeding separation apparatus
CN223113292U (en) Cyclone separator
CN114618397B (en) Novel combined small-diameter section riser fluidized bed reaction device
CN119455830B (en) A swirling particle circulation coupling reactor, fluidized bed and particle circulation coupling method
Grace Fluidization And Fluidized Beds
CN103752232A (en) Viscous fine mineral powder fluidization reactor

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CX01 Expiry of patent term

Granted publication date: 20090121

CX01 Expiry of patent term