CN1927609B - Motor driving system with speed adaptation capability and controlling method thereof - Google Patents
Motor driving system with speed adaptation capability and controlling method thereof Download PDFInfo
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Abstract
本发明涉及一种具有车速适应能力的电机驱动系统及该系统的控制方法,该系统包括一个电机驱动系统控制器、第一电机、第一电机控制器、第二电机、第二电机控制器,其特征是:第一电机和第二电机均为双端出轴结构,第一电机的一个输出轴至少通过一个减速器与第二电机的一个输出轴联接;电机驱动系统控制器用信号电缆分别与第一电机控制器和第二电机控制器联接,第一电机控制器用动力电缆与第一电机联接,第二电机控制器用动力电缆与第二电机联接。其优点是:可以根据车辆的速度及功率或牵引力的需求,按照行驶工况,自动改变驱动系统的工作模式,以满足车辆在低速爬坡、中高速行驶、车辆制动、倒车等各种工况下的驱动要求,使其自动适应车辆的各种不同的运行工况。该驱动系统可以用于纯电动车、燃料电池电动车和混合动力电动车,以及各种由电机驱动的其它车辆。
The invention relates to a motor drive system with vehicle speed adaptability and a control method for the system. The system includes a motor drive system controller, a first motor, a first motor controller, a second motor, and a second motor controller. It is characterized in that: both the first motor and the second motor have a double-end output shaft structure, and one output shaft of the first motor is connected to one output shaft of the second motor through at least one reducer; the motor drive system controller uses signal cables to connect with the The first motor controller is connected to the second motor controller, the first motor controller is connected to the first motor by a power cable, and the second motor controller is connected to the second motor by a power cable. Its advantage is that it can automatically change the working mode of the drive system according to the vehicle's speed, power or traction requirements, and according to the driving conditions, so as to meet the requirements of various working conditions such as low-speed climbing, medium-high speed driving, vehicle braking, and reversing. It can automatically adapt to various operating conditions of the vehicle. The drive system can be used in pure electric vehicles, fuel cell electric vehicles, hybrid electric vehicles, and various other vehicles driven by electric motors.
Description
技术领域 technical field
本发明涉及一种具有车速适应能力的电机驱动系统及该系统的控制方法,特别是电动车的电机驱动系统及系统的控制方法。这种驱动系统可以用于纯电动车、燃料电池电动车和混合动力电动车。本发明所述的驱动系统也可以应用到一些特种车辆中,包括但不限于如下的特种车辆:矿用电动轮型载重汽车、带有电机驱动系统的装甲车以及带有电机驱动系统的坦克车等。The invention relates to a motor drive system with vehicle speed adaptability and a control method of the system, in particular to a motor drive system of an electric vehicle and a control method of the system. This drive system can be used in pure electric vehicles, fuel cell electric vehicles and hybrid electric vehicles. The drive system described in the present invention can also be applied to some special vehicles, including but not limited to the following special vehicles: mining electric wheeled trucks, armored vehicles with motor drive systems and tanks with motor drive systems, etc. .
本发明将上述各种不同类型的电动车及特种电动车辆统称为电动车。In the present invention, the above-mentioned various types of electric vehicles and special electric vehicles are collectively referred to as electric vehicles.
技术背景 technical background
以电机为动力的电动车,包括纯电动车、燃料电池电动车和串联型混合动力电动车,其整车的动力性必须满足一定的要求,包括爬坡能力、最高车速、加速能力等性能指标。因此,电机驱动系统必须具有与整车的动力性相适应的机械特性,而且应具有较高的效率和较低的成本。此外,电机驱动系统还应具备制动能量回馈能力,即当车辆处于滑行或制动状态时,一部分制动能量可以通过电机驱动系统回馈到动力电池或超级电容等电能储存系统中。为了实现这些要求,理想的电机驱动系统应该具有如下的特点。For electric vehicles powered by motors, including pure electric vehicles, fuel cell electric vehicles and series hybrid electric vehicles, the power of the vehicle must meet certain requirements, including performance indicators such as climbing ability, maximum speed, acceleration ability, etc. . Therefore, the motor drive system must have mechanical characteristics compatible with the power of the vehicle, and should have high efficiency and low cost. In addition, the motor drive system should also have the braking energy feedback capability, that is, when the vehicle is in a coasting or braking state, part of the braking energy can be fed back to the electric energy storage system such as the power battery or super capacitor through the motor drive system. In order to achieve these requirements, an ideal motor drive system should have the following characteristics.
