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CN1991193A - Twin clutch device - Google Patents

Twin clutch device Download PDF

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Publication number
CN1991193A
CN1991193A CN 200610156744 CN200610156744A CN1991193A CN 1991193 A CN1991193 A CN 1991193A CN 200610156744 CN200610156744 CN 200610156744 CN 200610156744 A CN200610156744 A CN 200610156744A CN 1991193 A CN1991193 A CN 1991193A
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clutch
clutches
camshaft
double
outer clutch
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CN100523537C (en
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塚田善昭
三堀敏正
黑木正宏
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Abstract

一种双离合器,其中一个第二离合器同轴地、并沿径向设置在形成一个环形板部的第一外离合器之内。两个离合器中的一个内离合器设置在构成第一和第二外离合器一部分的一个离合器构件和一个环形板部之间。提升销具有平行于第一和第二离合器转轴的轴线,并且沿轴向可运动地穿过两个内离合器,以其一端与压板接触。第一和第二驱动控制件能够施加控制力抵抗第一和第二离合器弹簧的弹簧力来断开第一和第二离合器。一个第二外离合器与第一外离合器一起转动,并且设置成与第一离合器同轴。一对外离合器以相对不转动的方式相互连接。

A dual clutch in which a second clutch is arranged coaxially and radially within a first outer clutch forming an annular plate portion. An inner clutch of the two clutches is disposed between a clutch member forming part of the first and second outer clutches and an annular plate portion. The lift pin has an axis parallel to the shafts of the first and second clutches and is axially movable through the two inner clutches to contact the pressure plate with one end thereof. The first and second drive controls are capable of applying a control force against the spring force of the first and second clutch springs to disengage the first and second clutches. A second outer clutch rotates with the first outer clutch and is disposed coaxially with the first clutch. A pair of outer clutches are connected to each other in a relatively non-rotating manner.

Description

双离合器装置dual clutch device

有关申请的相互参考Cross-references in relation to applications

本申请根据35USC 119要求于2005年12月28日申请的日本专利申请第2005-377451号、第2005-377452号和第2005-377453号的优先权,这些申请的全部内部在此结合作为参考。This application claims priority under 35USC 119 to Japanese Patent Applications Nos. 2005-377451, 2005-377452, and 2005-377453 filed on December 28, 2005, the entire contents of which are hereby incorporated by reference.

技术领域technical field

一种双离合器,包括多盘型的第一离合器,该第一离合器包括形成为有底圆柱形的第一外离合器,在该第一外离合器的一端具有环形板部,其由于动力源传送的动力而转动。多盘型的第二离合器包括第二外离合器,该第二外离合器与第一外离合器一起转动,并且沿径向同轴地设置在第一离合器之内。分别属于第一和第二离合器的内离合器中的一个设置在构成第一和第二外离合器一部分的离合器构件和环形板部之间,离合器构件可相对于内离合器转动。本发明涉及了一种双离合器,它包括依靠第一离合器弹簧的弹簧力得到连接状态的第一离合器,以及设置成与第一离合器同轴并且依靠第二离合器弹簧的弹簧力得到连接状态的第二离合器。本发明也涉及了一种包括多盘型第一离合器的双离合器,该第一离合器具有圆柱部和由于动力源传送的动力而转动的第一外离合器。提供多盘型的第二离合器,它包括与第一外离合器一起转动并且与第一离合器同轴设置的第二外离合器。A dual clutch comprising a multi-disc type first clutch comprising a first outer clutch formed in a bottomed cylindrical shape, having an annular plate portion at one end of the first outer clutch, which is transmitted by a power source power to rotate. The second clutch of multi-disc type includes a second outer clutch that rotates together with the first outer clutch and is coaxially disposed within the first clutch in a radial direction. One of the inner clutches belonging to the first and second clutches, respectively, is disposed between a clutch member constituting a part of the first and second outer clutches and the annular plate portion, the clutch member being rotatable relative to the inner clutch. The present invention relates to a dual clutch, which includes a first clutch that is connected by the spring force of the first clutch spring, and a second clutch that is coaxial with the first clutch and that is connected by the spring force of the second clutch spring. Second clutch. The present invention also relates to a dual clutch comprising a multi-disc type first clutch having a cylindrical portion and a first outer clutch rotating due to power transmitted from a power source. A second clutch of the multi-plate type is provided which includes a second outer clutch which rotates with and is coaxially disposed with the first outer clutch.

背景技术Background technique

在德国专利第4332466号中公开了一种双离合器,其中第二离合器在第一离合器之内同轴地沿径向设置,第一离合器包括一个有底的圆柱外离合器,在其一端装有环形板部,第二离合器的内离合器设置在第一离合器的内离合器和环形板部之间。A double clutch is disclosed in German Patent No. 4332466, wherein the second clutch is arranged coaxially and radially within the first clutch, which consists of a bottomed cylindrical outer clutch with an annular The plate portion, the inner clutch of the second clutch is disposed between the inner clutch of the first clutch and the annular plate portion.

但是,在德国专利第4332466号公开的双离合器装置中,第一离合器和第二离合器依靠施加外力来实现连接状态。因此,在对双离合器提供齿轮传动时,需要经常对双离合器装置施加外力,由此这种装置是不理想的。因此,希望提供一种结构,其中第一离合器和第二离合器在施加外力时进入断开状态。但是,因为第二离合器的内离合器设置在第一离合器的外离合器环形板部和第一离合器的内离合器之间,很难简单地形成这样的结构,使其可以依靠施加外力使第一和第二离合器进入断开状态。However, in the dual-clutch device disclosed in German Patent No. 4332466, the first clutch and the second clutch realize the connected state by applying an external force. Therefore, in providing gear transmission to the dual clutch, it is often necessary to apply an external force to the dual clutch device, and thus such a device is not ideal. Therefore, it is desirable to provide a structure in which the first clutch and the second clutch are brought into a disengaged state when an external force is applied. However, since the inner clutch of the second clutch is disposed between the outer clutch annular plate portion of the first clutch and the inner clutch of the first clutch, it is difficult to simply form such a structure that the first and second clutches can be connected by applying an external force. The second clutch enters the disengaged state.

如在专利文件EP-A-1400715中所公开的那样,已公知一种双离合器,用于把变换断开/连接状态的控制力施加到同轴设置的第一和第二离合器,其采用了单独相应于第一和第二离合器的电机。As disclosed in the patent document EP-A-1400715, a dual clutch is known for applying a control force for changing the disconnected/connected state to first and second clutches arranged coaxially, which employs Separately correspond to the electric motors of the first and second clutches.

但是,在EP-A-1400715公开的双离合器装置中,需要提供一对单独相应于第一和第二离合器的电机。因此,除了增加零件数目,结构也变得复杂。此外,制造成本增加和双离合器装置的尺寸变大。However, in the double clutch arrangement disclosed in EP-A-1400715, it is necessary to provide a pair of electric motors individually corresponding to the first and second clutches. Therefore, in addition to increasing the number of parts, the structure also becomes complicated. In addition, manufacturing costs increase and the size of the dual clutch device becomes large.

另外,还公知一种双离合器,其采用螺钉把第一和第二离合器的外离合器同轴连接。例如参见JP-A-61-153023。In addition, a double clutch is also known, which uses screws to connect the outer clutches of the first and second clutches coaxially. See, for example, JP-A-61-153023.

但是,在采用螺钉固定两个外离合器的结构中,即如JP-A-61-153023所公开的双离合器情形,由于螺钉固定增加了外离合器的外周直径,因此导致不仅双离合器的尺寸大,而且增加了零件数目和增加了装配工时数。However, in the structure in which the two outer clutches are fixed with screws, that is, in the case of the double clutch disclosed in JP-A-61-153023, since the screw fixing increases the outer peripheral diameter of the outer clutch, not only the size of the double clutch is large, Furthermore, the number of parts increases and the number of assembly man-hours increases.

发明内容Contents of the invention

在这种情形下做出了本发明,本发明的目的是提供一种双离合器,它可以简化依靠施加外力来使离合器进入断开状态的结构。The present invention has been made under such circumstances, and an object of the present invention is to provide a dual clutch that can simplify the structure of bringing the clutch into a disengaged state by applying an external force.

为了达到上述目的,本发明的一个实施例涉及一种双离合器,它包括多盘型的第一离合器,其具有形成为有底圆柱形的第一外离合器,在该外离合器的一端具有环形板部,其由于动力源传送的动力而转动。多盘型的第二离合器包括第二外离合器,它与第一外离合器一起转动,并且沿径向同轴地设置在第一离合器之内。分别提供给第一和第二离合器的内离合器中的一个设置在构成第一和第二外离合器一部分的离合器构件和环形板部之间,离合器构件可相对于内离合器转动。用于在断开状态和连接状态之间变换第一和第二离合器的环形压板在该压板可以沿轴向操作的状态下,分别支持在两个内离合器的环形板部一侧的端部。同时,用于把压板偏压到连接侧的离合器弹簧分别设置在环形板部一侧的端部。提升销具有与第一和第二离合器转轴平行的轴线并且以轴向可动的方式分别穿过两个内离合器,在提升销的端部能够抵抗离合器弹簧的弹簧偏压力来推动压板的状态下,提升销的一端分别与压板接触。驱动销具有与第一和第二离合器转轴平行的轴线并且以轴向可动的方式分别穿过离合器构件,驱动销的一端通过止推轴承装置与两个提升销中穿过一个内离合器的提升销的另一端连接。In order to achieve the above objects, one embodiment of the present invention relates to a dual clutch comprising a multi-disc type first clutch having a first outer clutch formed in a bottomed cylindrical shape with an annular plate at one end thereof part, which rotates due to the power transmitted by the power source. The second clutch of the multi-disc type includes a second outer clutch that rotates with the first outer clutch and is coaxially disposed radially within the first clutch. One of the inner clutches respectively provided to the first and second clutches is disposed between a clutch member constituting a part of the first and second outer clutches and the annular plate portion, the clutch member being rotatable relative to the inner clutch. Ring-shaped pressure plates for shifting the first and second clutches between the disconnected state and the connected state support end portions on the side of the ring-shaped plate portions of the two inner clutches, respectively, in a state in which the pressure plates are operable in the axial direction. Meanwhile, clutch springs for biasing the pressure plate to the connection side are respectively provided at end portions on one side of the annular plate portion. The lift pin has an axis parallel to the shafts of the first and second clutches and axially movably passes through the two inner clutches, respectively, in a state where the end of the lift pin can push the pressure plate against the spring biasing force of the clutch spring , one end of the lifting pin is in contact with the pressure plate respectively. Drive pins have axes parallel to the first and second clutch shafts and pass through the clutch members respectively in an axially movable manner, one end of the drive pin being lifted by a thrust bearing arrangement and one of the two lift pins passing through an inner clutch. Connect the other end of the pin.

另外,本发明的一个实施例提供了环形弹簧座,它们分别插在两个离合器弹簧和两个压板之间。In addition, one embodiment of the present invention provides annular spring seats inserted between two clutch springs and two pressure plates, respectively.

另外,本发明的一个实施例提供了一种离合器断开/连接控制装置,它包括一个凸轮轴,其可环绕垂直于第一和第二离合器转轴的轴线转动,装在凸轮轴上单独地相应于第一和第二离合器的凸轮联动地连接到穿过另一个内离合器的提升销的另一端和驱动销的另一端。从而,容许离合器断开/连接装置相互独立地并且相应于凸轮轴的转动位置推动和驱动驱动销和穿过另一个内离合器的提升销。In addition, an embodiment of the present invention provides a clutch disconnection/connection control device, which includes a camshaft rotatable about an axis perpendicular to the first and second clutch shafts, mounted on the camshaft separately and correspondingly The cams of the first and second clutches are interlockingly connected to the other end of the lift pin and the other end of the drive pin passing through the other inner clutch. Thereby, the clutch disconnecting/connecting means are allowed to push and drive the drive pin and the lift pin through the other inner clutch independently of each other and corresponding to the rotational position of the camshaft.

