CN1958471A - Method for treating ammonia nitrogen wastewater - Google Patents
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Abstract
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技术领域technical field
本发明涉及一种工业废水的处理方法,尤其是一种高浓度氨氮废水的处理方法。The invention relates to a treatment method for industrial wastewater, in particular to a treatment method for high-concentration ammonia nitrogen wastewater.
背景技术Background technique
氨氮是一种对水环境有严重影响的污染物质,主要表现为:使水体富营养化,促进藻类繁殖,大量消耗水中的溶解氧,导致水中生物死亡、水体变臭等。世界各国都严格限制废水中的氨氮浓度,我国目前采用的排放标准是“废水综合排放标准”(GB8978-1996),该标准根据废水排入水域的不同将氨氮排放标准分为两级:一级标准氨氮排放浓度小于或等于15mg/l,二级标准氨氮排放浓度小于或等于25mg/l。Ammonia nitrogen is a pollutant that has a serious impact on the water environment. Its main manifestations are: eutrophication of water body, promotion of algae reproduction, large consumption of dissolved oxygen in water, death of aquatic organisms, and water odor. All countries in the world strictly limit the concentration of ammonia nitrogen in wastewater. The discharge standard currently adopted in my country is the "Comprehensive Discharge Standard for Wastewater" (GB8978-1996). The standard ammonia nitrogen discharge concentration is less than or equal to 15mg/l, and the secondary standard ammonia nitrogen discharge concentration is less than or equal to 25mg/l.
目前处理氨氮废水的方法较多,主要有:空气吹脱法、树脂交换法、折点氯化法、膜过滤法、化学沉淀法和生物法等。At present, there are many methods for treating ammonia nitrogen wastewater, mainly including: air stripping method, resin exchange method, breakpoint chlorination method, membrane filtration method, chemical precipitation method and biological method.
空气吹脱法首先将废水调至碱性,使其中的NH4 +离子转变为氨分子,然后经吹脱去除氨;由于吹脱气体中氨的浓度较低,不易回收利用,直接排放会造成二次污染。树脂交换法、折点氯化法和膜过滤法,由于易受到废水中其它污染物的干扰,处理效果差,处理成本高。化学沉淀法利用氨与磷酸盐、氧化镁反应生成难溶于水的磷酸铵镁(MgNH4PO4)去除废水中的氨氮;磷酸铵镁可以用作农作物的肥料,但该方法得到的磷酸铵镁经常含有对农作物有害的物质,无法利用。The air stripping method firstly adjusts the wastewater to be alkaline, so that the NH 4 + ions in it are converted into ammonia molecules, and then the ammonia is removed by stripping; because the concentration of ammonia in the stripping gas is low, it is not easy to recycle, and direct discharge will cause secondary pollution. secondary pollution. Resin exchange method, breakpoint chlorination method and membrane filtration method, because they are easily interfered by other pollutants in wastewater, have poor treatment effect and high treatment cost. The chemical precipitation method uses ammonia to react with phosphate and magnesium oxide to generate insoluble magnesium ammonium phosphate (MgNH 4 PO 4 ) to remove ammonia nitrogen in wastewater; magnesium ammonium phosphate can be used as fertilizer for crops, but the ammonium phosphate obtained by this method Magnesium often contains substances that are harmful to crops and cannot be utilized.
生物法是目前处理低浓度氨氮废水的主要方法。对氨氮浓度在300mg/l以下的低浓度的废水,一般直接采用生物法进行处理(厌氧反硝化--好氧硝化);对氨氮浓度在300~1000mg/l的中等浓度废水,因其氨氮浓度已经对微生物产生毒性和抑制作用,一般首先将废水的氨氮浓度稀释至300mg/l以下,然后采用生物法进行处理;对氨氮浓度在1000mg/l以上的高浓度氨氮废水,一般采用蒸汽汽提法回收废水中的氨。Biological method is currently the main method for treating low-concentration ammonia-nitrogen wastewater. For low-concentration wastewater with an ammonia nitrogen concentration below 300mg/l, biological methods are generally used for direct treatment (anaerobic denitrification-aerobic nitrification); for medium-concentration wastewater with an ammonia nitrogen concentration of 300-1000mg/l, because of its ammonia nitrogen The concentration has already produced toxicity and inhibitory effect on microorganisms. Generally, the ammonia nitrogen concentration of the wastewater is diluted to below 300mg/l, and then treated by biological methods; for high-concentration ammonia nitrogen wastewater with an ammonia nitrogen concentration above 1000mg/l, steam stripping is generally used recovery of ammonia from wastewater.
