CN1964801A - Method and rolling stand for cold rolling of metallic rolling stock in particular rolling strip with nozzles for gaseous or liquid treatment media - Google Patents
Method and rolling stand for cold rolling of metallic rolling stock in particular rolling strip with nozzles for gaseous or liquid treatment media Download PDFInfo
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Abstract
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本发明涉及用于冷轧金属轧制品、尤其是轧制带的方法和轧制机架,具有用于气体或液体的处理介质的喷嘴,其中所述轧制品在加工温度下为了塑性变形而穿过由上工作辊和下工作辊构成的轧辊副的轧辊间隙导引。The invention relates to a method and a rolling stand for the cold rolling of metal rolled products, in particular rolled strips, with nozzles for gaseous or liquid treatment media, wherein the rolled products are subjected to plastic deformation at processing temperatures And pass through the roll gap guide of the roll pair that is made up of upper work roll and lower work roll.
背景技术Background technique
由EP 1230045B1/DE 19953230C2已知用于冷轧金属轧制品的方法,其中轧制品在室温下通过相向驱动的轧辊的间隙产生塑性变形。在此在轧辊间隙部位中吹入惰性气体用于减少摩擦热,该惰性气体具有比轧辊间隙中的轧制品温度更低的温度。惰性气体(N2)被低温冷却地吹入并且在其液化温度以下输入。这种方法的优点是改善了轧制带表面质量。但是没有令人惊奇地产生初始所致力的润滑作用,如同根据数学过程模型进行很大范围的检查所得到的那样。结果是,通过输入低温冷却的惰性气体仅仅实现在轧辊间隙中轧制品和/或轧辊的冷却,其中轧辊的磨损和轧制过程的运动特性没有被考虑。From EP 1230045 B1/DE 19953230 C2 is known a method for cold rolling metal rolled products, in which the rolled product is plastically deformed at room temperature through a gap between rollers driven in opposite directions. In order to reduce the frictional heat, an inert gas is blown into the roll gap region, the inert gas having a lower temperature than the rolling product temperature in the roll gap. Inert gas (N 2 ) is blown in cryogenically and fed below its liquefaction temperature. The advantage of this method is the improved surface quality of the rolled strip. However, the lubricating effect initially intended did not surprisingly occur, as had been examined extensively against mathematical process models. As a result, the cooling of the rolled product and/or the rolls in the roll gap is only achieved by feeding in the cryogenically cooled inert gas, the wear of the rolls and the kinematic behavior of the rolling process not being taken into account.
本发明的目的是,在输入低温冷却的介质时除了改善轧制品表面以外通过降低轧制力也能够实现轧制品和轧辊的润滑和表面保护。The object of the present invention is to also achieve lubrication and surface protection of the rolled product and rolls by reducing the rolling force during the supply of cryogenically cooled medium, in addition to improving the surface of the rolled product.
这个目的对于上述的措施按照本发明如下实现,为了润滑、冷却、清洁向着工作辊的侧面和/或轧辊间隙和/或轧制品并且为了惰化向着轧辊间隙和/或向着轧制品输入分别来自各喷嘴排的分别由低温的惰性气体、由常温的惰性气体、由润滑剂乳液、由混和的轧制油或由无油的、无残留物蒸发的碳氢化合物组成的射束。由此不仅改善轧制品表面,而且同时保证对于轧制过程和对于轧辊正常运行所需的润滑,其中同时考虑为了保持轧制的表面和轧辊表面的措施。因此可以附加地使用水-油混合物或液氮。This object is achieved according to the invention for the above-mentioned measures in that for lubrication, cooling, cleaning of the sides facing the work rolls and/or the roll gap and/or the rolled product and for inerting the feed to the roll gap and/or to the rolled product respectively The jets from the individual nozzle rows each consist of a low-temperature inert gas, of a normal-temperature inert gas, of a lubricant emulsion, of admixed rolling oil or of oil-free, residue-free vaporized hydrocarbons. This not only improves the surface of the rolled product, but at the same time ensures the lubrication required for the rolling process and for the correct operation of the roll, wherein measures for maintaining the rolled surface and the roll surface are taken into account at the same time. Water-oil mixtures or liquid nitrogen can therefore additionally be used.
在扩展结构中建议,所述喷嘴排与低温惰性气体的喷嘴排紧密排列地输入由润滑剂乳液、由轧制油或由无油无残留物蒸发的碳氢化合物组成的介质射束。在此仅仅使相应种润滑剂的温度与惰性气体的温度相互协调。In a further embodiment, it is proposed that the nozzle row and the nozzle row for the low-temperature inert gas are fed in a medium jet consisting of a lubricant emulsion, rolling oil or hydrocarbon evaporated without oil or residue, in close proximity to the nozzle row for the cryogenic inert gas. In this case, only the temperature of the respective lubricant and the temperature of the inert gas are adjusted to each other.
