CN1835864A - Apparatus and method of transferring vehicle body - Google Patents
Apparatus and method of transferring vehicle body Download PDFInfo
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- CN1835864A CN1835864A CNA2004800229424A CN200480022942A CN1835864A CN 1835864 A CN1835864 A CN 1835864A CN A2004800229424 A CNA2004800229424 A CN A2004800229424A CN 200480022942 A CN200480022942 A CN 200480022942A CN 1835864 A CN1835864 A CN 1835864A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
- B62D65/18—Transportation, conveyor or haulage systems specially adapted for motor vehicle or trailer assembly lines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/60—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from conveyors of the suspended, e.g. trolley, type
- B65G47/61—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from conveyors of the suspended, e.g. trolley, type for articles
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Abstract
Description
技术领域technical field
本发明涉及一种车辆传送设备,该车辆传送设备通过沿着向上或向下方向传送车体而在悬挂式输送线和支撑式输送线之间传送车体。这里,悬挂式输送线使用输送悬挂器来悬挂车体并且输送车体,而支撑式输送线保持着车体的底侧并且输送车体。The present invention relates to a vehicle conveying apparatus that conveys a vehicle body between a suspended conveying line and a supporting conveying line by conveying the vehicle body in an upward or downward direction. Here, the suspended type conveyor line uses a conveyor hanger to suspend the vehicle body and conveys the vehicle body, while the support type conveyor line holds the bottom side of the vehicle body and conveys the vehicle body.
另外,本发明涉及一种车辆传送方法。In addition, the present invention relates to a vehicle transfer method.
背景技术Background technique
传统上,车辆装配线包括悬挂式输送线和支撑式输送线。悬挂式输送线使用输送悬挂器来悬挂车体以安装各种部件,例如发动机、变速箱、排气喷嘴和轮胎等,这些部件通常从车体的底侧安装。以下,这些部件也使用术语“底侧部件”来表示。Traditionally, vehicle assembly lines consist of suspended and supported conveyor lines. Suspended conveyor lines use conveyor hangers to suspend the vehicle body to mount various components such as the engine, transmission, exhaust nozzles, and tires, usually from the underside of the vehicle body. Hereinafter, these components are also denoted by the term "bottom side components".
支撑式输送线使用平板输送机从车体底侧保持车体以安装外部部件等,这些外部部件通常从车体的上侧安装。The support type conveyor line uses a flat conveyor to hold the car body from the bottom side of the car body to install external parts etc., which are usually installed from the upper side of the car body.
在这种装配线中,设有用于将车体从悬挂式输送线传送到支撑式输送线的车体传送设备。In such an assembly line, there is provided a vehicle body transfer device for transferring the vehicle bodies from the overhead conveyor line to the support conveyor line.
作为这些类型的车体传送设备的一示例,已经发现在日本未审专利公报No.2002-60052中所公开的车体传送设备。As an example of these types of vehicle body conveying apparatuses, a vehicle body conveying apparatus disclosed in Japanese Unexamined Patent Publication No. 2002-60052 has been found.
该日本未审专利公报中所公开的设备包括:定位在待传送的车体的两侧的引导支柱、沿着该引导支柱在上下方向上运动的升降单元、沿着水平方向运动并且改变其总长度以支撑车体的支架、以及从该支架接收车体的车体保持设备。The equipment disclosed in this Japanese Unexamined Patent Publication includes: guide posts positioned on both sides of the vehicle body to be conveyed, a lift unit that moves up and down along the guide posts, moves in the horizontal direction and changes its overall A frame long enough to support the vehicle body, and a vehicle body holding device for receiving the vehicle body from the frame.
在该车体传送设备中,从其底侧由输送悬挂器支撑并且从输送线输送来的车体被提起(pick up),以使车体与输送悬挂器脱开。然后,将该车体转送到车体传送设备。In this vehicle body conveying apparatus, a vehicle body supported by a conveying hanger from its bottom side and conveyed from a conveying line is picked up to disengage the vehicle body from the conveying hanger. Then, the vehicle body is transferred to the vehicle body transfer facility.
接着,在该车体传送设备中,使车体沿着向下方向传送并且由适用于沿着上下方向运动且设在车体保持设备中的保持单元接收。然后,通过使保持单元下降而将车体放置在地面(支撑式输送线)上,并且将放置在地面上的车体运送到下一工序。Next, in the vehicle body transfer device, the vehicle body is transferred in the downward direction and received by a holding unit adapted to move in the up and down direction and provided in the vehicle body holding device. Then, the vehicle body is placed on the ground (supported conveyor line) by lowering the holding unit, and the vehicle body placed on the ground is transported to the next process.
在该传统的车辆装配线中,在底侧部件的安装工序和车体传送工序(设备)之间设有沿着向上方向倾斜的倾斜导轨。这是因为需要将车体转送到位于预定高度处的车体传送设备的车体保持设备,或者使输送悬挂器返回到车辆装配线的输送线的起点。In this conventional vehicle assembly line, an inclined guide rail inclined in an upward direction is provided between a mounting process of bottom side components and a vehicle body conveying process (equipment). This is because it is necessary to transfer the vehicle body to the vehicle body holding device of the vehicle body transfer device at a predetermined height, or to return the conveying hanger to the start of the conveying line of the vehicle assembly line.
但是,在该传统的车辆装配线中,为了设置倾斜导轨,输送线的总长度变长。However, in this conventional vehicle assembly line, the overall length of the conveying line becomes long in order to provide inclined rails.
这里,在车体传送设备内进行将轮胎安装在车体中是其中一种使输送线变短的方法。但是,轮胎的安装由于设置在车体传送设备内的车体保持设备而变得困难。这是因为在车体传送设备内不能确保足够的工作空间。Here, mounting the tires in the vehicle body within the vehicle body conveying facility is one of the methods of shortening the conveying line. However, the mounting of the tires becomes difficult due to the vehicle body holding equipment provided in the vehicle body conveying equipment. This is because a sufficient work space cannot be secured within the vehicle body conveying equipment.
