CN1912212B - Solenoid valve-jacquard needle linkage electronic jacquard machine - Google Patents
Solenoid valve-jacquard needle linkage electronic jacquard machine Download PDFInfo
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- CN1912212B CN1912212B CN2006100530592A CN200610053059A CN1912212B CN 1912212 B CN1912212 B CN 1912212B CN 2006100530592 A CN2006100530592 A CN 2006100530592A CN 200610053059 A CN200610053059 A CN 200610053059A CN 1912212 B CN1912212 B CN 1912212B
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Abstract
Description
技术领域technical field
本发明涉及一种单动式电子提花机,特别涉及一种电磁阀-提花针联动的电子提花机。The invention relates to a single-action electronic jacquard machine, in particular to an electronic jacquard machine with electromagnetic valve-jacquard needle linkage.
背景技术Background technique
常用的电子提花机,如CN 85109519和CN 89107890提供的综丝杆定位装置,该装置的每一个提花单元,含有一个由阀座、电磁线圈、导磁体构成的电磁阀,两个挂钩,两个提花针,挂钩与阀座形成一体,位于阀体上部的左侧和右侧,一个提花单元若要提起一根经纱,先由作上下往复运动的第一提刀带动第一提花针上升到位时,电磁线圈通电,通过导磁体的磁力吸引第一提花针上端部发生偏移,令第一提花针停挂在第一挂钩上,随后作上下往复运动的第二提刀带动第二提花针上升到位,此时一根经纱被提起到位。该装置的一个提花单元需采用一个电磁阀和2个提花针,才能提起一根经纱。显然,采用这类装置的电子提花机用的部件多,体积大,造价高。Commonly used electronic jacquard machines, such as the heald rod positioning device provided by CN 85109519 and CN 89107890, each jacquard unit of the device contains a solenoid valve made of valve seat, electromagnetic coil, and magnetizer, two hooks, two The jacquard needle, the hook and the valve seat are integrated, and are located on the left and right sides of the upper part of the valve body. If a jacquard unit wants to lift a warp yarn, the first jacquard needle that moves up and down reciprocatingly drives the first jacquard needle to rise to the position. , the electromagnetic coil is energized, and the upper end of the first jacquard needle is attracted by the magnetic force of the magnetic conductor to deviate, so that the first jacquard needle stops hanging on the first hook, and then the second lifting knife that reciprocates up and down drives the second jacquard needle to rise In place, at this point a warp thread is lifted into place. A jacquard unit of the device needs to adopt a solenoid valve and 2 jacquard needles to lift a warp yarn. Obviously, the electronic jacquard machine that adopts this type of device has many components, large volume and high cost.
发明内容Contents of the invention
本发明的目的在于提供一种电磁阀-提花针联动的电子提花机,每一个电磁阀配置2个提花针,每一个提花针独自提起一根经纱,对于相同针数的提花机,采用本方案,所用的电磁阀和提花针的数量各减少50%,具有提花机用的部件少,体积小,重量轻,造价低的优点,同时经纱张力减少,提花机使用寿命延长。The object of the present invention is to provide an electronic jacquard machine with solenoid valve-jacquard needle linkage. Each solenoid valve is equipped with 2 jacquard needles, and each jacquard needle lifts a warp independently. For jacquard machines with the same number of needles, this solution is adopted , the number of electromagnetic valves and jacquard needles used is reduced by 50%, which has the advantages of fewer parts for the jacquard machine, small size, light weight, and low cost. At the same time, the warp tension is reduced and the service life of the jacquard machine is extended.
