CN1991193A - Twin clutch device - Google Patents
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- CN1991193A CN1991193A CN 200610156744 CN200610156744A CN1991193A CN 1991193 A CN1991193 A CN 1991193A CN 200610156744 CN200610156744 CN 200610156744 CN 200610156744 A CN200610156744 A CN 200610156744A CN 1991193 A CN1991193 A CN 1991193A
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Abstract
一种双离合器,其中一个第二离合器同轴地、并沿径向设置在形成一个环形板部的第一外离合器之内。两个离合器中的一个内离合器设置在构成第一和第二外离合器一部分的一个离合器构件和一个环形板部之间。提升销具有平行于第一和第二离合器转轴的轴线,并且沿轴向可运动地穿过两个内离合器,以其一端与压板接触。第一和第二驱动控制件能够施加控制力抵抗第一和第二离合器弹簧的弹簧力来断开第一和第二离合器。一个第二外离合器与第一外离合器一起转动,并且设置成与第一离合器同轴。一对外离合器以相对不转动的方式相互连接。
A dual clutch in which a second clutch is arranged coaxially and radially within a first outer clutch forming an annular plate portion. An inner clutch of the two clutches is disposed between a clutch member forming part of the first and second outer clutches and an annular plate portion. The lift pin has an axis parallel to the shafts of the first and second clutches and is axially movable through the two inner clutches to contact the pressure plate with one end thereof. The first and second drive controls are capable of applying a control force against the spring force of the first and second clutch springs to disengage the first and second clutches. A second outer clutch rotates with the first outer clutch and is disposed coaxially with the first clutch. A pair of outer clutches are connected to each other in a relatively non-rotating manner.
Description
有关申请的相互参考Cross-references in relation to applications
本申请根据35USC 119要求于2005年12月28日申请的日本专利申请第2005-377451号、第2005-377452号和第2005-377453号的优先权,这些申请的全部内部在此结合作为参考。This application claims priority under 35USC 119 to Japanese Patent Applications Nos. 2005-377451, 2005-377452, and 2005-377453 filed on December 28, 2005, the entire contents of which are hereby incorporated by reference.
技术领域technical field
一种双离合器,包括多盘型的第一离合器,该第一离合器包括形成为有底圆柱形的第一外离合器,在该第一外离合器的一端具有环形板部,其由于动力源传送的动力而转动。多盘型的第二离合器包括第二外离合器,该第二外离合器与第一外离合器一起转动,并且沿径向同轴地设置在第一离合器之内。分别属于第一和第二离合器的内离合器中的一个设置在构成第一和第二外离合器一部分的离合器构件和环形板部之间,离合器构件可相对于内离合器转动。本发明涉及了一种双离合器,它包括依靠第一离合器弹簧的弹簧力得到连接状态的第一离合器,以及设置成与第一离合器同轴并且依靠第二离合器弹簧的弹簧力得到连接状态的第二离合器。本发明也涉及了一种包括多盘型第一离合器的双离合器,该第一离合器具有圆柱部和由于动力源传送的动力而转动的第一外离合器。提供多盘型的第二离合器,它包括与第一外离合器一起转动并且与第一离合器同轴设置的第二外离合器。A dual clutch comprising a multi-disc type first clutch comprising a first outer clutch formed in a bottomed cylindrical shape, having an annular plate portion at one end of the first outer clutch, which is transmitted by a power source power to rotate. The second clutch of multi-disc type includes a second outer clutch that rotates together with the first outer clutch and is coaxially disposed within the first clutch in a radial direction. One of the inner clutches belonging to the first and second clutches, respectively, is disposed between a clutch member constituting a part of the first and second outer clutches and the annular plate portion, the clutch member being rotatable relative to the inner clutch. The present invention relates to a dual clutch, which includes a first clutch that is connected by the spring force of the first clutch spring, and a second clutch that is coaxial with the first clutch and that is connected by the spring force of the second clutch spring. Second clutch. The present invention also relates to a dual clutch comprising a multi-disc type first clutch having a cylindrical portion and a first outer clutch rotating due to power transmitted from a power source. A second clutch of the multi-plate type is provided which includes a second outer clutch which rotates with and is coaxially disposed with the first outer clutch.
背景技术Background technique
在德国专利第4332466号中公开了一种双离合器,其中第二离合器在第一离合器之内同轴地沿径向设置,第一离合器包括一个有底的圆柱外离合器,在其一端装有环形板部,第二离合器的内离合器设置在第一离合器的内离合器和环形板部之间。A double clutch is disclosed in German Patent No. 4332466, wherein the second clutch is arranged coaxially and radially within the first clutch, which consists of a bottomed cylindrical outer clutch with an annular The plate portion, the inner clutch of the second clutch is disposed between the inner clutch of the first clutch and the annular plate portion.
但是,在德国专利第4332466号公开的双离合器装置中,第一离合器和第二离合器依靠施加外力来实现连接状态。因此,在对双离合器提供齿轮传动时,需要经常对双离合器装置施加外力,由此这种装置是不理想的。因此,希望提供一种结构,其中第一离合器和第二离合器在施加外力时进入断开状态。但是,因为第二离合器的内离合器设置在第一离合器的外离合器环形板部和第一离合器的内离合器之间,很难简单地形成这样的结构,使其可以依靠施加外力使第一和第二离合器进入断开状态。However, in the dual-clutch device disclosed in German Patent No. 4332466, the first clutch and the second clutch realize the connected state by applying an external force. Therefore, in providing gear transmission to the dual clutch, it is often necessary to apply an external force to the dual clutch device, and thus such a device is not ideal. Therefore, it is desirable to provide a structure in which the first clutch and the second clutch are brought into a disengaged state when an external force is applied. However, since the inner clutch of the second clutch is disposed between the outer clutch annular plate portion of the first clutch and the inner clutch of the first clutch, it is difficult to simply form such a structure that the first and second clutches can be connected by applying an external force. The second clutch enters the disengaged state.
如在专利文件EP-A-1400715中所公开的那样,已公知一种双离合器,用于把变换断开/连接状态的控制力施加到同轴设置的第一和第二离合器,其采用了单独相应于第一和第二离合器的电机。As disclosed in the patent document EP-A-1400715, a dual clutch is known for applying a control force for changing the disconnected/connected state to first and second clutches arranged coaxially, which employs Separately correspond to the electric motors of the first and second clutches.
但是,在EP-A-1400715公开的双离合器装置中,需要提供一对单独相应于第一和第二离合器的电机。因此,除了增加零件数目,结构也变得复杂。此外,制造成本增加和双离合器装置的尺寸变大。However, in the double clutch arrangement disclosed in EP-A-1400715, it is necessary to provide a pair of electric motors individually corresponding to the first and second clutches. Therefore, in addition to increasing the number of parts, the structure also becomes complicated. In addition, manufacturing costs increase and the size of the dual clutch device becomes large.
另外,还公知一种双离合器,其采用螺钉把第一和第二离合器的外离合器同轴连接。例如参见JP-A-61-153023。In addition, a double clutch is also known, which uses screws to connect the outer clutches of the first and second clutches coaxially. See, for example, JP-A-61-153023.
但是,在采用螺钉固定两个外离合器的结构中,即如JP-A-61-153023所公开的双离合器情形,由于螺钉固定增加了外离合器的外周直径,因此导致不仅双离合器的尺寸大,而且增加了零件数目和增加了装配工时数。However, in the structure in which the two outer clutches are fixed with screws, that is, in the case of the double clutch disclosed in JP-A-61-153023, since the screw fixing increases the outer peripheral diameter of the outer clutch, not only the size of the double clutch is large, Furthermore, the number of parts increases and the number of assembly man-hours increases.
发明内容Contents of the invention
在这种情形下做出了本发明,本发明的目的是提供一种双离合器,它可以简化依靠施加外力来使离合器进入断开状态的结构。The present invention has been made under such circumstances, and an object of the present invention is to provide a dual clutch that can simplify the structure of bringing the clutch into a disengaged state by applying an external force.