另外,在该传统的车体传送设备中,由于车体保持设备或升降单元的结构变为复杂的结构,因此需要过高的制造成本。In addition, in this conventional vehicle body transfer device, since the structure of the vehicle body holding device or the lifting unit becomes a complicated structure, an excessively high manufacturing cost is required.
因此,需要这样的车辆传送设备,其能够缩短车辆装配线的总线路长度并且能够使车辆装配线的总制造成本最少。另外,还需要满足这些要求的车辆传送方法。Accordingly, there is a need for a vehicle transfer apparatus that can shorten the overall line length of a vehicle assembly line and that can minimize the overall manufacturing cost of the vehicle assembly line. In addition, there is a need for a vehicle delivery method that satisfies these requirements.
发明内容Contents of the invention
本发明涉及一种车辆传送设备,该车辆传送设备用于在悬挂式输送线和支撑式输送线之间传送车体。这里,悬挂式输送线在将车体悬挂在沿着输送导轨行进的输送悬挂器上的同时输送车体,而支撑式输送线在保持着车体的下侧的同时输送车体。The invention relates to a vehicle transfer apparatus for transferring vehicle bodies between a suspended conveyor line and a supported conveyor line. Here, the suspended type conveyor line transports the vehicle body while suspending the vehicle body on a transport hanger traveling along the transport rail, and the support type conveyor line transports the vehicle body while maintaining the lower side of the vehicle body.
该车体传送设备包括一升降导轨和一升降单元。该升降导轨设置成靠近所述输送导轨,并且允许所述输送悬挂器沿着该升降导轨运动。该升降单元控制所述升降导轨沿着上下方向的运动。The car body conveying equipment includes a lifting guide rail and a lifting unit. The lift rail is disposed proximate to the conveyor rail and allows movement of the conveyor hanger along the lift rail. The lifting unit controls the movement of the lifting guide rail along the up and down direction.
根据该车辆传送设备,在其中保持着车体的输送悬挂器沿着支撑式输送线的输送导轨行进的同时,将底侧部件安装在车体中。然后,使输送悬挂器向设置成靠近输送导轨的升降导轨运动,并且停止在升降导轨的预定区域处。接着,通过升降单元使升降导轨沿着向下方向运动。由此,将车体从输送悬挂器直接放置在支撑式输送线上,并因此将其转送到支撑式输送线。According to the vehicle conveying apparatus, the bottom side member is installed in the vehicle body while the conveying hanger holding the vehicle body therein travels along the conveying rail of the supporting conveying line. Then, the transport hanger is moved toward the lift rail provided close to the transport guide rail, and stopped at a predetermined area of the lift rail. Next, the lifting guide rail is moved in a downward direction by the lifting unit. Thereby, the car bodies are placed directly on the supporting conveyor line from the transport hanger and are thus transferred to the supporting conveyor line.
另外,根据本发明,通过使升降导轨沿着上下方向运动而将车体从输送悬挂器传送到支撑式输送线。这允许省去例如提升设备和车体保持设备的传统设备,它们用于将车体从输送悬挂器传送到支撑式输送线。由此,可以使车辆装配线所需的制造成本最少。In addition, according to the present invention, the vehicle body is transferred from the conveying hanger to the supporting conveying line by moving the elevating rail in the up and down direction. This allows to dispense with conventional equipment such as lifting equipment and vehicle body holding equipment, which are used to transfer the vehicle bodies from the conveying hanger to the supporting conveyor line. Thereby, the manufacturing costs required for the vehicle assembly line can be minimized.
另外,根据本发明,并不需要通过车体保持设备的保持单元将车体支撑在预定高度处。可以省去用于连接底侧部件的安装工序与车体传送工序的倾斜导轨。因此,可以缩短车辆装配线的总长度。In addition, according to the present invention, the vehicle body does not need to be supported at a predetermined height by the holding unit of the vehicle body holding device. It is possible to omit the inclined guide rails used in the installation process of connecting the bottom side parts and the vehicle body transfer process. Therefore, the overall length of the vehicle assembly line can be shortened.
在该车辆传送设备中,优选的是,所述升降单元使所述升降导轨的位置在以下位置之间改变,即,其中所述升降导轨定位在与所述悬挂式输送线的输送导轨等高(level)处的位置、其中将所述车体放置在所述支撑式输送线上的位置、以及其中所述升降导轨定位在与一返回导轨等高处的位置,该返回导轨用于将所述输送悬挂器引导至所述悬挂式输送线的起点。In the vehicle conveying apparatus, it is preferable that the elevating unit changes the position of the elevating rail between positions in which the elevating rail is positioned at the same height as the conveying rail of the suspended conveying line (level), where the vehicle body is placed on the supporting conveyor line, and where the lift rail is positioned at the same height as a return rail for placing the The conveyor hanger is guided to the starting point of the suspended conveyor line.
由此,可以通过在将车体放置在支撑式输送线上之后使升降导轨向上运动直到升降导轨变得与返回导轨等高,而使输送悬挂器返回到悬挂式输送线的起点。Thus, the transport hanger can be returned to the start of the suspended conveyor line by moving the lift rail upwards until the lift rail becomes level with the return rail after placing the vehicle body on the supported conveyor line.
除了上述益处之外,根据本发明,由于可以通过使升降导轨沿着向上方向运动而将输送悬挂器转送到通常设置在输送导轨上方的返回导轨,因此可以省去连接输送导轨与返回导轨的倾斜导轨。因此,可以缩短车辆装配线的总长度。In addition to the above-mentioned benefits, according to the present invention, since the conveying hanger can be transferred to the return rail normally arranged above the conveying rail by moving the lifting rail in an upward direction, the inclination connecting the conveying rail and the return rail can be omitted guide. Therefore, the overall length of the vehicle assembly line can be shortened.
