CN1955009A - Multifunction automatic bookbinding machine - Google Patents
Multifunction automatic bookbinding machine Download PDFInfo
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- CN1955009A CN1955009A CN 200610150287 CN200610150287A CN1955009A CN 1955009 A CN1955009 A CN 1955009A CN 200610150287 CN200610150287 CN 200610150287 CN 200610150287 A CN200610150287 A CN 200610150287A CN 1955009 A CN1955009 A CN 1955009A
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Abstract
本发明公开了一种多功能全自动装订机,该装订机主要包括机架、外壳、工作台、压纸机构、打孔机构、下管机构、切管机构、回转送管机构、压铆装订机构和电路控制装置,工作台上安装有三根在空间上呈三角形布置并延伸至机架顶部的导向轴,移动电机座与压纸块之间的前侧导向轴上套装有上压簧,压纸块与工作台之间的前侧导向轴上套装有下压簧,推拉架组件带动上铆作伸缩运动,回转轴组件和丝杠母组件分别带动下铆体作回转和升降运动,与传统装订机相比具有体积小、重量轻、传动平稳、定位准确、故障率低等优点,可广泛应用于金融机构、机关企事业单位的帐页、票据、文件、档案、卷宗、资料等的装订工作。
The invention discloses a multifunctional full-automatic binding machine, which mainly includes a frame, a shell, a workbench, a paper pressing mechanism, a punching mechanism, a tube lowering mechanism, a tube cutting mechanism, a rotating tube feeding mechanism, a riveting and binding Mechanism and circuit control device, three guide shafts arranged in a triangle in space and extending to the top of the frame are installed on the workbench, and an upper compression spring is set on the front guide shaft between the moving motor base and the paper pressing block. The lower compression spring is set on the front guide shaft between the paper block and the workbench. The push-pull frame assembly drives the upper riveting to perform telescopic movement, and the rotary shaft assembly and screw nut assembly drive the lower riveting body to rotate and lift respectively, which is different from the traditional Compared with the binding machine, it has the advantages of small size, light weight, stable transmission, accurate positioning, and low failure rate. It can be widely used in the binding of account pages, bills, documents, files, files, materials, etc. of financial institutions, government agencies, enterprises and institutions. Work.
Description
技术领域technical field
本发明涉及一种全自动档案装订机,更确切地说是一种使用装订管进行压铆装订的全自动档案装订机。The invention relates to a fully automatic file binding machine, more precisely a fully automatic file binding machine which uses a binding tube for pressure riveting binding.
技术背景technical background
目前,对帐页、票据、档案等纸张的装订普遍都采用压铆装订法,一般包括打孔、切管、送管、压铆等几个工艺步骤,其原理如图1所示,将散页31压紧并钻出装订孔后,插入一定长度的合成树脂管32,利用上部加热模33和下部加热模34推压合成树脂管上下两端,使其分别熔融变形成凸缘状,从而完成对纸张的夹紧装订。At present, the riveting method is generally used for the binding of reconciliation pages, bills, files and other papers, which generally includes several process steps such as punching, cutting, feeding, and riveting. The principle is shown in Figure 1. After the page 31 is compressed and the binding holes are drilled, insert a certain length of synthetic resin tube 32, and use the upper and lower heating dies 33 and 34 to push the upper and lower ends of the synthetic resin tube to melt and deform respectively into a flange shape, thereby Finishes the pinch binding of the paper.
为实现上述自动化装订的目的,中国专利CN02245635.X便公开了一种《全自动档案装订机》,其结构如图2至图5所示,该装订机主要包括机架1、工作台2、压纸机构、打孔机构、切管机构6、压铆装订机构、回转机构和电路控制装置,其中压纸机构设有压纸板3,打孔机构设有钻刀4和与之连接的打孔电机5,切管机构6设有测量杆7和切管刀,压铆装订机构设有上铆体和下铆体8,回转机构设有回转轮9和与子连接的回转电机10,上铆体和下铆体8通过回转传动机构同回转轮9连接,电路控制装置同各电机和各铆体电气连接。工作台2上设有横槽,使用螺钉穿过横槽将工作台2固定在机架1上,通过调节横槽的紧固位置,就可以调节不同的装订位置,压纸板3可以连接锁紧杆机构,锁紧杆机构设有回位弹簧11和回位杆12,回位杆12可以同回转轮9上端面自由配合,回转轮9的上端面设有回位螺钉13,当回位杆12位于回位螺钉13上时,被回位螺钉13抬起,由于锁紧杆机构的杠杆作用,压纸板3在回位弹簧11的作用下自动回位,钻刀4通过钻刀架14同打孔电机5的输出轴连接,钻刀4上端可以设有排屑管15,排屑管15连接集屑盒16,钻刀4打孔时产生的纸屑通过排屑管15排入集屑盒16,测量杆7与压纸板3通过测管绳18连接,打孔电机座17下移带动压纸板3下移时,测量杆7在测管绳18的连带下上移,由此可根据打孔电机5打孔时的高度唯一地确定测量杆7的位置,通过测量杆7的位置即可确定装订管的切割长度或切割位置,切管机构6设有同切管刀连接的切割连杆机构,切割连杆机构中的切割连杆同回转机构连接,在装订到达由测量杆确定的切割长度或切割位置后,切割连杆带动切管刀切出所需要的一段装订管,下铆体8上设有铆针19,切割好的装订管套在铆针19上,可以同下铆体8一起移动,压铆装订时在下铆体8的带动下同铆针19一起移动,穿到装订物的装订孔中,然后由上下铆体热压铆固在装订物上。回转轮9的侧面上设有曲线状凹槽20,回转传动机构主要包括与回转轮9同轴的平面凸轮21、回转连杆、小转轮、摆杆和回转传动绳相互连接,当回转电机10转动时,驱动回转轮9和平面凸轮21同时转动,平面凸轮21带动回转连杆、摆杆和回转传动绳,由此带动下铆体8回转90度,这时小轮转入位至回转轮9的凹槽20内,并沿凹槽20限定的移动轨迹继续移动,由此也就限定了回转机构其他部分的动作轨迹,在回转传动机构的带动下,下铆体8由回转移动变为直线上升运动,在下铆体8上升的同时,在摆杆推拉杆的作用下,上铆体沿着压纸板3上的滑道运行至钻孔中心位置,铆针19随着下铆体8的上升插入上铆体的铆头内,并逐渐压紧装订物,上下铆体的铆头压紧装订管两端,使装订管受热受压变形,铆在装订物上,装订机设有外壳22,外壳22以及其他适宜的各部件根据需要安装固定在机架1上,回转电机10和回转轮9可以通过齿轮机构23连接,打孔电机座17可以套在两个立柱24上,并可以通过齿轮齿条机构同行走电机连接,通过行走电机的驱动实现打孔电机5的上下移动,行走电机设有减速箱,上下铆体、钻刀4以及其他部件可以采用现有技术或其他适宜的技术,上下铆体上可以设有铆头,钻刀4可以是管状刀。