Summary of the invention
Task of the present invention provides a kind of pressing roller holder and a kind of method about its manufacturing that starts described type, and the easy a lot of and included step of this method still less.
This task is being solved by fixed mount is cast on the spring aspect the pressing roller holder.Aspect method, solve this task by at least one regional area of spring being put into mould and fixed mount being connected with spring at casting process.
By in compression mod or injection mould, fixed mount being cast directly on the spring, just can save subsequently and fixed mount is fixed on this step on the spring by riveted joint.Just can get rid of the operation that on the finished product pressing roller holder, causes maximum allowance thus.Fixed mount is fixed on the spring with high precision thus, thereby can save afterwards afterwards the smear metal processing of in the fixing zone of the roll shaft of twin pressure roller fixed mount being carried out in most cases.The processing of pressing roller holder is simplified therefrom.In addition, its manufacturing cost is more economical.
Be to improve the positioning accuracy of fixed mount on spring, advantageously in casting process, the location contact pin that is provided with for duty of spring is carried out orientation with respect to mould.
In organization plan of the present invention, advantageously a retaining element that is used for the twin pressure roller roll shaft is integrated in fixed mount.This integrated can being undertaken by a semielliptic spring by above-mentioned prior art riveted joint is cast directly in the fixed mount.Semielliptic spring can be put into mould equally, thus Connection Bracket in casting process thus.
But with the organization plan advantageous particularly of retaining element as chuck.Because chuck produces in the casting process of fixed mount by the moulding of corresponding mould, so just can save this additional member of semielliptic spring.
In addition advantageously, fixed mount is made such as aluminium, zinc, magnesium or its alloy by the good material of casting character.Especially can stipulate that fixed mount is made of plastics at least to a great extent.Can realize easily that thus especially retaining element is as the organization plan of chuck.Also can stipulate at this, add the material that is used to gain in strength to plastics to a great extent, such as glass fibre.
The specific embodiment
Part illustrates especially load arm 1 that is used for the drafter of ring spinner of a drafter in Fig. 1 and Fig. 2.Load arm 1 has a U-shaped profile 2.On a cramp bar, this cramp bar is parallel to the lower roll of drafter to this load arm at its unshowned end upper support, at one of them lower roll 9 this illustrate.Load arm 1 is guided and rigid construction on cramp bar, makes it to swing in a plane perpendicular to lower roll 9.Load arm 1 is supporting a plurality of top rolls of twin pressure roller 6 forms, and a twin pressure roller 6 wherein only is shown, and these twin pressure rollers are with corresponding quantity dispensing lower roll.Twin pressure roller 6 comprises two roller axle core rollers (Loswalze) that are bearing on the common roll shaft 7, and this roll shaft is clamped between these two roller axle core rollers.Fiber strip 10 is operation between each top roll of twin pressure roller 6 and lower roll 9, and fiber strip is drawing to desired fineness in drafter.For drafter and this fibrous material are complementary, be necessary on the traffic direction of fiber strip 10, just load arm 1 vertically on can regulate twin pressure roller 6.In addition, as far as possible accurately to carry out parallel orientation also very important with lower roll 9 to make twin pressure roller 6.
The roll shaft 7 of twin pressure roller 6 is arranged in the fixed mount 8, and this fixed mount 8 has one and is roughly semi-cylindrical recess.By means of a retaining element 11 roll shaft 7 is fixed in this recess, this retaining element is semielliptic spring 25 in the embodiment of being described.
The fixed mount 8 of roll shaft 7 is fixed on the spring 12, and this spring 12 is leaf spring preferably.Scheme as an alternative, spring 12 also can be a helical spring in another embodiment.By the present invention's regulation, fixed mount 8 is manufactured die casting or moulding, wherein fixed mount 8 casts directly on the spring 12.Spring 12 is before casting process or entirely put into mould, or puts into mould with a regional area 13 at least, and is surrounded by this material when spraying into material in the mould.At this advantageously, this regional area 13 of spring 12 has recess 27 or aperture 28, fixedlys connected thereby produce between fixed mount 8 and spring 12.At this, semielliptic spring 25 is put into mould equally, and is connected with fixed mount 8 in die casting or injection moulding process.
