CN1951680A - Belt reinforcement strip supply apparatus of green tire - Google Patents
Belt reinforcement strip supply apparatus of green tire Download PDFInfo
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- CN1951680A CN1951680A CNA2006101528477A CN200610152847A CN1951680A CN 1951680 A CN1951680 A CN 1951680A CN A2006101528477 A CNA2006101528477 A CN A2006101528477A CN 200610152847 A CN200610152847 A CN 200610152847A CN 1951680 A CN1951680 A CN 1951680A
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- 230000002787 reinforcement Effects 0.000 title claims abstract description 32
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 51
- 239000000463 material Substances 0.000 claims abstract description 23
- 238000001514 detection method Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 abstract description 20
- 238000004804 winding Methods 0.000 abstract description 8
- 238000012423 maintenance Methods 0.000 abstract 1
- 239000012779 reinforcing material Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
- B29D30/30—Applying the layers; Guiding or stretching the layers during application
- B29D30/3007—Applying the layers; Guiding or stretching the layers during application by feeding a sheet perpendicular to the drum axis and joining the ends to form an annular element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/08—Building tyres
- B29D30/20—Building tyres by the flat-tyre method, i.e. building on cylindrical drums
- B29D30/24—Drums
- B29D30/26—Accessories or details, e.g. membranes, transfer rings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/0016—Handling tyres or parts thereof, e.g. supplying, storing, conveying
- B29D2030/0038—Handling tyre parts or semi-finished parts, excluding beads, e.g., storing, transporting, transferring
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Tyre Moulding (AREA)
Abstract
本发明提供一种生胎的带束层加强用带料供给装置,其中,被卷绕在卷取机(1)上的带束层加强带料(2)经过多个引导辊(3a、3b、3c)和夹紧部(4),且经过环形部(5)供给到敷料机(6),并贴附在带束层成型滚筒(7)的带束层加强材料上,在第一引导辊(3a)和夹紧部(4)之间,设有检测传感器(8),和卷出滚筒(9),所述环形部包括上、下辊(10a、10b)、辊组(11)、导轨(12),以及位置检测传感器(13),敷料机的头部包括:夹紧部、张力保持部和切断部。由此使带束层加强材料的卷出、适当的张力保持、卷取和切断作业简单,且能够提高设备的耐久性。
The present invention provides a raw tire belt reinforcing tape supply device, wherein a belt reinforcing tape (2) wound on a coiler (1) passes through a plurality of guide rollers (3a, 3b , 3c) and the clamping part (4), and are supplied to the applicator (6) through the ring part (5), and attached to the belt layer reinforcement material of the belt layer forming drum (7), in the first guide Between the roller (3a) and the clamping part (4), a detection sensor (8) and a roll-out roller (9) are provided, and the annular part includes upper and lower rollers (10a, 10b), roller group (11) , a guide rail (12), and a position detection sensor (13), the head of the applicator includes: a clamping part, a tension maintaining part and a cutting part. Thereby, unwinding of the belt reinforcement material, maintenance of appropriate tension, winding and cutting operations are simplified, and the durability of the equipment can be improved.
Description
技术领域technical field
本发明涉及将作为构成生胎或者非硫化处理轮胎的半成品的带状带束层加强材料提供给带束层成型滚筒的装置,特别涉及能够使带束层加强材料的卷出、适当的张力保持、卷取和切断作业简单,且提高设备的耐久性的、改进的生胎带束层加强用带料的供给装置。The present invention relates to a device for supplying a belt-shaped belt reinforcing material as a semi-finished product constituting a green tire or a non-vulcanized tire to a belt forming drum, and particularly relates to a device capable of unwinding the belt reinforcing material and maintaining an appropriate tension , The winding and cutting operations are simple, and the durability of the equipment is improved, and the improved raw tire belt layer reinforcement tape supply device is provided.
背景技术Background technique
通常,轮胎构成部分中的带束层设置在胎面和胎体之间,起到降低路面冲击、加强轮胎强度的作用,而为了对这种带束层进行加强,使用带状的带束层加强材料,其材料为在纺织帘布上贴附橡胶的形式。Usually, the belt layer in the tire component is arranged between the tread and the carcass to reduce the impact on the road surface and strengthen the tire strength. In order to strengthen this belt layer, a belt-shaped belt layer is used. Reinforcement material in the form of rubber attached to textile cords.
