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CN1980751A - Rolling control method, rolling control device, control program and seamless tube of mandrel type seamless tube rolling mill - Google Patents

Rolling control method, rolling control device, control program and seamless tube of mandrel type seamless tube rolling mill Download PDF

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Publication number
CN1980751A
CN1980751A CNA2005800223761A CN200580022376A CN1980751A CN 1980751 A CN1980751 A CN 1980751A CN A2005800223761 A CNA2005800223761 A CN A2005800223761A CN 200580022376 A CN200580022376 A CN 200580022376A CN 1980751 A CN1980751 A CN 1980751A
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rolling
thickness
support
depressing position
depressing
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CN1980751B (en
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山根明仁
筱木健一
中池纮嗣
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Nippon Steel Corp
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Sumitomo Metal Industries Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B17/00Tube-rolling by rollers of which the axes are arranged essentially perpendicular to the axis of the work, e.g. "axial" tube-rolling
    • B21B17/02Tube-rolling by rollers of which the axes are arranged essentially perpendicular to the axis of the work, e.g. "axial" tube-rolling with mandrel, i.e. the mandrel rod contacts the rolled tube over the rod length
    • B21B17/04Tube-rolling by rollers of which the axes are arranged essentially perpendicular to the axis of the work, e.g. "axial" tube-rolling with mandrel, i.e. the mandrel rod contacts the rolled tube over the rod length in a continuous process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/78Control of tube rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • B21B38/04Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring thickness, width, diameter or other transverse dimensions of the product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Metal Rolling (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

A rolling control method of a mandrel mill, in which when rolling a pierced blank (S) in a finishing stand (# i) in each stand constituting the mandrel mill (M) is completed, the rolling position of first grooved rolls disposed in the finishing stand (# i) is moved outward, wherein, even when the pierced blank is rolled in an upstream stand (# i-2) in the vicinity of the finishing stand (# i) in the same rolling direction as the finishing stand (# i), the rolling position of second grooved rolls disposed in the upstream stand (# i-2) is moved outward, whereby a part or all of the ends and the like of the pierced blank can be rolled with high precision to a desired thickness or the like when the pierced blank is manufactured using the mandrel mill.

Description

芯棒式无缝管轧机的轧制控制方法、轧制控制装置、控制程序及无缝管Rolling control method, rolling control device, control program and seamless tube of mandrel type seamless tube rolling mill

技术领域technical field

本发明涉及使用芯棒式无缝管轧机制造无缝管时,能够将端部等管坯的长方向的一部分或者全部高精度地压制成希望厚度,同时不使管坯的表面性状恶化的芯棒式无缝管轧机的轧制控制方法、轧制控制装置及控制程序、以及根据这种方法制造出的无缝管。The present invention relates to a mandrel capable of pressing a part or all of the longitudinal direction of a blank such as the end to a desired thickness with high precision without deteriorating the surface properties of the blank when manufacturing a seamless tube using a mandrel mill A rolling control method, a rolling control device and a control program of a bar-type seamless tube mill, and a seamless tube produced by the method.

背景技术Background technique

在用曼内斯曼-芯棒式无缝管轧机方式进行无缝管的制造中,首先,通过旋转炉床式加热炉将作为原材的圆钢或方钢加热到1200~1260℃。然后,使用穿孔机通过顶头(plug)和轧制辊对加热好的圆钢或方钢进行穿孔轧制,制造出中空管坯。然后,将芯棒杆像串钎一样插入到这些中空管坯内部,通常用由5~8个机座构成的芯棒式无缝管轧机将中空管坯的外面用孔型轧制辊约束并进行延伸轧制,由此将管坯的厚度降低到规定的厚度。然后,将芯棒杆从降低厚度后的管坯中拔出,进行定径轧制,用减径机将管坯成行为规定外径,从而获得无缝管制品。In the manufacture of seamless pipes by the Mannesmann-mandrel mill method, first, round steel or square steel as a raw material is heated to 1200 to 1260° C. in a rotary hearth type heating furnace. Then, use a piercer to pierce and roll the heated round steel or square steel through plugs and rolls to produce a hollow tube. Then, the mandrel rods are inserted into these hollow tube blanks like string brazing, and the outer surface of the hollow tube blanks is rolled with grooved rolling rolls by a mandrel-type seamless tube rolling mill consisting of 5 to 8 stands. Restraining and elongation rolling are performed, thereby reducing the thickness of the tube blank to a specified thickness. Then, the mandrel rod is pulled out from the reduced-thickness tube blank, subjected to sizing rolling, and the tube blank is shaped into a specified outer diameter by a reducing machine, thereby obtaining a seamless tube product.

以往,在芯棒式无缝管轧机的各机座上,设有相对配置的一对孔型轧制辊。特别是,将孔型轧制辊在相邻的机座之间与压下方向以90°沿不同方向交互配设的双辊式芯棒式无缝管轧机使用得最多。另外,还有一部分采用在各机座上,配设与压下方向呈90°的4个孔型轧制辊的4辊式芯棒式无缝管轧机。再者,还提出了在各机座上配设与压下方向呈120°的3个孔型轧制辊,而在相邻的机座之间配设与压下方向呈60°的3个孔型轧制辊交互配设的3辊式芯棒式无缝管轧机的方案。Conventionally, each stand of a mandrel mill is provided with a pair of grooved rolling rolls arranged opposite to each other. In particular, a two-roll mandrel mill in which grooved rolling rolls are alternately arranged in different directions at 90° to the rolling direction between adjacent stands is most used. In addition, there are also 4-high mandrel mills that are equipped with four grooved rolling rolls at 90° to the rolling direction on each stand. Furthermore, it is also proposed to arrange three grooved rolling rolls that are 120° to the pressing direction on each stand, and to arrange three rolling rolls that are 60° to the pressing direction between adjacent stands. A proposal for a 3-roller mandrel mill for seamless tubes with alternate pass rolls.

一般来说,用减径机对特别厚的管坯进行定径轧制时,可能会产生管坯轴向的端部的厚度比中央部的厚度略薄的薄壁化现象。因此,为防止由定径轧制产生的端部薄壁化现象,在特许文献1中公开了一种轧制控制方法,在该定径轧制工序的前工序即芯棒式无缝管轧机的延展轧制工序中,为了使管坯的端部厚度变得更大而进行控制,具体来说,就是在芯棒式无缝管轧机的精加工机座等上配设的孔型轧制辊上设置缝隙,使通过芯棒式无缝管轧机的精加工机座等之后的管坯端部的厚度值成为与由定径轧制产生的管坯轴向的端部厚度减少量相抵消后的值。Generally speaking, when a particularly thick billet is sizing-rolled by a reducing machine, there may be a thinning phenomenon in which the thickness of the end portion of the billet in the axial direction is slightly thinner than the thickness of the central portion. Therefore, in order to prevent end portion thinning caused by sizing rolling, Patent Document 1 discloses a rolling control method in which the mandrel mill In the elongation rolling process, the thickness of the end of the billet is controlled to increase, specifically, the pass rolling provided on the finishing stand of the mandrel mill The gap is set on the roll, so that the thickness value of the end of the tube after passing through the finishing stand of the mandrel mill is offset by the reduction in the thickness of the end of the tube in the axial direction caused by sizing rolling after the value.

然而,本发明者们按照特许文献1所述的方法进行管坯轧制试验时,发现不能精确地使管坯轴向的端部厚度达到希望厚度,同时还出现了表面性状恶化的现象。However, when the present inventors carried out a tube rolling test according to the method described in Patent Document 1, they found that the axial end thickness of the tube could not be accurately adjusted to the desired thickness, and the surface properties deteriorated.

另一方面,在特许文献2中,公开了一种无缝管的制造方法,对应芯棒式无缝管轧机出口侧的管坯的实际厚度值,通过对配设在芯棒式无缝管轧机的精加工机座等上的孔型轧制辊的缝隙的开口量进行调整,从而高精度地将管坯轧制到希望的厚度。具体地说,例如用设置在芯棒式无缝管轧机出口侧上的厚度计对芯棒式无缝管轧机出口侧的管坯的厚度进行实测,当出口侧的管坯厚度实测值比希望厚度小时,根据其差值相应地将孔型轧制辊的缝隙的开口量调大,即使孔型轧制辊的压下位置相对以前的位置向外侧变动,从而能够提高无缝管厚度的精度。On the other hand, Patent Document 2 discloses a method for manufacturing a seamless pipe, in which the actual thickness value of the billet on the exit side of the mandrel mill is adjusted by matching the The opening amount of the gap of the grooved rolling rolls on the finishing stand of the rolling mill, etc. is adjusted, so that the billet can be rolled to the desired thickness with high precision. Specifically, for example, use a thickness gauge arranged on the exit side of the mandrel mill to measure the thickness of the tube blank on the exit side of the mandrel mill. When the thickness is small, according to the difference, the opening of the gap of the grooved rolling roll is adjusted to be larger, even if the pressing position of the grooved rolling roll is changed to the outside relative to the previous position, thereby improving the accuracy of the thickness of the seamless pipe .

但是,本发明者们按照特许文献2所述的方法进行管坯轧制试验时,发现将孔型轧制辊的缝隙的开口量无限扩大的话,孔型轧制辊就会向外无限的变动,从而不能获得希望的厚度。However, when the present inventors carried out the billet rolling test according to the method described in Patent Document 2, they found that if the opening of the gap between the grooved rolling rolls is enlarged infinitely, the grooved rolling rolls will move outward infinitely. , so that the desired thickness cannot be obtained.

特许文献1:特开平6-190406号公报Patent document 1: Japanese Patent Laid-Open No. 6-190406

特许文献2:特开平8-71616号公报Patent document 2: Japanese Patent Application Laid-Open No. 8-71616

发明内容Contents of the invention

本发明就是为了解决现有的这些技术问题,其目的在于,提供一种使用芯棒式无缝管轧机制造无缝管时,能够将管坯端部等的部分或全部,高精度地轧制成希望厚度的轧制控制方法、轧制控制装置、控制程序以及根据该轧制控制方法制造的无缝管。The present invention aims to solve these existing technical problems, and its object is to provide a mandrel-type seamless pipe rolling mill that can roll part or all of the end of the billet with high precision when manufacturing seamless pipes. A rolling control method to obtain a desired thickness, a rolling control device, a control program, and a seamless pipe manufactured according to the rolling control method.

本发明的发明者们,对根据特许文献1中所述的方法也不能将管坯精确轧制到希望厚度,以及出现管坯表面性状劣化的原因进行了深入的研究。结果发现,通常,在芯棒式无缝管轧机的精加工机座(在管坯的圆周方向位置相同的部位上,配设有最后连接的孔型轧制辊的机座)上,为了使管坯的表面性状良好,将孔型轧制辊的压下量设小。如此的轧制条件下,精加工机座上配设的孔型轧制辊必须开出缝隙时,即必须使压下位置向外侧变动时,相对于精加工机座,配设于位于管坯传送方向的上游一侧的上游机座上的孔型轧制辊的压下位置不作任何调整,仍然采用基于轧制表(pass schedule)而初期设定的压下位置的话,会在槽底部会产生空轧制现象。The inventors of the present invention conducted intensive studies on the reasons why the billet tube cannot be accurately rolled to a desired thickness even by the method described in Patent Document 1, and the surface properties of the billet tube deteriorate. As a result, it was found that, in general, in the finishing stand of the mandrel mill (the stand on which the last grooved rolling roll is arranged at the same position in the circumferential direction of the billet), in order to make the The surface quality of the billet is good, and the reduction of the grooved rolling roll is set to be small. Under such rolling conditions, when the grooved rolling rolls equipped on the finishing machine stand must open a gap, that is, when the pressing position must be changed to the outside, relative to the finishing machine stand, it is arranged on the tube blank. If the pressing position of the grooved rolling roll on the upstream machine stand on the upstream side of the conveying direction is not adjusted in any way, and the initial setting based on the pass schedule is still used, there will be a gap at the bottom of the groove. Empty rolling phenomenon occurs.

所谓槽底部的空轧制现象,就是指芯棒式无缝管轧机的精加工机座入口侧的管坯的槽底部厚度(所谓精加工机座入口侧的管坯的槽底部厚度,是指在精加工机座的1个上游一侧的轧制机座的突缘厚度,所谓突缘,对双辊式芯棒式无缝管轧机来说,就是与孔型轧制辊的槽底部成90°交叉的位置的部分;对3辊以上的芯棒式无缝管轧机来说,就是与孔型轧制辊邻接的槽底部的中间部分),因为变得比精加工机座上的芯棒杆和孔型轧制辊之间的间隙小,所以在芯棒式无缝管轧机的精加工机座上出现不能轧制的状态。The so-called empty rolling phenomenon at the bottom of the groove refers to the thickness of the groove bottom of the tube blank on the entrance side of the finishing stand of the mandrel type seamless pipe rolling mill (the so-called groove bottom thickness of the tube blank on the entrance side of the finishing stand refers to The thickness of the flange of the rolling stand on the upstream side of the finishing stand, the so-called flange, for the two-roll mandrel mill, is the thickness of the groove bottom of the groove rolling roll. The part where the 90° intersects; for a mandrel mill with more than 3 rolls, it is the middle part of the bottom of the groove adjacent to the groove rolling roll), because it becomes smaller than the core on the finishing stand The gap between the rod and the grooved rolling roll is small, so there is a state that it cannot be rolled on the finishing stand of the mandrel mill.

以下对在槽底部产生空轧制现象的原因进行说明。板材的轧制,因为其压下方向只有相对板材垂直的一个方向,所以如果将上游机座上配设的轧制辊之间的间隙,设定为在下游机座上配设的轧制辊之间的间隙以上的话,用下游机座上配设的轧制辊压下时,板材不会产生空轧制。与此相对,在轧制管材的芯棒式无缝管轧机中,无论是上述的双辊式、3辊式还是4辊式,在紧邻的机座之间压下管坯的位置,即孔型轧制辊槽底部的位置在管坯的圆周方向上各自不同,同时,不仅是与孔型轧制辊槽底部相对部分的厚度,就连与不直接受到下压力的与孔型轧制辊的突缘部相对的部分的厚度也会有一定程度的减少。与突缘部相对的部分,由于其是不直接受到下压力的部分,所以难以对其厚度减少量进行控制,该部位的厚度仅仅是估测。因此,如果孔型轧制辊的开口部相对部分的厚度减少量在估测值以上很大的话,即使将配设在上游机座上的孔型轧制辊间的间隙设为在下游机座上设置的孔型轧制辊之间的间隙以上,在上游机座上的孔型轧制辊的突缘相对的厚度减少量大的部分,在精加工机座上的孔型轧制辊的槽底部被轧制时,其厚度也会有比芯棒杆和孔型轧制辊之间的间隙小的情况。因此,就在槽底部产生空轧制现象。The reason why the idle rolling phenomenon occurs at the bottom of the groove will be described below. The rolling of the plate, because its pressing direction is only one direction perpendicular to the plate, so if the gap between the rolling rolls on the upstream stand is set as the rolling roll on the downstream stand If the gap between them is larger than that, the plate will not be empty-rolled when it is pressed down by the rolling rolls installed on the downstream stand. In contrast, in the mandrel mill for rolling pipes, whether it is the above-mentioned 2-roll, 3-roll or 4-roll type, the position of the tube blank, that is, the hole, is pressed between adjacent stands. The position of the bottom of the groove of the groove of the groove is different in the circumferential direction of the tube blank. At the same time, not only the thickness of the part opposite to the bottom of the groove of the groove of the groove, but also the thickness of the groove of the groove of the groove that is not directly subjected to the downward pressure The thickness of the portion opposite to the flange portion of the rim will also be reduced to a certain extent. Since the portion opposite to the flange portion is not directly subjected to the downforce, it is difficult to control the amount of reduction in thickness, and the thickness of this portion is only an estimate. Therefore, if the thickness reduction of the portion facing the opening of the grooved rolling roll is greater than the estimated value, even if the gap between the grooved rolling rolls arranged on the upstream stand is set to the downstream stand Above the gap between the grooved rolling rolls on the upper stand, the thickness reduction of the grooved rolling rolls on the upstream stand is relatively large, and the grooved rolling rolls on the finishing stand When the bottom of the groove is rolled, its thickness may also be smaller than the gap between the mandrel rod and the grooved rolling roll. Therefore, empty rolling occurs at the bottom of the groove.

