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CN1971052A - Variable capacity compressor and method of operation thereof - Google Patents

Variable capacity compressor and method of operation thereof Download PDF

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Publication number
CN1971052A
CN1971052A CN 200510016384 CN200510016384A CN1971052A CN 1971052 A CN1971052 A CN 1971052A CN 200510016384 CN200510016384 CN 200510016384 CN 200510016384 A CN200510016384 A CN 200510016384A CN 1971052 A CN1971052 A CN 1971052A
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compression unit
refrigerant
compression
variable capacity
motor
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李承俊
裵英珠
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LG Electronics Tianjin Appliances Co Ltd
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LG Electronics Tianjin Appliances Co Ltd
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Abstract

本发明公开了一种容量可变压缩机,驱动电机安装于壳体内部,第一压缩单元及第二压缩单元接收驱动电机的驱动力,并分别压缩冷媒,旁通管在第一压缩单元和第二压缩单元中,连通吸入侧和排出侧,开闭阀门安装在旁通管中并开闭旁通管,阀门电机使开闭阀门进行移动,控制单元控制阀门电机的开闭间隔,本发明还公开一种容量可变压缩机的操作方法,包括检测负载的步骤,还包括据此将高容量模式、可变容量模式和低容量模式中选择一个模式,并进行操作的步骤,通过本发明可实现多种压缩容量,从而减少所消耗的电能,并可相应的提高效率。

Figure 200510016384

The invention discloses a compressor with variable capacity. The drive motor is installed inside the casing. The first compression unit and the second compression unit receive the driving force of the drive motor and compress refrigerant respectively. The bypass pipe is connected between the first compression unit and the second compression unit. In the second compression unit, the suction side and the discharge side are connected, the opening and closing valve is installed in the bypass pipe and the bypass pipe is opened and closed, the valve motor moves the opening and closing valve, and the control unit controls the opening and closing interval of the valve motor. Also disclosed is an operating method of a variable capacity compressor, including the step of detecting the load, and also including the step of selecting one of the high capacity mode, the variable capacity mode and the low capacity mode accordingly, and operating it. Through the present invention A variety of compression capacities can be realized, thereby reducing the power consumption and correspondingly improving efficiency.

Figure 200510016384

Description

容量可变压缩机及其操作方法Variable capacity compressor and method of operation thereof

技术领域technical field

本发明涉及一种容量可变压缩机,特别是涉及一种根据外部负载的变化而可多样的改变压缩冷媒的压缩容量的容量可变压缩机和操作方法。The present invention relates to a variable capacity compressor, in particular to a variable capacity compressor capable of variously changing the compression capacity of compressed refrigerant according to changes in external loads and an operating method thereof.

背景技术Background technique

已有技术的空调器、冰箱、陈列柜等设置有冷冻循环系统,冷冻循环系统中包括压缩机、冷凝器、膨胀阀和蒸发器,压缩机压缩冷媒,冷凝器冷凝压缩机中压缩的冷媒,并向外部排出热量,膨胀阀降低冷凝器中冷凝的冷媒的压力,蒸发器蒸发通过膨胀阀的冷媒,并吸收外部的热量。其中,压缩机、冷凝器、膨胀阀和蒸发器通过连接管连接,并形成一个循环装置。Prior art air conditioners, refrigerators, display cabinets, etc. are provided with a refrigerating cycle system, which includes a compressor, a condenser, an expansion valve, and an evaporator. The compressor compresses the refrigerant, and the condenser condenses the compressed refrigerant in the compressor. And discharge heat to the outside, the expansion valve reduces the pressure of the refrigerant condensed in the condenser, and the evaporator evaporates the refrigerant passing through the expansion valve and absorbs external heat. Among them, the compressor, condenser, expansion valve and evaporator are connected through connecting pipes and form a circulation device.

在上述冷冻循环系统中,通电后,驱动压缩机启动,压缩机中排出的高温高压的冷媒将依次经过冷凝器、膨胀阀、蒸发器后,再吸入到压缩机中,并且将反复进行上述过程。在此过程中,冷凝器中将产生热量,而在蒸发器中吸收外部的热量,并生成冷气。In the above-mentioned refrigeration cycle system, after the power is turned on, the compressor is driven to start, and the high-temperature and high-pressure refrigerant discharged from the compressor will pass through the condenser, expansion valve, and evaporator in sequence, and then be sucked into the compressor, and the above process will be repeated. . During this process, heat is generated in the condenser, while external heat is absorbed in the evaporator and cold air is generated.

在上述冰箱和陈列柜中,利用其冷冻循环系统的蒸发器中生成的冷气,可使内部保存的食品保持其新鲜状态。另外,空调器将冷冻循环系统的冷凝器中生成的热量和蒸发器中生成的冷气选择性循环流动到室内,从而使室内保持舒适的状态。In the above-mentioned refrigerator and display cabinet, the cold air generated in the evaporator of its refrigeration cycle system can be used to keep the food stored inside in a fresh state. In addition, the air conditioner selectively circulates the heat generated in the condenser of the refrigeration cycle system and the cold air generated in the evaporator into the room, thereby maintaining a comfortable state in the room.

上述冰箱和陈列柜将与季节变化无关的一直使用,但是空调器则根据季节的变化,而使其使用程度不尽相同。The above-mentioned refrigerators and showcases are always used regardless of seasonal changes, but the air conditioners are used differently according to seasonal changes.

例如,空调器在夏天的时候使用量较多,但是在春天和秋天的时候使用量则较少。由于根据夏天和春天及秋天其使用量的大不相同,利用适当的操作模式的转换,将可在很大程度上减少空调器中所消耗的电能。For example, air conditioners are used more in summer, but less in spring and autumn. Since the amount of usage thereof varies greatly according to summer, spring and autumn, it is possible to reduce the electric energy consumed in the air conditioner to a great extent by switching over the appropriate operation mode.

特别是,最近随着全世界范围内的原油使用量的增多,使原油的价格也随即增长,因此,需要开发出一种可使消耗的电能最少化的空调器,并且,当空调器中消耗的电能达到最少时,将可相应的减少由于空调器的使用而引发的环境问题。In particular, recently, with the increasing use of crude oil worldwide, the price of crude oil has also increased. Therefore, it is necessary to develop an air conditioner that minimizes the consumption of electric energy, and when the air conditioner consumes When the electric energy of the air conditioner reaches the minimum, the environmental problems caused by the use of the air conditioner can be correspondingly reduced.