另一扩展结构规定,所述润滑剂乳液、轧制油或无油无残留物蒸发的碳氢化合物的最小量通过对应于轧制品的表面粗糙度的层厚以所谓的附加施加导入。这种最小量润滑可以在包括润滑剂喷射时通过惰性气体以协调的温度实现。在轧辊间隙中的摩擦系数可以根据生产和道次方案通过改变所施加的润滑剂量而改变。最小量润滑也能够以相对微少的费用用于不同的润滑剂种类。A further refinement provides that the minimum quantity of the lubricant emulsion, rolling oil or oil-free and residue-free vaporized hydrocarbons is introduced by so-called additional application with a layer thickness corresponding to the surface roughness of the rolled product. This minimum quantity lubrication can be achieved by inert gas at a coordinated temperature including lubricant injection. The coefficient of friction in the roll nip can be varied according to the production and pass scheme by varying the amount of lubricant applied. Minimum quantity lubrication can also be used for different lubricant types at relatively little expense.
按照另一特征如下实现对于轧制区不同段的适配,对于轧制品进入侧、轧辊间隙进入侧、轧辊进入侧、轧辊排出侧、楔形轧辊-轧制品排出侧和轧制品排出侧的截段分别使润滑、冷却、惰化和清洁相互协调。作为实施例请参阅在图3中所示的矩阵。According to a further feature, adaptation to the different sections of the rolling zone is achieved for the rolled product entry side, the roll gap entry side, the roll entry side, the roll discharge side, the wedge roll-rolled product discharge side and the rolled product discharge side Sections of the respective lubrication, cooling, inerting and cleaning are coordinated with each other. As an example see the matrix shown in FIG. 3 .
在此有效的措施是,在轧制品进入部中在轧制品表面上施加最小量润滑并且在进入侧的轧辊间隙中加入惰性气体(例如N2)。这种惰性介质的温度可以与所选择的润滑剂适和(vertrg1ich)地选择。在此在排出侧上能够使冷的介质如液氮和其它冷的惰性气体加入到轧辊间隙里面。Effective measures here are to apply a minimum amount of lubrication on the rolled product surface in the rolled product inlet and to introduce an inert gas (for example N 2 ) in the inlet-side roll gap. The temperature of this inert medium can be selected appropriately for the selected lubricant. In this case, cold media such as liquid nitrogen and other cold inert gases can be introduced into the roll gap on the discharge side.
另一有利的变型方案建议,由低温的惰性气体包围地加入施加在进入侧轧辊间隙中的由润滑剂乳液或轧制油或由无油的、无残留物蒸发的碳氢化合物组成的最小量润滑。作为惰性介质也可以对于这种选择方案在与润滑剂适和的温度范围中使用氮气。A further advantageous variant proposes to introduce a minimum amount of lubricant emulsion or rolling oil or of oil-free, residue-free vaporized hydrocarbons applied in the roll gap on the entry side surrounded by a low-temperature inert gas lubricating. Nitrogen can also be used as an inert medium for this option in a temperature range compatible with the lubricant.
在楔形轧辊-轧制品排出侧的截段中加入低温的惰性气体,可以进一步充分利用冷却、清洁和惰化。Cooling, cleaning and inerting can be further fully utilized by introducing low-temperature inert gas into the section on the discharge side of the wedge roll-rolled product.
一个特别的选择方案是在轧制品厚度减薄小于约10%的串列轧制线的最后轧制机架之一中使用上述方法。因为这种终端机架在串列轧制线中在很大程度上扩大地只以微少的厚度减薄工作,因此可以在上述发明的基础上在进一步改善的范围内实现减小轧制品张力、例如降低轧制带张力到卷绕水平、实现工作辊的均匀表面压制并保证轧制带干燥性。A particular option is to use the method described above in one of the last rolling stands of the tandem rolling line with a reduction in the thickness of the rolled product of less than about 10%. Since such an end stand is largely enlarged in a tandem rolling line and only works with a slight thickness reduction, a reduction in the tension of the rolled product can be achieved on the basis of the above-mentioned invention within the scope of further improvements. , such as reducing the strip tension to the coil level, achieving uniform surface pressing of the work rolls and ensuring strip dryness.
可以完全去掉通常在串列轧制线中用于最后的轧制机架的独立的具有少量乳液的乳液设备。提高工作辊的使用寿命并且更长时间地保持所需的粗糙度。改善表面质量、在排出的轧制带的带宽上确定的、均匀分布的粗糙度。去掉目前所存在的在轧制带上和在串联轧制线最后的轧制机架后面的轧制带吹气区的乳液残留物的问题。A separate emulsion plant with small amounts of emulsion, which is usually used in tandem rolling lines for the last rolling stand, can be completely dispensed with. Increases work roll life and maintains desired roughness for longer. Improved surface quality, defined, uniformly distributed roughness over the strip width of the discharged rolled strip. Elimination of the presently existing problem of emulsion residues on the strip and in the blowing zone of the strip after the last rolling stand of the tandem rolling line.
在这种串列轧制线中已经证实有利的是,所述轧制品在倒数第二的轧制机架后面通过冷却剂和润滑剂乳液或轧制油或无油的无残留物蒸发的碳氢化合物冷却。In such tandem rolling lines it has proven to be advantageous if the rolled product is evaporated after the penultimate rolling stand by means of coolant and lubricant emulsions or rolling oil or oil-free and residue-free Hydrocarbon cooling.