在槽底部产生空轧制现象时,就不能在精加工机座上高精度地将管坯轧制成希望的厚度。换言之,越是在精加工机座上产生空轧制,上游机座上配设的孔型轧制辊的突缘部相对的部分的厚度就会过度减少,因此精加工机座的出口侧的管坯的厚度就变得低于希望的厚度。还有,芯棒式无缝管轧机的精加工机座的本来目的在于通过压下量小的轻轧,使管坯的内表面和外表面形成平整的性状。但是,槽底部出现空轧制现象时,会产生完全没有被压下的部分,随之导致无缝管表面性状的恶化。When the empty rolling phenomenon occurs at the bottom of the groove, the tube blank cannot be rolled to the desired thickness with high precision on the finishing stand. In other words, the more idle rolling occurs on the finishing stand, the thickness of the portion facing the flange portion of the grooved rolling roll disposed on the upstream stand will excessively decrease, so the thickness of the outlet side of the finishing stand The thickness of the blank tube becomes lower than the desired thickness. In addition, the original purpose of the finishing stand of the mandrel mill is to make the inner surface and the outer surface of the billet smooth by light rolling with a small reduction. However, when the idle rolling phenomenon occurs at the bottom of the groove, there will be a part that is not pressed at all, resulting in deterioration of the surface properties of the seamless pipe.

如此,本发明者们发现不能精确地将管坯轧制成希望厚度,以及致使管坯表面性状恶化的原因在于槽底部产生的空轧制现象,并对不使槽底部产生空轧制现象,进行延伸轧制的方法进行了深入的探讨。结果表明,在精轧时,将精加工机座上配设的孔型轧制辊的压下位置向外侧变动时,不仅该孔型轧制辊,就连与该精加工机座的压下方向相同的、紧邻的上游机座上配设的孔型轧制辊也同样使其向外侧变动,如此就能防止在槽底部产生空轧制现象。本发明就是基于该认识而形成的。In this way, the present inventors have found that the cause of the inability to accurately roll the billet to the desired thickness and the deterioration of the surface properties of the billet is the empty rolling phenomenon at the bottom of the groove, and it is necessary not to cause the empty rolling phenomenon at the bottom of the groove. Methods for performing elongation rolling are discussed in depth. The results show that, during finish rolling, when the pressing position of the grooved rolling roll arranged on the finishing stand is changed outward, not only the grooved rolling roll, but also the pressing position of the finishing stand will be affected. In the same direction, the grooved rolling rolls arranged on the immediately adjacent upstream machine stand also make it move to the outside, so that the empty rolling phenomenon at the bottom of the groove can be prevented. The present invention is based on this knowledge.

也就是说,本发明的芯棒式无缝管轧机的轧制控制方法,是在构成芯棒式无缝管轧机的各个机座中,在精加工机座对管坯进行轧制时,使配设在该精加工机座上的第一孔型轧制辊的下压位置,从根据轧制表而初期设定的压下位置起向外侧变动的芯棒式无缝管轧机的轧制控制方法,其中,在作为精加工机座和压下方向同一的紧邻的上游机座上对管坯进行轧制时,在该上游机座上配设的第二孔型轧制辊的压下位置也和第一孔型轧制辊同样,从根据轧制表而初期设定的压下位置开始向外侧方向变动。That is, in the rolling control method of the mandrel mill according to the present invention, in each stand constituting the mandrel mill, when rolling the billet in the finishing stand, the Rolling in a mandrel mill in which the pressing position of the first grooved rolling roll arranged on the finishing stand changes outward from the pressing position initially set according to the rolling table The control method, wherein, when the tube blank is rolled on the immediately upstream stand which is the same as the finishing stand and the reduction direction, the reduction of the second groove rolling roll arranged on the upstream stand The position is also changed in the outward direction from the reduction position initially set according to the rolling table, similarly to the first grooved rolling roll.

根据本发明,在与精加工机座具有同一压下方向的紧邻的上游机座上,即在位于上游与精加工机座仅间隔2个机座的上游机座上,对管坯进行轧制时,使该上游机座上配设的第二孔型轧制辊的压下位置也和第一孔型轧制辊同样向外侧变动。因此,第二孔型轧制辊对管坯进行轧制时的槽底部的压下量减少,由此,可以防止配设在位于上游、仅与精加工机座间隔1个机座的上游机座上的孔型轧制辊的突缘部相对的部分的厚度过度减少。从而,在用配设在精加工机座上的第一孔型轧制辊进行轧制时,槽底部便不会产生空轧制现象。因此可以将管坯精确地轧制成希望厚度,同时还可以防止管坯的表面性状恶化。According to the present invention, the tube blank is rolled on the immediately adjacent upstream stand which has the same pressing direction as the finishing stand, that is, on the upstream stand which is only 2 stands apart from the finishing stand At the same time, the pressing position of the second grooved rolling roll arranged on the upstream machine stand is also changed to the outside like the first grooved rolling roll. Therefore, when the second groove rolling roll rolls the tube blank, the reduction amount of the bottom of the groove is reduced, thus, it is possible to prevent the upstream machine located at the upstream and only one stand away from the finishing stand. The thickness of the portion facing the flange portion of the grooved rolling roll on the seat is excessively reduced. Therefore, when rolling with the first grooved rolling rolls arranged on the finishing stand, empty rolling phenomenon will not occur at the bottom of the groove. Therefore, the blank tube can be accurately rolled to a desired thickness, and at the same time, the surface quality of the tube blank can be prevented from deteriorating.

还有,本发明中的所谓“与第一孔型轧制辊同样向外侧变动”,是指对于管坯端部等的一部分,使第一孔型轧制辊的压下位置向外侧变动时,对于管坯的端部等一部分也使第二孔型轧制辊的压下位置向外侧变动,另一方面,也就是说,在管坯的全部长度,使第一孔型轧制辊的压下位置向外侧变动时,也使第二孔型轧制辊的压下位置在管坯的全部长度向外侧变动。本说明书中的“与第一孔型轧制辊同样向外侧变动”的语句,全部是相同的含义。In addition, in the present invention, "moving outward like the first grooved rolling roll" means that when the pressing position of the first grooved rolling roll is moved outward with respect to a part of the end portion of the billet, etc. For a part such as the end of the billet, the pressing position of the second grooved rolling roll is also changed to the outside. When the reduction position is changed outward, the reduction position of the second grooved rolling roll is also changed outward over the entire length of the blank tube. The expressions "moving outward similarly to the first pass roll" in this specification have the same meaning.

本发明中可以适用于一种芯棒式无缝管轧机,该芯棒式无缝管轧机具备能够根据与精加工机座具有同一压下方向的、紧邻的上游机座上被轧制的管坯的位置(前段、中部或者后端),使第二孔型轧制辊的压下位置变动的机构。但是,在芯棒式无缝管轧机中,也有除了精加工机座以外其他机座上不配设这种机构的芯棒式无缝管轧机。采用这种芯棒式无缝管轧机时,不是对应管坯的位置使压下位置发生变动,而是在轧制管坯前预先使第二孔型轧制辊的压下位置向外侧变动即可。The present invention can be applied to a mandrel type seamless pipe rolling mill equipped with a pipe that can be rolled on the immediately upstream stand having the same pressing direction as the finishing stand. The position of the billet (front section, middle part or rear end) and the mechanism that changes the pressing position of the second groove rolling roll. However, among the mandrel mills, there are also mandrel mills that do not have such a mechanism on the stands other than the finishing stands. When such a mandrel-type seamless pipe rolling mill is used, instead of changing the pressing position corresponding to the position of the billet, the pressing position of the second pass rolling roll is changed outward before rolling the billet. Can.

即,本发明的芯棒式无缝管轧机的轧制控制方法,是在构成芯棒式无缝管轧机的各个机座中,在精加工机座上对管坯进行轧制时,使该精加工机座上配设的第一孔型轧制辊的压下位置向外侧变动的芯棒式无缝管轧机的轧制控制方法,其中,在管坯轧制前预先使与精加工机座具有同一压下方向的、紧邻的上游机座上配设的第二孔型轧制辊的压下位置向外侧变更。That is, in the rolling control method of the mandrel mill according to the present invention, in each stand constituting the mandrel mill, when the billet is rolled on the finishing stand, the Rolling control method of a mandrel mill in which the pressing position of the first pass rolling roll provided on the finishing stand is changed outward, wherein the finishing machine is controlled in advance before rolling the tube. The seats have the same pressing direction, and the pressing positions of the second grooved rolling rolls arranged on the immediately upstream stand are changed to the outside.

还有,本发明的芯棒式无缝管轧机的轧制控制方法,是在构成芯棒式无缝管轧机的各个机座中,在精加工机座上对管坯进行轧制时,使配设于该精加工机座上的第一孔型轧制辊的压下位置向外侧变动的芯棒式无缝管轧机的轧制控制方法,其中,在精加工机座的出口侧,配设对沿着各机座的压下方向的管坯厚度进行测量的厚度计,在精加工机座对预先设定的管坯的目标厚度和厚度计测得的实际厚度进行比较,在实际厚度比目标厚度小的情况下,对于下次轧制的管坯,中断变动第一孔型轧制辊的压下位置。In addition, in the rolling control method of the mandrel mill of the present invention, in each stand constituting the mandrel mill, when rolling the billet on the finishing stand A rolling control method of a mandrel mill in which the pressing position of the first pass roll arranged on the finishing stand changes outward, wherein, on the exit side of the finishing stand, a Set up a thickness gauge to measure the thickness of the tube blank along the pressing direction of each machine base, and compare the preset target thickness of the tube blank with the actual thickness measured by the thickness gauge on the finishing machine base. When the thickness is smaller than the target thickness, the change of the reduction position of the first-groove rolling roll is suspended for the billet to be rolled next time.

根据本发明,在精加工机座的出口侧设置厚度计,对精加工机座上预先设定的管坯的目标厚度和厚度计测量的管坯实际厚度进行比较,其结果是,当实际厚度比目标厚度小时,有可能在槽底部产生空轧制现象。所以,这种情况下,判定在槽底部产生空轧制现象的话,中断对下次轧制管坯的第一孔型轧制辊的压下位置的变动。如此,对于下次轧制的管坯,因为第一孔型轧制辊向外的变动被中断,第一孔型轧制辊的压下量就不会降低,可以防止精加工机座中的槽底部产生空轧制现象。According to the present invention, a thickness gauge is arranged on the outlet side of the finish machine base, and the target thickness of the tube blank preset on the finish machine base is compared with the actual thickness of the tube blank measured by the thickness gauge. As a result, when the actual thickness If the thickness is smaller than the target thickness, empty rolling may occur at the groove bottom. Therefore, in this case, if it is judged that idle rolling occurs at the bottom of the groove, the variation of the reduction position of the first groove rolling roll for the next rolling of the billet is suspended. In this way, for the tube blank to be rolled next time, because the outward movement of the first grooved rolling roll is interrupted, the reduction of the first grooved rolling roll will not decrease, which can prevent the The empty rolling phenomenon occurs at the bottom of the groove.

本发明中所说的“中断第一孔型轧制辊的压下位置的变动”,包含下面的两个例子(i)和(ii):Said in the present invention " interrupt the change of the reduction position of the first groove rolling roll ", comprise following two examples (i) and (ii):

(i)基本来说,第一孔型轧制辊的向外的变动量,是与厚度计测量的实际厚度值无关的预先设定值。这种情况下所谓的“中断压下位置的变动”是指:(a)在对管坯的一部分(端部等)进行轧制时,也将第一孔型轧制辊的压下位置维持在和轧制管坯的剩余部分(中央部等)时的相同位置上,或者指(b)对于本次轧制的管坯,使其压下位置与第一孔型轧制辊的压下位置相同。(i) Basically, the outward variation of the first pass roll is a preset value that has nothing to do with the actual thickness value measured by the thickness gauge. In this case, the so-called "stopping the change of the rolling position" means: (a) when rolling a part (end portion, etc.) of the billet, the rolling position of the first groove rolling roll is also maintained; At the same position as when rolling the remaining part (central part, etc.) same location.

(ii)第一孔型轧制辊向外的变动量,虽然如上所述进行预先设定,但可以对应厚度计测量的实际厚度对设定值进行变更(例如实际厚度比目标厚度大时,就按照差额的量将变动量减小),使其适用于下次轧制的管坯。在该实例中所说的“中断压下位置的变动”是指,不根据厚度计测量的实际厚度而对设定值进行变更,对于下次轧制的管坯,也根据本次的设定值使第一孔型轧制辊向外侧变动。(ii) The amount of outward fluctuation of the first grooved rolling roll is preset as mentioned above, but the set value can be changed according to the actual thickness measured by the thickness gauge (for example, when the actual thickness is larger than the target thickness, Just reduce the amount of variation according to the amount of the difference), so that it is suitable for the tube blank rolled next time. The term "interrupting the change of the pressing position" in this example means that the set value is not changed according to the actual thickness measured by the thickness gauge, and the tube blank to be rolled next time is also changed according to the current setting. The value makes the rolling roll of the first groove move outward.

特别是,如果采用根据厚度计测量的实际厚度相应的将第一孔型轧制辊的向外侧变动量的设定值变更的构成的话,当槽底部产生空轧制现象实际厚度小于目标厚度时,就可能会导致孔型轧制辊向外侧无限制变动。但是,按照本发明第(ii)项所述,第一孔型轧制辊向外侧变动被中断(与厚度计测得的实际厚度对应的设定值的变更的中断),所以能够解决该问题。In particular, if a configuration in which the set value of the outward fluctuation amount of the first pass rolling roll is changed correspondingly based on the actual thickness measured by the thickness gauge is adopted, when the empty rolling phenomenon occurs at the bottom of the groove, the actual thickness is smaller than the target thickness , it may lead to unlimited movement of the pass rolling rolls to the outside. However, according to item (ii) of the present invention, the movement of the first grooved rolling roll to the outside is interrupted (interruption of the change of the set value corresponding to the actual thickness measured by the thickness gauge), so this problem can be solved. .

本发明中,通过对目标厚度与实际厚度进行比较来判定槽底部是否发生空轧制现象,替代该方法,也可以通过将第一孔型轧制辊的压下位置的变动量,与厚度计测量的管坯的、沿着第一孔型轧制辊的变动方向的实际厚度的变化量进行比较,若实际厚度的变化量比第一孔型轧制辊的压下位置的变动量小的话,则判定在槽底部发生了轧制现象。实际厚度的变化量比第一孔型轧制辊压下位置的变动量小时,压下位置变动后的第一孔型轧制辊的槽底就接触不到管坯的外周面,就有可能在槽底部发生空轧制现象,由此,就能判定在槽底部产生了空轧制现象。In the present invention, by comparing the target thickness with the actual thickness, it is determined whether the empty rolling phenomenon occurs at the bottom of the groove. Compare the actual thickness variation of the measured tube blank along the direction of variation of the first-groove rolling roll, if the actual thickness variation is smaller than the variation of the first-groove rolling roll’s pressing position , it is judged that the rolling phenomenon occurred at the bottom of the groove. The variation of the actual thickness is smaller than the variation of the pressing position of the rolling roll of the first pass, and the bottom of the groove of the rolling roll of the first pass after the change of the pressing position cannot touch the outer peripheral surface of the tube blank, and it is possible to The idle rolling phenomenon occurred at the groove bottom, and thus, it can be judged that the idle rolling phenomenon occurred at the groove bottom.

本发明的芯棒式无缝管轧机的轧制控制方法,是在构成芯棒式无缝管轧机的各个机座中,在精加工机座上对管坯进行轧制时,使配设于该精加工机座上的第一孔型轧制辊的压下位置向外侧变动的芯棒式无缝管轧机的轧制控制方法,其中,在精加工机座的出口侧配设测量管坯厚度的厚度计,对第一孔型轧制辊压下位置的变动量和厚度计测得的、沿着第一孔型轧制辊变动方向的管坯的实际厚度的变化量进行比较,若该变化量比第一孔型轧制辊的压下方向的变动量小的话,对于下次轧制的管坯,中断第一孔型轧制辊的压下位置的变动。In the rolling control method of the mandrel mill of the present invention, in each stand constituting the mandrel mill, when rolling the billet on the finishing stand, the The rolling control method of the mandrel mill in which the pressing position of the first groove rolling roll on the finishing stand changes outward, wherein a measuring tube blank is arranged on the exit side of the finishing stand The thickness meter compares the variation of the rolling position of the first pass rolling roll with the change of the actual thickness of the tube blank measured by the thickness meter along the direction of the change of the first pass rolling roll, if If this amount of change is smaller than the amount of variation in the reduction direction of the first grooved rolling roll, the variation of the reduction position of the first grooved rolling roll is suspended for the next rolled tube.