本实用新型设有开口位于顶部的导管25,导管25下方设有与下管电机26连接的带有凹槽的输送轮27,装订管通过导管25插到该凹槽内,输送轮27在下管电机26的驱动下带动装订管下移,电路控制装置可以包括数字单板机28或其他适宜的电子控制线路或器件,电路控制装置的操作面板29设在装订机的正面,可以是中文显示的,在这种电控制装置的控制下,可以实现装订全过程的自动作业。本实用新型中的测管绳和回转传动绳均可以是钢丝绳,钢丝绳外面可以套有套管。这种装订机实现了装订过程的自动化,只要将装订文件放置在工作台上,通过操作板启动相应的操作,打孔、切管和压铆装订等几个工艺步骤一次完成,极大地简化了劳动强度,提高了装订质量,但是这种装订机只适于装订面积较小的票据,不能实现对面积较大的档案的装订。In order to realize the above-mentioned purpose of automatic binding, Chinese patent CN02245635.X just discloses a kind of " fully automatic file binding machine ", and its structure is as shown in Figure 2 to Figure 5, and this binding machine mainly comprises frame 1,
对此,中国专利CN200320100103.2便又公开了一种《全自动档案装订机》,该装订机在前一装订机的基础上作了进一步改进,如图6、图7所示,其回转轮9的上端面和侧面凹槽分别与压纸板3的锁紧机构和回转传动机构实现凸轮传动,其上端面形成的闭合轮廓曲线和侧面设置的闭合凹槽30,使回转轮可以连续旋转,带动安装在下铆体的回转块大角度回转,从而增大了工作台2的工作面积,特别是由打孔位置向里的工作面,因此可以装订面积较大并且需要中部装订的档案文件。但由于回转机构仍采用了圆柱凸轮的形式,因此其传动的灵活性、平稳性和精确度已不能满足日趋发展的装订要求。In this regard, Chinese patent CN200320100103.2 discloses a kind of "automatic file binding machine" again, this binding machine has been further improved on the basis of the previous binding machine, as shown in Figure 6 and Figure 7, its rotary The upper end surface and side grooves of the
发明内容Contents of the invention
针对现有技术存在的不足,本发明的目的就在于提供一种体积小、重量轻、传动平稳、定位准确、故障率低的多动能全自动装订机。该装订机加大了钻孔的动力,不仅可以完成普通票据和纸张的装订,还可对铜板纸进行打孔装订,正常工作时不会出现打不透纸张的现象,且装订效率高、使用方便。In view of the deficiencies in the prior art, the object of the present invention is to provide a multi-kinetic energy automatic binding machine with small size, light weight, stable transmission, accurate positioning and low failure rate. The binding machine has increased the power of drilling, not only can complete the binding of ordinary bills and paper, but also can punch and bind the coated paper. It will not appear that the paper cannot be penetrated during normal operation, and the binding efficiency is high and easy to use. convenient.
为实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种多功能全自动装订机,该装订机主要包括机架、外壳、工作台、压纸机构、打孔机构、下管机构、切管机构、回转送管机构、压铆装订机构和电路控制装置,其中工作台将机架分隔成上下两个工作区域,工作台上方的工作区域设置压纸机构、打孔机构、下管机构、切管机构及压铆装订机构的上铆体,工作台下方的工作区域设置回转送管机构和压铆装订机构的下铆体,电路控制装置同各电机、铆体及行程开关电气连接,所述工作台上安装有三根在空间上呈三角形布置并延伸至机架顶部的导向轴,其中两根位于工作台前侧,另一根位于工作台后侧,打孔机构中安装有钻刀的打孔电机通过其后部的移动电机座套装在导向轴的上半部分,机架在移动电机座一侧安装有通过齿轮带动打孔电机上下运动的打孔行走电机,移动电机座的侧面上设有与之相啮合的纵向齿条,压纸机构的压纸块套装在前侧导向轴的下半部分,移动电机座与压纸块之间的前侧导向轴上套装有上压簧,压纸块与工作台之间的前侧导向轴上套装有下压簧。A multi-functional automatic binding machine, the binding machine mainly includes a frame, a shell, a workbench, a paper pressing mechanism, a punching mechanism, a tube lowering mechanism, a tube cutting mechanism, a rotary tube feeding mechanism, a riveting binding mechanism and a circuit control The workbench divides the machine frame into upper and lower working areas. The working area above the workbench is equipped with a paper pressing mechanism, a punching mechanism, a lower tube mechanism, a tube cutting mechanism and an upper riveting body of a riveting and binding mechanism. The working area below is provided with the rotary pipe delivery mechanism and the lower riveting body of the riveting and binding mechanism. The circuit control device is electrically connected with each motor, riveting body and travel switch. To the guide shafts on the top of the frame, two of them are located at the front side of the workbench, and the other is located at the back side of the workbench. The drilling motor with the drill bit installed in the drilling mechanism is set on the guide shaft through the moving motor seat at the rear. The upper part of the frame is equipped with a punching walking motor that drives the punching motor to move up and down through gears on the side of the moving motor base. The side of the moving motor base is provided with a longitudinal rack that meshes with it. The pressing block is set on the lower part of the front guide shaft, the upper compression spring is set on the front guiding shaft between the moving motor base and the pressing block, and the front guiding shaft between the pressing block and the workbench is set There is a lower compression spring.
