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CN1929187A - Battery with a battery cell - Google Patents

Battery with a battery cell Download PDF

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Publication number
CN1929187A
CN1929187A CNA2006101515513A CN200610151551A CN1929187A CN 1929187 A CN1929187 A CN 1929187A CN A2006101515513 A CNA2006101515513 A CN A2006101515513A CN 200610151551 A CN200610151551 A CN 200610151551A CN 1929187 A CN1929187 A CN 1929187A
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separator
positive electrode
negative electrode
active material
polymer electrolyte
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Chinese (zh)
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中村智之
远藤贵弘
明石宽之
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Sony Corp
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Sony Corp
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Priority to CN201210110945.XA priority Critical patent/CN102623709B/en
Priority to CN201510673202.7A priority patent/CN105355822B/en
Publication of CN1929187A publication Critical patent/CN1929187A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

Provided is a battery in which the relative positions of a positive electrode, a negative electrode, and a separator are maintained with high accuracy. The positive electrode and the negative electrode are opposed to each other with a polymer electrolyte including a polymer and a separator in between. In each of the positive electrode and the negative electrode, an active material layer is disposed on a current collector. The exposed region where the active material layer is not disposed on the current collector and the separator are adhered to each other with the polymer electrolyte in between. Thus, even under a high-temperature environment, thermal shrinkage of the separator can be prevented, and heat generation due to generation of a short-circuit current can be prevented.

Description

电池Battery

相关申请的交叉引用Cross References to Related Applications

本发明包含与2005年9月9日向日本专利局提交的日本专利申请JP2005-262494和2006年5月30日向日本专利局提交的日本专利申请JP2006-149242相关的主题,其全部内容在此引入作为参考。The present invention contains subject matter related to Japanese Patent Application JP2005-262494 filed in the Japan Patent Office on September 9, 2005 and JP2006-149242 filed in the Japan Patent Office on May 30, 2006, the entire contents of which are hereby incorporated by reference as refer to.

技术领域technical field

本发明涉及使用包括聚合物的聚合物电解质的电池。The present invention relates to batteries using polymer electrolytes including polymers.

背景技术Background technique

近年来,已出现了大量便携式电子设备如可携式摄像机、蜂窝式电话和便携式电脑,且已尝试减小它们的尺寸和重量。因此,已积极促进了作为电子设备的便携式电源的电池,特别是二次电池的开发。其中,作为能够获得高能量密度的电池,锂离子二次电池受到了注意。In recent years, a large number of portable electronic devices such as camcorders, cellular phones and portable computers have appeared, and attempts have been made to reduce their size and weight. Therefore, the development of batteries, particularly secondary batteries, as portable power sources for electronic equipment has been actively promoted. Among them, lithium ion secondary batteries have attracted attention as batteries capable of obtaining high energy density.

在这种锂离子二次电池中,由金属如铝(Al)或铁(Fe)制成的电池壳用作包装部件。近来,使用层压膜代替由金属制成的电池壳作为包装部件,使得电池的尺寸、重量和外形进一步减小(例如,参见日本未审专利申请公开No.2003-217674和H6-150900)。In such a lithium ion secondary battery, a battery case made of a metal such as aluminum (Al) or iron (Fe) is used as a packaging member. Recently, a laminated film is used instead of a battery case made of metal as a packaging member, resulting in a further reduction in size, weight, and appearance of the battery (for example, see Japanese Unexamined Patent Application Publication Nos. 2003-217674 and H6-150900).

发明内容Contents of the invention

但是,层压膜具有比由金属如铝或铁制成的包装部件低的刚性,因此层压膜具有小的压在电池中电池元件上的力。电池元件是包括在中间具有隔膜的正极和负极的层叠物。因此,在其中包装部件为层压膜的电池中,施加外力可导致在电池元件中的正极、负极和隔膜之间的相对位移,由此正极和负极可短路。当隔膜的面积充分大于电极的面积时,即使发生相对位移,也可防止正极和负极之间的接触;但是,在这种情况下,由于包括额外的隔膜,因此可填充在电池中的活性材料的量减少,由此能量密度降低。However, the laminated film has lower rigidity than a packaging member made of metal such as aluminum or iron, and thus the laminated film has a small force pressing on the battery elements in the battery. The battery element is a laminate including a positive electrode and a negative electrode with a separator in between. Therefore, in a battery in which the packaging member is a laminated film, application of an external force may cause relative displacement between the positive electrode, the negative electrode, and the separator in the battery element, whereby the positive electrode and the negative electrode may be short-circuited. When the area of the separator is sufficiently larger than that of the electrodes, contact between the positive and negative electrodes can be prevented even if relative displacement occurs; however, in this case, since the additional separator is included, the active material in the battery can be filled The amount decreases, thereby reducing the energy density.

考虑到以上所述,期望提供其中正极、负极和隔膜的相对位置得到高精度保持的电池。In view of the above, it is desirable to provide a battery in which the relative positions of the positive electrode, the negative electrode, and the separator are maintained with high precision.

根据本发明的实施方式,提供一种电池,包括:在膜状包装部件中的正极和负极,该正极和负极通过在其中间的聚合物电解质和隔膜而彼此相对,该聚合物电解质包括聚合物,其中活性材料层布置在该正极和负极的至少一个中的集电体上,且在集电体上未布置活性材料层的暴露区域和隔膜通过在其中间的聚合物电解质至少部分地彼此粘附。According to an embodiment of the present invention, there is provided a battery including: a positive electrode and a negative electrode in a film-like packaging member, the positive electrode and the negative electrode are opposed to each other with a polymer electrolyte and a separator in between, the polymer electrolyte comprising a polymer , wherein the active material layer is arranged on a current collector in at least one of the positive electrode and the negative electrode, and the exposed area on the current collector where the active material layer is not arranged and the separator are at least partially adhered to each other through the polymer electrolyte in between attached.

在根据本发明该实施方式的电池中,通过聚合物电解质,部分隔膜粘附到在正极和负极的至少一个中的集电体的暴露区域上,由此隔膜与正极和负极的至少一个的相对位置固定。In the battery according to this embodiment of the present invention, part of the separator is adhered to the exposed area of the current collector in at least one of the positive electrode and the negative electrode through the polymer electrolyte, whereby the opposite of the separator to at least one of the positive electrode and the negative electrode The position is fixed.

在根据本发明该实施方式的电池中,通过在其中间的包括聚合物的聚合物电解质,集电体的暴露区域和隔膜彼此粘附,由此正极、负极和隔膜的相对位置可以高精度保持。从而,可防止正极和负极之间的接触,且可防止由于产生短路电流引起的生热。In the battery according to this embodiment of the present invention, the exposed area of the current collector and the separator are adhered to each other with the polymer electrolyte including the polymer in between, whereby the relative positions of the positive electrode, the negative electrode, and the separator can be maintained with high precision . Thereby, contact between the positive electrode and the negative electrode can be prevented, and heat generation due to generation of short-circuit current can be prevented.

特别地,当暴露区域和隔膜彼此剥离时的剥离强度为5mN/mm或更大时,粘附力变得更高,因此可获得更高的效果。In particular, when the peel strength when the exposed area and the separator are peeled off from each other is 5 mN/mm or more, the adhesive force becomes higher, and thus a higher effect can be obtained.

而且,当聚合物包括含偏二氟乙烯作为组分的聚合物时,可获得更高的效果。Also, when the polymer includes a polymer containing vinylidene fluoride as a component, a higher effect can be obtained.

此外,当聚合物电解质的厚度为1μm或更大时,可获得更高的效果。In addition, when the thickness of the polymer electrolyte is 1 μm or more, a higher effect can be obtained.

本发明的其他和进一步的目的、特征和优点将从以下描述中更充分地体现。Other and further objects, features and advantages of the invention will appear more fully from the following description.

附图说明Description of drawings

图1为根据本发明第一实施方式的二次电池的结构的分解透视图;1 is an exploded perspective view of the structure of a secondary battery according to a first embodiment of the present invention;

图2为沿图1的线I-I的电池元件的截面图;Figure 2 is a cross-sectional view of the battery element along the line I-I of Figure 1;

图3为描述在实施例中测量剥离强度的方法的图解;3 is a diagram describing a method of measuring peel strength in Examples;

图4为根据本发明第二实施方式的二次电池的结构的分解透视图;4 is an exploded perspective view of the structure of a secondary battery according to a second embodiment of the present invention;

图5为图4中所示电池元件的顶视图;Figure 5 is a top view of the battery element shown in Figure 4;

图6为沿图5的线VI-VI的电池元件的截面图;6 is a cross-sectional view of the battery element along the line VI-VI of FIG. 5;

图7为图4中所示电池元件中包括的正极的平面图;7 is a plan view of a positive electrode included in the battery element shown in FIG. 4;

图8为图4中所示电池元件中包括的负极的平面图;和8 is a plan view of a negative electrode included in the battery element shown in FIG. 4; and

图9A、9B和9C为显示在制造图5所示二次电池的方法中的步骤的图解。9A, 9B and 9C are diagrams showing steps in a method of manufacturing the secondary battery shown in FIG. 5 .

具体实施方式Detailed ways

下面将参照附图详细描述优选实施方式。Preferred embodiments will be described in detail below with reference to the accompanying drawings.

[第一实施方式][first embodiment]

图1显示了根据本发明第一实施方式的二次电池1的结构。二次电池1特别地是所谓的层压膜型的卷绕型,且在二次电池1中,正极端子11和负极端子12附着其上的卷绕型电池元件20包含在膜状包装部件30中。FIG. 1 shows the structure of a secondary battery 1 according to a first embodiment of the present invention. The secondary battery 1 is particularly a so-called laminated film-type wound type, and in the secondary battery 1, the wound type battery element 20 to which the positive terminal 11 and the negative terminal 12 are attached is contained in a film-like packaging member 30 middle.

正极端子11和负极端子12从包装部件30的内部引到外部,例如,以同一方向。正极端子11和负极端子12由例如片形或网状的金属材料如铝、铜(Cu)、镍(Ni)或不锈钢制成。The positive terminal 11 and the negative terminal 12 are drawn from the inside to the outside of the packaging member 30, for example, in the same direction. The positive terminal 11 and the negative terminal 12 are made of, for example, a sheet-shaped or mesh-shaped metal material such as aluminum, copper (Cu), nickel (Ni), or stainless steel.

包装部件30由例如矩形铝层压膜制成,该层压膜包括尼龙膜、铝箔和聚乙烯膜,以此顺序结合。布置包装部件30,使得每个包装部件30的聚乙烯膜面对电池元件20,且包装部件30的边缘部分通过熔焊或粘合剂彼此粘附。粘附膜31插入在包装部件30和正极端子11与负极端子12之间,以防止外部空气进入。粘附膜31由例如对正极端子11和负极端子12具有粘附力的材料制成,例如,聚烯烃树脂如聚乙烯、聚丙烯、改性聚乙烯或改性聚丙烯。The packing member 30 is made of, for example, a rectangular aluminum laminated film including a nylon film, an aluminum foil, and a polyethylene film, bonded in this order. The packaging members 30 are arranged such that the polyethylene film of each packaging member 30 faces the battery element 20 and edge portions of the packaging members 30 are adhered to each other by welding or an adhesive. An adhesive film 31 is interposed between the packaging member 30 and the positive terminal 11 and the negative terminal 12 to prevent entry of external air. Adhesive film 31 is made of, for example, a material having adhesion to positive terminal 11 and negative terminal 12 , for example, polyolefin resin such as polyethylene, polypropylene, modified polyethylene, or modified polypropylene.

另外,包装部件30可由具有任何其他结构的层压膜、高分子量膜如聚丙烯或金属膜来代替上述铝层压膜制成。In addition, the packaging member 30 may be made of a laminated film having any other structure, a high molecular weight film such as polypropylene, or a metal film instead of the above-mentioned aluminum laminated film.