为了达到上述目的,本发明的一个实施例涉及一种双离合器,它包括多盘型的第一离合器,其具有形成为有底圆柱形的第一外离合器,在该外离合器的一端具有环形板部,其由于动力源传送的动力而转动。多盘型的第二离合器包括第二外离合器,它与第一外离合器一起转动,并且沿径向同轴地设置在第一离合器之内。分别提供给第一和第二离合器的内离合器中的一个设置在构成第一和第二外离合器一部分的离合器构件和环形板部之间,离合器构件可相对于内离合器转动。用于在断开状态和连接状态之间变换第一和第二离合器的环形压板在该压板可以沿轴向操作的状态下,分别支持在两个内离合器的环形板部一侧的端部。同时,用于把压板偏压到连接侧的离合器弹簧分别设置在环形板部一侧的端部。提升销具有与第一和第二离合器转轴平行的轴线并且以轴向可动的方式分别穿过两个内离合器,在提升销的端部能够抵抗离合器弹簧的弹簧偏压力来推动压板的状态下,提升销的一端分别与压板接触。驱动销具有与第一和第二离合器转轴平行的轴线并且以轴向可动的方式分别穿过离合器构件,驱动销的一端通过止推轴承装置与两个提升销中穿过一个内离合器的提升销的另一端连接。In order to achieve the above objects, one embodiment of the present invention relates to a dual clutch comprising a multi-disc type first clutch having a first outer clutch formed in a bottomed cylindrical shape with an annular plate at one end thereof part, which rotates due to the power transmitted by the power source. The second clutch of the multi-disc type includes a second outer clutch that rotates with the first outer clutch and is coaxially disposed radially within the first clutch. One of the inner clutches respectively provided to the first and second clutches is disposed between a clutch member constituting a part of the first and second outer clutches and the annular plate portion, the clutch member being rotatable relative to the inner clutch. Ring-shaped pressure plates for shifting the first and second clutches between the disconnected state and the connected state support end portions on the side of the ring-shaped plate portions of the two inner clutches, respectively, in a state in which the pressure plates are operable in the axial direction. Meanwhile, clutch springs for biasing the pressure plate to the connection side are respectively provided at end portions on one side of the annular plate portion. The lift pin has an axis parallel to the shafts of the first and second clutches and axially movably passes through the two inner clutches, respectively, in a state where the end of the lift pin can push the pressure plate against the spring biasing force of the clutch spring , one end of the lifting pin is in contact with the pressure plate respectively. Drive pins have axes parallel to the first and second clutch shafts and pass through the clutch members respectively in an axially movable manner, one end of the drive pin being lifted by a thrust bearing arrangement and one of the two lift pins passing through an inner clutch. Connect the other end of the pin.
另外,本发明的一个实施例提供了环形弹簧座,它们分别插在两个离合器弹簧和两个压板之间。In addition, one embodiment of the present invention provides annular spring seats inserted between two clutch springs and two pressure plates, respectively.
另外,本发明的一个实施例提供了一种离合器断开/连接控制装置,它包括一个凸轮轴,其可环绕垂直于第一和第二离合器转轴的轴线转动,装在凸轮轴上单独地相应于第一和第二离合器的凸轮联动地连接到穿过另一个内离合器的提升销的另一端和驱动销的另一端。从而,容许离合器断开/连接装置相互独立地并且相应于凸轮轴的转动位置推动和驱动驱动销和穿过另一个内离合器的提升销。In addition, an embodiment of the present invention provides a clutch disconnection/connection control device, which includes a camshaft rotatable about an axis perpendicular to the first and second clutch shafts, mounted on the camshaft separately and correspondingly The cams of the first and second clutches are interlockingly connected to the other end of the lift pin and the other end of the drive pin passing through the other inner clutch. Thereby, the clutch disconnecting/connecting means are allowed to push and drive the drive pin and the lift pin through the other inner clutch independently of each other and corresponding to the rotational position of the camshaft.
这里,第一实施例的第二外离合器37相应于本发明的离合器构件。此外,止推轴承相应于本发明的止推轴承装置。Here, the second
按照本发明的一个实施例,对提升销施加外力,沿轴向推动分别穿过第一和第二离合器的内离合器的提升销,可以使第一和第二离合器进入断开状态。另外,当内离合器一侧设置在第一外离合器的环形板部和离合器构件之间时,离合器构件可相对于一个内离合器转动,沿轴向运动穿过离合器构件的驱动销的一端通过止推轴承装置与穿过一个内离合器的提升销的另一端连接。因此,不管一个内离合器和离合器构件的相对转动如何,都可以沿轴向驱动穿过一个内离合器的提升销。根据把止推轴承装置插在提升销和驱动销之间的简单构造,可以依靠施加外力来使得包括一个内离合器的离合器进入断开状态。另外,因为两个提升件的操作方向和驱动方向均相同,可以用简单的方式实现这样的结构,把连接或断开第一和第二离合器的驱动力施加到两个提升销上。According to an embodiment of the present invention, applying an external force to the lift pins axially pushes the lift pins passing through the inner clutches of the first and second clutches respectively, so that the first and second clutches can enter a disengaged state. In addition, when one side of the inner clutch is disposed between the annular plate portion of the first outer clutch and the clutch member, the clutch member is rotatable relative to an inner clutch, and one end of the drive pin moving axially through the clutch member passes through the thrust The bearing assembly is connected with the other end of the lift pin passing through an inner clutch. Thus, the lift pin of an inner clutch can be driven axially regardless of the relative rotation of an inner clutch and clutch member. According to the simple construction of inserting the thrust bearing device between the lifting pin and the driving pin, it is possible to bring the clutch including an inner clutch into a disengaged state by applying an external force. In addition, since the operating directions and driving directions of the two lifting members are the same, it is possible to implement a structure in which a driving force for connecting or disconnecting the first and second clutches is applied to the two lifting pins in a simple manner.
另外,按照本发明的一个实施例,通过环形弹簧座使得离合器弹簧与压板接触。因此,可以均匀地把离合器弹簧的弹簧力施加到压板的整个周边,由此保证了第一和第二离合器可靠的断开和连接。In addition, according to an embodiment of the present invention, the clutch spring is brought into contact with the pressure plate through an annular spring seat. Therefore, the spring force of the clutch spring can be uniformly applied to the entire periphery of the pressure plate, thereby ensuring reliable disconnection and connection of the first and second clutches.
另外,按照本发明的一个实施例,采用第一和第二离合器共用的离合器断开/连接控制装置,可以进行两个离合器在断开状态和连接状态之间相互独立的变换。因此,施加外力来在断开状态和连接状态之间变换第一和第二离合器的结构得到了简化。In addition, according to an embodiment of the present invention, by using the clutch disconnection/connection control means common to the first and second clutches, the switching between the disconnected state and the connected state of the two clutches can be performed independently of each other. Therefore, the structure of applying an external force to switch the first and second clutches between the disconnected state and the connected state is simplified.
本发明的一个实施例提供了一种双离合器装置,它可以减少零件数目,可以简化结构,减少制造成本,并且使双离合器小型化。An embodiment of the present invention provides a dual clutch device that can reduce the number of parts, simplify the structure, reduce manufacturing costs, and miniaturize the dual clutch.
为了达到上述目的,本发明的一个实施例涉及一种双离合器,它包括一个依靠第一离合器弹簧的弹簧力得到连接状态的第一离合器,以及一个设置成与第一离合器同轴并依靠第二离合器弹簧的弹簧力得到连接状态的第二离合器。提供一个单凸轮轴共同用于第一和第二离合器,它可环绕一条垂直于两个离合器的转轴的轴线转动。一个致动器可转动地驱动凸轮轴并且与凸轮轴连接。第一和第二驱动控制件构成为沿着断开第一和第二离合器的方向施加控制力来抵抗第一和第二离合器弹簧的弹簧力。第一和第二离合器分别跟随着相应于第一和第二离合器装在凸轮轴上的第一和第二凸轮,并且联动地连接到第一和第二凸轮。In order to achieve the above object, an embodiment of the present invention relates to a dual clutch, which includes a first clutch that is connected by the spring force of the first clutch spring, and a clutch that is arranged coaxially with the first clutch and relies on the second clutch. The spring force of the clutch spring obtains the second clutch in the connected state. A single camshaft is provided common to the first and second clutches, which is rotatable about an axis perpendicular to the shafts of the two clutches. An actuator rotatably drives the camshaft and is connected to the camshaft. The first and second drive controls are configured to apply a control force against the spring force of the first and second clutch springs in a direction to disengage the first and second clutches. The first and second clutches respectively follow first and second cams mounted on the camshaft corresponding to the first and second clutches, and are interlockingly connected to the first and second cams.