本发明涉及一种车辆传送方法,用于在悬挂式输送线和支撑式输送线之间传送车体。这里,悬挂式输送线在将车体悬挂在沿着输送导轨行进的输送悬挂器上的同时输送车体,而支撑式输送线在保持着车体的下侧的同时输送车体。The present invention relates to a vehicle transfer method for transferring a vehicle body between a suspended conveyor line and a supported conveyor line. Here, the suspended type conveyor line transports the vehicle body while suspending the vehicle body on a transport hanger traveling along the transport rail, and the support type conveyor line transports the vehicle body while maintaining the lower side of the vehicle body.
该车辆传送方法包括以下步骤。即,(1)将在其中保持着车体的输送悬挂器传送到设置成靠近输送导轨的升降导轨,(2)在升降导轨的上游区域内将底侧部件安装到车体中,(3)在升降导轨的下游区域内在使输送悬挂器停止之后,通过使升降导轨下降而将车体放置在支撑式输送线上,(4)使输送悬挂器脱开对车体的保持,以及(5)在使升降导轨沿着向上方向运动直到升降导轨变得与一返回导轨等高之后,将输送悬挂器传送到该返回导轨,该返回导轨用于将所述输送悬挂器引导至所述悬挂式输送线的起点。The vehicle delivery method includes the following steps. That is, (1) transfer the conveying hanger holding the vehicle body therein to the lift rail disposed close to the conveying rail, (2) install the bottom side member into the vehicle body in the upstream region of the lift guide rail, (3) After stopping the transport hanger in the downstream region of the lift rail, placing the vehicle body on the supported conveyor line by lowering the lift rail, (4) disengaging the transport hanger from holding the vehicle body, and (5) After moving the lift rail in an upward direction until the lift rail becomes level with a return rail, the conveyor hanger is transferred to the return rail for guiding the conveyor hanger to the overhead conveyor The starting point of the line.
根据该车辆传送方法,在将沿着悬挂式输送线的输送导轨行进的输送悬挂器输送到升降导轨中之后,在升降导轨的上游区域处将底侧部件安装到由输送悬挂器支撑的车体中。According to this vehicle conveying method, after conveying the conveying hanger traveling along the conveying rail of the suspended conveying line into the lifting rail, the bottom side member is mounted to the vehicle body supported by the conveying hanger at an upstream region of the lifting rail middle.
然后,在完成底侧部件的安装时,在升降导轨的下游区域中运送输送悬挂器并使其停止在预定位置处之后,使输送悬挂器与升降导轨一起沿着向下方向传送。Then, when the installation of the bottom side part is completed, the conveying hanger is conveyed in the downward direction together with the elevating rail after being conveyed and stopped at a predetermined position in the downstream area of the elevating rail.
由此,将由输送悬挂器支撑的车体放置在支撑式输送线上。Thereby, the vehicle body supported by the conveying hanger is placed on the supported conveying line.
然后,使车体与输送悬挂器脱开并且将其输送到车辆传送设备的外部。在这种情况下,使升降导轨向上运动直到升降导轨变得与返回导轨等高,然后使输送悬挂器在脱开车体之后沿着返回导轨行进,并且被引导至悬挂式输送线的起点。Then, the vehicle body is disconnected from the transport hanger and transported to the outside of the vehicle transport facility. In this case, the lift rail is moved upwards until the lift rail becomes level with the return rail, and then the transport hanger travels along the return rail after detaching from the car body and is guided to the start of the overhead conveyor line.
根据本发明,可以简单地通过使升降导轨下降而将车体从输送悬挂器传送到支撑式输送线。这样可以省去例如提升设备和车体保持设备的传统设备,这些设备传统上用于将车体从输送悬挂器传送到支撑式输送线。由此,可以使车体装配线所需的制造成本最少。According to the invention, the vehicle body can be transferred from the conveying hanger to the supporting conveying line simply by lowering the lifting rail. This makes it possible to dispense with conventional equipment such as lifting equipment and vehicle body holding equipment, which are traditionally used to transfer vehicle bodies from the transfer hanger to the supporting conveyor line. Thus, the manufacturing cost required for the vehicle body assembly line can be minimized.
另外,由于可以在车体传送设备内将底侧部件安装在车体中,因此可以省去用于连接底侧部件的安装工序和车体传送工序的倾斜导轨。因此,可以缩短车辆装配线的总长度。In addition, since the bottom side member can be installed in the car body in the car body transfer facility, it is possible to omit inclined guide rails for connecting the installation process of the bottom side member and the car body transfer process. Therefore, the overall length of the vehicle assembly line can be shortened.
附图说明Description of drawings
图1为表示根据当前实施例的车辆传送设备的侧视图。FIG. 1 is a side view showing a vehicle transfer device according to the present embodiment.
图2为详细地表示图1的门架式(gantry)升降设备的前视图。Fig. 2 is a front view showing in detail the gantry type lifting device of Fig. 1 .
图3为侧视图,示出了使在其中保持着车体的输送悬挂器从输送导轨转送到升降导轨的状态。Fig. 3 is a side view showing a state in which the conveying hanger holding the vehicle body therein is transferred from the conveying rail to the elevating rail.
图4为侧视图,示出了通过使升降导轨下降而将车体放置在支撑式输送线上的状态。Fig. 4 is a side view showing a state in which a vehicle body is placed on a supporting conveyor line by lowering the elevating rail.
图5为侧视图,示出了使升降导轨在脱开车体之后向上运动的状态。Fig. 5 is a side view showing a state in which the elevating rail is moved upward after detaching from the car body.