图2显示了沿图1的线I-I的电池元件20的截面图。电池元件20为螺旋卷绕元件,其中正极21和负极22通过在其中间的聚合物电解质23和隔膜24彼此面对,且电池元件20的最外面部分用保护带25保护。FIG. 2 shows a cross-sectional view of the battery element 20 along line I-I of FIG. 1 . The battery element 20 is a spirally wound element in which a positive electrode 21 and a negative electrode 22 face each other with a polymer electrolyte 23 and a separator 24 in between, and the outermost portion of the battery element 20 is protected with a protective tape 25 .

正极21具有其中活性材料层21B布置在具有一对相对面的集电体21A的一面或两面上的结构。集电体21A具有暴露区域21C,其中活性材料层21B未布置在纵向的端部(end portion)。正极端子11附着到暴露区域21C。集电体21A由例如金属箔如铝箔、镍箔或不锈钢箔制成。The positive electrode 21 has a structure in which an active material layer 21B is arranged on one or both faces of a current collector 21A having a pair of opposing faces. Collector 21A has exposed region 21C in which active material layer 21B is not arranged at the end portion in the longitudinal direction. The positive terminal 11 is attached to the exposed region 21C. Current collector 21A is made of, for example, metal foil such as aluminum foil, nickel foil, or stainless foil.

活性材料层21B包括例如一种或两种或多种能够嵌入和脱出作为电极反应物的锂(Li)的正极材料作为正极活性材料,且如果必要,活性材料层21B包括电导体和粘合剂。The active material layer 21B includes, for example, one or two or more positive electrode materials capable of inserting and extracting lithium (Li) as an electrode reactant as a positive electrode active material, and if necessary, the active material layer 21B includes an electric conductor and a binder .

作为能够嵌入和脱出锂的正极材料,例如,使用不包括锂的硫属化物如硫化钛(TiS2)、硫化钼(MoS2)、硒化铌(NbSe2)或氧化钒(V2O5),或含锂化合物,或聚合物如聚乙炔或聚吡咯。As a positive electrode material capable of inserting and extracting lithium, for example, chalcogenides not including lithium such as titanium sulfide (TiS 2 ), molybdenum sulfide (MoS 2 ), niobium selenide (NbSe 2 ) or vanadium oxide (V 2 O 5 ), or lithium-containing compounds, or polymers such as polyacetylene or polypyrrole.

其中,优选含锂化合物,因为含锂化合物可获得高电压和高能量密度。作为这种含锂化合物,例如,列举包含锂和过渡金属元素的复合氧化物、或包含锂和过渡金属元素的磷酸盐化合物,且特别地,优选包含选自钴(Co)、镍、锰(Mn)和铁的至少一种的含锂化合物,因为可获得较高电压。含锂化合物的化学式由例如LixMIO2或LiyMIIPO4表示。在式中,MI和MII表示一种或多种过渡金属元素。在式中,x和y的值取决于电池的充电-放电状态,且通常分别在0.05≤x≤1.10和0.05≤y≤1.10的范围内。Among them, lithium-containing compounds are preferable because lithium-containing compounds can obtain high voltage and high energy density. As such a lithium-containing compound, for example, a composite oxide containing lithium and a transition metal element, or a phosphate compound containing lithium and a transition metal element is cited, and in particular, preferably contains a compound selected from cobalt (Co), nickel, manganese ( A lithium-containing compound of at least one of Mn) and iron because higher voltages can be obtained. The chemical formula of the lithium-containing compound is represented by, for example, Li x MIO 2 or Li y MIIPO 4 . In the formula, MI and MII represent one or more transition metal elements. In the formula, the values of x and y depend on the charge-discharge state of the battery, and are generally in the ranges of 0.05≤x≤1.10 and 0.05≤y≤1.10, respectively.

包含锂和过渡金属元素的复合氧化物的具体实例包括锂-钴复合氧化物(LixCoO2)、锂-镍复合氧化物(LixNiO2)、锂-镍-钴复合氧化物(LixNizCo1-zO2(0<z<1))、具有尖晶石结构的锂-锰复合氧化物(LiMn2O4)等。包含锂和过渡金属元素的磷酸盐化合物的具体实例包括锂-铁磷酸盐化合物(LiFePO4)和锂-铁-锰磷酸盐化合物(LiFe1-vMnvPO4(V<1))。Specific examples of composite oxides containing lithium and a transition metal element include lithium-cobalt composite oxide (Li x CoO 2 ), lithium-nickel composite oxide (Li x NiO 2 ), lithium-nickel-cobalt composite oxide (Li x Niz Co 1-z O 2 (0<z<1)), lithium-manganese composite oxide (LiMn 2 O 4 ) having a spinel structure, and the like. Specific examples of phosphate compounds containing lithium and transition metal elements include lithium-iron phosphate compounds (LiFePO 4 ) and lithium-iron-manganese phosphate compounds (LiFe 1-v Mn v PO 4 (V<1)).

如正极21的情况一样,负极22具有其中活性材料层22B布置在具有一对相对面的集电体22A的一面或两面上的结构。集电体22A具有暴露区域22C,其中活性材料层22B未布置在纵向的端部,且负极端子12附着到暴露区域22C。集电体22A由例如金属箔如铜箔、镍箔或不锈钢箔制成。As in the case of the positive electrode 21 , the negative electrode 22 has a structure in which an active material layer 22B is arranged on one or both faces of a current collector 22A having a pair of opposing faces. The current collector 22A has an exposed region 22C in which the active material layer 22B is not arranged at the end in the longitudinal direction, and the negative electrode terminal 12 is attached to the exposed region 22C. Current collector 22A is made of, for example, metal foil such as copper foil, nickel foil, or stainless foil.

活性材料层22B包括例如一种或两种或多种能够嵌入和脱出作为电极反应物的锂的负极材料作为负极活性材料,且如果必要,活性材料层22B包括电导体和粘合剂。The active material layer 22B includes, as an anode active material, one or two or more anode materials capable of inserting and extracting lithium as an electrode reactant, for example, and if necessary, the active material layer 22B includes an electric conductor and a binder.

作为能够嵌入和脱出锂的负极材料,例如,列举碳材料、金属氧化物和聚合物。作为碳材料,列举非-可石墨化碳材料、石墨材料等,且更具体地说,使用热解碳类、焦炭类、石墨类、玻璃状碳类、焙烧的高分子量有机化合物体、碳纤维、活性炭等。其中,焦炭类包括沥青焦、针状焦、石油焦等,且焙烧的高分子量有机化合物体为通过在适当温度下焙烧而碳化的聚合物如酚醛树脂和呋喃树脂。而且,金属氧化物包括氧化铁、氧化钌、氧化钼等,且聚合物包括聚乙炔、聚吡咯等。As the negative electrode material capable of inserting and extracting lithium, for example, carbon materials, metal oxides, and polymers are cited. As the carbon material, non-graphitizable carbon materials, graphite materials, etc. are listed, and more specifically, pyrolytic carbons, cokes, graphites, glassy carbons, calcined high-molecular-weight organic compound bodies, carbon fibers, Activated carbon, etc. Among them, the cokes include pitch coke, needle coke, petroleum coke, etc., and the calcined high-molecular-weight organic compound body is a polymer such as phenolic resin and furan resin that is carbonized by calcining at an appropriate temperature. Also, metal oxides include iron oxide, ruthenium oxide, molybdenum oxide, and the like, and polymers include polyacetylene, polypyrrole, and the like.

作为能够嵌入和脱出锂的负极材料,列举包括选自能够与锂形成合金的金属元素和准金属元素的至少一种的材料。该负极材料可为金属元素或准金属元素的单质、合金或化合物,或包括包含它们的一种或两种或多种的相的至少部分的材料。在本发明中,合金是指包括两种或多种金属元素的合金以及包括一种或多种金属元素和一种或多种准金属元素的合金。而且,合金可包括非金属元素。作为合金的构造(texture),列举固溶体、共晶体(低共熔混合物)、金属间化合物或选自它们的两种或多种的共存物(coexistence)。As the negative electrode material capable of inserting and extracting lithium, a material including at least one selected from a metal element and a metalloid element capable of forming an alloy with lithium is exemplified. The negative electrode material may be a single substance, an alloy or a compound of a metal element or a metalloid element, or a material including at least part of a phase containing one or two or more thereof. In the present invention, an alloy refers to an alloy including two or more metal elements and an alloy including one or more metal elements and one or more metalloid elements. Also, alloys may include non-metallic elements. As the texture of the alloy, a solid solution, a eutectic (eutectic mixture), an intermetallic compound, or a coexistence of two or more selected from them is cited.

这种金属元素和准金属元素包括例如锡(Sn)、铅(Pb)、铝、铟(In)、硅(Si)、锌(Zn)、锑(Sb)、铋(Bi)、镓(Ga)、锗(Ge)、砷(As)、银(Ag)、铪(Hf)、锆(Zr)和钇(Y)。其中,优选在长周期元素周期表中的14族金属元素或14族准金属元素,且特别地,优选硅或锡,因为硅和锡具有高的嵌入和脱出锂的能力,且可获得高能量密度。Such metal elements and metalloid elements include, for example, tin (Sn), lead (Pb), aluminum, indium (In), silicon (Si), zinc (Zn), antimony (Sb), bismuth (Bi), gallium (Ga ), germanium (Ge), arsenic (As), silver (Ag), hafnium (Hf), zirconium (Zr), and yttrium (Y). Among them, Group 14 metal elements or Group 14 metalloid elements in the long-period periodic table are preferable, and in particular, silicon or tin are preferable because silicon and tin have a high ability to intercalate and deintercalate lithium and obtain high energy density.

作为锡合金,例如,列举包含选自硅、镍、铜、铁、钴、锰、锌、铟、银、钛(Ti)、锗、铋、锑和铬(Cr)的至少一种作为除锡外的第二构成元素的锡合金。作为硅合金,例如,列举包含选自锡、镍、铜、铁、钴、锰、锌、铟、银、钛、锗、铋、锑和铬的至少一种作为除硅外的第二构成元素的硅合金。As a tin alloy, for example, include at least one selected from the group consisting of silicon, nickel, copper, iron, cobalt, manganese, zinc, indium, silver, titanium (Ti), germanium, bismuth, antimony, and chromium (Cr). Tin alloys with the second constituent element outside. As a silicon alloy, for example, there are listed, as a second constituent element other than silicon, at least one selected from the group consisting of tin, nickel, copper, iron, cobalt, manganese, zinc, indium, silver, titanium, germanium, bismuth, antimony, and chromium. silicon alloy.

作为锡或硅的化合物,例如,列举包括氧(O)或碳(C)的化合物,且除锡或硅外,化合物可包括上述第二构成元素。As the compound of tin or silicon, for example, a compound including oxygen (O) or carbon (C) is cited, and the compound may include the above-mentioned second constituent element in addition to tin or silicon.

聚合物电解质23包括电解质溶液和保持该电解质溶液的聚合物,且为所谓的凝胶电解质。电解质溶液包括例如溶剂和溶于溶剂的电解质盐。聚合物电解质23可不保持全部电解质溶液。例如,正极21、负极22和隔膜24可用一些电解质溶液浸渍。The polymer electrolyte 23 includes an electrolytic solution and a polymer holding the electrolytic solution, and is a so-called gel electrolyte. The electrolytic solution includes, for example, a solvent and an electrolytic salt dissolved in the solvent. The polymer electrolyte 23 may not hold the entire electrolyte solution. For example, the cathode 21, the anode 22, and the separator 24 may be impregnated with some electrolyte solution.