在现有技术中,提出了许多加强带束层的带状带束层加强材料的供给装置。其中,作为一个例子,有如图6至图8所示的装置。其中,在通过敷料机106将带束层加强带料102卷绕至带束层成型滚筒107时,从卷取机101供给的带束层加强带料102经过各个辊103,并经过敷料机106的夹紧装置104和引导辊,再经过拾取装置141和最后引导辊,以将该材料卷绕在带束层成型滚筒107上。In the prior art, many supply devices of a belt-shaped belt reinforcing material for reinforcing a belt have been proposed. Among them, as an example, there are devices shown in FIGS. 6 to 8 . Here, when the
其中,所述带束层加强带料102通过敷料机106的切断部142内的多个针143被固定并等待处理。头部114具有将该带束层加强带料102拼接的拼接辊144。头部114通过设有引导装置的汽缸145前进。之后,在使具有切断部142的刀具146的汽缸147保持停止状态的情况下,仅使带料挤压汽缸148下降,对位于预先设定位置的带束层加强带料102进行挤压。这时,多个针143和刀具146保持在等待位置上,由此带束层加强带料102离开这些针143,带束层加强带料102将被贴附在带束层成型滚筒107的带束层加强材料上。Wherein, the
然后,挤压辊149通过汽缸150下降,如果带束层成型滚筒107旋转一定量,则带束层加强带料102以一定的压力被压在带束层成型滚筒107上的带束层加强材料上。Then, the squeeze roller 149 is lowered by the
此时,在所述汽缸145在前进状态下,带束层加强带料按照被设定的移送节距和移动距离卷绕在带束层加强材料上,在结束卷绕时,切断该带束层加强带料102。At this time, when the
在带束层成型滚筒107停止时,具有多个针143的拾取装置141和具有拼接辊144的头部114通过汽缸145的前进以及刀具146的汽缸147下降,由该刀具146对带束层加强带料102进行切断。在结束切断后,该拾取装置141和刀具146同时上升,但所述拾取装置141的针呈现出夹持带束层加强带料102的状态。When the
但是,因为在现场作业中通常每日制造1,000个以上的生胎,如现有技术的生胎带束层加强带料供给装置的用于拾取带束层加强带料的针的耐久性会出现问题,由此会对设备运转率造成不良影响。However, since more than 1,000 green tires are usually produced per day in field operations, durability of the needles for picking up the belt reinforcing tape like the prior art green tire belt reinforcing tape supply device may be problematic. problems, which can have a negative impact on equipment availability.
另外,因为对带束层加强带料进行切断的刀具通过汽缸下降,并以挤压方式进行切断,所以在长时间对由纺织物和橡胶形成的带束层加强带料进行切断时,不仅其刀具的寿命有限,而且在对该带束层加强带料进行切断的前后端上,会发生一定的弯曲。在对带束层加强带料的起始端和末端进行贴附时,存在屡次发生贴附程度不良的问题。In addition, since the cutter for cutting the belt reinforcing strip is lowered by the cylinder and cut by extrusion, when cutting the belt reinforcing strip made of textile and rubber for a long time, not only the The life of the cutter is limited and some bending occurs at the front and rear ends where the belt reinforcing strip is cut. When attaching the start end and the end of the belt reinforcing tape, there was a problem that the degree of adhesion was frequently poor.
发明内容Contents of the invention
本发明是鉴于上述的问题而提出的,其目的在于提供一种能够提高设备的耐久性和改善带束层加强用带料的切断程度的生胎带束层加强用带料的供给装置。The present invention has been made in view of the above problems, and an object of the present invention is to provide a raw tire belt-reinforcing tape supply device capable of improving the durability of equipment and improving the degree of cutting of the belt-reinforcing tape.
