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CN1832860A - Liquid injector - Google Patents

Liquid injector Download PDF

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Publication number
CN1832860A
CN1832860A CN 02805682 CN02805682A CN1832860A CN 1832860 A CN1832860 A CN 1832860A CN 02805682 CN02805682 CN 02805682 CN 02805682 A CN02805682 A CN 02805682A CN 1832860 A CN1832860 A CN 1832860A
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liquid
ink
pressure chamber
valve
pressure
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CN100562431C (en
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有贺义晴
熊谷利雄
松本齐
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Seiko Epson Corp
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Seiko Epson Corp
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Abstract

Provided is a liquid injecting apparatus equipped with a liquid injecting head, which is mounted on a carriage and moved reciprocally in a widthwise direction of a target, and a valve unit, which is mounted on the carriage to be supplied with liquid via a supply passage from a liquid retainer and to supply liquid to the liquid injecting head. The valve unit has a pressure chamber connected to the liquid retainer via the supply passage; a valve, which opens or closes the supply passage to supply liquid to the pressure chamber; and a flexible film member, which is displaced based on a negative pressure generated as liquid in the pressure chamber decreases to thereby operate the valve.

Description

液体喷射设备Liquid Jetting Equipment

技术领域technical field

本发明涉及一种液体喷射设备,在其中使用的阀门单元,以及制造这种阀门单元的方法。The present invention relates to a liquid ejection device, a valve unit used therein, and a method of manufacturing such a valve unit.

背景技术Background technique

作为一种向目标上喷射少量液体的设备,喷墨型打印机通常通过喷射大量的墨滴进行打印。这种类型的打印机包括一个记录头,其中形成了大量具有极小的开口部分的喷嘴,打印机从各个喷嘴的开口部分排出墨滴。这种类型的记录设备主要供家庭使用,其中大多数的构造方式是:用于向记录头供应墨水的各个墨盒可以被可分离地连接到安装记录头的滑架上。As a device that ejects a small amount of liquid onto a target, an inkjet type printer generally performs printing by ejecting a large number of ink droplets. This type of printer includes a recording head in which a large number of nozzles having extremely small opening portions are formed, and the printer discharges ink droplets from the opening portions of the respective nozzles. This type of recording apparatus is mainly for home use, and most of them are constructed in such a way that respective ink cartridges for supplying ink to recording heads can be detachably attached to a carriage on which the recording heads are mounted.

在这种所谓的“在滑架上”型打印机中,当进行相对大量的打印时,无法避免经常更换墨盒。因此这在更换墨盒时需要人工,因而增加了运行成本。因此,商用打印机使用了一种结构(“脱离滑架”类型),其中,大容量的墨盒被和滑架分开放置,墨水被从墨盒通过软管供应到安装在滑架上的记录头。In such so-called "on-carriage" type printers, frequent replacement of the ink cartridges cannot be avoided when a relatively high volume of printing is performed. This therefore requires labor when replacing the ink cartridge, thereby increasing running costs. Therefore, commercial printers use a structure ("off-carriage" type) in which a large-capacity ink cartridge is placed separately from the carriage, and ink is supplied from the ink cartridge to a recording head mounted on the carriage through a hose.

在这样的脱离滑架类型结构中,供墨管的延伸距离随着打印机尺寸(纸张尺寸)的增加变大,因此提高了从墨盒延伸到滑架的供墨管中的动压(压力损耗)。所以有必要使用具有大的内径的独立供墨管。较大的供墨管直径增加了每个管道的抗挠曲阻力。为了克服抗挠曲阻力的增加,例如,需要进一步增大滑架的驱动力。这增大了记录设备的大小。In such an off-carriage type structure, the extension distance of the ink supply tube becomes larger as the printer size (paper size) increases, thus increasing the dynamic pressure (pressure loss) in the ink supply tube extending from the ink tank to the carriage . It is therefore necessary to use an independent ink supply tube with a large inner diameter. Larger ink supply tube diameters increase the flex resistance of each tube. In order to overcome the increase in the resistance to deflection, for example, it is necessary to further increase the driving force of the carriage. This increases the size of the recording device.

在这方面,本申请人已经提出了一种墨水增压供应系统的结构,该系统用空气给墨盒内的墨水封装体增压,并把墨水供应到安装在滑架上的每个子罐,以消除管道中动压的影响。(例如,No.2001-199080日本早期公开专利)。In this regard, the present applicant has proposed a structure of an ink pressurization supply system that pressurizes an ink package in an ink cartridge with air and supplies ink to each sub-tank mounted on a carriage to Eliminates the effects of dynamic pressure in the pipeline. (For example, Japanese Laid-Open Patent No. 2001-199080).

根据使用这种增压供应系统的记录设备,墨水总是在增压空气作用下被从每个墨盒供应到每个子罐,从而在子罐内总是存储了恒定范围的墨水。这可以保证记录头更稳定的墨滴排出动作。According to the recording apparatus using such a pressurized supply system, ink is always supplied from each ink tank to each sub-tank under pressurized air, so that a constant range of ink is always stored in the sub-tank. This can ensure a more stable droplet discharge action of the recording head.

因为增压空气从每个墨盒馈送的墨水被这样存储在每个子罐中,以致达到了预定的液面,应该针对每个子罐设置液面检测机构。在使用这样的液面检测机构的情况下,必须提高液面检测机构的结构可靠性。这不可避免地增加了成本。此外,为了应对记录设备的使用环境和非正常的使用状况,例如振动,控制系统变得复杂,并且该机构不可避免地变大。Since ink fed by pressurized air from each ink cartridge is stored in each sub-tank so as to reach a predetermined liquid level, a liquid level detection mechanism should be provided for each sub-tank. When using such a liquid level detection mechanism, it is necessary to improve the structural reliability of the liquid level detection mechanism. This inevitably increases costs. Furthermore, in order to cope with the use environment and abnormal use conditions of the recording device, such as vibration, the control system becomes complicated, and the mechanism inevitably becomes large.

No.Hei 9-11488日本早期公开专利描述了一种供墨设备,该设备装备有保存墨水的容器和从该容器接收墨水并将其馈送到打印头的背压调节器。在这个设备中,喷嘴设在容器和打印头之间,喷嘴根据容器的压力被从阀门座释放,导致墨水被供应到打印头。在从阀门座释放喷嘴时,阀门座通过反压调节器的膜片、膜片活塞和杠杆被与喷嘴分离。Japanese Laid Open Patent No. Hei 9-11488 describes an ink supply device equipped with a container for holding ink and a back pressure regulator that receives ink from the container and feeds it to the printhead. In this device, a nozzle is provided between the container and the printhead, and the nozzle is released from the valve seat in response to the pressure of the container, causing ink to be supplied to the printhead. When the nozzle is released from the valve seat, the valve seat is separated from the nozzle by the back pressure regulator's diaphragm, diaphragm piston and lever.

因为大量零件介于膜片和阀门座之间,所以结构变得很复杂,导致许多问题,例如很难把该结构做得紧凑,以及功率传输的可能的损耗。Since a large number of parts are interposed between the diaphragm and the valve seat, the structure becomes complicated, causing problems such as difficulty in making the structure compact and possible loss of power transmission.

