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CN1979063B - A kind of antifreeze method of air conditioner - Google Patents

A kind of antifreeze method of air conditioner Download PDF

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Publication number
CN1979063B
CN1979063B CN200510037562A CN200510037562A CN1979063B CN 1979063 B CN1979063 B CN 1979063B CN 200510037562 A CN200510037562 A CN 200510037562A CN 200510037562 A CN200510037562 A CN 200510037562A CN 1979063 B CN1979063 B CN 1979063B
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water
antifreeze
temperature
alarm
compressor
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CN1979063A (en
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李燕
雷泽华
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Shenzhen Mcquay Air Conditioning Co Ltd
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Shenzhen Mcquay Air Conditioning Co Ltd
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Abstract

The invention relates to a method to improve the antifreeze ability for air condition. It includes the following steps: minimum water flow would be controlled by a flow controller at water outlet, setting an antifreeze value, when water temperature lowering than the value, the set would stop running and output alarm. If the water temperature at water intake is lower than a set temperature value, and the temperature difference at outlet and intake exceeding a set value, and lasting for a time span, it would be judged as not enough water flow. The machine would be stopped and output alarm.

Description

一种空调防冻方法 A kind of antifreeze method of air conditioner

【技术领域】【Technical field】

本发明属于空调领域,尤其是设计一种通过改变空调的设计逻辑,达到提高空调防冻能力的一种方法。The invention belongs to the field of air conditioners, and in particular designs a method for improving the antifreeze ability of the air conditioner by changing the design logic of the air conditioner.

【背景技术】【Background technique】

随着技术的发展和社会的进步,空调作为一种家用电器,已经广泛的进入家庭和办公场所。中央空调一般以水作为二次换热的介质,合适的水流量是中央空调主机可靠工作的必要保证,不适当的水流量可能导致冷水主机蒸发器结冰、冷凝压力高、压缩机“咬缸”等故障,因此合适的水流检测方法以及检测部件是保证机组只有在系统水流量大于允许的最小水流量下工作,避免空调主机发生故障。当无水流或水流少时,对于蒸发器来说,蒸发器负荷减少,蒸发温度降低,如果压缩机持续运行将导致蒸发器结冰,如果蒸发器防冻不能及时保护,蒸发器将极有可能胀裂,导致制冷系统的水侧和冷媒侧串通,整个制冷系统报废。另外如果水系统的水流量长期过低,将导致回气压力长期过低,压缩机排出的润滑油不能顺利回到压缩机可能导致压缩机“咬缸”。在中国专利99250859.2的名为一种空调防冻装置中,公开了一种由加热槽和翅片换热器组成的装置,通过管路及泵将加热槽、翅片换热器串联连接成循环回路,在循环回路中注入有防冻液,加热槽中设有加热装置,可将防冻液加热,并通过泵使其循环流动。这种空调防冻装置只是应用在我国北方使用的通过管路供热的空调中使用,北方通常叫暖气。并非真正使用在通过电力进行制冷以及同时具有制热功能的冷暖空调中使用的技术。如图2所示,在现有的行业技术中,比较常用的是在出水口8使用一个流量控制器控制最低水流量,进水口为9;设定一个防冻温度值,当出水口8温度传感器7测试到水温低于此值时,机组的控制器停止机组的运转并输出防冻。采用上述的这种方法的空调,只能具备一般情况下的防冻功能,在一些比较寒冷的地区或者气温骤降的情况下,采用上述的这种技术的空调则难于应对。With the development of technology and the progress of society, air conditioners, as a household appliance, have been widely used in homes and offices. Central air-conditioning generally uses water as the medium for secondary heat exchange. Appropriate water flow is a necessary guarantee for the reliable operation of the central air-conditioning host. Improper water flow may cause freezing of the evaporator of the chiller, high condensation pressure, and "biting" of the compressor. ” and other failures, so the appropriate water flow detection method and detection components are to ensure that the unit only works when the system water flow is greater than the allowable minimum water flow, so as to avoid the failure of the air conditioner host. When there is no water flow or less water flow, for the evaporator, the evaporator load decreases and the evaporation temperature decreases. If the compressor continues to run, the evaporator will freeze. If the evaporator cannot be protected against freezing in time, the evaporator will most likely burst , leading to the collusion between the water side and the refrigerant side of the refrigeration system, and the entire refrigeration system is scrapped. In addition, if the water flow of the water system is too low for a long time, the return air pressure will be too low for a long time, and the lubricating oil discharged from the compressor cannot return to the compressor smoothly, which may cause the compressor to "bite the cylinder". In the Chinese patent 99250859.2 named as an air conditioner antifreeze device, a device consisting of a heating tank and a fin heat exchanger is disclosed. The heating tank and the fin heat exchanger are connected in series to form a circulation loop through pipelines and pumps. , Antifreeze is injected into the circulation loop, and a heating device is installed in the heating tank, which can heat the antifreeze and circulate it through the pump. This kind of antifreeze device for air conditioners is only used in the air conditioners that are heated through pipelines in northern my country, and the north is usually called heating. It does not really use the technology used in heating and cooling air conditioners that use electricity to cool and heat at the same time. As shown in Figure 2, in the existing industry technology, it is more common to use a flow controller at the water outlet 8 to control the minimum water flow, and the water inlet is 9; set an antifreeze temperature value, when the water outlet 8 temperature sensor 7 When it is tested that the water temperature is lower than this value, the controller of the unit stops the operation of the unit and outputs antifreeze. The air conditioner adopting the above-mentioned method can only possess the antifreeze function under normal circumstances. In some relatively cold regions or when the temperature drops suddenly, it is difficult to cope with the air conditioner adopting the above-mentioned technology.