●低速时可以输出较大的转矩,满足车辆爬坡对电机转矩的要求●It can output larger torque at low speed to meet the motor torque requirements for vehicle climbing
●中、高速时具有较大的功率,满足车辆的加速性能,并满足最高车速对电机的功率要求●High power at medium and high speeds, which meets the acceleration performance of the vehicle and meets the power requirements of the motor at the highest speed
●在整个速度范围内,转矩具有良好的平顺性●In the whole speed range, the torque has good smoothness
●电机具有四象限运行的能力●The motor has the ability of four-quadrant operation
●在整个运行范围内具有较高的效率●High efficiency over the entire operating range
●在满足车辆动力性要求的前提下,功率尽可能小,以提高电机驱动系统的负荷率,并降低成本,减少系统的质量●On the premise of meeting the vehicle power requirements, the power should be as small as possible to increase the load rate of the motor drive system, reduce the cost and reduce the quality of the system
●性能稳定,可靠性高●Stable performance and high reliability
●成本低,性价比高●Low cost, high cost performance
具有上述特点的电机驱动系统,其机械特性如图1中的曲线1所示。对于该理想的机械特性,在低速时,驱动系统具有较高的转矩,能够满足车辆爬坡的要求;在中、高速时,驱动系统具有合适的功率,能够满足车辆牵引功率的要求。The mechanical characteristics of the motor drive system with the above characteristics are shown in
在图1中,与曲线1对应的具有理想特性的电机驱动系统相比较,曲线2对应的电机驱动系统在中、高速时具有相同的功率;曲线3对应的电机驱动系统在低速时具有相同的最大转矩。但是,曲线2对应的电机驱动系统,其最大转矩较低,使用该电机驱动系统,车辆的爬坡能力无法达到要求。曲线3对应的电机驱动系统,尽管其最大转矩及中、高速时的功率均能够达到要求,使用该电机驱动系统,车辆可以满足动力性要求,但该电机驱动系统的功率要比实际的功率需求大得多。功率储备太大,势必会造成电机驱动系统的成本高、负荷率低、质量大、效率低等问题。In Figure 1, compared with the motor drive system corresponding to
中国发明专利申请公开说明书公开了一种“双电机混合动力汽车动力系统”,公开号:CN1420034A,该专利申请提出了一种混联型混合动力技术方案,该方案已经在一汽和东风公司的混合动力轿车中得到应有。该技术与日本尼桑公司混合动力轿车Tino中采用的方案类似。在该技术方案中,包括两个电机,即主电机和副电机。主电机可以单独驱动车辆,也可以实行助力。但是,副电机的主要作用是发电,并且其一端与一台发动机相联接,副电机不参加驱动车辆;副电机的另外一个作用是用来起动发动机。该技术方案的主要特征是,必须包含一个发动机,该发动机与辅助电机通过机械方式连接在一起,发动机与双电机一起,组成混联型混合动力系统。所以该技术方案结构复杂、成本较高。The Chinese Invention Patent Application Publication discloses a "dual-motor hybrid vehicle power system", publication number: CN1420034A. Power sedans get their due. This technology is similar to the scheme adopted in the Tino, a hybrid electric sedan of Nissan Corporation of Japan. In this technical solution, two motors are included, namely a main motor and an auxiliary motor. The main motor can drive the vehicle alone, or it can be assisted. However, the main function of the auxiliary motor is to generate electricity, and one end thereof is connected with an engine, and the auxiliary motor does not participate in driving the vehicle; another function of the auxiliary motor is to start the engine. The main feature of the technical solution is that it must include an engine, which is mechanically connected with the auxiliary motor, and the engine and the dual motors together form a series hybrid power system. Therefore, the technical solution has complex structure and high cost.
综上所述,对于由电机驱动的电动车,驱动系统的核心问题是实现具有近似于上述理想机械特性的电机驱动系统。车辆工作在低速时,驱动系统可以产生较大的转矩。车辆运行在中、高速状态时,电机驱动系统具有适当的功率。To sum up, for an electric vehicle driven by a motor, the core issue of the drive system is to realize a motor drive system with mechanical characteristics similar to the above ideals. When the vehicle is working at a low speed, the drive system can generate a large torque. When the vehicle is running at medium or high speed, the motor drive system has appropriate power.
发明内容 Contents of the invention
本发明的目的是提出了一种具有车速适应能力的电机驱动系统及该系统的控制方法,该驱动系统具有与上述理想的机械特性接近的转矩转速特性,而且其机械特性与车速相适应,既可以满足低速转矩要求,又可以满足中、高速功率的要求,电机具有适当的功率,可以较好地解决传统电机驱动系统存在的问题。此外,本发明提出的具有车速适应能力的电机驱动系统,除了用于驱动车辆,并实现制动能量回馈功能外,还可以驱动空调压缩机、制动系统空气压缩机和制动转向泵等辅助零部件。本发明的系统控制方法,针对车辆的不同运行模式,对系统的运行实现有效的控制。The object of the present invention is to propose a kind of motor drive system with vehicle speed adaptability and the control method of this system, this drive system has the torque speed characteristic close to above-mentioned ideal mechanical characteristic, and its mechanical characteristic and vehicle speed adapt, It can not only meet the requirements of low-speed torque, but also meet the requirements of medium and high-speed power. The motor has appropriate power, which can better solve the problems existing in the traditional motor drive system. In addition, the motor drive system with vehicle speed adaptability proposed by the present invention, in addition to being used to drive the vehicle and realize the braking energy feedback function, can also drive auxiliary equipment such as the air conditioner compressor, the brake system air compressor, and the brake steering pump. parts. The system control method of the present invention realizes effective control on the operation of the system according to different operation modes of the vehicle.
本发明的具有车速适应能力的电机驱动系统包括一个电机驱动系统控制器、第一电机、第一电机控制器、第二电机、第二电机控制器,其特征是:第一电机和第二电机均为双端输出轴结构,第一电机的一个输出轴依次通过第一单向离合器、减速器与第二电机的一个输出轴联接,所述第一电机通过空调联接皮带轮和空调联接皮带与第二单向离合器的主动端相联接,该第二单向离合器的从动端联接到空调压缩机;所述第一电机工作在电动状态,且可以正、反向旋转,第一电机正向旋转时,所述第二单向离合器处于超越状态,其主动端与从动端分离,空调压缩机停止,第一电机用于驱动车辆行驶;第一电机反向旋转时,所述第一单向离合器处于超越状态,第一电机与第二电机处于分离状态,而所述第二单向离合器处于接合状态,第一电机带动空调压缩机旋转,空调系统工作,电机驱动系统控制器用信号电缆分别与第一电机控制器和第二电机控制器联接,第一电机控制器用动力电缆与第一电机联接,第二电机控制器用动力电缆与第二电机联接。The motor drive system with vehicle speed adaptability of the present invention includes a motor drive system controller, a first motor, a first motor controller, a second motor, and a second motor controller, and is characterized in that: the first motor and the second motor Both are double-ended output shaft structures. One output shaft of the first motor is connected to one output shaft of the second motor through the first one-way clutch and reducer in sequence. The first motor is connected to the second motor through the air conditioner connection pulley and the air conditioner connection belt. The driving ends of the two one-way clutches are connected, and the driven end of the second one-way clutch is connected to the air-conditioning compressor; the first motor works in an electric state, and can rotate forward and reverse, and the first motor rotates forward , the second one-way clutch is in an overrunning state, its driving end is separated from the driven end, the air-conditioning compressor is stopped, and the first motor is used to drive the vehicle; when the first motor rotates in the opposite direction, the first one-way clutch The clutch is in an overrunning state, the first motor and the second motor are in a separated state, and the second one-way clutch is in an engaged state, the first motor drives the air-conditioning compressor to rotate, the air-conditioning system works, and the motor-driven system controller uses signal cables to communicate with the The first motor controller is connected to the second motor controller, the first motor controller is connected to the first motor by a power cable, and the second motor controller is connected to the second motor by a power cable.