冷冻循环系统的冷冻能力将取决于压缩机中压缩冷媒的压缩容量,压缩机中压缩的压缩容量越大,冷冻循环系统的蒸发器中生成的冷气的量也越多;压缩机中压缩的压缩容量越小,蒸发器中生成的冷气的量则越少。The refrigeration capacity of the refrigeration cycle system will depend on the compression capacity of the compressed refrigerant in the compressor. The greater the compression capacity of the compressor, the more cold air will be generated in the evaporator of the refrigeration cycle system; the compression capacity of the compressor will be greater. The smaller the capacity, the less cold air is produced in the evaporator.

因此,为了有效运转冷冻循环系统,应根据不同的情况,在需要较多冷气时,将增大压缩机中压缩的压缩容量;并在需要较少冷气时,将相应减少压缩机中压缩的压缩容量。Therefore, in order to effectively operate the refrigeration cycle system, according to different situations, when more cold air is needed, the compression capacity of the compressor will be increased; and when less cold air is needed, the compression capacity of the compressor will be reduced accordingly. capacity.

已有技术压缩机包括电动结构部件和压缩结构部件,电动结构部件将电能转换为动能,压缩结构部件接收电动结构部件的旋转力,并压缩冷媒。压缩机改变压缩容量的方法之一是,可改变电动结构部件的转数。但是,若要使电动结构部件的转数可改变,电动结构部件的价格将会很高,从而使压缩机的价格相应提高,并导致降低产品的竞争力。The compressor in the prior art includes an electric structural part and a compression structural part. The electric structural part converts electric energy into kinetic energy. The compression structural part receives the rotational force of the electric structural part and compresses the refrigerant. One of the ways for the compressor to change the compression capacity is to change the number of revolutions of the electric structural parts. However, if the number of revolutions of the electric structural parts is to be changed, the price of the electric structural parts will be high, so that the price of the compressor will increase correspondingly, and the competitiveness of the product will be reduced.

因此,需要开发出一种使电动结构部件的转数保持一定的值,并在此条件下,可改变压缩结构部件中的冷媒的压缩容量的压缩机。Therefore, it is necessary to develop a compressor capable of changing the compression capacity of the refrigerant in the compression structural part while keeping the rotational speed of the electric structural part at a constant value.

作为压缩机中改变冷媒的压缩容量的方法之一是,可设置两个用于压缩冷媒的压缩单元,同时构成配管系统,选择性串联连接或并联连接两个压缩单元。在需要增大压缩机的压缩容量时,将并联连接两个压缩单元;在需要减小压缩机的压缩容量时,则串联连接两个压缩单元。As one of the methods of changing the compression capacity of the refrigerant in the compressor, two compression units for compressing the refrigerant can be provided, and a piping system can be formed at the same time, and the two compression units can be selectively connected in series or in parallel. When the compression capacity of the compressor needs to be increased, the two compression units are connected in parallel; when the compression capacity of the compressor needs to be reduced, the two compression units are connected in series.

但是,在已有技术可改变冷媒压缩容量的方法只限于两三种。即,可能产生三种情况,第一种情况是将两个压缩单元并联连接,并在两个压缩单元中分别压缩冷媒,第二种情况是将两个压缩单元串联连接,并在两个压缩单元中连续压缩冷媒,第三种情况是使两个压缩单元的压缩容量分别设置为不同的容量等。因此,在已有技术的方法中,冷媒压缩容量只限定为两三种,因此,无法根据多样的外部空气的变化,也就是负载的变化,而以多种压缩容量压缩冷媒,从而导致降低产品的效率。However, the methods for changing the refrigerant compression capacity in the prior art are limited to two or three types. That is, three situations may arise. The first situation is to connect two compression units in parallel and compress the refrigerant in the two compression units separately. The second situation is to connect the two compression units in series and compress the refrigerant in the two compression units. The refrigerant is continuously compressed in the unit, and the third case is to set the compression capacities of the two compression units to different capacities, etc. Therefore, in the method of the prior art, the refrigerant compression capacity is limited to two or three types, therefore, it is impossible to compress the refrigerant with various compression capacities according to various changes in the external air, that is, changes in the load, resulting in a reduction in product quality. s efficiency.

并且,在已有技术的方法中,连接两个压缩单元的配管系统将变得较为复杂,其整体外形也将相应增大,并导致提高制造费用,同时,在安装压缩机时将占去较多的空间,并受到安装空间的限制。Moreover, in the prior art method, the piping system connecting the two compression units will become more complicated, and its overall shape will also increase accordingly, resulting in increased manufacturing costs. Much space, and limited by the installation space.

发明内容Contents of the invention

本发明所要解决的技术问题是,提供一种容量可变压缩机及其操作方法,可根据外部负载的变化而多样的改变用于压缩冷媒的压缩容量。The technical problem to be solved by the present invention is to provide a variable capacity compressor and its operation method, which can change the compression capacity for compressing refrigerant in various ways according to the change of external load.

为了解决上述技术问题,本发明采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:

做为本发明的一种容量可变压缩机,包括驱动电机、第一压缩单元、第二压缩单元、旁通管、开闭阀门、阀门电机和控制单元,驱动电机安装于壳体内部,第一压缩单元及第二压缩单元接收驱动电机的驱动力,并分别压缩冷媒,旁通管在第一压缩单元和第二压缩单元中,连通向其中一个压缩单元吸入冷媒的吸入侧和从压缩单元排出冷媒的排出侧,开闭阀门安装在旁通管中并开闭旁通管,阀门电机使开闭阀门进行移动,控制单元控制阀门电机的驱动时间间隔和停止时间间隔。As a variable capacity compressor of the present invention, it includes a driving motor, a first compression unit, a second compression unit, a bypass pipe, an opening and closing valve, a valve motor and a control unit, and the driving motor is installed inside the casing. The first compression unit and the second compression unit receive the driving force of the drive motor, and compress the refrigerant respectively. The bypass pipe is in the first compression unit and the second compression unit, and communicates with the suction side of one of the compression units to suck the refrigerant and from the compression unit. On the discharge side where the refrigerant is discharged, the opening and closing valve is installed in the bypass pipe and opens and closes the bypass pipe. The valve motor moves the opening and closing valve. The control unit controls the driving time interval and the stopping time interval of the valve motor.