另外,按照本发明的一个实施例,单个电机和以减速方式把电机的输出传送到凸轮轴的一个减速机构构成了致动器。In addition, according to an embodiment of the present invention, a single motor and a speed reduction mechanism that transmits the output of the motor to the camshaft in a speed reduction manner constitute the actuator.
一个实施例的第一提升销65相应于本发明的第一驱动控制件,该实施例的第二提升销66相应于本发明的第二驱动控制件。The
按照本发明的一个实施例,可以相互独立地变换两个离合器的断开/连接,并且个别地采用为第一和第二离合器共用的单凸轮轴。因此,准备一个致动器来可转动地驱动凸轮轴即可,由此可以减少零件数目,可以简化结构,可以降低制造成本和使双离合器装置小型化。According to an embodiment of the present invention, it is possible to switch the disconnection/connection of the two clutches independently of each other, and individually employ a single camshaft common to the first and second clutches. Therefore, it is only necessary to prepare one actuator to rotatably drive the camshaft, whereby the number of parts can be reduced, the structure can be simplified, the manufacturing cost can be reduced, and the dual clutch device can be miniaturized.
另外,按照本发明的一个实施例,可以提供具有轻量和紧凑构造的致动器。In addition, according to an embodiment of the present invention, an actuator having a lightweight and compact configuration can be provided.
按照本发明的一个实施例,提供了一种双离合器装置,它可以用相对不转动的方式连接一对外离合器,减少了零件数目和装配工时,同时使双离合器小型化。According to one embodiment of the present invention, there is provided a dual clutch device which can connect a pair of outer clutches in a relatively non-rotating manner, reducing the number of parts and assembling man-hours, and at the same time miniaturizing the dual clutch.
为了达到上述目的,本发明的一个实施例涉及一种双离合器,它包括一个多盘型的第一离合器,其具有一个柱形区和一个第一外离合器,该第一外离合器动力源传送的动力而转动。提供一个多盘型的第二离合器,它具有一个第二外离合器,其与第一外离合器一起转动,并且与第一离合器同轴地设置。第一外离合器设置成相对于第二离合器沿径向向外,并且具有一个环形板部,该环形板部整体和连续地形成在圆柱部的一端。多个离合器盘配合槽容许第一离合器的多个离合器盘的外周与之相对不转动地配合。多个外离合器配合槽形成在圆柱部中,它们设置在相关离合器盘配合槽之间,其中多个外离合器配合槽容许第二外离合器的外周以相对不转动方式与之配合。To achieve the above objects, an embodiment of the present invention relates to a dual clutch comprising a multi-disc type first clutch having a cylindrical area and a first outer clutch whose power source transmits power to rotate. A second clutch of the multi-disk type is provided having a second outer clutch that rotates with the first outer clutch and is disposed coaxially with the first clutch. The first outer clutch is disposed radially outward with respect to the second clutch, and has an annular plate portion integrally and continuously formed at one end of the cylindrical portion. The plurality of clutch disc engagement grooves allow outer peripheries of the plurality of clutch discs of the first clutch to engage therewith in a relatively non-rotational manner. A plurality of outer clutch engagement grooves are formed in the cylindrical portion, which are disposed between the associated clutch disc engagement grooves, wherein the plurality of outer clutch engagement grooves allow the outer periphery of the second outer clutch to engage therewith in a relatively non-rotational manner.
另外,按照本发明的一个实施例,第二外离合器设置在这样的位置:其中第二外离合器与环形板部夹住了第一离合器包含的第一内离合器。一个卡环从轴向外侧与第二外离合器的外周边接触和配合,并且装在第一外离合器上。In addition, according to an embodiment of the present invention, the second outer clutch is disposed at a position where the second outer clutch and the annular plate portion sandwich the first inner clutch included in the first clutch. A snap ring contacts and cooperates with the outer periphery of the second outer clutch from the axial outside, and is installed on the first outer clutch.
另外,按照本发明的一个实施例,离合器盘配合槽的轴向长度和外离合器配合槽的轴向长度相互不同。In addition, according to an embodiment of the present invention, the axial length of the clutch disc engaging groove and the axial length of the outer clutch engaging groove are different from each other.
另外,按照本发明的一个实施例,离合器盘的配合槽和外离合器配合槽以沿周向隔开的方式形成在圆柱部上,其中离合器盘配合槽和外离合器配合槽在对着环形板部的圆柱部(36a)的另一端上开口。In addition, according to an embodiment of the present invention, the coupling groove of the clutch disc and the coupling groove of the outer clutch are formed on the cylindrical portion in a manner of being spaced apart in the circumferential direction, wherein the coupling groove of the clutch disc and the coupling groove of the outer clutch are opposite to the annular plate portion. The other end of the cylindrical portion (36a) is open.
按照本发明的一个实施例,第一离合器包含的多个离合器盘的外周边与第一外离合器的圆柱部相对不转动地配合,同时,第二外离合器的外周边与第一外离合器的圆柱部相对不转动地配合。因此,以相对不转动方式连接第一和第二外离合器,可以防止第一和第二外离合器外周直径尺寸变大。因此,双离合器可以小型化。另外,可以减少零件数目,同时,可以减少装配工时数目,由此有利于双离合器装置的装配。According to one embodiment of the present invention, the outer peripheries of the plurality of clutch discs included in the first clutch are engaged with the cylindrical portion of the first outer clutch in a relatively non-rotating manner; parts are relatively non-rotatable fit. Therefore, by connecting the first and second outer clutches in a relatively non-rotating manner, it is possible to prevent the outer peripheral diameters of the first and second outer clutches from becoming large. Therefore, the dual clutch can be miniaturized. In addition, the number of parts can be reduced, and at the same time, the number of assembly man-hours can be reduced, thereby facilitating the assembly of the dual clutch device.
另外,按照本发明的一个实施例,可以以简单的构造防止第二外离合器相对于第一外离合器沿轴向向外方向的运动。In addition, according to an embodiment of the present invention, it is possible to prevent the movement of the second outer clutch relative to the first outer clutch in the axially outward direction with a simple configuration.
另外,按照本发明的一个实施例,可以方便地防止多个离合器盘和第二外离合器对第一外离合器的误装配,因此也有利于双离合器装置的装配。In addition, according to an embodiment of the present invention, misassembly of the plurality of clutch discs and the second outer clutch to the first outer clutch can be easily prevented, thus also facilitating the assembly of the dual clutch device.
另外,按照本发明的一个实施例,可以更有利于多个离合器盘和第二外离合器对第一外离合器的装配。In addition, according to an embodiment of the present invention, the assembly of the plurality of clutch plates and the second outer clutch to the first outer clutch can be more facilitated.
从以下给出的详细描述,本发明的进一步适用范围将会更明显。但是,应该理解到,详细的描述和具体实例,尽管指示了本发明的优选实施例,仅作为说明举例的方式给出,因为从这个详细描述,在本发明精神和范围内的各种改变和修改对熟悉该技术的人员将会变得明显。Further scope of applicability of the present invention will be apparent from the detailed description given below. It should be understood, however, that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are given by way of illustration and example only, since various changes and modifications can be made from this detailed description within the spirit and scope of the invention. Modifications will become apparent to those skilled in the art.