溶剂的实例包括基于内酯的溶剂如γ-丁内酯、γ-戊内酯、δ-戊内酯或ε-己内酯,基于碳酸酯的溶剂如碳酸亚乙酯、碳酸亚丙酯、碳酸亚丁酯、碳酸二甲酯、碳酸甲乙酯或碳酸二乙酯,基于醚的溶剂如1,2-二甲氧基乙烷、1-乙氧基-2-甲氧基乙烷、1,2-二乙氧基乙烷、四氢呋喃或2-甲基四氢呋喃,基于腈的溶剂如乙腈,基于环丁砜的溶剂,磷酸,磷酸酯溶剂,和非水溶剂如吡咯烷酮。作为溶剂,可使用选自它们的一种或两种或多种的混合物。Examples of the solvent include lactone-based solvents such as γ-butyrolactone, γ-valerolactone, δ-valerolactone, or ε-caprolactone, carbonate-based solvents such as ethylene carbonate, propylene carbonate, Butylene carbonate, dimethyl carbonate, ethyl methyl carbonate or diethyl carbonate, ether-based solvents such as 1,2-dimethoxyethane, 1-ethoxy-2-methoxyethane, 1 , 2-diethoxyethane, tetrahydrofuran or 2-methyltetrahydrofuran, nitrile-based solvents such as acetonitrile, sulfolane-based solvents, phosphoric acid, phosphate ester solvents, and nonaqueous solvents such as pyrrolidone. As the solvent, one kind or a mixture of two or more kinds selected from them can be used.

作为电解质盐,可使用在溶剂中溶解并产生离子的任何盐,且可使用选自这些盐的一种或两种或多种的混合物。锂盐的实例包括六氟磷酸锂(LiPF6)、四氟硼酸锂(LiBF4)、六氟砷酸锂(LiAsF6)、高氯酸锂(LiClO4)、三氟甲烷磺酸锂(LiCF3SO3)、双(三氟甲烷磺酰)酰亚胺锂(LiN(SO2CF3)2)、三(三氟甲烷磺酰)甲基锂(LiC(SO2CF3)3)、四氯铝酸锂(LiAlCl4)、六氟硅酸锂(LiSiF6)等。其中,根据氧化稳定性,优选六氟磷酸锂或四氟硼酸锂。As the electrolyte salt, any salt that dissolves in a solvent and generates ions can be used, and one or a mixture of two or more selected from these salts can be used. Examples of lithium salts include lithium hexafluorophosphate (LiPF 6 ), lithium tetrafluoroborate (LiBF 4 ), lithium hexafluoroarsenate (LiAsF 6 ), lithium perchlorate (LiClO 4 ), lithium trifluoromethanesulfonate (LiCF 3 SO 3 ), lithium bis(trifluoromethanesulfonyl)imide (LiN(SO 2 CF 3 ) 2 ), tris(trifluoromethanesulfonyl)methyllithium (LiC(SO 2 CF 3 ) 3 ), tetrachloroaluminum Lithium oxide (LiAlCl 4 ), lithium hexafluorosilicate (LiSiF 6 ), etc. Among them, lithium hexafluorophosphate or lithium tetrafluoroborate is preferable in terms of oxidation stability.

电解质溶液中电解质盐的浓度优选在每升(l)溶剂0.1摩尔-3.0摩尔的范围内,且更优选在0.5摩尔-2.0摩尔的范围内,因为在该范围内,可获得良好的离子传导率。The concentration of the electrolyte salt in the electrolyte solution is preferably in the range of 0.1 mol to 3.0 mol per liter (l) of solvent, and more preferably in the range of 0.5 mol to 2.0 mol, because in this range, good ion conductivity can be obtained .

作为聚合物,例如,列举包括偏二氟乙烯作为组分的聚合物。更具体地说,列举包括聚偏二氟乙烯或偏二氟乙烯作为组分的共聚物。共聚物的具体实例包括偏二氟乙烯-六氟丙烯共聚物、偏二氟乙烯-四氟乙烯共聚物、偏二氟乙烯-三氟氯乙烯共聚物、偏二氟乙烯-六氟丙烯-四氟乙烯共聚物、偏二氟乙烯-六氟丙烯-三氟氯乙烯共聚物、或与其他烯属(ethylenically)不饱和单体共聚的任意上述共聚物。As the polymer, for example, a polymer including vinylidene fluoride as a component is cited. More specifically, a copolymer including polyvinylidene fluoride or vinylidene fluoride as a component is cited. Specific examples of copolymers include vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-tetrafluoroethylene copolymer, vinylidene fluoride-chlorotrifluoroethylene copolymer, vinylidene fluoride-hexafluoropropylene-tetrafluoroethylene copolymer, Vinyl fluoride copolymer, vinylidene fluoride-hexafluoropropylene-chlorotrifluoroethylene copolymer, or any of the above-mentioned copolymers copolymerized with other ethylenically unsaturated monomers.

作为聚合物,列举聚丙烯腈、聚环氧乙烷、聚甲基丙烯酸甲酯、聚氯乙烯或其衍生物。作为聚合物,可使用选自它们的一种或两种或多种的混合物。Examples of polymers include polyacrylonitrile, polyethylene oxide, polymethyl methacrylate, polyvinyl chloride, and derivatives thereof. As the polymer, one kind or a mixture of two or more kinds selected from them can be used.

隔膜24由例如具有高的离子透过率和预定机械强度的绝缘薄膜如基于聚烯烃材料(如聚丙烯或聚乙烯)的多孔膜、或无机材料(如陶瓷无纺物)的多孔膜制成,且隔膜24可具有其中两种或多种多孔膜层叠的结构。The separator 24 is made of, for example, an insulating film having a high ion permeability and a predetermined mechanical strength such as a porous film based on a polyolefin material such as polypropylene or polyethylene, or a porous film of an inorganic material such as a ceramic non-woven fabric. , and the separator 24 may have a structure in which two or more porous films are laminated.

通过在其中间的聚合物电解质23,隔膜24粘附到活性材料层21B和22B。而且,通过在其中间的聚合物电解质23,至少部分隔膜24粘附到集电体21A的暴露区域21C和集电体22A的暴露区域22C。由此,即使在从包装部件31的外部施加一些外力的情况下,也可保持正极21、负极22和隔膜24的相对位置。而且,即使在高温环境下,也可防止隔膜24的热收缩。因此,可防止由集电体21A和集电体22A的接触产生的短路电流引起的生热。特别地,在其中通过在中间的隔膜24,正极21和负极22彼此面对的区域中,正极21和负极22的整个表面优选通过聚合物电解质23粘附到隔膜24,因为可获得较高的效果。而且,作为聚合物电解质23的聚合物,优选使用包括偏二氟乙烯作为组分的共聚物,因为可获得较高的效果。此外,聚合物电解质23的厚度优选为1μm或更大,因为当厚度太小时,粘附力下降。The separator 24 adheres to the active material layers 21B and 22B with the polymer electrolyte 23 in between. Also, at least part of the separator 24 adheres to the exposed region 21C of the current collector 21A and the exposed region 22C of the current collector 22A with the polymer electrolyte 23 in between. Thereby, the relative positions of the cathode 21 , the anode 22 , and the separator 24 can be maintained even if some external force is applied from the outside of the packaging member 31 . Also, thermal shrinkage of the diaphragm 24 can be prevented even under a high-temperature environment. Therefore, heat generation caused by a short-circuit current generated by the contact of the current collector 21A and the current collector 22A can be prevented. In particular, in a region where the positive electrode 21 and the negative electrode 22 face each other with the separator 24 in between, the entire surfaces of the positive electrode 21 and the negative electrode 22 are preferably adhered to the separator 24 through the polymer electrolyte 23 because higher Effect. Also, as the polymer of the polymer electrolyte 23, a copolymer including vinylidene fluoride as a component is preferably used because a higher effect can be obtained. In addition, the thickness of the polymer electrolyte 23 is preferably 1 μm or more because when the thickness is too small, the adhesive force decreases.

当将通过在中间的聚合物电解质23粘附在一起的暴露区域21C和22C与隔膜24彼此剥离时的剥离强度优选为5mN/mm或更大,因为它们之间的粘附力较高,且可进一步防止由于产生短路电流而引起的生热。而且,当将正极活性材料层21B或负极活性材料层22B和隔膜24彼此剥离时的剥离强度优选在同样的范围内,因为可防止根据充电和放电的在界面中阻抗的增加。The peel strength when the exposed regions 21C and 22C and the separator 24 adhered together via the polymer electrolyte 23 in between are peeled off from each other is preferably 5 mN/mm or more because the adhesive force between them is high, and Heat generation due to generation of short-circuit current can be further prevented. Also, the peel strength when the positive electrode active material layer 21B or the negative electrode active material layer 22B and the separator 24 are peeled off from each other is preferably in the same range because an increase in resistance in the interface according to charge and discharge can be prevented.

例如,可通过如下步骤制造二次电池1。For example, secondary battery 1 can be manufactured through the following steps.

首先,在集电体21A上形成活性材料层21B,从而形成正极21。通过如下步骤形成活性材料层21B。将正极活性材料的粉末、电导体和粘合剂混合以形成正极混合物,然后将该正极混合物分散在溶剂如N-甲基-2-吡咯烷酮中以形成糊状正极混合物浆。将该正极混合物浆涂覆在集电体21A上,并将该正极混合物浆干燥和压缩模塑,由此形成活性材料层21B。而且,如正极21的情况一样,通过在集电体22A上形成活性材料层22B来形成负极22。First, the active material layer 21B is formed on the current collector 21A, thereby forming the positive electrode 21 . The active material layer 21B is formed through the following steps. Powder of a positive electrode active material, an electrical conductor, and a binder are mixed to form a positive electrode mixture, which is then dispersed in a solvent such as N-methyl-2-pyrrolidone to form a paste positive electrode mixture slurry. The positive electrode mixture slurry was coated on the current collector 21A, and the positive electrode mixture slurry was dried and compression molded, thereby forming the active material layer 21B. Also, as in the case of the positive electrode 21 , the negative electrode 22 is formed by forming the active material layer 22B on the current collector 22A.

接着,将正极端子11附着到集电体21A的暴露区域21C,并将负极端子12附着到集电体22A的暴露区域22C。将正极21和负极22与在其中间的隔膜24层叠以形成层叠物,并将该层叠物在纵向上螺旋卷绕,且将保护带25粘附到层叠物的最外部分,从而形成螺旋卷绕电极体。此时,将通过在溶剂如N-甲基-2-吡咯烷酮中溶解聚合物形成的高分子量溶液涂覆在隔膜24上,并干燥该高分子量溶液以除去溶剂,从而在隔膜24上形成聚合物电解质23的前体层。该高分子量溶液可涂覆到正极21或负极22上,而不涂覆在隔膜24上。接着,将螺旋卷绕电极体夹在包装部件30之间,并将除一侧外的包装部件30的边缘部分通过热熔焊粘附,将电解质溶液注入到包装部件30中,然后将在剩余侧上的边缘部分通过热熔焊粘附以在包装部件30中密封电解质溶液。之后,如果必要,通过施加热使电解质溶液被聚合物保持,以形成聚合物电解质23,由此完成图1和2所示的二次电池1。此时,可通过适当地改变加热条件等或施加压力来控制暴露区域21C或暴露区域22C和隔膜24之间的粘附强度。Next, the positive terminal 11 is attached to the exposed region 21C of the current collector 21A, and the negative terminal 12 is attached to the exposed region 22C of the current collector 22A. The positive electrode 21 and the negative electrode 22 are laminated with the separator 24 in between to form a laminate, and the laminate is spirally wound in the longitudinal direction, and the protective tape 25 is adhered to the outermost part of the laminate, thereby forming the spiral wound Around the electrode body. At this time, a high-molecular-weight solution formed by dissolving a polymer in a solvent such as N-methyl-2-pyrrolidone is coated on the separator 24, and the high-molecular-weight solution is dried to remove the solvent, thereby forming a polymer on the separator 24. Precursor layer of electrolyte 23 . The high molecular weight solution may be coated on the positive electrode 21 or the negative electrode 22 without being coated on the separator 24 . Next, the spirally wound electrode body is sandwiched between the package members 30, and the edge portion of the package member 30 except one side is adhered by heat welding, the electrolytic solution is injected into the package member 30, and then the remaining Edge portions on the sides are adhered by heat welding to seal the electrolytic solution in the packaging member 30 . After that, if necessary, the electrolytic solution is held by the polymer by applying heat to form the polymer electrolyte 23, thereby completing the secondary battery 1 shown in FIGS. 1 and 2 . At this time, the adhesion strength between the exposed region 21C or the exposed region 22C and the separator 24 can be controlled by appropriately changing heating conditions or the like or applying pressure.