再者,替代根据目标厚度与实际厚度的比较来判定槽底部是否发生空轧制现象的方法,而算出与本次轧制的管坯的第一孔型轧制辊变动后的位置和与上次轧制的管坯的第一孔型轧制辊变动后的位置的差值,同时也算出厚度计测得的、本次轧制管坯沿着第一孔型轧制辊变动方向上的实际厚度,和厚度计测得的、上次轧制管坯沿着第一孔型轧制辊变动方向上的实际厚度之差,对算出的这些压下位置的差与实际厚度的差进行比较,如果算出的实际厚度的差值比算出的压下位置的差值小的话,也可以判定槽底部发生了空轧制现象。换言之,当算出的实际厚度差值比算出的压下位置差值小的情况下,对于本次的轧制,压下位置变动后的第一孔型轧制辊的槽底不能接触到管坯的外周面,就有可能在槽底部发生空轧制现象,因此,可以判定在槽底部产生了空轧制现象。Furthermore, instead of judging whether empty rolling occurs at the bottom of the groove based on the comparison between the target thickness and the actual thickness, the sum of the position and the upper position after the change of the first pass rolling roll of the tube billet rolled this time is calculated. The position difference of the first pass rolling roll of the tube billet rolled for the second time is changed, and at the same time, the position measured by the thickness meter along the moving direction of the first pass roll roll of the rolled tube blank this time is also calculated. The actual thickness, and the difference between the actual thickness measured by the thickness gauge and the actual thickness of the last rolled tube along the rolling direction of the first pass roll, compare the calculated difference between these reduction positions and the actual thickness difference , if the calculated actual thickness difference is smaller than the calculated reduction position difference, it can also be determined that empty rolling has occurred at the groove bottom. In other words, when the calculated actual thickness difference is smaller than the calculated reduction position difference, for this rolling, the groove bottom of the first pass rolling roll after the reduction position has changed cannot touch the tube blank Therefore, it can be judged that empty rolling phenomenon occurs at the bottom of the groove.

本发明的芯棒式无缝管轧机的轧制控制方法,是在构成芯棒式无缝管轧机的各个机座中,在精加工机座上对管坯进行轧制时,使配设在该精加工机座上的第一孔型轧制辊的压下位置向外侧变动的芯棒式无缝管轧机的轧制控制方法,其中,在精加工机座的出口侧配设测量管坯厚度的厚度计,算出本次轧制的管坯的第一孔型轧制辊变动后的压下位置和上次轧制的管坯的第一孔型轧制辊变动后的压下位置的差,同时也算出厚度计测得的、本次轧制管坯沿着第一孔型轧制辊变动方向上的实际厚度,和厚度计测得的、上次轧制管坯沿着第一孔型轧制辊变动方向上的实际厚度之差,对算出的这些压下位置的差与实际厚度的差进行比较,如果算出的实际厚度的差值比算出的压下位置的差值小的话,就对下次轧制的管坯中断第一孔型轧制辊压下位置的变动。In the rolling control method of the mandrel mill of the present invention, in each of the stands constituting the mandrel mill, when the tube blank is rolled on the finishing stand, the The rolling control method of the mandrel mill in which the pressing position of the first groove rolling roll on the finishing stand changes outward, wherein a measuring tube blank is arranged on the exit side of the finishing stand The thickness meter of the thickness is used to calculate the reduction position of the rolled tube blank after the change of the first pass roll and the press position of the tube blank rolled last time after the change of the first pass roll. At the same time, it also calculates the actual thickness of the tube billet rolled along the first pass rolling direction measured by the thickness gauge, and the actual thickness of the tube billet rolled along the first groove measured by the thickness gauge. The difference between the actual thickness of the grooved rolling roll in the direction of change, compare the calculated difference between these reduction positions and the difference between the actual thickness, if the difference between the calculated actual thickness is smaller than the difference between the calculated reduction positions , just interrupt the variation of the rolling position of the first groove rolling roll for the tube blank rolled next time.

另外,本发明的芯棒式无缝管轧机的轧制控制方法,是在构成芯棒式无缝管轧机的各个机座中,在精加工机座上对管坯进行轧制时,使配设在该精加工机座上的第一孔型轧制辊的压下位置向外侧变动的芯棒式无缝管轧机的轧制控制方法,其中,在精加工机座的出口侧配设测量沿着各个机座的压下方向的管坯厚度的厚度计,将精加工机座上预先设定的管坯的目标厚度和厚度计测得的实际厚度相比较,在实际厚度比目标厚度小的情况下,在位于紧邻精加工机座的位置上的、且在具有与实际厚度能够获得小的结果的厚度测量方向相同的压下方向的上游机座上,对下次轧制的管坯进行轧制时,或者使配设于上游机座上的第二孔型轧制辊的压下位置也和第一孔型轧制辊同样的向外侧变动,或者使配设于位于紧邻精加工机座的位置上的、且在具有与实际厚度能够获得小的结果的厚度测量方向相同的压下方向的上游机座上的第二孔型轧制辊的压下位置,在对下次轧制的管坯进行轧制前预先向外侧变动。In addition, in the rolling control method of the mandrel mill of the present invention, in each stand constituting the mandrel mill, when the billet is rolled on the finishing stand, the matching A rolling control method of a mandrel mill in which the pressing position of the first grooved rolling roll provided on the finishing stand changes outward, wherein a measuring device is installed on the exit side of the finishing stand. The thickness gauge of the tube blank thickness along the pressing direction of each machine base compares the target thickness of the tube blank preset on the finishing machine base with the actual thickness measured by the thickness gauge, and when the actual thickness is smaller than the target thickness In the case of the case, on the upstream stand which is located in the position next to the finishing stand and has the same reduction direction as the thickness measurement direction in which the actual thickness can obtain a small result, the tube blank for the next rolling When rolling, either the pressing position of the second grooved rolling roll arranged on the upstream machine stand is also changed outward like the first grooved rolling roll, or the rolling position of the second grooved rolling roller arranged next to the finishing process is changed. The reduction position of the second groove rolling roll on the position of the stand and on the upstream stand having the same reduction direction as the thickness measurement direction in which the actual thickness can obtain a small result, in the next rolling The prepared tube blank is moved outward in advance before rolling.

根据本发明,在精加工机座的出口侧配设厚度计,将在精加工机座上预先设定的管坯的目标厚度和厚度计测得的管坯的实际厚度相比较。其结果当实际厚度比目标厚度小时,在该厚度测量方向上有槽底部产生空轧制现象的可能,由此判定槽底部产生了空轧制现象。(iii)在位于紧邻精加工机座的位置上的、且在具有与实际厚度能够获得小的结果的厚度测量方向相同的压下方向的上游机座上,对下次轧制的管坯进行轧制时,或者使配设于上游机座上的第二孔型轧制辊的压下位置也向外侧变动,或者(iv)使配设于位于紧邻精加工机座的位置上的、且具有与实际厚度能够获得小的结果的厚度测量方向相同的压下方向的上游机座上的第二孔型轧制辊的压下位置,在对下次轧制的管坯进行轧制前预先向外侧变动。According to the present invention, a thickness gauge is arranged on the exit side of the finish machine base, and the target thickness of the tube blank preset on the finish machine base is compared with the actual thickness of the tube blank measured by the thickness gauge. As a result, when the actual thickness is smaller than the target thickness, there is a possibility that empty rolling phenomenon occurs at the bottom of the groove in the thickness measurement direction, and thus it is judged that empty rolling phenomenon occurs at the bottom of the groove. (iii) On an upstream stand located immediately adjacent to the finishing stand and having the same pressing direction as the thickness measurement direction in which the actual thickness can obtain a small result, the next rolled tube blank is During rolling, either the pressing position of the second grooved rolling roll arranged on the upstream stand is also moved outward, or (iv) the rolling roller arranged at a position adjacent to the finishing stand and The reduction position of the second groove rolling roll on the upstream machine stand with the same reduction direction as the thickness measurement direction where the actual thickness can obtain the smallest result is pre-rolled before rolling the tube blank for the next rolling. Move outward.

因此,无论是上述(iii)项还是(iv)项的任何一种情况,对于下次轧制的管坯,都能够降低具有和被判定在槽底部发生了空轧制现象的方向相同的压下方向的上游机座上的压下量,因为能够增加该压下方向的管坯厚度,所以能够防止在精加工机座上轧制时在槽底部发生空轧制现象。另外,(iii)项的构成,可以很好地适用于具备对应上游机座中被轧制的管坯的位置(前端、中央或者后端),能够使第二孔型轧制辊的压下位置变动的芯棒式无缝管轧机。还有,(iv)项的构成,能够很好的适用于不具备使精加工机座以外的机座的压下位置变动的机构的芯棒式无缝管轧机。Therefore, regardless of any of the above items (iii) or (iv), for the tube rolled next time, it is possible to reduce the pressure in the same direction as the direction in which it is judged that the empty rolling phenomenon has occurred at the bottom of the groove. The amount of reduction on the upstream stand in the downward direction can increase the thickness of the billet in the reduction direction, so it is possible to prevent empty rolling at the bottom of the groove when rolling on the finishing stand. In addition, the structure of item (iii) can be well applied to the position (front end, center or rear end) corresponding to the tube blank being rolled in the upstream stand, and can make the reduction of the second groove rolling roll A mandrel mill with a variable position. Also, the configuration in item (iv) can be suitably applied to a mandrel mill that does not have a mechanism for changing the pressing positions of stands other than the finishing stand.

如此,本发明通过比较目标厚度和实际厚度来判定槽底部是否产生空轧制现象,替代这种方法,比较第一孔型轧制辊压下位置的变动量与厚度计测得的、管坯沿着第一孔型轧制辊的变动方向的实际厚度变化量,如果该实际厚度的变化量比第一孔型轧制辊的压下位置的变动量小的话,也可以判定在槽底部发生了空轧制现象。In this way, the present invention judges whether empty rolling occurs at the bottom of the groove by comparing the target thickness with the actual thickness. Instead of this method, the variation of the rolling position of the first pass rolling roll is compared with the value of the tube billet measured by the thickness gauge. If the actual thickness variation along the movement direction of the first grooved rolling roll is smaller than the variation in the pressing position of the first grooved rolling roll, it can also be determined that the empty rolling phenomenon.

本发明的芯棒式无缝管轧机的轧制控制方法,是在构成芯棒式无缝管轧机的各个机座中,在精加工机座上对管坯进行轧制时,使配设于该精加工机座上的第一孔型轧制辊的压下位置向外侧变动的芯棒式无缝管轧机的轧制控制方法,其中,在精加工机座的出口侧配设测量管坯厚度的厚度计,对第一孔型轧制辊压下位置的变动量和厚度计测得的、沿着第一孔型轧制辊变动方向的管坯的实际厚度的变化量进行比较,若该变化量比第一孔型轧制辊的压下方向的变动量小的话,在位于紧邻精加工机座的位置上的、且在具有与厚度测量方向相同的压下方向的上游机座上,对下次轧制的管坯进行轧制时,或者使配设于上游机座上的第二孔型轧制辊的压下位置也和第一孔型轧制辊同样的向外侧变动,或者使配设于位于紧邻精加工机座的位置上的、且在具有与厚度测量方向相同的压下方向的上游机座上的第二孔型轧制辊的压下位置,在对下次轧制的管坯进行轧制前预先向外侧变动。In the rolling control method of the mandrel mill of the present invention, in each stand constituting the mandrel mill, when rolling the billet on the finishing stand, the The rolling control method of the mandrel mill in which the pressing position of the first groove rolling roll on the finishing stand changes outward, wherein a measuring tube blank is arranged on the exit side of the finishing stand The thickness meter compares the variation of the rolling position of the first pass rolling roll with the change of the actual thickness of the tube blank measured by the thickness meter along the direction of the change of the first pass rolling roll, if If the amount of change is smaller than the amount of variation in the reduction direction of the first grooved rolling roll, on the upstream stand that is located next to the finishing stand and has the same reduction direction as the thickness measurement direction , when rolling the tube blank for next rolling, or the pressing position of the second grooved rolling roll arranged on the upstream stand is also moved outward like the first grooved rolling roll, Or make the pressing position of the second groove rolling roll arranged on the position close to the finishing stand and on the upstream stand having the same pressing direction as the thickness measuring direction, in the opposite next time The rolled tube is moved outward in advance before rolling.

再者,替代根据目标厚度与实际厚度的比较来判定槽底部是否发生空轧制现象的方法,算出与本次轧制的管坯的第一孔型轧制辊变动后的位置和与上次轧制的管坯的第一孔型轧制辊变动后的位置的差,同时也算出厚度计测得的、本次轧制管坯沿着第一孔型轧制辊变动方向上的实际厚度,和厚度计测得的、上次轧制管坯沿着第一孔型轧制辊变动方向上的实际厚度之差,对算出的这些压下位置的差与实际厚度的差进行比较,如果算出的实际厚度的差比算出的压下位置的差小的话,也可以判定槽底部发生了空轧制现象。Furthermore, instead of judging whether empty rolling occurs at the bottom of the groove based on the comparison between the target thickness and the actual thickness, the position sum of the changed position of the first-gauge rolling roll of the billet rolled this time and that of the last time is calculated. The position difference of the rolled tube blank after the change of the first pass roll is also calculated, and the actual thickness of the rolled tube along the first pass roll change direction measured by the thickness meter is also calculated , and the difference between the actual thickness measured by the thickness gauge and the actual thickness of the last rolled tube along the rolling direction of the rolling roll of the first pass, compare the calculated difference between these reduction positions and the actual thickness difference, if If the calculated actual thickness difference is smaller than the calculated reduction position difference, it can be determined that idle rolling has occurred at the groove bottom.

本发明的芯棒式无缝管轧机的轧制控制方法,是在构成芯棒式无缝管轧机的各个机座中,在精加工机座上对管坯进行轧制时,使配设在该精加工机座上的第一孔型轧制辊的压下位置向外侧变动的芯棒式无缝管轧机的轧制控制方法,其中,在精加工机座的出口侧配设测量管坯厚度的厚度计,算出本次轧制的管坯的第一孔型轧制辊变动后的压下位置和上次轧制的管坯的第一孔型轧制辊变动后的压下位置的差,同时也算出厚度计测得的、本次轧制管坯沿着第一孔型轧制辊变动方向上的实际厚度,和厚度计测得的、上次轧制管坯沿着第一孔型轧制辊变动方向上的实际厚度之差,对算出的这些压下位置的差与实际厚度的差进行比较,如果算出的实际厚度的差比算出的压下位置的差小的话,在位于紧邻精加工机座的位置上的、且在具有与厚度测量方向相同的压下方向的上游机座上,对下次轧制的管坯进行轧制时,或者使配设于上游机座上的第二孔型轧制辊的压下位置也和第一孔型轧制辊同样的向外侧变动,或者使配设于位于紧邻精加工机座的位置上的、且在具有与厚度测量方向相同的压下方向的上游机座上的第二孔型轧制辊的压下位置,在对下次轧制的管坯进行轧制前预先向外侧变动。In the rolling control method of the mandrel mill of the present invention, in each of the stands constituting the mandrel mill, when the tube blank is rolled on the finishing stand, the The rolling control method of the mandrel mill in which the pressing position of the first groove rolling roll on the finishing stand changes outward, wherein a measuring tube blank is arranged on the exit side of the finishing stand The thickness meter of the thickness is used to calculate the reduction position of the rolled tube blank after the change of the first pass roll and the press position of the tube blank rolled last time after the change of the first pass roll. At the same time, it also calculates the actual thickness of the tube billet rolled along the first pass rolling direction measured by the thickness gauge, and the actual thickness of the tube billet rolled along the first groove measured by the thickness gauge. The difference in the actual thickness of the grooved rolling rolls in the direction of change, compare the difference between the calculated reduction position and the difference in the actual thickness, if the difference in the calculated actual thickness is smaller than the difference in the calculated reduction position, then On the upstream stand that is located close to the finishing stand and has the same pressing direction as the thickness measurement direction, when rolling the tube blank to be rolled next time, or it is arranged on the upstream stand The pressing position of the second grooved rolling roll on the top is also moved outward like the first grooved rolling roll, or it is arranged at a position close to the finishing stand and has the same thickness measurement The reduction position of the second grooved rolling roll on the upstream machine stand in the same direction as the reduction direction is changed to the outside in advance before the tube blank to be rolled next time is rolled.

从另外的观点来看,本发明的芯棒式无缝管轧机的轧制控制装置,具备:在构成芯棒式无缝管轧机的各个机座中,配设在精加工机座上的、用于调整孔型轧制辊的压下位置的第一压下位置调整装置;与精加工机座具有同样的压下方向的、配设在附近的上游机座上的,对孔型轧制辊的压下位置进行调整的第二压下位置调整装置;向的第一压下位置调整装置及第二压下位置调整装置发出孔型轧制辊的压下位置调整量的指示的演算控制装置,其中,演算控制装置根据管坯的现在位置,通过向第一压下位置调整装置及第二压下位置调整装置发出规定孔型轧制辊的压下位置调整量指示,实施第一发明或第二发明所述的本发明的轧制控制方法。From another point of view, the rolling control device of the mandrel mill according to the present invention includes: among the stands constituting the mandrel mill, arranged on the finishing stand, The first reduction position adjustment device for adjusting the reduction position of the groove rolling roll; it has the same reduction direction as the finishing stand, and is arranged on the nearby upstream stand, for the groove rolling The second reduction position adjustment device that adjusts the reduction position of the roll; the calculation control that issues the instruction of the reduction position adjustment amount of the groove rolling roll to the first reduction position adjustment device and the second reduction position adjustment device The device, wherein the calculation control device sends an instruction of the adjustment amount of the rolling position of the rolling roll with a predetermined groove to the first pressing position adjusting device and the second pressing position adjusting device according to the current position of the tube blank, so as to implement the first invention Or the rolling control method of the present invention described in the second claim.