本发明的氨氮废水处理方法,主要处理炼油催化剂生产中产生的高浓度氨氮废水。炼油催化剂用于石油炼制过程,通常采用稀土NaY型和稀土NaX型沸石为原料,用(NH4)2SO4或NH4Cl对沸石中的Na+进行交换,生成NH4Y或NH4X型炼油催化剂。在炼油催化剂的生产过程中会产生大量的生产废水,其特点是:除含有氨氮外,废水中还含有大量颗粒细小的悬浮物和溶解的含有硅和铝的离子及胶体化合物。The ammonia nitrogen wastewater treatment method of the invention mainly treats the high concentration ammonia nitrogen wastewater produced in the production of oil refining catalysts. Refining catalysts are used in the petroleum refining process, usually using rare earth NaY type and rare earth NaX type zeolites as raw materials, using (NH 4 ) 2 SO 4 or NH 4 Cl to exchange Na + in the zeolite to generate NH 4 Y or NH 4 X-type refining catalyst. In the production process of oil refining catalysts, a large amount of production wastewater will be produced, which is characterized by: in addition to ammonia nitrogen, the wastewater also contains a large number of fine suspended solids and dissolved ions and colloidal compounds containing silicon and aluminum.
现有技术中,中国专利CN1367147A公开了一种高浓度氨氮废水处理方法,该方法首先向废水中加入生石灰和过氧化钙,经搅拌、曝气,加入氢氧化钠和过硼酸钙,经搅拌、曝气,加入铝盐或铁盐絮凝剂,经搅拌、曝气,最后加入高分子絮凝剂,搅拌均匀后经沉降分离。该方法由于废水中的氨氮直接排入大气,不仅浪费了资源,而且造成了二次污染。In the prior art, Chinese patent CN1367147A discloses a method for treating high-concentration ammonia-nitrogen wastewater. In the method, quicklime and calcium peroxide are first added to the wastewater, and after stirring and aeration, sodium hydroxide and calcium perborate are added. After stirring, Aeration, adding aluminum salt or iron salt flocculant, stirring and aeration, and finally adding polymer flocculant, stirring evenly and then settling and separating. In this method, the ammonia nitrogen in the waste water is directly discharged into the atmosphere, which not only wastes resources, but also causes secondary pollution.
现有技术中,中国专利CN1078872C公开了一种催化剂生产废水中悬浮物的回收利用方法,该方法利用微孔过滤技术回收氨氮废水中的固体物料,但是没有回收溶解在废水中的氨氮,高浓度的氨氮废水不能直接排放。In the prior art, Chinese patent CN1078872C discloses a method for recycling suspended solids in catalyst production wastewater. This method uses microporous filtration technology to recover solid materials in ammonia nitrogen wastewater, but does not recover ammonia nitrogen dissolved in wastewater. High concentration The ammonia nitrogen wastewater cannot be discharged directly.
结合以上现有技术,目前此类废水的处理方法主要有两种:一种方法是,废水首先经沉淀除去悬浮物,然后加入氢氧化钠,经汽提回收氨;另外一种方法是,首先由膜过滤去除悬浮物,然后加入氢氧化钠,经汽提回收氨。Combining the above existing technologies, there are currently two main treatment methods for this type of wastewater: one method is that the wastewater first removes suspended solids through precipitation, then adds sodium hydroxide, and recovers ammonia through stripping; the other method is, first Remove suspended matter by membrane filtration, then add sodium hydroxide, and recover ammonia by stripping.
上述方法存在以下问题:The above method has the following problems:
一、沉淀法去除悬浮物,由于颗粒细小,悬浮物沉淀效果差,并且溶解在废水中的硅铝物质也不能沉淀去除,悬浮物和易成垢的硅铝物质进入汽提塔,容易发生填料结垢和堵塔。1. The precipitation method removes suspended solids. Due to the fine particles, the sedimentation effect of suspended solids is poor, and the silicon-aluminum substances dissolved in wastewater cannot be precipitated and removed. Suspended solids and silicon-aluminum substances that are easy to scale enter the stripping tower, and fillers are prone to occur Fouling and blockage.
二、膜过滤法去除悬浮物,由于悬浮物的颗粒细小和废水中胶体化合物的粘稠性质,过滤膜容易堵塞,并且微滤和超滤膜不能去除溶解的硅铝离子及其化合物,同样在汽提时容易发生填料结垢和堵塔。2. Membrane filtration removes suspended solids. Due to the fine particles of suspended solids and the viscous nature of colloidal compounds in wastewater, the filter membrane is easily blocked, and microfiltration and ultrafiltration membranes cannot remove dissolved silicon-aluminum ions and their compounds. Packing fouling and tower plugging are prone to occur during stripping.
三、为了使氨氮转化为能被汽提分离的氢氧化铵和氨,废水在汽提之前需要调至碱性,一般汽提1吨上述废水需要加入氢氧化钠20~25g公斤,加碱的成本较高。3. In order to convert ammonia nitrogen into ammonium hydroxide and ammonia that can be separated by stripping, the wastewater needs to be adjusted to alkalinity before stripping. Generally, 20-25g of sodium hydroxide needs to be added for stripping 1 ton of the above wastewater. higher cost.