做为本发明的一种容量可变压缩机的操作方法,在本发明的容量可变压缩机中,包括驱动电机、第一压缩单元和第二压缩单元,第一压缩单元和第二压缩单元接收驱动电机的驱动力,并分别压缩冷媒的,该容量可变压缩机的操作方法包括用于检测负载的步骤,也包括根据检测出的负载,将从高容量模式、可变容量模式和低容量模式中选择一个模式,并进行操作的步骤,高容量模式在两个压缩单元中分别持续压缩冷媒,可变容量模式在两个压缩单元中的一个压缩单元中持续压缩冷媒,而在另一个压缩单元中改变压缩冷媒的时间间隔和不压缩冷媒的时间间隔,低容量模式在两个压缩单元中只在一个压缩单元中压缩冷媒。As an operation method of a variable capacity compressor of the present invention, in the variable capacity compressor of the present invention, a driving motor, a first compression unit and a second compression unit are included, and the first compression unit and the second compression unit Receiving the driving force of the driving motor and compressing the refrigerant respectively, the operation method of the variable capacity compressor includes a step for detecting the load, and also includes switching from the high capacity mode, the variable capacity mode and the low capacity mode according to the detected load. Select a mode in the capacity mode and perform the operation steps. The high capacity mode continuously compresses the refrigerant in the two compression units, and the variable capacity mode continuously compresses the refrigerant in one of the two compression units, while the other compresses the refrigerant continuously. In the compression unit, the time interval of compressing the refrigerant and the time interval of not compressing the refrigerant are changed, and the low capacity mode compresses the refrigerant in only one of the two compression units.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明容量可变压缩机及其操作方法中,在设定的范围内可根据负载的变化而产生多种冷媒压缩容量,从而可减少所消耗的电能,并可提高产品的效率。In the variable capacity compressor and its operating method of the present invention, various refrigerant compression capacities can be generated according to load changes within a set range, thereby reducing consumed electric energy and improving product efficiency.

附图说明Description of drawings

图1为本发明容量可变压缩机的一例的主剖面图;Fig. 1 is the main sectional view of an example of the capacity variable compressor of the present invention;

图2为本发明容量可变压缩机的操作方法的流程图;Fig. 2 is a flow chart of the operation method of the variable capacity compressor of the present invention;

图3为本发明容量可变压缩机的高容量模式操作状态的剖面图Figure 3 is a sectional view of the high capacity mode operation state of the variable capacity compressor of the present invention

图4为本发明容量可变压缩机的低容量模式操作状态的剖面图;4 is a cross-sectional view of the operating state of the low capacity mode of the variable capacity compressor of the present invention;

图中:In the picture:

20:驱动电机    150:控制单元20: Drive motor 150: Control unit

151:旁通管     152:开闭阀门151: Bypass pipe 152: Open and close valve

153:阀门电机    154:扭力弹簧153: Valve motor 154: Torsion spring

155:电机轴155: motor shaft

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明容量可变压缩机及其操作方法作进一步详细说明:The variable capacity compressor and its operating method of the present invention will be further described in detail in conjunction with the accompanying drawings and specific embodiments:

图1为本发明容量可变压缩机的一例的主剖面图,图2为本发明容量可变压缩机的操作方法的流程图。Fig. 1 is a front sectional view of an example of a variable capacity compressor of the present invention, and Fig. 2 is a flow chart of an operating method of the variable capacity compressor of the present invention.

如图所示,在本发明的容量可变压缩机中,具有既定形状的壳体10的内部上侧安装有驱动电机20,驱动电机20产生旋转力,驱动电机20的下侧安装有第一压缩单元,第一压缩单元安装于壳体10的内部,并接收驱动电机20的旋转力,而压缩冷媒,此外,第一压缩单元的下面安装有第二压缩单元,第二压缩单元接收驱动电机20的旋转力,并压缩冷媒。As shown in the figure, in the variable capacity compressor of the present invention, a drive motor 20 is installed on the inner upper side of the casing 10 having a predetermined shape, and the drive motor 20 generates rotational force. Compression unit, the first compression unit is installed inside the casing 10, and receives the rotational force of the drive motor 20, and compresses the refrigerant. In addition, a second compression unit is installed under the first compression unit, and the second compression unit receives the drive motor 20 rotation force, and compress the refrigerant.

并且,第一压缩单元中设置有第一排出单元,第一排出单元用于排出第一压缩单元中压缩的冷媒,第二压缩单元中则设置有用于排出第二压缩单元中压缩的冷媒的第二排出单元,第二排出单元用于排出第二压缩单元中压缩的冷媒。Moreover, the first compression unit is provided with a first discharge unit for discharging the refrigerant compressed in the first compression unit, and the second compression unit is provided with a second discharge unit for discharging the refrigerant compressed in the second compression unit. Two discharge units, the second discharge unit is used to discharge the refrigerant compressed in the second compression unit.

壳体10的侧面设置有储油器30,储油器30用于气化冷媒,为使通过储油器30的冷媒引导流入到第一压缩单元,第一流入管11将与储油器30和第一压缩单元连接。并且,为使通过储油器30的冷媒引导流入到第二压缩单元,第二流入管12将与储油器30和第二压缩单元连接。An oil accumulator 30 is provided on the side of the housing 10, and the oil accumulator 30 is used to vaporize the refrigerant. In order to guide the refrigerant passing through the oil accumulator 30 to flow into the first compression unit, the first inflow pipe 11 will be connected with the oil accumulator 30 and The first compression unit is connected. And, in order to guide the refrigerant passing through the accumulator 30 to flow into the second compression unit, the second inflow pipe 12 is connected to the accumulator 30 and the second compression unit.

壳体10的上部结合设置有将压缩的气体向壳体10的外部排出的排出管13。The upper part of the housing 10 is combined with a discharge pipe 13 for discharging the compressed gas to the outside of the housing 10 .