本发明致力于解决上述技术问题,并涉及一种液体喷射设备,其构建方式是:来自液体保持器的液体在滑架侧由具有自密封功能的阀门单元接收,保持器与滑架分开固定。因此,本发明的一个目的是提供一种紧凑的低成本液体喷射设备,其中使用的阀门单元,以及制造该阀门单元的方法,该喷射设备能提高液体供应的可靠性。The present invention aims to solve the above-mentioned technical problems, and relates to a liquid ejection device constructed in such a way that liquid from a liquid holder is received by a valve unit having a self-sealing function on the side of a carriage, and the holder is fixed separately from the carriage. It is therefore an object of the present invention to provide a compact and low-cost liquid ejection device, a valve unit used therein, and a method of manufacturing the valve unit, which enhance the reliability of liquid supply.

发明内容Contents of the invention

根据本发明的一个方面,提供了一种液体喷射设备,用于解决上述问题。该液体喷射设备装备有液体喷头和阀门单元,液体喷头被安装在滑架上,并可沿目标的横向方向往复移动,阀门单元被安装在滑架上,并通过供应通道,从液体保持器给阀门单元供应液体,并且阀门单元把液体供应到液体喷头,阀门单元具有压力腔,压力腔通过供应通道被连接到液体保持器;阀门,它打开或关闭供应通道,把液体供应到压力腔;推进构件,它沿关闭供应通道的方向推进阀门;和柔性薄膜构件,它根据压力腔内的液体减少时产生的负压被移位,并且它把位移直接传递到阀门,从而导致阀门逆着推进构件的推进力工作。According to an aspect of the present invention, there is provided a liquid ejection device for solving the above-mentioned problems. The liquid ejection device is equipped with a liquid ejection head and a valve unit, the liquid ejection head is installed on a carriage, and can reciprocate in the lateral direction of the target, and the valve unit is installed on the carriage, and is supplied from the liquid retainer through a supply channel. The valve unit supplies the liquid, and the valve unit supplies the liquid to the liquid spray head, the valve unit has a pressure chamber, the pressure chamber is connected to the liquid holder through the supply channel; the valve, which opens or closes the supply channel, supplies the liquid to the pressure chamber; member, which pushes the valve in the direction of closing the supply channel; and a flexible membrane member, which is displaced according to the negative pressure generated when the liquid in the pressure chamber is reduced, and which transmits the displacement directly to the valve, causing the valve to push against the member propulsion work.

根据本发明的另一个方面,提供了一种用于制造具有单元外壳、压力腔和阀门的阀门单元的方法。当压力腔内的液体减少时,阀门使用薄膜构件来检测来自于液体的减少的负压,把液体从液体保持器导入压力腔。制造方法包括:加热单元外壳;把薄膜构件放置在单元外壳上,使得薄膜构件覆盖被加热的单元外壳的凹陷部分;和把薄膜构件热熔接到单元外壳上,从而形成压力腔。According to another aspect of the invention, a method for manufacturing a valve unit having a unit housing, a pressure chamber and a valve is provided. When the liquid in the pressure chamber decreases, the valve uses the membrane member to detect the reduced negative pressure from the liquid, and directs the liquid from the liquid holder into the pressure chamber. The manufacturing method includes: heating the unit case; placing the film member on the unit case such that the film member covers the heated concave portion of the unit case; and thermally welding the film member to the unit case to form the pressure chamber.

根据本发明的第三个方面,提供了另一种制造阀门单元的方法。该方法包括:把承压板贴到薄膜构件的第一上表面上;把薄膜构件以覆盖单元外壳的凹陷部分的方式放置在单元外壳上;把薄膜构件热附着到单元外壳上,从而形成压力腔。According to a third aspect of the present invention, there is provided another method of manufacturing a valve unit. The method includes: attaching a pressure bearing plate to a first upper surface of the membrane member; placing the membrane member on the unit housing in a manner covering a recessed portion of the unit housing; thermally attaching the membrane member to the unit housing, thereby forming a pressure cavity.

根据本发明的第四个方面,提供了一种装备有记录头和供墨阀门单元的喷墨型记录设备。记录头被安装在滑架上并沿着记录纸的横向方向往复移动。供墨阀门单元被安装在滑架上,并通过供墨通道从墨盒给滑架供应墨水,以便把把墨水供应到记录头。供墨阀门单元具有:压力腔,通过供墨通道被连接到墨盒;阀门单元,它打开或关闭供墨通道,把墨水供应到压力腔;驱动体,它检测当墨水被记录头消耗时在压力腔内产生的负压,并操作阀门;和负压保持弹簧,它抵靠在驱动体上,并把它沿着扩张压力腔的体积的方向推进。According to a fourth aspect of the present invention, there is provided an ink jet type recording apparatus equipped with a recording head and an ink supply valve unit. The recording head is mounted on a carriage and reciprocates in the transverse direction of the recording paper. The ink supply valve unit is mounted on the carriage, and supplies ink from the ink cartridge to the carriage through the ink supply passage to supply the ink to the recording head. The ink supply valve unit has: a pressure chamber, which is connected to the ink cartridge through the ink supply channel; a valve unit, which opens or closes the ink supply channel, and supplies ink to the pressure chamber; The negative pressure generated in the cavity and operates the valve; and the negative pressure maintains the spring, which abuts against the driving body and pushes it in the direction of expanding the volume of the pressure cavity.

根据本发明的第五个方面,提供了一种液体喷射设备,它装备有:存储液体的液体存储构件;液体喷头,它喷射液体;液体供应通道,用于把液体从液体存储构件供应到液体喷头;和阀门单元,它被设在液体供应通道中,并临时存储液体。阀门单元具有:供应腔,要从液体存储器供应的液体流入该供应腔;压力腔,要被导出到液体喷头的液体被存储在该压力腔中;和阀门,它利用当液体被从液体喷头喷出时在压力腔内产生的负压,把供应腔连接到压力腔。通到液体喷头的液体出口设在压力腔内,在重力方向位于等于或低于压力腔的体积的25%的位置。According to a fifth aspect of the present invention, there is provided a liquid ejection apparatus equipped with: a liquid storage member storing liquid; a liquid ejection head which ejects liquid; a liquid supply passage for supplying liquid from the liquid storage member to the liquid a spray head; and a valve unit, which is provided in the liquid supply passage and temporarily stores the liquid. The valve unit has: a supply chamber into which the liquid to be supplied from the liquid storage flows; a pressure chamber in which the liquid to be led out to the liquid ejection head is stored; and a valve which utilizes when the liquid is ejected from the liquid ejection head The negative pressure generated in the pressure chamber when it is released connects the supply chamber to the pressure chamber. A liquid outlet leading to the liquid spray head is provided in the pressure chamber at a position equal to or lower than 25% of the volume of the pressure chamber in the direction of gravity.

根据本发明的第六个方面,提供了一种液体喷射设备,它装备有:存储液体的液体存储构件;液体喷头,它喷射液体;液体供应通道,用于把液体从液体存储构件供应到液体喷头;阀门单元,它被设在液体供应通道中,并临时存储液体,和通道阀门,它布置在液体供应通道中,位于阀门单元的上游,用于打开和关闭液体供应通道。阀门单元具有:供应腔,要被从液体存储器供应的液体流入该供应腔;压力腔,要被导出到液体喷头的液体被存储在该压力腔中;和阀门,它利用当液体被从液体喷头喷出时在压力腔内产生的负压,把供应腔连接到压力腔。通到液体喷头的液体出口设在压力腔内,在重力方向上位于等于或低于压力腔的体积的40%的位置。According to a sixth aspect of the present invention, there is provided a liquid ejection apparatus equipped with: a liquid storage member storing liquid; a liquid ejection head which ejects liquid; a liquid supply passage for supplying liquid from the liquid storage member to the liquid A spray head; a valve unit provided in the liquid supply passage and temporarily storing the liquid, and a passage valve arranged in the liquid supply passage upstream of the valve unit for opening and closing the liquid supply passage. The valve unit has: a supply chamber into which the liquid to be supplied from the liquid storage flows; a pressure chamber in which the liquid to be led out to the liquid ejection head is stored; Negative pressure generated in the pressure chamber during ejection connects the supply chamber to the pressure chamber. A liquid outlet leading to the liquid ejection head is provided in the pressure chamber at a position equal to or lower than 40% of the volume of the pressure chamber in the direction of gravity.