发明内容Contents of the invention
为了解决现有技术存在的:悬浮物去除效果差、溶解的硅铝物质带入汽提过程导致结垢和堵塔、汽提脱氨加碱的成本较高等问题,本发明的处理方法是这样实现的:In order to solve the problems existing in the prior art: poor removal of suspended solids, dissolved silicon-aluminum substances brought into the stripping process to cause fouling and tower blockage, high cost of stripping deamination and alkali addition, etc., the treatment method of the present invention is as follows Achieved:
本发明处理的氨氮废水,主要由炼油催化剂生产中的催化剂废水和分子筛废水组成。其中催化剂废水来自催化剂生产装置,其悬浮物为500~3000mg/l、氨氮为50~500mg/l;分子筛碱性废水来自分子筛装置的NaY晶化母液和洗涤水,其悬浮物为300~500mg/l;分子筛酸性废水来自分子筛装置的交换和洗涤滤液,其悬浮物为1000~1200mg/l、氨氮为5000~10000mg/l。上述废水混合后一般呈酸性,废水中的溶解性物质包括:氨氮、SO4 2-、SiO2、Al3+和Na+等,悬浮物的主要成分为:SiO2和Al(OH)3等。The ammonia nitrogen wastewater treated by the invention is mainly composed of catalyst wastewater and molecular sieve wastewater in oil refining catalyst production. Among them, the catalyst wastewater comes from the catalyst production unit, and its suspended solids are 500-3000 mg/l, and ammonia nitrogen is 50-500 mg/l; the molecular sieve alkaline wastewater comes from the NaY crystallization mother liquor and washing water of the molecular sieve device, and its suspended solids are 300-500 mg/l. l; Molecular sieve acid wastewater comes from the exchange and washing filtrate of the molecular sieve device, the suspended matter is 1000-1200mg/l, and the ammonia nitrogen is 5000-10000mg/l. The above wastewater is generally acidic after mixing. The soluble substances in the wastewater include: ammonia nitrogen, SO 4 2- , SiO 2 , Al 3+ and Na + , etc. The main components of the suspended matter are: SiO 2 and Al(OH) 3 , etc. .
该处理方法依次包括以下步骤:The processing method includes the following steps in sequence:
a.去除硅铝:在所述废水中加入碱,使其pH为5.0~10.5;然后经过固液分离,得到分离液。a. Removing silicon and aluminum: adding alkali to the waste water to make the pH 5.0-10.5; and then separating the solid and liquid to obtain the separation liquid.
加入的碱优选为氧化钙、氢氧化钙或氢氧化钠;使废水的pH优选为6.5~9.0。调节适当的pH值,废水中溶解性的硅铝离子及其化合物被解析出来,形成悬浮物;一般情况下,调节pH值前废水的悬浮物浓度为500~2000mg/l,调节pH值后废水的悬浮物浓度达到1000~3000mg/l。The added alkali is preferably calcium oxide, calcium hydroxide or sodium hydroxide; the pH of the waste water is preferably 6.5-9.0. Adjust the appropriate pH value, and the soluble silicon-aluminum ions and their compounds in the wastewater are decomposed to form suspended solids; generally, the suspended solids concentration of the wastewater before adjusting the pH value is 500-2000 mg/l, and the wastewater after adjusting the pH value The concentration of suspended solids reaches 1000-3000mg/l.
固液分离的方法较多,优选采用絮凝沉淀的方法;絮凝剂可选择本行业已公知的产品,优选采用高分子絮凝剂--聚丙烯酰胺或/和聚合氯化铝;其中,聚丙烯酰胺的浓度为2~30mg/l,优选的浓度为4~10mg/l,聚合氯化铝的浓度为10~100mg/l,优选的浓度为20~60mg/l;絮凝温度为10~40℃,优选的絮凝温度为15~35℃。There are many methods of solid-liquid separation, and the method of flocculation and precipitation is preferred; the flocculant can be selected from known products in the industry, and the polymer flocculant-polyacrylamide or/and polyaluminum chloride is preferably used; among them, polyacrylamide The concentration of polyaluminum chloride is 2-30 mg/l, preferably 4-10 mg/l, the concentration of polyaluminium chloride is 10-100 mg/l, and the preferred concentration is 20-60 mg/l; the flocculation temperature is 10-40 °C, The preferred flocculation temperature is 15-35°C.