驱动电机20中包括定子21和转子22,定子21安装于壳体10的内部,并设置有线圈C,转子22可旋转插入于定子21的内部。The drive motor 20 includes a stator 21 and a rotor 22 , the stator 21 is mounted inside the casing 10 and provided with a coil C, and the rotor 22 is rotatably inserted into the stator 21 .

转子22中压入设置有旋转轴40,旋转轴40中包括轴部41、第一偏心部42、第二偏心部43,轴部41具有既定长度,第一偏心部42具有一定的厚度和外径,形成于轴部41的一侧,并与轴部41的轴心处于偏心的状态,延长形成,第二偏心部43具有一定的厚度和外径,从轴部41延长形成,并与轴部41的轴心处于偏心状态。其中,第一偏心部42设置于第二偏心部43的上侧,并且,偏心部42、43之间将相隔一定的距离。A rotating shaft 40 is press-fitted into the rotor 22. The rotating shaft 40 includes a shaft portion 41, a first eccentric portion 42, and a second eccentric portion 43. The shaft portion 41 has a predetermined length, and the first eccentric portion 42 has a certain thickness and outer shape. The second eccentric part 43 has a certain thickness and outer diameter, is formed by extending from the shaft part 41, and is formed with the The axis of the portion 41 is in an eccentric state. Wherein, the first eccentric part 42 is disposed on the upper side of the second eccentric part 43 , and there will be a certain distance between the eccentric parts 42 and 43 .

第一压缩单元中包括第一气缸50、第一偏心部42、第一叶片60、上部轴承70和中间板80,第一气缸50安装于壳体10内部,第一偏心部42设置于第一气缸50的内部空间的旋转轴,第一叶片60可滑动插入于第一气缸50中,并划分第一气缸50的内部空间,上部轴承70结合于第一气缸50的上部,封闭第一气缸50的内部空间,并支撑旋转轴40,中间板80结合于第一气缸50的下部。其中,第一叶片60通过弹簧61得到弹性支撑。The first compression unit includes a first cylinder 50, a first eccentric portion 42, a first vane 60, an upper bearing 70 and an intermediate plate 80, the first cylinder 50 is installed inside the casing 10, and the first eccentric portion 42 is arranged on the first The rotating shaft of the inner space of the cylinder 50, the first vane 60 can be slidably inserted in the first cylinder 50, and divides the inner space of the first cylinder 50, and the upper bearing 70 is combined with the upper part of the first cylinder 50 to close the first cylinder 50 The inner space of the inner space, and supports the rotating shaft 40 , and the middle plate 80 is combined with the lower part of the first cylinder 50 . Wherein, the first blade 60 is elastically supported by a spring 61 .

第一气缸50中形成吸入孔51,第一流入管11与吸入孔51连接,从而连通第一气缸50的内部空间。A suction hole 51 is formed in the first cylinder 50 , and the first inflow pipe 11 is connected to the suction hole 51 so as to communicate with an inner space of the first cylinder 50 .

第二压缩单元中包括第二气缸90、第二偏心部43、第二叶片100和下部轴承110,第二气缸90安装于壳体10内部,第二偏心部43设置于第二气缸90的内部空间的旋转轴,第二叶片100可滑动插入于第二气缸90的一侧,并划分第二气缸90的内部空间,下部轴承110结合于第二气缸90的下部,封闭第二气缸90的内部空间,并支撑旋转轴40。其中,第二气缸90的上面设置有中间板80,中间板80将封闭第二气缸90的内部空间。并且,第二叶片100将通过弹簧101得到弹性支撑。The second compression unit includes a second cylinder 90, a second eccentric portion 43, a second vane 100 and a lower bearing 110, the second cylinder 90 is installed inside the housing 10, and the second eccentric portion 43 is arranged inside the second cylinder 90 The rotation axis of the space, the second vane 100 can be slidably inserted on one side of the second cylinder 90, and divides the inner space of the second cylinder 90, the lower bearing 110 is combined with the lower part of the second cylinder 90, and closes the inside of the second cylinder 90 space, and supports the rotating shaft 40. Wherein, an intermediate plate 80 is arranged on the upper surface of the second cylinder 90 , and the intermediate plate 80 will close the inner space of the second cylinder 90 . And, the second blade 100 will be elastically supported by the spring 101 .

第二气缸90中形成吸入孔91,第二流入管12与吸入孔91连接,从而连通第二气缸90的内部空间。A suction hole 91 is formed in the second cylinder 90 , and the second inflow pipe 12 is connected to the suction hole 91 so as to communicate with the inner space of the second cylinder 90 .

第一排出单元中包括排出孔71和第一排出阀门72,排出孔71形成于上部轴承70,第一排出阀门72安装于上部轴承70,并开闭排出孔71。The first discharge unit includes a discharge hole 71 and a first discharge valve 72 , the discharge hole 71 is formed on the upper bearing 70 , and the first discharge valve 72 is installed on the upper bearing 70 to open and close the discharge hole 71 .

第二排出单元中包括腔体箱130、排出流路111、连通流路F和第二排出阀门140,腔体箱130安装于下部轴承110,并且其内部形成有腔体S,排出流路111贯通形成于下部轴承110上,并连通第二气缸90的内部空间与腔体S,连通流路F连通腔体S与壳体10的内部,第二排出阀门140开闭连通流路F。The second discharge unit includes a cavity box 130, a discharge flow path 111, a communication flow path F and a second discharge valve 140. The cavity box 130 is installed on the lower bearing 110, and a cavity S is formed inside it, and the discharge flow path 111 It is formed through the lower bearing 110 and communicates with the inner space of the second cylinder 90 and the cavity S. The communication channel F communicates with the cavity S and the inside of the housing 10 . The second discharge valve 140 opens and closes the communication channel F.

连通流路F由贯通形成于第一、二压缩单元的贯通孔构成。即,连通流路F由贯通于下部轴承110、第二气缸90、中间板80、第一气缸50及上部轴承70的贯通孔构成。并且,为了开闭如上所述的贯通孔,第二排出阀门140将安装于上部轴承70的上面。The communication flow path F is constituted by a through-hole formed through the first and second compression units. That is, the communication flow path F is constituted by a through hole passing through the lower bearing 110 , the second cylinder 90 , the intermediate plate 80 , the first cylinder 50 , and the upper bearing 70 . In addition, the second discharge valve 140 is attached to the upper surface of the upper bearing 70 in order to open and close the through hole as described above.