另一特征涉及轧制带继续处理的准备,据此在轧制品冷却后通过挤压和/或吹气去除冷却剂和润滑剂乳液或轧制油。A further feature relates to the preparation of the rolled strip for further processing, whereby after cooling of the rolled product cooling and lubricant emulsions or rolling oil are removed by pressing and/or blowing.
轧制完的轧制品或轧制带如下得到保护,以最小量必要时在挤压和/或吹气后在轧制品或工作辊上再施加润滑剂乳液、轧制油或无油的无残留物蒸发的碳氢化合物。在此轧辊间隙中的平均摩擦系数减小,以不太高的轧制力实现所期望的厚度减薄,但是也不会由于剧烈减小轧制带张力产生滑动。The finished rolled product or rolled strip is protected by reapplying lubricant emulsion, rolling oil or oil-free Evaporated hydrocarbons without residue. The average coefficient of friction in this roll gap is reduced, so that the desired thickness reduction is achieved with not too high a rolling force, but also without slipping due to a drastic reduction of the rolling strip tension.
此外有利的是,将低温的惰性气体形式的冷却剂在最后的轧制机架前加入到轧辊间隙里面。It is also advantageous if the coolant in the form of a low-temperature inert gas is introduced into the roll gap before the last rolling stand.
作为可变化的改进方案也可以这样实现,可以选择将润滑剂乳液或轧制油或无油的无残留物蒸发的碳氢化合物在最后的轧制机架前面在低温的惰性气体幕帘内部喷射地或被幕帘包围喷射地加入到轧辊间隙里面。As a variable development, it is also possible to spray lubricant emulsions or rolling oils or oil-free, residue-free vaporized hydrocarbons in front of the last rolling stand inside a low-temperature inert gas curtain It can be injected into the roll gap by spraying or being surrounded by a curtain.
一种变化的改进方案也可以这样构成,通过将低温的惰性气体施加到工作辊与轧制品之间的楔形里面或施加到工作辊和/或轧制品上涂覆轧制品和工作辊。A variant development can also be designed in such a way that the rolled product and the rolled product are coated by applying a low-temperature inert gas into the wedge between the work roll and the rolled product or onto the work roll and/or the rolled product .
因此将冷轧金属轧制品的方法用于热的工作辊身的平整度调节以降低和/或监测调节值,其中轧制品在加工温度下为了塑性变形穿过工作辊副的轧辊间隙导引并且为了润滑、冷却、清洁向着工作辊的侧面和/或轧辊间隙和/或轧制品并且为了惰化向着轧辊间隙和/或向着轧制品输入分别来自各喷嘴排的分别由低温的惰性气体、由常温的惰性气体、由润滑剂乳液或由混和的轧制油或由无油的、无残留物蒸发的碳氢化合物组成的射束。The method of cold-rolling metal rolled products is therefore used for the flatness regulation of hot work roll barrels in order to reduce and/or monitor the adjustment value, wherein the rolled products are guided through the roll gap of the work roll pair for plastic deformation at the processing temperature. Introducing and for lubricating, cooling, cleaning towards the sides of the work rolls and/or the roll gap and/or the rolled product and for inerting the input of respectively low-temperature inert from the respective nozzle rows towards the roll gap and/or towards the rolled product Gases, inert gases at normal temperature, lubricant emulsions or mixed rolling oils or jets of oil-free, residue-free vaporized hydrocarbons.
此外由此得到改进,附加地通过施加冷却的润滑剂乳液、轧制油或无油的无残留物蒸发的碳氢化合物覆盖平整度调节。所得到的平整度误差不再象目前这样大。Furthermore, this is improved by additionally applying a cooled lubricant emulsion, rolling oil or oil-free, residue-free vaporized hydrocarbon coating smoothness control. The resulting flatness errors are no longer as large as they are today.
本发明下面描述的涉及用于冷轧金属轧制品、尤其是轧制带的轧制机架,具有附属于工作辊的用于固体、气体和/或液体的处理介质的喷嘴。The invention described below relates to a rolling stand for cold rolling of metal rolled products, in particular rolled strip, with nozzles for solid, gaseous and/or liquid treatment media attached to the work rolls.
上述目的在一个这样的轧制机架上按照本发明由此得以实现,即对于上工作辊和下工作辊分别在侧面圆周上与工作辊对置地设置上下设置的喷嘴段,为了清洁、冷却、润滑和/或惰化具有对准工作辊和/或轧制品的处理介质喷嘴排。由此提高工作辊的使用寿命并且更长时间地保持所致力的粗糙度。改进排出轧制带的表面质量(在带宽上的确定的、均匀分布的粗糙度)。克服在轧制带上和在吹气区后面(在最后的轧制机架后面)的乳液残留物问题。在轧辊间隙中的摩擦系数可以根据生产和道次方案通过选择所施加的润滑剂量适配。在最小量润滑时以相对微少的费用有利地使用不同的润滑剂种类。The above-mentioned object is achieved according to the invention in this way on a rolling stand of this kind, namely for the upper work roll and the lower work roll, the nozzle segments arranged above and below are arranged on the side circumference opposite to the work roll, for cleaning, cooling, Lubrication and/or inerting have rows of process media nozzles aimed at the work rolls and/or rolled product. This increases the service life of the work rolls and maintains the desired roughness for a longer period of time. Improvement of the surface quality (defined, evenly distributed roughness over the strip) of the outgoing rolled strip. Overcome the problem of emulsion residues on the rolling strip and after the blowing zone (behind the last rolling stand). The coefficient of friction in the roll gap can be adapted according to the production and pass scheme by selecting the amount of lubricant applied. For minimum quantity lubrication, different lubricant types are advantageously used at relatively little expense.