当对二次电池1充电时,锂离子从正极21脱出,并通过电解质溶液嵌入负极22中。另一方面,当二次电池1放电时,例如,锂离子从负极22脱出,并通过电解质溶液嵌入正极21中。在这种情况下,集电体21A的暴露区域21C或集电体22A的暴露区域22C和隔膜24通过在其中间的聚合物电解质23稳固地粘附在一起,因此即使在施加一些外力的情况下,也难以使正极21、负极22和隔膜24的相对位置移动,且即使在高温环境下,也可防止隔膜24的热收缩。When the secondary battery 1 is charged, lithium ions are extracted from the positive electrode 21 and inserted into the negative electrode 22 through the electrolytic solution. On the other hand, when the secondary battery 1 is discharged, for example, lithium ions are extracted from the negative electrode 22 and inserted into the positive electrode 21 through the electrolytic solution. In this case, the exposed region 21C of the current collector 21A or the exposed region 22C of the current collector 22A and the separator 24 are firmly adhered together with the polymer electrolyte 23 in between, so even when some external force is applied It is also difficult to move the relative positions of the positive electrode 21, the negative electrode 22, and the separator 24, and thermal shrinkage of the separator 24 can be prevented even in a high-temperature environment.

因此,在本实施方式中,通过在中间的包括聚合物的聚合物电解质23,集电体21A的暴露区域21C或集电体22A的暴露区域22C和隔膜24粘附在一起,从而可降低隔膜24上的外力或热负荷的影响,且可防止由于产生短路电流引起的生热。此时,占据电池内部的隔膜24的尺寸可最小化,从而不必减少活性材料的总量,且有利于确保高能量密度。Therefore, in the present embodiment, the exposed region 21C of the collector 21A or the exposed region 22C of the collector 22A and the separator 24 are adhered together by the polymer electrolyte 23 including a polymer in the middle, so that the separator 24 can be reduced. 24 on the external force or thermal load, and can prevent heat caused by short-circuit current. At this time, the size of the separator 24 occupying the inside of the battery can be minimized, so that it is not necessary to reduce the total amount of active materials, and it is advantageous to ensure high energy density.

特别地,当暴露区域21C和22C与隔膜24彼此剥离时的剥离强度为5mN/mm或更大时,粘附力变得更大,因此可获得更高的效果。In particular, when the peel strength when the exposed regions 21C and 22C and the separator 24 are peeled off from each other is 5 mN/mm or more, the adhesive force becomes larger, and thus a higher effect can be obtained.

而且,当聚合物包括包含偏二氟乙烯作为组分的聚合物时,粘附力变得更大,因此可获得更高的效果。Also, when the polymer includes a polymer containing vinylidene fluoride as a component, the adhesive force becomes greater, and thus a higher effect can be obtained.

此外,当聚合物电解质23的厚度为1μm或更大时,粘附力变得更大,因此可获得更高的效果。In addition, when the thickness of the polymer electrolyte 23 is 1 μm or more, the adhesive force becomes larger, so a higher effect can be obtained.

[第二实施方式][Second Embodiment]

图4显示了根据本发明第二实施方式的二次电池2的结构。二次电池2特别地是所谓的层压膜型的层叠型,且在二次电池2中,正极端子41和负极端子42附着其上的层叠型电池元件50包含在膜状包装部件61中。FIG. 4 shows the structure of a secondary battery 2 according to a second embodiment of the present invention. The secondary battery 2 is particularly a so-called laminated film type, and in the secondary battery 2 , the laminated battery element 50 to which the positive terminal 41 and the negative terminal 42 are attached is contained in a film-like packaging member 61 .

正极端子41和负极端子42将在层叠型电池元件50中产生的电动势带出到外部,且正极端子41和负极端子42均具有带形。它们从包装部件61的内部引到外部,例如,以相同的方向。正极端子41和负极端子42分别具有与图1所示的二次电池1中的正极端子11和负极端子12相同的结构。粘附膜62插入包装部件61和正极端子41与负极端子42之间,以防止外部空气进入。包装部件61和粘附膜62分别具有与二次电池1中的包装部件30和粘附膜31相同的结构。The positive terminal 41 and the negative terminal 42 take out the electromotive force generated in the laminated battery element 50 to the outside, and each of the positive terminal 41 and the negative terminal 42 has a strip shape. They lead from the inside to the outside of the packaging member 61, for example, in the same direction. The positive terminal 41 and the negative terminal 42 have the same structures as the positive terminal 11 and the negative terminal 12 in the secondary battery 1 shown in FIG. 1 , respectively. The adhesive film 62 is interposed between the packaging member 61 and the positive terminal 41 and the negative terminal 42 to prevent entry of external air. The packaging member 61 and the adhesive film 62 have the same structures as the packaging member 30 and the adhesive film 31 in the secondary battery 1, respectively.

图5显示了图4显示的电池元件50的外观的顶视图,且图6显示了沿图5的线VI-VI的截面图。通过在其中间有隔膜54,将正极51和负极52交替层叠,形成层叠型电池元件50。FIG. 5 shows a top view of the appearance of the battery element 50 shown in FIG. 4 , and FIG. 6 shows a cross-sectional view along line VI-VI of FIG. 5 . A laminated battery element 50 is formed by alternately stacking positive electrodes 51 and negative electrodes 52 with a separator 54 in between.

图7显示了从层叠方向观察的一个正极51的结构。正极51具有矩形的涂覆区域51D,其中活性材料层51B布置在集电体51A的两面上。暴露区域51C(其将为带形端子附着部分)从涂覆区域51D的一个角突出。在暴露区域51C中,未布置活性材料层51B,集电体51A被暴露,且正极端子41(参考图4)结合到暴露区域51C上。在图5和6中,显示了在结合正极端子41之前的状态。FIG. 7 shows the structure of a positive electrode 51 viewed from the lamination direction. The positive electrode 51 has a rectangular coating region 51D in which active material layers 51B are arranged on both faces of a collector 51A. An exposed area 51C (which will be a strap terminal attachment portion) protrudes from one corner of the coated area 51D. In exposed region 51C, active material layer 51B is not arranged, current collector 51A is exposed, and positive terminal 41 (refer to FIG. 4 ) is bonded to exposed region 51C. In FIGS. 5 and 6 , the state before the positive terminal 41 is bonded is shown.

图8显示了从层叠方向观察的一个负极52的结构。如正极51的情况一样,负极52具有其中暴露区域52C(其将为带形端子附着部分)从矩形涂覆区域52D(其中活性材料层52B布置在集电体52A两面上)的一个角突出的结构。在暴露区域52C中,未布置活性材料层52B,集电体52A被暴露,且负极端子42(参考图4)结合到暴露区域52C上。在图5和6中,显示了在结合负极端子42之前的状态。FIG. 8 shows the structure of one negative electrode 52 viewed from the lamination direction. As in the case of the positive electrode 51, the negative electrode 52 has an area in which an exposed region 52C (which will be a tape-shaped terminal attachment portion) protrudes from one corner of a rectangular coating region 52D in which an active material layer 52B is arranged on both faces of a current collector 52A. structure. In the exposed region 52C, the active material layer 52B is not arranged, the current collector 52A is exposed, and the negative electrode terminal 42 (refer to FIG. 4 ) is bonded to the exposed region 52C. In FIGS. 5 and 6 , the state before the negative terminal 42 is joined is shown.

如图4和5所示,布置暴露区域51C和暴露区域52C,以在电池元件50的层叠方向A(垂直于图5的纸面的方向)上不彼此重合。而且,形成负极52,以大于正极51,且调整正极51和负极52的相对位置,使得当从层叠方向A观察时,涂覆区域51D配合(fit into)在涂覆区域52D内部。在其中涂覆区域51D未配合在涂覆区域52D的内部的情况下,在涂覆区域52D的端部形成不面对涂覆区域51D的部分(从涂覆区域51D突出的部分)。因此,在充电时,被认为用于接收从正极51脱出的锂离子的负极52的面积不足够大(即,负极52的端部的电流密度增加),由此金属锂枝晶可沉积。这种金属锂枝晶的沉积可导致容量损失,或由于隔膜54的破坏引起的内部短路,因此为了防止金属锂枝晶的沉积,在本实施方式中使用上述结构。设定每单位面积的活性材料层52B的嵌入锂的容量,使得不超过每单位面积活性材料层51B的脱出锂的容量。As shown in FIGS. 4 and 5 , the exposed region 51C and the exposed region 52C are arranged so as not to overlap each other in the lamination direction A of the battery element 50 (direction perpendicular to the sheet of FIG. 5 ). Also, the negative electrode 52 is formed to be larger than the positive electrode 51, and the relative positions of the positive electrode 51 and the negative electrode 52 are adjusted so that the coating region 51D fits inside the coating region 52D when viewed from the stacking direction A. In the case where the coating area 51D is not fitted inside the coating area 52D, a portion not facing the coating area 51D (a portion protruding from the coating area 51D) is formed at the end of the coating area 52D. Therefore, at the time of charging, it is considered that the area of the negative electrode 52 for receiving lithium ions extracted from the positive electrode 51 is not large enough (ie, the current density at the end of the negative electrode 52 increases), whereby metal lithium dendrites may be deposited. Such deposition of metallic lithium dendrites can lead to capacity loss, or internal short circuit due to destruction of the separator 54 , so in order to prevent deposition of metallic lithium dendrites, the above-described structure is used in the present embodiment. The lithium insertion capacity per unit area of the active material layer 52B is set so as not to exceed the lithium extraction capacity per unit area of the active material layer 51B.

通过在中间的聚合物电解质53,隔膜54粘附到占据涂覆区域51D和52D的活性材料层51B和52B(参考图6)。在暴露区域51C的重叠部分51E和暴露区域52C的重叠部分52E中,通过在中间的聚合物电解质53,隔膜54进一步粘附到集电体51A和52A(参考图5和6)。换句话说,重叠部分51E和52E是粘附区域。由此,即使在从包装部件61的外侧施加一些外力的情况下,也可保持正极51、负极52和隔膜54的相对位置。With the polymer electrolyte 53 in between, the separator 54 is adhered to the active material layers 51B and 52B occupying the coating regions 51D and 52D (refer to FIG. 6 ). In overlapping portion 51E of exposed region 51C and overlapping portion 52E of exposed region 52C, separator 54 is further adhered to collectors 51A and 52A with polymer electrolyte 53 in between (refer to FIGS. 5 and 6 ). In other words, the overlapping portions 51E and 52E are adhesion regions. Thereby, the relative positions of the cathode 51 , the anode 52 , and the separator 54 can be maintained even if some external force is applied from the outside of the packaging member 61 .

而且,隔膜54具有比其中在正极51和负极52中形成活性材料层52A和52B的区域(即涂覆区域51D和52D)大的面积,且隔膜54的边缘部分54B通过在中间的聚合物电解质53粘附在一起以包围涂覆区域51D和52D。因此,隔膜54形成袋状,以包裹每个正极51和负极52。由此,即使在高温环境的情况下,也可防止隔膜54的热收缩,且可防止由集电体51A和集电体52A之间的接触产生的短路电流引起的生热。Also, the separator 54 has a larger area than the regions in which the active material layers 52A and 52B are formed in the positive electrode 51 and the negative electrode 52 (ie, the coating regions 51D and 52D), and the edge portion 54B of the separator 54 passes through the polymer electrolyte in the middle. 53 are adhered together to enclose coated areas 51D and 52D. Accordingly, the separator 54 is formed into a bag shape to wrap each of the positive electrode 51 and the negative electrode 52 . Thereby, even in the case of a high-temperature environment, heat shrinkage of the separator 54 can be prevented, and heat generation caused by a short-circuit current generated by contact between the current collector 51A and the current collector 52A can be prevented.