具体实施方式Detailed ways
下面将参照这些附图对本发明的优选实施例进行说明。Preferred embodiments of the present invention will be described below with reference to these drawings.
参照图1,车辆传送设备1将车体M从设置在车辆输送(装配)线的上侧的悬挂式输送线HL,传送到设置在车辆输送(装配)线的下侧的支撑式输送线SL。Referring to FIG. 1 , a vehicle conveying facility 1 conveys a vehicle body M from a suspended conveying line HL provided on the upper side of the vehicle conveying (assembly) line to a support conveying line SL provided on the lower side of the vehicle conveying (assembling) line. .
这里,悬挂式输送线HL是这样一种输送线,其中车体M由沿着输送导轨SR行进的自推进输送悬挂器H(以下将其称为“输送悬挂器H”)保持,并且其中在将车体M悬挂在输送悬挂器H上的情况下输送车体M。Here, the overhead conveyor line HL is a conveyor line in which the vehicle body M is held by a self-propelled conveyor hanger H (hereinafter referred to as "conveyor hanger H") that travels along the conveyor rail SR, and in which The vehicle body M is transported while the vehicle body M is suspended on the transport hanger H. As shown in FIG.
支撑式输送线SL为这样一种输送线,其中在将车体M的轮胎T保持在平板输送机上的同时输送车体M。The support conveyor line SL is a conveyor line in which the vehicle bodies M are conveyed while the tires T of the vehicle bodies M are held on a flat conveyor.
用于将输送悬挂器H引导至悬挂式输送线HL的起点的返回导轨BR设置在车辆传送设备1的终点上方。A return guide rail BR for guiding the transport hanger H to the start point of the overhead conveyor line HL is provided above the end point of the vehicle transfer apparatus 1 .
悬挂式输送线HL和支撑式输送线SL共轴布置,即,在从顶部看每条线时悬挂式输送线HL和支撑式输送线SL沿着输送方向设置成一直线。在每条输送线中,在将每个车体M的前侧指向输送方向的同时输送车体M。The suspended conveyor line HL and the supported conveyor line SL are coaxially arranged, that is, the suspended conveyor line HL and the supported conveyor line SL are arranged in a straight line along the conveying direction when each line is viewed from the top. In each conveying line, the vehicle bodies M are conveyed while pointing the front side of each vehicle body M in the conveying direction.
在下面的说明中,术语“上下方向”和“左右方向”分别指的是车体M的上下方向和左右方向。即,术语“右侧”、“左侧”、“前侧”和“后侧”根据车体M的传送方向而限定。In the following description, the terms "up-down direction" and "left-right direction" refer to the up-down direction and the left-right direction of the vehicle body M, respectively. That is, the terms "right side", "left side", "front side" and "rear side" are defined according to the direction in which the vehicle body M is conveyed.
车辆传送设备1基本上包括升降导轨2和一对门架式升降设备3,输送悬挂器H沿着升降导轨2行进,每个升降设备用于使升降导轨2上升和下降。The vehicle conveying apparatus 1 basically includes an elevating
升降导轨2具有与悬挂式输送线HL的输送导轨SR相同的结构,并且主要由设置在上侧的上侧导轨21、设置在下侧的下侧导轨22和均用于连接上侧导轨21和下侧导轨22的槽道23构成。The lifting
采用具有字母“I”形状截面的导轨作为上侧导轨21和下侧导轨22,并且上侧导轨21和下侧导轨22沿着车体M的输送方向布置。As the
采用具有字母“C”形状截面的连接梁作为槽道23,槽道23的顶部与上侧导轨21连接,并且槽道23的底部与下侧导轨22连接。A connecting beam with a letter “C” cross section is used as the
如图1所示,沿着车体M的输送方向设置有一对门架式升降设备3。As shown in FIG. 1 , a pair of gantry-
在下面的说明书中,由于每个门架式升降设备3都具有相同的结构,因此下面将针对其中一个门架式升降设备3进行详细说明,而将省略对另一门架式升降设备3的说明。In the following description, since each gantry
在图1中方便地,将设置在上游的门架式升降设备3显示为沿着图2的线A-A剖开的剖视图,而将设置在下游的门架式升降设备3显示为沿着图2的线B-B剖开的剖视图。Conveniently in FIG. 1 , the gantry
如图2所示,门架式升降设备3主要由一对支柱31、连接梁32、滑动器基部33、滑动器34以及电动提升机35构成。在该门架式升降设备3中,滑动器基部33通过连接梁32固定到支柱31上,并在其中保持着滑动器34,同时允许滑动器34沿着上下方向运动。电动提升机35设有一伺服控制器,并且促使滑动器34沿着上下方向运动。As shown in FIG. 2 , the gantry
支柱31设置在从悬挂式输送线HL输送来的车体M的左右方向的两侧,从而使该车体M定位在它们之间。支柱31在沿着其纵向方向的顶部和中间部分处分别设有连接梁32,这些连接梁向内(朝着车体M)延伸。The pillars 31 are provided on both sides in the left-right direction of the vehicle body M conveyed from the overhead conveyor line HL so that the vehicle body M is positioned therebetween. The pillar 31 is respectively provided at top and middle portions along the longitudinal direction thereof with connecting beams 32 extending inwardly (toward the vehicle body M).
滑动器基部33通过连接三个梁构件33a而形成,从而使其具有带角字母“U”形状的截面。从图2可以看出,滑动器基部33在将连接着左右梁构件33a的梁构件33a放置在上侧的情况下由连接梁32支撑。The
向内延伸并且限制滑动器34向下运动的止动器33b设置在左右梁构件33a的底侧。Stoppers 33b extending inward and restricting the downward movement of the slider 34 are provided on the bottom sides of the left and right beam members 33a.