根据本发明的第七个方面,提供了一种液体喷射设备,包含:滑架,它通过相对目标移动的同时从液体喷头的多个喷嘴喷射液体,把液体附着到目标上;液体保持器,它设在与滑架分开的位置上,并且存储要被供应到滑架的液体;软供应管,它被置于液体保持器和滑架之间,并且形成了从液体保持器延伸到滑架的液体通道;和阀门机构,安装在滑架上,并且设在从供应管延伸到液体喷头的液体通道中。液体保持器在滑架移动的范围以内以预定高度布置在阀门机构上方。According to a seventh aspect of the present invention, there is provided a liquid ejecting apparatus comprising: a carriage for attaching liquid to a target by ejecting liquid from a plurality of nozzles of a liquid ejecting head while moving relative to a target; a liquid holder, It is set at a position separate from the carriage, and stores the liquid to be supplied to the carriage; a flexible supply tube, which is placed between the liquid holder and the carriage, and forms a section extending from the liquid holder to the carriage a liquid passage; and a valve mechanism mounted on the carriage and disposed in the liquid passage extending from the supply pipe to the liquid spray head. The liquid holder is arranged above the valve mechanism at a predetermined height within a range in which the carriage moves.

根据本发明的第八个方面,提供了一种液体喷射设备,它装备有配有液体喷头的滑架和液体保持部分,液体保持部分安装在滑架上,并保持要被供应到液体喷头的液体。液体喷射设备从液体喷头把液体喷射到目标上。阀门单元设在液体喷头和液体保持部分之间。阀门单元具有:阀门,它把在液体保持部分一侧限定出的供应腔连接到在液体喷头一侧限定出的压力腔,或者把供应腔从压力腔断开,推进构件,它沿着关闭供应通道的方向推进阀门,和驱动体,它探测来自压力腔内液体的减少的负压,并通过阀门逆着推进构件的推进力,把供应腔连接到压力腔。According to an eighth aspect of the present invention, there is provided a liquid ejection apparatus equipped with a carriage equipped with a liquid ejection head and a liquid holding portion mounted on the carriage and retaining liquid to be supplied to the liquid ejection head. liquid. A liquid ejection device ejects liquid onto a target from a liquid ejection head. The valve unit is provided between the liquid ejection head and the liquid holding portion. The valve unit has: a valve that connects the supply chamber defined on the side of the liquid holding portion to a pressure chamber defined on the side of the liquid ejection head, or disconnects the supply chamber from the pressure chamber; The direction of the channel advances the valve, and the driving body, which detects the reduced negative pressure from the liquid in the pressure chamber, and connects the supply chamber to the pressure chamber through the valve against the thrust of the advancing member.

附图说明Description of drawings

图1是示出第一供墨系统的示例图,该系统适于实施本发明;Figure 1 is an exemplary diagram showing a first ink supply system, which is suitable for practicing the present invention;

图2是类似地示出第二供墨系统的示例图;Figure 2 is an exemplary diagram similarly showing a second ink supply system;

图3是示出根据本发明的第一实施例的打印机的总体结构的平面图,其中采用了图1所示的第一供墨系统;Fig. 3 is a plan view showing the overall structure of a printer according to a first embodiment of the present invention, wherein the first ink supply system shown in Fig. 1 is employed;

图4是从阀门单元的左侧示出的阀门单元和记录头的透视图;4 is a perspective view of the valve unit and recording head shown from the left side of the valve unit;

图5是从阀门单元的右侧观察的透视图;Figure 5 is a perspective view viewed from the right side of the valve unit;

图6是阀门单元的左视图;Fig. 6 is a left side view of the valve unit;

图7是阀门单元的右视图;Fig. 7 is a right side view of the valve unit;

图8(a)和8(b)是沿着图6中的线8-8所取的横截面视图,图8(a)示出了阀门关闭状态,图8(b)示出了阀门打开状态;Figures 8(a) and 8(b) are cross-sectional views taken along line 8-8 in Figure 6, with Figure 8(a) showing the valve closed and Figure 8(b) showing the valve open state;

图9是示出在阀门单元的分隔板部分形成的支撑孔的结构的局部横截面视图;9 is a partial cross-sectional view showing the structure of a support hole formed in a partition plate portion of the valve unit;

图10(a)-10(d)是第一优选制作步骤图,其中,柔性薄膜构件被热附着到单元外壳,图10(a)示出单元外壳热膨胀的状态,图10(b)示出放置了薄膜构件的状态,图10(c)示出了薄膜构件被热附着的状态,图10(d)示出了薄膜构件和单元外壳被冷却的状态;Fig. 10 (a)-10 (d) is the first preferred fabrication step figure, wherein, flexible thin film member is thermally attached to the unit shell, Fig. 10 (a) shows the state of thermal expansion of the unit shell, Fig. 10 (b) shows The state where the film member is placed, Fig. 10(c) shows a state where the film member is thermally attached, and Fig. 10(d) shows a state where the film member and the unit casing are cooled;

图11(a)-11(c)是第二优选制作步骤图,图11(a)示出承压板被连接到薄膜构件上的状态,图11(b)示出薄膜构件被放置在单元外壳上的状态,其中承压板被连接到薄膜构件上,图11(c)示出薄膜构件被热附着的状态;Figure 11(a)-11(c) is the second preferred manufacturing step diagram, Figure 11(a) shows the state that the pressure bearing plate is connected to the membrane member, Figure 11(b) shows the membrane member is placed in the unit The state on the housing, wherein the pressure bearing plate is connected to the film member, Fig. 11(c) shows the state where the film member is thermally attached;

图12是示出另一个优选供墨阀门单元的横截面视图;Figure 12 is a cross-sectional view showing another preferred ink supply valve unit;

图13(a)和13(b)是示出又一优选供墨阀门单元的图,图13(a)是其前视图,图13(b)是沿着图13(a)中的线13b-13b所取的横截面视图;13(a) and 13(b) are diagrams showing still another preferred ink supply valve unit, FIG. 13(a) is its front view, and FIG. 13(b) is along line 13b in FIG. 13(a). - Cross-sectional view taken at 13b;

图14是从右侧示出根据本发明的第二实施例的阀门单元的透视图;14 is a perspective view showing a valve unit according to a second embodiment of the present invention from the right side;

图15是类似地从左侧示出的透视图;Figure 15 is a perspective view similarly shown from the left;

图16是图14中的阀门单元的右视图;Figure 16 is a right side view of the valve unit in Figure 14;

图17是该阀门单元的左视图;Figure 17 is a left side view of the valve unit;

图18是沿着图17中的线18-18所取的横截面视图;Figure 18 is a cross-sectional view taken along line 18-18 in Figure 17;

图19是主要部分放大的横截面视图,它示出了要在根据第二实施例的阀门单元中使用的薄膜构件;Fig. 19 is an enlarged cross-sectional view of main parts showing a film member to be used in a valve unit according to a second embodiment;

