CN1968818A - Liquid storage body - Google Patents
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- CN1968818A CN1968818A CNA2005800194608A CN200580019460A CN1968818A CN 1968818 A CN1968818 A CN 1968818A CN A2005800194608 A CNA2005800194608 A CN A2005800194608A CN 200580019460 A CN200580019460 A CN 200580019460A CN 1968818 A CN1968818 A CN 1968818A
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Abstract
Description
技术领域technical field
本发明涉及将储存在内部的液体向外部供应的液体容器,例如,涉及适于安装在喷墨式记录装置的托架上并将储存在内部的墨水供应给打印头的墨盒等液体容器。The present invention relates to a liquid container for supplying liquid stored inside to the outside, for example, to a liquid container such as an ink cartridge suitable for being mounted on a carriage of an inkjet recording device and supplying ink stored inside to a print head.
背景技术Background technique
作为液体喷射装置的一个示例的喷墨式记录装置通过安装储存有墨水的墨盒而从该墨盒接受墨水的供应,并将墨水喷出到被记录物上以进行记录。An inkjet recording device as an example of a liquid ejecting device mounts an ink cartridge storing ink, receives a supply of ink from the ink cartridge, and ejects the ink onto an object to be recorded for recording.
喷墨式记录装置所使用的墨水的种类有染料系和颜料系,颜料系的墨水是将颜料等分散粒子均匀分散到溶剂中进行混合而得到的。这种颜料系的墨水具有如下特性:如果长时间不进行印刷、在墨水不循环的状态下置于墨水储存室内的话,会由于溶剂与分散粒子之间的比重差而导致分散粒子沉降。The types of inks used in inkjet recording devices include dye-based inks and pigment-based inks. Pigment-based inks are obtained by uniformly dispersing dispersed particles such as pigments in a solvent and mixing them. This pigment-based ink has the following characteristics: if it is not printed for a long time and placed in the ink storage chamber without ink circulation, the dispersed particles will settle due to the difference in specific gravity between the solvent and the dispersed particles.
作为向喷墨式记录装置供应墨水的墨盒,现开发出如下类型:该墨盒分为上墨水储存部和下墨水储存部,将其通过连通流路(连通部)连通起来。As an ink cartridge for supplying ink to an inkjet recording device, a type has been developed which is divided into an upper ink storage part and a lower ink storage part, which are connected through a communication flow path (communication part).
对于这种墨盒,在与上墨水储存部连通的液体供应口处设有液体供应单元,该墨水供应单元根据喷墨式记录装置消耗墨水时喷墨式记录装置一侧与墨盒一侧的压力差,将上墨水储存部的墨水供应给喷墨式记录装置(例如参照专利文献1)。With such an ink cartridge, a liquid supply unit is provided at the liquid supply port communicating with the upper ink storage portion, and the ink supply unit is based on the pressure difference between the inkjet recording device side and the ink cartridge side when the inkjet recording device consumes ink. , supply the ink in the upper ink storage unit to the inkjet recording device (for example, refer to Patent Document 1).
然而,对于上述墨盒来说,下墨水储存部中沉降的浓墨水最先通过连通流路而被供应给上墨水储存部,使用了浓墨水之后再供应淡墨水,因此存在着供应给喷墨式记录装置的墨水的浓度不均匀的问题。However, with the above-mentioned ink cartridge, the dark ink settled in the lower ink storage part is first supplied to the upper ink storage part through the communication flow path, and then the light ink is supplied after the dark ink is used, so there is a possibility of supplying to the inkjet system. The ink density of the recording device is not uniform.
此外,虽然在上述专利文献1中记载了在墨盒的围绕连通流路的L字形状的隔离壁的垂直部和水平部上设置流路的结构,但在上述结构中,由于在水平部的流路的正下方设置连通流路,因此尽管水平部附近的墨水会在连通流路中合流,但却无法在下墨水储存室中产生搅动浓墨水和淡墨水的、上下方向的液体流。In addition, although the above-mentioned patent document 1 describes the structure in which the flow path is provided on the vertical portion and the horizontal portion of the L-shaped partition wall surrounding the communication flow path of the ink cartridge, in the above structure, due to the flow in the horizontal portion The communication channel is provided directly below the channel, so although the ink near the horizontal portion will merge in the communication channel, the vertical liquid flow that stirs the thick ink and the light ink cannot be generated in the lower ink storage chamber.
因此有人提出了如下结构的墨盒,即:在各个墨水储存部内置入搅拌移动体,通过其在该墨水储存部内移动来搅拌储存部内的液体,借助于搅拌移动体的搅拌力,使墨水储存部内被上下分开的浓墨水与淡墨水再次混合,从而使供应的墨水的浓度均匀(例如参照专利文献2、3)。Therefore someone proposes the ink cartridge of following structure, promptly: in each ink storage part, agitating moving body is built into, moves in this ink storing part and stirs the liquid in the storing part by it, by the agitating force of stirring moving body, makes the liquid in the ink storing part The dark ink separated up and down is mixed with the light ink again to make the density of the supplied ink uniform (for example, refer to Patent Documents 2 and 3).
专利文献1:日本专利文献特开2003-80730号公报;Patent Document 1: Japanese Patent Document Laid-Open No. 2003-80730;
专利文献2:日本专利文献特开2003-266730号公报;Patent Document 2: Japanese Patent Document Laid-Open No. 2003-266730;
专利文献3:日本专利文献特开平9-309212号公报。Patent Document 3: Japanese Patent Application Laid-Open No. 9-309212.
发明内容Contents of the invention
然而,对于在墨水储存部内置入搅拌移动体的以往的墨盒来说,划分形成墨水储存部的周壁是与合成树脂制的盒主体及盖体一体形成的高刚性的间隔壁或者肋板,例如,当搅拌移动体随着打印头的往复运动而在墨水储存部内移动时,由于搅拌移动体与划分形成墨水储存部的间隔壁等相冲撞,因而可能会产生冲击声而成为噪声,或者冲撞导致的振动有可能影响墨水供应动作的精度。However, for a conventional ink cartridge in which an agitating moving body is built into an ink storage part, the peripheral wall defining the ink storage part is a highly rigid partition wall or a rib formed integrally with a synthetic resin cartridge body and cover, such as , when the agitating moving body moves in the ink storage part with the reciprocating motion of the print head, because the agitating moving body collides with the partition walls that form the ink storage part, etc., impact sounds may be generated and become noises, or the collision may cause Vibration may affect the accuracy of the ink supply action.
因此,本发明的目的是解决上述问题,提供一种能够抑制液体储存部内的搅拌移动体产生的噪声和冲撞导致的振动、并能够高精度地供应浓度均匀的液体的液体容器。Therefore, an object of the present invention is to solve the above-mentioned problems and provide a liquid container capable of suppressing noise and vibration caused by a collision of a stirring moving body in a liquid storage unit, and supplying a liquid with a uniform concentration with high precision.
此外,在将搅拌移动体置入墨水储存部内的以往的墨盒中,根据贯穿墨水储存部的间隔壁而形成的、用于供应墨水的连通流路的开口形状或搅拌移动体的大小的不同,连通流路的开口的一部分或者全部可能会被搅拌移动体堵住,从而产生墨水的供应不良。In addition, in the conventional ink cartridge in which the agitating moving body is placed in the ink storage part, the shape of the opening of the communication flow path for supplying ink formed through the partition wall of the ink storage part or the size of the agitating moving body may vary. Part or all of the openings communicating with the flow paths may be blocked by the agitating moving body, resulting in poor supply of ink.
因此,本发明的另一目的是解决上述问题,提供一种液体储存部内容纳的搅拌移动体不会堵塞在该液体储存部的间隔壁上形成的连通流路而妨碍该连通流路中的液体的流通、从而可以高精度地供应浓度均匀的液体的液体容器。Therefore, another object of the present invention is to solve the above-mentioned problems, and to provide a stirring moving body accommodated in a liquid storage part without blocking the communication flow path formed on the partition wall of the liquid storage part and hindering the flow in the communication flow path. A liquid container that circulates liquids and supplies liquids with uniform concentrations with high precision.
此外,以往的墨盒中容纳的移动体的形状通常为光滑的球形。如果移动体为球形则能容易地在墨盒内转动,通过该移动导致的排水作用可以对墨水进行搅拌,但另一方面,其自身的旋转对墨水的搅拌作用较小。In addition, the shape of the movable body accommodated in the conventional ink cartridge is usually a smooth spherical shape. If the movable body is spherical, it can easily rotate in the ink cartridge, and the ink can be agitated by the drainage effect caused by the movement, but on the other hand, the agitation effect of its own rotation on the ink is small.
因此,本发明的又一目的是提供一种具有对所储存的液体进行搅拌的搅拌移动体并能进一步提高搅拌移动体的搅拌性能的液体容器。Therefore, another object of the present invention is to provide a liquid container having a stirring moving body for stirring stored liquid and further improving the stirring performance of the stirring moving body.
此外,像以往那样仅仅将搅拌移动体容纳在墨盒中,并不一定就能获得良好的墨水搅拌作用。In addition, simply accommodating the agitating movable body in the ink cartridge as in the past does not necessarily achieve a good ink agitating effect.
因此,本发明的再一目的是提供一种具有对所储存的液体进行搅拌的搅拌移动体并能进一步提高搅拌移动体的搅拌作用的液体容器。Therefore, another object of the present invention is to provide a liquid container having an agitating moving body for agitating stored liquid and further improving the agitating effect of the agitating moving body.
