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CN1962085A - Method for spray coating of crackle lacquer - Google Patents

Method for spray coating of crackle lacquer Download PDF

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Publication number
CN1962085A
CN1962085A CN 200510101306 CN200510101306A CN1962085A CN 1962085 A CN1962085 A CN 1962085A CN 200510101306 CN200510101306 CN 200510101306 CN 200510101306 A CN200510101306 A CN 200510101306A CN 1962085 A CN1962085 A CN 1962085A
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polypropylene
solvent
paint
primer
polyurethane
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CN 200510101306
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CN100581658C (en
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陈宝
陆炤赟
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BYD Co Ltd
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BYD Co Ltd
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Abstract

一种喷涂裂纹漆的方法,该方法包括如下步骤:a.在改性聚丙烯材料制作的产品的表面喷涂由聚丙烯溶剂稀释的聚丙烯底漆,聚丙烯底漆可以是灰底漆、黑底漆或灰白底漆;b.将所喷涂的聚丙烯底漆烘干后喷涂由二甲苯溶剂稀释的丙烯酸底漆,然后凉置至表面自干;c.在丙烯酸底漆上喷涂由裂纹溶剂稀释的聚丙烯裂纹漆,然后烘干;d.在聚丙烯裂纹漆上喷涂由聚氨酯溶剂稀释,并加入固化剂的聚氨酯色漆,然后烘干。本发明的方法喷涂的裂纹漆既具有较好的皮纹装饰效果,又具有较低的生产成本。A method for spraying crack paint, the method comprising the steps of: a. spraying a polypropylene primer diluted with a polypropylene solvent on the surface of a product made of a modified polypropylene material, the polypropylene primer can be gray primer, black Primer or off-white primer; b. After drying the sprayed polypropylene primer, spray an acrylic primer diluted with xylene solvent, and then cool it until the surface is dry; c. Spray a crack solvent on the acrylic primer Diluted polypropylene crack paint, then dry; d. Spray on the polypropylene crack paint and be diluted by polyurethane solvent, and add the polyurethane color paint of curing agent, dry then. The cracked paint sprayed by the method of the invention not only has good decorative effect of leather texture, but also has lower production cost.

Description

一种喷涂裂纹漆的方法A method of spraying crack paint

技术领域technical field

本发明涉及工件的表面喷涂处理方法,特别是涉及一种在工件表面喷涂裂纹漆,使之呈现皮纹效果的方法。The invention relates to a method for spraying the surface of workpieces, in particular to a method for spraying crack paint on the surface of workpieces so as to present skin texture effects.

背景技术Background technique

在工件表面喷漆是一种常见的表面处理方法,其中,在金属工件表面喷漆主要是为防止工件产生锈蚀,并起到装饰作用。而在非金属制品,如塑料或革类制品表面进行喷漆处理则是为产生装饰效果,主要是产生皮纹效果,这种表面处理多见于汽车内饰件上。目前汽车内饰件表面皮纹的产生一般通过两种方式:一种是采用真皮装饰,另一种是仿皮纹,后一种是通过开摸具来加工生产。上述两种方式的主要缺陷在于生产成本都比较高。Spraying paint on the surface of workpieces is a common surface treatment method. Among them, spraying paint on the surface of metal workpieces is mainly to prevent corrosion of workpieces and play a decorative role. On the other hand, non-metal products, such as plastic or leather products, are painted to produce a decorative effect, mainly to produce a leather effect. This surface treatment is more common in automotive interior parts. At present, there are generally two ways to produce the surface grain of automobile interior parts: one is to use leather decoration, the other is to imitate leather grain, and the latter is to process and produce by making molds. The main defect of the above two ways is that the production cost is relatively high.

发明内容Contents of the invention

本发明旨在解决上述问题,而提供一种在聚丙烯制品上喷涂裂纹漆的新方法,以达到既具有较好的皮纹装饰效果,又具有较低的生产成本的目的。The present invention aims to solve the above problems, and provides a new method for spraying crack paint on polypropylene products, so as to achieve the purpose of not only having better leather texture decoration effect, but also having lower production cost.