图20是根据第二实施例的阀门单元的阀体的横截面视图;20 is a cross-sectional view of a valve body of a valve unit according to a second embodiment;

图21(a)和21(b)是第三制作步骤图,其中,薄膜构件被热附着到单元外壳上,图21(a)示出薄膜构件被放置在单元外壳上的状态,承压板被粘接到薄膜构件上,图21(b)示出薄膜构件被热附着的状态;21(a) and 21(b) are diagrams of a third manufacturing step, wherein the film member is thermally attached to the unit case, and FIG. 21(a) shows a state where the film member is placed on the unit case, and the pressure-receiving plate Be bonded on the film member, Fig. 21 (b) shows the state that the film member is heat-adhered;

图22(a)和22(b)是第四优选制作步骤图,图22(a)示出薄膜构件被放置在单元外壳上的状态,承压板被连接到薄膜构件上,图22(b)示出薄膜构件被热附着的状态;Fig. 22 (a) and 22 (b) are the 4th preferred manufacturing step figure, Fig. 22 (a) shows the state that film member is placed on the unit shell, pressure bearing plate is connected on the film member, Fig. 22 (b ) shows a state where the film member is thermally attached;

图23是根据改进方案,要在一种制造方法中使用的加热部件的横截面视图;Figure 23 is a cross-sectional view of a heating element to be used in a manufacturing method according to a modification;

图24是从左侧示出根据改进方案的阀门单元的透视图;Fig. 24 is a perspective view showing a valve unit according to a modification from the left side;

图25是从右侧类似地示出该阀门单元的透视图;Fig. 25 is a perspective view similarly showing the valve unit from the right side;

图26(a)和26(b)是示出该阀门单元的一种改进方案的横截面视图,图26(a)示出阀门关闭状态,图26(b)示出了阀门打开状态;26(a) and 26(b) are cross-sectional views showing a modification of the valve unit, FIG. 26(a) showing a closed state of the valve, and FIG. 26(b) showing an open state of the valve;

图27是示出限制薄膜构件的运动的限制片的布局状态的图;Fig. 27 is a diagram showing a layout state of restricting pieces restricting the movement of the film member;

图28(a)和28(b)是示出该阀门的又一改进方案的横截面视图,图28(a)示出阀门关闭状态,图28(b)示出了阀门打开状态;Fig. 28 (a) and 28 (b) are the cross-sectional views showing another modification of the valve, Fig. 28 (a) shows the closed state of the valve, and Fig. 28 (b) shows the open state of the valve;

图29(a)和29(b)示出了根据第三实施例的阀门单元,图29(a)示出阀门关闭状态,图29(b)示出了阀门打开状态;Figures 29(a) and 29(b) show a valve unit according to a third embodiment, Figure 29(a) shows a valve closed state, and Figure 29(b) shows a valve opened state;

图30是示出负压保持弹簧和活动阀门的冲程之间的关系的放大横截面视图;30 is an enlarged cross-sectional view showing the relationship between the negative pressure holding spring and the stroke of the movable valve;

图31(a)是根据改进方案的阀门单元的横截面视图;Figure 31(a) is a cross-sectional view of a valve unit according to a modification;

图31(b)是根据另一改进方案的阀门单元的横截面视图;Figure 31(b) is a cross-sectional view of a valve unit according to another modification;

图32(a)是根据又一改进方案的阀门单元的横截面视图;Figure 32(a) is a cross-sectional view of a valve unit according to yet another refinement;

图32(b)是在图32(a)中的阀门单元中使用的板簧的透视图;Fig. 32(b) is a perspective view of a leaf spring used in the valve unit in Fig. 32(a);

图33是作为根据第四实施例的液体喷射设备的打印机的平面图;33 is a plan view of a printer as a liquid ejecting apparatus according to a fourth embodiment;

图34是安装在根据第四实施例的打印机中的阀门单元的透视图;Fig. 34 is a perspective view of a valve unit installed in a printer according to a fourth embodiment;

图35是示出从图34中的阀门单元的反面观察的透视图;Fig. 35 is a perspective view showing a view from the reverse side of the valve unit in Fig. 34;

图36是图34中的阀门单元的右视图;Figure 36 is a right side view of the valve unit in Figure 34;

图37是图34中的阀门单元的左视图;Figure 37 is a left side view of the valve unit in Figure 34;

图38(a)和38(b)是沿着图37中的线38-38所取的横截面视图,图38(a)示出阀门关闭状态,图38(b)示出了阀门打开状态;Figure 38(a) and 38(b) are cross-sectional views taken along line 38-38 in Figure 37, Figure 38(a) shows the valve closed state, Figure 38(b) shows the valve open state ;

图39是安装在根据第五实施例的打印机中的阀门单元的透视图;Fig. 39 is a perspective view of a valve unit installed in a printer according to a fifth embodiment;

图40(a)和40(b)示出了安装在根据第五实施例的打印机中的阀门单元,图40(a)是平面图,图40(b)是沿着图40(a)中的线40b-40b的横截面视图;40(a) and 40(b) show the valve unit installed in the printer according to the fifth embodiment, FIG. 40(a) is a plan view, and FIG. 40(b) is along the line in FIG. 40(a). A cross-sectional view of line 40b-40b;

图41是示出出液口位置和残墨浓度之间的关系的图;Fig. 41 is a graph showing the relationship between the position of the liquid outlet and the concentration of residual ink;

图42(a)和42(b)示出安装在根据第六实施例的打印机中的阀门单元,图42(a)是平面图,图42(b)是沿着图42(a)中的线42b-42b的横截面视图;42(a) and 42(b) show the valve unit installed in the printer according to the sixth embodiment, FIG. 42(a) is a plan view, and FIG. 42(b) is along the line in FIG. 42(a). a cross-sectional view of 42b-42b;

图43是安装在根据第六实施例的打印机中的阀门单元透视图;Fig. 43 is a perspective view of a valve unit installed in a printer according to a sixth embodiment;

图44根据第七实施例的打印机中的透视图;Fig. 44 is a perspective view in a printer according to a seventh embodiment;

图45示出图44中的打印机的主要部分的局部放大横截面视图;Fig. 45 shows a partial enlarged cross-sectional view of the main part of the printer in Fig. 44;

图46是示出图44中的打印机的主要部分的平面图;Fig. 46 is a plan view showing the main part of the printer in Fig. 44;

图47是在图44中的打印机中使用的阀门单元的左视图;Figure 47 is a left side view of the valve unit used in the printer in Figure 44;

图48是类似的该阀门单元的右视图;Figure 48 is a right side view of the similar valve unit;

图49是示出作用在阀门单元上的力的概念图;FIG. 49 is a conceptual diagram illustrating forces acting on a valve unit;

图50是示出阀门单元的高度和压力损耗之间的关系的图;Fig. 50 is a graph showing the relationship between the height of the valve unit and the pressure loss;

图51是示出根据第八实施例的打印机的主要部分的透视图;Fig. 51 is a perspective view showing a main part of a printer according to an eighth embodiment;

图52是示出图51中的打印机的主要部分的局部放大横截面视图;Fig. 52 is a partially enlarged cross-sectional view showing a main part of the printer in Fig. 51;

图53是根据现有技术的打印机的前视图;Fig. 53 is a front view of a printer according to the prior art;

图54是示出图53中的打印机的结构的示意图;FIG. 54 is a schematic diagram showing the structure of the printer in FIG. 53;

图55是以剖开的方式示出根据第九实施例的打印机的一部分的透视图;FIG. 55 is a perspective view showing part of a printer according to a ninth embodiment in a cutaway manner;