本发明的具有车速适应能力的电机驱动系统的控制方法包括下列步骤:The control method of the motor drive system with vehicle speed adaptability of the present invention comprises the following steps:
(1)将车辆的运行状态分为如下的工作模式:起动模式、低速爬坡模式、普通行驶模式、滑行模式、制动模式、倒车模式、倒车制动模式和待行制冷模式,并将与各工作模式对应的参数存在电机驱动系统控制器中;(1) The running state of the vehicle is divided into the following working modes: starting mode, low speed climbing mode, normal driving mode, coasting mode, braking mode, reversing mode, reversing braking mode and standby cooling mode, and will be related to The parameters corresponding to each working mode are stored in the motor drive system controller;
(2)通过CAN总线将电机驱动系统控制器与整车控制器相联接;(2) Connect the motor drive system controller with the vehicle controller through the CAN bus;
(3)在车辆运行时由整车控制器对整车的速度信号(V)、油门踏板信号(Pedal_D)、制动踏板信号(Pedal_B)、车辆的制动状态信号(Brake)、倒车状态信号(R)的物理量的信息进行检测,并通过CAN总线向电机驱动系统控制器发出指令,指令包括车速信号(V)、转矩请求信号Tcmd、制动状态信号(Brake)及倒车状态信号(R);(3) When the vehicle is running, the speed signal (V), accelerator pedal signal (Pedal_D), brake pedal signal (Pedal_B), vehicle brake status signal (Brake), and reverse status signal are monitored by the vehicle controller. (R) physical quantity information is detected, and instructions are sent to the motor drive system controller through the CAN bus. The instructions include vehicle speed signal (V), torque request signal T cmd , brake status signal (Brake) and reversing status signal ( R);
(4)电机驱动系统控制器按照整车控制器发出的指令,根据车速信号(V)、转矩请求信号Tcmd、制动状态信号(Brake)和倒车状态信号(R),经过计算、判断和分析,确定车辆的工作模式,并确定第一电机和第二电机的工作状况,及第二电机转矩大小、第一电机转矩或转速大小;(4) The controller of the motor drive system calculates and judges the vehicle speed signal (V), torque request signal T cmd , braking status signal (Brake) and reversing status signal (R) according to the instructions issued by the vehicle controller. and analysis, to determine the working mode of the vehicle, and to determine the working conditions of the first motor and the second motor, and the torque of the second motor, the torque or the speed of the first motor;
(5)电机驱动系统控制器按照确定的车辆的工作模式,向第一电机控制器发出转矩命令信号T1cmd或转速信号SpeedM1及第一电机的转向信号R1;电机驱动系统控制器向第二电机控制器发出转矩命令信号T2cmd和第二电机的转向信号R2;(5) The motor drive system controller sends the torque command signal T 1cmd or the rotational speed signal Speed M1 and the steering signal R 1 of the first motor to the first motor controller according to the determined working mode of the vehicle; the motor drive system controller sends The second motor controller sends a torque command signal T 2cmd and a steering signal R 2 of the second motor;
(6)第一电机控制器和第二电机控制器根据从电机驱动系统控制器得到的命令,控制第一电机和第二电机运行;所述第一电机工作在电动状态,且可以正、反向旋转,第一电机正向旋转时,所述第二单向离合器处于超越状态,其主动端与从动端分离,空调压缩机停止,第一电机用于驱动车辆行驶;第一电机反向旋转时,所述第一单向离合器处于超越状态,第一电机与第二电机处于分离状态,而所述第二单向离合器处于接合状态,第一电机带动空调压缩机旋转,空调系统工作。(6) The first motor controller and the second motor controller control the operation of the first motor and the second motor according to the commands obtained from the motor drive system controller; When the first motor rotates in the forward direction, the second one-way clutch is in an overrunning state, its driving end is separated from the driven end, the air conditioner compressor stops, and the first motor is used to drive the vehicle; the first motor reverses When rotating, the first one-way clutch is in an overrunning state, the first motor is separated from the second motor, and the second one-way clutch is in an engaged state, the first motor drives the air-conditioning compressor to rotate, and the air-conditioning system works.
本发明的优点是:本驱动系统可以根据车辆的速度及功率或牵引力的需求,按照行驶工况,自动改变驱动系统的工作模式,以满足车辆在低速爬坡、中高速行驶、车辆制动、倒车等各种工况下的驱动要求,使其自动适应车辆的各种不同的运行工况;使车辆能够达到与理想的机械特性接近的转矩转速特性,而且其特性与车速相适应,既可以满足低速转矩要求,又可以满足中、高速功率的要求,电机具有合适的功率,可以较好地解决传统电机驱动系统存在的问题。此外,本发明提出的具有车速适应能力的电机驱动系统,除了用于驱动车辆,并实现制动能量回馈功能外,还可以驱动空调压缩机、制动系统空气压缩机和制动转向泵等辅助零部件。The advantage of the present invention is that the driving system can automatically change the working mode of the driving system according to the speed and power or traction requirements of the vehicle, and according to the driving conditions, so as to meet the needs of the vehicle in climbing at low speeds, driving at medium and high speeds, braking, Drive requirements under various working conditions such as reversing, so that it can automatically adapt to various operating conditions of the vehicle; enable the vehicle to achieve torque and speed characteristics close to the ideal mechanical characteristics, and its characteristics are adapted to the vehicle speed, both It can meet the low-speed torque requirements, and can also meet the medium and high-speed power requirements. The motor has appropriate power and can better solve the problems existing in the traditional motor drive system. In addition, the motor drive system with vehicle speed adaptability proposed by the present invention, in addition to being used to drive the vehicle and realize the braking energy feedback function, can also drive auxiliary equipment such as the air conditioner compressor, the brake system air compressor, and the brake steering pump. parts.