这里,第一实施例的第二外离合器37相应于本发明的离合器构件。此外,止推轴承相应于本发明的止推轴承装置。Here, the second outer clutch 37 of the first embodiment corresponds to the clutch member of the present invention. Furthermore, the thrust bearing corresponds to the thrust bearing arrangement of the present invention.

按照本发明的一个实施例,对提升销施加外力,沿轴向推动分别穿过第一和第二离合器的内离合器的提升销,可以使第一和第二离合器进入断开状态。另外,当内离合器一侧设置在第一外离合器的环形板部和离合器构件之间时,离合器构件可相对于一个内离合器转动,沿轴向运动穿过离合器构件的驱动销的一端通过止推轴承装置与穿过一个内离合器的提升销的另一端连接。因此,不管一个内离合器和离合器构件的相对转动如何,都可以沿轴向驱动穿过一个内离合器的提升销。根据把止推轴承装置插在提升销和驱动销之间的简单构造,可以依靠施加外力来使得包括一个内离合器的离合器进入断开状态。另外,因为两个提升件的操作方向和驱动方向均相同,可以用简单的方式实现这样的结构,把连接或断开第一和第二离合器的驱动力施加到两个提升销上。According to an embodiment of the present invention, applying an external force to the lift pins axially pushes the lift pins passing through the inner clutches of the first and second clutches respectively, so that the first and second clutches can enter a disengaged state. In addition, when one side of the inner clutch is disposed between the annular plate portion of the first outer clutch and the clutch member, the clutch member is rotatable relative to an inner clutch, and one end of the drive pin moving axially through the clutch member passes through the thrust The bearing assembly is connected with the other end of the lift pin passing through an inner clutch. Thus, the lift pin of an inner clutch can be driven axially regardless of the relative rotation of an inner clutch and clutch member. According to the simple construction of inserting the thrust bearing device between the lifting pin and the driving pin, it is possible to bring the clutch including an inner clutch into a disengaged state by applying an external force. In addition, since the operating directions and driving directions of the two lifting members are the same, it is possible to implement a structure in which a driving force for connecting or disconnecting the first and second clutches is applied to the two lifting pins in a simple manner.

另外,按照本发明的一个实施例,通过环形弹簧座使得离合器弹簧与压板接触。因此,可以均匀地把离合器弹簧的弹簧力施加到压板的整个周边,由此保证了第一和第二离合器可靠的断开和连接。In addition, according to an embodiment of the present invention, the clutch spring is brought into contact with the pressure plate through an annular spring seat. Therefore, the spring force of the clutch spring can be uniformly applied to the entire periphery of the pressure plate, thereby ensuring reliable disconnection and connection of the first and second clutches.

另外,按照本发明的一个实施例,采用第一和第二离合器共用的离合器断开/连接控制装置,可以进行两个离合器在断开状态和连接状态之间相互独立的变换。因此,施加外力来在断开状态和连接状态之间变换第一和第二离合器的结构得到了简化。In addition, according to an embodiment of the present invention, by using the clutch disconnection/connection control means common to the first and second clutches, the switching between the disconnected state and the connected state of the two clutches can be performed independently of each other. Therefore, the structure of applying an external force to switch the first and second clutches between the disconnected state and the connected state is simplified.

本发明的一个实施例提供了一种双离合器装置,它可以减少零件数目,可以简化结构,减少制造成本,并且使双离合器小型化。An embodiment of the present invention provides a dual clutch device that can reduce the number of parts, simplify the structure, reduce manufacturing costs, and miniaturize the dual clutch.

为了达到上述目的,本发明的一个实施例涉及一种双离合器,它包括一个依靠第一离合器弹簧的弹簧力得到连接状态的第一离合器,以及一个设置成与第一离合器同轴并依靠第二离合器弹簧的弹簧力得到连接状态的第二离合器。提供一个单凸轮轴共同用于第一和第二离合器,它可环绕一条垂直于两个离合器的转轴的轴线转动。一个致动器可转动地驱动凸轮轴并且与凸轮轴连接。第一和第二驱动控制件构成为沿着断开第一和第二离合器的方向施加控制力来抵抗第一和第二离合器弹簧的弹簧力。第一和第二离合器分别跟随着相应于第一和第二离合器装在凸轮轴上的第一和第二凸轮,并且联动地连接到第一和第二凸轮。In order to achieve the above object, an embodiment of the present invention relates to a dual clutch, which includes a first clutch that is connected by the spring force of the first clutch spring, and a clutch that is arranged coaxially with the first clutch and relies on the second clutch. The spring force of the clutch spring obtains the second clutch in the connected state. A single camshaft is provided common to the first and second clutches, which is rotatable about an axis perpendicular to the shafts of the two clutches. An actuator rotatably drives the camshaft and is connected to the camshaft. The first and second drive controls are configured to apply a control force against the spring force of the first and second clutch springs in a direction to disengage the first and second clutches. The first and second clutches respectively follow first and second cams mounted on the camshaft corresponding to the first and second clutches, and are interlockingly connected to the first and second cams.

另外,按照本发明的一个实施例,单个电机和以减速方式把电机的输出传送到凸轮轴的一个减速机构构成了致动器。In addition, according to an embodiment of the present invention, a single motor and a speed reduction mechanism that transmits the output of the motor to the camshaft in a speed reduction manner constitute the actuator.

一个实施例的第一提升销65相应于本发明的第一驱动控制件,该实施例的第二提升销66相应于本发明的第二驱动控制件。The first lift pin 65 of one embodiment corresponds to the first drive control of the present invention, and the second lift pin 66 of this embodiment corresponds to the second drive control of the present invention.

按照本发明的一个实施例,可以相互独立地变换两个离合器的断开/连接,并且个别地采用为第一和第二离合器共用的单凸轮轴。因此,准备一个致动器来可转动地驱动凸轮轴即可,由此可以减少零件数目,可以简化结构,可以降低制造成本和使双离合器装置小型化。According to an embodiment of the present invention, it is possible to switch the disconnection/connection of the two clutches independently of each other, and individually employ a single camshaft common to the first and second clutches. Therefore, it is only necessary to prepare one actuator to rotatably drive the camshaft, whereby the number of parts can be reduced, the structure can be simplified, the manufacturing cost can be reduced, and the dual clutch device can be miniaturized.

另外,按照本发明的一个实施例,可以提供具有轻量和紧凑构造的致动器。In addition, according to an embodiment of the present invention, an actuator having a lightweight and compact configuration can be provided.

按照本发明的一个实施例,提供了一种双离合器装置,它可以用相对不转动的方式连接一对外离合器,减少了零件数目和装配工时,同时使双离合器小型化。According to one embodiment of the present invention, there is provided a dual clutch device which can connect a pair of outer clutches in a relatively non-rotating manner, reducing the number of parts and assembling man-hours, and at the same time miniaturizing the dual clutch.

为了达到上述目的,本发明的一个实施例涉及一种双离合器,它包括一个多盘型的第一离合器,其具有一个柱形区和一个第一外离合器,该第一外离合器动力源传送的动力而转动。提供一个多盘型的第二离合器,它具有一个第二外离合器,其与第一外离合器一起转动,并且与第一离合器同轴地设置。第一外离合器设置成相对于第二离合器沿径向向外,并且具有一个环形板部,该环形板部整体和连续地形成在圆柱部的一端。多个离合器盘配合槽容许第一离合器的多个离合器盘的外周与之相对不转动地配合。多个外离合器配合槽形成在圆柱部中,它们设置在相关离合器盘配合槽之间,其中多个外离合器配合槽容许第二外离合器的外周以相对不转动方式与之配合。To achieve the above objects, an embodiment of the present invention relates to a dual clutch comprising a multi-disc type first clutch having a cylindrical area and a first outer clutch whose power source transmits power to rotate. A second clutch of the multi-disk type is provided having a second outer clutch that rotates with the first outer clutch and is disposed coaxially with the first clutch. The first outer clutch is disposed radially outward with respect to the second clutch, and has an annular plate portion integrally and continuously formed at one end of the cylindrical portion. The plurality of clutch disc engagement grooves allow outer peripheries of the plurality of clutch discs of the first clutch to engage therewith in a relatively non-rotational manner. A plurality of outer clutch engagement grooves are formed in the cylindrical portion, which are disposed between the associated clutch disc engagement grooves, wherein the plurality of outer clutch engagement grooves allow the outer periphery of the second outer clutch to engage therewith in a relatively non-rotational manner.

另外,按照本发明的一个实施例,第二外离合器设置在这样的位置:其中第二外离合器与环形板部夹住了第一离合器包含的第一内离合器。一个卡环从轴向外侧与第二外离合器的外周边接触和配合,并且装在第一外离合器上。In addition, according to an embodiment of the present invention, the second outer clutch is disposed at a position where the second outer clutch and the annular plate portion sandwich the first inner clutch included in the first clutch. A snap ring contacts and cooperates with the outer periphery of the second outer clutch from the axial outside, and is installed on the first outer clutch.

另外,按照本发明的一个实施例,离合器盘配合槽的轴向长度和外离合器配合槽的轴向长度相互不同。In addition, according to an embodiment of the present invention, the axial length of the clutch disc engaging groove and the axial length of the outer clutch engaging groove are different from each other.

另外,按照本发明的一个实施例,离合器盘的配合槽和外离合器配合槽以沿周向隔开的方式形成在圆柱部上,其中离合器盘配合槽和外离合器配合槽在对着环形板部的圆柱部(36a)的另一端上开口。In addition, according to an embodiment of the present invention, the coupling groove of the clutch disc and the coupling groove of the outer clutch are formed on the cylindrical portion in a manner of being spaced apart in the circumferential direction, wherein the coupling groove of the clutch disc and the coupling groove of the outer clutch are opposite to the annular plate portion. The other end of the cylindrical portion (36a) is open.

按照本发明的一个实施例,第一离合器包含的多个离合器盘的外周边与第一外离合器的圆柱部相对不转动地配合,同时,第二外离合器的外周边与第一外离合器的圆柱部相对不转动地配合。因此,以相对不转动方式连接第一和第二外离合器,可以防止第一和第二外离合器外周直径尺寸变大。因此,双离合器可以小型化。另外,可以减少零件数目,同时,可以减少装配工时数目,由此有利于双离合器装置的装配。According to one embodiment of the present invention, the outer peripheries of the plurality of clutch discs included in the first clutch are engaged with the cylindrical portion of the first outer clutch in a relatively non-rotating manner; parts are relatively non-rotatable fit. Therefore, by connecting the first and second outer clutches in a relatively non-rotating manner, it is possible to prevent the outer peripheral diameters of the first and second outer clutches from becoming large. Therefore, the dual clutch can be miniaturized. In addition, the number of parts can be reduced, and at the same time, the number of assembly man-hours can be reduced, thereby facilitating the assembly of the dual clutch device.

另外,按照本发明的一个实施例,可以以简单的构造防止第二外离合器相对于第一外离合器沿轴向向外方向的运动。In addition, according to an embodiment of the present invention, it is possible to prevent the movement of the second outer clutch relative to the first outer clutch in the axially outward direction with a simple configuration.

另外,按照本发明的一个实施例,可以方便地防止多个离合器盘和第二外离合器对第一外离合器的误装配,因此也有利于双离合器装置的装配。In addition, according to an embodiment of the present invention, misassembly of the plurality of clutch discs and the second outer clutch to the first outer clutch can be easily prevented, thus also facilitating the assembly of the dual clutch device.

另外,按照本发明的一个实施例,可以更有利于多个离合器盘和第二外离合器对第一外离合器的装配。In addition, according to an embodiment of the present invention, the assembly of the plurality of clutch plates and the second outer clutch to the first outer clutch can be more facilitated.

从以下给出的详细描述,本发明的进一步适用范围将会更明显。但是,应该理解到,详细的描述和具体实例,尽管指示了本发明的优选实施例,仅作为说明举例的方式给出,因为从这个详细描述,在本发明精神和范围内的各种改变和修改对熟悉该技术的人员将会变得明显。Further scope of applicability of the present invention will be apparent from the detailed description given below. It should be understood, however, that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are given by way of illustration and example only, since various changes and modifications can be made from this detailed description within the spirit and scope of the invention. Modifications will become apparent to those skilled in the art.