所述压铆装订机构的上铆体设置在压纸块的内部,工作台在压纸块后侧安装有推拉架组件,该推拉架组件主要由上铆电机支板、上铆行走电机、导轨、推拉架及推拉杆组成,上铆电机支板直立地固定在工作台上,上铆行走电机安装在上铆电机支板的一侧,导轨通过转轴横向地安装在上铆电机支板的另一侧,其上开设有滑槽,上下两边均设有齿条,上铆行走电机通过行走齿轮与上边齿条相啮合,下边齿条与安装在上铆电机支板上的滑板齿轮相啮合,滑板齿轮又与刀垫滑板的齿条部分相啮合,推拉架固定在导轨的前端,推拉杆竖直地安装在推拉架上,两者间形成纵向的滑道,上铆体在其固定块的后侧设有伸入该滑道的销轴。The upper riveting body of the press riveting and binding mechanism is arranged inside the paper pressing block, and the workbench is equipped with a push-pull frame assembly on the rear side of the paper pressing block. , a push-pull frame and a push-pull rod, the upper riveting motor support plate is fixed upright on the workbench, the upper riveting walking motor is installed on one side of the upper riveting motor support plate, and the guide rail is horizontally installed on the other side of the upper riveting motor support plate through the rotating shaft On one side, there is a chute on it, and there are racks on both sides of the upper and lower sides. The upper riveting travel motor meshes with the upper rack through the travel gear, and the lower rack meshes with the skateboard gear installed on the support plate of the upper riveting motor. The skateboard gear meshes with the rack part of the pad skateboard. The push-pull frame is fixed on the front end of the guide rail. The push-pull rod is vertically installed on the push-pull frame. A longitudinal slideway is formed between the two. The rear side is provided with the bearing pin that stretches into this slideway.
所述推拉架呈侧立且开口朝前的U形结构,其底部与推拉杆之间形成纵向的滑道,并在外侧固定有一块挡板。The push-pull frame is a U-shaped structure that stands sideways and opens forward, a longitudinal slideway is formed between its bottom and the push-pull rod, and a baffle plate is fixed on the outside.
所述回转送管机构包括回转轴组件和丝杠母组件,其中回转轴组件主要由回转电机、回转轴、导向轴和支撑板组成,回转轴纵向地安装在工作台与机架底板之间,其下端固定有齿轮,该齿轮与回转电机输出轴上的齿轮相啮合,支撑板套装在回转轴上并与其齿轮相固定,导向轴安装在支撑板的外端面上,与回转轴相平行,丝杠母组件主要由丝杠行走电机、丝杠、螺母和导向轴组成,丝杠和导向轴纵向地安装在工作台与机架底板之间,丝杠的下部固定有小齿轮,该齿轮与固定在丝杠行走电机输出轴上的齿轮相啮合,螺母呈长条形,其上开设有分别于丝杠和导向轴套装配合的螺纹孔和滑孔,并在前端面上开设有一个插口,压铆装订机构的下铆体通过一回转块套装在回转轴组件上,回转块一端及中部开设有分别与回转轴和导向轴上下滑动配合的通孔,回转块的侧面上固定有运动块,该运动块在随回转块及下铆体转动到装订位置时恰好伸入上述螺母前端面上的插口,丝杠母组件的螺母后端处通过立板安装有上下两个行程开关,分别对应于下铆体及其回转块的上下运动限位,下铆体及其回转块在初始位置的一侧通过立板也安装有限位行程开关。The rotary pipe delivery mechanism includes a rotary shaft assembly and a screw nut assembly, wherein the rotary shaft assembly is mainly composed of a rotary motor, a rotary shaft, a guide shaft and a support plate, and the rotary shaft is installed longitudinally between the workbench and the frame bottom plate, Its lower end is fixed with a gear, which meshes with the gear on the output shaft of the rotary motor. The support plate is set on the rotary shaft and fixed with its gear. The guide shaft is installed on the outer end surface of the support plate, parallel to the rotary shaft, and the wire The lever nut assembly is mainly composed of a lead screw travel motor, a lead screw, a nut and a guide shaft. The lead screw and the guide shaft are installed longitudinally between the workbench and the bottom plate of the frame. The lower part of the lead screw is fixed with a pinion. The gears on the output shaft of the lead screw travel motor mesh with each other, and the nut is in the shape of a long bar. There are threaded holes and sliding holes respectively fitted with the lead screw and the guide shaft, and a socket is opened on the front end. The lower riveting body of the riveting and binding mechanism is set on the rotary shaft assembly through a rotary block. One end and the middle of the rotary block are provided with through holes that slide up and down with the rotary shaft and the guide shaft respectively. A moving block is fixed on the side of the rotary block. When the moving block rotates with the rotary block and the lower riveting body to the binding position, it just extends into the socket on the front surface of the above-mentioned nut. The rear end of the nut of the screw nut assembly is equipped with two travel switches up and down through the vertical plate, respectively corresponding to the lower The up and down motion limit of the riveting body and its rotary block, the lower riveting body and its rotary block are also installed with a limit travel switch through the vertical plate on one side of the initial position.