一种电磁阀-提花针联动的电子提花机,包括由阀座1 a、电磁线圈1b、导磁体1c构成的电磁阀1,第一提花针2a,第二提花针2b,与阀座1a形成一体的第一挂钩3a和第二挂钩3b,且第一挂钩3a和第二挂钩3b所处的高度是相同的,其特征在于:设有一个用于布置第一提花针2a和第二提花针2b的升降板4,升降板4上开有用于布置第一提花针2a和第二提花针2b上的通孔及装有第一铰链4a和第二铰链4b,在提花机第一转轴01和提花机第二转轴02上分别装有第一偏心轮5a和第二偏心轮5b,第一偏心轮5a和第二偏心轮5b与第一铰链4a和第二铰链4b之间分别用第一连杆6a和第二连杆6b连接,第一提花针2a和第二提花针2b上装有将提花针搁置在升降板4上的凸台;设有纵向升降板7及其导轨8,电磁阀1固定在纵向升降板7上,在提花机第三转轴03和提花机第四转轴04上分别装有第三偏心轮9a和第四偏心轮9b,第三偏心轮9a和第四偏心轮9b与纵向升降板7之间分别用第三连杆10a和第四连杆10b连接;第一提花针2a和第二提花针2b其上部的方形通孔所处的高度是不同的,第二提花针2b上的方形通孔所处的高度高于第一提花针2a上的方形通孔所处的高度;作上下往复运动的升降板4与作下上往复运动的纵向升降板7其往复运动的频率是相同的,位移方向是相反的。An electronic jacquard machine with solenoid valve-jacquard needle linkage, comprising a solenoid valve 1 composed of a valve seat 1a, an electromagnetic coil 1b, and a magnetizer 1c, a first jacquard needle 2a, a second jacquard needle 2b, and the valve seat 1a. The first hook 3a and the second hook 3b are integral, and the heights of the first hook 3a and the second hook 3b are the same. The lifting plate 4 of 2b has a through hole for arranging the first jacquard needle 2a and the second jacquard needle 2b on the lifting plate 4 and the first hinge 4a and the second hinge 4b are housed, and the first rotating shaft 01 and the second hinge 4b of the jacquard machine A first eccentric wheel 5a and a second eccentric wheel 5b are respectively housed on the second rotating shaft 02 of the jacquard machine, and the first eccentric wheel 5a, the second eccentric wheel 5b and the first hinge 4a and the second hinge 4b are connected by a first connecting wheel respectively. The rod 6a is connected with the second connecting rod 6b, the first jacquard needle 2a and the second jacquard needle 2b are equipped with a boss for resting the jacquard needle on the lifting plate 4; there is a longitudinal lifting plate 7 and its guide rail 8, and the solenoid valve 1 Be fixed on the longitudinal lifting plate 7, the third eccentric wheel 9a and the fourth eccentric wheel 9b are respectively housed on the third rotating shaft 03 of the jacquard machine and the fourth rotating shaft 04 of the jacquard machine, the third eccentric wheel 9a and the fourth eccentric wheel 9b are connected with The vertical lifting plates 7 are respectively connected with the third connecting rod 10a and the fourth connecting rod 10b; The height of the square through hole on the 2b is higher than the height of the square through hole on the first jacquard needle 2a; The frequency is the same and the direction of displacement is opposite.
本电子提花机的工作过程是:作上下往复运动的升降板4与作下上往复运动的纵向升降板7其往复运动的频率是相同的,位移方向是相反的,第一提花针2a和第二提花针2b跟随升降板4作上下往复运动,装有电磁阀的纵向升降板7作下上往复运动,在第二提花针2b上的方形通孔所处高度高于第一提花针2a上的方形通孔所处高度的情况下,当第一提花针2a上升到位,电磁线圈1b通电,第一提花针2a通过其上的方形通孔停挂在第一挂钩3a上,此时,第一提花针提纱,第二提花针2b上的方形通孔因所处高度高于第一挂钩3a而不提纱;接着第二提花针2b跟随升降板下降,当下降至快与第二挂钩3b接近齐平的瞬间,电磁线圈1b再次通电,则第二提花针2b通过其上的方形通孔停挂在第二挂钩3b上,第二提花针2b提纱。经纱开口幅度为110~130mm,且开口幅度可调。The working process of this electronic jacquard machine is: the frequency of the reciprocating motion of the lifting plate 4 for up and down reciprocating motion and the vertical lifting plate 7 for down and up reciprocating motion is the same, and the displacement direction is opposite, the first jacquard needle 2a and the second jacquard needle 2a The second jacquard needle 2b reciprocates up and down following the lifting plate 4, and the longitudinal lifting plate 7 equipped with a solenoid valve reciprocates up and down. The height of the square through hole on the second jacquard needle 2b is higher than that on the first jacquard needle 2a. In the case of the height of the square through hole, when the first jacquard needle 2a rises to the position, the electromagnetic coil 1b is energized, and the first jacquard needle 2a stops and hangs on the first hook 3a through the square through hole thereon. At this time, the first jacquard needle 2a One jacquard needle lifts the yarn, and the square through hole on the second jacquard needle 2b does not lift the yarn because the height is higher than the first hook 3a; then the second jacquard needle 2b descends with the lifting plate, and when it falls down to the second hook quickly At the moment when 3b is nearly flush, the electromagnetic coil 1b is energized again, and the second jacquard needle 2b hangs on the second hook 3b through the square through hole thereon, and the second jacquard needle 2b lifts the yarn. The warp opening width is 110-130mm, and the opening width is adjustable.