附图说明Description of drawings

从以下给出的详细描述和附图将会更充分地理解本发明,附图仅以说明举例方式给出,因此不对本发明造成限制,其中:The present invention will be more fully understood from the detailed description and accompanying drawings given below, and the accompanying drawings are provided by way of illustration and example only, and therefore do not limit the present invention, wherein:

图1是表示双离合器型齿轮传动的示意构造视图;Fig. 1 is a schematic structural view showing a double clutch type gear transmission;

图2是双离合器装置的纵向剖视图;Fig. 2 is a longitudinal sectional view of a double clutch device;

图3是图2中主要部分的放大视图;Fig. 3 is the enlarged view of main part in Fig. 2;

图4是沿图3中的线4-4所取的剖视图;Figure 4 is a cross-sectional view taken along line 4-4 in Figure 3;

图5是第一外离合器的透视图,其中一部分被剖开;Figure 5 is a perspective view of the first outer clutch, partly broken away;

图6是沿图3中的线6-6所取的放大剖视图;Figure 6 is an enlarged cross-sectional view taken along line 6-6 in Figure 3;

图7是表示凸轮轴转动位置和作为比较的提升件的位移的视图;Fig. 7 is a view showing the rotational position of the camshaft and the displacement of the lifting member as a comparison;

图8(a)和(b)是表示进行调高档操作时的换档特性图;Fig. 8 (a) and (b) are the characteristic diagrams showing the shift characteristics when performing the upshifting operation;

图9(a)和(b)是表示进行调低档操作时的换档特性图。9(a) and (b) are diagrams showing shift characteristics when a downshift operation is performed.

具体实施方式Detailed ways

以下,根据表示在附图中的一个本发明实施例来说明实现本发明的一个实施方式。Hereinafter, an embodiment for realizing the present invention will be described based on an embodiment of the present invention shown in the drawings.

图1到图9(b)是表示本发明一个实施例的视图。1 to 9(b) are views showing an embodiment of the present invention.

如图1所示,例如为装在摩托车上的一个多缸发动机提供了多个活塞11,11,...。各活塞均与一个曲轴12连接,曲轴12可转动地支持在图中未表示的曲轴箱上。通过主齿轮减速装置13和橡胶阻尼器14把曲轴12的转动动力输入到双离合器装置15。另一方面,曲轴箱内容纳了一个奇数换档齿轮传动机构16,它包括了奇数换档齿轮系,例如,可以有选择地建立的第一和第三换档齿轮系G1,G3,并且曲轴箱内还容纳了一个偶数换档齿轮传动机构17,它包括了偶数换档齿轮系,例如,可以有选择地建立的第二和第四换档齿轮系G2,G4。由双离合器装置15来变换通过主减速装置13和橡胶阻尼器14...从曲轴12到奇数换档齿轮传动机构16和偶数换档齿轮传动机构17的动力传送以及该动力传送的断开。As shown in FIG. 1, a plurality of pistons 11, 11, . . . are provided, for example, for a multi-cylinder engine mounted on a motorcycle. Each piston is connected to a crankshaft 12 which is rotatably supported on a crankcase not shown in the figures. The rotational power of the crankshaft 12 is input to the dual clutch device 15 through the main gear reduction device 13 and the rubber damper 14 . On the other hand, the crankcase accommodates an odd shift gear train 16, which includes odd shift gear trains, for example, first and third shift gear trains G1, G3 that can be selectively established, and the crankshaft The housing also accommodates an even shift gear train 17 which includes even shift gear trains, for example, second and fourth shift gear trains G2, G4 which can be selectively established. Power transmission from the crankshaft 12 to the odd-numbered shift gear transmission 16 and the even-numbered shift gear transmission 17 through the final reduction gear 13 and the rubber damper 14 . . .

在曲轴箱上,可转动地支持了一个圆柱形的第一主轴18,它具有与曲轴12平行的轴线,一个第二主轴19同轴地穿过第一主轴18成为这样的状态:其中第二主轴19可相对于第一主轴18转动,而沿轴向相对于第一主轴18设置在一个固定位置上。此外,提供了一个副轴30,它具有与第一和第二主轴18,19平行的轴线。偶数换档齿轮传动机构17设置在第一主轴18和副轴30之间,而奇数换档齿轮传动机构16设置在第二主轴19和副轴30之间。在可转动地穿过曲轴箱的副轴30的端部上固定了一个驱动链轮31,使得把动力传送到后轮(图中未表示)的链条可以环绕着驱动链轮31。On the crankcase, a cylindrical first main shaft 18 is rotatably supported, which has an axis parallel to the crankshaft 12, and a second main shaft 19 coaxially passes through the first main shaft 18 to such a state that the second The main shaft 19 is rotatable relative to the first main shaft 18, and is arranged at a fixed position relative to the first main shaft 18 in the axial direction. Furthermore, a secondary shaft 30 is provided which has an axis parallel to the first and second main shafts 18,19. The even shift gear transmission 17 is arranged between the first main shaft 18 and the lay shaft 30 , while the odd shift gear transmission 16 is arranged between the second main shaft 19 and the lay shaft 30 . A drive sprocket 31 is fixed at the end of the countershaft 30 rotatably passing through the crankcase so that a chain that transmits power to the rear wheels (not shown) can surround the drive sprocket 31.

第二换档齿轮系G2包括一个与第一主轴18整体形成的二档速率的主动齿轮25,以及一个二档速率的从动齿轮26,它以相对于副轴30可转动的方式支持在副轴30上,并且与二档速率的主动齿轮25相啮合。第四换档齿轮系G4包括一个固定在第一主轴18上的四档速率的主动齿轮27,以及一个四档速率的从动齿轮28,它以相对于副轴30可转动的方式支持在副轴30上,并且与四档速率的主动齿轮27相啮合。另外,在二档和四档速率的从动齿轮26,28之间的位置,以花键配合方式把一个第二换档器29连接到副轴30。因此,由于第二换档器29的轴向运动,可以在以下两个换档状态之间变换:一个状态是容许二档和四档速率的从动齿轮26,28相对于副轴30自由转动(中性状态),另一个状态是二档和四档速率的从动齿轮26,28之一以相对于副轴30不转动的方式接合到副轴30上,由此,建立了第二换档齿轮系G2或第四换档齿轮系G4。The second shifting gear train G2 includes a second-speed driving gear 25 integrally formed with the first main shaft 18, and a second-speed driven gear 26 which is rotatably supported on the layshaft 30 by the layshaft 30. shaft 30, and meshes with the driving gear 25 of the second gear speed. The fourth shift gear train G4 includes a fourth-speed driving gear 27 fixed on the first main shaft 18, and a fourth-speed driven gear 28 supported on the secondary shaft in a rotatable manner relative to the layshaft 30. On the shaft 30, and meshes with the drive gear 27 of the fourth gear speed. Additionally, a second shifter 29 is splined to layshaft 30 at a location between the driven gears 26, 28 of the second and fourth speeds. Thus, due to the axial movement of the second shifter 29, it is possible to shift between the following two shifting states: One is a state in which the driven gears 26, 28 of the second and fourth speeds are allowed to rotate freely relative to the layshaft 30 (neutral state), the other state is that one of the driven gears 26, 28 of the second and fourth speeds is engaged to the layshaft 30 in a non-rotating manner relative to the layshaft 30, thereby establishing the second shift gear train G2 or fourth gear train G4.

第一换档齿轮系G1包括一个与第二主轴19整体形成的一档速率的主动齿轮20,以及一个一档速率的从动齿轮21,它以相对于副轴30可转动的方式支持在副轴30上,并且与一档速率的主动齿轮20相啮合。第三换档齿轮系G3包括一个固定在第二主轴19上的三档速率的主动齿轮22,以及一个三档速率的从动齿轮23,它以相对于副轴30可转动的方式支持在副轴30上,并且与三档速率的主动齿轮22相啮合。另外,在一档和三档速率的从动齿轮21,23之间的位置,以花键配合方式把一个第一换档器24连接到副轴30。因此,由于第一换档器24的轴向运动,可以在以下两个换档状态之间变换:一个状态是容许一档和三档速率的从动齿轮21,23相对于副轴30自由转动(中性状态),另一个状态是一档和三档速率的从动齿轮21,23之一以相对于副轴30不转动的方式连接到副轴30上,由此,建立了第一换档齿轮系G1或第三换档齿轮系G3。The first shifting gear train G1 includes a first-speed driving gear 20 integrally formed with the second main shaft 19, and a first-speed driven gear 21 supported on the secondary shaft in a rotatable manner relative to the secondary shaft 30. shaft 30 and meshes with the driving gear 20 of the first gear speed. The third shifting gear train G3 includes a third-speed driving gear 22 fixed on the second main shaft 19, and a third-speed driven gear 23 supported on the countershaft 30 in a rotatable manner relative to the countershaft 30 shaft 30, and meshes with the driving gear 22 of the third gear speed. Additionally, a first shifter 24 is connected to the layshaft 30 by a spline fit at a location between the driven gears 21, 23 of the first and third speeds. Therefore, due to the axial movement of the first shifter 24, it is possible to change between the following two shifting states: a state in which the driven gears 21, 23 of the first and third speeds are allowed to rotate freely relative to the layshaft 30 (neutral state), the other state is that one of the driven gears 21, 23 of the first and third speeds is connected to the countershaft 30 in a non-rotating manner relative to the countershaft 30, thereby establishing the first shift Gear train G1 or third gear train G3.

一并结合图2和图3来说明本实施例,双离合器装置15具有一个多盘型的第一离合器34,它包括一个第一外离合器36,该第一外离合器36由从主减速装置13传送的动力来转动,用于变换从曲轴12到偶数换档齿轮传动机构17的动力传送和断开这种动力传送。一个多盘型的第二离合器35包括一个第二外离合器37,它与第一外离合器36一起转动,并且沿径向同轴地设置在第一离合器34之内。因此,可以产生从曲轴12到奇数换档齿轮传动机构16动力传送的变换和这种动力传送的断开。通过把环形板部36b与圆柱部36a的一端整体连接,第一外离合器36形成为有底的圆柱形。2 and 3 to illustrate the present embodiment, the double clutch device 15 has a multi-disc type first clutch 34, which includes a first outer clutch 36, the first outer clutch 36 is driven by the main reduction gear 13 The transmitted power to rotate is used to switch the power transmission from the crankshaft 12 to the even shift gear transmission 17 and to disconnect this power transmission. A second clutch 35 of multi-disk type includes a second outer clutch 37 which rotates together with the first outer clutch 36 and which is disposed coaxially inside the first clutch 34 in the radial direction. Thus, a change in power transmission from the crankshaft 12 to the odd shift gear train 16 and a disconnection of such power transmission can be produced. The first outer clutch 36 is formed in a bottomed cylindrical shape by integrally connecting the annular plate portion 36b with one end of the cylindrical portion 36a.

主减速装置13包括一个与曲轴12整体形成的主动齿轮38,以及一个传动齿轮39,它以相对于第二主轴19可转动的方式支持在第二主轴19上,并且与主动齿轮38相啮合。另外,在第一外离合器36的环形板部36b的多个周向部上以突起方式整体形成了连接凸台36c...。连接凸台36c...穿过橡胶阻尼器14...,橡胶阻尼器14...插入形成于从动齿轮39中的保持孔40...内。一个保持板41在与环形板部36b相对的一侧与从动齿轮39接触,并且采用穿过连接凸台36c...的铆钉42...固定到连接凸台36c...的端面。也就是说,通过主减速装置13和橡胶阻尼器14...把从曲轴12传来的动力输入到第一外离合器36。The final reduction gear 13 includes a drive gear 38 integrally formed with the crankshaft 12 , and a transmission gear 39 rotatably supported on the second main shaft 19 with respect to the second main shaft 19 and meshed with the drive gear 38 . In addition, connecting bosses 36c . The connecting bosses 36c . . . pass through the rubber dampers 14 . . . and the rubber dampers 14 . A holding plate 41 is in contact with the driven gear 39 on the side opposite to the annular plate portion 36b, and is fixed to the end face of the connecting bosses 36c... with rivets 42... passing through the connecting bosses 36c.... That is, the power transmitted from the crankshaft 12 is input to the first outer clutch 36 through the final reduction gear 13 and the rubber damper 14 . . .