所述下铆体回转块的前端面上安装有滚轮,机架底板在下铆体回转块的初始位置处固定有直立的滚轮托架,该滚轮托架的顶部向滚轮一侧折弯,内侧固定有用于吸附滚轮的圆磁钢,外侧固定有用于吸附圆磁钢的方磁钢,丝杠母组件在其螺母插口的一旁设置有悬固在工作台底面上的下铆体限位板,该限位板具有与上述滚轮相配合的导向槽,导向槽底部一侧开设有一段缺口,当滚轮随回转块及下铆体转动到装订位置时恰好通过该缺口进入导向槽,限位板在与其缺口相对的另一侧安装有行程开关。Rollers are installed on the front end of the lower riveting body rotary block, and an upright roller bracket is fixed on the bottom plate of the frame at the initial position of the lower riveting body rotary block. The top of the roller bracket is bent toward the roller side, and the inner side is fixed There is a round magnetic steel for absorbing the roller, and a square magnetic steel for absorbing the round magnetic steel is fixed on the outside. The screw nut assembly is provided with a lower riveting body limit plate suspended on the bottom surface of the workbench beside the nut socket. The limiting plate has a guide groove that matches the above-mentioned rollers. There is a gap on the bottom side of the guiding groove. A travel switch is installed on the opposite side of the notch.
所述压纸块一侧设置有锁紧释放机构,该机构主要由锁紧板、销轴、凸轮及释放电机组成,销轴直立地固定在工作台上,其上套装有弹簧,锁紧板水平布置并套装在销轴的顶端,释放电机通过支撑板安装在锁紧板一旁,其输出轴上的凸轮与锁紧板一端的顶面相配合,并设有行程开关,锁紧板另一端开设有锁紧孔,压纸块上固定有一根可插入该锁紧孔的锁紧杆。One side of the press block is provided with a lock release mechanism, which is mainly composed of a lock plate, a pin shaft, a cam and a release motor. Arranged horizontally and set on the top of the pin shaft, the release motor is installed on the side of the locking plate through the support plate, the cam on the output shaft matches the top surface of one end of the locking plate, and is equipped with a travel switch, and the other end of the locking plate is opened There is a locking hole, and a locking rod that can be inserted into the locking hole is fixed on the paper pressing block.
所述机架在移动电机座的一侧通过限位板安装有两个分别对应于钻孔电机上下运动限位的行程开关,移动电机座的侧面上固定有两个通过斜面与行程开关相配合的限位块。The frame is equipped with two travel switches corresponding to the up and down movement limits of the drilling motor through a limit plate on one side of the moving motor base, and two travel switches are fixed on the side of the moving motor base through inclined planes to match the travel switches. limit block.
所述机架顶部向下穿装有一根释放杆,其顶端向外伸出一定距离,底端抵靠在锁紧板的上表面,压纸块的侧面上安装有释放杆支板,该支板上开设有释放杆穿孔。A release lever is installed downwards on the top of the frame, the top of which protrudes outward for a certain distance, and the bottom end leans against the upper surface of the locking plate. The plate is provided with a release lever perforation.
所述机架在压纸块初始位置的一侧安装有弹性限位块。The frame is equipped with an elastic limit block on one side of the initial position of the pressing block.
本发明对传统全自动装订机的整体结构及各组成部分进行了全新的设计,除个别组件(如下管机构、切管机构等)以外,其他各重要功能组件都作了根本性的改变,可广泛应用于金融机构、机关企事业单位的帐页、票据、文件、档案、卷宗、资料等装订工作,其主要有益效果分述如下:The present invention carries out brand-new design to the overall structure and each component part of traditional full-automatic bookbinding machine, except individual components (down pipe mechanism, pipe cutting mechanism, etc.), other important functional components have all been changed fundamentally, can It is widely used in the binding of account pages, bills, documents, files, files, materials, etc. of financial institutions, government agencies, enterprises and institutions. The main beneficial effects are as follows:
1)工作台上方的整体结构采用了三轴固定的形式,与两根平行轴的固定形式相比变形量小、更加稳定,有利于加大钻孔动力和延长使用寿命,可以适应高强度、繁重的工作量;1) The overall structure above the workbench adopts a three-axis fixed form. Compared with the fixed form of two parallel axes, the deformation is smaller and more stable, which is conducive to increasing the drilling power and prolonging the service life. It can adapt to high-strength, heavy workload;
2)上铆体安装在压纸块的内部,并通过侧面上的销轴与推拉架组件相连接,压纸块运动时其销轴可在推拉杆与推拉架形成的滑道中上下移动,压纸块锁紧后上铆体可在推拉架组件的带动下向前伸出到装订位置,装订后又可缩回复位,同时推拉架组件还可带动刀垫滑板向反方向运动,以便露出或遮蔽装订孔。