附图说明Description of drawings
从以下给出的详细描述和附图将会更充分地理解本发明,附图仅以说明举例方式给出,因此不对本发明造成限制,其中:The present invention will be more fully understood from the detailed description and accompanying drawings given below, and the accompanying drawings are provided by way of illustration and example only, and therefore do not limit the present invention, wherein:
图1是表示双离合器型齿轮传动的示意构造视图;Fig. 1 is a schematic structural view showing a double clutch type gear transmission;
图2是双离合器装置的纵向剖视图;Fig. 2 is a longitudinal sectional view of a double clutch device;
图3是图2中主要部分的放大视图;Fig. 3 is the enlarged view of main part in Fig. 2;
图4是沿图3中的线4-4所取的剖视图;Figure 4 is a cross-sectional view taken along line 4-4 in Figure 3;
图5是第一外离合器的透视图,其中一部分被剖开;Figure 5 is a perspective view of the first outer clutch, partly broken away;
图6是沿图3中的线6-6所取的放大剖视图;Figure 6 is an enlarged cross-sectional view taken along line 6-6 in Figure 3;
图7是表示凸轮轴转动位置和作为比较的提升件的位移的视图;Fig. 7 is a view showing the rotational position of the camshaft and the displacement of the lifting member as a comparison;
图8(a)和(b)是表示进行调高档操作时的换档特性图;Fig. 8 (a) and (b) are the characteristic diagrams showing the shift characteristics when performing the upshifting operation;
图9(a)和(b)是表示进行调低档操作时的换档特性图。9(a) and (b) are diagrams showing shift characteristics when a downshift operation is performed.
具体实施方式Detailed ways
以下,根据表示在附图中的一个本发明实施例来说明实现本发明的一个实施方式。Hereinafter, an embodiment for realizing the present invention will be described based on an embodiment of the present invention shown in the drawings.
图1到图9(b)是表示本发明一个实施例的视图。1 to 9(b) are views showing an embodiment of the present invention.
如图1所示,例如为装在摩托车上的一个多缸发动机提供了多个活塞11,11,...。各活塞均与一个曲轴12连接,曲轴12可转动地支持在图中未表示的曲轴箱上。通过主齿轮减速装置13和橡胶阻尼器14把曲轴12的转动动力输入到双离合器装置15。另一方面,曲轴箱内容纳了一个奇数换档齿轮传动机构16,它包括了奇数换档齿轮系,例如,可以有选择地建立的第一和第三换档齿轮系G1,G3,并且曲轴箱内还容纳了一个偶数换档齿轮传动机构17,它包括了偶数换档齿轮系,例如,可以有选择地建立的第二和第四换档齿轮系G2,G4。由双离合器装置15来变换通过主减速装置13和橡胶阻尼器14...从曲轴12到奇数换档齿轮传动机构16和偶数换档齿轮传动机构17的动力传送以及该动力传送的断开。As shown in FIG. 1, a plurality of
在曲轴箱上,可转动地支持了一个圆柱形的第一主轴18,它具有与曲轴12平行的轴线,一个第二主轴19同轴地穿过第一主轴18成为这样的状态:其中第二主轴19可相对于第一主轴18转动,而沿轴向相对于第一主轴18设置在一个固定位置上。此外,提供了一个副轴30,它具有与第一和第二主轴18,19平行的轴线。偶数换档齿轮传动机构17设置在第一主轴18和副轴30之间,而奇数换档齿轮传动机构16设置在第二主轴19和副轴30之间。在可转动地穿过曲轴箱的副轴30的端部上固定了一个驱动链轮31,使得把动力传送到后轮(图中未表示)的链条可以环绕着驱动链轮31。On the crankcase, a cylindrical first
第二换档齿轮系G2包括一个与第一主轴18整体形成的二档速率的主动齿轮25,以及一个二档速率的从动齿轮26,它以相对于副轴30可转动的方式支持在副轴30上,并且与二档速率的主动齿轮25相啮合。第四换档齿轮系G4包括一个固定在第一主轴18上的四档速率的主动齿轮27,以及一个四档速率的从动齿轮28,它以相对于副轴30可转动的方式支持在副轴30上,并且与四档速率的主动齿轮27相啮合。另外,在二档和四档速率的从动齿轮26,28之间的位置,以花键配合方式把一个第二换档器29连接到副轴30。因此,由于第二换档器29的轴向运动,可以在以下两个换档状态之间变换:一个状态是容许二档和四档速率的从动齿轮26,28相对于副轴30自由转动(中性状态),另一个状态是二档和四档速率的从动齿轮26,28之一以相对于副轴30不转动的方式接合到副轴30上,由此,建立了第二换档齿轮系G2或第四换档齿轮系G4。The second shifting gear train G2 includes a second-
第一换档齿轮系G1包括一个与第二主轴19整体形成的一档速率的主动齿轮20,以及一个一档速率的从动齿轮21,它以相对于副轴30可转动的方式支持在副轴30上,并且与一档速率的主动齿轮20相啮合。第三换档齿轮系G3包括一个固定在第二主轴19上的三档速率的主动齿轮22,以及一个三档速率的从动齿轮23,它以相对于副轴30可转动的方式支持在副轴30上,并且与三档速率的主动齿轮22相啮合。另外,在一档和三档速率的从动齿轮21,23之间的位置,以花键配合方式把一个第一换档器24连接到副轴30。因此,由于第一换档器24的轴向运动,可以在以下两个换档状态之间变换:一个状态是容许一档和三档速率的从动齿轮21,23相对于副轴30自由转动(中性状态),另一个状态是一档和三档速率的从动齿轮21,23之一以相对于副轴30不转动的方式连接到副轴30上,由此,建立了第一换档齿轮系G1或第三换档齿轮系G3。The first shifting gear train G1 includes a first-
一并结合图2和图3来说明本实施例,双离合器装置15具有一个多盘型的第一离合器34,它包括一个第一外离合器36,该第一外离合器36由从主减速装置13传送的动力来转动,用于变换从曲轴12到偶数换档齿轮传动机构17的动力传送和断开这种动力传送。一个多盘型的第二离合器35包括一个第二外离合器37,它与第一外离合器36一起转动,并且沿径向同轴地设置在第一离合器34之内。因此,可以产生从曲轴12到奇数换档齿轮传动机构16动力传送的变换和这种动力传送的断开。通过把环形板部36b与圆柱部36a的一端整体连接,第一外离合器36形成为有底的圆柱形。2 and 3 to illustrate the present embodiment, the double
主减速装置13包括一个与曲轴12整体形成的主动齿轮38,以及一个传动齿轮39,它以相对于第二主轴19可转动的方式支持在第二主轴19上,并且与主动齿轮38相啮合。另外,在第一外离合器36的环形板部36b的多个周向部上以突起方式整体形成了连接凸台36c...。连接凸台36c...穿过橡胶阻尼器14...,橡胶阻尼器14...插入形成于从动齿轮39中的保持孔40...内。一个保持板41在与环形板部36b相对的一侧与从动齿轮39接触,并且采用穿过连接凸台36c...的铆钉42...固定到连接凸台36c...的端面。也就是说,通过主减速装置13和橡胶阻尼器14...把从曲轴12传来的动力输入到第一外离合器36。The
第一离合器34包括:上述的第一外离合器36;一个第一内离合器43,它具有被第一外离合器36的圆柱部36a同轴包围的圆柱部43a;多个第一离合器盘44...,它以相对于圆柱部36a的不转动方式与第一外离合器36的圆柱部36a相配合;多个第一离合器板45...,它以相对于圆柱部43a不转动的方式与第一内离合器43的圆柱部43a相配合,并且设置成与第一离合器盘44...交替重叠的方式。一个环形第一受压板部43b从与环形板部36b对着的一侧,面对着交替重叠设置的第一离合器盘44...和第一离合器板45...;一个环形第一压板46从环形板部36b一侧,面对着交替重叠设置的第一离合器盘44...和第一离合器板45...;并且,一个第一离合器弹簧47施加弹簧力来偏压第一压板46到一侧,使得第一离合器盘44...和第一离合器板45...夹紧在第一压板46和第一受压板部43b之间。The first clutch 34 includes: the above-mentioned first outer clutch 36; a first inner clutch 43, which has a
第一受压板部43b从第一内离合器43的圆柱部43a的外端沿径向向外整体地突出,形成一个环形。另外,第一内离合器43包括一个环形连接板部43c,它从圆柱部43a的内端沿径向向内整体地突出。连接板部43c的内周边以相对于第二主轴19不转动的方式并且也以沿轴向不移动的方式连接到第二主轴19。The first pressure receiving plate portion 43b integrally protrudes radially outward from the outer end of the