第一离合器34包括:上述的第一外离合器36;一个第一内离合器43,它具有被第一外离合器36的圆柱部36a同轴包围的圆柱部43a;多个第一离合器盘44...,它以相对于圆柱部36a的不转动方式与第一外离合器36的圆柱部36a相配合;多个第一离合器板45...,它以相对于圆柱部43a不转动的方式与第一内离合器43的圆柱部43a相配合,并且设置成与第一离合器盘44...交替重叠的方式。一个环形第一受压板部43b从与环形板部36b对着的一侧,面对着交替重叠设置的第一离合器盘44...和第一离合器板45...;一个环形第一压板46从环形板部36b一侧,面对着交替重叠设置的第一离合器盘44...和第一离合器板45...;并且,一个第一离合器弹簧47施加弹簧力来偏压第一压板46到一侧,使得第一离合器盘44...和第一离合器板45...夹紧在第一压板46和第一受压板部43b之间。The first clutch 34 includes: the above-mentioned first outer clutch 36; a first inner clutch 43, which has a cylindrical portion 43a coaxially surrounded by the cylindrical portion 36a of the first outer clutch 36; a plurality of first clutch discs 44.. ., it cooperates with the cylindrical portion 36a of the first outer clutch 36 in a non-rotating manner relative to the cylindrical portion 36a; a plurality of first clutch plates 45 . The cylindrical portion 43a of an inner clutch 43 cooperates and is arranged to alternately overlap with the first clutch discs 44 . . . An annular first pressure-receiving plate portion 43b faces the alternately overlapping first clutch discs 44... and first clutch plates 45... from the side opposite to the annular plate portion 36b; an annular first The pressure plate 46 faces the first clutch plates 44 . . . and the first clutch plates 45 . . . A pressure plate 46 is to one side, so that the first clutch disc 44... and the first clutch plate 45... are clamped between the first pressure plate 46 and the first pressure receiving plate portion 43b.

第一受压板部43b从第一内离合器43的圆柱部43a的外端沿径向向外整体地突出,形成一个环形。另外,第一内离合器43包括一个环形连接板部43c,它从圆柱部43a的内端沿径向向内整体地突出。连接板部43c的内周边以相对于第二主轴19不转动的方式并且也以沿轴向不移动的方式连接到第二主轴19。The first pressure receiving plate portion 43b integrally protrudes radially outward from the outer end of the cylindrical portion 43a of the first inner clutch 43 to form a ring shape. In addition, the first inner clutch 43 includes an annular link plate portion 43c integrally protruding radially inwardly from the inner end of the cylindrical portion 43a. The inner periphery of the connecting plate portion 43 c is connected to the second main shaft 19 in a non-rotating manner relative to the second main shaft 19 and also in a non-moving manner in the axial direction.

第一压板46以相对于圆柱部43a不转动的方式和沿轴向不移动的方式支持在圆柱部43a上,而包括多个盘弹簧重叠的第一离合器弹簧47的外周边通过一个环形第一弹簧座48与第一压板47接触。另外,第一离合器弹簧47的内周边接触和支持在一个卡环49上,卡环49通过一个环形的第一座圈50安装在圆柱部43a的内端部的外周边上。The first pressure plate 46 is supported on the cylindrical portion 43a in a non-rotatable manner relative to the cylindrical portion 43a and in a non-movable manner in the axial direction, and the outer periphery of the first clutch spring 47 including a plurality of overlapping coil springs passes through an annular first The spring seat 48 is in contact with the first pressing plate 47 . In addition, the inner periphery of the first clutch spring 47 is contacted and supported by a snap ring 49 mounted on the outer periphery of the inner end portion of the cylindrical portion 43a through an annular first race 50 .

一并结合图4来说明本实施例,第二离合器35包括:一个第二外离合器37,它具有一个被第一离合器34的第一外离合器36的圆柱部36a同轴地包围的圆柱部37a,并且与第一外离合器36一起转动;一个第二内离合器53,它具有被第二外离合器37的圆柱部37a同轴包围的圆柱部53a;多个第二离合器盘54...,它以相对于圆柱部37a不转动的方式与第二外离合器37的圆柱部37a相配合;多个第二离合器板55...,它以相对于圆柱部53a不转动的方式与第二内离合器53的圆柱部53a相配合,并且设置成与第二离合器盘54...交替重叠的方式。此外,一个环形第二受压板部53b从与第一外离合器36的环形板部36b对着的一侧,面对着交替重叠设置的第二离合器盘54...和第一离合器板55...;一个环形第二压板56从环形板部36b一侧,面对着交替重叠设置的第二离合器盘54...和第二离合器板55...、并且,一个第二离合器弹簧57施加弹簧力来偏压第二压板56到一侧,使得第二离合器盘54...和第二离合器板55...夹紧在第二压板56和第二受压板部53b之间。4 to illustrate the present embodiment, the second clutch 35 includes: a second outer clutch 37, which has a cylindrical portion 37a coaxially surrounded by the cylindrical portion 36a of the first outer clutch 36 of the first clutch 34 , and rotate together with the first outer clutch 36; a second inner clutch 53, which has a cylindrical portion 53a coaxially surrounded by the cylindrical portion 37a of the second outer clutch 37; a plurality of second clutch discs 54..., which Cooperate with the cylindrical portion 37a of the second outer clutch 37 in a non-rotating manner with respect to the cylindrical portion 37a; a plurality of second clutch plates 55..., which engage with the second inner clutch in a non-rotatable manner with respect to the cylindrical portion 53a 53 of the cylindrical portion 53a, and arranged to alternately overlap with the second clutch plate 54.... In addition, an annular second pressure-receiving plate portion 53b faces the alternately stacked second clutch plates 54 . . . ...; an annular second pressure plate 56 faces the alternately overlapping second clutch discs 54 ... and second clutch plates 55 ... from one side of the annular plate part 36b, and a second clutch spring 57 applies spring force to bias the second pressure plate 56 to one side, so that the second clutch disc 54 ... and the second clutch plate 55 ... are clamped between the second pressure plate 56 and the second pressure receiving plate part 53b .

第二外离合器37整体地包括:一个环形外连接板部37b,它从圆柱部37a的外端沿径向向外突出;一个环形内连接板部37c,它沿径向从圆柱部37a的轴向中间区向内突出。另外,外连接板部37b从外面盖住了第一内离合器43,使得第一内离合器43设置在第一外离合器36的环形板部36b和外连接板部37b之间,并且整体连接到圆柱部37a的外端。连接板部37b的外周边以不转动方式与第一外离合器36的圆柱部36a相配合。另外,内连接板部37c的内周边以沿轴向不移动方式和以不转动方式,与从第二主轴19突出的第一主轴18的端部相连接。The second outer clutch 37 integrally includes: an annular outer connecting plate portion 37b protruding radially outward from the outer end of the cylindrical portion 37a; an annular inner connecting plate portion 37c extending radially from the axis of the cylindrical portion 37a; Protrudes inward toward the middle region. In addition, the outer connecting plate portion 37b covers the first inner clutch 43 from the outside, so that the first inner clutch 43 is disposed between the annular plate portion 36b of the first outer clutch 36 and the outer connecting plate portion 37b, and integrally connected to the cylindrical The outer end of portion 37a. The outer periphery of the connecting plate portion 37b is fitted with the cylindrical portion 36a of the first outer clutch 36 in a non-rotatable manner. In addition, the inner periphery of the inner connection plate portion 37c is connected to the end portion of the first main shaft 18 protruding from the second main shaft 19 in an axially non-movable manner and in a non-rotatable manner.

另外,一并结合图5来说明本实施例,在第一外离合器36的圆柱部36a中,多个离合器盘配合槽61,61...沿周向等距地形成,并且在圆柱部36a的与环形板部36b相反的另一端开口,该多个离合器盘配合槽容许第一离合器中的多个第一离合器盘44...的外周边以相对不转动的方式与之配合。另外,多个外离合器配合槽62,62...沿周向等距地形成,并且设置在相关离合器盘配合槽61,61...之间,同时在圆柱部36a的另一端分别开口,该多个外离合器配合槽容许第二外离合器37的外连接板部37b的外周边以相对不转动的方式与之配合。所述相关的离合器盘配合槽61,61...也在圆柱部36a的外周表面上开口。In addition, this embodiment will be described with reference to FIG. 5. In the cylindrical portion 36a of the first outer clutch 36, a plurality of clutch disc engagement grooves 61, 61... are formed equidistantly in the circumferential direction, and in the cylindrical portion 36a The opposite end of the annular plate portion 36b is open, and the plurality of clutch disc engaging grooves allow the outer peripheries of the plurality of first clutch discs 44 in the first clutch to engage with them in a relatively non-rotating manner. In addition, a plurality of outer clutch engaging grooves 62, 62... are formed equidistantly in the circumferential direction, and are provided between the associated clutch disc engaging grooves 61, 61... while opening at the other end of the cylindrical portion 36a, respectively, The plurality of outer clutch engagement grooves allow the outer periphery of the outer connecting plate portion 37b of the second outer clutch 37 to engage therewith in a relatively non-rotatable manner. The associated clutch disc fitting grooves 61, 61... are also opened on the outer peripheral surface of the cylindrical portion 36a.

另外,第二外离合器37沿轴向向内的运动被一个后面要描述的止推轴承68防止,而一个卡环63装在第一外离合器36的圆柱部36a上,它从轴向外侧与第二外离合器37的外连接板部37b的外周接触和配合。In addition, the inward movement of the second outer clutch 37 in the axial direction is prevented by a thrust bearing 68 to be described later, and a snap ring 63 is installed on the cylindrical portion 36a of the first outer clutch 36, and it is connected with the outer side of the axial direction. The outer circumference of the outer connection plate portion 37b of the second outer clutch 37 contacts and fits.

在第一离合器盘44...的外周边上,以突起方式形成了配合突起44a...,它们与相关的离合器盘配合槽61,61...配合。此外,在第二外离合器37的外连接板部37b的外周边上,以突起方式形成了配合突起37d...,它们与相关的外离合器配合槽62,62...配合。离合器盘配合槽61,61...的轴向长度和外离合器配合槽62,62...的轴向长度设成相互不同。在本实施例中,第二外离合器37的连接板部37b设置成比第一离合器盘44沿轴向更朝外。因此,离合器盘配合槽61,61...的轴向长度设成比外离合器配合槽62,62...的轴向长度更大。On the outer periphery of the first clutch discs 44..., engaging protrusions 44a... are formed in a protruding manner, which engage with the associated clutch disc engaging grooves 61, 61.... In addition, on the outer periphery of the outer connecting plate portion 37b of the second outer clutch 37, engaging protrusions 37d . The axial lengths of the clutch disc engaging grooves 61, 61... and the axial lengths of the outer clutch engaging grooves 62, 62... are set to be different from each other. In the present embodiment, the connection plate portion 37b of the second outer clutch 37 is arranged axially outward than the first clutch plate 44 . Therefore, the axial length of the clutch disc engaging grooves 61, 61... is set larger than the axial length of the outer clutch engaging grooves 62, 62....