【发明内容】【Content of invention】

为解决上述问题,本发明的目的是提供一种不需对空调进行过多的改进,只是在其防冻的控制逻辑中增加一些控制方法,实现对空调防冻能力的提升。In order to solve the above problems, the purpose of the present invention is to provide an air conditioner that does not require too many improvements, but only adds some control methods in its antifreeze control logic to realize the improvement of the antifreeze ability of the air conditioner.

为了解决上述的问题,本发明采用以下技术解决方案:一种空调防冻方法,包括在在出水口使用一个流量控制器控制最低水流量;设定一个防冻温度值,当出水温度传感器测试到水温低于此值时,机组的控制器停止机组的运转并输出防冻报警,在空调的控制逻辑中增加以下的内容:In order to solve the above-mentioned problems, the present invention adopts the following technical solutions: an air-conditioning antifreeze method, including using a flow controller at the water outlet to control the minimum water flow; When this value is reached, the controller of the unit stops the operation of the unit and outputs an antifreeze alarm, and the following content is added to the control logic of the air conditioner:

a、当进口水温低于一个设定的温度值时,进出水温温差超过一个设定的温度差值,并持续一定时间后,判断为水流量不足,停机并输出水流量不足报警;a. When the inlet water temperature is lower than a set temperature value, and the temperature difference between the inlet and outlet water exceeds a set temperature difference, and lasts for a certain period of time, it will be judged that the water flow is insufficient, stop and output an alarm for insufficient water flow;

b、压缩机运行一定的时间后,出水温度降低值低于一个设定的防冻限值时,则判断水泵未运行,停机并输出防冻报警,但是此报警只在压缩机运行开始阶段内检测;b. After the compressor has been running for a certain period of time, when the temperature drop of the outlet water is lower than a set antifreeze limit value, it will be judged that the water pump is not running, stop and output an antifreeze alarm, but this alarm is only detected during the initial stage of compressor operation;

c、制冷防冻温度设定对进出水都有效,即进水或出水温度达到防冻温度都必需停压缩机;c. The refrigeration and antifreeze temperature setting is valid for both the inlet and outlet water, that is, the compressor must be stopped when the inlet or outlet water temperature reaches the antifreeze temperature;

d、当压缩机运行一定的时间后,进水温度小于出水温度,停机并输出防冻报警;d. When the compressor runs for a certain period of time and the inlet water temperature is lower than the outlet water temperature, it will stop and output an antifreeze alarm;

e、以上报警都必须按关机后才能清除。e. The above alarms can only be cleared after pressing the shutdown button.

对上述的技术内容中,更加具体的限定即控制逻辑中增加的设定内容为:For the above technical content, the more specific limitation is that the added setting content in the control logic is:

a、当进口水温低于20℃时,进出水温温差超过9℃,持续3秒,判断为水流量不足,停机并输出水流量不足报警;a. When the inlet water temperature is lower than 20°C, and the temperature difference between the inlet and outlet water exceeds 9°C for 3 seconds, it will be judged that the water flow is insufficient, stop and output an alarm for insufficient water flow;