第一压板46以相对于圆柱部43a不转动的方式和沿轴向不移动的方式支持在圆柱部43a上,而包括多个盘弹簧重叠的第一离合器弹簧47的外周边通过一个环形第一弹簧座48与第一压板47接触。另外,第一离合器弹簧47的内周边接触和支持在一个卡环49上,卡环49通过一个环形的第一座圈50安装在圆柱部43a的内端部的外周边上。The
一并结合图4来说明本实施例,第二离合器35包括:一个第二外离合器37,它具有一个被第一离合器34的第一外离合器36的圆柱部36a同轴地包围的圆柱部37a,并且与第一外离合器36一起转动;一个第二内离合器53,它具有被第二外离合器37的圆柱部37a同轴包围的圆柱部53a;多个第二离合器盘54...,它以相对于圆柱部37a不转动的方式与第二外离合器37的圆柱部37a相配合;多个第二离合器板55...,它以相对于圆柱部53a不转动的方式与第二内离合器53的圆柱部53a相配合,并且设置成与第二离合器盘54...交替重叠的方式。此外,一个环形第二受压板部53b从与第一外离合器36的环形板部36b对着的一侧,面对着交替重叠设置的第二离合器盘54...和第一离合器板55...;一个环形第二压板56从环形板部36b一侧,面对着交替重叠设置的第二离合器盘54...和第二离合器板55...、并且,一个第二离合器弹簧57施加弹簧力来偏压第二压板56到一侧,使得第二离合器盘54...和第二离合器板55...夹紧在第二压板56和第二受压板部53b之间。4 to illustrate the present embodiment, the second clutch 35 includes: a second outer clutch 37, which has a
第二外离合器37整体地包括:一个环形外连接板部37b,它从圆柱部37a的外端沿径向向外突出;一个环形内连接板部37c,它沿径向从圆柱部37a的轴向中间区向内突出。另外,外连接板部37b从外面盖住了第一内离合器43,使得第一内离合器43设置在第一外离合器36的环形板部36b和外连接板部37b之间,并且整体连接到圆柱部37a的外端。连接板部37b的外周边以不转动方式与第一外离合器36的圆柱部36a相配合。另外,内连接板部37c的内周边以沿轴向不移动方式和以不转动方式,与从第二主轴19突出的第一主轴18的端部相连接。The second outer clutch 37 integrally includes: an annular outer connecting
另外,一并结合图5来说明本实施例,在第一外离合器36的圆柱部36a中,多个离合器盘配合槽61,61...沿周向等距地形成,并且在圆柱部36a的与环形板部36b相反的另一端开口,该多个离合器盘配合槽容许第一离合器中的多个第一离合器盘44...的外周边以相对不转动的方式与之配合。另外,多个外离合器配合槽62,62...沿周向等距地形成,并且设置在相关离合器盘配合槽61,61...之间,同时在圆柱部36a的另一端分别开口,该多个外离合器配合槽容许第二外离合器37的外连接板部37b的外周边以相对不转动的方式与之配合。所述相关的离合器盘配合槽61,61...也在圆柱部36a的外周表面上开口。In addition, this embodiment will be described with reference to FIG. 5. In the
另外,第二外离合器37沿轴向向内的运动被一个后面要描述的止推轴承68防止,而一个卡环63装在第一外离合器36的圆柱部36a上,它从轴向外侧与第二外离合器37的外连接板部37b的外周接触和配合。In addition, the inward movement of the second outer clutch 37 in the axial direction is prevented by a
在第一离合器盘44...的外周边上,以突起方式形成了配合突起44a...,它们与相关的离合器盘配合槽61,61...配合。此外,在第二外离合器37的外连接板部37b的外周边上,以突起方式形成了配合突起37d...,它们与相关的外离合器配合槽62,62...配合。离合器盘配合槽61,61...的轴向长度和外离合器配合槽62,62...的轴向长度设成相互不同。在本实施例中,第二外离合器37的连接板部37b设置成比第一离合器盘44沿轴向更朝外。因此,离合器盘配合槽61,61...的轴向长度设成比外离合器配合槽62,62...的轴向长度更大。On the outer periphery of the first
提供了多个(例如三个)第一提升销65...,用于施加朝着断开侧驱动的控制力到第一离合器34来抵抗第一离合器弹簧47的弹簧力,第一离合器34是由第一离合器弹簧47的弹簧力保持着连接状态。第一提升销65...具有与第一离合器34转轴平行的轴线,并且沿轴向可移动地穿过第一内离合器43的圆柱部43a的多个(例如三个)沿周向等距的部分,这些第一提升销65...的一端与第一离合器34的第一压板46接触成这样的状态:使得第一提升销65...的一端可以抵抗第一离合器弹簧47的弹簧力来推动第一压板46。A plurality (for example, three) of first lift pins 65 are provided for applying a control force driven toward the disengagement side to the first clutch 34 against the spring force of the first clutch spring 47, the first clutch 34 The connected state is maintained by the spring force of the first clutch spring 47 . The first lift pins 65 . One end of these first lift pins 65 ... is in contact with the
提供了多个(例如三个)第二提升销66...,用于施加朝着断开侧驱动的控制力到第二离合器35来抵抗第二离合器弹簧57的弹簧力,第二离合器35是由第二离合器弹簧57的弹簧力保持着连接状态。第二提升销66...具有与第二离合器35转轴平行的轴线,并且沿轴向可移动地穿过第二内离合器53的圆柱部53a的多个(例如三个)沿周向等距的部分,这些第二提升销66...的一端与第二离合器35的第二压板56接触成这样的状态:使得第二提升销66...的一端可以抵抗第二离合器弹簧57的弹簧力来推动第二压板56。A plurality (for example, three) of second lifting pins 66 . The connected state is maintained by the spring force of the second
另外,形成第二离合器35一部分的第二外离合器37与第一外离合器36的环形板部36b夹住了第一内离合器43。驱动销67...具有与第一和第二离合器34,35转轴平行的轴线,沿轴向可移动地穿过多个(例如三个)沿周向等距设置的第二外离合器37的外连接板部37b的部分。驱动销67...的一端通过一个环形止推轴承68连接到第一提升销65...的一端。In addition, the second outer clutch 37 forming a part of the second clutch 35 sandwiches the first inner clutch 43 with the
另外,为了防止止推轴承68在垂直于第一和第二离合器34,35轴线的平面上的运动,一个容纳和保持止推轴承68的环形凹部69形成在外连接板部37b中。In addition, in order to prevent the movement of the thrust bearing 68 in a plane perpendicular to the axes of the first and
在第二提升销66...另一端和驱动销67...另一端,离合器断开/连接控制装置72具有一个可绕着垂直于第一和第二离合器34,35转轴转动的凸轮轴70和一个与凸轮轴70连接来转动凸轮轴70的致动器71,离合器断开/连接控制装置72被联动地连接成这样状态:相应于凸轮轴70的转动位置,相互独立地推动和驱动第二提升销66...和驱动销67...。At the other end of the
凸轮轴70可转动地支持在一个盖73上,该盖连接到图中未表示的曲轴箱,并且在凸轮轴70和盖73之间提供了一个恢复弹簧74。The
结合图6来说明,一对沿轴向隔开设置的第一凸轮75,75和一个在两个第一凸轮75...之间的中心部设置的第二凸轮76均与凸轮轴70整体地形成。凸轮轴70支持在盖73上成这样的状态:第二凸轮76位于第一和第二主轴18,19的轴向延伸线上。To illustrate with reference to FIG. 6 , a pair of
驱动销67...的另一端共同连接到环形第一提升件77,一个第一凸轮随动件78具有一个通过第一分离轴承79与第一提升件77连接的端部,该第一提升件形成为圆柱形,并且与第一凸轮75,75滑动接触。另外,第二提升销66...的另一端连接到一个环形第二提升件80,该第二提升件被第一提升件77同轴地包围。此外,一个第二凸轮随动件81通过一个第二分离轴承82与第二提升件80连接,该第二提升件滑动配合于第一提升件77,第二凸轮随动件81的一端与第二凸轮76滑动接触。The other ends of drive pins 67... The member is formed in a cylindrical shape, and is in sliding contact with the
集中到图2来说明,致动器71包括单个电机85,以及一个减速机构86,该减速机构把电机85的输出以减速方式传送到凸轮轴70。平行于凸轮轴70转动的电机85安装在一个减速机构箱87上,减速机构箱87支持在容纳减速机构86的曲轴箱上。减速机构箱87由一对半箱体88,89相互连接形成,其中电机85装在半箱体88上,使得电机85的输出轴90突出到减速机构箱87之内。Focusing on FIG. 2, the actuator 71 includes a single motor 85, and a reduction mechanism 86 that transmits the output of the motor 85 to the