一种扩展结构规定,径向对准上工作辊和下工作辊的喷嘴排位于进入侧上。A refinement provides that the nozzle rows aligned radially against the upper and lower work rolls are located on the entry side.
与此类似径向对准上工作辊和下工作辊的喷嘴排镜像对称地位于排出侧上。Similarly, the nozzle rows aligned radially to the upper and lower work rolls are located mirror-symmetrically on the discharge side.
因此这些喷嘴排对准轧制品的移动方向并且根据轧辊表面和轧制品是否被冷却、被润滑或防止氧化,在轧辊间隙楔形中产生合适的空间充满的由不同温度的润滑剂射束和气体射束组成的混合物。These nozzle rows are thus aligned in the direction of movement of the rolled product and, depending on whether the roll surface and the rolled product are cooled, lubricated or protected against oxidation, create a suitable space in the roll gap wedge filled with lubricant jets of different temperatures and A mixture of gas jets.
为形成这种空间充满的射束组更有利的是,具有分别对准轧辊间隙且同时对准上和下工作辊的相邻侧面的、基本以相对于轧制品表面45°延伸的喷嘴块,它们容纳并排的喷嘴排。To form such a space-filling jet group it is further advantageous to have nozzle blocks which extend substantially at 45° relative to the surface of the rolled product, which are directed respectively at the roll gap and at the same time at the adjacent sides of the upper and lower work rolls , which accommodate rows of nozzles side by side.
为了准备不同温度的冷却气体或保护气体、液体、润滑剂乳液或轧制油还建议一种结构,据此设置在轧制品附近的分别具有垂直从下面和上面对准轧制品表面的喷嘴排的喷嘴段位于进入侧上并且具有喷嘴排的喷嘴段位于排出侧上。所述喷嘴段可以是与轧辊间隙对称的、设置在进入侧和排出侧上的、通过上下叠摞构成的外壳,它们易于拆卸和装配。For the preparation of cooling or shielding gases, liquids, lubricant emulsions or rolling oils at different temperatures, a structure is also proposed, whereby the devices arranged in the vicinity of the rolled product have respectively vertically aligned with the surface of the rolled product from below and from above. The nozzle section of the nozzle row is located on the inlet side and the nozzle section with the nozzle row is located on the outlet side. The nozzle segments can be shells arranged one above the other on the inlet side and on the outlet side symmetrically to the roll gap, which are easy to disassemble and assemble.
在附图中示出实施例,下面借助于附图描述本方法并且在下面详细描述实施例的结构。An exemplary embodiment is shown in the drawing, with the aid of which the method will be described below and the structure of the exemplary embodiment will be described in detail below.
图1以侧视图示出具有喷嘴段的工作辊副,Figure 1 shows a work roll pair with a nozzle section in side view,
图2示出串列轧制线的侧视图,它通过本发明构成并且构成应用示例,Figure 2 shows a side view of a tandem rolling line, which is constituted by the invention and constitutes an application example,
图3以矩阵图作为示例示出冷却介质、润滑剂、清洁剂和惰化介质的分布。FIG. 3 shows the distribution of cooling medium, lubricant, cleaning agent and inerting medium as an example in a matrix diagram.