腔体S和第二流入管12之间连接有旁通管151,旁通管151连通了第二压缩单元的吸入侧和第二压缩单元的排出侧。并且,旁通管151将弯曲形成,其一侧固定结合于腔体箱130,其另一侧则固定结合于第二流入管12。A bypass pipe 151 is connected between the cavity S and the second inflow pipe 12, and the bypass pipe 151 communicates with the suction side of the second compression unit and the discharge side of the second compression unit. Moreover, the bypass pipe 151 is formed by bending, one side of which is fixedly combined with the cavity box 130 , and the other side is fixedly combined with the second inflow pipe 12 .

此外,本发明中设置有开闭单元,开闭单元开闭旁通管151,通过开闭单元,将控制旁通管151的开闭操作。并且,本发明中还设置有控制单元150,控制单元150控制开启旁通管151的时间间隔和关闭旁通管151的时间间隔。In addition, an opening and closing unit is provided in the present invention, and the opening and closing unit opens and closes the bypass pipe 151 , and the opening and closing operation of the bypass pipe 151 is controlled by the opening and closing unit. Moreover, a control unit 150 is also provided in the present invention, and the control unit 150 controls the time interval for opening the bypass pipe 151 and the time interval for closing the bypass pipe 151 .

开闭单元中包括开闭阀门152、阀门电机153和扭力弹簧154,开闭阀门152控制向旁通管151流动的冷媒的流动状态,阀门电机153使开闭阀门152进行移动,扭力弹簧154结合于阀门电机153的电机轴上。The opening and closing unit includes an opening and closing valve 152, a valve motor 153 and a torsion spring 154. The opening and closing valve 152 controls the flow state of the refrigerant flowing to the bypass pipe 151. The valve motor 153 moves the opening and closing valve 152, and the torsion spring 154 combines On the motor shaft of the valve motor 153.

其中,控制单元150由采用脉冲宽度调制方式的印刷电路板构成。Among them, the control unit 150 is composed of a printed circuit board using a pulse width modulation method.

本发明还包括滚动活塞45、46和消音器120。The present invention also includes rolling pistons 45 , 46 and muffler 120 .

图2为本发明容量可变压缩机的操作方法的一实施例的流程图。Fig. 2 is a flow chart of an embodiment of the operation method of the variable capacity compressor of the present invention.

如图所示,本发明中的容量可变压缩机的操作方法,其包含有如下几个步骤:用于检测负载的步骤;根据检测出的负载,将从高容量模式、可变容量模式和低容量模式中选择一个模式,并进行操作的步骤。高容量模式在两个压缩单元中分别持续压缩冷媒,可变容量模式在两个压缩单元中的一个压缩单元中持续压缩冷媒,而在另一个压缩单元中改变压缩冷媒的时间间隔和不压缩冷媒的时间间隔,低容量模式在两个压缩单元中只在一个压缩单元中压缩冷媒。As shown in the figure, the operation method of the variable capacity compressor in the present invention includes the following steps: a step for detecting the load; according to the detected load, the high capacity mode, variable capacity mode and Select a mode from low capacity mode and perform the operation steps. The high-capacity mode continuously compresses the refrigerant in each of the two compression units, and the variable capacity mode continuously compresses the refrigerant in one of the two compression units, while changing the time interval of compressing the refrigerant and not compressing the refrigerant in the other compression unit The low capacity mode compresses the refrigerant in only one of the two compression units.

负载可由操作者的设定操作而决定,也可通过传感器检测出外部的温度而决定。The load can be determined by an operator's setting operation, or can be determined by a sensor detecting an external temperature.

可变容量模式中包含有:检测出负载,并生成控制信号的步骤;为了根据控制信号驱动用于开闭旁通管151的阀门电机153,将生成电机驱动信号的步骤;通过电机驱动信号而驱动阀门电机153,并调节旁通管151的开闭时间间隔的步骤。其中,旁通管151选择性开闭进行冷媒压缩操作的压缩单元的吸入侧和压缩单元的排出侧。The variable capacity mode includes: a step of detecting a load and generating a control signal; in order to drive the valve motor 153 for opening and closing the bypass pipe 151 according to the control signal, a step of generating a motor drive signal; The step of driving the valve motor 153 and adjusting the opening and closing time interval of the bypass pipe 151 . Among them, the bypass pipe 151 selectively opens and closes the suction side of the compression unit and the discharge side of the compression unit that perform the refrigerant compression operation.

两个压缩单元中分别压缩冷媒的最大压缩容量,可以设置为相同的容量,也可以设置为不同的容量。The maximum compression capacities for compressing the refrigerant in the two compression units may be set to the same capacity or different capacities.

在阀门电机153进行驱动时,将以克服阀门电机153的电机轴155上结合的扭力弹簧154的扭力的方向进行旋转。在阀门电机153停止驱动时,将通过扭力弹簧154的恢复力,返回到初始位置。When the valve motor 153 is driven, it rotates in a direction against the torsion force of the torsion spring 154 coupled to the motor shaft 155 of the valve motor 153 . When the valve motor 153 stops driving, it returns to the initial position by the restoring force of the torsion spring 154 .

下面,对本发明中的容量可变压缩机及其操作方法的作用效果进行说明。Next, the operation and effect of the capacity variable compressor and its operating method in the present invention will be described.

首先,当第一压缩单元和第二压缩单元中同时压缩冷媒时,即,当以高容量模式进行操作时,通过阀门电机153的驱动操作,在开闭阀门152关闭旁通管151的状态下,压缩机将进行操作。First, when the refrigerant is compressed simultaneously in the first compression unit and the second compression unit, that is, when operating in the high-capacity mode, the valve motor 153 is driven and operated, and the bypass pipe 151 is closed by the on-off valve 152 , the compressor will operate.

当压缩机中接通电源时,驱动电机20中将产生旋转力,驱动电机20的旋转力将传递给旋转轴40,从而使旋转轴40进行旋转。When the compressor is powered on, a rotational force is generated in the driving motor 20, and the rotational force of the driving motor 20 is transmitted to the rotating shaft 40, so that the rotating shaft 40 rotates.