为实现上述目的,本发明提供一种喷涂裂纹漆的方法,该方法包括如下步骤:To achieve the above object, the invention provides a method for spraying cracked paint, the method may further comprise the steps:

a、在改性聚丙烯材料制作的产品的表面喷涂由聚丙烯溶剂稀释的聚丙烯底漆;a. Spray a polypropylene primer diluted with a polypropylene solvent on the surface of a product made of a modified polypropylene material;

b、将所喷涂的聚丙烯底漆烘干后喷涂由二甲苯溶剂稀释的丙烯酸底漆,烘烤后然后凉置至表面自干;b. After drying the sprayed polypropylene primer, spray the acrylic primer diluted with xylene solvent, after baking, let it cool until the surface is dry;

c、在丙烯酸底漆上喷涂由溶剂苯类溶剂稀释的聚丙烯裂纹漆,然后烘烤;c. Spray polypropylene crack paint diluted by solvent benzene solvent on the acrylic primer, and then bake;

d、在聚丙烯裂纹漆上喷涂由聚氨酯溶剂稀释,并加入聚氨酯固化剂的聚氨酯色漆,然后烘烤。d. Spray the polyurethane color paint diluted with polyurethane solvent and add polyurethane curing agent on the polypropylene crack paint, and then bake.

步骤a中,聚丙烯底漆与聚丙烯溶剂按1∶0.8~0.9的重量份比例配制,稀释时间为12~13秒钟。In step a, the polypropylene primer and the polypropylene solvent are prepared in a weight ratio of 1:0.8-0.9, and the dilution time is 12-13 seconds.

聚丙烯底漆由聚丙烯溶剂稀释时,要根据喷房的温、湿度选择慢干、中干、快干的不同的溶剂,温度越高选用的溶剂为慢干溶剂,温度越低选用快干溶剂,恒温恒湿条件下则选用中干溶剂。When the polypropylene primer is diluted with polypropylene solvent, it is necessary to choose slow-drying, medium-drying and fast-drying solvents according to the temperature and humidity of the spray booth. Solvent, under constant temperature and humidity conditions, use a medium-dry solvent.

如聚丙烯溶剂的比例低于0.8,则底漆的黏度可能会浓而且容易起桔皮,产品表面会有凹陷、起皱纹。如聚丙烯溶剂的比例大于0.9,则喷涂会流挂、喷不上产品表面,没有覆盖力。If the proportion of polypropylene solvent is lower than 0.8, the viscosity of the primer may be thick and easy to orange peel, and the surface of the product may be sunken and wrinkled. If the proportion of polypropylene solvent is greater than 0.9, the spraying will hang and cannot be sprayed on the surface of the product, and there will be no coverage.

步骤b中,聚丙烯底漆的烘烤温度为65~70℃,烘烤时间为20~30分钟;丙烯酸底漆与二甲苯溶剂按1∶1的重量份比例配制,稀释时间为14~16秒钟,在65~70℃温度烘烤15~20分钟。In step b, the baking temperature of the polypropylene primer is 65-70°C, and the baking time is 20-30 minutes; the acrylic primer and xylene solvent are prepared in a weight ratio of 1:1, and the dilution time is 14-16 Seconds, bake at 65-70°C for 15-20 minutes.

底漆喷涂后需要烘烤,不然达不到表面硬度要求和检测标准,烘烤温度如果低于65℃和时间少于20分钟,则烘烤达不到使漆膜干燥和要求的硬度,并会使面漆产生咬底现象。如果温度高于70℃,时间大于30分钟,则会产生烘烤变形,造成成品报废。The primer needs to be baked after spraying, otherwise the surface hardness requirements and testing standards will not be met. If the baking temperature is lower than 65°C and the time is less than 20 minutes, the baking will not reach the required hardness for drying the paint film, and It will cause the topcoat to bite the bottom. If the temperature is higher than 70°C and the time is longer than 30 minutes, baking deformation will occur and the finished product will be scrapped.

稀释溶剂时间如小于14秒,则油漆太稀会流挂。稀释时间如大于16秒,则油漆太浓会产生桔皮,影响外观质量。If the solvent dilution time is less than 14 seconds, the paint is too thin and will sag. If the dilution time is greater than 16 seconds, if the paint is too thick, orange peel will occur, which will affect the appearance quality.