图56是从左侧示出图55中的打印机的滑架的透视图;Fig. 56 is a perspective view showing the carriage of the printer in Fig. 55 from the left side;

图57是从右侧示出图55中的打印机的滑架的透视图;Fig. 57 is a perspective view showing the carriage of the printer in Fig. 55 from the right side;

图58(a)和58(b)示出了墨盒的装配状态,图58(a)是右视图,图58(b)是沿着图58(a)中的线58b-58b所取的横截面视图;Figure 58 (a) and 58 (b) have shown the assembly state of ink cartridge, Figure 58 (a) is a right side view, Figure 58 (b) is along the line 58b-58b in Figure 58 (a) taken transverse direction section view;

图59(a)和59(b)示出了墨盒的拆开状态,图59(a)是左视图,图59(b)是沿着图59(a)中的线59b-59b所取的横截面视图;Figure 59(a) and 59(b) show the disassembled state of the ink cartridge, Figure 59(a) is a left side view, and Figure 59(b) is taken along the line 59b-59b in Figure 59(a) cross-sectional view;

图60(a)和60(b)是沿着图59(a)中的线60-60所取的横截面视图,图60(a)示出了阀门关闭状态,图60(b)示出阀门打开状态;Figure 60(a) and 60(b) are cross-sectional views taken along line 60-60 in Figure 59(a), Figure 60(a) shows the valve closed state, Figure 60(b) shows valve open state;

图61是示出了阀门单元的支撑孔的局部放大横截面视图;61 is a partially enlarged cross-sectional view showing a support hole of a valve unit;

图62是从右侧示出根据第十实施例的滑架的透视图;62 is a perspective view showing a carriage according to a tenth embodiment from the right side;

图63是从左侧示出图62中的滑架的透视图;Figure 63 is a perspective view showing the carriage in Figure 62 from the left;

图64是墨盒的右视图;Figure 64 is a right side view of the ink cartridge;

图65是墨盒的左视图;Figure 65 is a left side view of the ink cartridge;

图66(a)和66(b)是沿着图65中的线66-66所取的横截面视图,图66(a)示出墨盒的装配状态,图66(b)示出墨盒的拆开状态。66 (a) and 66 (b) are cross-sectional views taken along line 66-66 in FIG. 65, FIG. 66 (a) shows the assembled state of the ink cartridge, and FIG. open state.

最佳实施方式best practice

下面参考附图,将描述一种喷墨型记录设备,该记录设备具体实施了根据本发明的第一实施例的液体喷射设备。首先,图1和图2示出了作为液体喷射设备的记录设备的供墨系统的基本结构,该设备适于实施本发明。如图1和2所示,作为墨水保持器的墨盒1被固定到记录设备的主体一侧,并且通过构成供墨通道的软管被连接到安装在滑架上的阀门单元3上,滑架将在稍后讨论。墨盒1中的墨水通过阀门单元3被供应到安装在滑架上的记录头4。Referring to the drawings, an inkjet type recording apparatus embodying the liquid ejection apparatus according to the first embodiment of the present invention will be described. First, FIGS. 1 and 2 show the basic structure of an ink supply system of a recording apparatus as a liquid ejecting apparatus, which is suitable for carrying out the present invention. As shown in FIGS. 1 and 2, an ink cartridge 1 as an ink holder is fixed to the main body side of the recording apparatus, and is connected to a valve unit 3 mounted on a carriage through a hose constituting an ink supply passage. Will discuss later. Ink in the ink cartridge 1 is supplied to a recording head 4 mounted on a carriage through a valve unit 3 .

图1中所示的供墨系统是空气增压供应类型的。即,墨盒1具有气密的外壳7,内部密封有墨水的、由柔软材料制成的墨水封装体1a被保持在外壳7内。然后,空气增压泵5产生的增压空气被供应到外壳7和墨水封装体1a之间形成的空隙部分1b。因此,墨水封装体1a承受压缩空气,密封在墨水封装体1a内的墨水通过管道2被供应到滑架上的阀门单元3。然后,供应到阀门单元3的墨水被馈送到记录头4,墨水从记录头4排出。The ink supply system shown in Figure 1 is of the air pressurized supply type. That is, the ink cartridge 1 has an airtight casing 7 , and an ink package 1 a made of a soft material in which ink is sealed is held in the casing 7 . Then, pressurized air generated by the air booster pump 5 is supplied to the gap portion 1b formed between the case 7 and the ink package 1a. Therefore, the ink package 1a receives compressed air, and the ink sealed in the ink package 1a is supplied to the valve unit 3 on the carriage through the pipe 2 . Then, the ink supplied to the valve unit 3 is fed to the recording head 4 from which the ink is discharged.

而如图2所示的供墨系统则利用压头差从墨盒1供应墨水。即,其内密封有墨水的、由柔软材料制成的墨水封装体1a被保持在墨盒1内。墨盒1的导出部分1c沿着重力方向设置,并位于阀门单元3之上。因此基于压头差的正压力导致墨水封装体1a内的墨水通过软管2被供应到安装到滑架上的阀门单元3。On the other hand, the ink supply system shown in FIG. 2 supplies ink from the ink cartridge 1 by utilizing the pressure head difference. That is, an ink package 1 a made of a soft material in which ink is sealed is held in the ink cartridge 1 . The lead-out portion 1c of the ink cartridge 1 is arranged in the direction of gravity and located above the valve unit 3 . The positive pressure based on the head difference thus causes the ink inside the ink pack 1a to be supplied through the hose 2 to the valve unit 3 mounted on the carriage.

根据本发明的喷墨型记录设备可在上述供墨系统中的任意一个中使用。图3示出了一种喷墨型记录设备的基本结构,该设备采用了图1所示的供墨系统。图3中,滑架用标号11表示。滑架通过同步带13被导向扫描引导构件14,同步带13由滑架马达12驱动,并且滑架11在进纸构件15的长度方向,即主扫描方向或记录纸的宽带方向上往复移动。喷墨型记录头4(见图4)被安装在滑架11的侧面,所述侧面朝向所述进纸构件15,但是在图3中未示出。The inkjet type recording apparatus according to the present invention can be used in any of the above-mentioned ink supply systems. FIG. 3 shows the basic structure of an ink jet type recording apparatus employing the ink supply system shown in FIG. 1. Referring to FIG. In FIG. 3, the carriage is indicated by reference numeral 11. As shown in FIG. The carriage is guided to the scanning guide member 14 by the timing belt 13 driven by the carriage motor 12, and the carriage 11 reciprocates in the length direction of the paper feeding member 15, ie, the main scanning direction or the wide width direction of the recording paper. An inkjet type recording head 4 (see FIG. 4 ) is mounted on the side of the carriage 11 facing the paper feeding member 15 , but is not shown in FIG. 3 .

用于给记录头4供应墨水的阀门单元3B、3C、3M和3Y被安装在滑架11上。在下面的描述中,每个阀门单元皆可以仅用标号3来表示。在这个实施例中,和对应的墨水(例如黑色墨水B和青色C、红色M和黄色Y各种彩色墨水)相关联,提供了四个阀门单元3B、3C、3M和3Y,以在内部暂时存储对应的墨水。Valve units 3B, 3C, 3M, and 3Y for supplying ink to the recording head 4 are mounted on the carriage 11 . In the following description, each valve unit may be denoted by reference numeral 3 only. In this embodiment, four valve units 3B, 3C, 3M and 3Y are provided to temporarily Corresponding inks are stored.