该上铆体驱动结构与传统结构相比具有突破性的改进,传统结构中驱动电机必须安装在压纸块上,并通过齿轮、齿条的配合直接带动上铆体前后运动,工作时驱动电机要随压纸块一起上下运动,而该结构则将驱动电机通过支板直接固定在工作台上,使其与压纸块相分离,然后再通过导轨、推拉架、推拉杆来带动上铆体做伸缩运动,可大大节省原有电机在运动时所占用的布置空间,并控制上铆体运动到准确的位置,提高装订精度;2) The upper riveting body is installed inside the press block, and is connected with the push-pull frame assembly through the pin shaft on the side. When the press block moves, the pin shaft can move up and down in the slideway formed by the push-pull rod and the push-pull frame. After the paper block is locked, the upper riveting body can be extended forward to the binding position driven by the push-pull frame assembly, and can be retracted to return to the original position after binding. Cover the binding holes. Compared with the traditional structure, the driving structure of the upper riveting body has a breakthrough improvement. In the traditional structure, the driving motor must be installed on the press block, and directly drives the upper riveting body to move forward and backward through the cooperation of the gear and the rack. When working, the driving motor It needs to move up and down together with the press block, and this structure directly fixes the drive motor on the workbench through the support plate to separate it from the press block, and then drives the upper riveting body through guide rails, push-pull frames, and push-pull rods Telescopic movement can greatly save the layout space occupied by the original motor during movement, and control the movement of the upper riveting body to an accurate position, improving the binding accuracy;
3)回转送管机构采用了全新的回转轴组件和丝杠母组件,被切断的装订管落在下铆体的铆针上后,由回转轴组件转动一定角度将其平移到装订孔的下方,再由丝杠母组件将下铆体向上抬起,从而将装订管送入装订孔中,整个过程由行程开关进行控制,其结构紧凑、合理,便于安装和维护,与传统的圆柱凸轮形式相比,具有传动灵活、平稳、准确的优点,且不易发生故障。3) The rotary tube delivery mechanism adopts a new rotary shaft assembly and screw nut assembly. After the cut binding tube falls on the rivet needle of the lower riveting body, the rotary shaft assembly rotates at a certain angle to translate it to the bottom of the binding hole. Then the lower riveting body is lifted up by the screw nut assembly, so that the binding tube is sent into the binding hole. The whole process is controlled by the travel switch. Its structure is compact and reasonable, and it is easy to install and maintain. It is different from the traditional cylindrical cam. It has the advantages of flexible, stable and accurate transmission, and is not prone to failure.
附图说明Description of drawings
图1为压铆装订法的工作原理示意图;Fig. 1 is a schematic diagram of the working principle of the pressure riveting binding method;
图2为第一种现有全自动装订机的主视图;Fig. 2 is the front view of the first existing fully automatic bookbinding machine;
图3为图2的左视图;Fig. 3 is the left view of Fig. 2;
图4为图2的右视局部示意图;Fig. 4 is a partial schematic diagram of the right view of Fig. 2;
图5为图2中装订部分的结构示意图;Fig. 5 is a structural schematic diagram of the binding part in Fig. 2;
图6为第二种现有全自动装订机的主视图;Fig. 6 is the front view of the second existing fully automatic bookbinding machine;
图7为图6的侧视图;Figure 7 is a side view of Figure 6;
图8为本发明中回转轴组件的结构示意图;Fig. 8 is a structural schematic diagram of the rotary shaft assembly in the present invention;
图9为图8的俯视图;Figure 9 is a top view of Figure 8;
图10为本发明中丝杠母组件的结构示意图;Fig. 10 is a structural schematic diagram of the lead screw nut assembly in the present invention;
图11为图10的仰视图;Fig. 11 is the bottom view of Fig. 10;
图12为本发明中下铆体及其回转块的结构示意图;Fig. 12 is a structural schematic diagram of the lower riveting body and its rotary block in the present invention;
图13为图12的俯视图;Figure 13 is a top view of Figure 12;
图14为图12的左视图;Fig. 14 is the left view of Fig. 12;
图15为本发明中推拉架组件的结构示意图;Fig. 15 is a schematic structural view of the push-pull frame assembly in the present invention;
图16为图15的俯视剖切示意图;Fig. 16 is a top cut-away schematic diagram of Fig. 15;
图17为图15的左视剖切示意图;Fig. 17 is a schematic cut-away left view of Fig. 15;
图18为本发明中压纸块、上铆体、推拉架组件、回转轴组件、丝杠母组件、下铆体及其回转块的安装示意图;Fig. 18 is a schematic diagram of the installation of the pressing paper block, the upper riveting body, the push-pull frame assembly, the rotary shaft assembly, the lead screw female assembly, the lower riveting body and its rotary block in the present invention;
图19为图18的左视剖切示意图;Fig. 19 is a schematic cut-away left view of Fig. 18;
图20为图18的A-A视图;Fig. 20 is the A-A view of Fig. 18;
图21为图20的N向视图;Fig. 21 is the N direction view of Fig. 20;
图22为图20的M向视图;Fig. 22 is the M direction view of Fig. 20;
图23为图19的K向视图;Fig. 23 is the K direction view of Fig. 19;
图24为图20的L向视图;Fig. 24 is the L direction view of Fig. 20;
图25为本发明中钻孔机构的结构示意图;Fig. 25 is a schematic structural view of the drilling mechanism in the present invention;
图26为图25的左视图;Fig. 26 is the left side view of Fig. 25;
图27为图25上半部分的右视图;Figure 27 is a right view of the upper part of Figure 25;
图28为图27的G向视图。Fig. 28 is a G-direction view of Fig. 27 .
具体实施方式Detailed ways
下面首先结合附图对本发明的各组成部件进行详细的说明,再结合附图对组装结构作进一步描述。Firstly, each component of the present invention will be described in detail with reference to the accompanying drawings, and then the assembly structure will be further described in conjunction with the accompanying drawings.