附图说明 Description of drawings
图1是不同驱动系统的机械特性示意图;Figure 1 is a schematic diagram of the mechanical characteristics of different drive systems;
图2是具有车速适应能力的电机驱动系统的拓扑结构示意图1;Fig. 2 is a schematic diagram 1 of a topology structure of a motor drive system with vehicle speed adaptability;
图中:1:第一电机,1-1:第一电机的第一输出轴,1-2:第一电机的第二输出轴,2:第一电机的控制器,3:第二电机,3-1:第二电机的第一输出轴,3-2:第二电机的第二输出轴,4:第二电机的控制器,5:第一个减速器,5-1:第一个减速器输入轴,5-2:第一个减速器输出轴,7:第一个具有扭振减振器的单向离合器,7-1:第一个具有扭振减振器的单向离合器的主动端,7-2:第一个具有扭振减振器的单向离合器的从动端,9:第三个单向离合器,10:电机驱动系统控制器,12-1:主动端空调皮带联接轮,12-2:从动端空调皮带联接轮,12-3:空调联接皮带,13:空调压缩机,14:传动轴,15:主减速器与差速器,16:车轮,17:动力电缆,18:信号电缆;In the figure: 1: the first motor, 1-1: the first output shaft of the first motor, 1-2: the second output shaft of the first motor, 2: the controller of the first motor, 3: the second motor, 3-1: the first output shaft of the second motor, 3-2: the second output shaft of the second motor, 4: the controller of the second motor, 5: the first reducer, 5-1: the first Reducer input shaft, 5-2: first reducer output shaft, 7: first one-way clutch with torsional vibration damper, 7-1: first one-way clutch with torsional vibration damper 7-2: the driven end of the first one-way clutch with torsional vibration damper, 9: the third one-way clutch, 10: motor drive system controller, 12-1: the driving end air conditioner Belt coupling wheel, 12-2: driven end air conditioner belt coupling wheel, 12-3: air conditioner coupling belt, 13: air conditioner compressor, 14: transmission shaft, 15: final reducer and differential, 16: wheels, 17 : power cable, 18: signal cable;
图3是具有车速适应能力的电机驱动系统驱动空调压缩机的原理图;Fig. 3 is a schematic diagram of an air-conditioning compressor driven by a motor drive system with vehicle speed adaptability;
图中:OWC:单向离合器,Motor 1:第一电机,AC:空调压缩机,R1=1:电机1反向旋转,OWC接合,空调压缩机工作,R1=0:电机1正向旋转,OWC断开,空调压缩机不工作;In the figure: OWC: one-way clutch, Motor 1: first motor, AC: air conditioner compressor, R 1 = 1:
图4是第一电机的外特性示意图;Fig. 4 is a schematic diagram of the external characteristics of the first motor;
图5是具有车速适应能力的电机驱动系统的拓扑结构示意图2;Fig. 5 is a schematic diagram 2 of a topology structure of a motor drive system with vehicle speed adaptability;
图中:8:第二个具有扭振减振器的单向离合器;In the picture: 8: The second one-way clutch with torsional vibration damper;
图6是具有车速适应能力的电机驱动系统的拓扑结构示意图3;Fig. 6 is a schematic diagram 3 of the topology of the motor drive system with vehicle speed adaptability;
图中:6:第二个减速器;In the figure: 6: the second reducer;
图7是具有车速适应能力的电机驱动系统的拓扑结构示意图4;Fig. 7 is a schematic diagram 4 of the topology structure of the motor drive system with vehicle speed adaptability;
图中:11:第三个减速器;In the figure: 11: the third reducer;
图8是具有车速适应能力的电机驱动系统的拓扑结构示意图5;Fig. 8 is a schematic diagram 5 of the topology of the motor drive system with vehicle speed adaptability;
图9是具有车速适应能力的电机驱动系统的拓扑结构示意图6;Fig. 9 is a schematic diagram 6 of the topology of the motor drive system with vehicle speed adaptability;
图10是一个典型的电动车驱动系统原理图;Fig. 10 is a schematic diagram of a typical electric vehicle drive system;
图中:DCU:电机驱动系统控制器,MCU1:第一电机控制器,MCU2:第二电机控制器,VCU:整车控制器,Pedal_D:油门踏板,Pedal_B:制动踏板,辅助系统:空调系统、制动系统、动力转向系统,减速器:行星减速器;In the figure: DCU: motor drive system controller, MCU1: first motor controller, MCU2: second motor controller, VCU: vehicle controller, Pedal_D: accelerator pedal, Pedal_B: brake pedal, auxiliary system: air conditioning system , braking system, power steering system, reducer: planetary reducer;
图11是电机驱动系统控制器在电动车中的信号传递关系示意图;Fig. 11 is a schematic diagram of the signal transmission relationship of the motor drive system controller in the electric vehicle;
图12是具有车速适应能力的电机驱动系统的控制流程图。Fig. 12 is a control flow chart of the motor drive system with vehicle speed adaptability.