例如,可通过以下步骤制造二次电池2。For example, secondary battery 2 can be manufactured through the following steps.

首先,例如,将正极活性材料、电导体和粘合剂混合以形成正极混合物,并将该正极混合物分散在溶剂如N-甲基-2-吡咯烷酮中以形成正极混合物浆。接着,如图9A所示,将正极混合物浆涂覆在由例如铝箔等制成的带形金属箔51AZ的两面上,并将该正极混合物浆干燥和压缩模塑以形成活性材料膜51BZ。此时,活性材料膜51BZ仅形成在金属箔51AZ中的将成为涂覆区域51D的涂覆部分51DZ上,且活性材料膜51BZ未形成在将成为暴露区域51C的暴露部分51CZ上。而且,涂覆部分51DZ的位置在金属箔51AZ的两面上基本相同。First, for example, a positive electrode active material, an electrical conductor, and a binder are mixed to form a positive electrode mixture, and the positive electrode mixture is dispersed in a solvent such as N-methyl-2-pyrrolidone to form a positive electrode mixture slurry. Next, as shown in FIG. 9A , the positive electrode mixture slurry is coated on both sides of a strip-shaped metal foil 51AZ made of, for example, aluminum foil or the like, and the positive electrode mixture slurry is dried and compression molded to form an active material film 51BZ. At this time, active material film 51BZ is formed only on coating portion 51DZ which will become coating region 51D in metal foil 51AZ, and active material film 51BZ is not formed on exposed portion 51CZ which will become exposed region 51C. Also, the position of the coating portion 51DZ is substantially the same on both sides of the metal foil 51AZ.

接着,如图9A所示,将其上形成活性材料膜51BZ的金属箔51AZ沿虚线X1和X2以及虚线Y1至Y3切割,以形成四个矩形电极板51Z。一次形成的电极板51Z的数量不限于4,且可适当的选择。Next, as shown in FIG. 9A , the metal foil 51AZ on which the active material film 51BZ is formed is cut along dotted lines X1 and X2 and dotted lines Y1 to Y3 to form four rectangular electrode plates 51Z. The number of electrode plates 51Z formed at one time is not limited to 4, and may be appropriately selected.

此外,如图9B所示,将电极板51Z沿虚线51L切割,以形成如图9C所示的具有预定形状的四个正极51。Further, as shown in FIG. 9B , the electrode plate 51Z is cut along a dotted line 51L to form four positive electrodes 51 having a predetermined shape as shown in FIG. 9C .

如正极21的情况一样,形成负极52。更具体地说,首先,将负极活性材料和粘合剂混合以形成负极混合物,并将该负极混合物分散在溶剂如N-甲基-2-吡咯烷酮中以形成负极混合物浆。然后,将负极混合物浆涂覆在由铜箔等制成的带形金属箔52AZ的两面上,并将该负极混合物浆干燥和压缩模塑以形成活性材料膜52BZ。此时,如正极51的情况一样,活性材料膜52BZ仅形成在金属箔52AZ中的将成为涂覆区域52D的涂覆部分52DZ上,且活性材料膜52BZ未形成在将成为暴露区域52C的暴露部分52CZ上。而且,形成涂覆部分52DZ的位置在金属箔52AZ的两面上基本相同。换句话说,涂覆区域52DZ的涂覆端定位在两面上基本相同的线上。As in the case of the positive electrode 21, the negative electrode 52 is formed. More specifically, first, a negative electrode active material and a binder are mixed to form a negative electrode mixture, and the negative electrode mixture is dispersed in a solvent such as N-methyl-2-pyrrolidone to form a negative electrode mixture slurry. Then, the negative electrode mixture slurry is coated on both sides of a strip-shaped metal foil 52AZ made of copper foil or the like, and the negative electrode mixture slurry is dried and compression molded to form an active material film 52BZ. At this time, as in the case of the positive electrode 51, the active material film 52BZ is formed only on the coated portion 52DZ which will become the coated region 52D in the metal foil 52AZ, and the active material film 52BZ is not formed on the exposed area which will become the exposed region 52C. Part 52CZ on. Also, the position where the coating portion 52DZ is formed is substantially the same on both sides of the metal foil 52AZ. In other words, the coating ends of the coating zone 52DZ are positioned on substantially the same line on both sides.

接着,如图9A所示,将其上形成活性材料膜52BZ的金属箔52AZ沿虚线X1和X2以及虚线Y1至Y3切割,且如图9B所示,将金属箔52AZ沿虚线52L进一步切割。由此,如图9C所示,完成具有预定形状的四个负极52。Next, as shown in FIG. 9A , metal foil 52AZ on which active material film 52BZ is formed is cut along dotted lines X1 and X2 and dotted lines Y1 to Y3 , and as shown in FIG. 9B , metal foil 52AZ is further cut along dotted line 52L. Thereby, as shown in FIG. 9C , four negative electrodes 52 having a predetermined shape are completed.

当活性材料层51B和活性材料层52B形成时,预先测量每重量负极混合物嵌入锂的容量和每重量正极混合物脱出锂的容量,并设定每单位面积活性材料层52B嵌入锂的容量,使得不超过每单位面积负极材料层51B脱出锂的容量。When the active material layer 51B and the active material layer 52B are formed, the capacity of intercalating lithium per weight of the negative electrode mixture and the capacity of extracting lithium per weight of the positive electrode mixture are measured in advance, and the capacity of intercalating lithium per unit area of the active material layer 52B is set so that no The capacity to extract lithium per unit area of the negative electrode material layer 51B is exceeded.

在形成正极51和负极52后,制备隔膜54,其被切成矩形形状,使得具有比在正极51和负极52中的涂覆区域51D和52D大的面积。之后,使用三个正极51、四个负极52和六个隔膜54以形成层叠型电池元件50,其中负极52、隔膜54、正极51、隔膜54、负极52、隔膜54、正极51、隔膜54、负极52、隔膜54、正极51、隔膜54和负极52按次序,如图6所示。此时,调整正极51和负极52的相对位置,使得当从层叠方向A观察时,在涂覆区域51D配合在涂覆区域52D内部的同时,暴露区域51C和暴露区域52C不彼此重合。可通过将通过聚合物溶解在溶剂如N-甲基-2-吡咯烷酮中形成的高分子量溶液涂覆到隔膜54并干燥该高分子量溶液以除去溶剂,预先形成聚合物电解质53的前体层。或者,可预先将上述高分子量溶液涂覆在正极51或负极52上,而不涂覆在隔膜54上。After forming the cathode 51 and the anode 52 , the separator 54 was prepared, which was cut into a rectangular shape so as to have a larger area than the coating regions 51D and 52D in the cathode 51 and the anode 52 . After that, three positive electrodes 51, four negative electrodes 52, and six separators 54 are used to form a laminated battery element 50, wherein the negative electrode 52, separator 54, positive electrode 51, separator 54, negative electrode 52, separator 54, positive electrode 51, separator 54, Negative electrode 52 , separator 54 , positive electrode 51 , separator 54 and negative electrode 52 are in sequence, as shown in FIG. 6 . At this time, the relative positions of the positive electrode 51 and the negative electrode 52 are adjusted so that the exposed area 51C and the exposed area 52C do not overlap each other while the coated area 51D fits inside the coated area 52D when viewed from the stacking direction A. The precursor layer of polymer electrolyte 53 may be formed in advance by applying a high molecular weight solution formed by dissolving a polymer in a solvent such as N-methyl-2-pyrrolidone to separator 54 and drying the high molecular weight solution to remove the solvent. Alternatively, the above-mentioned high molecular weight solution may be coated on the positive electrode 51 or the negative electrode 52 in advance, but not on the separator 54 .

因此,形成使用活性材料层51B、隔膜54和活性材料层52B作为标准层叠单元的层叠型电池元件50,且将活性材料层52B布置在层叠方向A上的层叠型电池元件50的两端上。Thus, stacked battery element 50 using active material layer 51B, separator 54 , and active material layer 52B as a standard stacked unit is formed, and active material layer 52B is arranged on both ends of stacked battery element 50 in stacking direction A.

在形成电池元件50后,将三个正极51的暴露区域51C一次附着到正极端子41上(参考图4)。同样地,将四个负极52的暴露区域52C一次附着到负极端子42上。它们通过例如超声波焊接附着。After the battery element 50 is formed, the exposed regions 51C of the three positive electrodes 51 are attached to the positive terminal 41 at a time (refer to FIG. 4 ). Likewise, exposed regions 52C of four negative electrodes 52 are attached to the negative electrode terminal 42 at a time. They are attached by, for example, ultrasonic welding.

在附着正极端子41和负极端子42后,用电解质溶液浸渍层叠型电池元件50,并将层叠型电池元件50夹在包装部件61之间,然后将包装部件61的边缘部分通过热熔焊等粘附,以密封电池元件50。此时,将粘附膜62插入在正极端子41和负极端子42与包装部件61之间。之后,如果必要,施加热以使聚合物保持电解质溶液,由此形成聚合物电解质53。此时,可通过必要时改变加热条件或施加压力来控制聚合物电解质53的粘附强度。由此,完成图4所示的二次电池2。After attaching the positive terminal 41 and the negative terminal 42, the laminated battery element 50 is impregnated with an electrolytic solution, and the laminated battery element 50 is sandwiched between the packaging members 61, and then the edge portion of the packaging member 61 is bonded by heat welding or the like. Attached to seal the battery element 50. At this time, the adhesive film 62 is inserted between the positive terminal 41 and the negative terminal 42 and the packaging member 61 . After that, if necessary, heat is applied to keep the polymer in the electrolytic solution, thereby forming the polymer electrolyte 53 . At this time, the adhesion strength of the polymer electrolyte 53 can be controlled by changing heating conditions or applying pressure as necessary. Thus, secondary battery 2 shown in FIG. 4 is completed.

在二次电池2中,通过在中间的聚合物电解质53,集电体51A的暴露区域51C或集电体52A的暴露区域52C和隔膜54彼此稳固地粘附,因此即使在施加一些外力的情况下,也难以使正极51、负极52和隔膜54的相对位置移动。而且,隔膜54的面积大于涂覆区域51D和52D的面积,且边缘部分54B彼此粘附,因此即使在高温环境下,也可防止隔膜54的热收缩。从而,在二次电池2中,外力对隔膜54的影响或热负荷的影响可减小,且可防止由产生短路电流引起的生热。In the secondary battery 2, the exposed region 51C of the collector 51A or the exposed region 52C of the collector 52A and the separator 54 are firmly adhered to each other through the polymer electrolyte 53 in between, so even when some external force is applied Also, it is difficult to move the relative positions of the positive electrode 51, the negative electrode 52, and the separator 54. Also, the area of the diaphragm 54 is larger than that of the coating regions 51D and 52D, and the edge portions 54B are adhered to each other, so thermal shrinkage of the diaphragm 54 can be prevented even in a high temperature environment. Thus, in the secondary battery 2, the influence of external force on the separator 54 or the influence of heat load can be reduced, and heat generation caused by generation of short-circuit current can be prevented.

[实施例][Example]

下面将详细描述本发明的具体实施例Specific embodiments of the present invention will be described in detail below

(实施例1-1至1-3)(Examples 1-1 to 1-3)

形成图1和2所示的二次电池1。The secondary battery 1 shown in FIGS. 1 and 2 was formed.

首先,将0.5摩尔碳酸锂和1摩尔碳酸钴混合以形成混合物,并将该混合物在空气中在900℃下焙烧5小时以合成锂-钴复合氧化物(LiCoO2)作为正极活性材料。接着,将85重量份锂-钴复合氧化物粉末、5重量份作为电导体的石墨粉末和10重量份作为粘合剂的聚偏二氟乙烯混合以形成正极混合物,然后将该正极混合物分散在作为溶剂的N-甲基-2-吡咯烷酮中以形成正极混合物浆。First, 0.5 mol of lithium carbonate and 1 mol of cobalt carbonate were mixed to form a mixture, and the mixture was fired at 900° C. for 5 hours in air to synthesize lithium-cobalt composite oxide (LiCoO 2 ) as a positive electrode active material. Next, 85 parts by weight of lithium-cobalt composite oxide powder, 5 parts by weight of graphite powder as an electrical conductor, and 10 parts by weight of polyvinylidene fluoride as a binder were mixed to form a positive electrode mixture, which was then dispersed in N-methyl-2-pyrrolidone as a solvent to form a positive electrode mixture slurry.