b、压缩机运行20秒后,出水温度降低值低于1℃,则判断水泵未运行,停机并输出防冻报警,此报警只在压缩机运行20秒内检测;b. After the compressor runs for 20 seconds, if the outlet water temperature drops below 1°C, it will be judged that the water pump is not running, stop and output an antifreeze alarm. This alarm is only detected within 20 seconds of the compressor running;

c、制冷防冻温度设定对进出水都有效,即进水或出水温度达到防冻温度都必需停压缩机。出水1小时出现5次则报警。如果是进水只要出现1次则马上报警;c. The refrigeration antifreeze temperature setting is valid for both inflow and outflow water, that is, the compressor must be stopped when the inflow or outflow water temperature reaches the antifreeze temperature. If the water comes out 5 times in 1 hour, it will alarm. If it is water ingress, it will call the police immediately as long as it occurs once;

d、如果压缩机运行20秒后,进水温度小于出水温度,停机并输出防冻报警;d. If the inlet water temperature is lower than the outlet water temperature after the compressor runs for 20 seconds, it will stop and output an antifreeze alarm;

e、以上报警都必须按关机后才能清除。e. The above alarms can only be cleared after pressing the shutdown button.

由于采用了上述的技术解决方案,使本发明获得了以下的积极技术效果和优点:通过采用当进口水温低于一个设定的温度值时,进出水温温差超过一个设定的温度差值,并持续一定时间后,判断为水流量不足,停机并输出水流量不足报警的控制逻辑,可以提供合适的水流量作为空调机组正常工作保证,过小的水流量会导致冷水主机蒸发器结冰、冷凝压力过高,压缩机咬缸现象,精确测量防冻温度可预防空调出现上述故障;压缩机运行一定的时间后,出水温度降低值低于一个设定的防冻限值时,则判断水泵未运行,停机并输出防冻报警,但是此报警只在压缩机运行开始阶段内检测,此功能的作用是检测水泵的故障。当水泵出现故障时,达不到正常工作状态时单位时间内降低的水温值,此时输出防冻报警可保证水泵的正常使用及得到及时维修;制冷防冻温度设定对进出水都有效,即进水或出水温度达到防冻温度都必需停压缩机,可以保证当进水温度低于出水温度以及出水温度过低时,报警可防止系统中冷却水温度过低甚至结冰,影响系统正常工作。总之,本发明通过采用上述的控制逻辑,使现有的空调设备,在不改变结构的前提下,大幅提高防冻性能,保证整个空调机组能够长时间的稳定运行。Due to the adoption of the above-mentioned technical solution, the present invention has obtained the following positive technical effects and advantages: by adopting when the inlet water temperature is lower than a set temperature value, the temperature difference between the inlet and outlet water exceeds a set temperature difference, and After a certain period of time, it is judged that the water flow is insufficient, shut down and output the control logic of insufficient water flow alarm, which can provide a suitable water flow as a guarantee for the normal operation of the air conditioning unit. Too small water flow will cause the chiller evaporator to freeze and condense If the pressure is too high and the compressor bites the cylinder, accurate measurement of the antifreeze temperature can prevent the above failures of the air conditioner; after the compressor has been running for a certain period of time, when the temperature drop of the outlet water is lower than a set antifreeze limit, it is judged that the water pump is not running. Shut down and output antifreeze alarm, but this alarm is only detected in the initial stage of compressor operation, the function of this function is to detect the failure of the water pump. When the water pump breaks down, it cannot reach the water temperature value lowered per unit time in the normal working state. At this time, the output antifreeze alarm can ensure the normal use of the water pump and timely maintenance; the refrigeration antifreeze temperature setting is valid for both incoming and outgoing water. When the water or outlet water temperature reaches the antifreeze temperature, the compressor must be stopped, which can ensure that when the inlet water temperature is lower than the outlet water temperature or the outlet water temperature is too low, the alarm can prevent the cooling water temperature in the system from being too low or even freezing, which will affect the normal operation of the system. In a word, by adopting the above-mentioned control logic, the present invention greatly improves the anti-freezing performance of the existing air-conditioning equipment without changing the structure, and ensures that the entire air-conditioning unit can run stably for a long time.

【附图说明】【Description of drawings】

图1为本发明的原理示意图;Fig. 1 is a schematic diagram of the principle of the present invention;

图2为本发明的现有技术的示意图。Fig. 2 is a schematic diagram of the prior art of the present invention.