具体实施方式 Detailed ways
1、本发明,即所说的具有车速适应能力的电机驱动系统,采用双电机驱动模式。其拓扑结构如图2所示。其中的第一电机1和第二电机3均为双端出轴结构。在第一电机1和第二电机3之间,有减速器5和具有扭振减振器的单向离合器7。电机1的输出端1-1与减速器5的输入端5-1相联接;减速器的输出端5-2与具有扭振减振器的单向离合器7的主动端7-1相联接;具有扭振减振器的单向离合器7的从动端7-2与电机2-3的输出端3-2相联接。具有扭振减振器的单向离合器7的作用是将电机1和减速器5与电机3接合或分离。电机1和电机3为交流电机或直流电机。交流电机如感应电机、永磁同步电机、永磁无刷交流电机、开关磁阻电机、同步磁阻电机等;直流电机如永磁有刷直流电机、电励磁有刷直流电机等。减速器5可以选用行星减速器,也可以选用其它形式的减速器。电机控制器2和电机控制器4分别与电机1和电机3相适应。电机1工作在电动状态,且可以正、反向旋转。当电机1正向旋转时,其作用是为车辆提供较大的驱动力矩;当电机1反向旋转时,其作用是带动空调压缩机等辅助系统旋转。电机1正向旋转,其产生的转矩经过减速器5的降速增扭作用,由减速器输出端输出的转矩与电机3产生的转矩叠加,整个电机驱动系统产生的驱动转矩,即总的输出转矩如下式所示。1. The present invention, the so-called motor drive system with vehicle speed adaptability, adopts a dual-motor drive mode. Its topological structure is shown in Fig. 2. Both the
T=kTM1+TM2 T=kT M1 +T M2
式中,TM1和TM2分别为电机1和电机3的输出转矩;T为电机驱动系统总的输出转矩;k为减速器5的速比,其值的选取根据车辆爬坡能力、车速要求、电机1及电机3的转速范围等确定。由于减速增扭的作用,电机1的转矩成为车辆运行在低速爬坡状态下的主导转矩。电机1用于驱动车辆行驶时,工作在转矩闭环模式;电机1用于驱动空调压缩机时,工作在转速闭环模式,其转速受车厢的内温度控制。电机3既可以工作在电动状态,又可以工作在发电状态;既可以正向旋转,又可以反向旋转。电机1和电机3的工作状态受电机驱动系统控制器10的控制。电机驱动系统控制器10根据车辆的速度、功率或牵引力需求、前进或倒车、驱动或制动的状态,通过信号总线向电机控制器2及电机控制器4发出指令,控制电机1及电机3的工作状态。In the formula, T M1 and T M2 are the output torques of
电机1通过空调联接皮带轮12-1、12-2和空调联接皮带12-3,与一个单向离合器9的主动端相联接,该单向离合器9的从动端联接到空调压缩机13。当电机1正向旋转,即用于驱动车辆行驶时,单向离合器9处于超越状态,其主动端与从动端分离,空调压缩机13停止;当电机1反向旋转时,具有扭振减速器的单向离合器7处于超越状态,电机1与电机3处于分离状态,而单向离合器9处于接合状态,电机1带动空调压缩机旋转,空调系统工作。本发明中,利用上述具有车速适应能力的电机驱动系统驱动空调压缩机的原理如图3所示。其中,电机1既可以驱动车辆,又可以驱动空调压缩机等辅助系统,其机械特性如图4所示。The
电机1也可以带动制动系统空压机和电液助力转向(EHPS)系统液压泵,其结构及工作原理与带动空调压缩机相同。对于转向助力系统,当电机正向旋转时,需要增加辅助电动转向油泵,以确保当车辆运行在低速爬坡模式时,电液助力转向系统仍然可以由本系统外的其它电机带动工作。The
具有扭振减振器的单向离合器7和下面结构中的具有扭振减振器的单向离合器8,均具有两种结构。第一种结构是,其输入端为扭振减振器的主动端,输出端为单向离合器的从动端,扭振减振器的从动端与单向离合器的主动端相联接;第二种结构是,其输入端为单向离合器的主动端,输出端为扭振减振器的从动端,单向离合器的从动端与扭振减振器的主动端相联接。针对不同车辆,考虑布置、安装工艺等因素,可以采用这二种结构中的一种。Both the one-
系统结构的适应性变化Adaptive changes in system structure
为了适应不同的车辆,可以在电机1与减速器5之间增加具有扭振减振器的单向离合器8,保留或者取消位于减速器5与电机3之间的具有扭振减振器的单向离合器7。具有扭振减振器的单向离合器8的作用是将减速器5及电机3与电机1接合或分离。系统结构如图5所示。In order to adapt to different vehicles, a one-way clutch 8 with a torsional vibration damper can be added between the
在图2所示的电机驱动系统中,电机3的转子可以先与减速器6的输入端6-1联接,减速器6的输出端6-2再与具有扭振减振器的单向离合器7的从动端7-2相联接,再联接到传动轴14。具有扭振减振器的单向离合器7的主动端7-1仍然联接到减速器5的输出端5-2。经过减速器6的减速增扭作用,可以降低电机3的体积和质量。系统结构如图6所示。In the motor drive system shown in Figure 2, the rotor of the
在图2所示的电机驱动系统中,可以在驱动系统的输出轴处增加一个减速器11,如图7所示。增加减速器11,可以降低驱动系统的质量和体积。In the motor drive system shown in FIG. 2 , a speed reducer 11 can be added at the output shaft of the drive system, as shown in FIG. 7 . Adding the speed reducer 11 can reduce the mass and volume of the drive system.
对于一些特殊车辆,第一或第二个具有扭振减振器的单向离合器7、8均可以取消,如图8所示。For some special vehicles, the first or second one-
另外,对于冲击不大的应用场合,可以取消具有扭振减振器的单向离合器7或8中的扭振减振器,只保留单向离合器,如图9所示。In addition, for applications with little impact, the torsional vibration damper in the one-
2、本发明的系统的工作方式和控制方法2. The working mode and control method of the system of the present invention
2.1具有车速适应能力的电机驱动系统的工作模式2.1 Working mode of motor drive system with vehicle speed adaptability
针对电动车的运行情况,本发明将车辆的运行状态分为如下的工作模式:起动模式、低速爬坡模式、普通行驶模式、滑行模式、制动模式、倒车模式、倒车制动模式和待行制冷模式。Aiming at the operating conditions of the electric vehicle, the present invention divides the operating state of the vehicle into the following working modes: starting mode, low-speed climbing mode, normal driving mode, coasting mode, braking mode, reversing mode, reversing braking mode and standby mode. cooling mode.