在废水中加入絮凝剂,在适当的温度下搅拌均匀、静置,使废水中析出的细小颗粒物和原有的悬浮物凝聚成较大颗粒物,经沉淀去除后,分离液中硅铝离子及其化合物的总浓度降低到0.5~60mg/l。Add a flocculant to the wastewater, stir evenly at an appropriate temperature, and let it stand still, so that the fine particles precipitated in the wastewater and the original suspended matter condense into larger particles, and after being removed by precipitation, the silicon aluminum ions and their The total concentration of compounds was reduced to 0.5-60 mg/l.
b.去除SO4 2-:在分离液中加入Ca2+,加入的Ca2+与分离液中SO4 2-的摩尔比为0.5∶1~3∶1;然后经过固液分离,得到分离液。b. Removal of SO 4 2- : Add Ca 2+ to the separation liquid, and the molar ratio of the added Ca 2+ to SO 4 2- in the separation liquid is 0.5:1~3:1; then undergo solid-liquid separation to obtain separation liquid.
优选地,在分离液中加入氧化钙或氢氧化钙;加入的Ca2+与分离液中SO4 2-的摩尔比优选为0.5∶1~1.5∶1;固液分离的方法较多,优选采用沉淀的方法。Preferably, calcium oxide or calcium hydroxide is added to the separation liquid; the molar ratio of the added Ca 2+ to the SO 4 2- in the separation liquid is preferably 0.5:1 to 1.5:1; there are many methods for solid-liquid separation, preferably using the precipitation method.
去除SO4 2-的反应式为:The reaction formula for removing SO 4 2- is:
经过上述反应,SO4 2-与Ca2+生成了不溶于水的硫酸钙沉淀,废水中的硫酸铵盐转化为能被汽提分离的氢氧化铵和氨。沉淀去除废水中的酸性物质SO4 2-,相当于在汽提之前加入氢氧化钠(去除一个摩尔SO4 2-相当于加入一个摩尔的氢氧化钠),降低了后续步骤汽提脱氨的加碱成本。但是,加入的Ca2+量过多,带入后续过程,会增加去除Ca2+的成本。综合考虑加Ca2+成本、除Ca2+成本和汽提过程中减少的用碱量,选择合适的Ca2+与SO4 2-的摩尔比。经过沉淀,分离液中的SO4 2-由10000~60000mg/l降至1000~20000mg/l。After the above reaction, SO 4 2- and Ca 2+ form water-insoluble calcium sulfate precipitation, and the ammonium sulfate salt in the wastewater is converted into ammonium hydroxide and ammonia that can be stripped and separated. Precipitation removes the acidic substance SO 4 2- in wastewater, which is equivalent to adding sodium hydroxide before stripping (removing one mole of SO 4 2- is equivalent to adding one mole of sodium hydroxide), which reduces the cost of stripping and deamination in the subsequent steps. Alkali cost. However, too much Ca 2+ added will increase the cost of Ca 2+ removal if it is brought into the subsequent process. Considering the cost of adding Ca 2+ , the cost of removing Ca 2+ and reducing the amount of alkali used in the stripping process, choose the appropriate molar ratio of Ca 2+ to SO 4 2- . After precipitation, the SO 4 2- in the separated liquid is reduced from 10,000 to 60,000 mg/l to 1,000 to 20,000 mg/l.
c.去除Ca2+:在分离液中加入CO3 2-,加入的CO3 2-与分离液中Ca2+的摩尔比为1∶1~10∶1;然后经过固液分离,得到分离液。c. Removal of Ca 2+ : add CO 3 2- to the separation liquid, and the molar ratio of the added CO 3 2- to Ca 2+ in the separation liquid is 1:1~10:1; then undergo solid-liquid separation to obtain separation liquid.
优选地,在分离液中加入碳酸钠;加入的CO3 2-与分离液中Ca2+的摩尔比优选为2∶1~6∶1;固液分离的方法较多,优选采用絮凝沉淀的方法;絮凝剂可选择本行业已公知的产品,优选采用高分子絮凝剂--聚丙烯酰胺或/和聚合氯化铝;其中,聚丙烯酰胺的浓度为2~30mg/l,优选的浓度为4~10mg/l,聚合氯化铝的浓度为10~100mg/l,优选的浓度为20~60mg/l;絮凝温度为10~40℃,优选的絮凝温度为15~35℃。Preferably, sodium carbonate is added to the separation liquid; the molar ratio of the added CO 3 2- to Ca 2+ in the separation liquid is preferably 2:1 to 6:1; there are many methods for solid-liquid separation, preferably flocculation and precipitation Method; the flocculant can be selected from known products in the industry, preferably polymer flocculant--polyacrylamide or/and polyaluminum chloride; wherein, the concentration of polyacrylamide is 2-30mg/l, and the preferred concentration is 4-10mg/l, the concentration of polyaluminum chloride is 10-100mg/l, preferably 20-60mg/l; the flocculation temperature is 10-40°C, preferably 15-35°C.