【具体实施方式】【Detailed ways】

下面结合附图对本发明进行进一步的描述:The present invention is further described below in conjunction with accompanying drawing:

如图1所示,为一个中央空调制冷系统的示意图。其中1为压缩机、2为冷凝器、3为干燥过滤器、4为节流装置、5为板式换热器、6为机组控制器。As shown in Figure 1, it is a schematic diagram of a central air-conditioning refrigeration system. Among them, 1 is a compressor, 2 is a condenser, 3 is a dry filter, 4 is a throttling device, 5 is a plate heat exchanger, and 6 is a unit controller.

该空调机组的运行过程为:压缩机1将制冷剂压缩后,由压缩机1中排出,使制冷剂流到冷凝器2中,再通过管路流动到干燥过滤器3中,由干燥过滤器3进行干燥和过滤后,进入到节流阀4中,通过节流阀4后至板式换热器5中,与水进行热交换,然后在流回压缩机1中进行压缩,回到下一个制冷循环中.在板式换热器5中分别设有两根水管,分别为进水管和出水管,并在进水口和出水口处分别设置水温传感器,该水温传感器通过导线将信号输入到机组控制器6中,并在该机组控制器6中设置如下的一些控制逻辑,来提高整个机组的抗冻能力.The operation process of the air-conditioning unit is as follows: after the compressor 1 compresses the refrigerant, it is discharged from the compressor 1, so that the refrigerant flows into the condenser 2, and then flows into the dry filter 3 through the pipeline, and the dry filter 3 After drying and filtering, it enters the throttle valve 4, passes through the throttle valve 4, and then enters the plate heat exchanger 5 for heat exchange with water, and then flows back to the compressor 1 for compression, and returns to the next In the refrigeration cycle, there are two water pipes in the plate heat exchanger 5, which are the water inlet pipe and the water outlet pipe respectively, and the water temperature sensors are respectively installed at the water inlet and the water outlet, and the water temperature sensor inputs the signal to the unit control through the wire 6, and set the following control logic in the unit controller 6 to improve the anti-freezing ability of the whole unit.

本发明中的控制方法是将其控制逻辑设置为以下的内容当进口水温低于20℃时,进出水温温差超过9℃,持续3秒,判断为水流量不足,停机并输出水流量不足报警;The control method in the present invention is to set its control logic to the following content. When the inlet water temperature is lower than 20°C, the temperature difference between the inlet and outlet water exceeds 9°C for 3 seconds, it is judged that the water flow is insufficient, the machine is shut down and the output water flow is insufficient to alarm;

b、压缩机运行20秒后,出水温度降低值低于1℃,则判断水泵未运行,停机并输出防冻报警,此报警只在压缩机运行20秒内检测;b. After the compressor runs for 20 seconds, if the outlet water temperature drops below 1°C, it will be judged that the water pump is not running, stop and output an antifreeze alarm. This alarm is only detected within 20 seconds of the compressor running;

c、制冷防冻温度设定对进出水都有效,即进水或出水温度达到防冻温度都必需停压缩机。出水1小时出现5次则报警。如果是进水只要出现1次则马上报警;c. The refrigeration antifreeze temperature setting is valid for both inflow and outflow water, that is, the compressor must be stopped when the inflow or outflow water temperature reaches the antifreeze temperature. If the water comes out 5 times in 1 hour, it will alarm. If it is water ingress, it will call the police immediately as long as it occurs once;

d、如果压缩机运行20秒后,进水温度小于出水温度,停机并输出防冻报警;d. If the inlet water temperature is lower than the outlet water temperature after the compressor runs for 20 seconds, it will stop and output an antifreeze alarm;

e、以上报警都必须按关机后才能清除。e. The above alarms can only be cleared after pressing the shutdown button.

通过这样的设置,在空调的防冻过程为:当机组控制器6检测到机组目前运行状况达到防冻条件时,将向压缩机1输入停机信号,使压缩机1停止运转,这时板式换热器5内的制冷剂压力迅速回升,板式换热器5内的制冷剂不再蒸发换热,由于此时水泵并没有停止运转,所以板式换热器5内的压力稳定,将不再因制冷剂蒸发而继续降低,从而有效防止水温低而大冻坏板式换热器5。Through such settings, the antifreeze process of the air conditioner is: when the unit controller 6 detects that the current operating condition of the unit reaches the antifreeze condition, it will input a stop signal to the compressor 1 to stop the compressor 1, and the plate heat exchanger The pressure of the refrigerant in the plate heat exchanger 5 rises rapidly, and the refrigerant in the plate heat exchanger 5 no longer evaporates and exchanges heat. Since the water pump does not stop running at this time, the pressure in the plate heat exchanger 5 is stable, and there will be no more heat exchange caused by the refrigerant in the plate heat exchanger 5. Evaporate and continue to reduce, thereby effectively preventing the plate heat exchanger 5 from being damaged due to low water temperature.