减速机构86设在减速机构箱87内的电机85的输出轴90和凸轮轴70之间。减速机构86包括:一个与输出轴90整体形成的小齿轮93;一个与第一中间轴91整体形成的第一中间齿轮94,该第一中间轴具有与输出轴90和凸轮轴70平行设置的轴线,并且可转动地支持在减速机构箱87上,与小齿轮93啮合。一个第二中间齿轮95与第一中间轴91整体地形成。一个第三中间齿轮96与第二中间轴92整体地形成,该第二中间轴具有与输出轴90和凸轮轴70平行设置的轴线,并且可转动地支持在减速机构箱87上,与第二中间齿轮95啮合。一个第四中间齿轮97与第二中间轴92整体地形成。此外,一个从动齿轮98固定到凸轮轴70,并且与第四中间齿轮97啮合。The reduction mechanism 86 is provided between the
另外,一个同轴地连接到凸轮轴70端部的电位计99装在减速机构箱87上,由电位计99探测凸轮轴70的转角。In addition, a potentiometer 99 coaxially connected to the end of the
这里,第一凸轮75...和第二凸轮76例如以90度的相位差形成在凸轮轴70上,致动器71可转动地驱动凸轮轴70,使得第一凸轮75...和第二凸轮76的操作如图7所示。更具体地说,相应于凸轮轴70的转动,相应于第一离合器34(变换偶数换档齿轮传动机构17传送动力的断开和连接)的第一提升件78的提升量变化如图7中的虚线所示,而相应于第二离合器35(变换奇数换档齿轮传动机构16传送动力的断开和连接)的第二提升件81的提升量变化如图7中的实线所示。Here, the
更具体地说,致动器71可转动地驱动凸轮轴70来变换以下两个换档状态:一个状态是第一和第二离合器34,35之一被连接、另一个被断开;另一个状态是第一和第二离合器34,35均被连接。More specifically, the actuator 71 rotatably drives the
在常规工作条件下,致动器71的工作原理是使第一和第二离合器34,35之一进入连接状态而另一个进入断开状态。因此,可以采用偶数换档齿轮传动机构17和奇数换档齿轮传动机构16之一来得到偶数换档齿轮系和奇数换档齿轮系之一进行的换档状态。在偶数换档齿轮传动机构17和奇数换档齿轮传动机构16中,在从上述常规工作条件变换换档时,操作第一和第二换档器29,24之一,从而预先建立按照第一到第四换档齿轮系G1到G4中换档方向的下一次换档级的齿轮系,使得相应于离合器34,35的上述下一次换档级齿轮系的离合器被断开。此后,根据上述致动器71的操作,变换离合器34,35的断开和连接。Under normal operating conditions, the operating principle of the actuator 71 is to bring one of the first and
例如,在进行从第一换档级到第二换档级的换档时,建立奇数换档传动机构16的第一换档齿轮系G1,并使第二离合器35进入连接状态,由此得到第一换档级的变速比,使第一离合器34进入断开状态来建立偶数换档传动机构17的第二换档齿轮系G2。此后,断开第二离合器35,并连接第一离合器34。For example, when shifting from the first shift stage to the second shift stage, the first shift gear train G1 of the odd-numbered
这里,在进行偶数换档级之间或奇数换档级之间的换档变换时,当相应于一个齿轮传动机构(它成为建立偶数换档齿轮传动机构17和奇数换档齿轮传动机构16中的齿轮系的变换目标)的离合器保持断开状态,在刚完成建立该齿轮系变换之前,设置在齿轮传动机构输入侧的第一主轴18或第二主轴19按照在建立该齿轮系的变换之前的转速转动。当建立齿轮系的变换完成时,第一主轴18或第二主轴19的转速有很大改变,由此产生传动冲击。Here, when performing shifting between even-numbered shift stages or between odd-numbered shift stages, when corresponding to a gear transmission mechanism (it becomes the one in the even-numbered shift
例如,考虑从第一换档级到第三换档级的变速比的调高档情形,在奇数换档齿轮传动机构16中操作第二换档器24从建立第一换档齿轮系G1的状态到建立第三换档齿轮系G3的状态时,当第二离合器35保持在断开状态时,曲轴12、第一主轴18和第二主轴19的转速改变如图8(a)所示。更具体地说,在时间t1点(该点处于的状态是:在奇数换档齿轮传动机构16中建立第一换档齿轮系G1和在偶数换档齿轮传动机构17中建立第三换档齿轮系G3,得到了第一换档级的变速比)断开第一离合器34而连接第二离合器35,当连接第一离合器34而断开第二离合器35时,第二主轴19的转速等于时间t1点之前的转速。此外,当在此状态的时间t2点上,在奇数换档齿轮传动机构16中建立第三换档齿轮系G3时,大大地改变第二主轴19的转速到减小ΔNa,由此增加了传动冲击。For example, considering the upshifting situation of the transmission ratio from the first shift stage to the third shift stage, operating the
另外,考虑从第三换档级到第一换档级的变速比的调低档情形,在奇数换档齿轮传动机构16中操作第二换档器24从建立第三换档齿轮系G3的状态到建立第一换档齿轮系G1的状态时,当第二离合器35保持在断开状态时,曲轴12、第一主轴18和第二主轴19的转速改变如图9(a)所示。更具体地说,在时间t3点(该点处于的状态是:在奇数换档齿轮传动机构16中建立第三换档齿轮系G3和在偶数换档齿轮传动机构17中建立第二换档齿轮系G2,得到了第二换档级的变速比)断开第二离合器35而连接第一离合器34,开始已建立状态的变换,从奇数换档齿轮传动机构16中的第三换档齿轮系G3变换到第一换档齿轮系G1。此后,在时间t4点上,第二离合器35连接,同时第一离合器34断开,在时间t3点(此时变速比建立的状态从第三换档齿轮系G3变换到第一换档齿轮系G1),第二主轴19的转速很大地改变到增加ΔNa,由此增加了传动冲击。In addition, considering the downshifting situation of the transmission ratio from the third shift stage to the first shift stage, operating the
因此,在进行偶数换档级之间或奇数换档级之间的换档比变换时,当奇数换档齿轮传动机构16和偶数换档齿轮传动机构17之一采取了在变换建立齿轮系之间的中性状态,进行一个传动控制,使得相应于一个齿轮传动机构(它成为建立偶数换档齿轮传动机构17和奇数换档齿轮传动机构16的齿轮系的变换目标)的离合器从断开状态仅临时保持短暂的连接状态。此外,在再次断开之后,离合器在完成建立齿轮系的变换之后从断开状态变换到连接状态。Therefore, when performing a shift ratio change between even-numbered shift stages or between odd-numbered shift stages, when one of the odd-numbered
因此,例如考虑从第一换档级到第三换档级的变速比的调高档情形,在奇数换档齿轮传动机构16中操作第二换档器24从建立第一换档齿轮系G1的状态到建立第三换档齿轮系G3的状态时,当第二离合器35仅临时保持短暂的连接状态而奇数换档齿轮传动机构16处于中性状态,曲轴12、第一主轴18和第二主轴19的转速改变如图8(b)所示。也就是说,在时间t1点(该点的状态是:在断开第一离合器34而连接第二离合器35的条件下,在奇数换档齿轮传动机构16中建立第一换档齿轮系G1和在偶数换档齿轮传动机构17中建立第二换档齿轮系G2,得到了第一换档级的变速比),断开第二离合器35,同时连接第一离合器34。此后,在时间t12点(该点的状态是:奇数换档齿轮传动机构16采取了在变换建立从第一换档齿轮系G1到第三换档齿轮系G3的齿轮系之间的中性状态),当第二离合器35仅临时保持短暂的连接状态(也就是说,第一和第二离合器34,35均仅临时保持短暂的连接状态),因为第一离合器34处于连接状态、并且偶数换档齿轮传动机构17的第二换档齿轮系G2已建立,第二主轴19的转速低到与第一主轴18相同的量级。另外,当在时间t2点建立第三换档齿轮系G3时的第二主轴19的转速改变量采取了较小值ΔNb(<ΔNa),由此可以减轻传动冲击。Therefore, considering, for example, an upshifting situation of a transmission ratio from the first shift stage to the third shift stage, operating the
另外,例如考虑从第三换档级到第一换档级的变速比的调低档情形,在奇数换档齿轮传动机构16中操作第二换档器24从建立第三换档齿轮系G3的状态到建立第一换档齿轮系G1的状态时,当第二离合器35仅临时保持短暂的连接状态而奇数换档齿轮传动机构16处于中性状态,曲轴12、第一主轴18和第二主轴19的转速改变如图9(b)所示。也就是说,在由连接第一离合器34和断开第二离合器35而得到第二换档级的变速比的状态下,建立奇数换档齿轮传动机构16中的第三换档齿轮系G3和建立偶数换档齿轮传动机构17中的第二换档齿轮系G2,在时间点t3(该点的状态是:奇数换档齿轮传动机构16采取了在变换从第三换档齿轮系G3到第一换档齿轮系G1的齿轮系建立状态时的中性状态),当第二离合器35仅临时保持短暂的连接状态(也就是说,第一和第二离合器34,35均仅临时保持短暂的连接状态),因为第一离合器34处于连接状态、并且偶数换档齿轮传动机构17的第二换档齿轮系G2已建立,第二主轴19的转速增加到与第一主轴18相同的量级。另外,当在时间t34点建立第一换档齿轮系G1时的第二主轴19的转速改变量采取了较小值ΔNb(<ΔNa),由此可以减轻传动冲击。In addition, considering, for example, the downshifting situation of the transmission ratio from the third shift stage to the first shift stage, operating the