本发明的上述目的是通过如下的液体容器而达到的,所述液体容器安装在与液体喷射头一起往复运动的托架上并将液体储存部内的液体供应给所述液体喷射头,所述液体容器的特征在于,所述液体储存部由容器主体的液体储存凹部和薄膜形成,所述液体储存凹部的、与所述液体喷射头的往复运动方向相对的至少一个面敞开,所述薄膜对所述液体储存凹部的敞开面进行密封,在所述液体储存部内以可以移动的状态容纳有搅拌移动体。The above objects of the present invention are achieved by a liquid container that is mounted on a carriage that reciprocates together with a liquid ejection head and that supplies the liquid in a liquid storage portion to the liquid ejection head, the liquid The container is characterized in that the liquid storage portion is formed of a liquid storage recess of the container main body, at least one surface of the liquid storage recess that is opposite to the reciprocating direction of the liquid ejection head is open, and a thin film that is open to the liquid ejection head. The open surface of the liquid storage recess is sealed, and the stirring moving body is accommodated in a movable state in the liquid storage part.
根据上述结构,虽然随着与液体喷射头一起往复运动的托架的移动,液体储存部内容纳的搅拌移动体会在液体储存部内移动而冲撞薄膜,但由于薄膜与容器主体的壁相比厚度薄、容易进行弹性变形,因而所述搅拌移动体的冲撞能量会被该薄膜的弹性变形吸收。According to the above configuration, although the agitating mobile body accommodated in the liquid storage part moves in the liquid storage part and collides with the film as the carriage reciprocating together with the liquid ejection head moves, the film is thinner than the wall of the container body. 1. Since the elastic deformation is easy to be performed, the impact energy of the stirring moving body is absorbed by the elastic deformation of the film.
结果,搅拌移动体冲撞时所产生的冲撞声或振动得以大幅度降低,从而可以消除噪声和对动作精度的影响。As a result, the impact sound or vibration generated when the stirring mobile body collides can be greatly reduced, so that noise and influence on operation accuracy can be eliminated.
此外,优选将所述薄膜熔接在容器主体表面上,由此密封所述液体储存凹部的敞开面。In addition, it is preferable that the film is welded on the surface of the container main body, thereby sealing the open face of the liquid storage recess.
根据上述结构,由于通过薄膜的熔接来密封容器主体的液体储存凹部,因而易于制造。According to the above structure, since the liquid storage recess of the container main body is sealed by welding of the film, manufacturing is easy.
此外,优选还包括:覆盖所述薄膜的外侧而固定在所述容器主体上的盖体;以及缓冲材料,介于所述盖体与薄膜之间,由此来吸收所述液体储存部内的所述搅拌移动体冲撞所述薄膜时的冲击。In addition, it is preferable to further include: a lid fixed to the container main body covering the outer side of the film; and a cushioning material interposed between the lid and the film so as to absorb the liquid in the liquid storage part. The impact when the stirring moving body collides with the film.
根据上述结构,可以提供如下的液体容器,其中,由于介于盖体和薄膜之间的缓冲材料吸收了搅拌移动体冲撞薄膜时的冲撞声和冲击,因而可以更加有效地降低搅拌移动体的冲撞所产生的声音和振动,进一步提高静音性能和动作精度。According to the above structure, it is possible to provide a liquid container in which the impact of the agitating moving body can be more effectively reduced since the cushioning material interposed between the lid and the film absorbs the impact sound and impact when the agitating moving body collides with the film The generated sound and vibration further enhance the quiet performance and movement precision.
此外,由于划分形成液体储存部的薄膜的外侧被盖体覆盖,因而操作使用时薄膜不会与外部装置相干涉而破损,因此操作使用性能优良。In addition, since the outer side of the film defining the liquid storage portion is covered by the cover, the film does not interfere with external devices and be damaged during operation and use, so the operability is excellent.
此外,所述搅拌移动体优选为可以自由转动的形状。In addition, it is preferable that the stirring moving body has a freely rotatable shape.
此时,由于搅拌移动体通过转动而可以自由改变位置,因而促进了搅拌移动体在液体中的移动,从而可以进行良好的搅拌。At this time, since the agitating moving body can freely change its position by turning, the movement of the agitating moving body in the liquid is promoted, and good agitation can be performed.
本发明的上述目的是通过如下的液体容器而达到的,所述液体容器的内部被间隔壁划分形成为多个液体储存部,并且在沿近似垂直方向延伸的所述间隔壁的、靠近液体储存部的底部的位置上贯穿形成有将所储存的液体供应给下游的液体储存部的连通流路,所述液体容器的特征在于,在至少一个所述液体储存部中以可以移动的状态容纳有搅拌移动体,所述搅拌移动体最接近所述连通流路时在周围的间隔壁与所述搅拌移动体之间形成的流路的最小开口截面积比所述连通流路的最小开口截面积大。The above object of the present invention is achieved by a liquid container whose interior is divided into a plurality of liquid storage parts by a partition wall, and where the liquid storage part is located near the partition wall extending in an approximately vertical direction. A communication channel for supplying the stored liquid to a downstream liquid storage part is formed through the bottom of the part. The liquid container is characterized in that at least one of the liquid storage parts is housed in a movable state. Stirring moving body, the minimum opening cross-sectional area of the flow path formed between the surrounding partition walls and the stirring moving body when the stirring moving body is closest to the communication flow path is larger than the minimum opening cross-sectional area of the communication flow path big.
根据上述结构,通过液体储存部内容纳的搅拌移动体的移动,即使当该搅拌移动体最接近贯穿形成于间隔壁上的连通流路时,在所述连通流路的周围的间隔壁与所述搅拌移动体之间形成的流路的最小开口截面积也比所述连通流路的最小开口截面积大,因而搅拌移动体不会堵塞连通流路而妨碍液体的流通,从而能够在通过搅拌移动体对液体储存部内的液体进行搅拌的同时从连通流路稳定地供应浓度均匀的液体。According to the above configuration, even when the agitation moving body is moved closest to the communication flow path formed through the partition wall due to the movement of the agitation movement body accommodated in the liquid storage part, the partition wall around the communication flow path and the communication flow path are separated from each other. The minimum opening cross-sectional area of the flow path formed between the stirring moving bodies is also larger than the minimum opening cross-sectional area of the communication flow path, so the stirring moving body will not block the communication flow path and hinder the circulation of the liquid, thereby being able to pass through the stirring The moving body agitates the liquid in the liquid storage part and supplies the liquid with a uniform concentration from the communication channel in a stable manner.
此外,优选的是:相对于所述连通流路的开口而将所述搅拌移动体设定为规定的大小,由此使得在所述连通流路周围的间隔壁与所述搅拌移动体之间形成的流路的最小截面积比所述连通流路的最小开口截面积大。In addition, it is preferable that the agitation moving body is set to a predetermined size with respect to the opening of the communication flow path so that there is a gap between the partition walls around the communication flow path and the agitation moving body. The minimum cross-sectional area of the formed flow path is larger than the minimum opening cross-sectional area of the communicating flow path.
此时,在搅拌移动体为球形等情况下有效,只要适当地改变搅拌移动体的大小,就可以容易地使流路的最小截面积大于连通流路的最小开口截面积。At this time, it is effective when the stirring moving body is spherical, etc., and the minimum cross-sectional area of the flow path can be easily made larger than the minimum opening cross-sectional area of the communicating flow path by appropriately changing the size of the stirring moving body.
此外,优选的是:在所述液体储存部中设置阻止所述搅拌移动体向所述连通流路一侧移动的止动器,限制所述搅拌移动体与所述连通流路的最接近距离,由此使得在所述连通流路的周围的间隔壁与所述搅拌移动体之间形成的流路的最小截面积大于所述连通流路的最小开口截面积。In addition, it is preferable that a stopper is provided in the liquid storage part to prevent the movement of the agitation moving body to the side of the communication flow path, and the closest distance between the agitation movement body and the communication flow path is limited. Therefore, the minimum cross-sectional area of the flow path formed between the partition wall around the communication flow path and the stirring moving body is larger than the minimum opening cross-sectional area of the communication flow path.
此外,所述止动器优选由突出设置在所述液体储存部内壁上的突起、或连结所述液体储存部内壁和所述搅拌移动体的规定长度的可挠性部件构成。In addition, the stopper is preferably constituted by a protrusion protruding from the inner wall of the liquid storage part, or a flexible member having a predetermined length that connects the inner wall of the liquid storage part and the agitation moving body.
此时,对于搅拌移动体的外轮廓形状是上述球形以外的情况、或者使用外径小的搅拌移动体的情况等有效。In this case, it is effective when the outer contour shape of the agitation moving body is other than the above-mentioned spherical shape, or when a stirring movement body having a small outer diameter is used.
可以解决上述问题的本发明的液体容器具有储存液体的液体储存部、和使所述液体储存部与外部连通的液体供应部,在所述液体储存部中容纳有搅拌移动体,所述液体容器的特征在于,所述搅拌移动体形成为不规则地进行转动的结构。The liquid container of the present invention that can solve the above-mentioned problems has a liquid storage part that stores liquid, and a liquid supply part that communicates the liquid storage part with the outside, and a stirring moving body is accommodated in the liquid storage part. It is characterized in that the stirring moving body is formed to rotate irregularly.