黑色墨水和各种彩色墨水通过对应的软管2被从墨盒1B、1C、1M和1Y供应到阀门单元3B、3C、3M和3Y,所述各墨盒位于墨盒夹持器17内,被布置在记录设备的主体一侧,软管2构成了供墨通道。在下面的描述中,每个墨盒皆可以仅用标号1来表示。Black ink and various color inks are supplied to valve units 3B, 3C, 3M, and 3Y from ink cartridges 1B, 1C, 1M, and 1Y through corresponding hoses 2, which are located in ink cartridge holders 17, arranged in On the main body side of the recording apparatus, the hose 2 constitutes an ink supply path. In the following description, each ink cartridge may be represented by reference numeral 1 only.

可以密封记录头4的喷嘴形成面的盖封装置18位于墨盒11的移动路径上的非打印区(起始位置)。用例如橡胶的弹性材料形成的盖封构件18a被设置在盖封装置18上,盖封构件18a和记录头4的喷嘴形成面紧密接触,以便能够密封喷嘴形成面。当墨盒11移动到起始位置时,盖封装置18向记录头4移动(上升),所以记录头4的喷嘴形成面被盖封构件18a密封。A capping device 18 that can seal the nozzle forming surface of the recording head 4 is located in a non-printing area (home position) on the moving path of the ink cartridge 11 . A capping member 18a formed of an elastic material such as rubber is provided on the capping device 18, and the capping member 18a is in close contact with the nozzle forming surface of the recording head 4 so that the nozzle forming surface can be sealed. When the ink cartridge 11 moves to the home position, the capping device 18 moves (raises) toward the recording head 4, so the nozzle forming surface of the recording head 4 is sealed by the capping member 18a.

盖封构件18a在记录设备闲置时密封记录头4的喷嘴形成面,以防止喷嘴开口变干。用于执行清洗操作的抽吸泵(管式泵)的管的一端连接到盖封构件18a的底部部分。在清洗操作时,使得由抽吸泵产生的负压作用在记录头4上,以便从记录头4吸取并排出墨水。The capping member 18a seals the nozzle forming face of the recording head 4 to prevent the nozzle openings from drying out when the recording apparatus is idle. One end of a tube of a suction pump (tube pump) for performing cleaning operations is connected to the bottom portion of the capping member 18a. At the time of the cleaning operation, negative pressure generated by the suction pump is caused to act on the recording head 4 to suck and discharge ink from the recording head 4 .

形成为矩形薄片的擦拭构件19由例如橡胶的弹性材料制成,被临近盖封装置18设置在盖封装置18的打印区一侧,并且按照需要,向记录头4的移动路径移动,以把喷嘴形成面擦拭干净。标号5表示增压空气泵,并且通过与墨盒夹持器17连接的部分,被空气增压泵5增压的空气被导入每个墨盒1B、1C、1M和1Y中的外壳7内。然后,泵5的正压力使得来自各个墨盒1B、1C、1M和1Y的墨水通过各个管道2被供应到滑架11上的每一个阀门单元3B、3C、3M和3Y。The wiping member 19 formed into a rectangular sheet is made of an elastic material such as rubber, is disposed adjacent to the capping device 18 on the printing area side of the capping device 18, and moves toward the moving path of the recording head 4 as required to Wipe the nozzle forming surface clean. Reference numeral 5 denotes a booster air pump, and air boosted by the air booster pump 5 is introduced into the casing 7 in each of the ink cartridges 1B, 1C, 1M, and 1Y through a portion connected to the ink cartridge holder 17 . Then, the positive pressure of the pump 5 causes the ink from the respective ink cartridges 1B, 1C, 1M and 1Y to be supplied to each of the valve units 3B, 3C, 3M and 3Y on the carriage 11 through the respective pipes 2 .

图4和图5示出了前述阀门单元3和从阀门单元3接收墨水的记录头4的结构。尽管为了描述方便的目的,图4和图5示出了两个阀门单元3被安装在记录头4的顶部部分的状态,但是可以有与从单个记录头4喷出的墨水颜色相关联,进一步安装多个阀门单元3的情况。此外,可以准备多个组,每个组针对单个记录头4具有两个阀门单元3,如图4和5所示。4 and 5 show the structure of the aforementioned valve unit 3 and the recording head 4 that receives ink from the valve unit 3 . 4 and 5 show a state in which two valve units 3 are mounted on the top portion of the recording head 4 for convenience of description, but there may be associations with the ink colors ejected from a single recording head 4, further A case where multiple valve units 3 are installed. Furthermore, a plurality of sets each having two valve units 3 for a single recording head 4 may be prepared, as shown in FIGS. 4 and 5 .

如图4和5所示。阀门单元3的外形由作成平板形状的合成树脂制成的单元外壳20构成,并且在一端形成了连接部分21。管道2连接到连接部分21。从每个墨盒11供应的墨水通过连接部分21被导入阀门单元3。如图4所示,柔性薄膜构件22通过热附着方法粘附在阀门单元3的一侧,并构成了压力腔34的一部分,稍后讨论压力腔34。As shown in Figures 4 and 5. The outer shape of the valve unit 3 is constituted by a unit case 20 made of synthetic resin formed into a flat plate shape, and a connecting portion 21 is formed at one end. The pipe 2 is connected to the connecting portion 21 . Ink supplied from each ink cartridge 11 is introduced into the valve unit 3 through the connection portion 21 . As shown in FIG. 4, the flexible film member 22 is adhered to one side of the valve unit 3 by a thermal adhesion method, and constitutes a part of a pressure chamber 34, which will be discussed later.

薄膜构件22柔软很重要,以便它能有效地探测负压状态,并且它不在化学上影响墨水的性质,且由低透水率和低透氧透氮率的材料制成也很重要。因此,人们期望薄膜构件22应该能够把用亚乙烯基氯化物(莎纶)涂覆的尼龙薄膜粘附并层压在高密度聚乙烯薄膜或聚丙烯薄膜上。It is important that the membrane member 22 is soft so that it can effectively detect negative pressure conditions, and that it does not chemically affect the properties of the ink, and it is also important that it be made of a material with low water and oxygen permeability. Accordingly, it is expected that the film member 22 should be capable of adhering and laminating a nylon film coated with vinylidene chloride (Saran) to a high density polyethylene film or polypropylene film.

此外,用与薄膜构件22相比较硬的材料制成的承压板23被贴在薄膜构件的中心部分。承压板23应该比较轻,以便当滑架因打印等操作移动时,承压板23的自重和滑架的加速度不会移动薄膜构件22到改变了压力腔34内的压力的程度。因此,承压板23最好用塑料材料形成,例如聚乙烯或聚丙烯。In addition, a pressure receiving plate 23 made of a harder material than the film member 22 is attached to the central portion of the film member. The pressure plate 23 should be relatively light so that the own weight of the pressure plate 23 and the acceleration of the carriage do not move the film member 22 to the extent that the pressure in the pressure chamber 34 is changed when the carriage moves due to printing or the like. Accordingly, the pressure bearing plate 23 is preferably formed of a plastic material, such as polyethylene or polypropylene.