提供了多个(例如三个)第一提升销65...,用于施加朝着断开侧驱动的控制力到第一离合器34来抵抗第一离合器弹簧47的弹簧力,第一离合器34是由第一离合器弹簧47的弹簧力保持着连接状态。第一提升销65...具有与第一离合器34转轴平行的轴线,并且沿轴向可移动地穿过第一内离合器43的圆柱部43a的多个(例如三个)沿周向等距的部分,这些第一提升销65...的一端与第一离合器34的第一压板46接触成这样的状态:使得第一提升销65...的一端可以抵抗第一离合器弹簧47的弹簧力来推动第一压板46。A plurality (for example, three) of first lift pins 65 are provided for applying a control force driven toward the disengagement side to the first clutch 34 against the spring force of the first clutch spring 47, the first clutch 34 The connected state is maintained by the spring force of the first clutch spring 47 . The first lift pins 65 . One end of these first lift pins 65 ... is in contact with the first pressure plate 46 of the first clutch 34 in such a state that one end of the first lift pins 65 ... can resist the spring of the first clutch spring 47 Force to push the first pressing plate 46.

提供了多个(例如三个)第二提升销66...,用于施加朝着断开侧驱动的控制力到第二离合器35来抵抗第二离合器弹簧57的弹簧力,第二离合器35是由第二离合器弹簧57的弹簧力保持着连接状态。第二提升销66...具有与第二离合器35转轴平行的轴线,并且沿轴向可移动地穿过第二内离合器53的圆柱部53a的多个(例如三个)沿周向等距的部分,这些第二提升销66...的一端与第二离合器35的第二压板56接触成这样的状态:使得第二提升销66...的一端可以抵抗第二离合器弹簧57的弹簧力来推动第二压板56。A plurality (for example, three) of second lifting pins 66 . The connected state is maintained by the spring force of the second clutch spring 57 . The second lift pins 66 . One end of these second lifting pins 66... is in contact with the second pressure plate 56 of the second clutch 35 in such a state that one end of the second lifting pins 66... can resist the spring of the second clutch spring 57. Force to push the second pressing plate 56.

另外,形成第二离合器35一部分的第二外离合器37与第一外离合器36的环形板部36b夹住了第一内离合器43。驱动销67...具有与第一和第二离合器34,35转轴平行的轴线,沿轴向可移动地穿过多个(例如三个)沿周向等距设置的第二外离合器37的外连接板部37b的部分。驱动销67...的一端通过一个环形止推轴承68连接到第一提升销65...的一端。In addition, the second outer clutch 37 forming a part of the second clutch 35 sandwiches the first inner clutch 43 with the annular plate portion 36 b of the first outer clutch 36 . The driving pin 67...has an axis parallel to the rotating shafts of the first and second clutches 34, 35, and movably passes through a plurality (for example, three) of the second outer clutches 37 equidistantly arranged in the circumferential direction along the axial direction. part of the outer connecting plate portion 37b. One end of the driving pin 67... is connected to one end of the first lifting pin 65... through an annular thrust bearing 68.

另外,为了防止止推轴承68在垂直于第一和第二离合器34,35轴线的平面上的运动,一个容纳和保持止推轴承68的环形凹部69形成在外连接板部37b中。In addition, in order to prevent the movement of the thrust bearing 68 in a plane perpendicular to the axes of the first and second clutches 34, 35, an annular recess 69 accommodating and holding the thrust bearing 68 is formed in the outer connecting plate portion 37b.

在第二提升销66...另一端和驱动销67...另一端,离合器断开/连接控制装置72具有一个可绕着垂直于第一和第二离合器34,35转轴转动的凸轮轴70和一个与凸轮轴70连接来转动凸轮轴70的致动器71,离合器断开/连接控制装置72被联动地连接成这样状态:相应于凸轮轴70的转动位置,相互独立地推动和驱动第二提升销66...和驱动销67...。At the other end of the second lift pin 66 ... and the drive pin 67 ... the other end, the clutch disconnection/connection control device 72 has a camshaft rotatable around the axis of rotation perpendicular to the first and second clutches 34, 35 70 and an actuator 71 that is connected with the camshaft 70 to rotate the camshaft 70, the clutch disconnection/connection control device 72 is linked to be connected in such a state: corresponding to the rotational position of the camshaft 70, mutually independently push and drive The second lifting pin 66... and the driving pin 67....

凸轮轴70可转动地支持在一个盖73上,该盖连接到图中未表示的曲轴箱,并且在凸轮轴70和盖73之间提供了一个恢复弹簧74。The camshaft 70 is rotatably supported on a cover 73 which is connected to a crankcase not shown in the drawings, and a return spring 74 is provided between the camshaft 70 and the cover 73 .

结合图6来说明,一对沿轴向隔开设置的第一凸轮75,75和一个在两个第一凸轮75...之间的中心部设置的第二凸轮76均与凸轮轴70整体地形成。凸轮轴70支持在盖73上成这样的状态:第二凸轮76位于第一和第二主轴18,19的轴向延伸线上。To illustrate with reference to FIG. 6 , a pair of first cams 75 , 75 spaced apart in the axial direction and a second cam 76 set at the center between the two first cams 75 . . . are integral with the camshaft 70 formed. The camshaft 70 is supported on the cover 73 in such a state that the second cam 76 is located on the axial extension of the first and second main shafts 18,19.

驱动销67...的另一端共同连接到环形第一提升件77,一个第一凸轮随动件78具有一个通过第一分离轴承79与第一提升件77连接的端部,该第一提升件形成为圆柱形,并且与第一凸轮75,75滑动接触。另外,第二提升销66...的另一端连接到一个环形第二提升件80,该第二提升件被第一提升件77同轴地包围。此外,一个第二凸轮随动件81通过一个第二分离轴承82与第二提升件80连接,该第二提升件滑动配合于第一提升件77,第二凸轮随动件81的一端与第二凸轮76滑动接触。The other ends of drive pins 67... The member is formed in a cylindrical shape, and is in sliding contact with the first cams 75,75. In addition, the other end of the second lifting pin 66 . . . is connected to an annular second lifting member 80 coaxially surrounded by the first lifting member 77 . In addition, a second cam follower 81 is connected to the second lifting member 80 through a second release bearing 82, the second lifting member is slidingly fitted with the first lifting member 77, and one end of the second cam follower 81 is connected to the first lifting member 80. The two cams 76 are in sliding contact.

集中到图2来说明,致动器71包括单个电机85,以及一个减速机构86,该减速机构把电机85的输出以减速方式传送到凸轮轴70。平行于凸轮轴70转动的电机85安装在一个减速机构箱87上,减速机构箱87支持在容纳减速机构86的曲轴箱上。减速机构箱87由一对半箱体88,89相互连接形成,其中电机85装在半箱体88上,使得电机85的输出轴90突出到减速机构箱87之内。Focusing on FIG. 2, the actuator 71 includes a single motor 85, and a reduction mechanism 86 that transmits the output of the motor 85 to the camshaft 70 in a reduced manner. The motor 85 rotating parallel to the camshaft 70 is mounted on a reduction mechanism case 87 supported on the crankcase housing the reduction mechanism 86 . The reduction mechanism box 87 is formed by connecting a pair of half casings 88 and 89 to each other, wherein the motor 85 is mounted on the half casing 88 so that the output shaft 90 of the motor 85 protrudes into the reduction mechanism casing 87 .

减速机构86设在减速机构箱87内的电机85的输出轴90和凸轮轴70之间。减速机构86包括:一个与输出轴90整体形成的小齿轮93;一个与第一中间轴91整体形成的第一中间齿轮94,该第一中间轴具有与输出轴90和凸轮轴70平行设置的轴线,并且可转动地支持在减速机构箱87上,与小齿轮93啮合。一个第二中间齿轮95与第一中间轴91整体地形成。一个第三中间齿轮96与第二中间轴92整体地形成,该第二中间轴具有与输出轴90和凸轮轴70平行设置的轴线,并且可转动地支持在减速机构箱87上,与第二中间齿轮95啮合。一个第四中间齿轮97与第二中间轴92整体地形成。此外,一个从动齿轮98固定到凸轮轴70,并且与第四中间齿轮97啮合。The reduction mechanism 86 is provided between the output shaft 90 of the motor 85 and the camshaft 70 in the reduction mechanism case 87 . The reduction mechanism 86 includes: a pinion 93 integrally formed with the output shaft 90; a first intermediate gear 94 integrally formed with the first intermediate shaft 91, and the first intermediate shaft has a shaft parallel to the output shaft 90 and the camshaft 70; axis, and is rotatably supported on the reduction mechanism case 87, and meshes with the pinion 93. A second intermediate gear 95 is integrally formed with the first intermediate shaft 91 . A third intermediate gear 96 is integrally formed with the second intermediate shaft 92 which has an axis arranged parallel to the output shaft 90 and the camshaft 70 and is rotatably supported on the speed reduction mechanism case 87 in relation to the second intermediate shaft. The intermediate gear 95 meshes. A fourth intermediate gear 97 is integrally formed with the second intermediate shaft 92 . Furthermore, a driven gear 98 is fixed to the camshaft 70 and meshes with the fourth intermediate gear 97 .

另外,一个同轴地连接到凸轮轴70端部的电位计99装在减速机构箱87上,由电位计99探测凸轮轴70的转角。In addition, a potentiometer 99 coaxially connected to the end of the camshaft 70 is mounted on the reduction mechanism case 87, and the rotation angle of the camshaft 70 is detected by the potentiometer 99.

这里,第一凸轮75...和第二凸轮76例如以90度的相位差形成在凸轮轴70上,致动器71可转动地驱动凸轮轴70,使得第一凸轮75...和第二凸轮76的操作如图7所示。更具体地说,相应于凸轮轴70的转动,相应于第一离合器34(变换偶数换档齿轮传动机构17传送动力的断开和连接)的第一提升件78的提升量变化如图7中的虚线所示,而相应于第二离合器35(变换奇数换档齿轮传动机构16传送动力的断开和连接)的第二提升件81的提升量变化如图7中的实线所示。Here, the first cam 75 ... and the second cam 76 are formed on the camshaft 70 with a phase difference of 90 degrees, for example, and the actuator 71 rotatably drives the camshaft 70 so that the first cam 75 ... and the second cam 75 ... The operation of the two cams 76 is shown in FIG. 7 . More specifically, corresponding to the rotation of the camshaft 70, the lifting amount of the first lifting member 78 corresponding to the first clutch 34 (converting the disconnection and connection of the transmission power of the even shift gear transmission mechanism 17) changes as shown in FIG. 7 Shown by the dotted line of , and corresponding to the second clutch 35 (converting the disconnection and connection of the odd-numbered shift gear transmission mechanism 16 to transmit power), the change of the lifting amount of the second lifting member 81 is shown by the solid line in FIG. 7 .

更具体地说,致动器71可转动地驱动凸轮轴70来变换以下两个换档状态:一个状态是第一和第二离合器34,35之一被连接、另一个被断开;另一个状态是第一和第二离合器34,35均被连接。More specifically, the actuator 71 rotatably drives the camshaft 70 to change the following two shift states: one state is that one of the first and second clutches 34, 35 is connected and the other is disconnected; The state is that both the first and second clutches 34, 35 are connected.

在常规工作条件下,致动器71的工作原理是使第一和第二离合器34,35之一进入连接状态而另一个进入断开状态。因此,可以采用偶数换档齿轮传动机构17和奇数换档齿轮传动机构16之一来得到偶数换档齿轮系和奇数换档齿轮系之一进行的换档状态。在偶数换档齿轮传动机构17和奇数换档齿轮传动机构16中,在从上述常规工作条件变换换档时,操作第一和第二换档器29,24之一,从而预先建立按照第一到第四换档齿轮系G1到G4中换档方向的下一次换档级的齿轮系,使得相应于离合器34,35的上述下一次换档级齿轮系的离合器被断开。此后,根据上述致动器71的操作,变换离合器34,35的断开和连接。Under normal operating conditions, the operating principle of the actuator 71 is to bring one of the first and second clutches 34, 35 into the connected state and the other into the disengaged state. Therefore, one of the even-numbered shift gear transmission mechanism 17 and the odd-numbered shift gear transmission mechanism 16 can be used to obtain the shift state performed by one of the even-numbered shift gear train and the odd-number shift gear train. In the even-numbered shift gear transmission 17 and the odd-numbered shift gear transmission 16, when shifting gears from the above-mentioned normal operating conditions, one of the first and second shifters 29, 24 is operated, thereby preliminarily establishing To the gear train of the next shift stage in the shift direction in the fourth shift gear train G1 to G4, so that the clutches of the aforementioned next shift stage gear train corresponding to the clutches 34, 35 are disengaged. Thereafter, according to the operation of the above-mentioned actuator 71, the disconnection and connection of the clutches 34, 35 are switched.

