CN1837020A - Bottle cap sterilization device used in sterilized cold filling production line of bottled beverage - Google Patents
Bottle cap sterilization device used in sterilized cold filling production line of bottled beverage Download PDFInfo
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- CN1837020A CN1837020A CN 200610039890 CN200610039890A CN1837020A CN 1837020 A CN1837020 A CN 1837020A CN 200610039890 CN200610039890 CN 200610039890 CN 200610039890 A CN200610039890 A CN 200610039890A CN 1837020 A CN1837020 A CN 1837020A
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- bottle cap
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Abstract
The bottle cap sterilizing apparatus with lower disinfectant consumption and residue and high work efficiency for bottled beverage cold packing production line includes frame, bottle cap passage inside the frame, disinfectant spraying and flushing head unit and sterilized water spraying and flushing head unit. Its features its linear bottle cap passage, hot water spraying and flushing head unit set between the disinfectant spraying and flushing head unit and the sterilized water spraying and flushing head unit, and the disinfectant spraying and flushing head unit, the hot water spraying and flushing head unit and the sterilized water spraying and flushing head unit comprising several nozzles in some angle to the bottle cap passage to drive the bottle cap each.
Description
Technical field
The present invention relates to polyester (PET) bottled drink cold-aseptic filling apparatus for production line, refer more particularly to bottle cap sterilization device wherein.
Background technology
Polyester (PET) bottled drink cold-aseptic filling technology is meant that aseptic beverage is filled in the aseptic packaging material in aseptic environments, packaging material just is meant the PET Bottle and bottle cap, and the sterilization mode of bottle cap has determined sterilization effect to a certain extent.The sterilization of bottle cap adopts the thimerosal spray towards mode mostly, its working process is as follows: mixed and disorderly bottle cap makes after the lid ordering device marshalling and covers mouth down and enter in the bottle cap passage, the S-shaped shape of bottle cap passage is arranged in the frame, also be disposed with thimerosal spray punch units and sterilized water spray punch units in the frame, and thimerosal spray punch units and sterilized water spray punch units all are arranged on the below of bottle cap passage, thimerosal spray punch units and sterilized water spray punch units are generally formed by the single shower nozzle of some quantity---and its concrete quantity can be determined according to the specific requirement of sterilization and flushing, and single shower nozzle all has a certain degree with the bottle cap tunnel-shaped, so that the liquid of shower nozzle ejection can provide power for bottle cap moves ahead; After bottle cap enters the bottle cap passage, at first enter thimerosal spray punch units, by form thimerosal spray punch units, with angled each shower nozzle of bottle cap tunnel-shaped thimerosal is sprayed, thimerosal also provides power for bottle cap advances except the bottle cap inner wall surface is carried out the sterilization; Bottle cap sprays after sterilization through thimerosal spray punch units, move on and enter into sterilized water and spray punch units, by form sterilized water spray punch units, with angled each shower nozzle of bottle cap tunnel-shaped sterilized water is sprayed, sterilized water also provides power for bottle cap moves ahead except the bottle cap inner wall surface is washed.Bottle cap has just been finished whole sterilization flushing process behind aseptic water washing, then, bottle cap enters into aseptic compressed air spray punch units again, sends into cap rotating machine after with aseptic pressurized air bottle cap being dried up and uses.
There is following shortcoming in above-mentioned bottle cap sterilization device: one, because the S-shaped shape of bottle cap passage makes that passing through of bottle cap on turn is unobstructed inadequately, be not suitable for the filling production lines of high speed high yield; Two, the consumption of thimerosal is bigger, and the residual quantity of thimerosal (as hydrogen peroxide) can only reach the requirement that is not more than 0.5ppm, and can not reach the requirement that is not more than 0.1ppm, in addition, the thimerosal spray is dashed regional and the sterilized water spray can not be isolated effectively towards the zone and can produce string water phenomenon; Three, can only directly spray the inner wall surface of bottle cap and charge bacterium, carry out indirect sterilization and the outer wall surface of bottle cap can only rely on the thimerosal that comes out from the slit splash between the bottle cap, thereby can not effectively guarantee the sterilization effect of bottle cap outside face.
Summary of the invention
At the problems referred to above, the present invention will provide that a kind of high speed is stable, the bottle cap surfaces externally and internally all has the residual quantity of fine sterilization effect and thimerosal to reach to be not more than the bottle cap sterilization device in the bottled drink cold-aseptic filling manufacturing line that 0.1ppm requires.