本发明的芯棒式无缝管轧机的轧制控制装置,具备:在构成芯棒式无缝管轧机的各个机座中,配设在精加工机座上的、用于调整孔型轧制辊的压下位置的压下位置调整装置;用于向压下位置调整装置发出孔型轧制辊的压下位置调整量指示的演算控制装置,其中,演算控制装置被连接在配设于所述精加工机座的出口侧上、对沿着各个机座的压下方向的管坯厚度进行测量的厚度计上,按照该厚度计的输出,通过向压下位置调整装置发出中断压下位置调整的指示,实施第三发明至第五发明中任一项所述的轧制控制方法。The rolling control device of the mandrel mill according to the present invention includes: in each stand constituting the mandrel mill, a device for adjusting the rolling pass is arranged on the finishing stand. A reduction position adjustment device for the reduction position of the roll; a calculation control device for sending an indication of the reduction position adjustment amount of the groove rolling roll to the reduction position adjustment device, wherein the calculation control device is connected to the On the exit side of the finishing machine base, on the thickness gauge for measuring the thickness of the tube blank along the pressing direction of each machine base, according to the output of the thickness gauge, the pressing position is interrupted by sending the pressing position adjustment device Instructions for adjustment implement the rolling control method described in any one of the third invention to the fifth invention.

本发明的芯棒式无缝管轧机的轧制控制装置,具备:在构成芯棒式无缝管轧机的各个机座中,配设在精加工机座上的、用于调整孔型轧制辊的压下位置的第一压下位置调整装置;与精加工机座具有同样的压下方向的、配设在附近的上游机座上的、对孔型轧制辊的压下位置进行调整的第二压下位置调整装置;用于向第一压下位置调整装置及第二压下位置调整装置发出调整量指示的演算控制装置,其中,演算控制装置被连接在配设于精加工机座的出口侧上、对沿着各个机座的压下方向的管坯厚度进行测量的厚度计上,根据该厚度计的输出及管坯的现在位置,通过向第二压下位置调整装置发出规定调整量的指示,实施第六发明至第八发明中任一项所述的本发明的轧制控制方法。The rolling control device of the mandrel mill according to the present invention includes: in each stand constituting the mandrel mill, a device for adjusting the rolling pass is arranged on the finishing stand. The first reduction position adjustment device for the reduction position of the roll; it has the same reduction direction as the finishing stand, and is arranged on the nearby upstream stand to adjust the reduction position of the groove rolling roll The second pressing position adjusting device; the calculation control device for issuing adjustment amount instructions to the first pressing position adjusting device and the second pressing position adjusting device, wherein the calculation control device is connected to the finishing machine On the outlet side of the seat, on the thickness gauge for measuring the thickness of the tube blank along the pressing direction of each machine base, according to the output of the thickness gauge and the current position of the tube blank, send a signal to the second pressing position adjustment device An instruction of the adjustment amount is prescribed, and the rolling control method of the present invention according to any one of the sixth invention to the eighth invention is implemented.

从另外的观点来看,本发明的控制程序用于使演算控制装置运转,该演算控制装置被连接在构成芯棒式无缝管轧机的各个机座中,配设于精加工机座上的、用于调整孔型轧制辊的压下位置的第一压下位置调整装置,和配设在与精加工机座具有相同的压下方向的、附近的上游机座上的、对孔型轧制辊的压下位置进行调整的第二压下位置调整装置上,向第一压下位置调整装置及第二压下位置调整装置发出孔型轧制辊的压下位置调整量的指示,其中,根据管坯的现在位置,通过向第一压下位置调整装置及第二压下位置调整装置发出规定的压下位置调整量的指示,使演算控制装置运转,实施第一发明或第二发明所述的本发明的轧制控制方法。From another point of view, the control program of the present invention is used to operate a calculation control device that is connected to each stand constituting a mandrel mill and arranged on a finishing stand. , the first reduction position adjusting device for adjusting the reduction position of the rolling roll of the pass type, and the counter-pass type provided on the nearby upstream stand having the same reduction direction as the finishing stand The second reduction position adjusting device for adjusting the reduction position of the rolling rolls sends instructions to the first reduction position adjustment device and the second reduction position adjustment device of the adjustment amount of the reduction position of the grooved rolling rolls, Among them, according to the current position of the pipe blank, by issuing a predetermined adjustment amount of the reduction position to the first reduction position adjustment device and the second reduction position adjustment device, the calculation control device is operated, and the first invention or the second invention is implemented. The rolling control method of the present invention described in the invention.

另外本发明的控制程序用于使演算控制装置运转,该演算控制装置被连接在构成芯棒式无缝管轧机的各个机座中,配设于精加工机座上的、用于调整孔型轧制辊的压下位置的压下位置调整装置,和配设在精加工机座的出口侧上、对沿着各个机座的压下方向的管坯厚度进行测量的厚度计上,向压下位置调整装置发出孔型轧制辊的压下位置调整量的指示,根据厚度计的输出,通过向压下位置调整装置发出中断压下位置调整的指示,使演算控制装置运转,实施第三发明至第五发明中任一项所述的本发明的轧制控制方法。In addition, the control program of the present invention is used to operate the calculation control device. The calculation control device is connected to each stand constituting the mandrel-type seamless pipe rolling mill, and is arranged on the finishing stand for adjusting the pass type. The pressing position adjustment device for the pressing position of the rolling roll, and the thickness gauge installed on the exit side of the finishing stand to measure the thickness of the tube blank along the pressing direction of each stand, The lower position adjustment device issues an instruction of the adjustment amount of the reduction position of the grooved rolling roll. According to the output of the thickness gauge, the calculation control device is operated by issuing an instruction to stop the adjustment of the reduction position according to the output of the thickness gauge, and the third step is implemented. The rolling control method of the present invention according to any one of the invention to the fifth invention.

还有,本发明的控制程序用于使演算控制装置运转,该演算控制装置被连接在构成芯棒式无缝管轧机的各个机座中,被连接在配设在精加工机座上的、用于调整孔型轧制辊的压下位置的第一压下位置调整装置,和配设在与精加工机座具有同样的压下方向的、附近的上游机座上的,对孔型轧制辊的压下位置进行调整的第二压下位置调整装置,和配设在精加工机座的出口侧上、对沿着各个机座的压下方向的管坯厚度进行测量的厚度计上,向第一压下位置调整装置及第二压下位置调整装置发出调整量的指示,其中,根据厚度计的输出及管坯的现在位置,通过向第二压下位置调整装置发出规定调整量的指示,使演算控制装置运转,实施第六发明至第八发明中任一项中所述的本发明的轧制控制方法。In addition, the control program of the present invention is used to operate a calculation control device which is connected to each stand constituting the mandrel mill and connected to the finishing stand provided on the finishing stand. The first reduction position adjustment device for adjusting the reduction position of the groove rolling roll, and the first reduction position adjustment device arranged on the nearby upstream stand having the same reduction direction as the finishing stand. The second reduction position adjustment device for adjusting the reduction position of the roll, and the thickness gauge installed on the exit side of the finishing stand to measure the thickness of the shell along the reduction direction of each stand , sending an instruction of the adjustment amount to the first pressing position adjusting device and the second pressing position adjusting device, wherein, according to the output of the thickness gauge and the current position of the tube blank, the specified adjustment amount is sent to the second pressing position adjusting device instruction to operate the arithmetic control device to implement the rolling control method of the present invention described in any one of the sixth invention to the eighth invention.

另外从其它观点来看,本发明的无缝管,通过采用第一发明到第八发明中任一项所述的本发明的轧制控制方法的芯棒式无缝管轧机制造而成。From another point of view, the seamless pipe of the present invention is produced by a mandrel mill using the rolling control method of the present invention according to any one of the first to eighth inventions.

根据本发明,使用芯棒式无缝管轧机制造无缝管时,可以将端部等管坯的长方向的一部分或者全部精确地轧制成希望厚度,同时也不会使管坯的表面性状发生恶化。According to the present invention, when a seamless pipe is manufactured using a mandrel mill, a part or all of the longitudinal direction of the blank such as the end can be accurately rolled to a desired thickness without compromising the surface texture of the blank. Deterioration occurs.

具体来说,根据本发明,在与精加工机座具有同一压下方向的近邻的上游机座上对管坯进行轧制时,由于使配设在上游机座上的第二孔型轧制辊的压下位置向外侧变动,在第二孔型轧制辊处对管坯的轧制时,槽底部的压下量降低,由此,可以防止与下面的机座上配设的孔型轧制辊的突缘部相对的部分的厚度被过度的减薄。所以,用配设在精加工机座上的第一孔型轧制辊处进行轧制时,能够消除槽底部的空轧制现象,可以将精确地将管坯轧制成希望厚度,同时还能防止管坯表面性状的恶化。Specifically, according to the present invention, when the tube blank is rolled on the adjacent upstream stand having the same pressing direction as the finishing stand, since the second groove rolling mill installed on the upstream stand The rolling position of the roller changes to the outside, and when the tube blank is rolled at the second groove rolling roller, the reduction amount at the bottom of the groove is reduced, thereby preventing the groove from collapsing with the groove arranged on the stand below. The thickness of the portion facing the flange portion of the rolling roll is excessively thinned. Therefore, when rolling with the first groove rolling roll arranged on the finishing machine stand, the empty rolling phenomenon at the bottom of the groove can be eliminated, and the tube blank can be accurately rolled to the desired thickness, and at the same time It can prevent the deterioration of the surface properties of the billet.

附图说明Description of drawings

图1是用于实施第一实施方式的芯棒式无缝管轧机的轧制控制方法的轧制控制装置的概略构成的模式方框图。Fig. 1 is a schematic block diagram showing a schematic configuration of a rolling control device for implementing a rolling control method for a mandrel mill according to a first embodiment.

图2是用于实施第二实施方式的芯棒式无缝管轧机的轧制控制方法的轧制控制装置的概略构成的模式方框图。Fig. 2 is a schematic block diagram showing a schematic configuration of a rolling control device for implementing a rolling control method for a mandrel mill according to a second embodiment.

图3是用于实施第三实施方式的芯棒式无缝管轧机的轧制控制方法的轧制控制装置的概略构成的模式方框图。3 is a schematic block diagram showing a schematic configuration of a rolling control device for implementing a rolling control method for a mandrel mill according to a third embodiment.

图4是表示配设于精加工机座上的孔型轧制辊的压下位置变动图案的一例的模式图。Fig. 4 is a schematic view showing an example of a reduction position variation pattern of a grooved rolling roll arranged on a finishing stand.

符号说明Symbol Description

1轧制控制装置1 rolling control device

11第一压下位置调整装置11 The first pressing position adjustment device

12第二压下位置调整装置12 second pressing position adjustment device

13演算控制装置13 calculation control device

M芯棒式无缝管轧机M mandrel seamless pipe mill

S管坯S tube blank

131第一压下位置设定部131 First pressing position setting unit

132第二压下位置设定部132 Second pressing position setting unit

具体实施方式Detailed ways

以下参照后附的图纸对本发明的最佳实施方式进行说明。另外,在本实施方式的说明中,是以双辊式芯棒式无缝管轧机的精加工机座对管坯的端部进行轧制时的、使配设在该精加工机座上的孔型轧制辊的压下位置向外侧变动的形态为例。但是,这只是本发明的示例,本发明也适用于在管坯全长,使配设在精加工机座上的孔型轧制辊的压下位置向外侧变动的形态,或者使用双辊式以外的芯棒式无缝管轧机的形态。The best mode for carrying out the present invention will be described below with reference to the attached drawings. In addition, in the description of the present embodiment, when rolling the end portion of the blank pipe on the finishing stand of the twin-roll type mandrel mill, the finishing stand arranged on the An example in which the pressing position of the grooved rolling roll is shifted outward is taken as an example. However, this is only an example of the present invention, and the present invention is also applicable to a form in which the pressing position of the grooved rolling rolls arranged on the finishing stand is changed outwards over the entire length of the billet, or a double-roller type is used. Other forms of mandrel mills.

<第一实施方式><First Embodiment>

图1是用以实施第一实施方式的芯棒式无缝管轧机轧制控制方法的轧制控制装置的概略构成的模式方框图。Fig. 1 is a schematic block diagram showing a schematic configuration of a rolling control device for implementing a rolling control method for a mandrel mill according to a first embodiment.

如图1所示,本实施方式的轧制控制装置1,具备第一压下位置调整装置11、第二压下位置调整装置12以及演算控制装置13。As shown in FIG. 1 , the rolling control device 1 of this embodiment includes a first reduction position adjustment device 11 , a second reduction position adjustment device 12 , and a calculation control device 13 .

第一压下位置调整装置11,由用于调整在构成芯棒式无缝管轧机M的各机座中,配设在精加工机座#i上的孔型轧制辊的压下位置的汽缸等构成。第二压下位置调整装置12是由对配设在压下方向和精加工机座#i的压下方向相同的紧邻的上游机座上的、即位于精加工机座#i上游仅间隔2个机座处的机座#(i-2)上的孔型轧制辊的压下位置进行调整的气缸等构成。再者,演算控制装置13被连接在第一压下位置调整装置11和第二压下位置调整装置12上,根据管坯S的端部现在的位置,对第一压下位置调整装置11和第二压下位置调整装置12发出压下位置调整量的指示。The first reduction position adjusting device 11 is used to adjust the reduction position of the grooved rolling roll arranged on the finishing stand #i among the stands constituting the mandrel mill M. cylinder etc. The second pressing position adjustment device 12 is provided on the immediately upstream stand whose pressing direction is the same as that of the finishing stand #i, that is, it is located upstream of the finishing stand #i at an interval of only 2 It is composed of a cylinder and the like to adjust the pressing position of the grooved rolling roll on the stand #(i-2) at the first stand. Furthermore, the calculus control device 13 is connected to the first pressing position adjusting device 11 and the second pressing position adjusting device 12, and according to the current position of the end of the tube blank S, the first pressing position adjusting device 11 and the second pressing position adjusting device 12 are adjusted. The second pressing position adjustment device 12 issues an instruction of the adjustment amount of the pressing position.

还有,在本实施方式中,第一压下位置调整装置11及第二压下位置调整装置12,双方都具有可以根据一根管坯S在轧制中的位置(前端、中央部或者后端部)而使孔型轧制辊的压下位置相应变动的机构。In addition, in this embodiment, both the first reduction position adjusting device 11 and the second reduction position adjustment device 12 have positions that can be adjusted according to the position (front end, central part, or rear end) of one billet S during rolling. end) to change the pressing position of the grooved roll accordingly.

演算控制装置13由具有CPU、内存、外部存储装置以及外部输入面板等硬件的计算机构成。而且,按照内置的控制程序对这些硬件进行适宜的驱动,由此发挥第一压下位置设定部131和第二压下位置设定部132的功能。The arithmetic control device 13 is constituted by a computer having hardware such as a CPU, a memory, an external storage device, and an external input panel. And, by appropriately driving these hardware according to the built-in control program, the functions of the first depressing position setting unit 131 and the second depressing position setting unit 132 are exhibited.

向第一压下位置设定部131,输入例如由设置在芯棒式无缝管轧机M入口侧的检测传感器(未图示)检测出管坯S的端部时显示的端部检测信号。又从例如前面的过程控制计算机(无图示)向第一压下位置设定部131输入检测传感器和机座#i之间的距离、管坯S的传送速度以及芯棒式无缝管轧机M中管坯S的延伸率等。第一压下位置设定部131根据输入的信号及数据对管坯S的端部的现在位置进行演算。具体地说就是算出管坯S的端部(前端及后端)到达机座#i的时机和从机座拔出的时机。To the first pressing position setting unit 131 , for example, an end detection signal displayed when an end of the blank pipe S is detected by a detection sensor (not shown) provided on the entrance side of the mandrel mill M is input. Further, the distance between the detection sensor and stand #i, the conveying speed of the billet S, and the mandrel rolling mill are input to the first pressing position setting unit 131 from, for example, the aforementioned process control computer (not shown). The elongation of the tube blank S in M, etc. The first pressing position setting unit 131 calculates the current position of the end portion of the blank pipe S based on the input signal and data. Specifically, the timing at which the end portion (front end and rear end) of the blank pipe S reaches the stand #i and the timing at which it is pulled out from the stand are calculated.