按照图1所述轧制品1作为轧制带1b在加工温度下(一般是常温)为了塑性变形穿过在上工作辊2与下工作辊3之间构成的轧辊间隙40在从进入侧4到排出侧5的方向上导引并且同时轧制。为了润滑(降低轧制力)、冷却(排出通过轧制过程产生的热量)和清洁(残留物和/或氧化物)轧制品表面1a使分别来自各相互间附设的喷嘴排的介质射束如下对准工作辊2,3的侧面2a,3a和/或轧制品1:According to the rolling product 1 described in Fig. 1 as a rolling strip 1b, it passes through the roll gap 40 formed between the upper work roll 2 and the lower work roll 3 at the processing temperature (generally room temperature) for plastic deformation from the entry side 4 It is guided in the direction of the discharge side 5 and rolled simultaneously. In order to lubricate (reduce the rolling force), cool (dissipate the heat generated by the rolling process) and clean (residues and/or oxides) the surface 1a of the rolled product, the medium jets from the nozzle rows attached to each other are respectively Align the sides 2a, 3a of the work rolls 2, 3 and/or the rolled product 1 as follows:
喷嘴排6a,上面(轧制品1,进入侧4:清洁)Nozzle row 6a, top (rolled product 1, entry side 4: clean)
喷嘴排6b,下面(轧制品1,进入侧4:清洁)Nozzle row 6b, below (rolled product 1, entry side 4: clean)
喷嘴排7a,上面(轧制品1,进入侧4:冷却)Nozzle row 7a, top (rolled product 1, entry side 4: cooling)
喷嘴排7b,下面(轧制品1,进入侧4:冷却)Nozzle row 7b, below (rolled product 1, entry side 4: cooling)
喷嘴排8a,上面(轧制品1,进入侧4:润滑)Nozzle row 8a, top (rolled product 1, entry side 4: lubrication)
喷嘴排8b,下面(轧制品1,进入侧4:润滑)Nozzle row 8b, below (rolled product 1, entry side 4: lubrication)
喷嘴排9a,上面(轧辊间隙40,进入侧4:润滑)Nozzle row 9a, top (roll gap 40, entry side 4: lubrication)
喷嘴排9b,下面(轧辊间隙40,进入侧4:润滑)Nozzle row 9b, below (roll gap 40, entry side 4: lubrication)
喷嘴排10a,上面(轧辊间隙40,进入侧4:冷却)Nozzle row 10a, top (roll gap 40, entry side 4: cooling)
喷嘴排10b,下面(轧辊间隙40,进入侧4:冷却)Nozzle row 10b, below (roll gap 40, entry side 4: cooling)
喷嘴排11a,上面(轧辊间隙40,进入侧4:清洁)Nozzle row 11a, top (roll gap 40, entry side 4: clean)
喷嘴排11b,下面(轧辊间隙40,进入侧4:清洁)Nozzle row 11b, below (roll gap 40, entry side 4: clean)
喷嘴排12a,上面(轧辊间隙40,进入侧4:惰化)Nozzle row 12a, top (roll gap 40, entry side 4: inerting)
喷嘴排12b,下面(轧辊间隙40,进入侧4:惰化)Nozzle row 12b, below (roll gap 40, entry side 4: inerting)
喷嘴排13a,上面(工作辊2,进入侧4:润滑)Nozzle row 13a, top (work roll 2, entry side 4: lubrication)
喷嘴排13b,下面(工作辊3,进入侧4:润滑)Nozzle row 13b, below (work roll 3, entry side 4: lubrication)
喷嘴排14a,上面(工作辊2,进入侧4:冷却)Nozzle row 14a, top (work roll 2, entry side 4: cooling)
喷嘴排14b,下面(工作辊3,进入侧4:冷却)Nozzle row 14b, below (work roll 3, entry side 4: cooling)
喷嘴排15a,上面(工作辊2,进入侧4:清洁)Nozzle row 15a, top (work roll 2, entry side 4: clean)
喷嘴排15b,下面(工作辊3,进入侧4:清洁)Nozzle row 15b, below (work roll 3, entry side 4: clean)
喷嘴排16a,上面(工作辊2,排出侧5:冷却)Nozzle row 16a, top (work roll 2, discharge side 5: cooling)
喷嘴排16b,下面(工作辊3,排出侧5:冷却)Nozzle row 16b, lower side (work roll 3, discharge side 5: cooling)
喷嘴排17a,上面(工作辊2,排出侧5:清洁)Nozzle row 17a, top (work roll 2, discharge side 5: clean)
喷嘴排17b,下面(工作辊3,排出侧5:清洁)Nozzle row 17b, below (work roll 3, discharge side 5: clean)
喷嘴排18a,上面(轧辊间隙40,排出侧5:惰化)Nozzle row 18a, top (roll gap 40, discharge side 5: inert)
喷嘴排18b,下面(轧辊间隙40,排出侧5:惰化)Nozzle row 18b, below (roll gap 40, discharge side 5: inert)
喷嘴排19a,上面(轧辊间隙40,排出侧5:冷却)Nozzle row 19a, top (roll gap 40, discharge side 5: cooling)
喷嘴排19b,下面(轧辊间隙40,排出侧5:冷却)Nozzle row 19b, below (roll gap 40, discharge side 5: cooling)
喷嘴排20a,上面(轧辊间隙40,排出侧5:清洁)Nozzle row 20a, top (roll gap 40, discharge side 5: clean)
喷嘴排20b,下面(轧辊间隙40,排出侧5:清洁)Nozzle row 20b, below (roll gap 40, discharge side 5: clean)
喷嘴排21a,上面(轧制品1,排出侧5:冷却)Nozzle row 21a, top (rolled product 1, discharge side 5: cooling)
喷嘴排21b,下面(轧制品1,排出侧5:冷却)Nozzle row 21b, lower side (rolled product 1, discharge side 5: cooling)
喷嘴排22a,上面(轧制品1,排出侧5:清洁)Nozzle row 22a, top (rolled product 1, discharge side 5: clean)
喷嘴排22b,下面(轧制品1,排出侧5:清洁)Nozzle row 22b, lower side (rolled product 1, discharge side 5: clean)
此外由图1可以看出,所述喷嘴排8a,8b;9a,9b;13a,13b与低温冷却的惰性气体的喷嘴排7a,7b;10a,10b;14a,14b;16a,16b;19a,19b;21a,21b紧密排列地输入由润滑剂乳液42或由轧制油43组成的介质射束。In addition, it can be seen from FIG. 1 that the nozzle rows 8a, 8b; 9a, 9b; 13a, 13b and the nozzle rows 7a, 7b; 10a, 10b; 19b ; 21a , 21b are fed a medium jet consisting of lubricant emulsion 42 or rolling oil 43 in close proximity.