步骤c中,聚丙烯裂纹漆与溶剂苯类裂纹溶剂按1∶0.8~0.9的重量份比例配制,稀释时间为14~16秒钟,在65~70℃温度烘烤10~20分钟。In step c, the polypropylene crack paint and the solvent benzene crack solvent are prepared in a ratio of 1:0.8-0.9 by weight, the dilution time is 14-16 seconds, and the temperature is baked at 65-70° C. for 10-20 minutes.

裂纹溶剂的比例如低于08,裂纹效果会很小,导致喷涂后表面溶解度很高,太快干燥使外观没有亮度,纹路不清晰。If the cracking solvent ratio is lower than 08, for example, the cracking effect will be small, resulting in high surface solubility after spraying, and drying too quickly will make the appearance dull and the texture unclear.

如裂纹溶剂的比例大于0.9,则裂纹很粗糙,导致喷涂后表面溶解度很低,使得产品外观太过湿润,很暗淡光泽混乱。If the cracking solvent ratio is greater than 0.9, the cracks will be very rough, resulting in low surface solubility after spraying, making the appearance of the product too wet, dull and chaotic.

步骤d中,聚氨酯色漆与加入固化剂的聚氨酯溶剂按1∶1的重量份比例配制,稀释时间为13~15秒钟,聚氨酯溶剂与固化剂按7∶1的重量份比例配制,在65~70℃温度烘烤50~60分钟。In step d, the polyurethane color paint and the polyurethane solvent adding the curing agent are prepared in a ratio of 1:1 by weight, and the dilution time is 13 to 15 seconds. The polyurethane solvent and the curing agent are prepared in a ratio of 7:1 by weight. Bake at ~70°C for 50-60 minutes.

如聚氨酯溶剂的比例如小于1,则会使产品表面硬度低,不干,不耐磨。If the ratio of the polyurethane solvent is less than 1, the surface hardness of the product will be low, not dry, and not wear-resistant.

聚氨酯溶剂的比例如大于1,则会使产品表面变黄,形成严重的色差。If the ratio of polyurethane solvent is greater than 1, the surface of the product will turn yellow, resulting in serious color difference.

本发明的贡献在于,该方法可使喷涂裂纹漆的附着力加强,喷涂产生的皮纹效果与模具印纹效果相同,但降低了生产成本,减少了模具印纹开模具所带来的昂贵费用。该方法可根据实际要求制作出不同的粗细纹路,并可减少开模时间,提高生产效率,且操作简单,实用性高。制作出来的裂纹膜均匀、附着力好,外表美观,手感与皮纹相同。The contribution of the present invention is that the method can strengthen the adhesion of the sprayed cracked paint, and the effect of the skin pattern produced by spraying is the same as that of the mold impression, but reduces the production cost and reduces the expensive cost of mold opening caused by the mold impression . The method can produce different thickness lines according to actual requirements, can reduce mold opening time, improve production efficiency, and has simple operation and high practicability. The cracked film produced is uniform, has good adhesion, looks beautiful, and feels the same as skin texture.

附图说明Description of drawings

图1是由本发明方法制作的粗纹裂纹漆示意图。Fig. 1 is the schematic diagram of the coarse cracked paint made by the method of the present invention.

图2是由本发明方法制作的细纹裂纹漆示意图。Fig. 2 is the schematic diagram of fine grain crack paint made by the method of the present invention.

图3是由一般方法制作的裂纹漆示意图。Fig. 3 is the schematic diagram of the crackle paint that is made by general method.

具体实施方式Detailed ways

下列实施例是对本发明的进一步解释和说明,对本发明不构成任何限制。The following examples are further explanations and illustrations of the present invention, and do not constitute any limitation to the present invention.