在去除SO4 2-的分离液中含有200~1000mg/l的Ca2+,Ca2+在汽提脱氨时同样会发生结垢和堵塔,利用CO3 2-和Ca2+反应生成碳酸钙沉淀,去除分离液中的Ca2+。经过絮凝沉淀,分离液中Ca2+浓度降至5~100mg/l。The separation liquid for removing SO 4 2- contains 200-1000mg/l Ca 2+ , and Ca 2+ will also cause fouling and tower blockage during stripping and deamination, and is formed by the reaction of CO 3 2- and Ca 2+ Calcium carbonate precipitates to remove Ca 2+ in the separation solution. After flocculation and precipitation, the concentration of Ca 2+ in the separated liquid is reduced to 5-100 mg/l.
d.汽提脱氨:在分离液中加入碱,使其pH为9.5~13.0;然后进行汽提处理,得到汽提液和回收氨。d. Stripping and deamination: add alkali to the separation liquid to make the pH 9.5 to 13.0; then carry out stripping treatment to obtain the stripping liquid and recover ammonia.
加入的碱优选为氢氧化钠。优选地,采用汽提塔进行汽提处理,在汽提塔废水进口上方设置除雾沫段;除雾沫段与废水进口的距离优选为0.1~0.5米;汽提塔的除雾沫段和提馏段为填料段,填料优选为规整型填料。The added base is preferably sodium hydroxide. Preferably, a stripping tower is used to carry out stripping treatment, and a demister and foam section is arranged above the waste water inlet of the stripper; the distance between the demist and foam section and the waste water inlet is preferably 0.1 to 0.5 meters; the demist and foam section of the stripper and The stripping section is a packing section, and the packing is preferably a structured packing.
脱氨过程的反应式为:The reaction formula of the deamination process is:
脱除NH3的方法较多,其中汽提脱NH3简单高效。调节分离液的pH至碱性,使其氨氮转化为能被汽提分离的氢氧化铵和氨。There are many ways to remove NH 3 , among which stripping NH 3 is simple and efficient. Adjust the pH of the separation liquid to be alkaline so that the ammonia nitrogen can be converted into ammonium hydroxide and ammonia that can be stripped and separated.
汽提过程多在汽提塔中进行,汽提塔有提馏段,也可以有精馏段,精馏段同时起到除雾沫的作用。汽提塔的形式可以有多样,例如板式塔和填料塔;填料可以使用散装型填料或规整型填料,采用高效规整填料,有利于提高提馏段和塔釜的分离效果、降低了汽提液中氨氮的浓度。汽提塔顶得到回收氨,可以回用到催化剂制备系统;本发明处理的氨氮废水中含有Na+,并且在废水处理过程中加入了含有Na+的物质,如果回收氨中含有Na+会影响其回用;在汽提过程中,废水中的Na+主要通过雾沫夹带现象进入回收氨,在汽提塔上部设置除雾沫段,可以减少雾沫夹带现象的发生,降低回收氨中的Na+浓度。The stripping process is usually carried out in the stripping tower. The stripping tower has a stripping section and a rectifying section. The rectifying section also plays the role of removing mist. The form of the stripper can be varied, such as plate tower and packed tower; the packing can use bulk packing or structured packing, and the use of high-efficiency structured packing is beneficial to improve the separation effect of the stripping section and the bottom of the tower, and reduce the stripping liquid. concentration of ammonia nitrogen. Recovered ammonia is obtained from the top of the stripping tower, which can be reused in the catalyst preparation system; the ammonia nitrogen wastewater treated by the present invention contains Na + , and substances containing Na + are added in the wastewater treatment process. If Na + is contained in the recovered ammonia, it will affect Its reuse; in the stripping process, the Na in the waste water mainly enters the recovered ammonia through the mist entrainment phenomenon, and the mist removal section is set on the upper part of the stripping tower, which can reduce the occurrence of the mist entrainment phenomenon and reduce the recovery of ammonia. Na concentration.
经过汽提,塔釜汽提液的氨氮浓度为10~300mg/l、塔顶回收氨的Na+浓度为1~20mg/l。After stripping, the ammonia nitrogen concentration of the stripping liquid in the bottom of the tower is 10-300 mg/l, and the Na + concentration of ammonia recovered at the top of the tower is 1-20 mg/l.
e.在步骤d的汽提液中加入含碳化合物,使汽提液的氮碳摩尔比为1∶1~1∶10,然后进行好氧生化处理。e. adding carbon-containing compounds to the stripping liquid in step d, so that the nitrogen-to-carbon molar ratio of the stripping liquid is 1:1 to 1:10, and then performing aerobic biochemical treatment.
加入的含碳化合物优选为碳酸钠或/和碳酸氢钠,使汽提液的氮碳摩尔比优选为1∶3~1∶7。The added carbon-containing compound is preferably sodium carbonate or/and sodium bicarbonate, so that the nitrogen-to-carbon molar ratio of the stripping liquid is preferably 1:3-1:7.