若第一提花针上的方形通孔所处的高度高于第二提花针上的方形通孔所处的高度,当第二提花针上升到位时,电磁线圈首次通电,第二提花针停挂在第二挂钩上,第二提花针提起经纱,第一提花针不提纱;随后第一提花针跟随升降板下降至该提花针上的方形通孔接近与第一挂钩齐平的瞬间,电磁线圈再次通电,第一提花针停挂在第一挂钩上,则第一提花针提纱。或者在第二提花针提纱后若干运动周期,第一提花针跟随升降板下降至该提花针上的方形通孔接近与第一挂钩齐平的瞬间,电磁线圈再次通电,则那时第一提花针提纱。If the height of the square through hole on the first jacquard needle is higher than the height of the square through hole on the second jacquard needle, when the second jacquard needle rises to the right position, the electromagnetic coil is energized for the first time, and the second jacquard needle stops hanging On the second hook, the second jacquard needle lifts the warp yarn, and the first jacquard needle does not lift the yarn; then the first jacquard needle follows the lifting plate and descends to the moment when the square through hole on the jacquard needle is close to being flush with the first hook, and the electromagnetic The coil is energized again, the first jacquard needle stops and hangs on the first hook, and then the first jacquard needle lifts the yarn. Or after the second jacquard needle lifts the yarn for several motion cycles, the first jacquard needle follows the lifting plate and descends to the moment when the square through hole on the jacquard needle is close to being flush with the first hook, and the electromagnetic coil is energized again, then the first jacquard needle Jacquard needle jacquard.
同现有技术比较,本发明的突出优点是:1)本提花机配置电磁阀和提花针的数量减少50%,并省去与提花针配套用的滑轮组和滑轮绳,体积缩小45%,重量减轻,造价降低;2)由于纵向升降板7与升降板4联动,且位移方向相反,被提起的经纱其升幅和未被提起的经纱下降的幅度之和等于开口幅度,使经纱张力显著减少,经纱断头相应减少,整机磨损小,提花机的使用寿命延长。Compared with the prior art, the outstanding advantages of the present invention are: 1) the number of electromagnetic valves and jacquard needles configured by the jacquard machine is reduced by 50%, and the pulley blocks and pulley ropes used with the jacquard needles are omitted, the volume is reduced by 45%, and the weight is reduced by 45%. 2) Since the longitudinal lifting plate 7 is linked with the lifting plate 4, and the displacement direction is opposite, the sum of the lift of the lifted warp yarn and the decline of the unlifted warp yarn is equal to the opening width, so that the warp yarn tension is significantly reduced, The warp broken end is reduced correspondingly, the wear and tear of the whole machine is small, and the service life of the jacquard machine is prolonged.
附图说明Description of drawings
图1为电磁阀-提花针联动的电子提花机的结构示意图。Fig. 1 is a schematic structural diagram of an electronic jacquard machine with solenoid valve-jacquard needle linkage.