根据这种结构的液体容器,由于搅拌移动体不规则地转动着进行移动,因而可以在各个方向上对周围的液体施加不规则的力,从而与单纯球形的搅拌移动体相比可以获得良好的搅拌作用。According to the liquid container of this structure, since the agitating mobile body rotates and moves irregularly, irregular forces can be applied to the surrounding liquid in various directions, thereby obtaining a good effect compared with a purely spherical agitating mobile body. Stirring action.
此外,能够解决上述问题的本发明的液体容器具有储存液体的液体储存部、和使所述液体储存部与外部连通的液体供应部,在所述液体储存部中容纳有搅拌移动体,所述液体容器的特征在于,在所述搅拌移动体的表面上形成有凹部或凸部中的至少一者。In addition, the liquid container of the present invention that can solve the above-mentioned problems has a liquid storage part that stores liquid, and a liquid supply part that communicates the liquid storage part with the outside, and a stirring moving body is housed in the liquid storage part. The liquid container is characterized in that at least one of a concave portion or a convex portion is formed on the surface of the stirring moving body.
根据上述结构的液体容器,即使当搅拌移动体单纯地进行转动时,由于通过在搅拌移动体的表面上形成的凹部或凸部而产生了对周围液体的搅拌作用,因而与单纯球形的搅拌移动体相比能够获得良好的搅拌作用。According to the liquid container of the above-mentioned structure, even when the agitating mobile body is simply rotated, the stirring action to the surrounding liquid is generated by the concave or convex portions formed on the surface of the agitating mobile body, so it is different from the simple spherical agitating movement. Good stirring effect can be obtained compared with the bulk.
此外,在本发明的液体容器中,优选使所述搅拌移动体的相对于自身外形的形状中心的位置与重心的位置不同。由此,不管外形是球形还是其他形状,搅拌移动体都可以不规则地进行转动。In addition, in the liquid container of the present invention, it is preferable that the position of the shape center and the position of the center of gravity of the stirring mobile body with respect to its own external shape are different. Thereby, regardless of whether the external shape is spherical or other shapes, the stirring moving body can rotate irregularly.
此外,在本发明的液体容器中,优选使所述搅拌移动体呈椭圆球形,其短径与长径之比为0.9以下。通过使用这种形状的搅拌移动体,能够实现可获得良好的搅拌作用的不规则转动。In addition, in the liquid container of the present invention, it is preferable that the agitation moving body has an ellipsoidal shape, and the ratio of the minor axis to the major axis is 0.9 or less. By using the agitating moving body of such a shape, it is possible to realize irregular rotation that can obtain a good agitating effect.
本发明的发明人专心研究了用于获得良好的搅拌作用的搅拌移动体。并且,侧重于容纳搅拌移动体的液体容器的大小与其中所容纳的搅拌移动体的大小之间的关系、以及搅拌移动体的移动方向对液体的搅拌作用的影响,发现了通过适当地设定搅拌移动体的大小,能够对液体进行良好的搅拌。The inventors of the present invention have intensively studied a stirring moving body for obtaining a good stirring action. And, focusing on the relationship between the size of the liquid container containing the stirring mobile body and the size of the stirring mobile body accommodated therein, and the influence of the moving direction of the stirring mobile body on the stirring action of the liquid, it was found that by properly setting The size of the stirring moving body enables good stirring of the liquid.
可以解决上述问题的本发明的液体容器具有储存液体的液体储存部、和使所述液体储存部与外部连通的液体供应部,在所述液体储存部中容纳有搅拌移动体,所述液体容器被安装在装有往复移动的液体喷射头的托架上,所述液体储存部内的液体通过所述液体供应部而被供应给所述液体喷射头,所述液体容器的特征在于,所述搅拌移动体具有所述液体储存部在所述托架的往复移动方向上的内部宽度的0.4倍以上、0.8倍以下的直径。The liquid container of the present invention that can solve the above-mentioned problems has a liquid storage part that stores liquid, and a liquid supply part that communicates the liquid storage part with the outside, and a stirring moving body is accommodated in the liquid storage part. is mounted on a carriage equipped with a reciprocating liquid ejection head, the liquid in the liquid storage part is supplied to the liquid ejection head through the liquid supply part, and the liquid container is characterized in that the stirring The moving body has a diameter of not less than 0.4 times and not more than 0.8 times the inner width of the liquid storage portion in the reciprocating direction of the carriage.
根据这种结构的液体容器,由于溶液储存部中容纳的搅拌移动体容易在液体喷射头的往复移动方向上活跃地运动,因而可以将搅拌移动体能够在该移动方向上移动的长度、即液体喷射头的往复移动方向上的液体储存部的内部宽度作为基准来适当地确定搅拌移动体的大小。因此,可以很好地发挥利用了液体喷射头的往复移动的搅拌移动体的搅拌作用,从而能够获得对液体的良好的搅拌作用。According to the liquid container of this structure, since the agitating moving body accommodated in the solution storage part is easy to actively move in the reciprocating direction of the liquid jet head, it is possible to reduce the length of the agitating moving body that can move in the moving direction, that is, the liquid. The size of the agitation moving body is appropriately determined using the inner width of the liquid storage portion in the reciprocating direction of the ejection head as a reference. Therefore, the agitation effect of the agitation moving body utilizing the reciprocating movement of the liquid ejection head can be exhibited favorably, and a favorable agitation effect on the liquid can be obtained.
另外,在本发明的上述液体容器中,即使当所述液体储存部内的液体为颜料墨水时,也可以通过对易沉降的墨水进行搅拌来抑制供应给液体喷射头等的液体的浓度出现不均匀。In addition, in the above liquid container of the present invention, even when the liquid in the liquid storage portion is pigment ink, unevenness in the concentration of the liquid supplied to the liquid jet head or the like can be suppressed by agitating the ink that easily settles.
根据本发明的液体容器,液体储存部内的搅拌移动体不会产生成为噪声的大的冲撞声,并且也不会由于搅拌移动体的冲撞而产生影响动作精度的振动,因此可以高精度地供应由于搅拌移动体的搅拌力而变得浓度均匀的液体。According to the liquid container of the present invention, the agitating mobile body in the liquid storage part does not generate a loud impact sound that becomes noise, and also does not generate vibration that affects the operation accuracy due to the collision of the agitating mobile body, so it can be supplied with high accuracy. A liquid that has a uniform concentration due to the stirring force of the moving body.
此外,根据本发明的液体容器,液体储存部内容纳的搅拌移动体不会堵塞在该液体储存部的间隔壁上形成的连通流路而妨碍该连通流路中的液体的流通,从而可以高精度地供应浓度均匀的液体。In addition, according to the liquid container of the present invention, the agitating mobile body accommodated in the liquid storage part does not block the communication flow path formed on the partition wall of the liquid storage part and hinder the flow of the liquid in the communication flow path, thereby enabling high Accurately supply liquid with uniform concentration.
此外,根据本发明的液体容器,在具有对所储存的液体进行搅拌的搅拌移动体的液体容器中,可以进一步提高搅拌移动体的搅拌性能。In addition, according to the liquid container of the present invention, in the liquid container having the agitating mobile body that agitates the stored liquid, the stirring performance of the agitating mobile body can be further improved.
附图说明Description of drawings
图1是从斜上方观察本发明液体容器的一个实施方式的墨盒的正面立体图;1 is a front perspective view of an ink cartridge according to an embodiment of the liquid container of the present invention viewed obliquely from above;
图2是图1所示的墨盒在粘贴薄膜之前的背面立体图;Fig. 2 is the back perspective view of the ink cartridge shown in Fig. 1 before pasting the film;
图3是图1所示的墨盒在粘贴了薄膜之后的背面立体图;Fig. 3 is the back perspective view of the ink cartridge shown in Fig. 1 after pasting the film;
图4是图1所示的墨盒的正面一侧的分解立体图;Fig. 4 is an exploded perspective view of the front side of the ink cartridge shown in Fig. 1;
图5是图1所示的墨盒的背面一侧的分解立体图;Fig. 5 is an exploded perspective view of the back side of the ink cartridge shown in Fig. 1;
图6是图1所示的墨盒在粘贴薄膜之前的后视图;Fig. 6 is the rear view of the ink cartridge shown in Fig. 1 before pasting the film;
图7是图1所示的墨盒在粘贴薄膜之前的主视图;Fig. 7 is the front view of the ink cartridge shown in Fig. 1 before pasting the film;
图8是图1所示的墨盒在粘贴了薄膜之后的主视图;Fig. 8 is the front view of the ink cartridge shown in Fig. 1 after pasting the film;
图9是图7的主要部分的放大立体图;Fig. 9 is an enlarged perspective view of the main part of Fig. 7;
图10是图9的主要部分的放大立体图;Fig. 10 is an enlarged perspective view of the main part of Fig. 9;
图11是表示构成图1所示墨盒的液体储存部的盒主体、薄膜、盖体、液体储存部内的搅拌移动体之间的位置关系的简要截面图;11 is a schematic cross-sectional view showing the positional relationship among the cartridge main body, the film, the cover, and the agitating moving body in the liquid storage part constituting the liquid storage part of the ink cartridge shown in FIG. 1;
图12的(a)是用于说明阻止搅拌移动体向连通流路一侧移动的止动器的结构的主要部分放大截面图,图12的(b)是沿(a)的A-A线的截面图;(a) of FIG. 12 is an enlarged cross-sectional view of main parts for explaining the structure of the stopper that prevents the stirring moving body from moving to the side of the communicating flow path, and (b) of FIG. 12 is a cross-section along line A-A of (a). picture;
图13是说明阻止移动搅拌体向连通流路一侧移动的止动器的变形例的主要部分放大截面图;Fig. 13 is an enlarged cross-sectional view of main parts illustrating a modified example of a stopper for preventing the moving agitating body from moving toward the communicating flow path;
图14是图7所示的搅拌移动体的截面图;Fig. 14 is a cross-sectional view of the stirring moving body shown in Fig. 7;
图15是图7所示的搅拌移动体的转动情况的示意图;Fig. 15 is a schematic diagram of the rotation of the stirring moving body shown in Fig. 7;
图16是图7所示的搅拌移动体的其他示例的主视图;Fig. 16 is a front view of another example of the stirring mobile body shown in Fig. 7;
图17是图7所示的搅拌移动体的其他示例的主视图;Fig. 17 is a front view of another example of the stirring mobile body shown in Fig. 7;
图18是图1所示的墨盒在往复移动方向上的截面图。Fig. 18 is a sectional view of the ink cartridge shown in Fig. 1 in the direction of reciprocating movement.