汽提液中氨氮浓度为10~300mg/l,生化处理可以进一步降低废水中的氨氮浓度,实现废水的达标排放。生化法可以采用生物厌氧反硝化--好氧硝化处理工艺,生化反应的碳源可以使用无机碳化合物,如碳酸钠、碳酸氢钠,代替有机碳源,降低生化处理的成本。生化处理后,排水的氨氮浓度小于15mg/l,达到国家排放标准。The concentration of ammonia nitrogen in the stripping liquid is 10-300mg/l, and the biochemical treatment can further reduce the concentration of ammonia nitrogen in the waste water, so as to realize the standard discharge of waste water. The biochemical method can adopt the biological anaerobic denitrification-aerobic nitrification process, and the carbon source of the biochemical reaction can use inorganic carbon compounds, such as sodium carbonate and sodium bicarbonate, instead of the organic carbon source to reduce the cost of biochemical treatment. After biochemical treatment, the concentration of ammonia nitrogen in the wastewater is less than 15mg/l, meeting the national discharge standard.
本发明所述的处理方法的一个较为优选的实施方案为:A more preferred embodiment of the processing method of the present invention is:
所述废水中含有氨氮和SO4 2-、Al3+、SiO2,该处理方法依次包括以下步骤:The waste water contains ammonia nitrogen and SO 4 2- , Al 3+ , SiO 2 , and the treatment method includes the following steps in sequence:
a.去除硅铝:在所述废水中加入氧化钙、氢氧化钙和氢氧化钠中的至少一种,使其pH为6.5~9.0;然后采用絮凝沉淀的方法进行固液分离,得到分离液;其中,絮凝剂为聚丙烯酰胺或/和聚合氯化铝,絮凝剂的浓度为4~70mg/l,絮凝温度为15~35℃;a. Removing silicon and aluminum: adding at least one of calcium oxide, calcium hydroxide and sodium hydroxide to the wastewater to make the pH 6.5 to 9.0; ; Wherein, the flocculant is polyacrylamide or/and polyaluminum chloride, the concentration of the flocculant is 4-70mg/l, and the flocculation temperature is 15-35°C;
b.去除SO4 2-:在分离液中加入氧化钙或氢氧化钙,加入的Ca2+与分离液中SO4 2-的摩尔比为0.5∶1~1.5∶1;然后采用沉淀的方法进行固液分离,得到分离液;b. Removal of SO 4 2- : add calcium oxide or calcium hydroxide to the separation liquid, and the molar ratio of the added Ca 2+ to SO 4 2- in the separation liquid is 0.5:1~1.5:1; then use the method of precipitation Carry out solid-liquid separation to obtain separation liquid;
c.去除Ca2+:在分离液中加入碳酸钠,加入的CO3 2-与分离液中Ca2+的摩尔比为2∶1~6∶1;然后采用絮凝沉淀的方法进行固液分离,得到分离液;其中,絮凝剂为聚丙烯酰胺或/和聚合氯化铝,絮凝剂的浓度为4~70mg/l,絮凝温度为15~35℃;c. Removal of Ca 2+ : add sodium carbonate to the separation liquid, and the molar ratio of the added CO 3 2- to Ca 2+ in the separation liquid is 2:1~6:1; then use the method of flocculation and precipitation for solid-liquid separation , to obtain a separation liquid; wherein, the flocculant is polyacrylamide or/and polyaluminum chloride, the concentration of the flocculant is 4-70mg/l, and the flocculation temperature is 15-35°C;
d.汽提脱氨:在分离液中加入氢氧化钠,使其pH为9.5~13.0;然后采用汽提塔进行汽提处理,得到汽提液和回收氨;其中,在汽提塔废水进口上方设置除雾沫段,废水进口与除雾沫段的距离为0.1~0.5米;汽提塔的除雾沫段和提馏段为填料段,填料采用规整型填料;d. Stripping and deamination: Add sodium hydroxide to the separation liquid to make the pH 9.5 to 13.0; then use a stripping tower to carry out stripping treatment to obtain stripping liquid and recover ammonia; The demister section is set above, and the distance between the wastewater inlet and the demist section is 0.1 to 0.5 meters; the demist section and stripping section of the stripper are packing sections, and the packing adopts structured packing;
e.在步骤d的汽提液中加入碳酸钠或/和碳酸氢钠,使汽提液的氮碳摩尔比为1∶3~1∶7,然后进行好氧生化处理。e. adding sodium carbonate or/and sodium bicarbonate to the stripping liquid in step d, so that the nitrogen-to-carbon molar ratio of the stripping liquid is 1:3 to 1:7, and then carry out aerobic biochemical treatment.