For achieving the above object, the technical solution used in the present invention is: the bottle cap sterilization device in the described bottled drink cold-aseptic filling manufacturing line, its structure comprises: frame, be provided with the bottle cap passage in the frame, and also be provided with thimerosal spray punch units and sterilized water spray punch units in the frame; Be characterized in: described bottle cap passage is the linear pattern shape, also is provided with hot water spray punch units in frame, and hot water spray punch units is between thimerosal spray punch units and sterilized water spray punch units; Thimerosal spray punch units, hot water spray punch units and sterilized water spray punch units are respectively by if the shower nozzle of a quantity is formed, and shower nozzle has a certain degree with the bottle cap tunnel-shaped so that the liquid that shower nozzle sprays can provide the power that advances for bottle cap.
The further technical scheme of the present invention is: the shower nozzle that constitutes thimerosal spray punch units, hot water spray punch units and sterilized water spray punch units is separately positioned on the upper and lower both sides of bottle cap passage.
A kind of further technical scheme of the present invention is: be respectively arranged with water retaining separater between thimerosal spray punch units and the hot water spray punch units and between hot water spray punch units and the sterilized water spray punch units.
Another kind of the present invention further technical scheme is: spray between punch units and the hot water spray punch units and be respectively arranged with aseptic air-blowing between hot water spray punch units and the sterilized water spray punch units at thimerosal and send shower nozzle.
Advantage of the present invention is: one, use the bottle cap passage of linear pattern shape, can improve the passage rate of bottle cap in passage, applicable to the filling production lines of high speed high yield; Two, between thimerosal spray punch units and sterilized water spray punch units, increased hot water spray punch units, can utilize hot water to carry out sterilization, thereby can reduce the consumption of thimerosal, and can reduce the residual quantity of thimerosal greatly; Three, after water retaining separater and aseptic air-blowing are set respectively between thimerosal spray punch units and the hot water spray punch units and between hot water spray punch units and the sterilized water spray punch units send shower nozzle, can avoid producing string water phenomenon.
Description of drawings
Fig. 1 is the structural representation of a preferred embodiment of bottle cap sterilization device of the present invention;
Fig. 2 is the A-A section-drawing among Fig. 1;
Fig. 3 is the B part structure for amplifying scheme drawing among Fig. 1;
Fig. 4 is the C part structure for amplifying scheme drawing among Fig. 1;
The specific embodiment
Below in conjunction with the drawings and specific embodiments technical solutions according to the invention and principle of work thereof and advantage are further described.
As shown in Figure 1, bottle cap sterilization device in the bottled drink cold-aseptic filling manufacturing line of the present invention, its structure mainly comprises: frame 2, be provided with the bottle cap passage 9 of linear pattern shape in the frame 2---in the present embodiment, referring to shown in Figure 2, bottle cap passage 9 is made up of six roots of sensation steel bar 91, is provided with spacer 92 with six roots of sensation steel bar 91 location every a determining deviation, and bottle cap 13 slides in the bottle cap passage that six roots of sensation steel bar 91 is formed; In frame 2, also be provided with thimerosal spray punch units 3 and sterilized water spray punch units 5 and hot water spray punch units 4, and hot water spray punch units 4 is between thimerosal spray punch units 3 and sterilized water spray punch units 5; Again referring to Fig. 1, Fig. 3, shown in Figure 4, if thimerosal spray punch units 3 is by quantity, be arranged on bottle cap passage 9 on, the shower nozzle 31 of following both sides and 32 is formed, if hot water spray punch units 4 is by quantity, be arranged on bottle cap passage 9 on, the shower nozzle 41 of following both sides and 42 is formed, if sterilized water spray punch units 5 is by quantity, be arranged on bottle cap passage 9 on, the shower nozzle 51 of following both sides and 52 is formed, the concrete quantity of above-mentioned each shower nozzle can be determined according to the specific requirement of sterilization developing technique, and shape has a certain degree between above-mentioned each shower nozzle and the bottle cap passage 9, so that the liquid of each shower nozzle ejection can provide the power that advances for bottle cap 13.In the present embodiment, be respectively arranged with water retaining separater 10 and 11 between thimerosal spray punch units 3 and the hot water spray punch units 4 and between hot water spray punch units 4 and the sterilized water spray punch units 5; And, between thimerosal spray punch units 3 and the hot water spray punch units 4 and be respectively arranged with aseptic air-blowing between hot water spray punch units 4 and the sterilized water spray punch units 5 and send shower nozzle 6 and 7.