标号说明:Label description:
110:薄膜;111:墨水储存部(液体储存部);110: film; 111: ink storage part (liquid storage part);
120:盒主体(容器主体);120a:表面;122:液体储存凹部;120: box body (container body); 120a: surface; 122: liquid storage recess;
130:薄膜;132:薄膜;140:盖体;150:墨水供应控制单元;130: film; 132: film; 140: cover body; 150: ink supply control unit;
160:墨水供应部(液体供应部);162:连通部;163:连通孔;160: ink supply part (liquid supply part); 162: communication part; 163: communication hole;
214:通路;270:大气一侧储存部(液体储存部);214: passageway; 270: atmosphere side storage part (liquid storage part);
270a:液体储存凹部;272:间隔壁;272a:供应一侧间隔壁;270a: liquid storage recess; 272: partition wall; 272a: supply side partition wall;
274:连通流路;290:供应一侧储存部(液体储存部);274: communication flow path; 290: supply side storage part (liquid storage part);
292:第一墨水储存部(液体储存部);292a:液体储存凹部;292: first ink storage part (liquid storage part); 292a: liquid storage concave part;
294:第二墨水储存部(液体储存部);294a:液体储存凹部;294: second ink storage part (liquid storage part); 294a: liquid storage concave part;
500:墨盒(液体容器);510:第一垂直间隔壁部(间隔壁);500: ink cartridge (liquid container); 510: first vertical partition wall portion (partition wall);
512:下连通流路(连通流路);513:下壁部;512: lower communication channel (communication channel); 513: lower wall;
514:上连通流路;515:上壁部;516:第二上连通流路;514: upper communication channel; 515: upper wall; 516: second upper communication channel;
530:第一垂直间隔壁部(间隔壁);530a:表面;530: first vertical partition wall portion (partition wall); 530a: surface;
532:下连通流路(连通流路);533:下壁部;532: lower communicating flow path (communicating flow path); 533: lower wall portion;
534:上连通流路;535:上壁部;536:第二上连通流路;534: upper communication channel; 535: upper wall; 536: second upper communication channel;
550:倾斜壁部;624:大气阀连通部;650:大气阀;550: Inclined wall portion; 624: Atmospheric valve communication portion; 650: Atmospheric valve;
652:按压部件容纳室;654:大气阀按压部件;656:螺旋弹簧;652: pressing part accommodation chamber; 654: atmospheric valve pressing part; 656: coil spring;
669:大气阀室;711:搅拌移动体;715:止动器;669: Atmospheric valve chamber; 711: Stirring mobile body; 715: Stopper;
721:止动器;750:减震(cushion)材料(缓冲材料)。721: stopper; 750: cushioning material (cushion material).
具体实施方式Detailed ways
本发明的液体容器适于向液体喷射装置的液体喷射头供应液体。这里所说的液体喷射装置例如相当于:喷墨式记录装置的液体喷射头(打印头);制造液晶显示器的彩色滤光器的彩色滤光器制造装置的颜色材料喷射头;形成有机EL显示器、FED(面发光显示器)等的电极的电极材料(导电浆料)喷射头;制造生物芯片的生物芯片制造装置的生物有机体喷射头;以及作为精密移液管的样品喷射头等。The liquid container of the present invention is suitable for supplying liquid to a liquid ejection head of a liquid ejection device. The liquid ejection device mentioned here is equivalent to, for example: the liquid ejection head (print head) of inkjet type recording device; The color material ejection head of the color filter manufacturing apparatus of the color filter of manufacturing liquid crystal display; Form organic EL display Electrode material (conductive paste) injection heads for electrodes such as , FED (surface-emitting display), etc.; bio-organism injection heads for biochip manufacturing devices that manufacture biochips; and sample injection heads for precision pipettes, etc.
下面,参照附图对本发明的液体容器的最佳实施方式进行详细的说明。另外,在本实施方式中,作为液体容器的一个例子,说明可以相对于喷墨式记录装置进行装卸来使用的墨盒。Next, preferred embodiments of the liquid container of the present invention will be described in detail with reference to the drawings. In addition, in this embodiment, an ink cartridge that can be attached to and detached from an inkjet recording device and used as an example of a liquid container will be described.
图1是从斜上方观察本发明液体容器的一个实施方式的墨盒500的正面立体图。该墨盒500是可装卸地安装在托架上的液体容器,所述托架与喷墨式记录装置的打印头(液体喷射头)一起往复运动。FIG. 1 is a front perspective view of an
图2和图3是从斜下方观察图1所示的墨盒500的背面立体图,图2示出了在墨盒500的盒主体120的表面上粘贴薄膜110之前的状态,图3示出了在墨盒500的盒主体120上粘贴了薄膜110的状态。另外,图4和图5是将构成墨盒500的部件分解而示出的分解立体图。2 and 3 are rear perspective views of the
图1、图3、图11、以及图18所示的箭头X示出了喷墨式记录装置的打印头的往复运动方向。Arrow X shown in FIGS. 1 , 3 , 11 , and 18 shows the reciprocating direction of the print head of the inkjet recording device.
图6是图1所示的墨盒500的后视图,其示出了在图1的墨盒500粘贴薄膜110之前的状态。图7是图1所示的墨盒500的主视图,其示出了在墨盒500的液体储存凹部122上粘贴薄膜130之前的状态。图8是图1所示的墨盒500的主视图,其示出了在墨盒500的液体储存凹部122上粘贴了薄膜130之后的状态。FIG. 6 is a rear view of the
如图4所示,本实施方式的墨盒500包括:盒主体(容器主体)120,其呈有底的近似框体形状,具有液体储存凹部122,所述液体储存凹部122的正面、即与打印头的往复运动方向X相对的一个面敞开;薄膜130,其覆盖着所述液体储存凹部122的敞开面的大致整个面;以及盖体140,其覆盖着所述薄膜130的外侧。As shown in FIG. 4 , the
盒主体120是例如由聚丙烯(PP)等合成树脂制成的一体成型品,盒主体120的液体储存凹部122如后所述被间隔壁或肋板划分成多个液体储存凹部270a、292a、294a。The case
所述各个液体储存凹部270a、292a、294a的敞开面被薄膜130液密性密封,从而形成了储存墨水(液体)的多个墨水储存部。The open surfaces of the respective
薄膜130是用熔点比盒主体120低的透明或半透明的树脂制成的薄膜,其熔接在划分液体储存凹部270a、292a、294a的间隔壁或肋板上。The
另外,在薄膜130的熔接处理之前,在液体储存凹部270a、294a内置入用于搅拌所储存的墨水的搅拌移动体711。In addition, prior to the welding process of the
然后,将盖体140以覆盖薄膜130的外侧的方式固定在盒主体120上。Then, the