第一压下位置设定部131根据算出的时机,对配设在精加工机座#i上的第一孔型轧制辊的压下位置调整量进行设定,并将设定的压下位置调整量发送到第一压下位置调整装置11。具体来说,在第一压下位置设定部131中,分别存储有精加工机座#i上对管坯S的端部进行轧制时的第一孔型轧制辊的压下位置A、和对管坯S的中央部进行轧制时的第一孔型轧制辊的压下位置B。第一压下位置设定部131,在管坯S的前端部到达精加工机座#i的时机为止,为使第一孔型轧制辊从压下位置B变动到压下位置A,将偏差(A-B)设定为压下位置调整量并将该调整量发送到第一压下位置调整装置11。The first reduction position setting unit 131 sets the adjustment amount of the reduction position of the first grooved rolling roll arranged on the finishing stand #i based on the calculated timing, and sets the set reduction position The position adjustment amount is sent to the first pressing position adjustment device 11 . Specifically, in the first reduction position setting unit 131, the reduction positions A of the first grooved rolling rolls when the end portion of the shell S is rolled on the finishing stand #i are respectively stored. , and the pressing position B of the first grooved rolling roll when rolling the central part of the billet S. The first reduction position setting unit 131 sets the first groove rolling roll from the reduction position B to the reduction position A until the front end of the shell S reaches the finishing stand #i. The deviation (A-B) is set as a depression position adjustment amount and the adjustment amount is sent to the first depression position adjustment device 11 .

同样,第一压下位置设定部131在管坯S的前端部从精加工机座#i中拔出的时机,为了使第一孔型轧制辊从压下位置从A变动到压下位置B,将偏差(B-A)设定为压下位置调整量,并将其发送到第一压下位置调整装置11。然后,以管坯S的后端部到达精加工机座#i的时机,将偏差(A-B)设定为压下位置调整量并发送到第一压下位置调整装置11。Similarly, the first pressing position setting unit 131 moves the first grooved rolling roll from the pressing position from A to the pressing For position B, the deviation (B-A) is set as the pressing position adjustment amount and sent to the first pressing position adjusting device 11 . Then, when the rear end portion of the blank pipe S reaches the finishing stand #i, the deviation (A-B) is set as the pressing position adjustment amount and sent to the first pressing position adjusting device 11 .

再者,从管坯S的后端部从精加工机座#i上拔出的时机到下次轧制的管坯S的前端部到达精加工机座#i的时机为止,为使第一孔型轧制辊从压下位置A变动到压下位置B,而将偏差(B-A)设定为压下位置调整量,并将其发送到第一压下位置调整装置11。Furthermore, from the timing when the rear end portion of the steel pipe S is pulled out from the finishing stand #i to the timing when the front end portion of the next rolling pipe S reaches the finishing stand #i, the first The grooved rolling roll moves from the reduction position A to the reduction position B, and the deviation (B-A) is set as the reduction position adjustment amount, and is sent to the first reduction position adjustment device 11 .

因此,在本实施方式中,在由精加工机座#i对管坯S的端部进行轧制时,可以使配设在精加工机座#i上的第一孔型轧制辊的压下位置向外侧,即压下位置B变动。另外,压下位置A、B的值,因轧制的管坯S的尺寸、厚度以及材料而不同,所以在第一压下位置调整装置11中,存储对应各种尺寸、厚度及材料等的多个压下位置A、B,例如,根据输入到过程控制计算机中的管坯S的尺寸、厚度以及材料,可以选择适当的压下位置A、B。Therefore, in this embodiment, when the end portion of the shell S is rolled by the finishing stand #i, the pressure of the first grooved rolling roll arranged on the finishing stand #i can be made The lower position moves outward, that is, the lower position B. In addition, the values of the reduction positions A and B vary depending on the size, thickness, and material of the rolled shell S, so the first reduction position adjustment device 11 stores values corresponding to various sizes, thicknesses, and materials. A plurality of pressing positions A, B, for example, according to the size, thickness and material of the tube S input into the process control computer, the appropriate pressing positions A, B can be selected.

和第一压下位置设定部131相同,从外部向第二压下位置设定部132中输入检测信号等,算出管坯S的端部(前端部及后端部)到达和拔出上游机座#(i-2)的时机。Similar to the first pressing position setting unit 131, detection signals etc. are input from the outside to the second pressing position setting unit 132, and it is calculated that the ends (front end and rear end) of the shell S reach and pull out upstream. Timing for seat #(i-2).

另外,和第一压下位置设定部131相同,第二压下位置设定部132根据算出的时机,设定配设在上游机座#(i-2)上的第二孔型轧制辊的压下位置调整量,并将设定好的调整量发送给第二压下位置调整装置12。还有,向第二压下位置调整装置12发送的压下位置调整量,即与在上游机座#(i-2)上对管坯S的端部进行轧制时使配设在上游机座#(i-2)上的第二孔型轧制辊的压下位置向外侧变动的变动量对应的量,并不一定要设定为与向第一压下位置调整装置1发送的压下位置调整量相同的值。例如也可以设定为乘以一个大于0小于1的规定系数(例如0.8)的值。In addition, similar to the first reduction position setting unit 131, the second reduction position setting unit 132 sets the second pass rolling position arranged on the upstream stand #(i-2) based on the calculated timing. The adjustment amount of the pressing position of the roller, and send the set adjustment amount to the second pressing position adjustment device 12 . In addition, the adjustment amount of the reduction position sent to the second reduction position adjustment device 12 is the same as when the end of the billet S is rolled on the upstream machine stand #(i-2), and the amount of the adjustment of the position of the second reduction is configured on the upstream machine stand # (i-2). The amount corresponding to the amount of movement of the reduction position of the second grooved rolling roll on the seat #(i-2) to the outside is not necessarily set to be the same as the pressure sent to the first reduction position adjustment device 1. The same value as the lower position adjustment amount. For example, it may be set as a value multiplied by a predetermined coefficient (for example, 0.8) greater than 0 and less than 1.

根据本实施方式的轧制控制装置1,不仅是精加工机座#i,在上游机座#(i-2)上对管坯S的端部进行轧制时,也使配设在该上游机座#(i-2)上的第一孔型轧制辊的压下位置向外侧变动。因此,用第二孔型轧制辊对管坯S进行轧制时,槽底部的压下量减少,配设在下一个机座#(i-1)上的孔型轧制辊的突缘部的相对部分的厚度过度减少的情况得以消除。所以,在用配设在精加工机座#i上的第一孔型轧制辊进行轧制时,可以防止在槽底部产生空轧制现象。从而,可以将管坯S的端部精确轧制到希望厚度,同时还能防止管坯S的表面性状发生劣化。According to the rolling control device 1 of the present embodiment, not only the finishing stand #i but also the upstream stand #(i-2) is installed on the upstream stand #(i-2) when rolling the end of the billet S The pressing position of the first grooved rolling roll on the stand #(i-2) changes to the outside. Therefore, when the billet S is rolled with the second grooved rolling roll, the reduction amount at the bottom of the groove decreases, and the flange portion of the grooved rolling roll arranged on the next stand #(i-1) The situation where the thickness of the opposite part is excessively reduced is eliminated. Therefore, when rolling is performed with the first grooved rolling rolls arranged on the finishing stand #i, it is possible to prevent idle rolling from occurring at the bottom of the groove. Thereby, the end portion of the raw pipe S can be accurately rolled to a desired thickness, while preventing the surface quality of the raw pipe S from deteriorating.

另外,在本实施方式中,以不限于第一压下位置调整装置11,第二压下位置调整装置12也具有在1根管坯S的轧制中使压下位置变动的机构的情况为例。然而,也存在除精加工机座#i以外没有这种机构的芯棒式无缝管轧机M。因此对于这种芯棒式无缝管轧机,不是根据管坯S的位置而使压下位置发生变动,而是在对管坯S进行轧制前就预先将配设在上游机座#(i-2)上的孔型轧制辊的压下位置向外侧变动即可。In addition, in this embodiment, it is assumed that the first reduction position adjusting device 11 is not limited to the case where the second reduction position adjustment device 12 also has a mechanism for changing the reduction position during rolling of one shell S. example. However, there is also a mandrel mill M without such a mechanism other than the finishing stand #i. Therefore, for this mandrel type seamless pipe rolling mill, instead of changing the pressing position according to the position of the billet S, the stand #(i -2) It is only necessary to change the pressing position of the grooved rolling roll to the outside.

在本实施方式中,第二压下位置设定部132,依照例如从外部输入管坯S的前端部检测信号的时机,对压下位置调整量,即预先存储的、用以使压下位置向外侧变更的必要的调整量进行设定,并将设定的压下位置调整量发送到第二压下位置调整装置12。第二压下位置调整装置12根据发送来的压下位置调整量将第二孔型轧制辊的压下位置向外侧变动。变更后的压下位置,通过管坯S的轧制过程维持为相同值。In this embodiment, the second pressing position setting unit 132 adjusts the amount of pressing position, that is, the pre-stored pressing position, according to the timing of inputting the detection signal of the front end of the billet S from the outside, for example, to make the pressing position A necessary adjustment amount for the outward change is set, and the set pressing position adjustment amount is sent to the second pressing position adjusting device 12 . The second reduction position adjusting device 12 moves the reduction position of the second grooved rolling roll to the outside according to the transmitted reduction position adjustment amount. The changed pressing position is maintained at the same value through the rolling process of the billet S.

<第二实施方式><Second Embodiment>

图2是用以实施关于第二实施方式的芯棒式无缝管轧机的轧制控制方法的轧制控制装置的概略构成的模式方框图。Fig. 2 is a schematic block diagram showing a schematic configuration of a rolling control device for implementing a rolling control method for a mandrel mill according to a second embodiment.

如图2所示,本实施方式的轧制控制装置2具备压下位置调整装置21和演算控制装置22。As shown in FIG. 2 , the rolling control device 2 of the present embodiment includes a reduction position adjustment device 21 and a calculation control device 22 .

压下位置调整装置21,由在构成芯棒式无缝管轧机M的各个机座中,配设在精加工机座#i上的、对孔型轧制辊的压下位置进行调整的气缸等构成,具有在对1根管坯S进行轧制中,根据其位置(前端部、中央部或后端部)能够使孔型轧制辊的压下位置变动的机构。The pressing position adjusting device 21 is composed of an air cylinder for adjusting the pressing position of the grooved rolling roll, which is arranged on the finishing stand #i among the stands constituting the mandrel mill M. etc., and has a mechanism capable of changing the pressing position of the grooved rolling rolls according to its position (front end, center, or rear end) during rolling one billet S.

与第一实施方式相同,演算控制装置22由具备CPU等硬件的计算机构成,但从被配设在精加工机座#i的出口侧(在本实施方式中,为芯棒式无缝管轧机的出口侧)上,被连接在测量沿着各个机座的压下方向的管坯S的厚度(例如:芯棒式无缝管轧机M为双辊式的场合为4个方向的厚度)的厚度计I上这一点来看,与第一实施方式相异。Similar to the first embodiment, the arithmetic control device 22 is constituted by a computer having hardware such as a CPU, but is arranged on the exit side of the finishing stand #i (in this embodiment, a mandrel mill On the exit side of the tube), it is connected to the device that measures the thickness of the tube blank S along the pressing direction of each stand (for example, when the mandrel mill M is a twin-roll type, it is the thickness in 4 directions) The thickness gauge 1 is different from the first embodiment in this point.

演算控制装置22按照内置的控制程序,适当地驱动硬件,从而起到压下位置设定部221和空轧制判定部222的作用,在厚度计I的输出基础上,向压下位置设定部221发出中断调整压下位置的指令。以下进行更具体的说明。The calculation control device 22 drives the hardware appropriately according to the built-in control program, thereby playing the role of the reduction position setting part 221 and the empty rolling determination part 222, and setting the reduction position to the reduction position on the basis of the output of the thickness gauge I. The part 221 issues a command to interrupt the adjustment of the pressing position. More specific description will be given below.

与第一实施方式中说明的第一压下位置设定部131相同,向压下位置设定部221输入管坯S的端部检测信号等,算出管坯S的端部到达精加工机座#i的时机和拔出的时机。另外,与第一实施方式相同,将在精加工机座#i中,分别轧制管坯S的端部及中央部时的孔型轧制辊的压下位置分别存储到压下位置设定部221中。压下位置设定部221根据算出的时机及存储的孔型轧制辊的压下位置,设定配设在精加工机座#i上的孔型轧制辊的压下位置调整量,将设定的压下位置调整量发送给压下位置调整装置21。由此,在精加工机座#i对管坯S的端部进行轧制时,可以使配设在精加工机座#i上的孔型轧制辊的压下位置仅向外侧变动对应压下位置调整量的量。Similar to the first pressing position setting unit 131 described in the first embodiment, the end detection signal of the raw pipe S and the like are input to the pressing position setting unit 221, and it is calculated that the end of the raw pipe S reaches the finishing stand. Timing of #i and timing of pulling out. In addition, similarly to the first embodiment, in the finishing stand #i, the reduction positions of the grooved rolling rolls when the end portion and the center portion of the billet S are rolled respectively are stored in the reduction position settings. Section 221. The reduction position setting unit 221 sets the adjustment amount of the reduction position of the grooved roll arranged on the finishing stand #i based on the calculated timing and the stored reduction position of the grooved roll. The set pressing position adjustment amount is sent to the pressing position adjusting device 21 . Thereby, when rolling the end portion of the blank pipe S in the finishing stand #i, the pressing position of the grooved rolling rolls arranged on the finishing stand #i can be moved outward only by the corresponding pressure. The amount of down position adjustment.

厚度计I的输出(管坯S的端部的实际厚度)被输入到空轧制判定部222中。另外,预先在空轧制判定部222中存储管坯S端部的目标厚度。空轧制判定部222对管坯S的目标厚度和实际厚度进行比较,当实际厚度比目标厚度小时,即在对精加工机座#i的压下方向进行测量获得的实际厚度中,至少任何一个的实际厚度小于目标厚度的情况,判定在槽底部发生了空轧制现象,在此之外的情况判定为没有发生空轧制现象。另外,因为管坯S的端部的目标厚度值,对应进行轧制的管坯S的尺寸、中央部的目标厚度以及材料等相异,所以在第一压下位置调整装置11中,存储有对应各种尺寸、中央部的厚度以及材料等的多个目标厚度,例如:可以根据上位的过程控制计算机输入的管坯S的尺寸、中央部的厚度以及材料等适当地进行选择。The output of the thickness gauge I (the actual thickness of the end portion of the steel pipe S) is input to the dummy rolling determination unit 222 . In addition, the target thickness of the end part of the shell S is stored in the dummy rolling determination part 222 in advance. The empty rolling determination unit 222 compares the target thickness of the blank tube S with the actual thickness, and when the actual thickness is smaller than the target thickness, that is, in the actual thickness obtained by measuring the rolling direction of the finishing stand #i, at least any When the actual thickness of one was smaller than the target thickness, it was judged that the idle rolling phenomenon occurred at the groove bottom, and in other cases, it was judged that the idle rolling phenomenon did not occur. In addition, since the target thickness value of the end portion of the steel pipe S is different in accordance with the size of the steel pipe S to be rolled, the target thickness of the center portion, and the material, etc., the first reduction position adjustment device 11 stores the A plurality of target thicknesses corresponding to various sizes, thicknesses of the central portion, materials, etc. can be appropriately selected based on, for example, the size of the blank tube S, the thickness of the central portion, and materials input from a host process control computer.

当判定在空轧制判定部222中的槽底部发生了空轧制现象时,压下位置设定部221向下次进行轧制的管坯S发出中断变动孔型轧制辊的压下位置的指示。也就是说,在对管坯S的端部进行轧制时,也向压下位置调整装置21发出维持与轧制管坯S的中央部时相同的压下位置的指示。具体地说,就是将轧制管坯S的端部时的压下位置调整量设为0并将其发送给压下位置调整装置21。When it is judged that idle rolling has occurred at the bottom of the groove in the idle rolling judging section 222, the pressing position setting section 221 sends an interruption to the rolling blank S to be rolled next time to change the pressing position of the rolling roll. instructions. That is, when rolling the end portion of the material pipe S, an instruction to maintain the same reduction position as when rolling the center portion of the material pipe S is issued to the reduction position adjusting device 21 . Specifically, the reduction position adjustment amount at the time of rolling the end portion of the steel pipe S is set to 0 and sent to the reduction position adjustment device 21 .

另一方面,当在空轧制判定部222中判定在槽底部没有发生空轧制现象时,对于下次进行轧制的管坯S,也按照预先被存储的、分别轧制管坯S的端部及中央部时的孔型轧制辊的压下位置,设定压下位置调整量,将其发送给压下位置调整装置21。On the other hand, when it is judged in the dummy rolling judging section 222 that the dummy rolling phenomenon does not occur at the bottom of the groove, the billet S to be rolled next time is also rolled according to the pre-stored schedule for rolling the billet S separately. The reduction positions of the grooved rolling rolls at the end and the center are set and the reduction position adjustment amount is sent to the reduction position adjustment device 21 .