本发明的处理方法,通过调节废水的pH,使溶解性硅铝离子及其化合物从废水中析出,经絮凝沉淀,废水中悬浮物和溶解性硅铝离子及其化合物基本被去除,避免了汽提脱氨时结垢和堵塔等问题;利用Ca2+与废水中的SO4 2-反应,生成固体硫酸钙沉淀,降低了汽提脱氨的加碱成本;经过生化处理,废水达标国家排放标准。In the treatment method of the present invention, by adjusting the pH of the wastewater, the soluble silicon-aluminum ions and their compounds are precipitated from the wastewater, and after flocculation and precipitation, the suspended solids and soluble silicon-aluminum ions and their compounds in the wastewater are basically removed, avoiding steam Problems such as scaling and tower blockage during stripping and deamination; use Ca 2+ to react with SO 4 2- in wastewater to form solid calcium sulfate precipitation, which reduces the cost of adding alkali for stripping deamination; after biochemical treatment, the wastewater meets national standards Emission Standards.
附图说明Description of drawings
图1是氨氮废水处理方法的流程示意图。Figure 1 is a schematic flow chart of the ammonia nitrogen wastewater treatment method.
图2是汽提塔的结构示意图。Fig. 2 is a structural schematic diagram of a stripping tower.
具体实施方式Detailed ways
下面结合实施例进一步详述本发明的技术方案,本发明的保护范围不局限于下述的具体实施方式。The technical solutions of the present invention will be further described in detail below in conjunction with the examples, and the protection scope of the present invention is not limited to the following specific embodiments.
实施例1Example 1
去除悬浮物及溶解性硅铝物质。Remove suspended solids and soluble silicon-aluminum substances.
一种炼油催化剂生产废水,废水中含有溶解的SiO2和Al3+和悬浮物,悬浮物的主要成分为SiO2和Al(OH)3,废水中Al3+的浓度为323.4mg/l、SiO2的浓度为124.4mg/l。A kind of oil refining catalyst production wastewater, the wastewater contains dissolved SiO 2 and Al 3+ and suspended solids, the main components of the suspended solids are SiO 2 and Al(OH) 3 , the concentration of Al 3+ in the wastewater is 323.4mg/l, The concentration of SiO 2 was 124.4 mg/l.
在废水中加入氢氧化钠,使其pH值为6.0;然后加入絮凝剂聚丙烯酰胺,其浓度为10mg/l;经絮凝沉淀,废水中Al3+的浓度为0.49mg/l、SiO2的浓度为40.5mg/l。Add sodium hydroxide to the wastewater to make the pH value 6.0; then add the flocculant polyacrylamide, the concentration is 10mg/l; after flocculation and precipitation, the concentration of Al 3+ in the wastewater is 0.49mg/l, SiO 2 The concentration is 40.5 mg/l.
实施例2~14Examples 2-14
去除悬浮物及溶解性硅铝物质。Remove suspended solids and soluble silicon-aluminum substances.
改变碱的种类、调节的pH、絮凝剂的浓度、絮凝温度,其他同实施例1,废水处理结果见表1。The type of alkali, adjusted pH, concentration of flocculant, and flocculation temperature were changed, and others were the same as in Example 1. The results of wastewater treatment are shown in Table 1.
表1
实施例15Example 15
去除酸性物质SO4 2-。Removal of acidic substances SO 4 2- .
一种炼油催化剂生产废水,去除悬浮物及溶解性硅铝物质后,废水的SO4 2-浓度为43200mg/l。A refinery catalyst production waste water, after removing suspended solids and soluble silicon-aluminum substances, the SO 4 2- concentration of the waste water is 43200mg/l.
在废水中加入氢氧化钙,加入的Ca2+与SO4 2-的摩尔为0.5∶1,经过沉淀,废水中SO4 2-的浓度为19150mg/l。Calcium hydroxide is added to the wastewater, and the molar ratio of Ca 2+ and SO 4 2- added is 0.5:1. After precipitation, the concentration of SO 4 2- in the wastewater is 19150 mg/l.
实施例16~21Examples 16-21
去除酸性物质SO4 2-。Removal of acidic substances SO 4 2- .
改变加入的含Ca2+物质、Ca2+与SO4 2-的摩尔比,其他同实施例15,废水处理结果见表2。The added Ca 2+ -containing substances, the molar ratio of Ca 2+ to SO 4 2- were changed, and the others were the same as in Example 15. See Table 2 for the wastewater treatment results.
表2
实施例22Example 22
去除Ca2+。Removal of Ca 2+ .
一种炼油催化剂生产废水,去除酸性物质SO4 2-后,废水中Ca2+浓度为458.7mg/l。A refinery catalyst produces waste water. After removing acidic substance SO 4 2- , the concentration of Ca 2+ in the waste water is 458.7mg/l.