另外,盒主体120包括:储存墨水的墨水储存部111(参照图7);从墨水储存部111至墨水供应部160的墨水流路部分;由使墨水储存部111与大气连通的墨水一侧通路、大气阀容纳部、以及大气一侧通路构成的大气连通部。In addition, the cartridge
墨盒500还具有:墨水供应控制单元150、墨水供应部160、存储单元170、以及配合手柄180。The
墨水供应部160被配置在盒主体120的下表面上,当插入在安装墨盒500的托架上形成的墨水供应针后,将墨水储存部111中储存的墨水供应给喷墨式记录装置的打印头。The
存储单元170被铆接在安装部190上,该安装部190被铆接安装在盒主体120的侧面的下方。The
此外,存储单元170存储墨盒500的种类信息、墨盒500所保存的墨水的颜色信息、以及墨水的现存量等信息,并通过露出到表面的多个端子171而与装置主体交换上述信息。In addition, the
配合手柄180成型形成于与盒主体120上的安装部190相对的侧面的上部,其与喷墨式记录装置的托架相配合。A
安装部190的侧面被在托架上形成的图中未示出的肋板所制约,使得上述端子171与托架一侧的弹性触点可靠地抵接。The side surface of the mounting
墨水供应控制单元150由差压阀构成,所述差压阀根据伴随墨水的消耗而产生的墨水储存部111与墨水供应部160之间的压力差,将墨水储存部111中的墨水供应给墨水供应部160。墨水供应控制单元150可以弹性变形,其具有:作为插入到盒主体120的凹部495中的阀部件的一个示例的膜阀900、覆盖凹部495的阀盖151、作为配置在膜阀900与阀盖151之间的偏置部件的一个示例的螺旋弹簧907。The ink
如图7所示,作为本实施方式的液体储存部的墨水储存部111被在水平方向上延伸的间隔壁272大致分割为上部和下部,在该间隔壁272的下部形成有可以通过连通孔242与大气连通的、作为墨水储存部的大气一侧储存部270,并且在上部形成有由与大气隔离的第一墨水储存部292和第二墨水储存部294构成的、作为墨水储存部的供应一侧储存部290。As shown in FIG. 7, the
供应一侧储存部290被垂直的间隔壁271一分为二、即第一和第二墨水储存部292、294,所述间隔壁271在间隔壁272的附近(下部区域)具有连通流路(连通部)276,此外,在供应一侧储存部290中形成有被第二墨水储存部294围绕四周的流路部296。The supply-
流路部296通过下部的连通流路278与第二墨水储存部294连接,并通过通路298和通孔918与墨水供应控制单元150连接。The
间隔壁271在与间隔壁272之间具有下连通流路276,在与上表面之间具有上连通流路277。上连通流路277的流路阻力比下连通流路276的流路阻力小。The
此外,在第二墨水储存部294中设有短尺寸的垂直的间隔壁288,在间隔壁288与间隔壁272之间是流路279。In addition, a short vertical partition wall 288 is provided in the second
此外,墨水供应控制单元150的下游一侧通过通孔910、流路321、通孔323、连通部304而与墨水供应部160连通,其中,所述通孔910与墨水供应控制单元150连通,所述流路321与通孔910连通,所述通孔323形成在流路321的一端并向表面一侧贯穿,所述连通部304的一端与通孔323连通。In addition, the downstream side of the ink
大气一侧储存部270和第一墨水储存部292通过连通部162(图2)而连通,所述连通部162贯穿在垂直方向上延伸的连通流路295以及大气一侧储存部270的底面。因此,当从墨水供应部160消耗墨水时,大气一侧储存部270的墨水与之相应地被向上吸至第一墨水储存部292,并从该处经由第二墨水储存部294、流路部296等而流入墨水供应控制单元150。The atmosphere
墨水按照连通流路274、连通部162、连通孔163、连通流路295、连通流路276、278、流路部296、通路298、以及通孔918的顺序,从墨水储存部111的大气一侧储存部270流入到墨水供应控制单元150中。The ink flows from the atmosphere of the
以大气阀连通部624为界与大气连通的一侧、即大气一侧通路由图6所示的如下部分构成:开口212、蛇形的通路214、薄膜容纳部216、连通孔218和连通部222、形成于连通部222的侧面的通孔652b、以及按压部件容纳室652。The side that communicates with the atmosphere with the atmosphere
具体来说,如图6所示,形成于盒主体120的表面一侧的、蜿蜒为迷宫形的一条通路214的一端作为开口212向大气开放,另一端连接在薄膜容纳部216上,在所述薄膜容纳部216中容纳有薄膜215(图4、图5),所述薄膜215具有斥墨性和通气性功能。Specifically, as shown in FIG. 6, one end of a
薄膜容纳部216与连通孔218连通,所述连通孔218从盒主体120的表面一侧贯穿至内侧。连通孔218在盒主体120的内侧通过连通部222和形成于连通部222的侧面的通孔652b而与按压部件容纳室652连接。在通路214的中途设有由凹部构成的腔室930。The
另一方面,如图7所示,以大气阀连通部624为界的墨水一侧通路由大气阀室669、连通孔238、连通槽240、以及连通孔242形成,其与墨水储存部111的大气一侧储存部270连通。On the other hand, as shown in FIG. 7 , the ink side passage with the atmospheric
从盒主体120的内侧贯通至表面一侧的连通孔238通过连通槽240和连通孔242而与大气一侧储存部270连通,所述连通槽240与连通孔238连通,所述连通孔242与连通槽240连通并从盒主体120的表面一侧贯穿至内侧。The
上述大气一侧储存部270、供应一侧储存部290、大气阀室669、大气一侧通路、以及墨水一侧通路通过以热熔接等方法在划分它们的间隔壁上熔接薄膜130、110而成为与大气隔离的区域。The above-mentioned atmosphere
墨水供应部160具有:密封部件12,由弹性体(elastomer)等形成,具有供设置在托架上的墨水供应针插入的插入口26;供应阀13,用于封闭密封部件12的插入口26;以及偏置部件14,由螺旋弹簧等构成,将供应阀13向密封部件12偏置。另外,在产品出厂时,在密封部件12的插入口26上粘贴有薄膜604。The
在墨盒500被安装到喷墨式记录装置的托架上之后,设置在托架上的凸部通过薄膜480和大气阀按压部件654将大气阀650向上方推压,并且托架的墨水供应针将墨水供应部160的供应阀13向上方推压。After the
结果,大气阀连通部624将从大气阀室669至连通孔242的大气流路与大气连通。此外,墨水供应部160中的供应阀13的上游与墨水供应针连通。As a result, the atmosphere
当在连通孔242与大气连通的状态下喷墨式记录装置开始记录时,墨水通过墨水供应针从墨水供应部160被供应给打印头。在从墨水供应部160供应墨水后,在墨水储存部111中按照图7所示箭头a、通孔918的顺序流动的墨水经由墨水供应控制单元150,按照图7所示箭头b、c、d的顺序流入到墨水供应部160中,从而被供应给插入到墨水供应部160中的墨水供应针。When the inkjet type recording apparatus starts recording in a state where the
相应于该墨水的流动,在墨水储存部111中,大气一侧储存部270中的墨水被供应给供应一侧储存部290。随着大气一侧储存部270中的墨水的消耗,空气依次经过图7所示箭头f、g的路径,从连通孔242流入到大气一侧储存部270中。虽然墨水被从墨水供应部160供应给打印头而造成大气一侧储存部270中的液面下降,但由于连接大气一侧储存部270和供应一侧储存部290的流路在大气一侧储存部270的最下部具有连通口,因而在大气一侧储存部270中的墨水全部移动到供应一侧储存部290中之前,空气不会流入到供应一侧储存部290中。According to the flow of the ink, in the
当大气一侧储存部270中的墨水全部被消耗完之后,供应一侧储存部290的第一墨水储存部292和第二墨水储存部294中的墨水按照该顺序被消耗。在此期间,通过在连通供应一侧储存部290和大气一侧储存部270的连通部162中形成的墨水的弯月面(meniscus)的表面张力,可以防止供应一侧储存部290中的墨水逆流到大气一侧储存部270中。After the ink in the atmosphere
第一墨水储存部292中的墨水开始被消耗后,空气流入到第一墨水储存部292中。由此,第一墨水储存部292中的液面下降,但由于第一墨水储存部292与第二墨水储存部294仅在下部通过连通流路276连通,因而第一墨水储存部292中的墨水先被消耗。当第一墨水储存部292中的墨水被消耗而造成液面到达连通流路276时,与第二墨水储存部294中的墨水被消耗相应,空气也流入到第二墨水储存部294中。在第二墨水储存部中的墨水被消耗期间,由于在连通流路276中产生了墨水弯月面的表面张力,因而可以防止第二墨水储存部294中的墨水逆流到第一墨水储存部292中。After the ink in the first
如上所述,大气一侧储存部270、第一墨水储存部292、以及第二墨水储存部294中的墨水按照此顺序被消耗,但不管墨水的液面位于哪一个储存部中,墨水都从连通部278经由通路300、并通过通孔918被供应给墨水供应部160,所述连通部278配置在将墨水储存部111大致分为上下两个部分的间隔壁272的附近。As mentioned above, the ink in the atmospheric
图9是图7的部分放大立体图。在大气一侧储存部270中,划分布置有连通孔163的连通流路274的上方的供应一侧间隔壁272a比大气一侧储存部270中的另一间隔壁272的位置低。此外,在大气一侧储存部270中,在连通流路274附近具有从大气一侧储存部270的底面向垂直上方延伸的第一垂直间隔壁部510、以及与该第一垂直间隔壁部510平行的第二垂直间隔壁部530。FIG. 9 is a partially enlarged perspective view of FIG. 7 . In the atmosphere
第一垂直间隔壁部510在下端具有下连通流路512,所述下连通流路512贯穿第一垂直间隔壁部510,液体在其与大气一侧储存部270的底面之间流动。下连通流路512是第一垂直间隔壁部510上的切口。第一垂直间隔壁部510还具有上连通流路514,所述上连通流路514位于下连通流路512的上方并贯穿第一垂直间隔壁部510,其流路阻力比下连通流路512小。The first vertical