接着,将正极混合物浆均匀涂覆在由20μm厚的铝箔制成的集电体21A的两面上,使得集电体21A的两个端部均暴露,将正极混合物浆干燥,并通过辊压机压缩模塑以形成活性材料层21B和暴露区域21C,由此形成带形正极21。之后,将正极端子11附着到暴露区域21C上。Next, the positive electrode mixture slurry was uniformly coated on both sides of the current collector 21A made of 20 μm thick aluminum foil so that both ends of the current collector 21A were exposed, the positive electrode mixture slurry was dried, and passed through a roller press Compression molding was performed to form the active material layer 21B and the exposed region 21C, thereby forming the belt-shaped positive electrode 21 . After that, the positive terminal 11 is attached to the exposed region 21C.

此外,使用粉化的石墨粉末作为负极活性材料,并将90重量份石墨粉末、10重量份作为粘合剂的聚偏二氟乙烯混合以形成负极混合物,然后将该负极混合物分散在作为溶剂的N-甲基-2-吡咯烷酮中以形成负极混合物浆。In addition, powdered graphite powder was used as the negative electrode active material, and 90 parts by weight of graphite powder, 10 parts by weight of polyvinylidene fluoride as a binder were mixed to form a negative electrode mixture, and then the negative electrode mixture was dispersed in N-methyl-2-pyrrolidone to form negative electrode mixture slurry.

接着,将负极混合物浆均匀涂覆在由15μm厚的铜箔制成的集电体22A的两面上,使得集电体22A的两个端部均暴露,将负极混合物浆干燥,并压缩模塑以形成活性材料层22B和暴露区域22C,由此形成带形负极22。之后,将负极端子12附着到暴露区域22C上。Next, the negative electrode mixture slurry was uniformly coated on both surfaces of the current collector 22A made of 15 μm thick copper foil so that both ends of the current collector 22A were exposed, the negative electrode mixture slurry was dried, and compression molded To form the active material layer 22B and the exposed region 22C, thereby forming the belt-shaped negative electrode 22 . After that, the negative terminal 12 is attached to the exposed area 22C.

接着,制备聚偏二氟乙烯作为聚合物,并将聚偏二氟乙烯溶解在作为溶剂的N-甲基-2-吡咯烷酮中以形成高分子量溶液。在高分子量溶液中聚偏二氟乙烯的含量为15重量%。接着,在通过使用涂覆装置,将高分子量溶液涂覆到由20μm厚的多微孔聚乙烯膜制成的隔膜24后,将涂覆有高分子量溶液的隔膜24以去离子水进行浸渍,然后干燥隔膜24。由此,形成聚合物电解质23的前体层。在实施例1-1和1-2中将高分子量溶液完全涂覆到隔膜24的仅一面上,且在实施例1-3中将高分子量溶液完全涂覆到隔膜24的两面上。Next, polyvinylidene fluoride was prepared as a polymer, and polyvinylidene fluoride was dissolved in N-methyl-2-pyrrolidone as a solvent to form a high molecular weight solution. The content of polyvinylidene fluoride in the high molecular weight solution was 15% by weight. Next, after applying the high-molecular-weight solution to the separator 24 made of a microporous polyethylene film with a thickness of 20 μm by using a coating device, the separator 24 coated with the high-molecular-weight solution was impregnated with deionized water, The membrane 24 is then dried. Thus, a precursor layer of the polymer electrolyte 23 is formed. The high molecular weight solution was completely coated on only one side of the membrane 24 in Examples 1-1 and 1-2, and was completely coated on both sides of the membrane 24 in Example 1-3.

之后,通过在中间的其上形成前体层的隔膜24,形成的正极21和形成的负极22彼此粘附,并在纵向上将它们螺旋卷绕以形成螺旋卷绕电极体。此时,在实施例1-1中,前体层和负极22粘附以彼此相对,且在实施例1-2中,前体层和正极21粘附以彼此相对,且在实施例1-3中,前体层粘附到正极21和负极22以面对正极21和负极22。接着,将螺旋卷绕电极体夹在由防湿的铝层压膜制成的包装部件30之间,然后通过热熔焊将除一侧外的包装部件30的边缘部分粘附,并将电解质溶液注入到包装部件30中。作为铝层压膜,使用其中25μm厚的尼龙膜、40μm厚的铝箔和30μm厚的聚丙烯膜结合在一起的层压膜,且铝层压膜的聚丙烯膜与螺旋卷绕电极体相对。作为电解质溶液,使用通过将1mol/l的作为电解质盐的LiPF6溶解在混合溶剂中形成的电解质溶液,该混合溶剂通过将碳酸亚乙酯和碳酸二乙酯以重量比3∶7混合而形成。之后,使在剩余侧上的包装部件30的边缘部分结合,并将包装部件30夹在铁板之间,且在70℃下加热3分钟,从而使聚合物保持电解质溶液,以形成聚合物电解质23,并且通过在中间的聚合物电解质23,暴露区域22C或/和暴露区域21C与隔膜24彼此粘附,以形成图1和2所示的二次电池1。聚合物电解质23的厚度为5μm。After that, the formed cathode 21 and the formed anode 22 were adhered to each other through the intermediate separator 24 on which the precursor layer was formed, and they were spirally wound in the longitudinal direction to form a spirally wound electrode body. At this time, in Example 1-1, the precursor layer and the negative electrode 22 are adhered to face each other, and in Example 1-2, the precursor layer and the positive electrode 21 are adhered to face each other, and in Example 1-2 3, the precursor layer is adhered to the positive electrode 21 and the negative electrode 22 so as to face the positive electrode 21 and the negative electrode 22. Next, the spirally wound electrode body was sandwiched between packaging members 30 made of a moisture-proof aluminum laminate film, and then the edge portion of the packaging member 30 except one side was adhered by heat welding, and the electrolyte solution Injected into the packaging part 30. As the aluminum laminated film, a laminated film in which a nylon film of 25 μm thick, an aluminum foil of 40 μm thick and a polypropylene film of 30 μm thick were bonded together, and the polypropylene film of the aluminum laminated film was opposed to the spirally wound electrode body was used. As the electrolytic solution, an electrolytic solution formed by dissolving 1 mol/l of LiPF 6 as an electrolytic salt in a mixed solvent formed by mixing ethylene carbonate and diethyl carbonate at a weight ratio of 3:7 was used . After that, the edge portions of the packaging member 30 on the remaining sides were bonded, and the packaging member 30 was sandwiched between iron plates, and heated at 70° C. for 3 minutes so that the polymer held the electrolyte solution to form a polymer electrolyte 23, and through the polymer electrolyte 23 in the middle, the exposed region 22C or/and the exposed region 21C and the separator 24 are adhered to each other to form the secondary battery 1 shown in FIGS. 1 and 2 . The thickness of the polymer electrolyte 23 is 5 μm.

作为相对于实施例1-1至1-3的比较例1-1,如实施例1-1至1-3一样形成二次电池,除了不在隔膜24上形成前体层以外。As Comparative Example 1-1 with respect to Examples 1-1 to 1-3, a secondary battery was formed as in Examples 1-1 to 1-3 except that the precursor layer was not formed on the separator 24 .

对实施例1-1至1-3和比较例1-1的二次电池进行以下加热试验。首先,在23℃下以500mA的恒定电流和恒定电压对二次电池充电2小时,直到达到4.2V的上限电压,然后以500mA的恒定电流对二次电池放电直到达到2.5V的终止电压。接着,在23℃下以500mA的恒定电流和恒定电压对二次电池充电,直到达到4.2V的上限电压,然后将二次电池置于23℃的恒温浴中,且温度以5℃/分钟的速率上升直到达到150℃或155℃,然后保持该温度1小时。此时,检测包装部件30是否由于产生气体而破裂。结果示于表1中。The following heating tests were performed on the secondary batteries of Examples 1-1 to 1-3 and Comparative Example 1-1. First, the secondary battery was charged at 23° C. for 2 hours at a constant current of 500 mA and a constant voltage until the upper limit voltage of 4.2 V was reached, and then the secondary battery was discharged at a constant current of 500 mA until the cut-off voltage of 2.5 V was reached. Next, the secondary battery was charged at a constant current of 500 mA and a constant voltage at 23° C. until the upper limit voltage of 4.2 V was reached, and then the secondary battery was placed in a constant temperature bath at 23° C. at a rate of 5° C./min. The rate was ramped up until 150°C or 155°C was reached, then this temperature was held for 1 hour. At this time, it is detected whether the packaging member 30 is broken due to gas generation. The results are shown in Table 1.

此外,在与上述相同的条件下以恒定电流和恒定电压对实施例1-1至1-3和比较例1-1的二次电池进行充电并然后放电。将二次电池拆开,并以下列方式将暴露区域21C和22C与隔膜24彼此剥离以检测剥离强度。首先,将其中剥离区域22C(或暴露区域21C)与隔膜24彼此相对的部分切成宽25mm和长50mm的片作为样品。将获得的样品置于支撑台上,使得集电体22A(或集电体21A)位于顶上,且如图3所示,将集电体22A(或集电体21A)拉到180°方向,以将集电体22A(或集电体21A)从隔膜24上剥离。拉集电体22A(或集电体21A)的速度为10cm/分钟。剥离强度为在开始拉集电体22A(或集电体21A)后在6秒至25秒之间剥离集电体22A(或集电体21A)所必需的力的平均值。结果示于表1中。In addition, the secondary batteries of Examples 1-1 to 1-3 and Comparative Example 1-1 were charged and then discharged at a constant current and a constant voltage under the same conditions as above. The secondary battery was disassembled, and the exposed regions 21C and 22C and the separator 24 were peeled off from each other in the following manner to examine the peel strength. First, a portion where the peeled region 22C (or exposed region 21C) and the separator 24 are opposed to each other was cut into a piece having a width of 25 mm and a length of 50 mm as a sample. The obtained sample was placed on a support table so that the current collector 22A (or the current collector 21A) was on top, and as shown in FIG. , to peel the current collector 22A (or the current collector 21A) from the separator 24 . The speed of pulling the current collector 22A (or the current collector 21A) was 10 cm/minute. The peel strength is the average value of the force necessary to peel the current collector 22A (or the current collector 21A) between 6 seconds and 25 seconds after starting to pull the current collector 22A (or the current collector 21A). The results are shown in Table 1.

[表1]   加热温度(℃)   剥离强度(mN/mm)   包装部件30的破裂   暴露区域22C-隔膜24   暴露区域21C-隔膜24 150℃ 155℃   实施例1-1   70   15.8   -   不   不   实施例1-2   70   -   16.4   不   不   实施例1-3   70   16.3   15.5   不   不 比较例1-1 70 - - [Table 1] Heating temperature (℃) Peel strength (mN/mm) Breakage of packaged part 30 Exposed Area 22C - Diaphragm 24 Exposed Area 21C - Diaphragm 24 150°C 155°C Example 1-1 70 15.8 - No No Example 1-2 70 - 16.4 No No Example 1-3 70 16.3 15.5 No No Comparative example 1-1 70 - - yes yes

从表1显而易见的是,在其中暴露区域21C或暴露区域22C和隔膜24通过聚合物电解质23粘附在一起的实施例1-1至1-3中,未观察到在高温下包装部件30的破裂;但是,在其中它们未通过聚合物电解质粘附的比较例1-1中,观察到在高温下包装部件30的破裂。As is apparent from Table 1, in Examples 1-1 to 1-3 in which the exposed region 21C or exposed region 22C and the separator 24 were adhered together through the polymer electrolyte 23, no deterioration of the package member 30 at high temperature was observed. Cracking; however, in Comparative Example 1-1 in which they were not adhered by the polymer electrolyte, cracking of the packaging member 30 at high temperature was observed.