根据本实施方式的该轧制控制装置2,对下次轧制的管坯S,因为孔型轧制辊向外侧的变动被中断,所以孔型轧制辊的压下量不会降低,可以防止在精加工机座#i中的槽底部发生空轧制现象。由此,可以高精度地将管坯S的端部轧制成希望的厚度,同时可以防止管坯S表面性状的恶化。According to the rolling control device 2 of this embodiment, for the billet S to be rolled next time, since the movement of the grooved rolling rolls to the outside is interrupted, the reduction amount of the grooved rolling rolls will not decrease, and it can Prevents empty rolling at the bottom of the groove in finishing stand #i. Thereby, the end part of the raw pipe S can be rolled to a desired thickness with high precision, and deterioration of the surface quality of the raw pipe S can be prevented.

另外,在以上的说明中举出了如下的形态的例:当槽底部没有发生空轧制现象时,与根据厚度计I测出的管坯S的端部的实际厚度无关,将相对于下次的管坯S的孔型轧制辊的朝向外侧的变动量作为实现设定的值,即、当判定在空轧制判定部222中的槽底部没有发生空轧制现象时,对于下次轧制的管坯S,也按照分别轧制预先存储的管坯S的端部及中央部时的孔型轧制辊的压下位置设定压下位置调整量,将此发送给压下位置调整装置21。In addition, in the above description, an example of the following form was given: when no empty rolling phenomenon occurs at the bottom of the groove, regardless of the actual thickness of the end of the tube S measured by the thickness gauge 1, it will be compared to the bottom The amount of variation toward the outside of the grooved rolling rolls of the next billet S is used as a value to realize the setting, that is, when it is judged that the dummy rolling phenomenon does not occur at the bottom of the groove in the dummy rolling judging section 222, for the next time For the billet S to be rolled, the reduction position adjustment amount is also set according to the reduction position of the grooved rolling rolls when rolling the end part and the center part of the pre-stored billet S respectively, and this is sent to the reduction position Adjustment device 21.

然而,本发明并不局限于该形态。例如,将槽底部没有发生空轧制现象时的、相对下次的管坯S的孔型轧制辊向外侧的变动量,对应根据厚度计I测量的管坯S的端部的实际厚度进行变更,更具体地讲,例如,也可以当实际厚度大于目标厚度时,将轧制管坯S的端部时的孔型轧制辊的压下位置仅向内侧变更实际厚度和目标厚度之差的量并存储,对于下次轧制的管坯S,按照预先存储的、轧制管坯S的中央部时的压下位置和变更后存储的、对管坯S的端部进行轧制时的压下位置设定压下位置调整量,将其发送给压下位置调整装置21。此时,当判定在槽底部发生了空轧制现象,中断对应厚度计I测出的实际厚度的设定值的变更,对于下次轧制的管坯S也可以应用本次的设定值。因此,可以防止使孔型轧制辊向外侧无限制变动。However, the present invention is not limited to this form. For example, when there is no empty rolling phenomenon at the bottom of the groove, the amount of variation of the grooved rolling rolls to the outside relative to the next tube blank S is carried out corresponding to the actual thickness of the end of the tube blank S measured by the thickness gauge 1. To change, more specifically, for example, when the actual thickness is greater than the target thickness, the rolling position of the grooved rolling rolls when rolling the end of the billet S can be changed only to the inside of the difference between the actual thickness and the target thickness. and stored, for the next rolled tube S, according to the pre-stored pressing position when rolling the central part of the tube S and the changed stored position when rolling the end of the tube S The depressing position setting depressing position adjustment amount is sent to the depressing position adjusting device 21 . At this time, when it is determined that empty rolling has occurred at the bottom of the groove, the change of the set value corresponding to the actual thickness measured by the thickness gauge I is interrupted, and the set value of this time can also be applied to the tube blank S to be rolled next time . Therefore, it is possible to prevent unlimited movement of the grooved rolling rolls to the outside.

另外,在本实施方式中,举出了对空轧制判定部222中的管坯S的目标厚度和实际厚度进行比较,根据其大小判定在槽底部是否发生了空轧制现象的例子。然而,对空轧制判定部222的槽底部是否发生了空轧制现象进行判定的方法并不限定于此,例如也可以采取通过比较孔型轧制辊的压下位置的变动量和厚度计I测出的、沿着孔型轧制辊的变动方向的实际厚度的变化量,如果实际厚度的变化量小于孔型轧制辊的压下位置的变动量的话,即判定在槽底部发生了空轧制现象的方法。In addition, in this embodiment, an example is given in which the target thickness of the blank pipe S in the dummy rolling determination part 222 is compared with the actual thickness, and whether the dummy rolling phenomenon occurs at the bottom of the groove is determined based on the size. However, the method of judging whether the dummy rolling phenomenon occurs at the bottom of the groove in the dummy rolling determination part 222 is not limited thereto, for example, it may also be adopted by comparing the fluctuation amount of the reduction position of the grooved rolling roll with the thickness gauge. I measure the variation of the actual thickness along the fluctuating direction of the grooved rolling roll, if the variation of the actual thickness is smaller than the variation of the pressing position of the grooved rolling roll, it is determined that a fault has occurred at the bottom of the groove. Method for empty rolling phenomenon.

这种情况下,首先空轧制判定部222参考通过压下位置设定部221设定的压下位置调整量,即,对应轧制管坯S的端部时的、使孔型轧制辊的压下位置向外侧变动的变动量的量。比较参考的压下位置调整量和通过被厚度计I输入的管坯S的端部及中央部的实际厚度(沿着孔型轧制辊的变动方向的实际厚度)算出的实际厚度的变化量(端部的实际厚度和中央部的实际厚度之差)。该变化量小于参考的压下位置调整量的话,判定在槽底部发生了空轧制现象。另外,也可以不对变化量和参考的压下位置调整量进行比较,而是对变化量或压下位置调整量乘以大于0且小于1的规定的系数(例如:0.5等)加重后的值进行比较,如果此时变化量还小的话,就可以判定在槽底部发生了空轧制现象。In this case, first, the empty rolling determination unit 222 refers to the adjustment amount of the reduction position set by the reduction position setting unit 221, that is, when the end portion of the billet S is rolled, the grooved rolling roll The amount of variation of the depressing position to the outside. Comparing the adjustment amount of the reference reduction position with the change amount of the actual thickness calculated from the actual thickness of the ends and the center of the shell S input by the thickness gauge I (the actual thickness along the fluctuating direction of the grooved rolling roll) (The difference between the actual thickness of the end and the actual thickness of the center). If this amount of change is smaller than the reference reduction position adjustment amount, it is determined that idle rolling has occurred at the groove bottom. In addition, instead of comparing the change amount with the reference depressing position adjustment amount, the value obtained by multiplying the change amount or the depressing position adjustment amount by a predetermined coefficient (for example: 0.5, etc.) greater than 0 and less than 1 may be increased. For comparison, if the amount of change is still small at this time, it can be judged that empty rolling has occurred at the bottom of the groove.

再者,作为空轧制判定部222判定槽底部是否发生了空轧制现象的其它的方法,例如,算出对于本次轧制的管坯S的孔型轧制辊的变动后的压下位置和对于上次轧制的管坯S的第一孔型轧制辊的变动后的压下位置之差,同时算出对于本次轧制的管坯S的用厚度计I测出的沿孔型轧制辊的变动方向的实际厚度,和对于上次轧制的管坯的用厚度计I测出的沿孔型轧制辊的变动方向的实际厚度之差,比较压下位置之差和实际厚度之差,如果实际厚度之差小于压下位置之差的话,也可以判定在槽底部发生了空轧制现象。Furthermore, as another method for the dummy rolling judging unit 222 to judge whether or not a dummy rolling phenomenon has occurred at the bottom of the groove, for example, calculate the reduction position of the grooved rolling rolls for the billet S rolled this time after the change. The difference between the rolling position of the rolling roll after the change of the first pass of the tube blank S rolled last time, and calculate the pass profile measured by the thickness gauge I for the tube blank S rolled this time The difference between the actual thickness of the changing direction of the rolling roll and the actual thickness of the tube blank rolled last time along the changing direction of the grooved rolling roll measured by the thickness gauge I, and compare the difference between the pressing position and the actual thickness. The difference in thickness, if the difference in actual thickness is smaller than the difference in the pressing position, it can also be determined that empty rolling has occurred at the bottom of the groove.

这种情况,空轧制判定部222对于上次轧制的管坯S,参考存储(如上所述,也包含更新后被存储的情况)在压下位置设定部221中的孔型轧制辊的变动后的压下位置,即轧制管坯S的端部时的压下位置,将其存储,同时参考对于本次轧制的管坯S,被存储或者更新存储于压下位置设定部221中的孔型轧制辊的变动后的压下位置,即轧制管坯S的端部时的压下位置,通过从后者中减去前者,算出本次轧制和上次轧制的压下位置之差。另外,空轧制判定部222存储被厚度计I输入的、上次轧制的管坯S的端部的实际厚度(沿着孔型轧制辊的变动后的实际厚度),将此实际厚度从对于本次轧制的管坯S,被厚度计I输入的端部的实际厚度(沿着孔型轧制辊的变动后的实际厚度)中减去,从而算出本次轧制和上次轧制的实际厚度之差。空轧制判定部222对压下位置之差和实际厚度之差进行比较,如果实际厚度之差小于压下位置之差的话,判定在槽底部发生了空轧制现象。另外,也可以不对压下位置之差和实际厚度之差进行比较,而是对实际厚度之差或压下位置之差乘以大于0且小于1的规定的系数(例如:0.5等)加重后的值进行比较,如果此时实际厚度之差还小的话,就可以判定在槽底部发生了空轧制现象。In this case, the empty rolling determination part 222 refers to the pass rolling position stored in the rolling position setting part 221 (including the case of storing after updating as described above) for the last rolled shell S. The depressing position after the change of the roll, that is, the depressing position when rolling the end of the tube blank S, is stored, and at the same time, it is stored or updated in the depressing position setting with reference to the tube blank S rolled this time. The reduction position of the grooved rolling roll in the fixed part 221 after the change, that is, the reduction position when rolling the end of the shell S, is calculated by subtracting the former from the latter to calculate the current rolling and the previous rolling position. The difference in rolling reduction position. In addition, the empty rolling determination unit 222 stores the actual thickness (the actual thickness after the fluctuation of the rolling roll along the groove) of the end portion of the last rolled shell S input by the thickness meter I, and calculates the actual thickness Subtract from the actual thickness of the end portion input by the thickness meter I (the actual thickness after the change along the groove rolling roll) for the tube blank S rolled this time, thereby calculating the current rolling and the last time The difference in actual thickness as rolled. The empty rolling determination unit 222 compares the difference between the reduction position and the actual thickness difference, and if the actual thickness difference is smaller than the reduction position difference, it is determined that the idle rolling phenomenon has occurred at the groove bottom. In addition, instead of comparing the difference between the pressed position and the actual thickness difference, the actual thickness difference or the pressed position difference is multiplied by a predetermined coefficient (for example: 0.5, etc.) greater than 0 and less than 1. If the actual thickness difference is still small at this time, it can be judged that empty rolling has occurred at the bottom of the groove.

<第三实施方式><Third Embodiment>

图3所示为用于实施第三实施方式的芯棒式无缝管轧机的轧制控制方法的轧制控制装置的概略构成的模式框图。Fig. 3 is a schematic block diagram showing a schematic configuration of a rolling control device for implementing a rolling control method for a mandrel mill according to a third embodiment.

如图3所示,本实施方式的轧制控制装置3具备第一压下位置调整装置31和第二压下位置调整装置32以及演算控制装置33。As shown in FIG. 3 , the rolling control device 3 of the present embodiment includes a first reduction position adjustment device 31 , a second reduction position adjustment device 32 , and a calculation control device 33 .

第一压下位置调整装置31由构成双辊式芯棒式无缝管轧机M的各个机座中的、对配设在精加工机座#i上的孔型轧制辊的压下位置进行调整的气缸等构成。第二压下位置调整装置32由对与精加工机座#i的压下方向相同的邻接的上游机座,即位于精加工机座#i上游的、间隔2个机座的机座#(i-2)上配设的孔型轧制辊的压下位置进行调整的气缸等构成。演算控制装置33被连接在第一压下位置调整装置31及第二压下位置调整装置32上,向第一压下位置调整装置31及第二压下位置调整装置32发出规定的压下位置调整量的指示。另外,本实施方式的第一及第二压下位置调整装置31、32都具有在对1根管坯S进行轧制中,对应其位置(前端部、中央部或后端部),能够使孔型轧制辊的压下位置发生变动的机构。The first reduction position adjusting device 31 controls the reduction position of the groove rolling roll arranged on the finishing stand #i among the stands constituting the twin-roll type mandrel mill M. Adjusted cylinder and other components. The second pressing position adjusting device 32 is composed of adjacent upstream stands in the same pressing direction as the finishing stand #i, that is, stands #( i-2) Consists of air cylinders and the like to adjust the pressing position of the grooved rolling rolls arranged on the top. The calculation control device 33 is connected to the first pressing position adjusting device 31 and the second pressing position adjusting device 32, and sends a predetermined pressing position to the first pressing position adjusting device 31 and the second pressing position adjusting device 32. Indication of adjustment amount. In addition, the first and second rolling position adjustment devices 31 and 32 of the present embodiment each have a function to adjust the position (front end, center, or rear end) of one billet S during rolling. A mechanism that changes the pressing position of the grooved rolling roll.

与第一实施方式相同,演算控制装置32由具备CPU等硬件的计算机构成,但在被配设在精加工机座#i的出口侧(在本实施方式中,为芯棒式无缝管轧机的出口侧)上,被连接在测量沿着各个机座的压下方向的管坯S的厚度(例如:芯棒式无缝管轧机M为双辊式的场合为4个方向的厚度)的厚度计I上这一点上,与第一实施方式相异。演算控制装置32按照内置的控制程序,适当地驱动硬件,起到第一压下位置设定部331和第二压下位置设定部332的作用,基于厚度计I的输出及管坯S的端部的现在位置,可以向第一压下位置调整装置31及第二压下位置调整装置32发出规定的压下位置调整量的指示。以下进行更具体的说明。Similar to the first embodiment, the arithmetic control device 32 is constituted by a computer having hardware such as a CPU, but is disposed on the exit side of the finishing stand #i (in this embodiment, a mandrel mill On the exit side of the tube), it is connected to the device that measures the thickness of the tube blank S along the pressing direction of each stand (for example, when the mandrel mill M is a twin-roll type, it is the thickness in 4 directions) The thickness gauge 1 is different from the first embodiment in this point. The calculation control device 32 drives the hardware appropriately according to the built-in control program, plays the role of the first pressing position setting part 331 and the second pressing position setting part 332, based on the output of the thickness gauge I and the The current position of the end portion can be used to instruct the first depressing position adjusting device 31 and the second depressing position adjusting device 32 of a predetermined depressing position adjustment amount. More specific description will be given below.

与第一实施方式中说明的第一压下位置设定部131相同,向第一压下设定部331中输入管坯S的端部检测信号等,算出管坯S的端部(前端部及后端部)到达精加工机座#i的时机和拔出的时机。另外,与第一实施方式相同,将在精加工机座#i中,分别轧制管坯S的端部及中央部时的第一孔型轧制辊(配设在精加工机座#i上的第一孔型轧制辊)的压下位置分别存储到第一压下位置设定部331中。第一压下位置设定部331根据算出的时机及存储的孔型轧制辊的压下位置,设定配设在精加工机座#i上的第一孔型轧制辊的压下位置调整量,将设定的压下位置调整量发送给第一压下位置调整装置31。由此,在精加工机座#i中对管坯S的端部进行轧制时,可以使配设在精加工机座#i上的第一孔型轧制辊的压下位置仅向外侧变动对应压下位置调整量的量。Similar to the first reduction position setting unit 131 described in the first embodiment, the end portion detection signal of the raw material pipe S and the like are input to the first reduction setting unit 331, and the end portion (tip portion) of the raw material pipe S is calculated. and rear end) to the timing of finishing machine base #i and the timing of pulling out. In addition, similarly to the first embodiment, the first grooved rolling rolls (disposed on the finishing stand #i) when rolling the end portion and the central portion of the billet S respectively in the finishing stand #i The pressing positions of the first grooved rolling rolls above are stored in the first pressing position setting part 331 respectively. The first reduction position setting unit 331 sets the reduction position of the first grooved roll arranged on the finishing stand #i based on the calculated timing and the stored reduction position of the grooved roll. The adjustment amount is to send the set pressing position adjustment amount to the first pressing position adjusting device 31 . Thereby, when rolling the end portion of the blank pipe S in the finishing stand #i, the pressing position of the first grooved rolling roll arranged on the finishing stand #i can be made only to the outside. The amount of variation corresponds to the adjustment amount of the pressing position.