为了达到上述目的,在本发明的生胎带束层加强用带料的供给装置中,被卷绕在卷取机上的带束层加强带料经过多个引导辊和夹紧部且经过环形部供给到敷料机,并贴附在带束层成型滚筒的带束层加强材料上,其中,在第一引导辊和夹紧部之间,设有对是否存在带束层加强带料进行检测的检测传感器,和陆续放出卷取在卷取机上的带束层加强带料的卷出滚筒。所述环形部包括上、下辊;包含所述下辊的辊组;引导该辊组上下移动的导轨;以及检测该辊组位置的位置检测传感器。所述敷料机包括头部和驱动部,该头部包括:夹紧部,对被供给的带束层加强带料进行挤压固定;张力保持部,用来提高带束层加强带料的切断力;切断部,对带束层加强带料进行切断。In order to achieve the above objects, in the raw tire belt reinforcing tape supply device of the present invention, the belt reinforcing tape wound on the coiler passes through a plurality of guide rollers and a clamping portion and passes through an annular portion. It is supplied to the applicator and attached to the belt reinforcement material of the belt forming drum, wherein, between the first guide roller and the clamping part, there is a device for detecting the presence or absence of the belt reinforcement tape. The detection sensor, and the unwinding drum that successively unwinds the belt reinforcement strip wound on the coiler. The annular portion includes upper and lower rollers; a roller set including the lower roller; a guide rail guiding the roller set to move up and down; and a position detection sensor detecting the position of the roller set. The applicator includes a head and a driving part, the head includes: a clamping part, which squeezes and fixes the supplied belt reinforcement tape; a tension maintaining part, which is used to improve the cutting of the belt reinforcement tape Force; cutting part, to cut off the belt reinforcement tape.
根据本发明的生胎带束层加强用带料的供给装置,为了将构成生胎的带束层加强用带料提供给带束层成型滚筒,从卷绕有带料的一定形状的环状体卷出带料,使带料经过环形部,以保持所需的张力、并稳定地保持用来供给到敷料机的带料的所需速度。然后,使带料进入敷料机。敷料机使根据想要制造的生胎的样式且根据预先被控制设定的位置、移送节距、移送距离而提供的带料接近带束层成型滚筒,进行初期贴附,并根据被控制设定的移送节距和移送距离进行卷绕,在结束该卷绕时,结束带料的切断和带料末端部的贴附。之后,敷料机返回到等待位置。其贴附方法以及卷绕机理和切断方法简单,具有提高轮胎耐久性和达到最佳化的优点。According to the supply device of the raw tire belt reinforcing tape of the present invention, in order to supply the belt reinforcing tape constituting the green tire to the belt forming drum, the tape is wound from an endless loop of a certain shape. The body unwinds the web, passing the web through the annulus to maintain the desired tension and stably maintain the desired speed of the web for feeding to the applicator. The strip is then fed into the applicator. The applicator makes the tape provided according to the style of the raw tire to be manufactured and according to the pre-set position, transfer pitch and transfer distance close to the belt layer forming drum for initial attachment, and according to the controlled setting Winding is performed at a predetermined transfer pitch and transfer distance, and when the winding is completed, the cutting of the tape and the attachment of the end of the tape are completed. Afterwards, the applicator returns to the waiting position. Its attachment method, winding mechanism and cutting method are simple, and have the advantages of improving tire durability and achieving optimization.
附图说明Description of drawings
图1为本发明的将带束层加强用带料提供给带束层成型滚筒的装置的整体结构图;Fig. 1 is the overall structural diagram of the device of the present invention that will provide belt reinforcement strip material to the belt forming drum;
图2及图3分别为图1的带束层成型滚筒和敷料机的主视图和侧视图;Fig. 2 and Fig. 3 are respectively the front view and the side view of the belt layer forming drum and the applicator of Fig. 1;
图4及图5为图2和图3所示的敷料机放大后的主视图和侧视图;Fig. 4 and Fig. 5 are the enlarged front view and side view of the applicator shown in Fig. 2 and Fig. 3;
图6至图8为现有的将带束层加强用带料供给带束层成型滚筒的装置的示意图。6 to 8 are schematic diagrams of a conventional device for supplying a belt reinforcing tape to a belt forming drum.
具体实施方式Detailed ways
下面,根据附图对本发明进行详细说明。Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
图1为本发明的生胎的带束层加强用带料供给装置的整体结构图,图2及图3分别为图1的敷料机的主视图和侧视图。Fig. 1 is an overall structural view of a belt-reinforcing tape supply device for a green tire according to the present invention, and Figs. 2 and 3 are a front view and a side view of the applicator shown in Fig. 1, respectively.