换句话说,发现当通过在中间的包括聚合物的聚合物电解质23,集电体21A的暴露区域21C和集电体22A的暴露区域22C中的至少一个与隔膜24彼此粘附时,即使在高温环境下,也可防止生热。In other words, it was found that when at least one of the exposed region 21C of the current collector 21A and the exposed region 22C of the current collector 22A and the separator 24 adhere to each other with the polymer electrolyte 23 including a polymer in between, even in In high temperature environment, it can also prevent heat generation.

(实施例2-1至2-3)(Example 2-1 to 2-3)

如实施例1-1一样形成二次电池,除了改变暴露区域22C和隔膜24通过在中间的聚合物电解质23彼此粘附时的加热温度以外。加热温度在实施例2-1中为75℃,在实施例2-2中为65℃,且在实施例2-3中为60℃。A secondary battery was formed as in Example 1-1, except that the heating temperature at which the exposed region 22C and the separator 24 were adhered to each other with the polymer electrolyte 23 in between was changed. The heating temperature was 75°C in Example 2-1, 65°C in Example 2-2, and 60°C in Example 2-3.

与实施例1-1至1-3一样对实施例2-1至2-3的二次电池进行加热试验,并测量当暴露区域22C和隔膜24彼此剥离时实施例2-1至2-3的剥离强度。结果与实施例1-1和比较例1-1的结果一起示于表2中。The secondary batteries of Examples 2-1 to 2-3 were subjected to a heating test as in Examples 1-1 to 1-3, and measured when the exposed region 22C and the separator 24 were peeled off from each other. peel strength. The results are shown in Table 2 together with the results of Example 1-1 and Comparative Example 1-1.

[表2]   加热温度(℃)   暴露区域22C-隔膜24之间的剥离强度(mN/mm)   包装部件30的破裂   150℃   155℃   实施例1-1   75   18.7   不   不   实施例2-1   70   15.8   不   不   实施例2-2   65   5.1   不   不   实施例2-3   60   3.9   不   是   比较例1-1   70   -   是   是 [Table 2] Heating temperature (℃) Peel strength between exposed area 22C-separator 24 (mN/mm) Breakage of packaged part 30 150°C 155°C Example 1-1 75 18.7 No No Example 2-1 70 15.8 No No Example 2-2 65 5.1 No No Example 2-3 60 3.9 No yes Comparative example 1-1 70 - yes yes

从表2显而易见的是,在其中剥离强度为5mN/mm或更大的实施例1-1、2-1和2-2中,在150℃和155℃下的加热试验中未观察到包装部件30的破裂;但是,在其中剥离强度小于5mN/mm的实施例2-3中,在155℃下的加热试验中观察到包装部件30的破裂。As is apparent from Table 2, in Examples 1-1, 2-1, and 2-2 in which the peel strength was 5 mN/mm or more, no package parts were observed in the heating tests at 150°C and 155°C 30; however, in Examples 2-3 in which the peel strength was less than 5 mN/mm, rupture of the packaging member 30 was observed in the heating test at 155°C.

换句话说,发现当暴露区域21C和暴露区域22C的至少一个与隔膜24剥离时的剥离强度优选为5mN/mm或更大。In other words, it was found that the peel strength when at least one of the exposed region 21C and the exposed region 22C is peeled from the separator 24 is preferably 5 mN/mm or more.

(实施例3-1、3-2)(Example 3-1, 3-2)

如实施例1-1一样形成二次电池,除了作为聚合物,使用通过91重量份偏二氟乙烯、4重量份六氟丙烯和5重量份三氟氯乙烯共聚形成的共聚物,或使用聚甲基丙烯酸甲酯以外。A secondary battery was formed as in Example 1-1, except that as the polymer, a copolymer formed by copolymerizing 91 parts by weight of vinylidene fluoride, 4 parts by weight of hexafluoropropylene, and 5 parts by weight of chlorotrifluoroethylene was used, or poly Other than methyl methacrylate.

与实施例1-1至1-3一样对实施例3-1和3-2的二次电池进行加热试验,并通过将暴露区域22C和隔膜24彼此剥离测量实施例3-1和3-2的剥离强度。结果与实施例1-1和比较例1-1的结果一起示于表3中。The secondary batteries of Examples 3-1 and 3-2 were subjected to a heating test as in Examples 1-1 to 1-3, and were measured by peeling the exposed region 22C and the separator 24 from each other. peel strength. The results are shown in Table 3 together with the results of Example 1-1 and Comparative Example 1-1.

[表3] 高分子量化合物   暴露区域22C-隔膜24之间的剥离强度(mN/mm)   包装部件30的破裂   150℃   155℃   实施例1-1   聚偏二氟乙烯   15.8   不   不   实施例3-1   偏二氟乙烯的共聚物   17.3   不   不   实施例3-2   聚甲基丙烯酸甲酯   6.9   不   是   比较例1-1   -   -   是   是 [table 3] high molecular weight compound Peel strength between exposed area 22C-separator 24 (mN/mm) Breakage of packaged part 30 150°C 155°C Example 1-1 polyvinylidene fluoride 15.8 No No Example 3-1 Copolymer of vinylidene fluoride 17.3 No No Example 3-2 Polymethylmethacrylate 6.9 No yes Comparative example 1-1 - - yes yes

从表3显而易见的是,与实施例1-1一样,在其中使用偏二氟乙烯的共聚物或聚甲基丙烯酸甲酯的实施例3-1和3-2中,在150℃下未观察到包装部件30的破裂。另一方面,在155℃下的加热试验中,在其中使用偏二氟乙烯的共聚物的实施例3-1中,未观察到包装部件30的破裂;但是,在其中使用聚甲基丙烯酸甲酯的实施例3-2中,观察到包装部件30的破裂。As apparent from Table 3, as in Example 1-1, in Examples 3-1 and 3-2 in which a copolymer of vinylidene fluoride or polymethylmethacrylate was used, no to the rupture of the packaging part 30. On the other hand, in the heating test at 155° C., in Example 3-1 in which a copolymer of vinylidene fluoride was used, no rupture of the packaging member 30 was observed; however, in Example 3-1 in which polymethylmethacrylate was used In Example 3-2 of the ester, breakage of the packaging member 30 was observed.

换句话说,发现即使使用其他聚合物,当通过在中间的包括聚合物的聚合物电解质23,集电体21A的暴露区域21C或集电体22A的暴露区域22C与隔膜24彼此粘附时,即使在高温环境下,也可防止生热。而且,发现优选使用包括偏二氟乙烯作为组分的共聚物作为聚合物。In other words, it was found that even if other polymers were used, when the exposed region 21C of the current collector 21A or the exposed region 22C of the current collector 22A and the separator 24 adhered to each other with the polymer electrolyte 23 including a polymer in between, Prevents heat build-up even in high temperature environments. Furthermore, it was found that a copolymer including vinylidene fluoride as a component is preferably used as the polymer.

(实施例4-1至4-3)(Examples 4-1 to 4-3)

如实施例1-1一样形成二次电池,除了调整涂覆的高分子量溶液的量以改变聚合物电解质23的厚度以外。聚合物电解质23的厚度为10μm、1μm或0.5μm。A secondary battery was formed as in Example 1-1, except that the amount of the coated high molecular weight solution was adjusted to change the thickness of the polymer electrolyte 23 . The thickness of the polymer electrolyte 23 is 10 μm, 1 μm or 0.5 μm.

与实施例1-1至1-3一样对实施例4-1至4-3的二次电池进行加热试验,并通过将暴露区域22C和隔膜24彼此剥离测量实施例4-1至4-3的剥离强度。结果与实施例1-1和比较例1-1的结果一起示于表4中。The secondary batteries of Examples 4-1 to 4-3 were subjected to a heating test as in Examples 1-1 to 1-3, and were measured by peeling the exposed region 22C and the separator 24 from each other. peel strength. The results are shown in Table 4 together with the results of Example 1-1 and Comparative Example 1-1.

[表4]  聚合物电解质23的厚度(μm)   暴露区域22C-隔膜24之间的剥离强度(mN/mm)   包装部件30的破裂   150℃   155℃   实施例4-1   10   19.1   不   不   实施例1-1   5   15.8   不   不   实施例4-2   1   10.2   不   不   实施例4-3   0.5   5.3   不   是   比较例1-1   -   -   是   是 [Table 4] Thickness of polymer electrolyte 23 (μm) Peel strength between exposed area 22C-separator 24 (mN/mm) Breakage of packaged part 30 150°C 155°C Example 4-1 10 19.1 No No Example 1-1 5 15.8 No No Example 4-2 1 10.2 No No Example 4-3 0.5 5.3 No yes Comparative example 1-1 - - yes yes

从表4显而易见的是,在其中聚合物电解质23的厚度为1μm或更大的实施例1-1、4-1和4-2中,在150℃和155℃下的加热试验中,未观察到包装部件30的破裂;但是,在其中聚合物电解质23的厚度小于1μm的实施例4-3中,在155℃下的加热试验中,观察到包装部件30的破裂。As apparent from Table 4, in Examples 1-1, 4-1, and 4-2 in which the thickness of the polymer electrolyte 23 was 1 μm or more, in the heating tests at 150°C and 155°C, no rupture of the packaging member 30; however, in Example 4-3 in which the thickness of the polymer electrolyte 23 was less than 1 μm, in the heating test at 155° C., rupture of the packaging member 30 was observed.

换句话说,发现聚合物电解质23的厚度优选为1μm或更大。In other words, it was found that the thickness of polymer electrolyte 23 is preferably 1 μm or more.

(实施例5-1至5-3)(Examples 5-1 to 5-3)

接着,通过在第二实施方式中描述的步骤形成图5所示的二次电池2。Next, secondary battery 2 shown in FIG. 5 is formed through the steps described in the second embodiment.

使用与实施例1-1至1-3相同的正极混合物浆和相同的负极混合物浆。此外,作为集电体51A,使用20μm厚的铝箔,且作为集电体52A,使用15μm厚的铜箔。The same positive electrode mixture slurry and the same negative electrode mixture slurry as in Examples 1-1 to 1-3 were used. In addition, as the current collector 51A, an aluminum foil with a thickness of 20 μm was used, and as the current collector 52A, a copper foil with a thickness of 15 μm was used.

作为涂覆到隔膜54上的高分子量溶液,使用与实施例1-1至1-3相同的高分子量溶液。在这种情况下,在通过使用涂覆装置,将高分子量溶液涂覆到由20μm厚的多微孔聚乙烯膜制成的隔膜54后,将涂覆有高分子量溶液的隔膜54以去离子水进行浸渍,然后干燥隔膜54。由此,形成聚合物电解质53的前体层。此时,在实施例5-1中,前体层仅完全形成在隔膜54的面对负极52的一面上,且在实施例5-2中,前体层仅完全形成在隔膜54的面对正极51的一面上,且在实施例5-3中,前体层形成在面对正极51的面和面对负极52的面这两者上。As the high molecular weight solution applied to the separator 54, the same high molecular weight solutions as in Examples 1-1 to 1-3 were used. In this case, after the high-molecular-weight solution was applied to the separator 54 made of a microporous polyethylene film of 20 μm thick by using a coating device, the separator 54 coated with the high-molecular-weight solution was deionized. Water is used for impregnation and then the membrane 54 is dried. Thus, a precursor layer of the polymer electrolyte 53 is formed. At this time, in Example 5-1, the precursor layer is completely formed only on the side of the separator 54 facing the negative electrode 52, and in Example 5-2, the precursor layer is completely formed only on the side of the separator 54. On one side of the positive electrode 51 , and in Example 5-3, the precursor layer was formed on both the side facing the positive electrode 51 and the side facing the negative electrode 52 .