在薄膜构件贴到单元外壳20之前,可以用热附着方法把承压板23贴到薄膜构件22上,或者在薄膜构件22被贴到单元外壳20上之后,用粘接剂或双面胶带等把承压板23贴到薄膜构件22上。尽管图中所示的实施例中承压板23被做得像个盘子,但是它不特别限于盘状。但是,在阀门单元3内部形成的压力腔34形成了如稍后将讨论的细柱状空间的情况下,最好使用盘状的承压板23,并且相对于压力腔34同心地布置承压板23。Before the film member is attached to the unit case 20, the pressure bearing plate 23 can be attached to the film member 22 by a thermal adhesion method, or after the film member 22 is attached to the unit case 20, an adhesive or double-sided tape, etc. The pressure receiving plate 23 is attached to the film member 22 . Although the pressure receiving plate 23 is formed like a plate in the embodiment shown in the figures, it is not particularly limited to a plate shape. However, in the case where the pressure chamber 34 formed inside the valve unit 3 forms a thin columnar space as will be discussed later, it is preferable to use a disk-shaped pressure receiving plate 23 and arrange the pressure receiving plate concentrically with respect to the pressure chamber 34 twenty three.

如图5所示,墨水导出部分24在阀门单元3内形成,并且环状的连接构件25介于墨水导出部分24和记录头4的头支架26之间。这样,墨水分别通过连接构件25从阀门单元3被供应到记录头4。As shown in FIG. 5 , an ink lead-out portion 24 is formed inside the valve unit 3 , and an annular connection member 25 is interposed between the ink lead-out portion 24 and the head holder 26 of the recording head 4 . In this way, ink is supplied from the valve unit 3 to the recording head 4 through the connection members 25, respectively.

槽状墨水导入通道31在单元外壳20内形成,外壳20构成了如图7所示的阀门单元3的外形。通过管道2从连接部分21供应的墨水通过墨水导入通道31被供应到供墨腔32,供墨腔32在单元外壳20的中心附近形成。A groove-like ink introduction path 31 is formed in the unit case 20 which constitutes the outer shape of the valve unit 3 as shown in FIG. 7 . Ink supplied from the connection portion 21 through the pipe 2 is supplied to the ink supply chamber 32 formed near the center of the unit case 20 through the ink introduction passage 31 .

这个供墨腔32由如图8所示的小容量圆柱状空间构成,弹簧座33在单元外壳20的侧面被装入供墨腔32。这样,弹簧座33被装入后,薄膜构件37相对于单元外壳20以覆盖供墨腔32和墨水导入通道31的方式热附着,从而密封住供墨腔32和墨水导入通道31。This ink supply chamber 32 is constituted by a small-capacity cylindrical space as shown in FIG. In this way, after the spring seat 33 is installed, the film member 37 is thermally attached to the unit case 20 so as to cover the ink supply chamber 32 and the ink introduction passage 31 , thereby sealing the ink supply chamber 32 and the ink introduction passage 31 .

分隔板35在供墨腔32和压力腔34之间以限定出两者的方式形成,用于可滑动地支撑活动阀门38的支撑孔36在这个分隔板35中形成,活动阀门38构成了开/关阀门。活动阀门38包括板状构件38a和杆构件38b,杆构件38b在板状构件38a的中心部分一体形成,并在支撑孔36中滑动。A partition plate 35 is formed between the ink supply chamber 32 and the pressure chamber 34 to define both, and a support hole 36 for slidably supporting a movable valve 38 is formed in this partition plate 35, and the movable valve 38 constitutes a on/off valve. The movable valve 38 includes a plate-shaped member 38 a and a rod member 38 b integrally formed at a central portion of the plate-shaped member 38 a and slides in the supporting hole 36 .

此外,作为推进构件的螺旋状的密封弹簧39被置于板状构件38a和弹簧座33之间,并且密封弹簧39的动作用轻微的压力向着分隔板35,即沿着关闭供墨孔42的方向挤压板状构件38a。In addition, a helical sealing spring 39 as an urging member is interposed between the plate-like member 38a and the spring seat 33, and the action of the sealing spring 39 is toward the partition plate 35 with a slight pressure, that is, along the closing ink supply hole 42. The direction of pressing the plate-shaped member 38a.

做得像个圆环的橡胶密封构件41通过热附着方法或类似的方法以环绕支撑孔36的方式贴到分隔板35上。因此,活动阀门38的板状构件38a在密封弹簧39的推进力作用下抵靠在密封构件41上。密封构件41可以是O型环等,并且弹性体树脂等可以通过双色构型(dichroic formation)与单元外壳20一体形成,用作密封构件。A rubber seal member 41 formed like a ring is attached to the partition plate 35 in such a manner as to surround the support hole 36 by a thermal adhesion method or the like. Therefore, the plate member 38 a of the movable valve 38 abuts against the sealing member 41 by the urging force of the sealing spring 39 . The sealing member 41 may be an O-ring or the like, and an elastomer resin or the like may be integrally formed with the unit case 20 by dichroic formation as a sealing member.

环绕分隔板35的支撑孔36间隔着形成多个剖开孔42a,如图9的放大部分所示,并且那些剖开孔42a构成了从供墨腔32延伸到压力腔34的供墨孔42。在图9所示的实施例中,环绕支撑孔36形成了4个剖开孔42a。密封构件41在分隔板35上以包围供墨孔42的外侧的方式设置。The support hole 36 surrounding the partition plate 35 is spaced to form a plurality of cutout holes 42a, as shown in the enlarged part of FIG. 42. In the embodiment shown in FIG. 9, four slit holes 42a are formed around the support hole 36. As shown in FIG. The sealing member 41 is provided on the partition plate 35 so as to surround the outside of the ink supply hole 42 .

单元外壳20的压力腔34由凹陷部分44构成,凹陷部分44具有从单元外壳20剖去的圆柱形。薄膜构件22通过热附着手段被紧密地贴在外壳20的形成了凹陷部分44的那一侧。即,压力腔34由在单元外壳20中形成的凹陷部分44以及覆盖它的薄膜构件22构成。The pressure chamber 34 of the unit case 20 is constituted by a recessed portion 44 having a cylindrical shape cut away from the unit case 20 . The film member 22 is closely attached to the side of the case 20 on which the recessed portion 44 is formed by means of thermal adhesion. That is, the pressure chamber 34 is constituted by a recessed portion 44 formed in the unit case 20 and the film member 22 covering it.

如图6所示,压力腔34的出口45在最高部分沿着重力方向形成。连接到压力腔的出口45的墨水导出通道46沿着凹陷部分44呈弧状地形成。压力腔的出口45和墨水导出通道46由在单元外壳20中与其相关的槽部分和覆盖着这些槽部分的薄膜构件22构成。墨水导出通道46在墨水导出部分24附近穿透单元外壳20,并被连接到墨水导出部分24。墨水在墨水导出部分24被垂直地导出,并且如前面所述地那样被供应到记录头4。As shown in FIG. 6, the outlet 45 of the pressure chamber 34 is formed in the direction of gravity at the highest portion. An ink lead-out channel 46 connected to the outlet 45 of the pressure chamber is formed arcuately along the concave portion 44 . The outlet 45 of the pressure chamber and the ink lead-out passage 46 are constituted by groove portions associated therewith in the unit case 20 and the film member 22 covering these groove portions. The ink lead-out passage 46 penetrates the unit case 20 near the ink lead-out portion 24 and is connected to the ink lead-out portion 24 . Ink is vertically led out at the ink lead-out portion 24, and supplied to the recording head 4 as previously described.