The principle of work of the bottle cap sterilization device of said structure is as follows: similar to traditional bottle cap sterilization device, mixed and disorderly bottle cap 13 makes after lid ordering device 1 marshalling and covers mouth down and enter in the bottle cap passage 9, bottle cap 13 at first enters thimerosal spray punch units 3, by forming each shower nozzle 31 and 32 thimerosal spray punch units, that forms certain angle with bottle cap passage 9 thimerosal is sprayed, thimerosal is except carrying out also providing power for bottle cap 13 advances the sterilization to each surface of bottle cap 13; Bottle cap 13 continues to move ahead after sterilization is dashed in spray through thimerosals spray punch units, and the aseptic gas that shower nozzle 6 ejections are sent in aseptic air-blowing can also blow the thimerosal on the bottle cap 13 off action edge the time before providing for bottle cap 13, to reduce string water phenomenon; After bottle cap 13 enters into hot water spray punch units 4, by forming each shower nozzle 41 and 42 hot water spray punch units, that forms certain angle with bottle cap passage 9 about 75 ℃ hot water is sprayed, hot water also provides power for bottle cap 13 moves ahead except each surface of bottle cap 13 is washed; Bottle cap continues to move ahead, and the aseptic gas that shower nozzle 7 ejection is sent in aseptic air-blowing can also blow the hot water on the bottle cap 13 off action edge the time before providing for bottle cap 13, to reduce string water phenomenon; Send in aseptic air-blowing under the blowing of aseptic gas of shower nozzle 7 ejection, bottle cap 13 enters sterilized water spray punch units 5, by forming each shower nozzle 51 and 52 sterilized water spray punch units, that forms certain angle with bottle cap passage 9 sterilized water is sprayed, sterilized water also provides power for bottle cap moves ahead except each surface of bottle cap 13 is washed.Bottle cap 13 has just been finished whole sterilization flushing process behind aseptic water washing, then, bottle cap 13 enters into aseptic compressed air spray punch units 12 again, sends into cap rotating machine 8 again after with aseptic pressurized air bottle cap 13 being dried up and uses.
In sum as can be known, use bottle cap sterilization device of the present invention to have following advantage: one, to use the bottle cap passage of linear pattern shape, can improve the passage rate of bottle cap in passage, applicable to the filling production lines of high speed high yield; Two, between thimerosal spray punch units and sterilized water spray punch units, set up hot water spray punch units, can utilize hot water to carry out sterilization, thereby can reduce the consumption of thimerosal, and, finally can reduce the residual quantity of thimerosal in the bottle cap greatly, after testing, the residual quantity of thimerosal (as hydrogen peroxide) is not more than 0.1ppm in the final bottle cap, well below the national standard that is not more than 0.5ppm; Three, after being provided with water retaining separater and aseptic air-blowing between thimerosal spray punch units and the hot water spray punch units and between hot water spray punch units and the sterilized water spray punch units respectively and sending shower nozzle, can avoid producing string water phenomenon.Four, in addition, sterilizing unit of the present invention can be directly installed on the top of bottle placer envelope window, need not be equipped with frame more specially, has saved equipment investment, has reduced floor area.
Claims (4)
1, the bottle cap sterilization device in the bottled drink cold-aseptic filling manufacturing line comprises: frame, be provided with the bottle cap passage in the frame, and also be provided with thimerosal spray punch units and sterilized water spray punch units in the frame; It is characterized in that: described bottle cap passage is the linear pattern shape.In frame, also be provided with hot water spray punch units, and hot water spray punch units is between thimerosal spray punch units and sterilized water spray punch units; Thimerosal spray punch units, hot water spray punch units and sterilized water spray punch units are respectively by if the shower nozzle of a quantity is formed, and shower nozzle has a certain degree with the bottle cap tunnel-shaped so that the liquid that shower nozzle sprays can provide the power that advances for bottle cap.