厚度计I的输出被输入到第一压下位置设定部331中。另外,预先在第一压下位置设定部331中存储管坯S端部的目标厚度。第一压下位置设定部331对管坯S的目标厚度和实际厚度进行比较,当实际厚度小于目标厚度时(即在对精加工机座#i的压下方向进行测量的实际厚度中,至少任何一个实际厚度小于目标厚度的场合),判定在槽底部发生了空轧制现象。The output of the thickness gauge I is input to the first pressing position setting unit 331 . In addition, the target thickness of the end part of the blank pipe S is stored in the 1st pressing position setting part 331 in advance. The first pressing position setting unit 331 compares the target thickness of the blank tube S with the actual thickness, and when the actual thickness is smaller than the target thickness (that is, in the actual thickness measured in the pressing direction of the finishing stand #i, When at least any one of the actual thicknesses is smaller than the target thickness), it is judged that the empty rolling phenomenon has occurred at the bottom of the groove.

另外,代替通过比较目标厚度和实际厚度判定在槽底部是否发生了空轧制现象的方法,如第二实施方式中说明的那样,也可以适用在其它的槽底部有无发生空轧制现象的判定方法。如果第一压下位置设定部331判定在槽底部发生了空轧制现象的话,第二压下位置设定部332参考该结果,如后所述,对下次轧制的管坯S,在位于精加工机座#i的附近、且获得实际厚度小的结果的、具有和厚度测量方向相同的压下方向的上游机座#(i-2)中,向第二压下位置调整装置32发出规定的压下位置调整量的指示。In addition, instead of the method of judging whether idle rolling occurs at the groove bottom by comparing the target thickness and the actual thickness, as described in the second embodiment, it is also possible to apply the method of determining whether idle rolling occurs at other groove bottoms. Measure to judge. If the first reduction position setting part 331 determines that empty rolling has occurred at the bottom of the groove, the second reduction position setting part 332 refers to the result, and as will be described later, for the next rolled tube S, In the upstream stand #(i-2) which is located in the vicinity of the finishing stand #i and which has the same pressing direction as the thickness measurement direction and which results in a small actual thickness, adjust the device to the second pressing position 32 issues an instruction of a predetermined pressing position adjustment amount.

另外,第一压下位置设定部331也可以根据厚度计I测出的管坯S的端部的实际厚度,变更对于下次的管坯S的第一孔型轧制辊向外侧的变动量。更具体地讲,例如实际厚度大于目标厚度的情况,对应其差量,将轧制管坯S的端部时的第一孔型轧制辊的压下位置向内侧更新并存储。而且,对于下次轧制的管坯S,也可以按照预先存储的轧制管坯S的中央部时的压下位置,和被更新存储的轧制管坯S的端部时的压下位置,设定压下位置调整量,将其发送到压下位置调整装置31。In addition, the first reduction position setting unit 331 may change the outward variation of the first pass rolling roll for the next round of the billet S based on the actual thickness of the end portion of the billet S measured by the thickness gauge 1. quantity. More specifically, for example, when the actual thickness is greater than the target thickness, the pressing position of the first pass rolling roll when rolling the end portion of the billet S is updated and stored inward according to the difference. Furthermore, for the next rolling of the billet S, the pre-stored pressing position when rolling the central portion of the billet S and the updated stored pressing position when rolling the end of the billet S may be used. , set the pressing position adjustment amount, and send it to the pressing position adjusting device 31 .

与第一压下位置设定部331同样,端部检测信号从外部输入到第二压下位置设定部332,计算出管坯S的端部(前端部及后端部)到达上游机座#(i-2)的时机和拔出的时机。Similar to the first pressing position setting unit 331, the end detection signal is input from the outside to the second pressing position setting unit 332, and it is calculated that the ends (front end and rear end) of the shell S reach the upstream stand. Timing of #(i-2) and timing of pulling out.

第二压下位置设定部332参考第一压下位置设定部331,当第一压下位置设定部331判定在槽底部发生空轧制现象时,根据算出的时机,设定配设在上游机座#(i-2)上的第二孔型轧制辊的压下位置调整量,将设定的压下位置调整量发送到第二压下位置调整装置12。另外,发送到第二压下位置调整装置12的压下位置调整量,即作为和在上游机座#(i-2)中轧制管坯S的端部时,使配设在上游机座#(i-2)上的第二孔型轧制辊的压下位置向外侧变动的变动量对应的量,可以采用各种形态。例如可以采用使第一压下位置调整装置12算出的目标厚度和实际厚度之差乘以0.8~1.2程度的系数获得的值。或者在目标厚度和实际厚度之差变为规定值(例如0.1mm)以下为止,采用一定的值(例如0.2mm)。The second reduction position setting part 332 refers to the first reduction position setting part 331, and when the first reduction position setting part 331 judges that the idle rolling phenomenon occurs at the bottom of the groove, it sets the configuration according to the calculated timing. The reduction position adjustment amount of the second grooved rolling roll on the upstream stand #(i-2) sends the set reduction position adjustment amount to the second reduction position adjustment device 12 . In addition, the adjustment amount of the reduction position sent to the second reduction position adjustment device 12, that is, as the sum when rolling the end portion of the billet S in the upstream stand #(i-2), is configured to Various forms can be adopted for the amount corresponding to the amount of variation of the reduction position of the second grooved rolling roll on #(i-2) to the outside. For example, a value obtained by multiplying the difference between the target thickness calculated by the first pressing position adjusting device 12 and the actual thickness by a coefficient of about 0.8 to 1.2 can be used. Alternatively, a constant value (for example, 0.2 mm) is adopted until the difference between the target thickness and the actual thickness becomes equal to or less than a predetermined value (for example, 0.1 mm).

根据本实施方式的轧制控制装置3,当判定因厚度计I的输出导致在槽底部发生空轧制现象时,对下次轧制的管坯S,不仅使精加工机座#i,而且使配设在上游机座#(i-2)上的、具有与被判定在槽底部发生空轧制现象的方向相同的压下方向的第二孔型轧制辊的压下位置向外侧变动。因此,上游机座#(i-2)中的压下量降低,压下方向的管坯的厚度增加,可以防止用精加工机座#i进行轧制时在槽底部发生空轧制现象。由此,可以高精度地将管坯S的端部轧制成希望的厚度,同时能够防止管坯S的表面性状恶化。According to the rolling control device 3 of this embodiment, when it is judged that the idle rolling phenomenon occurs at the bottom of the groove due to the output of the thickness gauge I, not only the finishing stand #i but also the The reduction position of the second grooved rolling roll arranged on the upstream stand #(i-2) and having the same reduction direction as the direction in which the idle rolling phenomenon is judged to occur at the bottom of the groove is shifted outward . Therefore, the amount of reduction in the upstream stand #(i-2) is reduced, the thickness of the billet in the direction of reduction is increased, and it is possible to prevent empty rolling at the groove bottom during rolling with the finishing stand #i. Thereby, the end part of the raw pipe S can be rolled to a desired thickness with high precision, and the surface quality of the raw pipe S can be prevented from deteriorating.

另外,在本实施方式中,不论第一压下位置调整装置31还是第二压下位置调整装置32,都以轧制1根管坯S中能够使压下位置发生变动的情况为例。然而,除去精加工机座#i,对于不具备如此的装置的芯棒式无缝管轧机,不是对应管坯S的位置使压下位置发生变动,只要在轧制管坯S前预先将上游机座#(i-2)的第二孔型轧制辊的压下位置向外侧变更即可。In addition, in this embodiment, regardless of the first reduction position adjustment device 31 or the second reduction position adjustment device 32 , a case where the reduction position can be changed while rolling one shell S is taken as an example. However, except for the finishing stand #i, for a mandrel mill that does not have such a device, instead of changing the pressing position according to the position of the billet S, the upstream The pressing position of the second grooved rolling roll of stand #(i-2) may be changed outward.

实施例1Example 1

以下,通过列举实施例和比较例,对本发明的特征进行进一步说明。Hereinafter, the characteristics of the present invention will be further described by citing examples and comparative examples.

本发明的轧制控制方法适用由6个机座(精加工机座为#5、#6机座)构成的双辊式芯棒式无缝管轧机,在以下的条件下进行了轧制试验。The rolling control method of the present invention is applicable to a two-roller mandrel type seamless pipe rolling mill consisting of 6 stands (finishing stands are #5 and #6 stands), and a rolling test was carried out under the following conditions .

(1)芯棒式无缝管轧机入口侧的管坯尺寸:外径190mm,厚度16mm,长度4600mm(1) Dimensions of the tube blank at the entrance side of the mandrel type seamless tube mill: outer diameter 190mm, thickness 16mm, length 4600mm

(2)芯棒式无缝管轧机出口侧的管坯尺寸:外径168mm,厚度5mm,长度1500mm(2) Dimensions of the tube blank at the exit side of the mandrel type seamless tube mill: outer diameter 168mm, thickness 5mm, length 1500mm

(3)芯棒杆外径:158mm(3) Mandrel Rod Outer Diameter: 158mm

(4)根据轧制表被初期设定的各个机座出口侧的目标厚度(槽底部厚度)(4) The target thickness (thickness of groove bottom) at the exit side of each stand initially set according to the rolling table

#1机座:10mm    #2机座:9mm    #3机座:6mm#1 base: 10mm #2 base: 9mm #3 base: 6mm

#4机座:5.5mm    #5机座:5mm    #6机座:5mm#4 base: 5.5mm #5 base: 5mm #6 base: 5mm

<实施例1-1><Example 1-1>

在#5机座和#6机座中,对管坯的端部进行轧制时,以图4所示的图案使孔型轧制辊的压下位置向外侧变动。在#3机座和#4机座中,也通过相同的图案使孔型轧制辊的压下位置向外侧变动后进行了轧制。再者,在#1机座和#2机座中,按照初期设定的压下位置进行了轧制。In #5 stand and #6 stand, when rolling the end portion of the blank pipe, the pressing position of the grooved rolling roll is changed outward in the pattern shown in FIG. 4 . Also in #3 stand and #4 stand, rolling was performed after changing the pressing position of the grooved rolling roll to the outside with the same pattern. In addition, in #1 stand and #2 stand, rolling was carried out according to the rolling position set initially.

<实施例1-2><Example 1-2>

在#5机座和#6机座中,和实施例1-1相同以图4所示的图案使孔型轧制辊的压下位置向外侧变动后进行了轧制。在#3机座和#4机座中,将图4所示的图案的变动量缩小0.8倍(即最大0.4mm)后进行了轧制。再者,在#1机座和#2机座中,按照初期设定的压下位置进行了轧制。In #5 stands and #6 stands, rolling was performed by changing the pressing positions of the grooved rolling rolls outward in the pattern shown in FIG. 4 as in Example 1-1. In #3 stand and #4 stand, rolling was carried out after reducing the variation amount of the pattern shown in FIG. 4 by 0.8 times (ie, maximum 0.4 mm). In addition, in #1 stand and #2 stand, rolling was carried out according to the rolling position set initially.

<实施例1-3><Example 1-3>

在#5机座和#6机座中,和实施例1-1相同以图4所示的图案使孔型轧制辊的压下位置向外侧变动后进行了轧制。在#3机座和#4机座中,在管坯的轧制前,为了使目标厚度分别成为6.5mm(#3机座)、6mm(#4机座),将孔型轧制辊的压下位置分别向外侧变更后进行了轧制。再者,在#1机座和#2机座中,按照初期设定的压下位置进行了轧制。In #5 stands and #6 stands, rolling was performed by changing the pressing positions of the grooved rolling rolls outward in the pattern shown in FIG. 4 as in Example 1-1. In #3 stand and #4 stand, in order to make the target thickness respectively 6.5mm (#3 stand) and 6mm (#4 stand) before the rolling of the tube blank, the groove rolling rolls Rolling was performed after changing the pressing position to the outside respectively. In addition, in #1 stand and #2 stand, rolling was carried out according to the rolling position set initially.

<比较例1><Comparative example 1>

仅在#5机座和#6机座中,对管坯的端部进行轧制时,以图4所示的图案使孔型轧制辊的压下位置向外侧变动后进行了轧制。在#1~#4机座中,按照初期设定的压下位置进行了轧制。Only in #5 stand and #6 stand, when rolling the end portion of the billet, the rolling was carried out after changing the pressing position of the grooved rolling roll to the outside in the pattern shown in FIG. 4 . In stands #1 to #4, rolling was carried out at the initial set reduction position.

<评价><Evaluation>

对实施例1-1~实施例1-3以及比较例1的轧制后的管坯厚度不良率进行了评价。在此,关于轧制后的管坯的端部,如果实际厚度和厚度的目标值(例如:实施例1的场合,端部的厚度目标值为5.5mm)之差,相对于厚度的目标值存在超过±0.2%的范围的测量位置的话,判定为厚度不良。厚度不良率用下述公式定义。The defect rate of the shell thickness after rolling of Example 1-1 - Example 1-3 and the comparative example 1 was evaluated. Here, regarding the end of the rolled tube, if there is a difference between the actual thickness and the target value of the thickness (for example, in the case of Example 1, the target thickness of the end is 5.5mm), relative to the target value of thickness If there is a measurement position exceeding the range of ±0.2%, it is determined that the thickness is defective. The thickness defective rate is defined by the following formula.

厚度不良率=厚度不良根数/轧制的总根数×100(%)Thickness defect rate = number of defective thickness pieces/total number of rolling pieces×100(%)

评价结果如表1中归纳所示。The evaluation results are summarized in Table 1.

[表1][Table 1]

  壁厚不良率 Wall thickness defective rate   实施例1-1 Example 1-1     0% 0%   实施例1-2 Example 1-2     0% 0%   实施例1-3 Example 1-3     0% 0%   比较例1 Comparative example 1     10% 10%

如表1所示,与比较例1不同,可知在实施例1-1~实施例1-3中,全部都能够高精度地将管坯的端部轧制成希望的厚度。As shown in Table 1, unlike Comparative Example 1, in all of Examples 1-1 to 1-3, it can be seen that the end portion of the blank tube can be rolled to a desired thickness with high precision.

实施例2Example 2

<实施例2-1><Example 2-1>

在#5机座和#6机座中,对下次的管坯的端部进行轧制时,根据厚度计测量的上次的管坯的实际厚度,对图4所示的图案进行变更,按照变更后的图案使孔型轧制辊的压下位置向外侧变动。即,为了使实际厚度接近目标厚度,而仅对设定值(压下位置变动量)进行相当于实际厚度和目标厚度之差的量的变更。但是,实际厚度小于目标厚度的情况,判定在槽底部发生空轧制现象,中断对应实际厚度的设定值的变更(上述图案的变更),对于下次轧制的管坯,也按照这次的设定值进行轧制。在#1~#4机座中,按照初期设定的压下位置进行了轧制。In #5 stand and #6 stand, when rolling the end of the next tube blank, the pattern shown in Figure 4 is changed according to the actual thickness of the previous tube blank measured by the thickness gauge, According to the changed pattern, the pressing position of the grooved rolling roll is changed outward. That is, in order to bring the actual thickness close to the target thickness, only the set value (pressing position fluctuation amount) is changed by an amount corresponding to the difference between the actual thickness and the target thickness. However, if the actual thickness is less than the target thickness, it is determined that empty rolling occurs at the bottom of the groove, and the change of the set value corresponding to the actual thickness (the above-mentioned pattern change) is interrupted. The setting value is rolled. In stands #1 to #4, rolling was carried out at the initial set reduction position.

<实施例2-2><Example 2-2>

在#5机座和#6机座中,与实施例2-1相同进行了轧制。通过对孔型轧制辊的压下位置的变动量,和厚度计测量的、沿着孔型轧制辊的变动方向的实际厚度的变化量进行比较,如果变化量在变动量的0.5倍以下,即可判定在槽底部发生空轧制现象。In #5 stand and #6 stand, rolling was carried out in the same manner as in Example 2-1. By comparing the variation of the pressing position of the grooved rolling roll with the variation of the actual thickness measured by the thickness gauge along the direction of variation of the grooved rolling roll, if the variation is less than 0.5 times the variation , it can be determined that the empty rolling phenomenon occurs at the bottom of the groove.

<实施例2-3><Example 2-3>

在#5机座和#6机座中,对下次进行轧制的管坯的端部进行轧制时,根据厚度计测量的实际厚度对图4所示的图案进行变更,按照变更后的图案使孔型轧制辊的压下位置向外侧变动后进行轧制。在#3机座和#4机座中,也以与#5机座和#6机座相同的图案使孔型轧制辊的压下位置向外侧变动后进行了轧制。在#1、#2机座中,按照初期设定的压下位置进行了轧制。In #5 stand and #6 stand, when the end of the tube blank to be rolled next time is rolled, the pattern shown in Figure 4 is changed according to the actual thickness measured by the thickness gauge, and the pattern shown in Figure 4 is changed according to the changed The rolling is performed after the pattern moves the pressing position of the grooved rolling roll to the outside. Also in #3 stand and #4 stand, rolling was performed with the same pattern as #5 stand and #6 stand, after changing the pressing position of the groove rolling roll to the outside. In #1 and #2 stands, rolling was carried out according to the initial set reduction position.