附图标记说明如下:The reference signs are explained as follows:
图1至图7中Figures 1 to 7
1——机架 2——工作台1——
3——压纸板 4——钻刀3——
5——打孔电机 6——切管机构5——Punching motor 6——Pipe cutting mechanism
7——测量杆 8——下铆体7——Measuring rod 8——Lower riveting body
9——回转轮 10——回转电机9——
11——弹簧 12——回位杆11——spring 12——return lever
13——回位螺钉 14——钻刀架13——return
15——排屑管 16——集屑盒15——
17——打孔电机座 18——测管绳17——Punching motor seat 18——Measuring pipe rope
19——铆针 20——凹槽19——rivet
21——平面凸轮 22——外壳21——
23——齿轮机构 24——立柱23——
25——导管 26——下管电机25——Conduit 26——Down tube motor
27——输送轮 28——数字单板机27——Conveyor Wheel 28——Digital SBC
29——操作面板 30——闭合凹槽29——operation panel 30——closed groove
31——散页 32——合成树脂管31——loose pages 32——synthetic resin tube
33——上部加热模 34——下部加热模33——upper heating mold 34——lower heating mold
图8至图28中Figures 8 through 28
101——回转电机 102——回转轴101——
103——导向轴 104——支撑板103——
105——工作台 106——底板105——
107——回转轴齿轮 108——丝杠行走电机107——
109——丝杠 110——螺母109——Lead
111——导向轴 112——丝杠齿轮111——
113——插口 114——下铆体113——
115——回转块 116——运动块115——revolving
117——上铆体 118——压纸块117——upper
119——上铆电机支板 120——上铆行走电机119——Up riveting motor support plate 120——Up riveting walking motor
121——导轨 122——推拉架121——
123——推拉杆 124——六角芯轴123——Push-
125——滑槽 126——行走齿轮125——
127——滑板齿轮 128——挡板127——
129——销轴 130——螺母行程开关129——
131——回转块行程开关 132——滚轮131——Rotary
133——滚轮托架 134——下铆体限位板133——
135——限位板行程开关 136—机架135——limit plate travel switch 136—rack
137——导向轴 138——打孔电机137——Guide shaft 138——Drilling motor
139——移动电机座 140——减速齿轮139——moving motor base 140——reduction gear
141——打孔行走电机 142——上压簧141——Punching travel motor 142——Up compression spring
143——下压簧 144——限位板143——Lower compression spring 144——Limiting plate
145——移动电机座行程开关 146——限位块145——travel switch of mobile motor seat 146——limit block
147——锁紧板 148——销轴147——Locking plate 148——Pin shaft
149——凸轮 150——释放电机149——Cam 150——Release motor
151——弹簧 152——凸轮行程开关151——spring 152——cam travel switch
153——锁紧杆 154——弹性限位块153——Locking lever 154——Elastic limit block
如图8、图9、图18、图20所示,回转轴组件主要由回转电机101、回转轴102、导向轴103和支撑板104组成,回转轴102纵向地安装在工作台105与机架底板106之间,其下端固定有齿轮107,该齿轮与回转电机101输出轴上的齿轮相啮合,回转电机101的下方衬设有垫块,支撑板104套装在回转轴上并与齿轮107相固定,导向轴103安装在支撑板的外端并与回转轴102相平行,控制回转电机101正反转即可带动回转轴组件在初始位置和装订位置之间来回摆动。As shown in Figure 8, Figure 9, Figure 18, and Figure 20, the rotary shaft assembly is mainly composed of a
如图10、图11、图18、图20所示,丝杠母组件主要由丝杠行走电机108、丝杠109、螺母110和导向轴111组成,丝杠109和导向轴111纵向地安装在工作台105与机架底板106之间,丝杠109的下部固定有小齿轮112,该齿轮与固定在丝杠行走电机108输出轴上的齿轮相啮合,螺母110呈长条形,其上开设有分别用于套装丝杠109和导向轴111的螺纹孔和滑孔,并在前端面上开设有一个插口113,控制丝杠行走电机108的正反转即可带动丝杠109旋转,进而带动螺母110上下行走,此结构传动平稳,不易发生故障。As shown in Figure 10, Figure 11, Figure 18, and Figure 20, the lead screw female assembly is mainly composed of a lead
如图12、图13、图14、图18、图20所示,压铆装订机构的下铆体114通过一回转块115套装在回转轴组件上,回转块115在一端及靠近中部的位置开设有分别套入回转轴102和导向轴103的通孔,并与之上下滑动配合,回转轴102与回转块115之间设置有直线轴承,回转块115的侧面上固定有方形运动块116,该运动块在随回转块及下铆体转动到装订位置时恰好伸入上述螺母110前端面上的插口113,这样丝杠母组件即可带动下铆体及其回转块向上运动。As shown in Fig. 12, Fig. 13, Fig. 14, Fig. 18 and Fig. 20, the lower