如图所示,本发明涉及生胎的带束层加强用带料供给装置,被卷绕在卷取机1上的带束层加强带料2经过多个引导辊3a、3b、3c和夹紧部4且经过环形部5供给到敷料机6,并贴附在带束层成型滚筒7的带束层加强材料上。其中,在第一引导辊3a和夹紧部4之间,设有对是否存在带束层加强带料2进行检测的检测传感器8,和陆续放出卷取在卷取机1上的带束层加强带料2的卷出滚筒9。环形部5包括:上、下辊10a、10b;包含了下辊10b的辊组11;引导该辊组11上下移动的导轨12;以及检测该辊组11位置的位置检测传感器13。敷料机6的头部14包括:夹紧部16,对被供给的带束层加强带料2进行挤压固定;张力保持部17,用来提高对带束层加强带料2的切断力;切断部18,对带束层加强带料2进行切断。As shown in the figure, the present invention relates to a belt reinforcing tape supply device for a green tire. A
更具体地说,被卷绕在所述卷取机1中的带束层加强带料2通过公知的旋转装置和卷出滚筒9被卷出来。More specifically, the
为了在所述卷取机1旋转时防止由于惯性带束层加强带料2过度旋转而不能形成一定的线,而发生扭转或重叠的现象,设置公知的制动装置。In order to prevent twisting or overlapping from occurring due to excessive rotation of the inertial
另外,从所述卷取机1卷出的带束层加强带料2将经过材料引导辊3a、3b、3c和检测传感器8。此时,所述第一引导辊3a防止带束层加强带料2左右移动,所述检测传感器8对是否存在卷出的带束层加强带料2进行检测。如果检测传感器8检测到没有被卷出的带束层加强带料2,则通过夹紧部4对带束层加强带料2进行夹紧的同时,按照现有的被程序化的顺序操作,来停止供给或卷出该带束层加强带料2的所有动作部的操作。In addition, the
因此能够进行下述的作业,即,在卷取机1上没有作为材料的带束层加强带料2时,可以更换已完全卷绕的新卷取机,或者在卷出部的前面部分在带束层加强带料2的接头部分被切断或者异常材料被卷出时,可以进行切断部分的再连接和更换等处理。Therefore, it is possible to carry out the following operations, that is, when there is no belt
在所述环形部5中,保持从所述卷取机1供给的带束层加强带料2的一定张力,并吸收其张力。即,该带束层加强带料2的张力由下端部的辊组11的重量和下辊10b的数量决定。In the loop portion 5, a certain tension of the
另外,所述辊组11随着带束层加强带料2的卷取沿着导轨12上升,在离开一定位置时,卷出滚筒9通过公知的程序化顺序进行旋转,该辊组11的位置由位置传感器13决定。In addition, the roller set 11 rises along the guide rail 12 as the
另一方面,在图2和图3中表示有带束层成型滚筒7的驱动装置,即,所述带束层成型滚筒7采用动力传递装置如通过电动机19进行旋转的传动带进行旋转。On the other hand, in FIGS. 2 and 3 , there is shown the driving means of the
在图4和图5放大表示有用来使从卷取机1供给的带束层加强带料2贴附到带束层成型滚筒7上的敷料机6。首先,所述敷料机6的头部14移动到带束层加强带料2的开始位置。此时,在通过图中未示出的副电动机驱动部15使输送带20和皮带轮21旋转时,通过螺杆22的旋转,具有该头部14的胴体23沿着箭头方向移动,移动到带束层加强带料2的开始位置。An applicator 6 for affixing the
另外,该头部14的高度可以自动调整,即,在将想要生产的规格的带束层成型滚筒7的直径或者圆周输入到公知的应用程序中时,副电动机24进行动作,其动力通过皮带轮25、同步输送带26和从动皮带轮27使螺杆28旋转,通过该旋转力按头部14的高度来移动胴体29,由此使胴体29能够移动到所需高度的位置上。In addition, the height of the
接着,在所述敷料机6的头部14位于带束层加强带料2的开始点时,由于汽缸31的动作,移送工作台30沿着导轨32前进。Next, when the
此时,所述带束层加强带料2前端位于带束层成型滚筒7上,位于用来强化初期贴附的拼接辊33的下方。At this time, the front end of the
该拼接辊33通过另一汽缸34的下降来挤压带束层加强带料2的开始部分,由此对带束层加强带料2和位于带束层成型滚筒7的带束层加强材料的贴合力进行加强。The
接着,在所述汽缸34下降结束时,对带束层加强带料2进行夹紧的夹紧部16由于汽缸35上升,结束将挤压在固定板36和夹紧链环37的带束层加强带料2卷绕到带束层成型滚筒7的带束层加强材料上的准备。Next, when the
然后,在带束层成型滚筒7旋转一定量、并且拼接辊33上升时,所述带束层成型滚筒7连续进行旋转。敷料机6的头部14根据已有的程序化的顺序模式与该带束层成型滚筒7的旋转量相应地自动计算移送速度和卷取节距,将带束层加强带料2朝向与开始位置的相反方向卷绕在带束层成型滚筒7的带束层加强材料上。Then, while the
如上所述,结束在所述带束层成型滚筒7上的带束层加强带料2的卷取,停止带束层成型滚筒7的旋转和敷料机6的头部14的移送。As described above, the winding of the
接着,移送工作台30通过汽缸31的动作而后退,带束层加强带料2被夹紧部16固定。Next, the transfer table 30 moves backward by the operation of the
然后,在刀具进行操作之前,为了进行切断,张力保持部17动作,以保持带束层加强带料2的张力。该张力保持部17的辊39设在链环38的前端,该辊39通过汽缸40的前进并随链环38的旋转上升一定的量。Then, before the cutter is operated, the