最小量的润滑剂乳液42可以以对应于轧制品1或轧制带1b的轧制品表面1a的表面粗糙度的层厚48作为所谓的附加施加导入。A minimum amount of lubricant emulsion 42 can be introduced as a so-called additional application with a layer thickness 48 corresponding to the surface roughness of the rolled product surface 1 a of the rolled product 1 or rolled strip 1 b.
所述工作辊2,3的不同圆周弧段分成截段44。根据这个分布对于轧制品进入侧4的、轧辊间隙进入部的、轧辊进入部的、轧辊排出部的、楔形轧辊-轧制品排出部的和轧制品排出侧5的截段44分别使润滑、冷却、惰化和清洁相互协调。The different circumferential arcs of the work rolls 2 , 3 are divided into sections 44 . According to this distribution for the sections 44 of the rolling product entry side 4 , of the roll gap entry, of the roll entry, of the roll discharge, of the wedge roll-rolled product discharge and of the rolled product discharge side 5 respectively Lubrication, cooling, inerting and cleaning are coordinated with each other.
在此这样进行,在轧制品进入部中在轧制品表面1a上施加最小量润滑而在进入侧在轧辊间隙40中加入惰性气体或低温冷却的氮气。In this case, a minimum amount of lubrication is applied to the rolled product surface 1a in the rolled product inlet, and an inert gas or cryogenically cooled nitrogen gas is introduced into the roll gap 40 on the inlet side.
所述喷嘴在喷嘴块47中紧密布置地构成,现在由低温冷却的惰性气体包围地施加在进入侧的轧辊间隙40中施加的由润滑剂乳液42或轧制油43或由无油的、无残留物蒸发的碳氢化合物组成的最小量润滑。The nozzles are arranged closely in the nozzle block 47 and are now surrounded by cryogenically cooled inert gas. The lubricant emulsion 42 or rolling oil 43 or oil-free, Minimal quantity lubrication consisting of vaporized hydrocarbon residues.
同样在楔形轧辊-轧制品排出部的截段44中加入低温冷却的惰性气体41。Cryogenically cooled inert gas 41 is likewise introduced into section 44 of the wedge roll rolling product discharge.
在图2中示出上述的用于冷轧金属轧制品1的方法,其中轧制品1在加工温度下为了塑性变形穿过由上和下工作辊2,3组成的工作辊副2,3的轧辊间隙40导引并且为了润滑、冷却、清洁向着工作辊2,3的侧面2a,3a和/或轧辊间隙40和/或轧制品1并且为了惰化向着轧辊间隙40和/或向着轧制品1分别从各喷嘴排6a...22b分别输入由低温的惰性气体41、由常温的惰性气体41a、由润滑剂乳液42或由混和的轧制油43或由无油的、无残留物蒸发的碳氢化合物组成的射束组,在串列轧制线23的至少一个最后的轧制机架上轧制品1的厚度减薄小于约10%。由此可以在串列轧制线中加工具有特别清洁且光滑的轧制品表面1a的轧制品1。In FIG. 2 is shown the above-mentioned method for cold rolling a metal rolled product 1, wherein the rolled product 1 passes a work roll pair 2 consisting of upper and lower work rolls 2, 3 for plastic deformation at processing temperature, The roll gap 40 of 3 is guided and for lubrication, cooling, cleaning towards the side 2a, 3a of the work rolls 2, 3 and/or the roll gap 40 and/or the rolling product 1 and for inerting towards the roll gap 40 and/or towards the The rolling products 1 are input from the nozzle rows 6a...22b respectively by low-temperature inert gas 41, by normal-temperature inert gas 41a, by lubricant emulsion 42 or by mixed rolling oil 43 or by oil-free, The group of jets consisting of vaporized hydrocarbons of the residue reduces the thickness of the rolled product 1 by less than about 10% on at least one last rolling stand of the tandem rolling line 23 . A rolled product 1 with a particularly clean and smooth rolled product surface 1 a can thus be processed in the tandem rolling line.
所述轧制品1在倒数第二的轧制机架24的后面通过冷却剂或润滑剂乳液42或轧制油43或无油的、无残留物蒸发的碳氢化合物冷却。在轧制品1冷却后可以在挤压机组26中通过挤压和/或通过吹气去除冷却剂和润滑剂乳液42或轧制油43。The rolled product 1 is cooled downstream of the penultimate rolling stand 24 by means of a coolant or lubricant emulsion 42 or rolling oil 43 or oil-free, vaporized hydrocarbons without residues. After the rolling product 1 has cooled, the coolant and lubricant emulsion 42 or rolling oil 43 can be removed in the extrusion train 26 by extrusion and/or by blowing.
在此所述轧制品1可以在倒数第二的轧制机架24的后面通过冷却剂或润滑剂乳液42或轧制油43或无油的、无残留物蒸发的碳氢化合物冷却。The rolled product 1 can be cooled downstream of the penultimate rolling stand 24 by means of a coolant or lubricant emulsion 42 or rolling oil 43 or oil-free, residue-free vaporized hydrocarbons.