具体实施方式Detailed ways
实施例1:Example 1:
一种电磁阀-提花针联动的电子提花机,包括由阀座1a、电磁线圈1b、导磁体1c构成的电磁阀1,第一提花针2a,第二提花针2b,与阀座1a形成一体的第一挂钩3a和第二挂钩3b,且第一挂钩3a和第二挂钩3b所处的高度是相同的,其特征在于:设有一个用于布置第一提花针2a和第二提花针2b的升降板4,升降板4上开有用于布置第一提花针2a和第二提花针2b的通孔及装有第一铰链4a和第二铰链4b,在提花机第一转轴01和提花机第二转轴02上分别装有第一偏心轮5a和第二偏心轮5b,第一偏心轮5a和第二偏心轮5b与第一铰链4a和第二铰链4b之间分别用第一连杆6a和第二连杆6b连接,第一提花针2a和第二提花针2b上装有将提花针搁置在升降板4上的凸台;设有纵向升降板7及其导轨8,电磁阀1固定在纵向升降板7上,在提花机第三转轴03和提花机第四转轴04上分别装有第三偏心轮9a和第四偏心轮9b,第三偏心轮9a和第四偏心轮9b与纵向升降板7之间分别用第三连杆10a和第四连杆10b连接;第一提花针2a和第二提花针2b其上部的方形通孔所处的高度是不同的,第二提花针2b上的方形通孔所处的高度高于第一提花针2a上的方形通孔所处的高度。作上下往复运动的升降板4与作下上往复运动的纵向升降板7其往复运动的频率是相同的,位移方向是相反的。An electronic jacquard machine with solenoid valve-jacquard needle linkage, comprising a solenoid valve 1 composed of a valve seat 1a, an electromagnetic coil 1b, and a magnetizer 1c, a first jacquard needle 2a, and a second jacquard needle 2b, which are integrated with the valve seat 1a The first hook 3a and the second hook 3b, and the height of the first hook 3a and the second hook 3b is the same, it is characterized in that: there is a Lifting plate 4, the lifting plate 4 is provided with a through hole for arranging the first jacquard needle 2a and the second jacquard needle 2b and the first hinge 4a and the second hinge 4b are housed, the first rotating shaft 01 and the jacquard machine The first eccentric wheel 5a and the second eccentric wheel 5b are respectively housed on the second rotating shaft 02, and the first connecting rod 6a is respectively used between the first eccentric wheel 5a, the second eccentric wheel 5b and the first hinge 4a and the second hinge 4b. Connected with the second connecting rod 6b, the first jacquard needle 2a and the second jacquard needle 2b are equipped with a boss for resting the jacquard needle on the lifting plate 4; a longitudinal lifting plate 7 and its guide rail 8 are provided, and the solenoid valve 1 is fixed on the On the vertical lifting plate 7, the third eccentric wheel 9a and the fourth eccentric wheel 9b are respectively housed on the third rotating shaft 03 of the jacquard machine and the fourth rotating shaft 04 of the jacquard machine, and the third eccentric wheel 9a and the fourth eccentric wheel 9b are connected with the vertical lift The boards 7 are respectively connected with the third connecting rod 10a and the fourth connecting rod 10b; The height of the square through hole is higher than the height of the square through hole on the first jacquard needle 2a. The lifting plate 4 that reciprocates up and down is the same as the vertical lifting plate 7 that reciprocates up and down. The frequency of its reciprocating motion is the same, and the displacement direction is opposite.
对于1536针的电磁阀-提花针联动的电子提花机,纵向升降板7与升降板4运动的频率相同,位移方向相反,配置768个电磁阀,1536个装有凸台的提花针布置在升降板上,其中第一提花针和第二提花针各768个,第二提花针上的方形通孔所处的高度高于第一提花针上的方形通孔所处的高度。For the electronic jacquard machine with 1536-needle solenoid valve-jacquard needle linkage, the vertical lifting plate 7 and the lifting plate 4 move at the same frequency, and the displacement direction is opposite. There are 768 first jacquard needles and 768 second jacquard needles on the board, and the height of the square through holes on the second jacquard needles is higher than the height of the square through holes on the first jacquard needles.