起动模式start mode
车辆的起动模式,定义为车辆以静止状态在平路或坡度不陡的坡道上加速行驶的模式。车辆处于起动模式时,需要一定的牵引力。The starting mode of the vehicle is defined as the mode in which the vehicle accelerates on a flat road or a slope with a not steep slope in a stationary state. When the vehicle is in launch mode, a certain amount of traction is required.
低速爬坡模式low speed climbing mode
低速爬坡模式,定义为车辆以静止(或低速行驶)状态,在坡度较陡的坡道上向上加速行驶的工作模式。车辆处于低速爬坡模式时,其受到的坡道阻力很大,因此车辆所需的牵引力比车辆运行在起动模式时更大。The low-speed climbing mode is defined as a working mode in which the vehicle accelerates upward on a steep slope in a stationary (or low-speed) state. When the vehicle is in the low-speed climbing mode, it is subjected to a lot of resistance on the slope, so the traction force required by the vehicle is greater than when the vehicle is running in the starting mode.
普通行驶模式normal driving mode
车辆的普通行驶模式,定义为车辆在起动之后向前进方向行驶,并且车速超过一个设定值V0(该速度值可以根据不同的车辆,选取不同的值)时的工作模式。The normal driving mode of the vehicle is defined as the working mode when the vehicle is running in the forward direction after starting, and the vehicle speed exceeds a set value V 0 (the speed value can be selected according to different vehicles).
车辆滑行模式vehicle coasting mode
车辆滑行模式,定义为驾驶员主动踩踏制动踏板,期望车辆减速或抑制车速增加的工作模式。车辆滑行模式的特征是,传动系统不提供驱动力,车辆完全靠其动能维持行驶;车辆的机械制动系统不工作。车辆滑行模式主要包括车辆下坡行驶工况和车辆缓慢减速工况。Vehicle coasting mode is defined as the working mode in which the driver actively steps on the brake pedal and expects the vehicle to decelerate or suppress the increase in vehicle speed. The characteristic of the vehicle coasting mode is that the transmission system does not provide driving force, and the vehicle maintains running entirely by its kinetic energy; the mechanical braking system of the vehicle does not work. The vehicle sliding mode mainly includes the downhill driving condition of the vehicle and the slow deceleration condition of the vehicle.
车辆制动模式vehicle braking mode
车辆制动模式,定义为驾驶员主动深度踩踏制动踏板,期望车辆停止、减速或抑制车速的工作模式。车辆制动模式的特征是,传动系统不提供驱动力;车辆的机械制动系统工作。车辆制动模式包括车辆减速行驶工况和紧急制动工况。The vehicle braking mode is defined as the working mode in which the driver actively depresses the brake pedal deeply and expects the vehicle to stop, decelerate or restrain the vehicle speed. Vehicle braking mode is characterized by no propulsion from the drivetrain; the vehicle's mechanical braking system is active. The vehicle braking mode includes vehicle deceleration driving conditions and emergency braking conditions.
倒车行驶模式reverse driving mode
倒车行驶模式定义为车辆向后行驶的工作模式。The reverse driving mode is defined as an operating mode in which the vehicle travels backwards.
倒车制动模式reverse brake mode
倒车制动模式定义为车辆向后减速行驶的工作模式。The reverse braking mode is defined as the operating mode in which the vehicle decelerates backwards.
待行制冷模式standby cooling mode
待行制冷模式定义为车辆停止,但是空调工作的运行模式。Standby cooling mode is defined as an operating mode in which the vehicle is stopped, but the air conditioner is on.
2.2具有车速适应能力的电机驱动系统的工作方式和控制方法2.2 The working mode and control method of the motor drive system with vehicle speed adaptability
2.2.1系统的工作方式2.2.1 How the system works
图10为一个典型的电动车驱动系统的原理图,其中使用了上述具有车速适应能力的电机驱动系统。图中,VCU为电动车的整车控制器;Pedal_D为油门踏板;Pedal_B为制动踏板。Pedal_D为油门踏板信号;Pedal_B为制动踏板信号。FIG. 10 is a schematic diagram of a typical electric vehicle drive system, in which the above-mentioned motor drive system with vehicle speed adaptability is used. In the figure, VCU is the vehicle controller of the electric vehicle; Pedal_D is the accelerator pedal; Pedal_B is the brake pedal. Pedal_D is the accelerator pedal signal; Pedal_B is the brake pedal signal.
上述典型电动车的结构只是作为本专利应用的一个示例,本专利的应用不只局限在该示例所示的结构。The structure of the above-mentioned typical electric vehicle is just an example of the application of this patent, and the application of this patent is not limited to the structure shown in this example.
本发明所说的具有车速适应能力的电机驱动系统,其工作过程如下。Said motor drive system with vehicle speed adaptability of the present invention, its working process is as follows.