2, bottle cap sterilization device as claimed in claim 1 is characterized in that: the shower nozzle that constitutes thimerosal spray punch units, hot water spray punch units and sterilized water spray punch units is separately positioned on the upper and lower both sides of bottle cap passage.
3, bottle cap sterilization device as claimed in claim 1 or 2 is characterized in that: be respectively arranged with water retaining separater between thimerosal spray punch units and the hot water spray punch units and between hot water spray punch units and the sterilized water spray punch units.
4, bottle cap sterilization device as claimed in claim 1 or 2 is characterized in that: spray between punch units and the hot water spray punch units and be respectively arranged with aseptic air-blowing between hot water spray punch units and the sterilized water spray punch units at thimerosal and send shower nozzle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200610039890 CN1837020A (en) | 2006-04-21 | 2006-04-21 | Bottle cap sterilization device used in sterilized cold filling production line of bottled beverage |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200610039890 CN1837020A (en) | 2006-04-21 | 2006-04-21 | Bottle cap sterilization device used in sterilized cold filling production line of bottled beverage |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1837020A true CN1837020A (en) | 2006-09-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200610039890 Pending CN1837020A (en) | 2006-04-21 | 2006-04-21 | Bottle cap sterilization device used in sterilized cold filling production line of bottled beverage |
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| CN (1) | CN1837020A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011029259A1 (en) * | 2009-09-10 | 2011-03-17 | 杭州中亚机械有限公司 | Cover sterilizing mechanism for bottle filling device |
| CN102145186A (en) * | 2011-03-30 | 2011-08-10 | 杭州娃哈哈集团有限公司 | Bottle cap sterilization method and device |
| CN101873988B (en) * | 2008-12-23 | 2012-06-13 | 西得乐股份公司 | Equipment and method for processing container sealing |
| CN101371926B (en) * | 2008-10-23 | 2012-07-04 | 中国轻工业机械总公司南京轻工业机械厂 | Plastic bottle cap bactericidal device and bactericidal method thereof |
| CN102825034A (en) * | 2012-08-19 | 2012-12-19 | 青岛亚华制盖有限公司 | Bottle cap cleaning process |
| CN103535182A (en) * | 2013-08-14 | 2014-01-29 | 上海雪榕生物科技股份有限公司 | Intermittent disinfection method during operating process of liquid culture vaccination machine and vaccination machine with intermittent disinfection method used |
| CN118850471A (en) * | 2024-07-30 | 2024-10-29 | 江苏新美星包装机械股份有限公司 | A multi-cover sterilizing machine |
-
2006
- 2006-04-21 CN CN 200610039890 patent/CN1837020A/en active Pending
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101371926B (en) * | 2008-10-23 | 2012-07-04 | 中国轻工业机械总公司南京轻工业机械厂 | Plastic bottle cap bactericidal device and bactericidal method thereof |
| CN101873988B (en) * | 2008-12-23 | 2012-06-13 | 西得乐股份公司 | Equipment and method for processing container sealing |
| WO2011029259A1 (en) * | 2009-09-10 | 2011-03-17 | 杭州中亚机械有限公司 | Cover sterilizing mechanism for bottle filling device |
| CN101658685B (en) * | 2009-09-10 | 2012-12-12 | 杭州中亚机械有限公司 | Cover sterilization device used in bottle filling equipment |
| US9045322B2 (en) | 2009-09-10 | 2015-06-02 | Hangzhou Zhongya Machinery Co., Ltd. | Cap sterilizing mechanism for bottle filling device |
| CN102145186A (en) * | 2011-03-30 | 2011-08-10 | 杭州娃哈哈集团有限公司 | Bottle cap sterilization method and device |
| CN102825034A (en) * | 2012-08-19 | 2012-12-19 | 青岛亚华制盖有限公司 | Bottle cap cleaning process |
| CN103535182A (en) * | 2013-08-14 | 2014-01-29 | 上海雪榕生物科技股份有限公司 | Intermittent disinfection method during operating process of liquid culture vaccination machine and vaccination machine with intermittent disinfection method used |
| CN103535182B (en) * | 2013-08-14 | 2015-11-18 | 上海雪榕生物科技股份有限公司 | The inoculation device of the intermittent sterilization method in liquid strain inoculation machine running and employing the method |
| CN118850471A (en) * | 2024-07-30 | 2024-10-29 | 江苏新美星包装机械股份有限公司 | A multi-cover sterilizing machine |
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