当旋转轴40进行旋转时,旋转轴40的第一偏心部42和第二偏心部43将分别在第一气缸50的内部空间和第二气缸90的内部空间,以轴部41的轴心为旋转轴,进行圆周运动。随着第一偏心部42在第一气缸50的内部空间中进行圆周运动,如图3所示,通过第一叶片60划分的内部空间的体积将发生变化,从而使冷媒通过第一流入管11吸入,并进行压缩,压缩的冷媒随着第一排出阀门72的开启,而通过排出孔71排出到壳体10的内部。与此同时,随着第二偏心部43在第二气缸90的内部空间中进行圆周运动,通过第二叶片100划分的内部空间的体积将发生变化,从而使冷媒通过第二流入管12吸入,并进行压缩,压缩的冷媒随着第二排出阀门140的开启,而通过排出流路111、腔体S及连通流路F排出到壳体10的内部。When the rotating shaft 40 rotates, the first eccentric part 42 and the second eccentric part 43 of the rotating shaft 40 will be in the internal space of the first cylinder 50 and the internal space of the second cylinder 90 respectively, with the shaft center of the shaft part 41 as Rotate the shaft, making a circular motion. As the first eccentric part 42 performs circular motion in the inner space of the first cylinder 50, as shown in FIG. , and compressed, the compressed refrigerant is discharged into the housing 10 through the discharge hole 71 as the first discharge valve 72 is opened. At the same time, as the second eccentric part 43 performs circular motion in the inner space of the second cylinder 90, the volume of the inner space divided by the second blade 100 will change, so that the refrigerant is sucked through the second inflow pipe 12, And compressed, the compressed refrigerant is discharged to the inside of the casing 10 through the discharge flow path 111 , the cavity S and the communication flow path F as the second discharge valve 140 is opened.

排出到壳体10内部的高温高压状态的冷媒,将通过排出管13排出到壳体10的外部。The high-temperature and high-pressure refrigerant discharged into the casing 10 is discharged to the outside of the casing 10 through the discharge pipe 13 .

此外,当利用开闭阀门152堵住旁通管151时,将可防止通过第二流入管12流动的冷媒通过旁通管151流入到腔体S内,同时,可防止从第二压缩单元排出并流入到腔体S内的冷媒向第二流入管12侧流动。In addition, when the bypass pipe 151 is blocked by the opening and closing valve 152, the refrigerant flowing through the second inflow pipe 12 can be prevented from flowing into the cavity S through the bypass pipe 151, and at the same time, it can be prevented from being discharged from the second compression unit. The refrigerant that has flowed into the chamber S flows toward the second inflow pipe 12 side.

如上所述,在高容量模式时,第一压缩单元和第二压缩单元中分别持续压缩冷媒,从而使压缩冷媒的压缩容量增大。As mentioned above, in the high-capacity mode, the first compression unit and the second compression unit respectively continue to compress the refrigerant, thereby increasing the compression capacity of the compressed refrigerant.

此外,当第一压缩单元中持续压缩冷媒,而在第二压缩单元中不持续压缩冷媒时,即,当以低容量模式进行操作时,将使阀门电机153停止进行操作,开闭阀门152将通过扭力弹簧154的扭力,而移动到初始位置,从而使开闭阀门152开启旁通管151。In addition, when the refrigerant is continuously compressed in the first compression unit but not continuously compressed in the second compression unit, that is, when operating in a low-capacity mode, the valve motor 153 will stop operating, and the valve 152 will be opened and closed. The torsion spring 154 moves to the initial position, so that the on-off valve 152 opens the bypass pipe 151 .

由此,在第一压缩单元中,与高容量模式相同,通过第一流入管11吸入到第一压缩单元的冷媒,将如图4所示,在第一压缩单元中进行压缩,并排出到壳体10的内部。Thus, in the first compression unit, as in the high-capacity mode, the refrigerant sucked into the first compression unit through the first inflow pipe 11 is compressed in the first compression unit as shown in FIG. 4 and discharged to the shell. The interior of the body 10.

并且,在第二压缩单元中,由于连接作为冷媒吸入的吸入侧的第二流入管12和作为冷媒排出的排出侧的腔体S的旁通管151处于开启状态,第二流入管12侧和腔体S侧的压力将相同,从而使第二压缩单元中不进行压缩操作,并使旋转轴的第二偏心部43进行空转。即,由于吸入侧和排出侧的压力相同,即使第二气缸90的内部空间中发生体积变化,吸入到第二气缸90的内部空间的冷媒将不进行压缩,而直接排出,通过旁通管151再流入到第二压缩单元,并反复进行上述过程。Also, in the second compression unit, since the bypass pipe 151 connecting the second inflow pipe 12 on the suction side, which is the suction of the refrigerant, and the cavity S on the discharge side, which is the discharge of the refrigerant, is in an open state, the side of the second inflow pipe 12 and the chamber S on the discharge side are opened. The pressure on the side of the cavity S will be the same, so that no compression operation is performed in the second compression unit and the second eccentric portion 43 of the rotating shaft is idled. That is, since the pressure on the suction side and the discharge side are the same, even if there is a volume change in the inner space of the second cylinder 90, the refrigerant sucked into the inner space of the second cylinder 90 will not be compressed, but will be directly discharged, and passed through the bypass pipe 151 Then flow into the second compression unit, and repeat the above process.

如上所述,在低容量模式时,第一压缩单元中压缩冷媒,而在第二压缩单元中不压缩冷媒,从而使压缩冷媒的压缩容量变小。As described above, in the low-capacity mode, the refrigerant is compressed in the first compression unit, and the refrigerant is not compressed in the second compression unit, thereby reducing the compression capacity of the compressed refrigerant.