整车控制器(VCU)根据测得的整车的速度信号V、油门踏板信号Pedal_D、制动踏板信号Pedal_B、车辆的制动状态信号Brake、倒车状态信号R等物理量的信息,通过CAN总线向电机驱动系统控制器(DCU)10发出指令,指令包括车速信号V、转矩请求信号Tcmd、制动状态信号Brake和倒车状态信号R等。电机驱动系统控制器(DCU)10按照VCU发出的指令,根据车速信号V、转矩请求信号Tcmd、制动状态信号Brake和倒车状态信号R等,经过计算、判断和分析,可以确定车辆的工作模式,并可以确定电机1和电机3的工作状况,及电机3的转矩大小和电机1的转矩或转速的大小。DCU按照确定的车辆的工作模式,向电机控制器2发出转矩命令信号T1cmd或转速信号SpeedM1及电机1的转向信号R1;DCU向电机控制器4发出转矩命令信号T2cmd和电机3的转向信号R2。电机控制器2和电机控制器4根据从DCU得到的命令,控制电机1和电机3运行。According to the measured vehicle speed signal V, accelerator pedal signal Pedal_D, brake pedal signal Pedal_B, vehicle braking state signal Brake, reversing state signal R, etc. The motor drive system controller (DCU) 10 issues commands, which include a vehicle speed signal V, a torque request signal T cmd , a braking status signal Brake, a reversing status signal R, and the like. The motor drive system controller (DCU) 10, according to the instructions issued by the VCU, according to the vehicle speed signal V, the torque request signal T cmd , the braking state signal Brake and the reversing state signal R, etc., can determine the vehicle's speed through calculation, judgment and analysis. Working mode, and can determine the working conditions of
2.2.2系统的控制方法2.2.2 System control method
图11为本发明所说的具有车速适应能力的电机驱动系统在电动车中控制信号的传递及各部分的逻辑关系。Fig. 11 shows the transmission of control signals and the logic relationship of each part of the motor drive system with vehicle speed adaptability in the electric vehicle according to the present invention.
上述8种工作模式及其控制策略如下所述。具有车速适应能力的电机驱动系统,控制流程如图12所示。The above 8 working modes and their control strategies are as follows. The control flow of the motor drive system with vehicle speed adaptability is shown in Figure 12.
起动模式的控制策略Control strategy for start-up mode
车辆工作在起动模式时,电机驱动系统的转矩需求Tcmd小于电机3的峰值转矩T2-M,只靠电机3就可以按照一定的加速度起动车辆。在这种工作模式下,电机1不直接参与驱动车辆的行驶,车辆只由电机3提供动力。When the vehicle is in the starting mode, the torque demand T cmd of the motor drive system is smaller than the peak torque T 2-M of the
整车控制器(VCU)根据测得的油门踏板信号Pedal_D、制动踏板信号Pedal_B及车辆的速度V等物理量的信息,通过CAN总线向电机驱动系统控制器(DCU)10发出指令;电机驱动系统控制器(DCU)10根据从VCU接收到电机驱动系统的转矩需求Tcmd的信息,经过运算,判断为车辆处于起动模式。在起动模式下,电机驱动系统控制器(DCU)10向电机控制器4发出指令,控制电机3的转矩。此时,如果空调等附件需要工作,即AUX=1,则DCU向电机控制器2发出电机1反向旋转(R1=1)的指令,电机1反向旋转,单向离合器9接合,电机1带动空调压缩机。如果空调等附件不需要工作,即AUX=0,则DCU向电机控制器2发出期望转矩、转速均为零的指令(T1cmd=0,Speed1M=0),电机1不工作。The vehicle controller (VCU) sends instructions to the motor drive system controller (DCU) 10 through the CAN bus according to the measured accelerator pedal signal Pedal_D, brake pedal signal Pedal_B, and vehicle speed V and other physical quantities; the motor drive system The controller (DCU) 10 judges that the vehicle is in the starting mode through calculation based on the information received from the VCU on the torque demand T cmd of the motor drive system. In the starting mode, the motor drive system controller (DCU) 10 issues instructions to the
低速爬坡模式及其控制策略Low-speed climbing mode and its control strategy
车辆处于低速爬坡模式时,其受到的坡道阻力很大,因此车辆所需的牵引力比车辆运行在起动模式时更大,单靠电机3不能满足车辆的牵引力需求,电机1与电机3必须同时工作,共同驱动车辆行驶。在这种模式下,整车控制器(VCU)根据测得的油门踏板Pedal_D、制动踏板Pedal_B及车辆的速度等物理量的信息,通过CAN总线向电机驱动系统控制器10发出指令;电机驱动系统控制器10根据从VCU接收到的信息,经过运算,产生电机1和电机3的动力分配信息,并向电机控制器2和电机控制器4发出指令,使得电机1及电机3产生所需的转矩。其中,电机1产生的转矩经过减速器5后,输出的转矩得到大幅度的提高。输出的转矩与电机3产生的转矩叠加,驱动车辆加速。When the vehicle is in the low-speed climbing mode, the slope resistance it receives is very large, so the traction required by the vehicle is greater than that when the vehicle is running in the starting mode.