例如,在进行从第一换档级到第二换档级的换档时,建立奇数换档传动机构16的第一换档齿轮系G1,并使第二离合器35进入连接状态,由此得到第一换档级的变速比,使第一离合器34进入断开状态来建立偶数换档传动机构17的第二换档齿轮系G2。此后,断开第二离合器35,并连接第一离合器34。For example, when shifting from the first shift stage to the second shift stage, the first shift gear train G1 of the odd-numbered shift transmission mechanism 16 is established, and the second clutch 35 is brought into the connected state, thereby obtaining The transmission ratio of the first shift stage puts the first clutch 34 into the disengaged state to establish the second shift gear train G2 of the even shift transmission mechanism 17 . Thereafter, the second clutch 35 is disconnected, and the first clutch 34 is connected.

这里,在进行偶数换档级之间或奇数换档级之间的换档变换时,当相应于一个齿轮传动机构(它成为建立偶数换档齿轮传动机构17和奇数换档齿轮传动机构16中的齿轮系的变换目标)的离合器保持断开状态,在刚完成建立该齿轮系变换之前,设置在齿轮传动机构输入侧的第一主轴18或第二主轴19按照在建立该齿轮系的变换之前的转速转动。当建立齿轮系的变换完成时,第一主轴18或第二主轴19的转速有很大改变,由此产生传动冲击。Here, when performing shifting between even-numbered shift stages or between odd-numbered shift stages, when corresponding to a gear transmission mechanism (it becomes the one in the even-numbered shift gear transmission mechanism 17 and the odd-numbered shift gear transmission mechanism 16 The clutch of the conversion target of the gear train) is kept in the disengaged state, and just before the establishment of the gear train conversion is completed, the first main shaft 18 or the second main shaft 19 provided on the input side of the gear transmission Rotational speed. When the changeover to establish the gear train is completed, the rotational speed of the first main shaft 18 or the second main shaft 19 changes greatly, thereby generating a transmission shock.

例如,考虑从第一换档级到第三换档级的变速比的调高档情形,在奇数换档齿轮传动机构16中操作第二换档器24从建立第一换档齿轮系G1的状态到建立第三换档齿轮系G3的状态时,当第二离合器35保持在断开状态时,曲轴12、第一主轴18和第二主轴19的转速改变如图8(a)所示。更具体地说,在时间t1点(该点处于的状态是:在奇数换档齿轮传动机构16中建立第一换档齿轮系G1和在偶数换档齿轮传动机构17中建立第三换档齿轮系G3,得到了第一换档级的变速比)断开第一离合器34而连接第二离合器35,当连接第一离合器34而断开第二离合器35时,第二主轴19的转速等于时间t1点之前的转速。此外,当在此状态的时间t2点上,在奇数换档齿轮传动机构16中建立第三换档齿轮系G3时,大大地改变第二主轴19的转速到减小ΔNa,由此增加了传动冲击。For example, considering the upshifting situation of the transmission ratio from the first shift stage to the third shift stage, operating the second shifter 24 in the odd shift gear train 16 from the state of establishing the first shift gear train G1 When the state of the third shift gear train G3 is established, while the second clutch 35 remains in the disengaged state, the rotational speeds of the crankshaft 12, the first main shaft 18 and the second main shaft 19 change as shown in FIG. 8(a). More specifically, at time t1 (this point is in a state where the first shift gear train G1 is established in the odd shift gear train 16 and the third shift gear is established in the even shift gear train 17 System G3, obtained the transmission ratio of the first shift stage) disconnect the first clutch 34 and connect the second clutch 35, when the first clutch 34 is connected and the second clutch 35 is disconnected, the rotating speed of the second main shaft 19 is equal to the time The speed before point t1. Furthermore, when the third shift gear train G3 is established in the odd shift gear transmission mechanism 16 at time t2 in this state, the rotational speed of the second main shaft 19 is greatly changed to decrease ΔNa, thereby increasing the transmission shock.

另外,考虑从第三换档级到第一换档级的变速比的调低档情形,在奇数换档齿轮传动机构16中操作第二换档器24从建立第三换档齿轮系G3的状态到建立第一换档齿轮系G1的状态时,当第二离合器35保持在断开状态时,曲轴12、第一主轴18和第二主轴19的转速改变如图9(a)所示。更具体地说,在时间t3点(该点处于的状态是:在奇数换档齿轮传动机构16中建立第三换档齿轮系G3和在偶数换档齿轮传动机构17中建立第二换档齿轮系G2,得到了第二换档级的变速比)断开第二离合器35而连接第一离合器34,开始已建立状态的变换,从奇数换档齿轮传动机构16中的第三换档齿轮系G3变换到第一换档齿轮系G1。此后,在时间t4点上,第二离合器35连接,同时第一离合器34断开,在时间t3点(此时变速比建立的状态从第三换档齿轮系G3变换到第一换档齿轮系G1),第二主轴19的转速很大地改变到增加ΔNa,由此增加了传动冲击。In addition, considering the downshifting situation of the transmission ratio from the third shift stage to the first shift stage, operating the second shifter 24 in the odd shift gear train 16 from the state of establishing the third shift gear train G3 When the state of the first shift gear train G1 is established, while the second clutch 35 remains in the disengaged state, the rotational speeds of the crankshaft 12, the first main shaft 18 and the second main shaft 19 change as shown in FIG. 9(a). More specifically, at time t3 (this point is in a state where the third shift gear train G3 is established in the odd shift gear train 16 and the second shift gear is established in the even shift gear train 17 system G2, obtained the transmission ratio of the second shifting stage) disconnects the second clutch 35 and connects the first clutch 34, starts the transformation of the established state, and starts from the third shifting gear train in the odd-numbered shifting gear transmission mechanism 16 G3 shifts to the first shift gear train G1. Thereafter, at time t4, the second clutch 35 is connected, while the first clutch 34 is disconnected, and at time t3 (at this moment, the state of speed ratio establishment is changed from the third shifting gear train G3 to the first shifting gear train G1), the rotational speed of the second main shaft 19 is greatly changed to increase ΔNa, thereby increasing the transmission shock.

因此,在进行偶数换档级之间或奇数换档级之间的换档比变换时,当奇数换档齿轮传动机构16和偶数换档齿轮传动机构17之一采取了在变换建立齿轮系之间的中性状态,进行一个传动控制,使得相应于一个齿轮传动机构(它成为建立偶数换档齿轮传动机构17和奇数换档齿轮传动机构16的齿轮系的变换目标)的离合器从断开状态仅临时保持短暂的连接状态。此外,在再次断开之后,离合器在完成建立齿轮系的变换之后从断开状态变换到连接状态。Therefore, when performing a shift ratio change between even-numbered shift stages or between odd-numbered shift stages, when one of the odd-numbered shift gear mechanism 16 and the even-numbered shift gear mechanism 17 takes the position between the shifting establishment gear trains In the neutral state of the neutral state, a transmission control is performed so that the clutch corresponding to a gear transmission mechanism (which becomes the conversion target of the gear train for establishing the even-number shift gear transmission mechanism 17 and the odd-number shift gear transmission mechanism 16) is only from the disconnected state. Temporarily maintain a short-lived connection state. In addition, after being disconnected again, the clutch shifts from the disconnected state to the connected state after completing the transition to establish the gear train.

因此,例如考虑从第一换档级到第三换档级的变速比的调高档情形,在奇数换档齿轮传动机构16中操作第二换档器24从建立第一换档齿轮系G1的状态到建立第三换档齿轮系G3的状态时,当第二离合器35仅临时保持短暂的连接状态而奇数换档齿轮传动机构16处于中性状态,曲轴12、第一主轴18和第二主轴19的转速改变如图8(b)所示。也就是说,在时间t1点(该点的状态是:在断开第一离合器34而连接第二离合器35的条件下,在奇数换档齿轮传动机构16中建立第一换档齿轮系G1和在偶数换档齿轮传动机构17中建立第二换档齿轮系G2,得到了第一换档级的变速比),断开第二离合器35,同时连接第一离合器34。此后,在时间t12点(该点的状态是:奇数换档齿轮传动机构16采取了在变换建立从第一换档齿轮系G1到第三换档齿轮系G3的齿轮系之间的中性状态),当第二离合器35仅临时保持短暂的连接状态(也就是说,第一和第二离合器34,35均仅临时保持短暂的连接状态),因为第一离合器34处于连接状态、并且偶数换档齿轮传动机构17的第二换档齿轮系G2已建立,第二主轴19的转速低到与第一主轴18相同的量级。另外,当在时间t2点建立第三换档齿轮系G3时的第二主轴19的转速改变量采取了较小值ΔNb(<ΔNa),由此可以减轻传动冲击。Therefore, considering, for example, an upshifting situation of a transmission ratio from the first shift stage to the third shift stage, operating the second shifter 24 in the odd shift gear train 16 from the first shift gear train G1 When the state reaches the state of establishing the third shifting gear train G3, when the second clutch 35 only temporarily maintains a short-term connection state and the odd-numbered shifting gear transmission mechanism 16 is in a neutral state, the crankshaft 12, the first main shaft 18 and the second main shaft The speed change of 19 is shown in Fig. 8(b). That is to say, at time t1 (the state at this point is: under the condition that the first clutch 34 is disconnected and the second clutch 35 is connected, the first shift gear train G1 and Set up the second shifting gear train G2 in the even-numbered shifting gear transmission mechanism 17 to obtain the gear ratio of the first shifting stage), disconnect the second clutch 35, and connect the first clutch 34 at the same time. Thereafter, at time t12 (the state at this point is: the odd-numbered shift gear transmission mechanism 16 takes a neutral state between the gear trains established in the transition from the first shift gear train G1 to the third shift gear train G3 ), when the second clutch 35 is only temporarily connected (that is to say, both the first and second clutches 34, 35 are only temporarily connected), because the first clutch 34 is connected and the even-numbered The second shifting gear train G2 of the gear train 17 is established, and the rotational speed of the second main shaft 19 is as low as that of the first main shaft 18 . In addition, the rotational speed change amount of the second main shaft 19 when the third shift gear train G3 is established at time t2 takes a small value ΔNb (<ΔNa), thereby reducing transmission shock.

另外,例如考虑从第三换档级到第一换档级的变速比的调低档情形,在奇数换档齿轮传动机构16中操作第二换档器24从建立第三换档齿轮系G3的状态到建立第一换档齿轮系G1的状态时,当第二离合器35仅临时保持短暂的连接状态而奇数换档齿轮传动机构16处于中性状态,曲轴12、第一主轴18和第二主轴19的转速改变如图9(b)所示。也就是说,在由连接第一离合器34和断开第二离合器35而得到第二换档级的变速比的状态下,建立奇数换档齿轮传动机构16中的第三换档齿轮系G3和建立偶数换档齿轮传动机构17中的第二换档齿轮系G2,在时间点t3(该点的状态是:奇数换档齿轮传动机构16采取了在变换从第三换档齿轮系G3到第一换档齿轮系G1的齿轮系建立状态时的中性状态),当第二离合器35仅临时保持短暂的连接状态(也就是说,第一和第二离合器34,35均仅临时保持短暂的连接状态),因为第一离合器34处于连接状态、并且偶数换档齿轮传动机构17的第二换档齿轮系G2已建立,第二主轴19的转速增加到与第一主轴18相同的量级。另外,当在时间t34点建立第一换档齿轮系G1时的第二主轴19的转速改变量采取了较小值ΔNb(<ΔNa),由此可以减轻传动冲击。In addition, considering, for example, the downshifting situation of the transmission ratio from the third shift stage to the first shift stage, operating the second shifter 24 in the odd shift gear train 16 from the establishment of the third shift gear train G3 When the state is to establish the state of the first shifting gear train G1, when the second clutch 35 only temporarily maintains a short-term connected state and the odd-numbered shifting gear transmission mechanism 16 is in a neutral state, the crankshaft 12, the first main shaft 18 and the second main shaft 19 changes in rotational speed as shown in Figure 9 (b). That is to say, in the state where the transmission ratio of the second shift stage is obtained by connecting the first clutch 34 and disconnecting the second clutch 35, the third shift gear train G3 and Set up the second shift gear train G2 in the even-number shift gear transmission mechanism 17, at time point t3 (the state of this point is: the odd-number shift gear transmission mechanism 16 has taken the transformation from the third shift gear train G3 to the first The neutral state when the gear train of a shifting gear train G1 is established), when the second clutch 35 only temporarily maintains the connected state (that is to say, both the first and second clutches 34, 35 only temporarily maintain the transient connected state), because the first clutch 34 is in the connected state and the second shift gear train G2 of the even shift gear transmission 17 is established, the rotational speed of the second main shaft 19 increases to the same magnitude as that of the first main shaft 18 . In addition, the rotational speed change amount of the second main shaft 19 when the first shift gear train G1 is established at time t34 takes a small value ΔNb (<ΔNa), thereby reducing the transmission shock.