以下,说明本实施例的操作方式。双离合器15包括第一离合器34和第二离合器35,第一离合器34具有第一外离合器36,它具有与圆柱部36a的一端整体和连续地形成的环形板部36b,第二离合器35在第一离合器34内沿径向与第一离合器34同轴地设置,在双离合器15中,第一和第二压板46,56具有变换第一和第二离合器34,35断开和连接状态的环形形状,它们分别沿轴向支持在分别为第一和第二离合器34,35提供的第一和第二内离合器43,53的环形板部36b一侧的端部。另外,把压板46,56偏压到连接侧的第一和第二离合器弹簧47,57分别设置在第一和第二内离合器43,53的环形板部36b侧的端部。第一和第二提升销65,66具有与第一和第二离合器34,35转轴平行的轴线并且以轴向运动的方式穿过两个内离合器43,53,第一和第二提升销65,66以其相应的一端与第一和第二压板46,56接触成这样的状态:它们的一端能够抵抗离合器弹簧47,57的弹簧偏压力而推动压板46,56。另外,驱动销67具有与第一和第二离合器34,35转轴平行的轴线并且以轴向运动的方式穿过第二离合器37的外连接板部37b,它通过止推轴承68使其一端连接到两个提升销65,66中穿过第一内离合器43的第一提升销65的另一端。Hereinafter, the operation mode of this embodiment will be described. The
因此,施加外力到第一和第二提升销65,66,沿轴向推动分别穿过第一和第二内离合器43,53的第一和第二提升销65,66,可以使第一和第二离合器34,35进入断开状态。另外,第一内离合器43设置在第一外离合器36的环形板部36b和第二外离合器37的外连接板部37b之间,而第二外离合器37可相对于第一内离合器43转动。此外,沿轴向穿过外连接板部37b的驱动销67的一端通过止推轴承68连接到穿过第一内离合器43的第一提升销65的另一端。因此,不管第一内离合器43和第二外离合器37的相对转动如何,都可以沿轴向驱动第一提升销65。由于止推轴承68插在第一提升销65和驱动销67之间的简单构造,可以依靠施加外力来使得包含第一内离合器43的第一离合器34进入断开状态。Therefore, applying an external force to the first and second lift pins 65, 66 axially pushes the first and second lift pins 65, 66 passing through the first and second
另外,因为第一和第二提升销65,66的操作方向和驱动方向均设置成相互相同,可以简化用来进行第一和第二离合器34,35的断开/连接驱动的离合器断开/连接控制装置72的结构。In addition, since the operating directions and driving directions of the first and second lift pins 65, 66 are set to be the same as each other, the clutch disengagement/disconnection of the first and
另外,因为环形弹簧座48,58分别插在第一和第二离合器弹簧47,57以及第一和第二压板46,56之间,可以均匀地施加第一和第二离合器弹簧47,57的弹簧力到压板46,56的整个周边,因此保证了第一和第二离合器34,35断开/连接的可靠变换。In addition, since the annular spring seats 48, 58 are inserted between the first and second clutch springs 47, 57 and the first and
另外,离合器断开/连接装置72具有凸轮轴70,凸轮轴70可环绕垂直于第一和第二离合器34,35转轴的轴线转动,并且形成分别与第一和第二离合器34,35相应的第一和第二凸轮75...,76,离合器断开/连接装置72联动地与第二提升销66和驱动销67的另一端连接成这样状态:相应于凸轮轴70的转动位置,离合器断开/连接装置72相互独立地推动和驱动第二提升销66和驱动销67。这样,可以采用被第一和第二离合器34,35共同使用的离合器断开/连接装置72,相互独立地进行第一和第二离合器34,35断开/连接的变换。因此,可以简化施加变换断开/连接的外力到第一和第二离合器34,35的结构。In addition, the clutch disconnecting/connecting
另外,凸轮轴70被单个致动器71可转动地驱动。因此,提供一个致动器71来可转动地驱动凸轮轴70即可,由此可以减少零件数目,同时可以简化结构。另外,采用单个致动器70也可以使制造成本降低,并且使双离合器的小型化。In addition, the
另外,致动器71包括单个电机85以及把电机85的输出减速地传送到凸轮轴70的减速机构86。因此,致动器71可以具有轻量和紧凑的构造。In addition, the actuator 71 includes a single motor 85 and a speed reduction mechanism 86 that transmits the output of the motor 85 to the
这里,第一离合器34的第一外离合器35的圆柱部36a上设有多个离合器盘形配合槽61...,它们容许多个第一离合器盘44...的外周边以相对不转动的方式与之配合,并且,还设有多个外离合器配合槽62...,它们设置在相关离合器盘配合槽61...之间成这样状态:容许第二离合器35的第二外离合器37的外周边以相对不转动的方式与外离合器配合槽62...配合。Here, the
更具体地说,第一离合器盘44...的外周边以相对不转动的方式与第一外离合器36的圆柱部36a配合,同时,第二外离合器37的外周边以相对不转动的方式与第一外离合器36的圆柱部36a配合。因此,以相对不转动的方式连接了第一和第二外离合器36,37,可以防止第一和第二外离合器36,37外周直径的增加,因此实现了双离合器15的小型化。另外,由于这种构造,可以减少许多零件,并且同时可以减少装配的工时,因此有利于装配。More specifically, the outer periphery of the first
另外,第二外离合器37设置在这样的位置:第二外离合器37与环形板部36b把第一离合器34的第一内离合器43夹在中间。卡环63从沿轴向外侧与第二外离合器37的外周接触和配合并且装在圆柱部36a上。因此,可以以简单的构造防止第二外离合器37相对于第一外离合器36的轴向向外运动。In addition, the second outer clutch 37 is provided at such a position that the second
另外,离合器盘配合槽61...的轴向长度和外离合器配合槽62...的轴向长度设成相互不同。因此,可以方便地防止第一离合器盘44...和第二外离合器37对第一外离合器36的误装配,因此也有利于装配。In addition, the axial lengths of the clutch
另外,在对着第一离合器36的环形板部36b的圆柱部36a另一端,多个离合器盘的配合槽61...和多个外离合器配合槽62...沿周向等距地形成,其中配合槽61...,62...在圆柱部36a另一端上开口。因此,可以更有利于多个第一离合器盘44...和第二外离合器37对第一外离合器36的装配。In addition, at the other end of the
另外,在常规操作状态下,第一和第二离合器34,35之一被连接,而另一个被断开,因此得到了由偶数换档级和奇数换档级的一个齿轮系实现的换档状态。因此,可以抑制在常规操作状态下的摩擦损失。In addition, in the normal operating state, one of the first and
另外,在从常规操作状态进行改变变速比传动的变换时,预先建立下一个换档级的齿轮系(根据多个换档齿轮系,即第一到第四换档齿轮系G1到G4的换档方向),此时的状态是相应于上述齿轮系的离合器被断开。此后,变换离合器34,35的断开和连接。因此,可以方便两个离合器34,35断开/连接控制造成的传动控制,同时,提高了传动的可靠性。In addition, at the time of changing the speed ratio transmission from the normal operation state, the gear train of the next shift stage is established in advance (according to the shifting of a plurality of shift gear trains, that is, the first to fourth shift gear trains G1 to G4). Gear direction), the state at this time is that the clutch corresponding to the above-mentioned gear train is disconnected. Thereafter, the disconnection and connection of the
另外,在进行偶数换档级之间或奇数换档级之间的换档比变换时,当偶数换档齿轮传动机构17和奇数换档齿轮传动机构16之一采取了在变换建立齿轮系之间的中性状态,相应于一个齿轮传动机构(该齿轮传动机构成为建立偶数换档齿轮传动机构17和奇数换档齿轮传动机构16的齿轮系的变换目标)的离合器从断开状态临时保持短暂的连接状态。此外,在再次断开之后,离合器在完成建立齿轮系的变换之后从断开状态变换到连接状态。因此,结合上述图8(b)和8(a)所做的说明,在完成建立齿轮系的变换时可以缓和传动冲击。In addition, when performing a shift ratio change between even-numbered shift stages or between odd-numbered shift stages, when one of the even-numbered shift