在低速爬坡模式下,电机1正向旋转,即R1=0,与空调压缩机相联的单向离合器处于超越状态,电机1与空调压缩机分离,此时空调系统不工作。In the low-speed climbing mode, the
普通行驶模式normal driving mode
车辆处于普通行驶模式时,整车控制器(VCU)根据测得的车速信息及油门踏板Pedal_D和制动踏板Pedal_B的信息,通过信号总线向电机驱动系统控制器10发出指令。电机驱动系统控制器10根据从VCU接收到的信息,可以确定车辆处于中高速行驶状态。此时,电机驱动系统控制器10向电机3发出指令,控制器电机3产生车辆行驶所需的转矩,并由电机3独自驱动车辆行驶。When the vehicle is in normal driving mode, the vehicle controller (VCU) sends instructions to the motor
车辆运行在普通行驶模式下,具有扭振减振器的单向离合器7的主动端的转速低于从动端的转速,因此单向离合器处于超越状态,即分离状态,电机1的动力不能传递到单向离合器的从动端。When the vehicle is running in normal driving mode, the rotation speed of the driving end of the one-
在普通行驶模式下,电机1反向旋转,与空调压缩机相联的单向离合器接合,电机1带动空调压缩机工作。In the normal driving mode, the
车辆滑行模式vehicle coasting mode
车辆处于滑行状态时,整车控制器(VCU)根据测得的制动踏板Pedal_B的信息,向电机驱动系统控制器10发出指令。电机驱动系统控制器10向电机3发出指令,使得电机3工作在制动状态,车辆行驶动能的一部分可以通过电机3及电机控制器4转变为电能,为车载动力电池、超级电容等储能系统充电。此时,电机1根据辅助空调系统的工作状态,要么停止,要么反向旋转,并按照速度模式运行,带动空调压缩机。When the vehicle is in a coasting state, the vehicle controller (VCU) sends instructions to the motor
车辆处于滑行状态时,具有扭振减振器的单向离合器7的主动端的转速小于从动端的转速,单向离合器7处于超越状态,即分离状态。When the vehicle is in a coasting state, the rotational speed of the driving end of the one-
车辆制动模式vehicle braking mode
车辆处于制动状态时,整车控制器(VCU)根据测得的车速及制动踏板Pedal_B的信号Pedal_B,确定出再生制动转矩和机械制动转矩的分配,并向电机驱动系统控制器10发出指令。电机驱动系统控制器10向电机控制器4发出指令,使得电机3工作在制动状态,车辆行驶动能的一部分可以通过电机3及电机控制器4转变为电能,为动力电池、超级电容等储能系统充电。车辆的剩余动能由机械制动系统消耗。此时,电机1根据辅助系统的工作状态,要么停止,要么反向旋转,并按照速度模式运行,带动空调压缩机。When the vehicle is in the braking state, the vehicle controller (VCU) determines the distribution of regenerative braking torque and mechanical braking torque according to the measured vehicle speed and the signal Pedal_B of the brake pedal Pedal_B, and sends the motor drive system control The
车辆处于制动状态时,具有扭振减振器的单向离合器7的主动端的转速小于从动端的转速,单向离合器7处于超越状态,即分离状态。When the vehicle is in the braking state, the rotational speed of the driving end of the one-
倒车行驶模式reverse driving mode
当车辆处于倒车状态时,整车控制器(VCU)根据驾驶员发出的指令,向电机驱动系统控制器10发出指令,此时倒车状态信号R=1,制动状态信号Brake=0。电机驱动系统控制器10根据得到的指令,向电机3发出指令,使得电机3工作在反向驱动状态,其旋转方向与车辆前进时的方向相反。如果AUX=1,电机驱动系统控制器10向电机控制器3发出指令,使电机1反向旋转,且具有扭矩减振器的单向离合器7处于超越状态,该单向离合器处于分离状态,单向离合器9接合,电机1带动空调压缩机旋转。如果AUX=0,电机驱动系统控制器10向电机控制器3发出指令,使得电机1的命令转矩为零,电机1被电机3反向拖动。When the vehicle is in the reversing state, the vehicle controller (VCU) sends instructions to the motor
倒车制动模式reverse brake mode
当车辆处于倒车制动状态时,整车控制器(VCU)根据驾驶员发出的指令,向电机驱动系统控制器10发出指令,此时倒车状态信号R=1,制动状态信号Brake=1。电机驱动系统控制器10根据得到的指令,向电机3发出指令,使得电机3工作在反向制动状态,其旋转方向与车辆前进时的方向相反。空调等系统的工作方式与倒车行驶模式相同。When the vehicle is in the reverse braking state, the vehicle controller (VCU) sends an instruction to the motor
待行制冷模式standby cooling mode
在待行制冷模式下,电机3不工作,电机1按照转速闭环方式反向旋转,具有扭振减振器的单向离合器7处于超越状态,电机1的动力不能传递到传动轴。与空调压缩机相联的单向离合器9处于接合状态,电机1带动空调压缩机运行,实现停车时空调工作状态。In the standby cooling mode, the
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| CN102563027B (en) * | 2012-01-05 | 2014-08-20 | 苏州海格新能源汽车电控系统科技有限公司 | Novel dynamic switching method for speed of hybrid electric bus |
| CN103423502B (en) * | 2013-08-07 | 2015-07-29 | 桂林电子科技大学 | Two-position valve universal miniature motor driver |
| CN103707750A (en) * | 2013-12-03 | 2014-04-09 | 奇瑞汽车股份有限公司 | Electric drive power system for all-electric vehicles |
| CN103921691B (en) * | 2014-02-19 | 2016-09-07 | 广州益维电动汽车有限公司 | A kind of drive circuit with electronic differential function and application thereof |
| CN104309464A (en) * | 2014-10-28 | 2015-01-28 | 中国第一汽车股份有限公司 | Hybrid power system adopting one-way clutch |
| CN104709434B (en) * | 2015-03-19 | 2017-04-05 | 重庆黄河摩托车有限公司 | A kind of powered tricycle and dynamical system |
| CN106143174B (en) * | 2015-04-24 | 2018-06-15 | 周伟 | A kind of power unit of electric car |
| CN104972903B (en) * | 2015-07-15 | 2019-02-26 | 包头市北工机械有限公司 | A kind of motor driven systems and its control method with automatic switching capabilities |
| JP2017065505A (en) * | 2015-09-30 | 2017-04-06 | アイシン精機株式会社 | Driving device for hybrid vehicle |
| CN107284212A (en) * | 2016-04-13 | 2017-10-24 | 江苏陆地方舟新能源电动汽车有限公司 | A kind of power assembly of electric automobile and its control method |
| CN107933308B (en) * | 2016-10-13 | 2020-05-26 | 上海大郡动力控制技术有限公司 | High-speed limit control method for new energy automobile |
| EP3535151B1 (en) * | 2016-11-01 | 2022-07-06 | Eaton Intelligent Power Limited | Transmission mounted electrical charging system with engine off coasting and dual mode hvac |
| CN108482364B (en) * | 2018-04-16 | 2023-11-28 | 杭州时代电动科技有限公司 | Distributed driving controller of electric automobile |
| CN112009267B (en) * | 2020-09-09 | 2022-02-08 | 厦门金龙联合汽车工业有限公司 | New energy passenger car self-adaptive optimization control method based on real-time working condition recognition |
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