以下,说明本实施例的操作方式。双离合器15包括第一离合器34和第二离合器35,第一离合器34具有第一外离合器36,它具有与圆柱部36a的一端整体和连续地形成的环形板部36b,第二离合器35在第一离合器34内沿径向与第一离合器34同轴地设置,在双离合器15中,第一和第二压板46,56具有变换第一和第二离合器34,35断开和连接状态的环形形状,它们分别沿轴向支持在分别为第一和第二离合器34,35提供的第一和第二内离合器43,53的环形板部36b一侧的端部。另外,把压板46,56偏压到连接侧的第一和第二离合器弹簧47,57分别设置在第一和第二内离合器43,53的环形板部36b侧的端部。第一和第二提升销65,66具有与第一和第二离合器34,35转轴平行的轴线并且以轴向运动的方式穿过两个内离合器43,53,第一和第二提升销65,66以其相应的一端与第一和第二压板46,56接触成这样的状态:它们的一端能够抵抗离合器弹簧47,57的弹簧偏压力而推动压板46,56。另外,驱动销67具有与第一和第二离合器34,35转轴平行的轴线并且以轴向运动的方式穿过第二离合器37的外连接板部37b,它通过止推轴承68使其一端连接到两个提升销65,66中穿过第一内离合器43的第一提升销65的另一端。Hereinafter, the operation mode of this embodiment will be described. The dual clutch 15 includes a first clutch 34 having a first outer clutch 36 having an annular plate portion 36b integrally and continuously formed with one end of a cylindrical portion 36a, and a second clutch 35, the second clutch 35 being at the second A clutch 34 is arranged coaxially with the first clutch 34 in the radial direction. In the dual clutch 15, the first and second pressure plates 46, 56 have annular rings for changing the disconnected and connected states of the first and second clutches 34, 35. Shapes, which are axially supported at the end portions on the side of the annular plate portion 36b of the first and second inner clutches 43, 53 provided for the first and second clutches 34, 35, respectively. In addition, first and second clutch springs 47, 57 that bias the pressure plates 46, 56 to the connection side are provided at end portions of the first and second inner clutches 43, 53 on the annular plate portion 36b side, respectively. The first and second lift pins 65 , 66 have axes parallel to the shafts of rotation of the first and second clutches 34 , 35 and pass through the two inner clutches 43 , 53 in an axially movable manner. The first and second lift pins 65 , 66 is in contact with the first and second pressure plates 46, 56 with their respective one ends in such a state that their one ends can push the pressure plates 46, 56 against the spring biasing force of the clutch springs 47, 57. In addition, the drive pin 67 has an axis parallel to the rotation shafts of the first and second clutches 34, 35 and passes through the outer connecting plate portion 37b of the second clutch 37 in an axially movable manner, and it is connected at one end by a thrust bearing 68. The other end of the first lift pin 65 passing through the first inner clutch 43 to one of the two lift pins 65 , 66 .

因此,施加外力到第一和第二提升销65,66,沿轴向推动分别穿过第一和第二内离合器43,53的第一和第二提升销65,66,可以使第一和第二离合器34,35进入断开状态。另外,第一内离合器43设置在第一外离合器36的环形板部36b和第二外离合器37的外连接板部37b之间,而第二外离合器37可相对于第一内离合器43转动。此外,沿轴向穿过外连接板部37b的驱动销67的一端通过止推轴承68连接到穿过第一内离合器43的第一提升销65的另一端。因此,不管第一内离合器43和第二外离合器37的相对转动如何,都可以沿轴向驱动第一提升销65。由于止推轴承68插在第一提升销65和驱动销67之间的简单构造,可以依靠施加外力来使得包含第一内离合器43的第一离合器34进入断开状态。Therefore, applying an external force to the first and second lift pins 65, 66 axially pushes the first and second lift pins 65, 66 passing through the first and second inner clutches 43, 53, respectively, so that the first and second The second clutches 34, 35 enter the disengaged state. In addition, the first inner clutch 43 is disposed between the annular plate portion 36 b of the first outer clutch 36 and the outer connecting plate portion 37 b of the second outer clutch 37 , and the second outer clutch 37 is rotatable relative to the first inner clutch 43 . Further, one end of the drive pin 67 passing through the outer connection plate portion 37 b in the axial direction is connected to the other end of the first lift pin 65 passing through the first inner clutch 43 through a thrust bearing 68 . Accordingly, the first lift pin 65 can be axially driven regardless of the relative rotation of the first inner clutch 43 and the second outer clutch 37 . Due to the simple configuration in which the thrust bearing 68 is inserted between the first lift pin 65 and the drive pin 67 , it is possible to bring the first clutch 34 including the first inner clutch 43 into a disengaged state by applying an external force.

另外,因为第一和第二提升销65,66的操作方向和驱动方向均设置成相互相同,可以简化用来进行第一和第二离合器34,35的断开/连接驱动的离合器断开/连接控制装置72的结构。In addition, since the operating directions and driving directions of the first and second lift pins 65, 66 are set to be the same as each other, the clutch disengagement/disconnection of the first and second clutches 34, 35 for disengagement/connection driving can be simplified. Connect the structure of the control device 72 .

另外,因为环形弹簧座48,58分别插在第一和第二离合器弹簧47,57以及第一和第二压板46,56之间,可以均匀地施加第一和第二离合器弹簧47,57的弹簧力到压板46,56的整个周边,因此保证了第一和第二离合器34,35断开/连接的可靠变换。In addition, since the annular spring seats 48, 58 are inserted between the first and second clutch springs 47, 57 and the first and second pressure plates 46, 56, respectively, the force of the first and second clutch springs 47, 57 can be uniformly applied. The spring force is applied to the entire circumference of the pressure plates 46, 56, thus ensuring reliable switching of the disconnection/connection of the first and second clutches 34, 35.

另外,离合器断开/连接装置72具有凸轮轴70,凸轮轴70可环绕垂直于第一和第二离合器34,35转轴的轴线转动,并且形成分别与第一和第二离合器34,35相应的第一和第二凸轮75...,76,离合器断开/连接装置72联动地与第二提升销66和驱动销67的另一端连接成这样状态:相应于凸轮轴70的转动位置,离合器断开/连接装置72相互独立地推动和驱动第二提升销66和驱动销67。这样,可以采用被第一和第二离合器34,35共同使用的离合器断开/连接装置72,相互独立地进行第一和第二离合器34,35断开/连接的变换。因此,可以简化施加变换断开/连接的外力到第一和第二离合器34,35的结构。In addition, the clutch disconnecting/connecting device 72 has a camshaft 70, which can rotate around an axis perpendicular to the shafts of the first and second clutches 34, 35, and forms a camshaft corresponding to the first and second clutches 34, 35, respectively. The first and second cams 75 . The disconnect/connect device 72 pushes and drives the second lift pin 66 and the drive pin 67 independently of each other. Thus, the first and second clutches 34, 35 can be switched off/on independently of each other by using the clutch disconnecting/connecting device 72 used in common by the first and second clutches 34, 35. Therefore, it is possible to simplify the structure of applying an external force for switching disconnection/connection to the first and second clutches 34 , 35 .

另外,凸轮轴70被单个致动器71可转动地驱动。因此,提供一个致动器71来可转动地驱动凸轮轴70即可,由此可以减少零件数目,同时可以简化结构。另外,采用单个致动器70也可以使制造成本降低,并且使双离合器的小型化。In addition, the camshaft 70 is rotatably driven by a single actuator 71 . Therefore, it suffices to provide one actuator 71 to rotatably drive the camshaft 70, whereby the number of parts can be reduced while the structure can be simplified. In addition, the use of a single actuator 70 also enables lower manufacturing costs and miniaturization of the dual clutch.

另外,致动器71包括单个电机85以及把电机85的输出减速地传送到凸轮轴70的减速机构86。因此,致动器71可以具有轻量和紧凑的构造。In addition, the actuator 71 includes a single motor 85 and a speed reduction mechanism 86 that transmits the output of the motor 85 to the camshaft 70 with a speed reduction. Therefore, the actuator 71 can have a lightweight and compact configuration.

这里,第一离合器34的第一外离合器35的圆柱部36a上设有多个离合器盘形配合槽61...,它们容许多个第一离合器盘44...的外周边以相对不转动的方式与之配合,并且,还设有多个外离合器配合槽62...,它们设置在相关离合器盘配合槽61...之间成这样状态:容许第二离合器35的第二外离合器37的外周边以相对不转动的方式与外离合器配合槽62...配合。Here, the cylindrical portion 36a of the first outer clutch 35 of the first clutch 34 is provided with a plurality of clutch disc-shaped matching grooves 61 . And it is also provided with a plurality of outer clutch matching grooves 62..., which are arranged between the relevant clutch disc matching grooves 61... in such a state that the second outer clutch of the second clutch 35 is allowed to The outer periphery of 37 cooperates with the outer clutch engaging groove 62 . . . in a relatively non-rotating manner.

更具体地说,第一离合器盘44...的外周边以相对不转动的方式与第一外离合器36的圆柱部36a配合,同时,第二外离合器37的外周边以相对不转动的方式与第一外离合器36的圆柱部36a配合。因此,以相对不转动的方式连接了第一和第二外离合器36,37,可以防止第一和第二外离合器36,37外周直径的增加,因此实现了双离合器15的小型化。另外,由于这种构造,可以减少许多零件,并且同时可以减少装配的工时,因此有利于装配。More specifically, the outer periphery of the first clutch disc 44 . Cooperate with the cylindrical portion 36a of the first outer clutch 36 . Therefore, the first and second outer clutches 36, 37 are connected in a relatively non-rotatable manner, and the increase in the diameter of the outer circumference of the first and second outer clutches 36, 37 can be prevented, thereby achieving miniaturization of the dual clutch 15. In addition, due to this configuration, many parts can be reduced, and at the same time man-hours for assembly can be reduced, thus facilitating assembly.

另外,第二外离合器37设置在这样的位置:第二外离合器37与环形板部36b把第一离合器34的第一内离合器43夹在中间。卡环63从沿轴向外侧与第二外离合器37的外周接触和配合并且装在圆柱部36a上。因此,可以以简单的构造防止第二外离合器37相对于第一外离合器36的轴向向外运动。In addition, the second outer clutch 37 is provided at such a position that the second outer clutch 37 and the annular plate portion 36 b sandwich the first inner clutch 43 of the first clutch 34 . The snap ring 63 contacts and fits with the outer periphery of the second outer clutch 37 from the axially outer side and is fitted on the cylindrical portion 36a. Therefore, axially outward movement of the second outer clutch 37 relative to the first outer clutch 36 can be prevented with a simple configuration.