Spring 12 has the section of hairpin shape bending in the zone of fixed mount 8 dorsad, spring 12 is fixed in the spring(-supported) mount 15 in this section, and spring(-supported) mount 15 itself also is clamped in the profile 2 of load arm 1.Spring(-supported) mount 15 have equally U-shaped towards lower roll 9 open profiles.Screw in screw element 19 in its transversal web 16, screw element 19 then passes the transversal web 3 of profile 2 in a longitudinal slot, thus can load arm 1 vertically on spring(-supported) mount 15 is moved and fixes.
Spring 12 is furnished with two contact pin opposite each other 22,23 on a supporting leg 14 of hairpin shape section, these two contact pin be inserted into spring(-supported) mount 15 the edge of a wing 17,18 in the slot-shaped fixed mount 29 of under shed.In the scope of these two contact pin 22 and 23, arranged a clamp 30 in the bottom of the supporting leg 14 of spring 12, this clamp 30 pushes in the edge of a wing 17 and 18 corresponding recess 32 of spring(-supported) mount 15 from the side.This clamp 30 is furnished with a half-cylindrical rib 31, and the latter extends transverse to load arm 1, and upwards loads to location contact pin 22 and 23 towards the end direction of fixed mount 29.
The size of location contact pin 22,23 leans on the inwall of the supporting leg 4 of the profile 2 of load arm 1 and 5 it, and guides on these two inwalls.The free end of the supporting leg 14 of spring 12 is furnished with two other location contact pin 20 and 21, they load arm 1 vertically on the outstanding spring(-supported) mount 15 that surpasses, and correspondingly with location contact pin 22,23 on the inner surface of the supporting leg 4,5 of profile 2, guide equally.Therefore spring 12 directly guides on the inner surface of the supporting leg 4,5 of the profile 2 of load arm 1 in the horizontal by location contact pin 20,21,22,23, this means that it has nothing to do with spring(-supported) mount 15.Unclamping and moving of spring(-supported) mount 15 do not exert an influence to this orientation between spring 12 and the load arm 1.For the free end of the supporting leg 14 in the hairpin shape zone of spring 12 sets the loading element of cam pin 36 forms, this cam pin is furnished with two eccentric surfaces that scabble 37 and 38, and these two surfaces selectively touch supporting leg 14.According to the radius of eccentric surface 37 or 38, spring 12 is carried out pretension.
For another supporting leg 24 in the hairpin shape zone of spring 12 sets a backstop, this backstop is configured to the form of a pin 35 between the edge of a wing 17,18 that is arranged in spring(-supported) mount 15.When load arm 1 when lower roll 9 breaks away from, this pin 35 has limited the possible stroke of the supporting leg 24 of spring 12.
Determined location under spring 12 in working order by location contact pin 20 to 23 thus.Therefore advantageously in the die casting of fixed mount 8 or injection moulding process, utilize these location contact pin 20 to 23 equally, so that spring 12 is navigated in the mould.Thus, can further improve the positioning accuracy of twin pressure roller 6 with respect to load arm 1.
A kind of flexible program of the fixed mount 8 of pressing roller holder shown in Figure 3.Identical member all is furnished with same Reference numeral, thereby can save again explanation at this.Fixed mount 8 casts directly on the spring 12 once more, and method is to put into mould to major general's regional area 13 in the die casting of fixed mount 8 or injection moulding process.Prevent that the retaining element 11 that the roll shaft 7 of twin pressure roller 6 comes off is integrated in the fixed mount 8 as chuck 26 in this embodiment.The advantage of doing like this is to save independent manufacturing semielliptic spring 25 these steps.When fixed mount 8 is made of plastics to a great extent, can realize this organization plan of fixed mount 8 especially well.In order to make plastics indeformable in time on the roll shaft 7 that pressure is delivered to twin pressure roller from spring 12, the material that can gain in strength for the plastics fusion to a great extent is such as glass fibre.Do not have influence on the machinability in injection moulding process thus, but very prevented " creep " of plastics effectively.