在废水中加入碳酸钠,形成碳酸钙沉淀;加入的CO3 2-与Ca2+的摩尔比为1∶1;在废水中加入聚丙烯酰胺8mg/l和聚合氯化铝20mg/l,经絮凝沉淀,废水中Ca2+的浓度为99.6mg/l。Sodium carbonate is added to waste water to form calcium carbonate precipitation; the molar ratio of added CO 3 2- to Ca 2+ is 1:1; polyacrylamide 8 mg/l and polyaluminum chloride 20 mg/l are added to waste water, and the Flocculation and precipitation, the concentration of Ca 2+ in the wastewater is 99.6mg/l.
实施例23~26Examples 23-26
去除Ca2+。Removal of Ca 2+ .
改变絮凝剂浓度、絮凝温度、CO3 2-与Ca2+的摩尔比,其他同实施例22,废水处理结果见表3。The concentration of flocculant, flocculation temperature, and the molar ratio of CO 3 2- to Ca 2+ were changed, and the others were the same as in Example 22. See Table 3 for the wastewater treatment results.
表3
实施例27Example 27
汽提脱氨。Stripping deamination.
一种炼油催化剂生产废水,去除Ca2+后,废水中氨氮浓度为5379mg/l。A refinery catalyst produces waste water. After removing Ca 2+ , the concentration of ammonia nitrogen in the waste water is 5379mg/l.
采用汽提塔汽提脱氨;汽提塔有提馏段[2]和除雾沫段[1],提馏段[2]和除雾沫段[1]使用规整型填料;废水管[4]进口位于除雾沫段[1]之下,蒸汽管[5]进口位于塔釜液面[3]之下,其开口方向朝下。The stripping tower is used to strip and remove ammonia; the stripping tower has a stripping section [2] and a mist-removing section [1], and the stripping section [2] and the mist-removing section [1] use structured packing; the waste water pipe [ 4] The inlet is located under the mist removal section [1], the inlet of the steam pipe [5] is located under the liquid level [3] of the tower kettle, and its opening direction is downward.
汽提塔直径为0.20米,提馏段[2]的高度为1.00米,除雾沫段[1]的高度为0.15米,塔釜液深度为0.30米,蒸汽管[5]进口位于塔釜液深度的1/2处,废水管[4]进口与除雾沫段[1]的距离为0.30米。The diameter of the stripper is 0.20 meters, the height of the stripping section [2] is 1.00 meters, the height of the mist removal section [1] is 0.15 meters, the depth of the tower still liquid is 0.30 meters, and the inlet of the steam pipe [5] is located in the tower still 1/2 place of the liquid depth, the distance of the waste water pipe [4] inlet and the defogging foam section [1] is 0.30 meters.
在废水中加入氢氧化钠,使其pH为9.5。汽提后,塔底汽提液的氨氮浓度为86mg/l,塔顶回收氨的Na+浓度为2.2mg/l。Add sodium hydroxide to the wastewater to make its pH 9.5. After stripping, the ammonia nitrogen concentration of the stripping liquid at the bottom of the tower is 86 mg/l, and the Na + concentration of ammonia recovered at the top of the tower is 2.2 mg/l.
实施例28Example 28
汽提脱氨。Stripping deamination.
汽提塔结构与实施例27相同。废水的氨氮浓度为3651mg/l,加入氢氧化钠使废水的pH为13.0。汽提后,塔底汽提液的氨氮浓度为69mg/l,塔顶回收氨的Na+浓度为1.4mg/l。The structure of the stripper is the same as in Example 27. The ammonia nitrogen concentration of the waste water is 3651 mg/l, and sodium hydroxide is added to make the pH of the waste water 13.0. After stripping, the ammonia nitrogen concentration of the stripping liquid at the bottom of the tower is 69 mg/l, and the Na + concentration of ammonia recovered at the top of the tower is 1.4 mg/l.
实施例29Example 29
生化处理。biochemical treatment.
一种炼油催化剂生产废水,汽提脱氨后,汽提液的氨氮浓度为135mg/l。A kind of refinery catalyst production wastewater, after stripping and deammonification, the ammonia nitrogen concentration of the stripping liquid is 135mg/l.
在废水中加入碳酸钠和碳酸氢钠,使废水的氮碳摩尔比为1∶4;采用好氧工艺进行生化处理,处理时间为8小时。Sodium carbonate and sodium bicarbonate are added to the wastewater to make the nitrogen-to-carbon molar ratio of the wastewater 1:4; an aerobic process is used for biochemical treatment, and the treatment time is 8 hours.
处理后生化出水的氨氮浓度为13mg/l,达到国家排放标准。The ammonia nitrogen concentration of the biochemical effluent after treatment is 13mg/l, which meets the national discharge standard.
实施例30~33Examples 30-33
生化处理。biochemical treatment.
改变汽提液的氨氮浓度、氮碳摩尔比值、生化处理时间,其他同实施例27,废水处理结果见表4。The ammonia nitrogen concentration, nitrogen-to-carbon molar ratio, and biochemical treatment time of the stripping liquid were changed, and the others were the same as in Example 27. The wastewater treatment results are shown in Table 4.
表4
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