滑动器34通过连接三个框架34a而形成,从而使其具有带角字母“U”形状的截面。从图2可以看出,滑动器34在将连接左右框架34a的框架34a定位在下侧的情况下设置在滑动器基部33内。The slider 34 is formed by connecting three frames 34a such that it has a section in the shape of an angular letter "U". As can be seen from FIG. 2 , the slider 34 is provided in the
从图2可以看出,滑动器34的每个左右框架34a都设有支撑杆34b,这些支撑杆沿着向外的方向延伸并且牢固地固定在梁构件33a上。As can be seen from FIG. 2, each of the left and right frames 34a of the slider 34 is provided with support bars 34b, which extend in an outward direction and are firmly fixed to the beam members 33a.
每个支撑杆34b的与框架34a相对的端部都设有导辊34c,该导辊从其前后侧保持着滑动器基部33,并且允许滑动器34沿着梁构件33a在上下方向上滑动(参见图1)。The end portion of each support rod 34b opposite to the frame 34a is provided with a
在滑动器34中,连接着左右框架34a的框架34a在其底部处固定到上侧导轨21上,并且在其顶部处固定到可转动地保持辊子34d的辊支架34e上。In the slider 34, a frame 34a connecting the left and right frames 34a is fixed at its bottom to the
这里,悬挂在电动提升机35上的链条35a围绕着辊子34d设置。Here, a
另外,连接着左右框架34a的框架34a的两端通过使用加强板34f而与左右框架34a牢固地连接,该加强板在前视图中具有大致三角形形状。In addition, both ends of the frame 34a connecting the left and right frames 34a are firmly connected with the left and right frames 34a by using a reinforcement plate 34f having a substantially triangular shape in a front view.
电动提升机35(以下将其称为“提升机”)控制滑动器34沿上下方向的运动。更具体地,提升机35通过使缠绕在辊子34d上的链条35a卷绕而使滑动器34向上运动,并且通过使缠绕在辊子34d上的链条35a退绕(加长)而使滑动器34向下运动。An electric hoist 35 (hereinafter referred to as "hoist") controls the movement of the slider 34 in the up and down direction. More specifically, the
如图1所示,提升机35通过使用升降构件35c而悬挂在转动架(turret)35b的顶部框架上,该转动架具有带角字母“U”形状的截面并且固定到底部框架35d上,从而使其顶部框架定位在上侧。这里,底部框架35d固定到撑杆(未示出)上。As shown in FIG. 1, the hoist 35 is suspended on the top frame of a
提升机35在控制单元的控制下使升降导轨2的位置改变至在位置P1、位置P2和位置P3之中的任意位置。这里,位置P1为其中升降导轨2定位在与悬挂式输送线HL的输送导轨SR等高处的位置(参见图3),位置P2为其中车体M放置在支撑式输送线SL上的位置(参见图4),而位置P3为其中升降导轨2定位在与设置在比输送导轨SR更高的位置处的返回导轨BR等高处的位置(参见图5)。The hoist 35 changes the position of the lifting
如图1所示,输送悬挂器H基本上包括四个引导单元h1、一悬挂器支架h2和悬挂器臂h3。在该输送悬挂器H中,每个引导单元h1都适于沿着下侧导轨22滑动,并且每个悬挂器臂h3都布置在设置于引导单元h1下方的悬挂器支架h2的下方。As shown in FIG. 1, the transport hanger H basically includes four guide units h1, a hanger bracket h2, and hanger arms h3. In the transport hanger H, each guide unit h1 is adapted to slide along the lower side guide rail 22, and each hanger arm h3 is arranged below a hanger bracket h2 provided below the guide unit h1.
如图2所示,引导单元h1基本上由四个导辊h11、支撑板h12和一固定件h13构成。支撑板h12设置在下侧导轨22的上下方向的两侧,并且每个支撑板h12都固定到在前视图中具有字母“L”形状的固定件h13上。共四个导辊h11可转动地布置在支撑板h12上,从而使下侧导轨22的左右方向的每一侧夹在这些导辊h11之间。更具体地,下侧导轨22的上部22a和下部22b分别夹在布置在每个支撑板h12上的导辊h11之间。As shown in FIG. 2, the guide unit h1 basically consists of four guide rollers h11, a support plate h12 and a fixing piece h13. Support plates h12 are provided on both sides of the lower side rail 22 in the up-down direction, and each support plate h12 is fixed to a fixing piece h13 having a letter "L" shape in a front view. A total of four guide rollers h11 are rotatably arranged on the support plate h12 so that each side in the left-right direction of the lower side guide rail 22 is sandwiched between these guide rollers h11. More specifically, the upper portion 22a and the lower portion 22b of the lower side guide rail 22 are respectively sandwiched between guide rollers h11 arranged on each support plate h12.
在当前实施例中,由于共布置四个导辊h11,因此每个引导单元h1可以在不会使宽度方向不对准的情况下沿着下侧导轨22运动。In the current embodiment, since four guide rollers h11 are arranged in total, each guide unit h1 can move along the lower side guide rail 22 without misalignment in the width direction.
如图1所示,四个引导单元h1中的两个,即定位在四个引导单元h1的中间部分的引导单元h1(下面,将这些引导单元称为“中央引导单元”),设有一凸缘部分h14和一辊子h15。向上延伸的凸缘部分h14设在支撑板h12上,并且在其中可转动地支撑辊子h15。这里,辊子h15的圆周适于与下侧导轨22的顶面接触。As shown in FIG. 1, two of the four guide units h1, that is, the guide unit h1 positioned at the middle portion of the four guide units h1 (hereinafter, these guide units will be referred to as "central guide units"), are provided with a convex The edge portion h14 and a roller h15. An upwardly extending flange portion h14 is provided on the support plate h12, and rotatably supports the roller h15 therein. Here, the circumference of the roller h15 is adapted to be in contact with the top surface of the lower side rail 22 .