如图15、图16、图17、图18、图19、图23所示,压铆装订机构的上铆体117安装在压纸块118的内部,工作台上在压纸块后侧安装有推拉架组件,该推拉架组件主要由上铆电机支板119、上铆行走电机120、导轨121、推拉架122及推拉杆123组成,上铆电机支板119的底部折弯90度,并通过螺钉直立地固定在工作台上,上铆行走电机120安装在上铆电机支板119的左侧,导轨121通过两根六角芯轴124横向地安装在上铆电机支板119的右侧,其上开设有滑槽125,上下两边均设有齿条,上铆行走电机通过行走齿轮126与上边齿条相啮合,下边齿条与安装在上铆电机支板上的滑板齿轮127相啮合,滑板齿轮127又与刀垫滑板的齿条部分相啮合,这样下部齿条即可带动刀垫滑板向反方向后退,推拉架122固定在导轨121的前端,呈侧立且开口朝前的U形结构,并在外侧固定有一块挡板128,推拉杆123竖直地安装在推拉架122上,两者间形成纵向的滑道,上铆体117在其固定块的后侧设有伸入该滑道的销轴129,压纸块118运动时销轴129可在推拉杆与推拉架形成的滑道中上下移动,压纸块118锁紧后上铆体117可在推拉架组件的带动下向前伸出到装订位置,装订后又可缩回复位,同时推拉架组件还可带动刀垫滑板向反方向运动,以便露出或遮蔽装订孔。As shown in Fig. 15, Fig. 16, Fig. 17, Fig. 18, Fig. 19 and Fig. 23, the upper
如图18至图22所示,丝杠母组件的螺母110在后端处通过立板安装有上下两个行程开关130,分别对应于下铆体及其回转块的上下运动限位,下铆体及其回转块在初始位置的一侧通过立板安装有限位行程开关131,下铆体在其回转块的前端面上安装有滚轮132,机架底板在下铆体回转块115的初始位置处固定有直立的滚轮托架133,该滚轮托架的顶部向滚轮一侧折弯,用来帮助回转块下降回位,内侧固定有用于吸附回转块回转回位的圆磁钢,外侧固定有方磁钢,以吸附圆磁钢不脱落。As shown in Figure 18 to Figure 22, the
如图24所示,丝杠母组件在其螺母插口113的一旁设置有悬固在工作台底面上的下铆体限位板134,该限位板具有与上述滚轮132相配合的导向槽,导向槽底部一侧开设有一段缺口,当滚轮132随回转块及下铆体转动到装订位置时恰好通过该缺口进入导向槽,限位板134在与其缺口相对的另一侧安装有行程开关135,当下铆体回转到装订孔下方时便会触发该行程开关,进而控制丝杠母组件带动下铆体上移至装订位置,通过滚轮与托架的配合可进一步提高机构运动时的平稳性和装订精度。As shown in Figure 24, the lead screw female assembly is provided with a lower riveting
如图25至图28所示,该装订机的整体结构主要由机架136、外壳、工作台105(又称中间板)、压纸机构、打孔机构、下管机构、切管机构、回转送管机构、压铆装订机构和电路控制装置组成,其中工作台105将机架136分隔成上下两个工作区域,工作台上方的工作区域设置压纸机构、打孔机构、下管机构、切管机构及压铆装订机构的上铆体,工作台下方的工作区域设置回转送管机构和压铆装订机构的下铆体,工作台上安装有三根在空间上呈三角形布置并延伸至机架顶部的导向轴137,其中两根位于工作台前侧,另一根位于工作台后侧,打孔机构中安装有钻刀的打孔电机138通过其后部的移动电机座139套装在导向轴的上半部分,机架在移动电机座一侧安装有通过齿轮140带动打孔电机上下运动的打孔行走电机141,移动电机座139的侧面上设有与之相啮合的纵向齿条,压纸块118套装在前侧导向轴137的下半部分,移动电机座139与压纸块118之间的两根前侧导向轴上套装有上压簧142,压纸块118与工作台105之间的两根前侧导向轴上套装有下压簧143,机架在移动电机座139的一侧通过限位板144安装有两个分别对应于钻孔电机上下运动限位的行程开关145,移动电机座139的侧面上固定有两个通过斜面与行程开关145相配合的限位块146。As shown in Figures 25 to 28, the overall structure of the bookbinding machine is mainly composed of a frame 136, a shell, a workbench 105 (also known as a middle plate), a paper pressing mechanism, a punching mechanism, a lower pipe mechanism, a pipe cutting mechanism, a return Composed of a transfer tube mechanism, a riveting and binding mechanism and a circuit control device, the
如图25至图28所示,压纸块118的右侧设置有锁紧释放机构,该机构主要由锁紧板147、销轴148、凸轮149及释放电机150组成,销轴148直立地固定在工作台上,其上套装有弹簧151,锁紧板147水平布置并套装在销轴的顶端,释放电机150通过支撑板安装在锁紧板一旁,其输出轴上的凸轮149与锁紧板一端的顶面相配合,并设有行程开关152,锁紧板另一端开设有锁紧孔,压纸块118上固定有一根可插入该锁紧孔的锁紧杆153。当压纸块向下运动时,锁紧杆下方插入锁紧板的锁紧孔中,锁紧杆与锁紧板成垂直角度,此时锁紧杆成放松状态可自由运动,当压纸块停止时,锁紧杆与锁紧块角度就会不垂直,此时锁紧杆成锁紧状态,当凸轮的最高点与锁紧板接触时,锁紧板与锁紧杆则恢复成垂直角度,锁紧杆即释放。此外,机架在压纸块初始位置的右上方还安装有弹性限位块154,以控制压纸块的回位高度。As shown in Figure 25 to Figure 28, the right side of the
本发明的机壳及其他适宜的各部件可根据需要安装固定在机架上,上铆体、下铆体、送管机构、切管机构及深度杆组件均采用现有技术,电路控制装置同各电机、铆体及行程开关电气连接,可采用由集成电路构成的数字电路进行控制,机壳正面设有电路控制装置的操作板,通过适宜的程序可实现全过程的自动作业,由于采用通用技术即可实现,因此这里就不再赘述。The casing and other suitable parts of the present invention can be installed and fixed on the frame as required. The upper riveting body, the lower riveting body, the pipe feeding mechanism, the pipe cutting mechanism and the depth rod assembly all adopt the existing technology, and the circuit control device is the same as The electrical connection of each motor, riveting body and travel switch can be controlled by a digital circuit composed of an integrated circuit. The operation panel of the circuit control device is provided on the front of the casing, and the automatic operation of the whole process can be realized through a suitable program. Technology can be realized, so I won't repeat it here.