在图9所示的实施方式中,上连通流路514是比下连通流路512大的切口。因此,上连通流路514的流路阻力比下连通流路512的流路阻力小。In the embodiment shown in FIG. 9 , the
另外,在上连通流路514与下连通流路512之间夹着下壁部513,上连通流路514配置在供应一侧间隔壁272a的上方。In addition, the lower wall portion 513 is sandwiched between the upper
第一垂直间隔壁部510还具有第二上连通流路516,在第二上连通流路516与上连通流路514之间夹着上壁部515,第二上连通流路516的流路阻力比下连通流路512的流路阻力小。在图9所示的实施方式中,第二上连通流路516是在间隔壁272和第一垂直间隔壁部510的上端之间产生的间隙。The first vertical
另外,由于第二垂直间隔壁部530具有与第一垂直间隔壁部510相同的结构,因而省略说明。In addition, since the second vertical
另外,第一垂直间隔壁部510和第二垂直间隔壁部530配置在图2所示的通路214的背面。因此,当在通路214上粘贴图3所示的薄膜110时,可以防止设有通路214的盒主体120的侧面凹入而使薄膜110难以粘贴、即“松脱”。In addition, the first vertical
此外,如图7所示,供应一侧储存部290的第一墨水储存部292具有在上下方向上倾斜的倾斜壁部550。倾斜壁部550配置在向上下方向延伸的连通流路295的上方。Furthermore, as shown in FIG. 7 , the first
在本实施方式中,如图7所示,在最根端的液体储存部、即大气一侧储存部270和墨水供应控制单元150之前的液体储存部、即第二墨水储存部294中分别配置有搅拌移动体711。In this embodiment, as shown in FIG. 7 , the liquid storage part at the root, that is, the atmospheric
本实施方式的搅拌移动体711是可以自由转动的球形金属球,其由于墨盒500随着托架进行移动时受到的惯性而在储存部内转动,从而对各个储存部内储存的墨水进行搅拌。The agitating moving
在大气一侧储存部270内,在第一垂直间隔壁部510和第二垂直间隔壁部530之间的区间、以及夹着第二垂直间隔壁部530而与第一垂直间隔壁部510位于相反一侧的区间内分别配有搅拌移动体711。此外,在第二墨水储存部294中,在具有流路279的间隔壁288和连通流路278之间的区间内配有搅拌移动体711。In the atmosphere
配置在各个储存部中的搅拌移动体711当向具有连通流路的间隔壁一侧转动时会接近在该间隔壁的底部一侧开口的连通流路(例如,连通流路278、279、下连通流路512、532)。在该情况下,相对于连通流路的开口,将所述搅拌移动体711的外径设定为规定以上的大小,使得即使当最接近上述连通流路时,也可以在该连通流路的周围的间隔壁与搅拌移动体711之间确保截面积比上述连通流路的截面积(开口面积)大的流路。When the agitating
以搅拌移动体711最接近在图9所示的第二垂直间隔壁部530上形成的下连通流路532的情况为例,对在第二垂直间隔壁部530与搅拌移动体711之间所确保的流路进行具体的说明。Taking the case where the stirring moving
如图10所示,接近下连通流路532的搅拌移动体711在与第二垂直间隔壁部530的表面530a、以及底壁的表面120a抵接的状态下停止。As shown in FIG. 10 , the agitating moving
此时,设定搅拌移动体711的外径,使得在第二垂直间隔壁部530的表面530a和底壁的表面120a与搅拌移动体711之间形成的流路(空间)713具有比下连通流路532的最小开口面积大的最小开口截面积,从而使该搅拌移动体711不会妨碍墨水流入到下连通流路532中。At this time, the outer diameter of the stirring moving
在本实施方式中,如上所述,在盒主体120中形成的液体储存凹部270a、292a、294a的敞开部被薄膜130封闭,从而划分形成了墨水储存部270、292、294,按照覆盖该薄膜130的外侧的方式安装树脂制的盖体140,并如图11所示,在盖体140的内表面上粘贴作为缓冲材料的减震材料750,该减震材料750夹在盖体140与薄膜130之间,吸收各个储存部内的搅拌移动体711冲撞薄膜130时的冲击。In the present embodiment, as described above, the openings of the
在本实施方式中,在与大气一侧储存部270和第二墨水储存部294内置入搅拌移动体711的位置相对应的两处安装有减震材料750。该减震材料750由具有适度的弹性的多孔质材料形成。In the present embodiment, shock-absorbing
对于上述墨盒500的结构,对在大气一侧储存部270和供应一侧储存部290中储存有作为墨水的颜料墨水时的墨水供应动作进行说明。如图2和图7所示,为了尽量将大气一侧储存部270中的墨水用完,连通部162贯穿大气一侧储存部270的底面而配置,将通过了连通部162的墨水供应给供应一侧储存部290。With regard to the configuration of the
通常,由于作为颜料墨水的颜色材料的颜料是分散到溶剂中的分散粒子,因而在长时间放置的情况下该分散粒子会沉降,尤其是在配置有连通部162的连通流路274附近容易滞留浓度升高的浓墨水。Usually, since the pigment that is the color material of the pigment ink is dispersed particles dispersed in a solvent, the dispersed particles will settle when left for a long time, and especially tend to stagnate near the
但是,对于本实施方式的墨盒500来说,配置在大气一侧储存部270和第二墨水储存部294中的搅拌移动体711对所述储存部内储存的墨水进行搅拌,从而可以抑制墨水中的颜色材料的沉降,因而能够防止在连通流路274附近滞留颜料浓度高的墨水。另外,对于本实施方式的墨盒500来说,在一个间隔壁(第一垂直间隔壁部510和第二垂直间隔壁部530)上上下分散配置的连通流路在供应墨水时能够引起促进搅拌的上下方向的流动,两方面的搅拌作用累加而使搅拌非常活跃,从而使供应给墨水供应部160的墨水不易产生浓度不均匀。即,可以防止连通流路274附近的浓墨水原样从连通部162流出之后位于其上方的浓度淡的墨水再流出,从而可以防止供应到外部的墨水的浓度不均匀。However, for the
此外,根据本实施方式的墨盒500,通过大气一侧储存部270或第二墨水储存部294内容纳的搅拌移动体711的移动,即使当该搅拌移动体711分别最接近贯穿形成于第一和第二垂直间隔壁部510、530、间隔壁288等的下连通流路512、532、连通流路278、279时,在各个下连通流路532、512、以及连通流路278、279的周围的间隔壁与各个搅拌移动体711之间所形成的流路713(参照图10)的最小开口截面积也比各个下连通流路512、532、连通流路278、279的最小开口截面积大。In addition, according to the
因此,对于上述墨盒500,搅拌移动体711不会堵住所述下连通流路512、532、连通流路278、279而妨碍墨水的流通,可以在搅拌大气一侧储存部270和第二墨水储存部294内的墨水的同时从各个下连通流路512、532、以及连通流路278、279稳定地供应浓度均匀的墨水,从而能够维持高质量的墨水供应,使打印的墨水浓度不会产生浓淡不均匀。Therefore, for the above-mentioned
另外,根据本实施方式的墨盒500,例如,随着打印头的往复运动,墨水储存部270、294内配有的搅拌移动体711在墨水储存部270、294内移动而与薄膜130冲撞,但由于薄膜130与盒主体120的间隔壁相比厚度薄、容易产生弹性变形,因而所述搅拌移动体711的冲撞能量会被该薄膜130的弹性变形吸收。In addition, according to the
结果,搅拌移动体711冲撞时产生的冲撞声或者振动大幅度降低,从而可以消除噪声和对动作精度的影响。As a result, the impact sound or vibration generated when the stirring
因此,根据本实施方式的墨盒500,墨水储存部270、294内的搅拌移动体711不会产生成为噪声的大的冲撞声,并且也不会由于搅拌移动体711的冲撞而产生影响打印头的动作精度的振动,因此可以高精度地供应在搅拌移动体711的搅拌力的作用下浓度变得均匀的墨水。Therefore, according to the
另外,在本实施方式的墨盒500中,由于介于盖体140和薄膜130之间的缓冲材料750吸收了搅拌移动体711冲撞薄膜130时的冲撞声和冲击,因而可以更加有效地降低由于搅拌移动体711的冲撞而产生的声音和振动,进一步提高静音性能和动作精度。In addition, in the
此外,由于划分形成墨水储存部270、294的薄膜130的外侧被盖体140覆盖,因而在操作使用时薄膜130不会与外部装置相干涉而导致薄膜130破损,因此操作使用性能优良。In addition, since the outer side of the
此外,在本实施方式的墨盒500中,由于设置了具有下连通流路512、上连通流路514、以及第二上连通流路516的第一垂直间隔壁部510,因而当由于墨水从连通孔163流出而使墨水进一步被引向连通孔163时,通过上连通流路514、第二上连通流路516流动的淡墨水的流量增多。In addition, in the
因此,淡墨水的流量(图中的箭头i、j)比浓墨水的流量(图中的箭头h)大,因此不仅是浓墨水,淡墨水也可以流入到连通孔163中。Therefore, the flow rate of the light ink (arrows i, j in the figure) is greater than the flow rate of the dark ink (arrow h in the figure), so not only the dark ink but also the light ink can flow into the communicating hole 163 .