在串列轧制线23中(或者在每个其它轧制线的终端)在排出侧的轧制带冷却装置25后面、即在轧制品1冷却以后通过在挤压机组26中的挤压和/或通过在吹气装置27中的吹气去除冷却剂和润滑剂乳液42或轧制油43。In the tandem rolling line 23 (or at the end of each other rolling line) after the strip cooling device 25 on the discharge side, ie after cooling the rolled product 1 by extrusion in the extrusion train 26 And/or the coolant and lubricant emulsion 42 or rolling oil 43 is removed by blowing in the blowing device 27 .
为了保护轧制完的轧制品1在挤压用的挤压机组26和/或吹气用的装置27后面在施加最小量润滑的装置28中将润滑剂乳液42或轧制油43或无油的、无残留物蒸发的碳氢化合物再施加到轧制品1或工作辊2,3上。In order to protect the rolled product 1, lubricant emulsion 42 or rolling oil 43 or no The oily, residue-free evaporated hydrocarbons are then applied to the rolled product 1 or the work rolls 2, 3.
此外在串列轧制线23中在装置28上衔接一个用于加入惰化介质的装置32和一个用于加入惰化介质的装置30、一个用于加入润滑剂的装置31和对准轧辊间隙40方向的用于加入惰化介质的装置32。然后对于串列轧制线23的最后的轧辊副2,3再附设一个用于施加最小量润滑的装置29。一个通过施加低温冷却介质用于冷却/清洁的装置33位于进入侧4上而一个通过施加低温冷却介质用于冷却/清洁的装置34位于排出侧上。在终端上轧制品1通过用于冷却/清洁的装置35通过施加低温冷却介质加载。Furthermore, in the tandem rolling line 23 a device 32 for feeding an inerting medium and a device 30 for feeding an inerting medium, a device 31 for feeding a lubricant and aligning the roll gap are connected to the device 28 The device 32 for adding inert medium in the direction of 40. A device 29 for applying a minimum quantity of lubrication is then attached to the last roll pairs 2, 3 of the tandem rolling line 23. A device 33 for cooling/cleaning by applying a low-temperature coolant is located on the inlet side 4 and a device 34 for cooling/cleaning by applying a low-temperature coolant is located on the discharge side. At the end, the rolled product 1 is loaded by means of a cooling/cleaning device 35 by applying a low-temperature cooling medium.
在图3中示出用于润滑、冷却、清洁和惰化的介质射束的使用和布置的有利矩阵图。可以使用许多这种不同的矩阵。An advantageous matrix diagram for the use and arrangement of medium jets for lubrication, cooling, cleaning and inerting is shown in FIG. 3 . Many such different matrices can be used.
附图标记清单list of reference signs
1 轧制品1 rolled product
1a 轧制品表面1a Rolled product surface
1b 轧制带1b Rolled strip
2 上工作辊2 upper work roll
2a 侧面2a side
3 下工作辊3 lower work roll
3a 侧面3a side
4 进入侧4 Entry side
5 排出侧5 discharge side
6a 喷嘴排(轧制品进入侧:清洁)6a Nozzle row (rolled product entry side: clean)
6b 喷嘴排(轧制品进入侧:清洁)6b Nozzle row (rolled product entry side: clean)
7a 喷嘴排(轧制品进入侧:冷却)7a Nozzle row (rolled product entry side: cooling)
7b 喷嘴排(轧制品进入侧:冷却)7b Nozzle row (rolled product entry side: cooling)
8a 喷嘴排(轧制品进入侧:润滑)8a Nozzle row (rolled product entry side: lubrication)
8b 喷嘴排(轧制品进入侧:润滑)8b Nozzle row (rolled product entry side: lubrication)
9a 喷嘴排(轧辊间隙进入侧:润滑)9a Nozzle row (roll gap entry side: lubrication)
9b 喷嘴排(轧辊间隙进入侧:润滑)9b Nozzle row (roll gap entry side: lubrication)
10a 喷嘴排(轧辊间隙进入侧:冷却)10a Nozzle row (roll gap entry side: cooling)
10b 喷嘴排(轧辊间隙进入侧:冷却)10b Nozzle row (roll gap entry side: cooling)
11a 喷嘴排(轧辊间隙进入侧:清洁)11a Nozzle row (roll gap entry side: clean)
11b 喷嘴排(轧辊间隙进入侧:清洁)11b Nozzle row (roll gap entry side: clean)
12a 喷嘴排(轧辊间隙进入侧:惰化)12a Nozzle row (roll gap entry side: inert)
12b 喷嘴排(轧辊间隙进入侧:惰化)12b Nozzle row (roll gap entry side: inert)
13a 喷嘴排(轧辊进入侧:润滑)13a Nozzle row (roll entry side: lubrication)
13b 喷嘴排(轧辊进入侧:润滑)13b Nozzle row (roll entry side: lubrication)
14a 喷嘴排(轧辊进入侧:冷却)14a Nozzle row (roll entry side: cooling)
14b 喷嘴排(轧辊进入侧:冷却)14b Nozzle row (roll entry side: cooling)
15a 喷嘴排(轧辊进入侧:清洁)15a Nozzle row (roll entry side: clean)
15b 喷嘴排(轧辊进入侧:清洁)15b Nozzle row (roll entry side: clean)
16a 喷嘴排(轧辊排出侧:冷却)16a Nozzle row (roll discharge side: cooling)
16b 喷嘴排(轧辊排出侧:冷却)16b Nozzle row (roll discharge side: cooling)
17a 喷嘴排(轧辊排出侧:清洁)17a Nozzle row (roll discharge side: clean)