此外,当第一压缩单元中持续压缩冷媒,而在第二压缩单元中改变压缩冷媒的时间间隔和不压缩冷媒的时间间隔时,即,当以可变容量模式进行操作时,在第一压缩单元中,与如上所述的步骤相同,持续压缩冷媒,并将其排出到壳体的内部。同时,第二压缩单元中调节压缩冷媒的压缩时间间隔和不压缩冷媒的非压缩时间间隔,从而调节第二压缩单元中压缩的冷媒的量,由此可调节第一压缩单元和第二压缩单元中压缩的冷媒的总量。In addition, when the refrigerant is continuously compressed in the first compression unit, and the time interval for compressing the refrigerant and the time interval for not compressing the refrigerant are changed in the second compression unit, that is, when operating in the variable capacity mode, at the first compression In the unit, the refrigerant is continuously compressed and discharged into the casing in the same manner as described above. At the same time, the compression time interval for compressing the refrigerant and the non-compression time interval for not compressing the refrigerant are adjusted in the second compression unit, thereby adjusting the amount of refrigerant compressed in the second compression unit, thereby adjusting the first compression unit and the second compression unit The total amount of compressed refrigerant.

下面,对第二压缩单元中调节压缩冷媒的压缩时间间隔和不压缩冷媒的非压缩时间间隔的过程进行说明。Next, the process of adjusting the compression time interval for compressing the refrigerant and the non-compression time interval for not compressing the refrigerant in the second compression unit will be described.

当阀门电机153进行驱动时,开闭阀门152将通过阀门电机153的驱动而堵住旁通管151,从而使第二压缩单元中压缩冷媒,并将其排出到壳体10的内部。并且,当阀门电机153停止驱动时,开闭阀门152将通过扭力弹簧154的扭力而移动到初始位置,并开启旁通管151,连通第二压缩单元的吸入侧和排出侧,从而使第二压缩单元中不进行压缩操作。由此,通过调节阀门电机153的驱动时间和停止时间的间隔,将可调节第二压缩单元中压缩冷媒并排出的冷媒量。When the valve motor 153 is driven, the opening and closing valve 152 will be driven by the valve motor 153 to block the bypass pipe 151 , so that the second compression unit compresses the refrigerant and discharges it into the shell 10 . And, when the valve motor 153 stops driving, the opening and closing valve 152 will be moved to the initial position by the torsion force of the torsion spring 154, and the bypass pipe 151 will be opened to communicate with the suction side and the discharge side of the second compression unit, so that the second compression unit Compression operations are not performed in the compression unit. Thus, by adjusting the interval between the driving time and the stopping time of the valve motor 153, the amount of refrigerant compressed and discharged in the second compression unit can be adjusted.

容量可变压缩机将构成冷冻循环系统,包含容量可变压缩机的冷冻循环系统将安装在空调器等装置中。The variable capacity compressor will constitute a refrigeration cycle system, and the refrigeration cycle system including the variable capacity compressor will be installed in air conditioners and other devices.

其中,当容量可变压缩机中作用有负载时,将对作用的负载进行检测,当检测出的负载T高于设定值a时,将以高容量模式进行操作。当检测出的负载低于设定值b时,将以低容量模式进行操作。当检测出的负载处于两个设定值a、b之间时,则以可变容量模式进行操作。在可变容量模式下,调节周期性开闭阀门电机153的时间间隔比例,即,通过调节占空比而调节第二压缩单元中压缩的冷媒的量。在占空比中,当提高阀门电机153开启的比例时,冷媒压缩的量将增多;当降低阀门电机153开启的比例时,冷媒压缩的量则减少。由此,根据负载的变化而检测出其变化状态,并通过控制单元的控制操作而调节占空比,并调节冷媒的压缩容量。Wherein, when a load acts on the variable capacity compressor, the applied load will be detected, and when the detected load T is higher than the set value a, the high capacity mode will be operated. When the detected load is lower than the set value b, it will operate in low capacity mode. When the detected load is between the two set values a, b, it operates in variable capacity mode. In the variable capacity mode, adjust the time interval ratio of the valve motor 153 to open and close periodically, that is, adjust the amount of refrigerant compressed in the second compression unit by adjusting the duty ratio. In the duty cycle, when the opening ratio of the valve motor 153 is increased, the amount of refrigerant compression will increase; when the opening ratio of the valve motor 153 is decreased, the amount of refrigerant compression will be reduced. Thus, the change state is detected according to the change of the load, and the duty ratio is adjusted through the control operation of the control unit, and the compression capacity of the refrigerant is adjusted.

如上所述,从在两个压缩单元中同时压缩冷媒的压缩容量到只在一个压缩单元中压缩冷媒的压缩容量的范围内,本发明中将可实现多种压缩容量。As described above, various compression capacities can be realized in the present invention ranging from the compression capacity for simultaneously compressing the refrigerant in two compression units to the compression capacity for compressing the refrigerant in only one compression unit.

并且,在本发明的容量可变压缩机中,可在两个压缩单元中同时压缩冷媒,也可只在一个压缩单元中压缩冷媒,还可在两个压缩单元中同时压缩冷媒,并在一个压缩单元中可改变冷媒压缩的压缩容量,与已有技术的串联或并联两个压缩单元相比,本发明将具有相对更为简单的结构,并使整体尺寸变小。即,本发明中可使设置于壳体的外部的连接管最少化,从而可使整体尺寸变小,由此可减小压缩机的安装空间,并可方便进行安装。Furthermore, in the variable capacity compressor of the present invention, the refrigerant can be compressed in two compression units at the same time, or can be compressed in only one compression unit, or can be compressed in two compression units at the same time, and can be compressed in one compression unit. The compression capacity of refrigerant compression in the compression unit can be changed. Compared with two compression units connected in series or in parallel in the prior art, the present invention has a relatively simpler structure and makes the overall size smaller. That is, in the present invention, the connecting pipe provided outside the housing can be minimized, thereby reducing the overall size, thereby reducing the installation space of the compressor and facilitating installation.

如上详细所述,在本发明的容量可变压缩机及其操作方法中,在设定的范围内可根据负载的变化而产生多种冷媒压缩容量,从而可减少所消耗的电能,并可提高产品的效率。As described in detail above, in the variable capacity compressor and its operating method of the present invention, various refrigerant compression capacities can be generated according to load changes within a set range, thereby reducing the consumed electric energy and improving product efficiency.