实施例2:Example 2:
一种2688针的电磁阀-提花针联动的电子提花机,纵向升降板7与升降板4运动的频率相同,位移方向相反,配置1344个电磁阀,2688个装有凸台的提花针,其中第一提花针和第二提花针各1344个,第二提花针上的方形通孔所处的高度高于第一提花针上的方形通孔所处的高度。本电子提花机的构造和运行方式与实施例1相同。An electronic jacquard machine with 2688-needle solenoid valve-jacquard needle linkage. The vertical lifting plate 7 and the lifting plate 4 move at the same frequency, and the displacement direction is opposite. It is equipped with 1344 solenoid valves and 2688 jacquard needles equipped with bosses. There are 1344 first jacquard needles and 1344 second jacquard needles respectively, and the height of the square through holes on the second jacquard needles is higher than that of the square through holes on the first jacquard needles. The structure and mode of operation of this electronic jacquard machine are identical with embodiment 1.
实施例3:Example 3:
一种5376针的电磁阀-提花针联动的电子提花机,纵向升降板7与升降板4运动的频率相同,位移方向相反,配置2688个电磁阀,5376个装有凸台的提花针,其中第一提花针和第二提花针各2688个,第一提花针上的方形通孔所处的高度高于第二提花针上的方形通孔所处的高度。本电子提花机的构造与实施例1相同。An electronic jacquard machine with a 5376-needle solenoid valve-jacquard needle linkage, the longitudinal lifting plate 7 and the lifting plate 4 move at the same frequency, and the displacement directions are opposite, and are equipped with 2688 solenoid valves and 5376 jacquard needles equipped with bosses, of which There are 2688 first jacquard needles and 2688 second jacquard needles respectively, and the height of the square through holes on the first jacquard needles is higher than that of the square through holes on the second jacquard needles. The structure of this electronic jacquard machine is identical with embodiment 1.
实施例4:Example 4:
一种6144针的电磁阀-提花针联动的电子提花机,纵向升降板7与升降板4运动的频率相同,位移方向相反,配置3072个电磁阀,6144个装有凸台的提花针,其中第一提花针和第二提花针各3072个,第一提花针上的方形通孔所处的高度高于第二提花针上的方形通孔所处的高度。本电子提花机的构造和运行方式与实施例1相同。An electronic jacquard machine with a 6144-needle solenoid valve-jacquard needle linkage, the longitudinal lifting plate 7 and the lifting plate 4 move at the same frequency, and the displacement directions are opposite, and are equipped with 3072 solenoid valves and 6144 jacquard needles equipped with bosses, of which There are 3072 first jacquard needles and 3072 second jacquard needles respectively, and the height of the square through holes on the first jacquard needles is higher than that of the square through holes on the second jacquard needles. The structure and mode of operation of this electronic jacquard machine are identical with embodiment 1.
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| CN1912212A (en) | 2007-02-14 |
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Owner name: ZHEJIANG QIHUI ELECTRONIC JACQUARD CO., LTD. Free format text: FORMER OWNER: WANG BOQI Effective date: 20110413 |
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Free format text: CORRECT: ADDRESS; FROM: 310003 ROOM 1101, UNIT 1, BUILDING 8, FENGQI CITY GARDEN, FENGQI ROAD, XIACHENG DISTRICT, HANGZHOU CITY, ZHEJIANG PROVINCE TO: 310051 BUILDING 5, HUOSHUI INDUSTRIAL PARK, NO. 95, BINWEN ROAD, NATIONAL HIGH-TECH. ZONE (BINJIANG), HANGZHOU CITY, ZHEJIANG PROVINCE |
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Effective date of registration: 20110413 Address after: 310051 Zhejiang city of Hangzhou province National hi tech Zone (Binjiang) water Industrial Park No. 95 Building 5 Wen bin Patentee after: Zhejiang Qihui Electronic Jacquard Co., Ltd. Address before: Hangzhou City, Zhejiang province 310003 Fengqi road Fengqi Garden City 8 Building 1 unit 1101 room Patentee before: Wang Boqi |