本发明的工作原理为:Working principle of the present invention is:
1)首先打开电源开关,等待3-5分钟后预热,当指示灯由红色变成绿色即可开始工作;1) First turn on the power switch, wait for 3-5 minutes to warm up, and start working when the indicator light turns from red to green;
2)将文件放置在适当的位置后,将尼龙管插入送料孔内,按动操作面板上的启动键,打孔电机带动钻刀旋转,行走电机带动钻刀下降,同时移动电机座通过导向轴上的压簧带动压纸块下降,压纸块压在文件上即停止,钻刀打透文件后接触底部的导电刀垫即返回,同时送管电机启动将尼龙管送到深度杆组件的挡片上,此过程中压纸块与深度杆组件连动,根据所装订文件的厚度切出相应长度的尼龙管;2) After placing the file in an appropriate position, insert the nylon tube into the feeding hole, press the start button on the operation panel, the drilling motor will drive the drill to rotate, the travel motor will drive the drill to descend, and at the same time move the motor base through the guide shaft The pressure spring on the top drives the paper pressing block down, and the paper pressing block stops when it presses on the document. After the drill penetrates through the document and touches the conductive knife pad at the bottom, it returns. At the same time, the tube feeding motor starts to send the nylon tube to the stopper of the depth rod assembly. During this process, the pressing block and the depth rod assembly are linked to cut out a corresponding length of nylon tube according to the thickness of the bound document;
3)钻刀在返回过程中带动切管机构将尼龙管切断,并落在下方的铆针上,此时压纸块仍停留在文件上(因压纸块一侧的锁紧杆已将其锁定在此位置),钻刀返回到上行程开关的位置后,工作台下方的回转轴及回转块组件旋转将尼龙管送到要装订的位置,即机器下方的限位板,同时上铆电机也会带动推拉架组件将上铆体伸出到打孔位置,并带动刀垫滑板后退露出所打的孔;3) During the return process, the drill bit drives the tube cutting mechanism to cut off the nylon tube and falls on the rivet pin below. locked at this position), after the drill tool returns to the position of the up travel switch, the rotary shaft and the rotary block assembly under the worktable rotate to send the nylon tube to the position to be bound, that is, the limit plate under the machine, and at the same time, the riveting motor It will also drive the push-pull frame assembly to extend the upper riveting body to the punching position, and drive the pad slide back to expose the punched hole;
4)限位板上的行程开关会被回转块触动,启动丝杠旋转带动回转块上升将尼龙管从底部插入已打好的孔内,并利用上、下铆头热压成形,定形时间设置为3秒,然后丝杠反转下降到最低点,并旋转回初始位置,;4) The travel switch on the limit plate will be touched by the rotary block, start the rotation of the lead screw to drive the rotary block to rise, insert the nylon tube from the bottom into the punched hole, and use the upper and lower riveting heads to form it by hot pressing. The setting time is set for 3 seconds, then the lead screw reverses and falls to the lowest point, and rotates back to the initial position;
5)然后释放电机带动小凸轮释放压纸块,上铆电机带动上铆体和刀垫滑板回到初始位置,文件装订完毕。5) Then the release motor drives the small cam to release the press block, and the upper riveting motor drives the upper riveting body and the knife backing slide to return to the initial position, and the document binding is completed.
以上对本发明所提供的全方位全自动装订机进行了详细介绍,本文中应用了具体个例对本发明的原理及实施方式作了阐述,这些实施例的说明只是用于帮助理解本发明的方法及其核心思想,同时对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,但不论在其形状或结构上作任何变化,凡是具有与本发明相同或相近似的技术方案,均在其保护范围之内。Above, the all-round automatic binding machine provided by the present invention has been introduced in detail. The principles and implementation methods of the present invention have been explained by using specific examples in this paper. The descriptions of these embodiments are only used to help understand the methods and methods of the present invention. Its core idea, at the same time, for those of ordinary skill in the art, according to the thought of the present invention, there will be changes in the specific implementation and application range, but no matter make any changes in its shape or structure, any Invention of the same or similar technical solutions are all within the scope of protection.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
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| CNB2006101502871A CN100434280C (en) | 2006-10-16 | 2006-10-16 | Multifunctional automatic binding machine |
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| CNB2006101502871A CN100434280C (en) | 2006-10-16 | 2006-10-16 | Multifunctional automatic binding machine |
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| CN1955009A true CN1955009A (en) | 2007-05-02 |
| CN100434280C CN100434280C (en) | 2008-11-19 |
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| CNB2006101502871A Expired - Fee Related CN100434280C (en) | 2006-10-16 | 2006-10-16 | Multifunctional automatic binding machine |
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| CN109572264B (en) * | 2018-12-26 | 2024-04-12 | 南京泛恩科技有限公司 | Lower riveting mechanism of bookbinding machine |
| CN109986899A (en) * | 2019-04-22 | 2019-07-09 | 苏畅 | A kind of intelligent document binding machine threading string-hooking mechanism |
| CN110370836A (en) * | 2019-07-25 | 2019-10-25 | 浙江智源办公设备制造股份有限公司 | A kind of threading finance binding machine |
| CN110370836B (en) * | 2019-07-25 | 2024-04-26 | 浙江智源办公设备制造股份有限公司 | Threading financial binding machine |
| CN110341338A (en) * | 2019-08-20 | 2019-10-18 | 姚晓丽 | A kind of threading binding apparatus and method for stitching |
| CN112937152A (en) * | 2021-03-23 | 2021-06-11 | 国网河北省电力有限公司沧州供电分公司 | Financial statement trimming device |
| CN112937152B (en) * | 2021-03-23 | 2022-08-02 | 国网河北省电力有限公司沧州供电分公司 | Financial statement trimming device |
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| CN100434280C (en) | 2008-11-19 |
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