另外,离合器盘配合槽61...的轴向长度和外离合器配合槽62...的轴向长度设成相互不同。因此,可以方便地防止第一离合器盘44...和第二外离合器37对第一外离合器36的误装配,因此也有利于装配。In addition, the axial lengths of the clutch disc engaging grooves 61... and the axial lengths of the outer clutch engaging grooves 62... are set to be different from each other. Therefore, misassembly of the first outer clutch 36 by the first clutch disc 44 . . . and the second outer clutch 37 can be conveniently prevented, thus also facilitating assembly.

另外,在对着第一离合器36的环形板部36b的圆柱部36a另一端,多个离合器盘的配合槽61...和多个外离合器配合槽62...沿周向等距地形成,其中配合槽61...,62...在圆柱部36a另一端上开口。因此,可以更有利于多个第一离合器盘44...和第二外离合器37对第一外离合器36的装配。In addition, at the other end of the cylindrical portion 36a facing the annular plate portion 36b of the first clutch 36, a plurality of clutch disc engaging grooves 61... and a plurality of outer clutch engaging grooves 62... are formed equidistantly in the circumferential direction. , wherein the fitting grooves 61..., 62... are opened on the other end of the cylindrical portion 36a. Therefore, the assembly of the plurality of first clutch plates 44 . . . and the second outer clutch 37 to the first outer clutch 36 can be more facilitated.

另外,在常规操作状态下,第一和第二离合器34,35之一被连接,而另一个被断开,因此得到了由偶数换档级和奇数换档级的一个齿轮系实现的换档状态。因此,可以抑制在常规操作状态下的摩擦损失。In addition, in the normal operating state, one of the first and second clutches 34, 35 is connected, and the other is disconnected, so that shifting by one gear train of even-numbered shift stages and odd-numbered shift stages is obtained. state. Therefore, friction loss in normal operating conditions can be suppressed.

另外,在从常规操作状态进行改变变速比传动的变换时,预先建立下一个换档级的齿轮系(根据多个换档齿轮系,即第一到第四换档齿轮系G1到G4的换档方向),此时的状态是相应于上述齿轮系的离合器被断开。此后,变换离合器34,35的断开和连接。因此,可以方便两个离合器34,35断开/连接控制造成的传动控制,同时,提高了传动的可靠性。In addition, at the time of changing the speed ratio transmission from the normal operation state, the gear train of the next shift stage is established in advance (according to the shifting of a plurality of shift gear trains, that is, the first to fourth shift gear trains G1 to G4). Gear direction), the state at this time is that the clutch corresponding to the above-mentioned gear train is disconnected. Thereafter, the disconnection and connection of the clutches 34, 35 are reversed. Therefore, the transmission control by the disconnection/connection control of the two clutches 34, 35 can be facilitated, and at the same time, the reliability of the transmission can be improved.

另外,在进行偶数换档级之间或奇数换档级之间的换档比变换时,当偶数换档齿轮传动机构17和奇数换档齿轮传动机构16之一采取了在变换建立齿轮系之间的中性状态,相应于一个齿轮传动机构(该齿轮传动机构成为建立偶数换档齿轮传动机构17和奇数换档齿轮传动机构16的齿轮系的变换目标)的离合器从断开状态临时保持短暂的连接状态。此外,在再次断开之后,离合器在完成建立齿轮系的变换之后从断开状态变换到连接状态。因此,结合上述图8(b)和8(a)所做的说明,在完成建立齿轮系的变换时可以缓和传动冲击。In addition, when performing a shift ratio change between even-numbered shift stages or between odd-numbered shift stages, when one of the even-numbered shift gear transmission mechanism 17 and the odd-numbered shift gear transmission mechanism 16 adopts between the shift establishment gear trains The neutral state corresponding to the clutch of a gear train (which becomes the shift target for establishing the gear train of the even shift gear train 17 and the odd shift gear train 16 ) is temporarily held from the disengaged state for a short period of time. Connection Status. In addition, after being disconnected again, the clutch shifts from the disconnected state to the connected state after completing the transition to establish the gear train. Therefore, transmission shock can be mitigated when the transition to establish the gear train is completed, as described above with reference to Figs. 8(b) and 8(a).

由此描述了本发明,显然,相同内容可以有许多方式的变化。这种变化不认为偏离本发明范围的精神,对本领域技术人员来说很明显的所有类似修改,均包括在本发明的要求保护的范围之内。The invention thus being described, it will be obvious that the same may be varied in many ways. Such changes are not considered to deviate from the spirit of the scope of the present invention, and all similar modifications obvious to those skilled in the art are included in the scope of protection of the present invention.

Claims (17)

1. double clutch device comprises:
The first clutch of a polydisc type, it comprises first an outer clutch that forms bottomed cylindrical shape, this outside first an end of clutch have an annular board, and the power that transmits owing to power source rotates; And
The second clutch of a polydisc type, it comprises one second outer clutch, this second outer clutch rotates with the first outer clutch, and radially coaxial being arranged within the first clutch;
Offer the internal clutch of first and second clutches respectively, at least one internal clutch is arranged between the clutch member and above-mentioned annular board that constitutes first and second outer clutch parts, and clutch member can rotate with respect to internal clutch;
Be used for annular pressing plate at conversion first and second clutches between off state and the coupled condition under the state that pressing plate can be operated vertically, be supported in the end of annular board one side of two internal clutch respectively, simultaneously, be used for pressing plate is biased into the end that the clutch spring that connects side is separately positioned on annular board one side, promote to sell to have and pass two clutches respectively with the axis of the first and second clutch shaft parallels and in axial movable mode, the spring bias that can resist clutch spring at an end that promotes pin promotes under the state of pressing plate, this end that promotes pin contacts with pressing plate respectively, drive pin has with the axis of the first and second clutch shaft parallels and in axial movable mode and passes clutch member respectively, and an end of drive pin promotes the other end that passes the lifting pin of an internal clutch in the pin and is connected with two by axial rolling bearing.
2. according to the double clutch device of claim 1, wherein the annular elastomeric spring abutment is inserted in respectively between two clutch springs and two pressing plates.
3. according to the double clutch device of claim 1, wherein a clutch disconnection/connection control gear comprises a camshaft, it can be around the rotational perpendicular to the first and second clutch rotating shafts, be contained on the camshaft individually corresponding to the cam linkage of first and second clutches be connected to the other end of the lifting pin that passes another internal clutch and the other end of drive pin, thereby allow that clutch disconnection/connection set promotes and drives drive pin corresponding to the pivotal position of camshaft independently of each other and passes the lifting pin of another internal clutch.
4. according to the double clutch device of claim 2, wherein a clutch disconnection/connection control gear comprises a camshaft, it can be around the rotational perpendicular to the first and second clutch rotating shafts, be contained on the camshaft individually corresponding to the cam linkage of first and second clutches be connected to the other end of the lifting pin that passes another internal clutch and the other end of drive pin, thereby allow that clutch disconnection/connection set promotes and drives drive pin corresponding to the pivotal position of camshaft independently of each other and passes the lifting pin of another internal clutch.
5. according to the double clutch device of claim 1, wherein thrust bearing prevents the axially inwardly motion of the second outer clutch.
6. according to the double clutch device of claim 5, also comprise a snap ring that cooperates with the outer periphery of the second outer clutch, above-mentioned snap ring is contained in the far-end of the first outer clutch.
7 double clutch devices according to claim 1, wherein a plurality of lifting pins and a plurality of drive pin are arranged to along circumferential hoop to be used for cooperating with the annular pressing plate of second clutch selectively around clutch member.
8 double clutch devices according to claim 1, wherein a plurality of lifting pins are arranged to along circumferential hoop to be used for cooperating with the annular pressing plate of first clutch selectively around clutch.
9 one kinds of double clutch devices comprise:
The spring force of a dependence first clutch spring obtains the first clutch of coupled condition;
Be arranged to coaxial and rely on the spring force of second clutch spring to obtain the second clutch of coupled condition for one with first clutch; And
A single camshaft that is used for first and second clutches jointly, above-mentioned single camshaft is arranged to rotationally around an axis perpendicular to the rotating shaft of two clutches, actuator is drive cam shaft rotationally, above-mentioned actuator is connected with camshaft, be used for control force being applied to the first and second drive controlling parts of first and second clutches along the spring force that the direction that disconnects first and second clutches is resisted first and second clutch springs, be connected in linkage on first and second cams, above-mentioned first and second clutches are connected to first and second cams that are contained on the camshaft corresponding to first and second clutches respectively in operation.
10 double clutch devices according to claim 9, wherein actuator comprises single motor and a reducing gear, this reducing gear is used for ways of deceleration the output of motor being sent to camshaft.
11 1 kinds of double clutch devices comprise:
The first clutch of a polydisc type, it comprises a column region and one first outer clutch, this first outer clutch is rotated by the power of power source transmission;
The second clutch of a polydisc type, it comprises one second outer clutch, rotates with the first outer clutch, and is arranged to first clutch coaxial;
The first outer clutch is arranged to radially outside with respect to second clutch, and comprise an annular board, the whole end that also is formed on columnar portion continuously of this annular board, a plurality of clutch disk mating grooves allow that the outer periphery of a plurality of clutch disks of first clutch does not cooperate with it relatively rotationally, a plurality of outer clutch engagement grooves are arranged between the relevant clutch disk mating groove, wherein a plurality of outer clutch engagement grooves are allowed the outer periphery of the second outer clutch to cooperate with it relative to the mode of not rotating, and above-mentioned a plurality of outer clutch engagement grooves are formed in the columnar portion.
12 11 double clutch devices as requested, wherein the second outer clutch is arranged on such position: wherein the second outer clutch and annular board have been clamped first internal clutch that first clutch comprises, snap ring contacts with the outer periphery of clutch outside second from the axial outside and cooperates, and is contained on the columnar portion of the first outer clutch.
13 11 double clutch devices as requested, wherein the axial length of the axial length of clutch disk mating groove and outer clutch engagement groove is different mutually.
14 12 double clutch devices as requested, wherein the axial length of the axial length of clutch disk mating groove and outer clutch engagement groove is different mutually.
15 11 double clutch devices as requested, wherein clutch disk mating groove and outer clutch engagement groove are formed in the columnar portion in the mode along circumferentially spaced, and wherein clutch disk mating groove and outer clutch engagement groove are in the other end upper shed of the columnar portion that faces toward annular board.
16 12 double clutch devices as requested, wherein clutch disk mating groove and outer clutch engagement groove are formed in the columnar portion in the mode along circumferentially spaced, and wherein clutch disk mating groove and outer clutch engagement groove are in the other end upper shed of the columnar portion that faces toward annular board.
17 13 double clutch devices as requested, wherein clutch disk mating groove and outer clutch engagement groove are formed in the columnar portion in the mode along circumferentially spaced, and wherein clutch disk mating groove and outer clutch engagement groove are in the other end upper shed of the columnar portion that faces toward annular board.
CNB2006101567448A 2005-12-28 2006-12-28 Twin clutch device Expired - Fee Related CN100523537C (en)

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CN104930079A (en) * 2015-05-27 2015-09-23 广西大学 Double-clutch control system
CN105235504A (en) * 2015-10-13 2016-01-13 柳超 A car start-up energy-saving system based on flywheel energy storage
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CN102084153A (en) * 2008-04-28 2011-06-01 Gif工业研究有限责任公司 Transmission, in particular dual-clutch transmission
CN104930079A (en) * 2015-05-27 2015-09-23 广西大学 Double-clutch control system
CN105235504A (en) * 2015-10-13 2016-01-13 柳超 A car start-up energy-saving system based on flywheel energy storage
CN110168245A (en) * 2016-12-29 2019-08-23 雅马哈发动机株式会社 Clutch unit and vehicle
CN110168245B (en) * 2016-12-29 2020-10-27 雅马哈发动机株式会社 Clutch unit and vehicle
US10844910B2 (en) 2016-12-29 2020-11-24 Yamaha Hatsudoki Kabushiki Kaisha Clutch drive device and vehicle
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