此外,由于流量大小的差异,在由连通流路274和第一垂直间隔壁部510划分的空间内,墨水可以上下流动,浓墨水和淡墨水、尤其是比上连通流路514的附近更靠上方的淡墨水也可以卷进来进行搅拌。In addition, due to the difference in flow rate, in the space divided by the
特别是,由于上连通流路514配置在与连通孔163相对的供应一侧间隔壁272a的上方,因而能够容易地将墨水供应给由低的272a隔开的上方的供应一侧储存部290,并且可以使容易滞留在连通流路274附近的浓墨水上方的淡墨水流向连通流路274。此外,由于第二上连通流路516配置在与大气一侧储存部270的间隔壁272之间,因而即使当大气一侧储存部270中的墨水量多而浓度差异大时,也可以使上方的淡墨水流向连通孔163,使其与下方的浓墨水切实混合后将其供应给供应一侧储存部290。In particular, since the upper
此外,由于下连通流路512被设置在第一垂直间隔壁部510的下端,因而墨水不会被第一垂直间隔壁部510拦住,几乎可以将大气一侧储存部270的墨水用尽。另外,由于与第一垂直间隔壁部510平行地设置具有下连通流路532、534、以及第二上连通流路536的第二垂直间隔壁部530,因而可以在连通流路274附近将浓墨水与淡墨水可靠地混合。In addition, since the lower communication channel 512 is provided at the lower end of the first vertical
此外,在墨水通过连通部162而从大气一侧储存部270流入的连通流路295的上方设有倾斜壁部550,因而从大气一侧储存部270流向供应一侧储存部290的墨水流会遇到该倾斜壁部550而改变流动的方向,由此可以搅拌第一墨水储存部292中储存的墨水,并可以混合第一墨水储存部292中的浓墨水和淡墨水。In addition, an
此外,通过如具有连通流路276的垂直间隔壁271和具有连通部279的垂直间隔壁288那样的多个小壁来设置下连通流路,由此能够与更下方的浓墨水切实地混合而供应至供应一侧储存部290。In addition, the lower communication flow path is provided by a plurality of small walls such as the
另外,在图7至图9所示的实施方式的墨盒500中,一对第一垂直间隔壁部510和第二垂直间隔壁部530中的上连通流路514和上连通流路534配置在相同的上下位置上。但是,上下位置的配置并不局限于此,上连通流路514和上连通流路534也可以设置在彼此不同的上下位置上。In addition, in the
同样,第二上连通流路516和第二上连通流路536也可以设置在彼此不同的上下位置上。由此,可以在由一对第一垂直间隔壁部510和第二垂直间隔壁部530所夹的区域中形成淡墨水沿上下方向的流动,从而能够切实地搅拌浓墨水和淡墨水。Likewise, the second upper communication flow path 516 and the second upper communication flow path 536 may also be arranged at different vertical positions. Thereby, the flow of the light ink in the vertical direction can be formed in the region sandwiched by the pair of first vertical
另外,在本实施方式的墨盒500中,虽然垂直设置一对第一垂直间隔壁部510和第二垂直间隔壁部530,但并不局限于此,一对壁部的双方或者单方也可以相对垂直方向倾斜。In addition, in the
因此,根据本实施方式的墨盒500,通过在大气一侧储存部270中的连通部162附近增大上浮的淡墨水的流量,使沉降的浓墨水与上浮的淡墨水混合后从连通部162供应给供应一侧储存部290。因此,能够抑制向外部供应的墨水出现浓度不均匀。Therefore, according to the
此外,在上述实施方式的墨盒500中,通过盒主体120和薄膜130来形成液体储存部、即墨水储存部111,其中,所述盒主体120呈有底的近似框形,具有液体储存凹部122,所述液体储存凹部122的正面、即与打印头的往复运动方向X相对的一个面敞开,所述薄膜130覆盖着所述液体储存凹部122的敞开面;但是也可以通过液体储存凹部和一对薄膜来形成液体储存部,其中,所述液体储存凹部的与打印头的往复运动方向X相对的两个面都敞开,所述一对薄膜覆盖着该液体储存凹部的两个敞开面。In addition, in the
此外,液体储存部中所容纳的搅拌移动体的外形并不局限于上述实施方式所示的球形。例如,可以是圆柱形或者圆筒形等可以自由转动的形状,也可以是其他形状。In addition, the outer shape of the stirring moving body accommodated in the liquid storage part is not limited to the spherical shape shown in the above-mentioned embodiment. For example, it may be a freely rotatable shape such as a cylindrical shape or a cylindrical shape, or may be another shape.
当所述搅拌移动体的外形为球形时,即使当该搅拌移动体最接近连通流路时,作为用于使得在连通流路的周围的间隔壁与搅拌移动体之间形成的流路的最小截面积比所述连通流路的最小开口截面积大的具体手段,如上述实施方式那样将搅拌移动体711的外径设定为规定值以上的方法是有效的。When the outer shape of the stirring moving body is spherical, even when the stirring moving body is closest to the communication flow path, as the minimum flow path for making the flow path formed between the partition wall around the communication flow path and the stirring moving body As a specific means for the cross-sectional area to be larger than the minimum opening cross-sectional area of the communication channel, it is effective to set the outer diameter of the agitating moving
此外,当搅拌移动体最接近连通流路时,作为用于使得在连通流路的周围的间隔壁与搅拌移动体之间形成的流路的最小截面积比所述连通流路的最小开口截面积大的具体手段,并不局限于上述实施方式中所示的选定搅拌移动体711的外径尺寸的做法。In addition, when the agitation moving body is closest to the communication flow path, the minimum cross-sectional area of the flow path formed between the partition wall around the communication flow path and the agitation movement body is smaller than the minimum opening cross-section of the communication flow path. The specific means for increasing the area is not limited to the method of selecting the outer diameter of the stirring moving
例如,可以采取图12和图13所例示的各种对策。For example, various countermeasures illustrated in FIGS. 12 and 13 can be taken.
图12的(a)所示的具体手段是:在搅拌移动体711所接近的下连通流路532的前方的内壁(底壁的表面120a)上设置止动器715,以阻止搅拌移动体711向下连通流路532一侧转动,从而限制最接近距离。The specific means shown in (a) of Fig. 12 is: a
止动器715由沿着通过下连通流路532的墨水的流动方向延伸的肋板突起(突起)形成,如图12的(b)所示,以小于搅拌移动体711的外径的适当的间距配置有多列。The
这种由突起形成的止动器对于搅拌移动体711的外轮廓形状是上述球形之外的情况、或者对于使用外径小的球形搅拌移动体711的情况等有效。勿庸置疑,可以采用各种形状的突起。Such a stopper formed by a protrusion is effective when the outer contour shape of the stirring moving
图13所示的具体手段是设置将大气一侧储存部270的内壁和搅拌移动体711连结起来的止动器721。A specific means shown in FIG. 13 is to provide a
止动器721由规定长度的可挠性部件构成,通过该止动器721的长度来限制搅拌移动体711到下连通流路532的最接近距离。The
接着,对液体储存部中容纳的搅拌移动体的最佳方式进行说明。Next, the best mode of the stirring mobile body accommodated in the liquid storage part will be described.
在本实施方式的情况下,如图7所示,在最根端的液体储存部、即大气一侧储存部270和墨水供应控制单元150之前的液体储存部、即第二墨水储存部294中分别配置有比重大于所储存的墨水的搅拌移动体711。在本实施方式中,搅拌移动体711的外形为球形,其由于墨盒500随着托架进行移动时受到的惯性而在液体储存部内转动,对各个液体储存部内储存的墨水进行搅拌。In the case of this embodiment, as shown in FIG. The agitation
该搅拌移动体711的材质可以使用尼龙、聚缩醛(POM)、氟树脂、聚碳酸酯、聚丙烯等塑料、玻璃、陶瓷(例如Al2O3、ZrO2等)、橡胶、金属等。The stirring moving
此外,虽然搅拌移动体711的外形为球形,但其外形形状的中心位置与质量中心(重心)的位置不同。作为这种外形形状的中心与重心不同的结构,例如当在某种材质的球形表面上涂布不同的材质时,部分地改变表面涂层的厚度,使外形形状的中心位置与质量中心(重心)的位置不同即可。此外,如图14的截面图所示,也可以设置相对于外形来说偏的中空部712。另外,还可以代替设置中空部712而形成贯穿搅拌移动体711的贯穿孔、或者在外表面上设置凹入一大块的凹部。此外,也可以设置从外表面突出一大块的凸部。In addition, although the outer shape of the stirring
如此,由于搅拌移动体711的重心位于偏离外形中心的位置,因而搅拌移动体711在液体储存部内不规则地转动。例如,在外形为球形、重心也与外形中心大体一致的以往的搅拌移动体的情况下,会按照重心的惯性而规则地转动,其转动方向是如图15的箭头Y1所示那样的近似直线状,而在本实施方式的搅拌移动体711的情况下,由于由重心的惯性而产生的作用力和作用在外表面上的墨水的阻力,其例如如箭头Y2所示那样在不规则地摆动的同时进行转动。由此,本实施方式的搅拌移动体711可以对周围的墨水在各个方向上施加不规则的力。并且,与箭头Y1方向所示的直线状转动的情况相比,可以获得良好的搅拌作用。In this way, since the center of gravity of the stirring
此外,也可以代替以球形为基本形状的搅拌移动体711而使用如图16所示那样的椭圆球形的搅拌移动体716。考虑到为了使椭圆球形的搅拌移动体716不规则地转动以获得良好的搅拌作用,最好适当地设置短径a与长径b的差,短径a与长径b之比a/b为0.9以下即可。更理想的是将a/b设为0.8以下。此外,也可以代替椭圆球形的搅拌移动体716而使用具有进行不规则转动的多面体等形状的搅拌移动体。此时,可以通过多面体的拐角部分等来增大搅拌作用。如此,对于具有进行不规则转动的外形形状的搅拌移动体,虽然对重心的位置没有要求,但优选使重心偏离外形中心。In addition, instead of the stirring moving
此外,作为用于获得良好的搅拌作用的搅拌移动体的结构,也可以在表面上设置凹部或凸部而不管外形形状或重心位置如何。例如,如图17所示,在表面上具有设置了多个凹部718的、所谓涟漪(dimple)形状的搅拌移动体717也可以获得良好的搅拌作用。此外,也可以代替多个凹部718而设置多个凸部。当设置这种凹部或凸部时,即使当搅拌移动体718单纯地(规则地)进行转动时,通过搅拌移动体718的自转也会产生对周围液体的搅拌作用,因而与以往的搅拌移动体相比搅拌作用增大。Furthermore, as a structure of the agitation moving body for obtaining a good agitation effect, it is also possible to provide a concave portion or a convex portion on the surface regardless of the outer shape or the position of the center of gravity. For example, as shown in FIG. 17 , a stirring