使用与实施例1-1至1-3相同的电解质溶液。将电池元件50以电解质溶液进行浸渍,并夹在由防湿的铝层压膜制成的包装部件61之间,然后在减压下通过热熔焊开口部分来密封电池元件。此时,正极端子和负极端子通过热熔焊的部分引到外面。作为包装部件61的铝层压膜,使用通过对25μm厚的尼龙膜、40μm厚的铝箔和30μm厚的聚丙烯膜以此顺序层压并结合而形成的层压膜,且铝层压膜的聚丙烯膜与电池元件50相对。之后,将包装部件61夹在铁板之间,且在70℃下加热3分钟,从而使聚合物保持电解质溶液,以形成聚合物电解质53,并且通过在中间的聚合物电解质53,暴露区域52C与隔膜54(实施例5-1),暴露区域51C与隔膜54(实施例5-2),或暴露区域51C、暴露区域52C与隔膜54(实施例5-3)彼此粘附,以形成图4所示的二次电池2。聚合物电解质53的厚度为5μm。The same electrolytic solutions as in Examples 1-1 to 1-3 were used. The battery element 50 was impregnated with an electrolytic solution and sandwiched between packaging members 61 made of a moisture-proof aluminum laminate film, and then the battery element was sealed by heat welding the opening portion under reduced pressure. At this time, the positive terminal and the negative terminal are drawn outside through the thermally welded portion. As the aluminum laminated film of the packaging member 61, a laminated film formed by laminating and bonding a nylon film with a thickness of 25 μm, an aluminum foil with a thickness of 40 μm, and a polypropylene film with a thickness of 30 μm in this order is used, and the aluminum laminated film has The polypropylene film is opposed to the battery element 50 . After that, the packing member 61 is sandwiched between iron plates and heated at 70° C. for 3 minutes so that the polymer holds the electrolyte solution to form the polymer electrolyte 53 , and through the polymer electrolyte 53 in the middle, the exposed region 52C and diaphragm 54 (embodiment 5-1), exposed region 51C and diaphragm 54 (embodiment 5-2), or exposed region 51C, exposed region 52C and diaphragm 54 (embodiment 5-3) are adhered to each other to form a pattern 4 shows the secondary battery 2 . The thickness of the polymer electrolyte 53 is 5 μm.

作为相对于实施例5-1至5-3的比较例5-1,如实施例5-1至5-3一样形成二次电池2,除了不在隔膜54上形成前体层以外。As Comparative Example 5-1 with respect to Examples 5-1 to 5-3, a secondary battery 2 was formed as in Examples 5-1 to 5-3 except that the precursor layer was not formed on the separator 54 .

与实施例1-1至1-3一样对实施例5-1至5-3的二次电池2进行加热试验,并通过将暴露区域51C和隔膜54或暴露区域52C和隔膜54彼此剥离来测量实施例5-1至5-3的剥离强度。结果示于表5中。The secondary batteries 2 of Examples 5-1 to 5-3 were subjected to a heating test as in Examples 1-1 to 1-3, and measured by peeling the exposed region 51C and the separator 54 or the exposed region 52C and the separator 54 from each other Peel strength of Examples 5-1 to 5-3. The results are shown in Table 5.

[表5]   加热温度(℃)   剥离强度(mN/mm)   包装部件61的破裂   暴露区域52C-隔膜54   暴露区域51C-隔膜54 150℃ 155℃   实施例5-1   70   15.4   -   不   不   实施例5-2   70   -   16.1   不   不   实施例5-3   70   15.7   15.8   不   不   比较例5-1   70   -   -   是   是 [table 5] Heating temperature (℃) Peel strength (mN/mm) Rupture of packaged part 61 Exposed Area 52C - Diaphragm 54 Exposed Area 51C - Diaphragm 54 150°C 155°C Example 5-1 70 15.4 - No No Example 5-2 70 - 16.1 No No Example 5-3 70 15.7 15.8 No No Comparative example 5-1 70 - - yes yes

从表5显而易见的是,在其中暴露区域51C或暴露区域52C和隔膜54通过聚合物电解质53粘附的实施例5-1至5-3中,在高温下未观察到包装部件61的破裂;但是,在其中它们未通过聚合物电解质53粘附的比较例5-1中,在高温下观察到包装部件61的破裂。据认为是通过由伴随有隔膜54的热收缩的正极51和负极52之间的短路引起的生热,由此在电池中产生气体而导致包装部件61的破裂。It is apparent from Table 5 that in Examples 5-1 to 5-3 in which the exposed region 51C or the exposed region 52C and the separator 54 were adhered through the polymer electrolyte 53, no rupture of the packaging member 61 was observed at a high temperature; However, in Comparative Example 5-1 in which they were not adhered by the polymer electrolyte 53, rupture of the packaging member 61 was observed at high temperature. It is considered that the rupture of the packaging member 61 is caused by heat generation caused by a short circuit between the positive electrode 51 and the negative electrode 52 accompanied by thermal shrinkage of the separator 54 , thereby generating gas in the battery.

从这些结果发现,当暴露区域51C和暴露区域52C的至少一个与隔膜54通过聚合物电解质53粘附,且隔膜54的边缘部分54B通过聚合物电解质53粘附时,即使在高温环境下,也可防止隔膜54的热收缩,且结果,可防止由正极和负极之间的短路引起的生热。From these results, it was found that when at least one of the exposed region 51C and the exposed region 52C is adhered to the separator 54 through the polymer electrolyte 53, and the edge portion 54B of the separator 54 is adhered through the polymer electrolyte 53, even in a high-temperature environment, Thermal shrinkage of the separator 54 can be prevented, and as a result, heat generation caused by a short circuit between the positive electrode and the negative electrode can be prevented.

尽管参照实施方式和实施例描述了本发明,但是本发明不限于这些实施方式和实施例,且可进行各种改进。例如,在上述实施方式和实施例中,描述了使用锂作为电极反应物的电池,但是,本发明可应用于其中使用任意其他碱金属如钠(Na)或钾(K)、碱土金属如镁或钙(Ca)或其他轻金属如铝的情况。Although the present invention has been described with reference to the embodiments and examples, the present invention is not limited to these embodiments and examples, and various modifications can be made. For example, in the foregoing embodiments and examples, a battery using lithium as an electrode reactant was described, however, the present invention is applicable to a battery in which any other alkali metal such as sodium (Na) or potassium (K), alkaline earth metal such as magnesium Or in the case of calcium (Ca) or other light metals such as aluminum.

此外,在这些实施方式和实施例中,描述了使用电解质溶液作为电解质的情况和使用其中聚合物保持电解质溶液的凝胶电解质作为电解质的情况;但是,可使用电解质溶液或凝胶电解质和任意其他电解质的混合物。其他电解质的实例包括通过将电解质盐溶解或分散在具有离子传导性的聚合物中形成的有机固体电解质、包括离子导电无机化合物如离子导电陶瓷、离子导电玻璃或离子晶体的无机固体电解质。Also, in these embodiments and examples, the case of using an electrolytic solution as an electrolyte and the case of using a gel electrolyte in which a polymer holds an electrolytic solution as an electrolyte are described; however, an electrolytic solution or a gel electrolyte and any other mixture of electrolytes. Examples of other electrolytes include organic solid electrolytes formed by dissolving or dispersing electrolyte salts in polymers having ion conductivity, inorganic solid electrolytes including ion-conductive inorganic compounds such as ion-conductive ceramics, ion-conductive glass, or ion crystals.

此外,在这些实施方式和实施例中,描述了其中正极21和负极22螺旋卷绕的情况和其中多个正极51和多个负极52层叠的情况;但是,正极和负极可折叠。本发明不仅可应用于二次电池,还可以相似的方式应用于任意其他电池如一次电池。Furthermore, in these embodiments and examples, the case where the cathode 21 and the anode 22 are spirally wound and the case where a plurality of cathodes 51 and a plurality of anodes 52 are laminated are described; however, the cathode and the anode are foldable. The present invention is applicable not only to secondary batteries but also to any other batteries such as primary batteries in a similar manner.

本领域技术人员应当理解,在所附权利要求或其等价物的范围内,根据设计要求和其他因素,可进行各种改进、组合、再组合和替换。It should be understood by those skilled in the art that various modifications, combinations, recombinations and substitutions may be made depending on design requirements and other factors within the scope of the appended claims or the equivalents thereof.

Claims (7)

1.一种电池,包括:1. A battery, comprising: 在膜状包装部件中的正极和负极,通过在中间的聚合物电解质和隔膜,该正极和负极彼此相对,该聚合物电解质包括聚合物,A positive electrode and a negative electrode in a film-like packaging member, the positive electrode and the negative electrode are opposed to each other through a polymer electrolyte in between and a separator, the polymer electrolyte comprising a polymer, 其中活性材料层布置在该正极和负极的至少一个中的集电体上,和wherein the active material layer is disposed on a current collector in at least one of the positive and negative electrodes, and 通过在中间的该聚合物电解质,在该集电体上未布置该活性材料层的暴露区域和该隔膜至少部分地彼此粘附。With the polymer electrolyte in the middle, exposed regions on the current collector where the active material layer is not arranged and the separator are at least partially adhered to each other. 2.根据权利要求1的电池,其中2. The battery according to claim 1, wherein 当该暴露区域和该隔膜彼此剥离时的剥离强度为5mN/mm或更大。The peel strength when the exposed region and the separator are peeled off from each other is 5 mN/mm or more. 3.根据权利要求1的电池,其中3. The battery according to claim 1, wherein 该聚合物包括包含偏二氟乙烯作为组分的聚合物。The polymer includes a polymer comprising vinylidene fluoride as a component. 4.根据权利要求1的电池,其中4. The battery according to claim 1, wherein 该聚合物电解质的厚度为1μm或更大。The polymer electrolyte has a thickness of 1 μm or more. 5.根据权利要求1的电池,其中5. The battery according to claim 1, wherein 该正极和负极与该隔膜螺旋卷绕以形成螺旋卷绕体,和the positive and negative electrodes are spirally wound with the separator to form a spirally wound body, and 在该螺旋卷绕体中,该集电体和该隔膜之间的粘附区域位于在中心侧上的端部和在外侧上的端部。In the spirally wound body, the adhesion region between the current collector and the separator is located at the end on the center side and the end on the outside. 6.根据权利要求1的电池,其中6. The battery according to claim 1, wherein 通过在中间的隔膜,该正极和负极交替层叠以形成层叠物,和With a separator in between, the positive and negative electrodes are alternately laminated to form a laminate, and 该集电体和隔膜之间的粘附区域位于连接到引线的连接部分,该引线将在该层叠物中产生的电动势引导到外部。The adhesion region between the current collector and the separator is located at a connection portion connected to a lead that guides the electromotive force generated in the laminate to the outside. 7.根据权利要求6的电池,其中7. The battery according to claim 6, wherein 该隔膜比其中形成正极的活性材料层和负极的活性材料层的区域大,且通过在中间的该聚合物电解质,在顶部和底部的边缘部分至少部分地彼此粘附。The separator is larger than an area in which the active material layer of the positive electrode and the active material layer of the negative electrode are formed, and edge portions at the top and bottom are at least partially adhered to each other through the polymer electrolyte in the middle.
CNA2006101515513A 2005-09-09 2006-09-11 Battery with a battery cell Pending CN1929187A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109417186A (en) * 2016-08-12 2019-03-01 株式会社Lg化学 Electrode assembly including electrode and separator partially combined with each other
CN110021781A (en) * 2018-01-09 2019-07-16 丰田自动车株式会社 Nonaqueous electrolytic solution secondary battery

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109417186A (en) * 2016-08-12 2019-03-01 株式会社Lg化学 Electrode assembly including electrode and separator partially combined with each other
CN109417186B (en) * 2016-08-12 2021-12-21 株式会社Lg化学 Electrode assembly including electrode and separator partially combined with each other
CN110021781A (en) * 2018-01-09 2019-07-16 丰田自动车株式会社 Nonaqueous electrolytic solution secondary battery
CN110021781B (en) * 2018-01-09 2022-05-06 丰田自动车株式会社 Non-aqueous electrolyte secondary battery

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