在本发明中,上述的实施方式中所列出的数据,在实际的使用中,并不限于上述的数据,而是根据空调机组运行的条件和具体情况,对其具体的数值进行设定。In the present invention, the data listed in the above-mentioned embodiments are not limited to the above-mentioned data in actual use, but their specific values are set according to the operating conditions and specific circumstances of the air-conditioning unit.

Claims (2)

1.一种空调防冻方法,包括在在出水口使用一个流量控制器控制最低水流量;设定一个防冻温度值,当出水温度传感器测试到水温低于此值时,机组的控制器停止机组的运转并输出防冻报警,其特征在于:在空调的控制逻辑中增加以下的内容:1. An antifreeze method for an air conditioner, including using a flow controller at the water outlet to control the minimum water flow; setting an antifreeze temperature value, and when the outlet water temperature sensor detects that the water temperature is lower than this value, the unit controller stops the unit. Running and outputting an antifreeze alarm, characterized in that the following content is added to the control logic of the air conditioner: a、当进口水温低于一个设定的温度值时,进出水温温差超过一个设定的温度差值,并持续一定时间后,判断为水流量不足,停机并输出水流量不足报警;a. When the inlet water temperature is lower than a set temperature value, and the temperature difference between the inlet and outlet water exceeds a set temperature difference, and lasts for a certain period of time, it will be judged that the water flow is insufficient, stop and output an alarm for insufficient water flow; b、压缩机运行一定的时间后,出水温度降低值低于一个设定的防冻限值时,则判断水泵未运行,停机并输出防冻报警,但是此报警只在压缩机运行开始阶段内检测;b. After the compressor has been running for a certain period of time, when the temperature drop of the outlet water is lower than a set antifreeze limit value, it will be judged that the water pump is not running, stop and output an antifreeze alarm, but this alarm is only detected during the initial stage of compressor operation; c、制冷防冻温度设定对进出水都有效,即进水或出水温度达到防冻温度都必需停压缩机;c. The refrigeration and antifreeze temperature setting is valid for both the inlet and outlet water, that is, the compressor must be stopped when the inlet or outlet water temperature reaches the antifreeze temperature; d、当压缩机运行一定的时间后,进水温度小于出水温度,停机并输出防冻报警;d. When the compressor runs for a certain period of time and the inlet water temperature is lower than the outlet water temperature, it will stop and output an antifreeze alarm; e、以上报警都必须按关机后才能清除。e. The above alarms can only be cleared after pressing the shutdown button. 2.根据权利要求1所述的一种空调防冻方法,其特征在于:所述的控制逻辑中增加的设定内容为:2. The air-conditioning antifreeze method according to claim 1, characterized in that: the added setting content in the control logic is: a、当进口水温低于20℃时,进出水温温差超过9℃,持续3秒,判断为水流量不足,停机并输出水流量不足报警;a. When the inlet water temperature is lower than 20°C, and the temperature difference between the inlet and outlet water exceeds 9°C for 3 seconds, it will be judged that the water flow is insufficient, stop and output an alarm for insufficient water flow; b、压缩机运行20秒后,出水温度降低值低于1℃,则判断水泵未运行,停机并输出防冻报警,此报警只在压缩机运行20秒内检测;b. After the compressor runs for 20 seconds, if the outlet water temperature drops below 1°C, it will be judged that the water pump is not running, stop and output an antifreeze alarm. This alarm is only detected within 20 seconds of the compressor running; c、制冷防冻温度设定对进出水都有效,即进水或出水温度达到防冻温度都必需停压缩机。出水1小时出现5次则报警。如果是进水只要出现1次则马上报警;c. The refrigeration antifreeze temperature setting is valid for both inflow and outflow water, that is, the compressor must be stopped when the inflow or outflow water temperature reaches the antifreeze temperature. If the water comes out 5 times in 1 hour, it will alarm. If it is water ingress, it will call the police immediately as long as it occurs once; d、如果压缩机运行20秒后,进水温度小于出水温度,停机并输出防冻报警;d. If the inlet water temperature is lower than the outlet water temperature after the compressor runs for 20 seconds, it will stop and output an antifreeze alarm; e、以上报警都必须按关机后才能清除。e. The above alarms can only be cleared after pressing the shutdown button.
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