这里,如图18所示,在盒主体120中形成的凹部270a、292a、294a的敞开部被薄膜130封闭,由此划分出墨水储存部270、292、294,按照覆盖该薄膜130的外侧的方式安装树脂制的盖体140。另外,由于墨盒500沿着液体喷射头的往复移动方向(箭头X方向)移动,因而搅拌移动体711也在该往复移动方向上活跃地移动。因此,作为最佳实施方式,以液体喷射头的往复运动方向上的墨水储存部270、292、294的内部宽度W为基准来设定搅拌移动体711的直径D,如果直径D为内部宽度W的0.4倍以上、0.8倍以下,即“0.4W≤D≤0.8W”,则可以获得很好的对墨水的搅拌作用。Here, as shown in FIG. 18 , the openings of the
为了使搅拌移动体711很好地搅拌墨水,优选的是:当液体喷射头往复移动时,搅拌移动体711与凹部270a、292a、294a或薄膜130冲撞而返回,从而在墨水储存部270、292、294的内部重复地进行往复移动。In order to make the agitating
因而,如果搅拌移动体711的直径D不足内部宽度W的0.4倍,则搅拌移动体711的直径D相对于墨水储存部270、292、294过小,难以使其反复地进行往复移动。另外,搅拌移动体711对墨水的搅拌作用在很大程度上取决于搅拌移动体711的移动所产生的排水作用,因而如果搅拌移动体711的体积过小的话,很难获得充分的搅拌作用。Therefore, if the diameter D of the agitating
此外,如果搅拌移动体711的直径D超过内部宽度W的0.8倍,排水作用会增大,但另一方面其在墨水容纳部270、292、294内的往复移动距离变短,故而难以获得充分的搅拌作用。In addition, if the diameter D of the stirring
如此,通过使搅拌移动体711的直径D为内部宽度W的0.4倍以上、0.8倍以下,搅拌移动体711可以在墨水储存部270、292、294内、在液体喷射头的往复移动方向上活跃地运动,从而可以获得良好的搅拌作用。In this way, by making the diameter D of the agitating moving
另外,搅拌移动体711的形状不限于球形。例如,也可以是圆柱形状或圆筒形状。在该情况下,也与球形的情况相同,最好使得圆截面的直径为内部宽度W的0.4倍以上、0.8倍以下。In addition, the shape of the stirring moving
如上所述,根据本实施方式的墨盒500,不仅由于液体储存部的结构而使墨水的搅拌性能良好,而且,在液体储存部内设有搅拌作用良好的搅拌移动体711,从而可以通过安装有液体喷射头的托架的往复移动积极地对墨水进行搅拌。As mentioned above, according to the
另外,可以根据以下基准来判定搅拌作用。In addition, the stirring action can be judged according to the following criteria.
将墨盒500放入离心分离机并以1000rpm的旋转速度旋转12小时,使墨水离心分离。然后,将离心分离的各个墨盒500再次安装到喷墨式记录装置的液体喷射头上,并按照灰色层次(gray gradation)的色标进行印刷。测定离心分离前后进行的灰色印刷(gray printing)的色差ΔE。该色差ΔE≤4时判断为A(搅拌性能非常好),4<ΔE≤8时判断为B(搅拌性能好),8<ΔE时判断为C(搅拌性能不好)。另外,色差ΔE的计算公式使用参照了公知的L*a*b*色度图的下式(1):The
ΔE={(ΔL*)2+(Δa*)2+(Δb*)2}1/2 …(1)ΔE={(ΔL*) 2 +(Δa*) 2 +(Δb*) 2 }1/2 …(1)
另外,本发明的液体容器中的液体储存部、盒主体、液体储存凹部、间隔壁、连通流路、搅拌移动体、流路、薄膜、以及止动器等的结构并不局限于上述实施方式的结构,勿庸置疑,可以根据本发明的意旨而采用各种方式。In addition, in the liquid container of the present invention, the structures of the liquid storage portion, the cartridge body, the liquid storage recess, the partition wall, the communication flow path, the stirring moving body, the flow path, the film, and the stopper are not limited to the above-mentioned embodiments. Needless to say, various configurations can be adopted according to the spirit of the present invention.
此外,在上述实施方式中,以可以相对于安装有液体喷射头的托架进行装卸的墨盒为例进行了说明,但在以下装置中子墨罐也可以采用本发明的结构并可以达到同样的效果,所述装置按照如下方式构成:将主墨罐固定在记录装置主体上,通过软管连接该主墨罐和安装在托架上的子墨罐,并将子墨罐中的墨水供应给记录头。In addition, in the above-mentioned embodiment, the ink cartridge that can be attached to and detached from the carriage on which the liquid ejection head is mounted has been described as an example. As a result, the device is constructed as follows: the main ink tank is fixed on the main body of the recording device, the main ink tank and the sub-ink tank installed on the bracket are connected by a hose, and the ink in the sub-ink tank is supplied to the record header.
另外,本申请所依据的基础申请有:2004年6月16日申请的日本专利申请(特愿2004-178385)、2004年6月18日申请的日本专利申请(特愿2004-181061)、2004年6月18日申请的日本专利申请(特愿2004-181062)、以及2004年6月21日申请的日本专利申请(特愿2004-182461),这里参照引用了它们的内容。In addition, the basic applications on which this application is based include: Japanese patent application filed on June 16, 2004 (Japanese Patent Application No. 2004-178385), Japanese patent application filed on June 18, 2004 (Japanese Patent Application No. 2004-181061), 2004 Japanese Patent Application (Japanese Patent Application No. 2004-181062) filed on June 18, 2004 and Japanese Patent Application (Japanese Patent Application No. 2004-182461) filed on June 21, 2004, the contents of which are incorporated herein by reference.
Claims (15)
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004178385A JP4552526B2 (en) | 2004-06-16 | 2004-06-16 | Liquid container |
| JP178385/2004 | 2004-06-16 | ||
| JP181062/2004 | 2004-06-18 | ||
| JP181061/2004 | 2004-06-18 | ||
| JP182461/2004 | 2004-06-21 |
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| Publication Number | Publication Date |
|---|---|
| CN1968818A true CN1968818A (en) | 2007-05-23 |
| CN100575092C CN100575092C (en) | 2009-12-30 |
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| CN200580019460A Expired - Fee Related CN100575092C (en) | 2004-06-16 | 2005-06-16 | Liquid container |
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| JP (1) | JP4552526B2 (en) |
| CN (1) | CN100575092C (en) |
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| US7942513B2 (en) | 2007-08-31 | 2011-05-17 | Brother Kogyo Kabushiki Kaisha | Ink cartridges |
| CN101376292B (en) * | 2007-08-31 | 2011-06-29 | 兄弟工业株式会社 | ink cartridge |
| CN103241000A (en) * | 2012-02-06 | 2013-08-14 | 精工爱普生株式会社 | Liquid container, liquid container assembly, and inkjet recording device |
| CN107972361A (en) * | 2016-10-25 | 2018-05-01 | 精工爱普生株式会社 | Ink receptive body and printer |
| CN109318590A (en) * | 2017-07-31 | 2019-02-12 | 兄弟工业株式会社 | image recording device |
| CN109963720A (en) * | 2017-07-31 | 2019-07-02 | 兄弟工业株式会社 | Printed Fluid Cartridges and Systems Using Printed Fluid Cartridges |
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| JP4916190B2 (en) * | 2006-03-03 | 2012-04-11 | キヤノン株式会社 | Ink tank and printer |
| JP4924273B2 (en) | 2007-08-01 | 2012-04-25 | セイコーエプソン株式会社 | Liquid container |
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| CN101376292B (en) * | 2007-08-31 | 2011-06-29 | 兄弟工业株式会社 | ink cartridge |
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| US11884077B2 (en) | 2016-12-28 | 2024-01-30 | Brother Kogyo Kabushiki Kaisha | Printing-fluid cartridge including contact surface for providing positioning of the printing-fluid cartridge |
| CN109963720A (en) * | 2017-07-31 | 2019-07-02 | 兄弟工业株式会社 | Printed Fluid Cartridges and Systems Using Printed Fluid Cartridges |
| CN109318590B (en) * | 2017-07-31 | 2021-06-04 | 兄弟工业株式会社 | Image recording apparatus |
| CN109318590A (en) * | 2017-07-31 | 2019-02-12 | 兄弟工业株式会社 | image recording device |
| CN109963720B (en) * | 2017-07-31 | 2021-08-24 | 兄弟工业株式会社 | Printed Fluid Cartridges and Systems Using Printed Fluid Cartridges |
Also Published As
| Publication number | Publication date |
|---|---|
| JP4552526B2 (en) | 2010-09-29 |
| JP2006001082A (en) | 2006-01-05 |
| CN100575092C (en) | 2009-12-30 |
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