<实施例2-4><Example 2-4>

在#5机座和#6机座中,与实施例2-3同样进行了轧制。在#3机座和#4机座中,使#5机座和#6机座的图案的变动量缩小到0.8倍进行了轧制。在#1、#2机座中,按照初期设定的压下位置进行了轧制。In #5 stand and #6 stand, rolling was performed in the same manner as in Example 2-3. In the #3 stand and the #4 stand, the variation amount of the pattern of the #5 stand and the #6 stand was reduced to 0.8 times, and rolling was performed. In #1 and #2 stands, rolling was carried out according to the initial set reduction position.

<实施例2-5><Example 2-5>

在#5机座和#6机座中,与实施例2-3同样进行了轧制。在#3机座和#4机座中,在管坯的轧制前,为了使目标厚度分别变为6.5mm(#3机座)、6mm(#4机座),分别将孔型轧制辊的压下位置向外侧变更后进行了轧制。在#1、#2机座中,按照初期设定的压下位置进行了轧制。In #5 stand and #6 stand, rolling was performed in the same manner as in Example 2-3. In #3 stand and #4 stand, before the rolling of the tube billet, in order to make the target thickness into 6.5mm (#3 stand) and 6mm (#4 stand) respectively, the pass rolling Rolling was performed after changing the pressing position of the rolls to the outside. In #1 and #2 stands, rolling was carried out according to the initial set reduction position.

<实施例2-6><Example 2-6>

在#5机座和#6机座中,与实施例2-3同样进行了轧制。当实际厚度小于目标厚度时,判定在槽底部发生空轧制现象,对于位于精加工机座(#5、#6机座)附近、且具有与实际厚度的结果小的厚度测量方向同样的压下方向的上游机座(至少是#3、#4中的任何一个机座),也和#5、#6机座同样,用图案使孔型轧制辊的压下位置向外侧变更后进行了轧制。在#1、#2机座以及#3、#4机座中没有使孔型轧制辊的压下位置发生变动的机座中,按照初期设定的压下位置进行了轧制。In #5 stand and #6 stand, rolling was performed in the same manner as in Example 2-3. When the actual thickness is smaller than the target thickness, it is judged that the empty rolling phenomenon occurs at the bottom of the groove. The upstream stand (at least any one of #3 and #4) in the downward direction is also the same as #5 and #6 stands, after changing the pressing position of the groove rolling roll to the outside with the pattern rolled. In #1, #2 stands and #3, #4 stands where the reduction positions of the grooved rolling rolls were not changed, rolling was performed at the initially set reduction positions.

<实施例2-7><Example 2-7>

与实施例2-6同样进行了轧制。但是,槽底部有无发生空轧制现象如下判定:通过对孔型轧制辊的压下位置的变动量,和厚度计测量的、沿着孔型轧制辊的变动方向的实际厚度的变化量进行比较,如果变化量在变动量的0.5倍以下,即可判定在槽底部发生空轧制现象。Rolling was performed in the same manner as in Example 2-6. However, the presence or absence of idle rolling at the bottom of the groove is judged as follows: through the variation of the reduction position of the grooved rolling rolls, and the change of the actual thickness along the direction of the variation of the grooved rolling rolls measured by the thickness gauge If the variation is less than 0.5 times of the variation, it can be judged that empty rolling occurs at the bottom of the groove.

<比较例2><Comparative example 2>

仅在#5机座和#6机座中,对下次轧制的管坯的端部进行轧制时,根据厚度计测量的实际厚度,对图4所示的图案进行变更,以变更后的图案使孔型轧制辊的压下位置向外侧变动。对于#1~#4机座按照初期的设定进行了轧制。Only in #5 stand and #6 stand, when rolling the end of the tube blank to be rolled next time, the pattern shown in Figure 4 is changed according to the actual thickness measured by the thickness gauge, so that after the change The pattern makes the pressing position of the grooved rolling roll move outward. For stands #1 to #4, rolling was carried out according to the initial settings.

<评价><Evaluation>

对实施例2-1~实施例2-7以及比较例2的轧制后的管坯厚度不良率进行了评价。厚度不良率根据上述的公式算出。另外,还对精加工机座即#5、#6机座上配设的孔型轧制辊的压下位置从初期设定值到1mm以上向外侧变动的频度进行了评价。该频度为相当于槽底部发生空轧制现象实际厚度小于目标厚度时,使精加工机座的孔型轧制辊无限制向外侧变动的频度的评价指标。The defect rate of the shell thickness after rolling of Example 2-1 - Example 2-7 and the comparative example 2 was evaluated. The thickness defective rate was calculated by the above-mentioned formula. In addition, the frequency with which the rolling position of the grooved rolling rolls arranged on the finishing stands, that is, #5 and #6 stands, fluctuates outward from the initial setting value to 1 mm or more was evaluated. This frequency is an evaluation index corresponding to the frequency at which the grooved rolling rolls of the finishing stand move outward without restriction when the empty rolling phenomenon occurs at the bottom of the groove and the actual thickness is smaller than the target thickness.

评价结果如表2所示。The evaluation results are shown in Table 2.

[表2][Table 2]

  壁厚不良率 Wall thickness defective rate 压下位置变动频度 Press position change frequency     实施例2-1 Example 2-1     4% 4%     4% 4%     实施例2-2 Example 2-2     4% 4%     0% 0%     实施例2-3 Example 2-3     0% 0%     0% 0%     实施例2-4 Example 2-4     0% 0%     0% 0%     实施例2-5 Example 2-5     0% 0%     0% 0%     实施例2-6 Example 2-6     1% 1%     0% 0%     实施例2-7 Example 2-7     1% 1%     0% 0%     比较例2 Comparative example 2     5% 5%     0% 0%

如表2所示,可知与比较例2相比,实施例2-1~实施例2-7可以高精度地将管坯的端部轧制到希望的厚度。另外,与比较例2不同,可以防止精加工机座的孔型轧制辊无限制地向外侧变动。As shown in Table 2, compared with Comparative Example 2, it can be seen that in Examples 2-1 to 2-7, the end portion of the blank tube can be rolled to a desired thickness with high precision. In addition, unlike Comparative Example 2, it was possible to prevent the grooved rolling rolls of the finishing stand from moving outward without restriction.

工业上的利用可能性Industrial Utilization Possibility

使用芯棒式无缝管轧机制造无缝管时,可以高精度地将管坯的端部等一部分或其全部轧制到希望的厚度。When manufacturing a seamless pipe using a mandrel mill, it is possible to roll a part or the whole of the end portion of the billet to a desired thickness with high precision.

Claims (15)

1. the control method for rolling of a mandrel mill, in each support that constitutes mandrel mill, the depressing position of the first pass Rolling roller that is provided on the fine finishining support is changed laterally, it is characterized in that, with described fine finishining support depress direction identical near the upstream support in when pipe is rolled, the depressing position and the described first pass Rolling roller that are equipped on the second groove rolling roller on this upstream support are changed equally laterally.
2. the control method for rolling of a mandrel mill, in each support that constitutes mandrel mill, the depressing position of the first pass Rolling roller that is provided on the fine finishining support is changed laterally, it is characterized in that, before pipe is rolled, makes in advance to be provided in and change laterally with the depressing position of depressing the second groove rolling roller near the identical upstream support of direction of described fine finishining support.
3. the control method for rolling of a mandrel mill, in each support that constitutes mandrel mill, when on the fine finishining support, pipe being rolled, the depressing position that is provided in the first pass Rolling roller on this fine finishining support is changed laterally, it is characterized in that, outlet side at described fine finishining support sets along the thickness meter of the measurement pipe thickness of depressing direction of each support, compare to the target thickness of predefined pipe on described fine finishining support with the actual (real) thickness of the pipe of described thickness instrumentation amount, described actual (real) thickness is during less than described target thickness, to rolling pipe next time, interrupt the change of the depressing position of described first pass Rolling roller.
4. the control method for rolling of a mandrel mill, in each support that constitutes mandrel mill, the depressing position of the first pass Rolling roller that is provided on the fine finishining support is changed laterally, it is characterized in that, outlet side at described fine finishining support sets the thickness meter of measuring pipe thickness, the variation of the depressing position of more described first pass Rolling roller and by the pipe of described thickness instrumentation amount variable quantity along the actual (real) thickness of the change direction of described first pass Rolling roller, when described variable quantity during less than described variation, for rolling pipe next time, interrupt the change of the depressing position of described first pass Rolling roller.
5. the control method for rolling of a mandrel mill, in each support that constitutes mandrel mill, the depressing position of the first pass Rolling roller that is provided on the fine finishining support is changed laterally, it is characterized in that, outlet side at described fine finishining support sets the thickness meter of measuring pipe thickness, calculate the depressing position after the change of described first pass Rolling roller of this rolling pipe, poor with depressing position after the change of described first pass Rolling roller of rolling pipe last time, and calculate the actual (real) thickness by described thickness instrumentation amount of this rolling pipe along the change direction of described first pass Rolling roller, poor along the actual (real) thickness of the change direction of described first pass Rolling roller with rolling pipe last time by described thickness instrumentation amount, the difference of described depressing position and the difference of described actual (real) thickness are compared, when the difference of described actual (real) thickness during less than the difference of described depressing position, for rolling pipe next time, interrupt the change of the depressing position of described first pass Rolling roller.
6. the control method for rolling of a mandrel mill, in each support that constitutes mandrel mill, the depressing position of the first pass Rolling roller that is provided on the fine finishining support is changed laterally, it is characterized in that, outlet side at described fine finishining support sets the thickness meter of measurement along the pipe thickness of depressing direction of each support, relatively at the target thickness of the predefined pipe of described fine finishining support with the actual (real) thickness of the pipe of described thickness instrumentation amount, when described actual (real) thickness during less than described target thickness, be arranged in described fine finishining support near and the identical upstream support of depressing direction of thickness measure direction with result little with having obtained described actual (real) thickness, when next time, rolling pipe was rolled, the depressing position that is provided in the second groove rolling roller on the support of described upstream is also changed equally laterally with the depressing position of described first pass Rolling roller, perhaps before the pipe rolling to next time is rolled, make in advance to be provided near the depressing position that is positioned at the described fine finishining support and has second a groove rolling roller on the identical upstream support of depressing direction of the result's little thickness measure direction and to change laterally with having obtained described actual (real) thickness.
7. the control method for rolling of a mandrel mill, in each support that constitutes mandrel mill, the depressing position of the first pass Rolling roller that is provided on the fine finishining support is changed laterally, it is characterized in that, outlet side at described fine finishining support sets the thickness meter of measuring pipe thickness, variation to the depressing position of described first pass Rolling roller, with compare by the pipe of described thickness instrumentation amount variable quantity along the actual (real) thickness of the change direction of described first pass Rolling roller, when described variable quantity during less than described variation, be arranged in described fine finishining support near and have a upstream support of depressing direction identical with described thickness measure direction, when next time, rolling pipe was rolled, the depressing position that is provided in the second groove rolling roller on the support of described upstream is also changed equally laterally with the depressing position of described first pass Rolling roller, perhaps before the pipe rolling to next time is rolled, make in advance to be provided near the depressing position that is positioned at the described fine finishining support and has second a groove rolling roller on the upstream support of depressing direction identical and to change laterally with described thickness measure direction.
8. the control method for rolling of a mandrel mill, in each support that constitutes mandrel mill, the depressing position of the first pass Rolling roller that is provided on the fine finishining support is changed laterally, it is characterized in that, outlet side at described fine finishining support sets the thickness meter of measuring pipe thickness, calculate the depressing position after the change of described first pass Rolling roller of this rolling pipe, poor with depressing position after the change of described first pass Rolling roller of rolling pipe last time, and calculate the actual (real) thickness by described thickness instrumentation amount of this rolling pipe along the change direction of described first pass Rolling roller, poor along the actual (real) thickness of the change direction of described first pass Rolling roller with rolling pipe last time by described thickness instrumentation amount, the difference of described depressing position and the difference of described actual (real) thickness are compared, when the difference of described actual (real) thickness during less than the difference of described depressing position, be arranged in described fine finishining support near and have a upstream support of depressing direction identical with described thickness measure direction, when next time, rolling pipe was rolled, the depressing position that is provided in the second groove rolling roller on the support of described upstream is also changed equally laterally with the depressing position of described first pass Rolling roller, perhaps before the pipe rolling to next time is rolled, make in advance to be provided near the depressing position that is positioned at the described fine finishining support and has second a groove rolling roller on the upstream support of depressing direction identical and to change laterally with described thickness measure direction.
9. the rolling control device of a mandrel mill possesses: be used for being adjusted at each support that constitutes mandrel mill, be provided in the first depressing position adjusting device of the depressing position of the groove rolling roller on the fine finishining support; Has the second depressing position adjusting device that the depressing position of the groove rolling roller near the same upstream support of depressing direction is adjusted to being provided in described fine finishining support; Send the calculation control device of indication of the depressing position adjustment amount of groove rolling roller to the described first depressing position adjusting device and the described second depressing position adjusting device, it is characterized in that, described calculation control device is according to the present position of pipe, by the indication of sending the depressing position adjustment amount of regulation, and implement the control method for rolling described in the claim 1 or 2 to the described first depressing position adjusting device and the described second depressing position adjusting device.
10. the rolling control device of a mandrel mill possesses: be used for being adjusted at each support that constitutes mandrel mill, be provided in the depressing position adjusting device of the depressing position of the groove rolling roller on the fine finishining support; Be used for sending the calculation control device of indication of the depressing position adjustment amount of groove rolling roller to described depressing position adjusting device, it is characterized in that, described calculation control device is connected the outlet side that is equipped on described fine finishining support, on the thickness meter of measuring along the pipe thickness of depressing direction of each support, output according to this thickness meter, interrupt the indication that depressing position is adjusted by sending, and implement claim 3 each described control method for rolling to the claim 5 to described depressing position adjusting device.
11. the rolling control device of a mandrel mill possesses: be used for being adjusted at each support that constitutes mandrel mill, be provided in the first depressing position adjusting device of the depressing position of the groove rolling roller on the fine finishining support; Has the second depressing position adjusting device that the depressing position of the groove rolling roller near the same upstream support of depressing direction is adjusted to being provided in described fine finishining support; Be used for sending the calculation control device of the indication of adjustment amount to described first depressing position adjusting device and the described second depressing position adjusting device, it is characterized in that, described calculation control device is connected the outlet side that is equipped on described fine finishining support, on the thickness meter of measuring along the pipe thickness of depressing direction of each support, according to the output of this thickness meter and the present position of pipe, the indication of sending the regulation adjustment amount to the described second depressing position adjusting device, thus claim 6 each described control method for rolling to the claim 8 implemented.
12. control program, it makes the running of calculation control device, this calculation control device is connected and is used for being adjusted at each support that constitutes mandrel mill, be provided in the first depressing position adjusting device of the depressing position of the groove rolling roller on the fine finishining support, with have on the second depressing position adjusting device that the depressing position of the groove rolling roller near the same upstream support of depressing direction adjusts being provided in described fine finishining support, the indication of sending the depressing position adjustment amount of groove rolling roller to the described first depressing position adjusting device and the described second depressing position adjusting device, it is characterized in that, present position according to pipe, the indication of sending the depressing position adjustment amount of regulation to the described first depressing position adjusting device and the described second depressing position adjusting device, thereby make described calculation control device running, to implement the control method for rolling described in the claim 1 or 2.
13. control program, it makes the running of calculation control device, this calculation control device is connected and is used for being adjusted at each support that constitutes mandrel mill, be provided in the first depressing position adjusting device of the depressing position of the groove rolling roller on the fine finishining support, with the outlet side that is provided in described fine finishining support on the thickness meter of measuring along the pipe thickness of depressing direction of each support, send the indication of the depressing position adjustment amount of groove rolling roller to described depressing position adjusting device, it is characterized in that, output according to described thickness meter, send the indication of interrupting the depressing position adjustment to described depressing position adjusting device, thereby make described calculation control device running, to implement each described control method for rolling in the claim 3 to 5.
14. control program, it makes the running of calculation control device, this calculation control device is connected and is used for being adjusted at each support that constitutes mandrel mill, be provided in the first depressing position adjusting device of the depressing position of the groove rolling roller on the fine finishining support, with have the second depressing position adjusting device that the depressing position of the groove rolling roller near the same upstream support of depressing direction is adjusted to being provided in described fine finishining support, with the outlet side that is provided in described fine finishining support on the thickness meter of measuring along the pipe thickness of depressing direction of each support, the indication of sending adjustment amount to the described first depressing position adjusting device and the described second depressing position adjusting device, it is characterized in that, according to the output of described thickness meter and the present position of pipe, the indication of sending the regulation adjustment amount to the described second depressing position adjusting device, thereby make described calculation control device running, to implement each described control method for rolling in the claim 6 to 8.
15. a seamless pipe is characterized in that, forms by the mandrel mill manufacturing of adopting each described control method for rolling in the claim 1 to 8.
CN2005800223761A 2004-06-30 2005-06-30 Rolling control method, rolling control device and seamless tube of mandrel type seamless tube rolling mill Expired - Fee Related CN1980751B (en)

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110112

Termination date: 20210630