本发明的喷涂裂纹漆的方法包括如下步骤:The method for spraying crack paint of the present invention comprises the steps:

a、将PP灰色聚丙烯底漆用PP(聚丙烯)溶剂按1∶0.85的比例(重量份)稀释12分钟,通过控制时间来控制油漆黏度,然后喷涂在改性聚丙烯材料制作的产品的表面。a. Dilute the PP gray polypropylene primer with PP (polypropylene) solvent at a ratio of 1:0.85 (parts by weight) for 12 minutes, control the viscosity of the paint by controlling the time, and then spray it on the product made of modified polypropylene material surface.

b、将所喷涂的聚丙烯底漆以68℃的温度烘干20分钟,使溶剂挥发,将206型丙烯酸黑底漆用X3(二甲苯溶剂)按1∶1的比例(重量份)稀释15秒钟,在70℃温度烘干15分钟然后喷涂在烘干后的聚丙烯底漆上,然后凉置至表面自干。b. Dry the sprayed polypropylene primer at a temperature of 68°C for 20 minutes to volatilize the solvent, and dilute the 206 type acrylic black primer with X3 (xylene solvent) in a ratio of 1:1 (parts by weight) for 15 minutes. Seconds, dry at 70°C for 15 minutes and then spray on the dried polypropylene primer, then let it cool until the surface is dry.

该步骤用于增强中涂界面,底面之间接缝。This step is used to strengthen the intermediate coating interface, the joint between the bottom surface.

c、将聚丙烯裂纹漆用溶剂苯类溶剂按1∶0.85的比例(重量份)稀释15秒钟,喷涂在丙烯酸底漆上,然后以68℃的温度烘干15分钟,使溶剂挥发。c. Dilute the polypropylene cracked paint with a benzene solvent in a ratio of 1:0.85 (parts by weight) for 15 seconds, spray it on the acrylic primer, and then dry it at 68°C for 15 minutes to evaporate the solvent.

该步骤用于按所要求的皮纹效果调配裂纹的粗细。This step is used to adjust the thickness of the cracks according to the required texture effect.

d、将PU(聚氨酯溶剂)与聚氨酯固化剂按7∶1的比例(重量份)混合,再与PU(聚氨酯)色漆按1∶1的比例(重量份)混合稀释14秒钟,喷涂在聚丙烯裂纹漆上,然后以68℃的温度烘干60分钟,使溶剂挥发。d. Mix PU (polyurethane solvent) and polyurethane curing agent in a ratio (parts by weight) of 7:1, then mix and dilute it with PU (polyurethane) paint in a ratio (parts by weight) of 1:1 for 14 seconds, spray on The cracked polypropylene paint is applied, and then dried at a temperature of 68°C for 60 minutes to evaporate the solvent.

该步骤可按不同的颜色要求调配颜色的深浅。In this step, the depth of the color can be adjusted according to different color requirements.

根据本发明的上述方法,即可在汽车饰件中由改性聚丙烯材料制作的产品上制作出与模具印纹效果相同的皮纹。According to the above-mentioned method of the present invention, the leather pattern with the same effect as the pattern of the mold can be produced on the product made of the modified polypropylene material in the automobile trim.

图1与图2是两种按上述工艺制作的大、小两种纹路,将喷枪油漆流量控制在200-250ml,气压为0.5-0.6mpa,则形成如图1所示的粗纹。将喷枪油漆流量控制在100-200ml,气压为0.2-0.35mpa,则形成如图2所示的细纹。图1、图2中的裂纹、纹路都是裂在涂层外部,而且纹路是连续的,所以表面有凹凸感,显示出皮纹般的效果。图3则是按一般的喷涂方法制作的裂纹,其裂纹的纹路已经裂到底材上(底材为白色),纹路是间断的,且附着力较差。Figure 1 and Figure 2 are two kinds of large and small grains made according to the above process. Control the spray gun paint flow at 200-250ml, and the air pressure at 0.5-0.6mpa, then form the coarse grain as shown in Figure 1. Control the paint flow rate of the spray gun at 100-200ml, and the air pressure at 0.2-0.35mpa, then the fine lines shown in Figure 2 will be formed. The cracks and lines in Figure 1 and Figure 2 are all cracked outside the coating, and the lines are continuous, so the surface has a concave-convex feeling, showing a skin-like effect. Fig. 3 is the crackle that is made by general spraying method, and the texture of its crackle has cracked on the substrate (substrate is white), and texture is discontinuous, and adhesion is relatively poor.