由此描述了本发明,显然,相同内容可以有许多方式的变化。这种变化不认为偏离本发明范围的精神,对本领域技术人员来说很明显的所有类似修改,均包括在本发明的要求保护的范围之内。The invention thus being described, it will be obvious that the same may be varied in many ways. Such changes are not considered to deviate from the spirit of the scope of the present invention, and all similar modifications obvious to those skilled in the art are included in the scope of protection of the present invention.
Claims (17)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005377452 | 2005-12-28 | ||
| JP2005377451 | 2005-12-28 | ||
| JP2005377451A JP4405464B2 (en) | 2005-12-28 | 2005-12-28 | Twin clutch device |
| JP2005377453 | 2005-12-28 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1991193A true CN1991193A (en) | 2007-07-04 |
| CN100523537C CN100523537C (en) | 2009-08-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006101567448A Expired - Fee Related CN100523537C (en) | 2005-12-28 | 2006-12-28 | Twin clutch device |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP4405464B2 (en) |
| CN (1) | CN100523537C (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102084153A (en) * | 2008-04-28 | 2011-06-01 | Gif工业研究有限责任公司 | Transmission, in particular dual-clutch transmission |
| CN104930079A (en) * | 2015-05-27 | 2015-09-23 | 广西大学 | Double-clutch control system |
| CN105235504A (en) * | 2015-10-13 | 2016-01-13 | 柳超 | A car start-up energy-saving system based on flywheel energy storage |
| CN110168245A (en) * | 2016-12-29 | 2019-08-23 | 雅马哈发动机株式会社 | Clutch unit and vehicle |
| CN110612228A (en) * | 2017-05-16 | 2019-12-24 | 斯堪尼亚商用车有限公司 | PTOs, Powertrains and Vehicles |
| US10844910B2 (en) | 2016-12-29 | 2020-11-24 | Yamaha Hatsudoki Kabushiki Kaisha | Clutch drive device and vehicle |
| US11143247B2 (en) | 2016-12-29 | 2021-10-12 | Yamaha Hatsudoki Kabushiki Kaisha | Clutch drive device and vehicle |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5411753B2 (en) * | 2010-03-15 | 2014-02-12 | 本田技研工業株式会社 | Clutch connection / disconnection mechanism |
| JP5461314B2 (en) | 2010-06-08 | 2014-04-02 | 本田技研工業株式会社 | Clutch device |
| WO2014170926A1 (en) * | 2013-04-16 | 2014-10-23 | ヤマハ発動機株式会社 | Transmission, vehicle provided with same, and saddle-type vehicle |
| DE112015003929A5 (en) * | 2014-08-29 | 2017-06-22 | Schaeffler Technologies AG & Co. KG | Double coupling |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4568962B2 (en) * | 1999-06-30 | 2010-10-27 | アイシン・エィ・ダブリュ株式会社 | Apparatus for forming clutch drum and internal gear member |
| DE10205996B4 (en) * | 2002-02-14 | 2004-03-04 | Zf Sachs Ag | Rotary drive connector for torque transmission in a motor vehicle drive train |
| DE10301405B4 (en) * | 2003-01-16 | 2021-06-24 | Zf Friedrichshafen Ag | Multiple coupling device, in particular double coupling device, with a mechanical actuating arrangement acting via a pivot bearing arrangement |
| EP1548313B2 (en) * | 2003-12-23 | 2016-09-28 | Schaeffler Technologies AG & Co. KG | Torque transmission device and drive train comprising such a device |
-
2005
- 2005-12-28 JP JP2005377451A patent/JP4405464B2/en not_active Expired - Fee Related
-
2006
- 2006-12-28 CN CNB2006101567448A patent/CN100523537C/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102084153A (en) * | 2008-04-28 | 2011-06-01 | Gif工业研究有限责任公司 | Transmission, in particular dual-clutch transmission |
| CN104930079A (en) * | 2015-05-27 | 2015-09-23 | 广西大学 | Double-clutch control system |
| CN105235504A (en) * | 2015-10-13 | 2016-01-13 | 柳超 | A car start-up energy-saving system based on flywheel energy storage |
| CN110168245A (en) * | 2016-12-29 | 2019-08-23 | 雅马哈发动机株式会社 | Clutch unit and vehicle |
| CN110168245B (en) * | 2016-12-29 | 2020-10-27 | 雅马哈发动机株式会社 | Clutch unit and vehicle |
| US10844910B2 (en) | 2016-12-29 | 2020-11-24 | Yamaha Hatsudoki Kabushiki Kaisha | Clutch drive device and vehicle |
| US11111968B2 (en) | 2016-12-29 | 2021-09-07 | Yamaha Hatsudoki Kabushiki Kaisha | Clutch unit and vehicle |
| US11143247B2 (en) | 2016-12-29 | 2021-10-12 | Yamaha Hatsudoki Kabushiki Kaisha | Clutch drive device and vehicle |
| CN110612228A (en) * | 2017-05-16 | 2019-12-24 | 斯堪尼亚商用车有限公司 | PTOs, Powertrains and Vehicles |
| CN110612228B (en) * | 2017-05-16 | 2023-02-17 | 斯堪尼亚商用车有限公司 | PTO, powertrain and vehicle |
| US11667194B2 (en) | 2017-05-16 | 2023-06-06 | Scania Cv Ab | Power take-off arrangement, powertrain, and vehicle |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2007177907A (en) | 2007-07-12 |
| CN100523537C (en) | 2009-08-05 |
| JP4405464B2 (en) | 2010-01-27 |
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