在当前实施例中,在支撑板h12的合适区域上设置有供辊子h15的一部分从中穿过的通孔,以允许辊子h15与下侧导轨22的顶部接触。In the current embodiment, a through hole through which a part of the roller h15 passes is provided on a suitable area of the support plate h12 to allow the roller h15 to contact the top of the lower side guide rail 22 .
在相邻的中央引导单元h1之中定位在车体M输送方向的上游的中央引导单元h1设置有用于驱动辊子h15的马达h16。The central guide unit h1 positioned upstream in the transport direction of the vehicle body M among the adjacent central guide units h1 is provided with a motor h16 for driving the roller h15 .
如图2所示,每个中央引导单元h1的固定件h13的端部固定到轴构件h17上,该轴构件h17与板构件h18可转动地连接。As shown in FIG. 2, an end portion of the fixing piece h13 of each central guide unit h1 is fixed to a shaft member h17 which is rotatably connected to a plate member h18.
如图1所示,在四个引导单元h1之中定位在输送方向的两端的每个引导单元h1的固定件h13与一连杆h19连接,该连杆在其另一个端处固定到轴构件h17上。As shown in FIG. 1, the fixing piece h13 of each guide unit h1 positioned at both ends of the conveying direction among the four guide units h1 is connected to a link h19 fixed to the shaft member at the other end thereof. on h17.
在当前实施例中,连杆h19与固定件h13连接,同时允许连杆h19围绕固定件h13转动。这是因为该布置允许输送悬挂器H沿着例如返回导轨BR的导轨的曲线行进。In the current embodiment, the connecting rod h19 is connected to the fixing part h13 while allowing the connecting rod h19 to rotate around the fixing part h13. This is because this arrangement allows the transport hanger H to follow the curve of the guide rail, eg the return guide rail BR.
如图2所示,悬挂器支架h2通过使用固定到悬挂器支架h2的顶部上的四个L形托架h21而悬挂在板构件h18上。这里,在图2中只显示出在该图2中设置在前侧的两个托架h21。As shown in FIG. 2, the hanger bracket h2 is hung on the plate member h18 by using four L-shaped brackets h21 fixed to the top of the hanger bracket h2. Here, only the two brackets h21 provided on the front side in FIG. 2 are shown in FIG. 2 .
支撑着相应悬挂器臂h3的顶部的悬挂器基部h31通过四个连杆h22而固定到悬挂器支架h2的底部上。The hanger base h31 supporting the top of the corresponding hanger arm h3 is fixed to the bottom of the hanger bracket h2 by four links h22.
共两个悬挂器臂h3布置在相对于车体M的左右方向的每一侧,从而使该车体M由悬挂器臂h3保持。这里,在图2中只显示出在该图2中设在前侧的两个悬挂器臂h3。如图1所示,每侧的相应悬挂器臂h3通过连接梁h32连接。A total of two hanger arms h3 are arranged on each side in the left-right direction with respect to the vehicle body M so that the vehicle body M is held by the hanger arms h3. Here, only the two hanger arms h3 provided on the front side in FIG. 2 are shown in FIG. 2 . As shown in Figure 1, the respective hanger arms h3 on each side are connected by a connecting beam h32.
在当前实施例中,如图2所示,允许设在车体M的两侧的每个悬挂器臂h3的下侧沿着左右方向摆动。即,每个悬挂器臂h3都能够围绕着其顶侧枢转。In the present embodiment, as shown in FIG. 2 , the lower side of each hanger arm h3 provided on both sides of the vehicle body M is allowed to swing in the left-right direction. That is, each hanger arm h3 is able to pivot about its top side.
保持着车体M的顶起点JP的支撑臂h33可枢转地设在每个悬挂器臂h3的底侧上,并且支撑臂h33与杆h34成一体,该杆朝着相对于车体M的相反方向延伸。A support arm h33 holding the jacking point JP of the vehicle body M is pivotably provided on the bottom side of each hanger arm h3, and the support arm h33 is integrated with a lever h34 directed toward the direction relative to the vehicle body M. extend in the opposite direction.
如图1所示,平板输送机SC设置成,使其原始点位于升降导轨2的终点下方。As shown in FIG. 1 , the flat conveyor SC is arranged such that its origin point is below the end point of the
具有待与输送悬挂器H的杆h34接触的曲柄臂41的臂释放单元4设置在平板输送机SC的两侧。在该实施例中,由于共使用了四个悬挂器臂h3来保持车体M,因此共设有四个臂释放单元4。即,该平板输送机SC的每一侧都设有两个臂释放单元4。Arm release units 4 having crank arms 41 to be brought into contact with the rod h34 of the conveyance hanger H are provided on both sides of the slab conveyor SC. In this embodiment, since a total of four hanger arms h3 are used to hold the vehicle body M, four arm release units 4 are provided in total. That is, two arm release units 4 are provided on each side of the slab conveyor SC.
臂释放单元4通过用曲柄臂41使杆h34转动而在车辆保持位置和车辆释放位置之间改变支撑臂h33的位置。这里,如果支撑臂h33定位在车辆保持位置处,则支撑臂h33指向相对于车体M的输送方向的垂直方向(参见图2)。另一方面,如果支撑臂h33定位在车辆释放位置处,则支撑臂h33指向相对于车体M的输送方向的平行方向。The arm release unit 4 changes the position of the support arm h33 between the vehicle holding position and the vehicle release position by rotating the lever h34 with the crank arm 41 . Here, if the support arm h33 is positioned at the vehicle holding position, the support arm h33 is directed in the vertical direction with respect to the conveying direction of the vehicle body M (see FIG. 2 ). On the other hand, if the support arm h33 is positioned at the vehicle release position, the support arm h33 is directed in a parallel direction with respect to the transport direction of the vehicle body M. As shown in FIG.