Claims (5)

1, a kind of method of spray coating of crackle lacquer is characterized in that, it comprises the steps:
The surface spraying of a, the product made at modified polypropylene material is by the polypropylene priming paint of polypropylene solvent dilution;
B, will be sprayed polypropylene priming paint oven dry back spraying by the acrylic primer of xylene solvent dilution, after the baking then cold put to the surface from doing;
C, the polypropylene crackle lacquer that spraying is diluted by the solvent benzol kind solvent on acrylic primer, baking then;
D, paint spraying by the polyurethane solvent dilution, and add the polyurethane colored paint of polyurethane curing agent, baking then at polypropylene crackle.
2, the method for spray coating of crackle lacquer as claimed in claim 1 is characterized in that, in the step (a), polypropylene priming paint and polypropylene solvent are prepared in 1: 0.8~0.9 weight portion ratio, and dilution time was 12~13 seconds.
3, the method for spray coating of crackle lacquer as claimed in claim 1 is characterized in that, in the step (b), the baking temperature of polypropylene priming paint is 65~70 ℃, and stoving time is 20~30 minutes; Acrylic primer and xylene solvent were prepared in 1: 1 weight portion ratio, and dilution time was 14~16 seconds, 65~70 ℃ of temperature bakings 15~20 minutes.
4, the method for spray coating of crackle lacquer as claimed in claim 1, it is characterized in that in the step (c), the polypropylene crackle lacquer is prepared in 1: 0.8~0.9 weight portion ratio with solvent benzol class crackle solvent, dilution time was 14~16 seconds, 65~70 ℃ of temperature bakings 10~20 minutes.
5, the method for spray coating of crackle lacquer as claimed in claim 1, it is characterized in that, in the step (d), polyurethane colored paint and the weight portion ratio preparation of the polyurethane solvent that adds curing agent in 1: 1, dilution time was 13~15 seconds, polyurethane solvent and curing agent were prepared in 7: 1 weight portion ratio, 65~70 ℃ of temperature bakings 50~60 minutes.
CN200510101306A 2005-11-08 2005-11-08 Method for spray coating of crackle lacquer Expired - Fee Related CN100581658C (en)

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Application Number Priority Date Filing Date Title
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CN100581658C CN100581658C (en) 2010-01-20

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101913280A (en) * 2010-07-23 2010-12-15 深圳市天健涂料科技开发有限公司 Crackle paint and preparation method and construction process thereof
CN102211082A (en) * 2010-04-09 2011-10-12 北京华旗资讯数码科技有限公司 Method for manufacturing crackle ornamentations on articles and digital camera with ornamentations
CN102211081A (en) * 2010-04-09 2011-10-12 北京华旗资讯数码科技有限公司 Method for manufacturing grains and patterns on product and digital camera with grains and patterns
CN102657411A (en) * 2012-02-15 2012-09-12 广东溢达纺织有限公司 Natural crack button and preparation method thereof
CN113198711A (en) * 2021-04-27 2021-08-03 福州鑫铄光精密机械有限公司 Baking varnish leather grain surface spraying method for industrial camera shell

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102211082A (en) * 2010-04-09 2011-10-12 北京华旗资讯数码科技有限公司 Method for manufacturing crackle ornamentations on articles and digital camera with ornamentations
CN102211081A (en) * 2010-04-09 2011-10-12 北京华旗资讯数码科技有限公司 Method for manufacturing grains and patterns on product and digital camera with grains and patterns
WO2011124080A1 (en) * 2010-04-09 2011-10-13 爱国者数码科技有限公司 Method for making grain on product and digital camera with grain
WO2011124081A1 (en) * 2010-04-09 2011-10-13 爱国者数码科技有限公司 Process for making decorative crack pattern on object and digital camera with decorative pattern
CN101913280A (en) * 2010-07-23 2010-12-15 深圳市天健涂料科技开发有限公司 Crackle paint and preparation method and construction process thereof
CN101913280B (en) * 2010-07-23 2012-10-10 周荣华 Crackle paint and preparation method and construction process thereof
CN102657411A (en) * 2012-02-15 2012-09-12 广东溢达纺织有限公司 Natural crack button and preparation method thereof
CN102657411B (en) * 2012-02-15 2014-06-18 广东溢达纺织有限公司 Natural crack button and preparation method thereof
CN113198711A (en) * 2021-04-27 2021-08-03 福州鑫铄光精密机械有限公司 Baking varnish leather grain surface spraying method for industrial camera shell

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