Claims (7)

1、一种容量可变压缩机,其特征是:所述容量可变压缩机包括驱动电机(20)、第一压缩单元、第二压缩单元、旁通管(151)、开闭阀门(152)、阀门电机(153)和控制单元(150),驱动电机(20)安装于壳体(10)内部,第一压缩单元及第二压缩单元接收驱动电机(20)的驱动力,并分别压缩冷媒,旁通管(151)在第一压缩单元和第二压缩单元中,连通吸入侧和排出侧,吸入侧选择性地向一个压缩单元吸入冷媒,排出侧从压缩单元排出冷媒,开闭阀门(152)安装在旁通管(151)中,并开闭旁通管(151),阀门电机(153)使开闭阀门(152)进行移动,控制单元(150)控制阀门电机(153)的驱动时间间隔和停止时间间隔。1. A variable capacity compressor, characterized in that: the variable capacity compressor includes a driving motor (20), a first compression unit, a second compression unit, a bypass pipe (151), an opening and closing valve (152 ), the valve motor (153) and the control unit (150), the driving motor (20) is installed inside the housing (10), the first compression unit and the second compression unit receive the driving force of the driving motor (20), and compress Refrigerant, the bypass pipe (151) connects the suction side and the discharge side in the first compression unit and the second compression unit, the suction side selectively sucks the refrigerant into one compression unit, and the discharge side discharges the refrigerant from the compression unit, opening and closing the valve (152) is installed in the bypass pipe (151), and opens and closes the bypass pipe (151), the valve motor (153) moves the opening and closing valve (152), and the control unit (150) controls the movement of the valve motor (153) Drive time interval and stop time interval. 2、根据权利要求1所述的容量可变压缩机,其特征是:所述阀门电机(153)的电机轴(155)上设置有扭力弹簧(154)。2. The variable capacity compressor according to claim 1, characterized in that: the motor shaft (155) of the valve motor (153) is provided with a torsion spring (154). 3、一种容量可变压缩机的操作方法,在本发明的容量可变压缩机中,包括驱动电机、第一压缩单元和第二压缩单元,第一压缩单元和第二压缩单元接收驱动电机的驱动力,并分别压缩冷媒的,其特征是:所述容量可变压缩机的操作方法包括用于检测负载的步骤,也包括根据检测出的负载,将从高容量模式、可变容量模式和低容量模式中选择一种模式,并进行操作的步骤,高容量模式在两个压缩单元中分别持续压缩冷媒,可变容量模式在两个压缩单元中的一个压缩单元中持续压缩冷媒,而在另一个压缩单元中改变压缩冷媒的时间间隔和不压缩冷媒的时间间隔,低容量模式在两个压缩单元中只在一个压缩单元中压缩冷媒。3. A method for operating a variable capacity compressor. In the variable capacity compressor of the present invention, it includes a driving motor, a first compression unit and a second compression unit, and the first compression unit and the second compression unit receive the driving motor driving force, and respectively compressing the refrigerant, it is characterized in that: the operation method of the variable capacity compressor includes a step of detecting the load, and also includes switching from the high capacity mode to the variable capacity mode according to the detected load The steps of selecting one of the modes from the low capacity mode and the low capacity mode and performing the operation, the high capacity mode continuously compresses the refrigerant in the two compression units respectively, the variable capacity mode continuously compresses the refrigerant in one of the two compression units, and Change the time interval of compressing the refrigerant in the other compression unit and the time interval of not compressing the refrigerant, and the low capacity mode compresses the refrigerant in only one of the two compression units. 4、根据权利要求3所述的容量可变压缩机的操作方法,其特征是:所述可变容量模式包括生成控制信号、生成电机驱动信号和调节开闭时间间隔三个步骤,在生成控制信号步骤,检测出负载,并生成控制信号,在生成电机驱动信号步骤,为了根据控制信号驱动用于开闭旁通管(151)的阀门电机(20),将生成电机驱动信号,在调节开闭时间间隔步骤,通过电机驱动信号而驱动阀门电机(20),并调节旁通管(151)的开闭时间间隔。4. The operation method of variable capacity compressor according to claim 3, characterized in that: said variable capacity mode includes three steps of generating control signal, generating motor driving signal and adjusting opening and closing time interval, in generating control In the signal step, the load is detected and a control signal is generated. In the step of generating a motor drive signal, in order to drive the valve motor (20) used to open and close the bypass pipe (151) according to the control signal, a motor drive signal will be generated. In the closing time interval step, the valve motor (20) is driven by the motor drive signal, and the opening and closing time interval of the bypass pipe (151) is adjusted. 5、根据权利要求4所述的容量可变压缩机的操作方法,其特征是:当所述旁通管(151)关闭时,压缩单元中进行冷媒压缩操作,当旁通管(151)开启时,压缩单元中停止冷媒压缩操作。5. The operation method of variable capacity compressor according to claim 4, characterized in that: when the bypass pipe (151) is closed, the compression unit performs refrigerant compression operation, and when the bypass pipe (151) is opened , stop the refrigerant compression operation in the compression unit. 6、根据权利要求4所述的容量可变压缩机的操作方法,其特征是:所述第一压缩单元和第二压缩单元中分别压缩冷媒的最大压缩容量各不相同。6. The operation method of the variable capacity compressor according to claim 4, characterized in that: the maximum compression capacity of the refrigerant compressed in the first compression unit and the second compression unit are different. 7、根据权利要求4所述的容量可变压缩机的操作方法,其特征是:当所述阀门电机(20)进行驱动时,将以克服阀门电机(20)的电机轴(155)上结合的扭力弹簧(154)的扭力的方向进行旋转,当阀门电机(20)停止驱动时,将通过扭力弹簧(154)的恢复力,移动到初始位置。7. The operation method of variable capacity compressor according to claim 4, characterized in that: when the valve motor (20) is driven, the motor shaft (155) to overcome the valve motor (20) is combined with The direction of the torsion force of the torsion spring (154) rotates, and when the valve motor (20) stops driving, it will move to the initial position by the restoring force of the torsion spring (154).
CN 200510016384 2005-11-23 2005-11-23 Variable capacity compressor and method of operation thereof Pending CN1971052A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112746960A (en) * 2019-10-30 2021-05-04 广东美芝制冷设备有限公司 Compressor and refrigeration cycle device with same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112746960A (en) * 2019-10-30 2021-05-04 广东美芝制冷设备有限公司 Compressor and refrigeration cycle device with same

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