接下来,将对采用车辆传送设备1的车辆传送方法进行说明。Next, a vehicle transfer method using the vehicle transfer device 1 will be described.
参照图3,当在悬挂式输送线HL中完成了通常从车体M底侧安装的各种部件,例如悬架、发动机和排气管等的安装时,使得其中保持着车体M的输送悬挂器H向设置成靠近输送导轨SR的升降导轨2运动。然后,使该输送悬挂器H向车辆传送设备1输送(步骤1)。Referring to FIG. 3 , when the installation of various components, such as suspension, engine, and exhaust pipe, etc., which are generally installed from the bottom side of the vehicle body M, is completed in the suspended conveying line HL, the conveyance of the vehicle body M is maintained therein. The hanger H moves toward the lifting
接下来,在该车辆传送设备1中,在输送悬挂器H定位在升降导轨2的上游区域内的同时,将每个轮胎T安装在车体M中(步骤2)。Next, in this vehicle conveyance apparatus 1, each tire T is mounted in the vehicle body M while the conveyance hanger H is positioned in the upstream region of the lift rail 2 (step 2).
如图4所示,在输送悬挂器H到达在升降导轨2的下游区域内的预定位置处时,使输送悬挂器H停止。然后,使升降导轨2向下运动直到升降导轨2到达预定的高度。由此,将车体M从输送悬挂器H直接放置在支撑式输送线SL上(步骤S3)。As shown in FIG. 4 , when the conveyance hanger H reaches a predetermined position in the downstream area of the
接着,通过根据臂释放单元4的致动使每个支撑臂h33的位置从车辆保持位置改变至车辆释放位置,而使车体M从输送悬挂器H释放(步骤4)。Next, the vehicle body M is released from the transport hanger H by changing the position of each support arm h33 from the vehicle holding position to the vehicle releasing position according to the actuation of the arm releasing unit 4 (step 4).
然后,如图5所示,在使升降导轨2沿着向上方向运动直到升降导轨2变得与返回导轨BR等高之后,将输送悬挂器H转送到返回导轨BR(步骤5)。Then, as shown in FIG. 5, after moving the
根据当前实施例,可以获得以下益处。According to the current embodiment, the following benefits can be obtained.
在当前实施例中,通过使升降导轨2沿着上下方向运动而使车体M从输送悬挂器H传送到支撑式输送线SL。这允许省去例如提升设备和车体保持设备的传统设备,它们用于将车体从输送悬挂器传送到支撑式输送线。由此,可以使车辆装配线(车辆输送线)所需的制造成本最少。In the present embodiment, the vehicle body M is transferred from the conveying hanger H to the supporting conveying line SL by moving the elevating
另外,在当前实施例中,由于车体M可以从输送悬挂器H直接传送到支撑式输送线SL,因此与传统的车辆装配(输送)线的情况不同,将车体M传送到下侧输送线并不需要用于传送车体M的多个步骤。由此,可以使得用于传送车体M的步骤的数量最少。In addition, in the present embodiment, since the vehicle body M can be directly transferred from the conveying hanger H to the supporting conveying line SL, unlike the case of a conventional vehicle assembly (conveying) line, the conveying of the vehicle body M to the lower side conveying The wire does not require multiple steps for transferring the vehicle body M. Thereby, the number of steps for transferring the vehicle body M can be minimized.
另外在当前实施例中,由于可以通过沿着向上方向提升升降导轨2而使输送悬挂器H转送到设置在比输送导轨SR更高的位置处的返回导轨BR,因此不需要用于将输送悬挂器运送到设置在更高位置处的返回导轨的倾斜导轨。由此,可以缩短车辆装配(输送)线的总长度。Also in the present embodiment, since the conveyance hanger H can be transferred to the return rail BR provided at a position higher than the conveyance rail SR by lifting the elevating
还有,在当前实施例中,不需要用于接收车体M并且设置在车辆传送设备1的升降导轨2下方的特定设备。由此,可以在车辆传送设备1内进行待从车体M的底侧安装的底侧部件(例如,轮胎T)的安装。Also, in the present embodiment, there is no need for a specific device for receiving the vehicle body M and provided below the elevating
由此,可以省去在用于将底侧部件安装到车体上的安装工序和使用车辆传送设备的车体传送工序分开布置在车辆输送线中时所需的倾斜导轨。Thereby, it is possible to omit the inclined guide rails required when the mounting process for mounting the bottom side member to the vehicle body and the vehicle body conveying process using the vehicle conveying equipment are arranged separately in the vehicle conveying line.
因此,在本发明中,由于可以省去连接底侧部件的安装工序与车体传送工序的倾斜导轨,因此可以缩短输送线的总长度。Therefore, in the present invention, since it is possible to omit the inclined guide rail connecting the mounting process of the bottom side member and the vehicle body conveying process, the total length of the conveying line can be shortened.
尽管已经公开了本发明的优选实施例,但是本领域技术人员应理解的是,在不脱离由所附权利要求表示的本发明范围的情况下可以对本发明作出各种变化和改进。Although a preferred embodiment of the invention has been disclosed, it will be understood by those skilled in the art that various changes and modifications can be made therein without departing from the scope of the invention as represented by the appended claims.
在上述实施例中,已经对用于将车体从设置在车辆装配(输送)线的上侧的悬挂式输送线传送到设置在车辆输送线的下侧的支撑式输送线的车辆传送设备进行了说明。但是,本发明并不限于此。例如,该车辆传送设备可以将车体从设置在车辆输送线的下侧的支撑式输送线SL传送到设置在车辆输送线的上侧的悬挂式输送线。In the above-described embodiments, the vehicle conveying equipment for conveying the vehicle body from the suspended conveying line provided on the upper side of the vehicle assembly (conveying) line to the supported conveying line provided on the lower side of the vehicle conveying line has been performed. explained. However, the present invention is not limited thereto. For example, the vehicle transfer facility may transfer the vehicle body from the support type conveyor line SL provided on the lower side of the vehicle conveyor line to the suspension type conveyor line provided on the upper side of the vehicle conveyor line.