17b 喷嘴排(轧辊排出侧:清洁)17b Nozzle row (roll discharge side: clean)
18a 喷嘴排(轧辊间隙排出侧:惰化)18a Nozzle row (roll gap discharge side: inert)
18b 喷嘴排(轧辊间隙排出侧:惰化)18b Nozzle row (roll gap discharge side: inert)
19a 喷嘴排(轧辊间隙排出侧:冷却)19a Nozzle row (roll gap discharge side: cooling)
19b 喷嘴排(轧辊间隙排出侧:冷却)19b Nozzle row (roll gap discharge side: cooling)
20a 喷嘴排(轧辊间隙排出侧:清洁)20a Nozzle row (roll gap discharge side: clean)
20b 喷嘴排(轧辊间隙排出侧:清洁)20b Nozzle row (roll gap discharge side: clean)
21a 喷嘴排(轧制品排出侧:冷却)21a Nozzle row (rolled product discharge side: cooling)
21b 喷嘴排(轧制品排出侧:冷却)21b Nozzle row (rolled product discharge side: cooling)
22a 喷嘴排(轧制品排出侧:清洁)22a Nozzle row (rolled product discharge side: clean)
22b 喷嘴排(轧制品排出侧:清洁)22b Nozzle row (rolled product discharge side: clean)
23 串列轧制线23 Tandem rolling line
24 倒数第二的轧制机架24 Penultimate rolling stand
25 排出侧的带冷却装置25 belt cooling device on the discharge side
26 挤压机组26 extrusion unit
27 吹气装置27 blowing device
28 施加最小量润滑的装置28 Devices for applying minimum quantity lubrication
29 施加最小量润滑的装置29 Devices for applying minimum quantity lubrication
30 加入惰性介质的装置30 Device for adding inert medium
31 加入润滑剂的装置31 Lubricating device
32 加入惰性介质的装置32 Device for adding inert medium
33 通过施加低温冷却介质用于冷却/清洁的装置33 Devices for cooling/cleaning by applying cryogenic cooling medium
34 通过施加低温冷却介质用于冷却/清洁的装置34 Devices for cooling/cleaning by applying cryogenic cooling medium
35 通过施加低温冷却介质用于冷却/清洁的装置35 Devices for cooling/cleaning by applying cryogenic cooling medium
40 轧辊间隙40 roll gap
41 低温惰性气体41 low temperature inert gas
41a 常温惰性气体41a Normal temperature inert gas
42 润滑剂乳液42 lubricant emulsion
43 轧制油43 rolling oil
44 截段44 Section
45 侧面圆周45 side circumference
46 喷嘴段46 nozzle section
47 喷嘴块47 nozzle block
48 层厚48 layers thick
Claims (21)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102004028006 | 2004-06-09 | ||
| DE102004028006.1 | 2004-06-09 | ||
| DE102004040375.9 | 2004-08-20 |
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| CN1964801A true CN1964801A (en) | 2007-05-16 |
| CN100563861C CN100563861C (en) | 2009-12-02 |
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| CNB200580019001XA Expired - Fee Related CN100563861C (en) | 2004-06-09 | 2005-05-23 | Method for cold rolling metal rolled products |
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| CN103252349A (en) * | 2007-06-08 | 2013-08-21 | Sms西马格股份公司 | Method and apparatus for roller lubrication |
| CN105728462A (en) * | 2016-04-01 | 2016-07-06 | 苏州大学 | Ultrasonic cast-rolling method for magnesium alloy slab |
| CN105750333A (en) * | 2016-05-10 | 2016-07-13 | 鑫鹏源智能装备集团有限公司 | Cooling device and cooling method for roller |
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| CN2223657Y (en) * | 1995-03-15 | 1996-04-03 | 鞍山钢铁公司 | New Roll Cooling Device for Hot Strip Mill |
| JPH09239429A (en) * | 1996-03-05 | 1997-09-16 | Hitachi Ltd | Cold rolling mill and cold rolling method |
| JP2000280002A (en) * | 1999-03-31 | 2000-10-10 | Kawasaki Steel Corp | Cold tandem rolling method and cold tandem rolling mill for strip |
| CN1125694C (en) * | 2001-01-08 | 2003-10-29 | 中南大学 | Composite external cooler for fast-setting casting or rolling |
| US6675622B2 (en) * | 2001-05-01 | 2004-01-13 | Air Products And Chemicals, Inc. | Process and roll stand for cold rolling of a metal strip |
| DE10131369A1 (en) * | 2001-06-28 | 2003-01-09 | Sms Demag Ag | Method and device for cooling and lubricating rolls of a roll stand |
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| CN106029245A (en) * | 2014-01-08 | 2016-10-12 | 首要金属科技奥地利有限责任公司 | Lubrication using spray nozzles having multiple oil inlet openings |
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