在带束层加强带料2被切断部18切断之后,张力保持部17的辊39再按照所述汽缸40和链环(link)38的反序复位到等待位置。After the
接着,由所述切断部18进行切断,即,位于头部14的高度的在固定于移动胴体29中的支承体41上设置的汽缸42进行动作。由此,在该支承体41上由节销(link pin)连接的另一汽缸43和刀片组44进入要切断带束层加强带料2的位置。通过该汽缸43的动作,该刀片组44下降,并由一对刀片进行切断。Next, cutting is performed by the cutting
Claims (4)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020050099146 | 2005-10-20 | ||
| KR1020050099146A KR100635023B1 (en) | 2005-10-20 | 2005-10-20 | Green Tire Belt Reinforcement Strip Feeder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1951680A true CN1951680A (en) | 2007-04-25 |
| CN100548651C CN100548651C (en) | 2009-10-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006101528477A Expired - Fee Related CN100548651C (en) | 2005-10-20 | 2006-10-20 | The feedway of green tire belt reinforcement strip material |
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| Country | Link |
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| KR (1) | KR100635023B1 (en) |
| CN (1) | CN100548651C (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010028536A1 (en) * | 2008-09-11 | 2010-03-18 | 杭州零度轮胎技术有限公司 | Extrusion process for belt layer of tyre and devices thereof |
| TWI642537B (en) * | 2017-06-22 | 2018-12-01 | 軟控股份有限公司 | A passively cutting process for cap ply strip sizing material and a cutting device |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101155569B1 (en) * | 2009-12-22 | 2012-06-19 | 한국타이어 주식회사 | Tension addition apparatus of reinforcement belt for tire |
| KR101084424B1 (en) | 2010-05-12 | 2011-11-21 | 금호타이어 주식회사 | Strip Guide Unit for Belt Strip Feeder |
| KR101198993B1 (en) | 2011-08-31 | 2012-11-07 | 한국타이어월드와이드 주식회사 | Jointless supply process and apparatus for tire partly manufactured articles |
| KR101466172B1 (en) * | 2013-05-30 | 2014-11-28 | 현대제철 주식회사 | Changing device of belt |
| KR101914341B1 (en) * | 2016-11-10 | 2018-11-01 | 금호타이어 주식회사 | Let Off Device for Steel Belt Cutting Machine |
| NL2029062B1 (en) * | 2021-08-26 | 2023-03-15 | Vmi Holland Bv | Strip applicator, strip-winding station and method for applying a strip to a strip-winding drum |
-
2005
- 2005-10-20 KR KR1020050099146A patent/KR100635023B1/en not_active Expired - Fee Related
-
2006
- 2006-10-20 CN CNB2006101528477A patent/CN100548651C/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010028536A1 (en) * | 2008-09-11 | 2010-03-18 | 杭州零度轮胎技术有限公司 | Extrusion process for belt layer of tyre and devices thereof |
| TWI642537B (en) * | 2017-06-22 | 2018-12-01 | 軟控股份有限公司 | A passively cutting process for cap ply strip sizing material and a cutting device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100548651C (en) | 2009-10-14 |
| KR100635023B1 (en) | 2006-10-16 |
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