另外,升降导轨的总长度和门架式升降设备的数量可以适当地进行改变。In addition, the total length of the lifting guide rails and the number of gantry-type lifting devices can be appropriately changed.
Claims (3)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003291231A JP2005059713A (en) | 2003-08-11 | 2003-08-11 | Car body transfer device and transfer method |
| JP291231/2003 | 2003-08-11 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1835864A true CN1835864A (en) | 2006-09-20 |
| CN100404352C CN100404352C (en) | 2008-07-23 |
Family
ID=34131639
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004800229424A Expired - Fee Related CN100404352C (en) | 2003-08-11 | 2004-08-06 | Vehicle transfer device and vehicle transfer method |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP2005059713A (en) |
| CN (1) | CN100404352C (en) |
| WO (1) | WO2005014377A1 (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101508301B (en) * | 2008-02-14 | 2011-06-22 | 株式会社大福 | Suspension conveyance apparatus |
| CN102491083A (en) * | 2011-12-02 | 2012-06-13 | 东风汽车公司 | High-precision positioning sidesway mechanism in air |
| CN102502171A (en) * | 2011-11-18 | 2012-06-20 | 中汽昌兴(洛阳)机电设备工程有限公司 | Air reverse skid conveying system |
| CN103204196A (en) * | 2013-04-16 | 2013-07-17 | 南京航空航天大学 | Maglev automobile production line |
| CN108350756A (en) * | 2015-10-29 | 2018-07-31 | 赛峰航空器发动机 | Engine assembles holder |
| CN109231075A (en) * | 2018-08-09 | 2019-01-18 | 马尧 | Transport device for circulation conveying |
| CN110002348A (en) * | 2019-05-15 | 2019-07-12 | 中汽昌兴(洛阳)机电设备工程有限公司 | Automobile hoisting transportation device and automobile dismounting pipeline |
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| CN101157431B (en) * | 2007-08-30 | 2011-02-16 | 奇瑞汽车股份有限公司 | An automobile production line hanger and its adjustment method |
| CN101445189B (en) * | 2008-12-22 | 2012-02-01 | 王树生 | hanging device |
| CN101863295B (en) * | 2010-06-01 | 2011-12-21 | 南京叁迪焊接设备有限公司 | Air transport line welded for automobile body-in-white front longitudinal beam assembly |
| DE202013104353U1 (en) | 2013-09-24 | 2013-10-09 | Torsten Hösker | Overhead conveyor for storage on the ceiling of an assembly plant |
| CN106394730B (en) * | 2016-12-12 | 2018-05-29 | 北京新能源汽车股份有限公司 | Automobile assembling system |
| EP3789281B8 (en) * | 2019-09-04 | 2022-06-01 | Ford Global Technologies, LLC | Automatically operating vehicle body unloading system |
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| JPS60169364A (en) * | 1984-02-13 | 1985-09-02 | マツダ株式会社 | Conveyor for assembling car body |
| JPS63130485A (en) * | 1986-11-19 | 1988-06-02 | Mazda Motor Corp | Heavy loading method |
| JPH0811553B2 (en) * | 1987-09-03 | 1996-02-07 | 日産自動車株式会社 | Body assembly method |
| JPH01115786A (en) * | 1987-10-29 | 1989-05-09 | Mazda Motor Corp | Foot part assembly device for automobile assembly line |
| JP2002265038A (en) * | 2001-03-08 | 2002-09-18 | Toyota Auto Body Co Ltd | Vehicle carrying device |
-
2003
- 2003-08-11 JP JP2003291231A patent/JP2005059713A/en active Pending
-
2004
- 2004-08-06 CN CNB2004800229424A patent/CN100404352C/en not_active Expired - Fee Related
- 2004-08-06 WO PCT/JP2004/011348 patent/WO2005014377A1/en not_active Ceased
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101508301B (en) * | 2008-02-14 | 2011-06-22 | 株式会社大福 | Suspension conveyance apparatus |
| CN102502171A (en) * | 2011-11-18 | 2012-06-20 | 中汽昌兴(洛阳)机电设备工程有限公司 | Air reverse skid conveying system |
| CN102491083A (en) * | 2011-12-02 | 2012-06-13 | 东风汽车公司 | High-precision positioning sidesway mechanism in air |
| CN102491083B (en) * | 2011-12-02 | 2013-10-16 | 东风汽车公司 | High-precision positioning sidesway mechanism in air |
| CN103204196A (en) * | 2013-04-16 | 2013-07-17 | 南京航空航天大学 | Maglev automobile production line |
| CN103204196B (en) * | 2013-04-16 | 2015-11-18 | 南京航空航天大学 | A kind of Maglev automobile production line |
| CN108350756A (en) * | 2015-10-29 | 2018-07-31 | 赛峰航空器发动机 | Engine assembles holder |
| CN109231075A (en) * | 2018-08-09 | 2019-01-18 | 马尧 | Transport device for circulation conveying |
| CN110002348A (en) * | 2019-05-15 | 2019-07-12 | 中汽昌兴(洛阳)机电设备工程有限公司 | Automobile hoisting transportation device and automobile dismounting pipeline |
| CN110002348B (en) * | 2019-05-15 | 2024-08-13 | 中汽昌兴(洛阳)机电设备工程有限公司 | Automobile hoisting and transporting device and automobile disassembling and conveying line |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2005059713A (en) | 2005-03-10 |
| CN100404352C (en) | 2008-07-23 |
| WO2005014377A1 (en) | 2005-02-17 |
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