在上述结构中,通过使用如图1或图2所示的供墨系统,墨水在正压力作用下被供应到阀门单元3。在这种情况下,墨水的供应流动速率只要被设置到应付记录头4在打印操作中消耗的墨水量的水平。当执行前述清洗操作时,因为记录头4的喷嘴形成面通过使用盖封装置18被抽吸,所以供应给阀门单元3的墨水的流动速率增大。In the above structure, by using the ink supply system as shown in FIG. 1 or FIG. 2, ink is supplied to the valve unit 3 under positive pressure. In this case, the supply flow rate of ink is only set to a level coping with the amount of ink consumed by the recording head 4 in the printing operation. When the aforementioned cleaning operation is performed, since the nozzle forming face of the recording head 4 is sucked by using the capping device 18, the flow rate of ink supplied to the valve unit 3 increases.

在记录头4的非打印状态下,即,在不消耗墨水的状态下,阀门单元3中的密封弹簧39的弹簧载荷W1(未示出)被施加到活动阀门38的板状构件38a上,要被供应到供墨腔32的墨水的压力P1(未示出)也被施加到板状构件38a上。因此,如图8(a)所示,板状构件38a抵靠在密封构件41上面,使活动阀门38处于阀门关闭状态。即阀门单元3处于自密封状态。In the non-printing state of the recording head 4, that is, in the state where ink is not consumed, the spring load W1 (not shown) of the seal spring 39 in the valve unit 3 is applied to the plate-shaped member 38a of the movable valve 38, The pressure P1 (not shown) of the ink to be supplied to the ink supply chamber 32 is also applied to the plate member 38a. Therefore, as shown in FIG. 8( a ), the plate-shaped member 38 a abuts against the sealing member 41 , so that the movable valve 38 is in a valve-closed state. That is, the valve unit 3 is in a self-sealing state.

另一方面,在记录头4消耗墨水的打印状态下,薄膜构件22根据压力腔34内的墨水的减少向单元外壳20的凹陷部分44移位,所以薄膜构件22的中心部分抵靠在活动阀门38的杆构件38b的端部上。Wd(未示出)代表对应于此时薄膜构件22的位移的位移反作用力。随着记录头4继续消耗墨水,在压力腔34内产生了负压P2(未示出)。在负压P2超过弹簧载荷W1、墨水的压力P和薄膜构件22的位移反作用力Wd之和的情况下,即满足P2>W1+P1+Wd的关系的情况下,薄膜构件22推动杆构件38b,解除板状构件38a对密封构件41的抵靠,所以活动阀门38变为如图8(b)中所示的阀门打开状态。On the other hand, in the printing state where the recording head 4 consumes ink, the thin film member 22 is displaced toward the recessed portion 44 of the unit housing 20 according to the reduction of the ink in the pressure chamber 34, so the central portion of the thin film member 22 abuts against the movable valve. 38 on the end of the rod member 38b. Wd (not shown) represents a displacement reaction force corresponding to the displacement of the film member 22 at this time. As the recording head 4 continues to consume ink, a negative pressure P2 (not shown) is generated in the pressure chamber 34 . In the case where the negative pressure P2 exceeds the sum of the spring load W1, the pressure P of the ink, and the displacement reaction force Wd of the film member 22, that is, when the relationship of P2>W1+P1+Wd is satisfied, the film member 22 pushes the lever member 38b , the abutment of the plate member 38a against the sealing member 41 is released, so the movable valve 38 becomes the valve-open state as shown in FIG. 8(b).

因此供墨腔32中的墨水通过供墨孔42被供应到压力腔34内,消除了压力腔34中的负压。相应地,活动阀门38移动,并被再次切换到如图8(a)所示的阀门关闭状态,停止从供墨腔32到压力腔34的墨水供应。Therefore, the ink in the ink supply chamber 32 is supplied into the pressure chamber 34 through the ink supply hole 42, and the negative pressure in the pressure chamber 34 is eliminated. Correspondingly, the movable valve 38 moves and is switched again to the valve closed state shown in FIG. 8( a ), stopping the supply of ink from the ink supply chamber 32 to the pressure chamber 34 .

活动阀门38不经常在如图8(a)和图8(b)所示的状态之间切换,并且薄膜构件22在打印操作期间保持抵靠在活动阀门38的杆构件38b的端部的平衡状态,随着墨水被消耗的同时,它通过略微打开阀门来连续地补充墨水的方式作用在压力腔34上。The movable valve 38 is infrequently switched between the states shown in Figures 8(a) and 8(b), and the membrane member 22 remains balanced against the end of the rod member 38b of the movable valve 38 during the printing operation As the ink is consumed, it acts on the pressure chamber 34 by continuously replenishing the ink by opening the valve slightly.

承压板23可以在其整个表面上承受薄膜构件22的位移作用。因此,薄膜构件22的位移作用可以被可靠地传递到活动阀门38,从而可提高活动阀门38工作的可靠性。在上述实施例中,由于压力腔34的出口45在其最高部分沿着重力方向形成,所以,在例如初始注入以便把墨水输送到记录装置时,压力腔34可以被用墨水填充,而不会留下空气(气泡)。The pressure receiving plate 23 can bear the displacement action of the film member 22 over its entire surface. Therefore, the displacement action of the film member 22 can be reliably transmitted to the movable valve 38, so that the reliability of the movable valve 38 can be improved. In the above-mentioned embodiment, since the outlet 45 of the pressure chamber 34 is formed in the direction of gravity at the highest portion thereof, the pressure chamber 34 can be filled with ink at the time of initial injection, for example, to deliver the ink to the recording device, without Air (bubbles) is left behind.

换言之,在压力腔34内存在气泡的情况下,气泡的体积因环境温度的变化而改变,带来了压力腔34的内压随之而变的问题,因而不能指望阀门正确的工作。因此,压力腔34的出口45在其最高部分沿着重力方向形成是这种类型的供墨阀门单元中的一个重要因素。In other words, in the case of air bubbles in the pressure chamber 34, the volume of the air bubbles changes due to changes in ambient temperature, causing a problem in that the internal pressure of the pressure chamber 34 changes accordingly, so that the correct operation of the valve cannot be expected. Therefore, it is an important factor in this type of ink supply valve unit that the outlet 45 of the pressure chamber 34 is formed in the highest portion thereof in the direction of gravity.

根据第一实施例,从墨盒1到记录头4的供墨系统由可向其中注入墨水的封闭的通道构成。因此,采用这种结构,通过使用脱气墨水,残存在供墨系统内的小气泡等可以被墨水吸收。因此,有可能克服阀门开/关操作中可靠性的降低,这种可靠性的降低当环境温度变化时,由于气泡的存在而出现,并有可能显著地降低缘于残存在供墨系统中的气泡的不良打印,或所谓的点缺陷出现的程度。According to the first embodiment, the ink supply system from the ink cartridge 1 to the recording head 4 is constituted by a closed passage into which ink can be injected. Therefore, with this structure, by using degassed ink, small air bubbles and the like remaining in the ink supply system can be absorbed by the ink. Therefore, it is possible to overcome the decrease in reliability in the valve opening/closing operation which occurs due to the presence of air bubbles when the ambient temperature changes, and it is possible to significantly reduce the Poor printing of air bubbles, or the degree to which so-called dot defects occur.

接着,图10(a)到10(d)示出了用于阀门单元3的制造方法中的优选的制作过程,特别是在构成阀门单元3的压力腔34的一部分的柔性薄膜构件22被热附着到单元外壳20的情况时的制作过程。为了减少负压检测中的变化,并使得压力腔34紧凑,把薄膜构件22以充足的柔韧性热附着到单元外壳20上很重要。Next, FIGS. 10(a) to 10(d) show a preferred manufacturing process for use in the manufacturing method of the valve unit 3, especially when the flexible film member 22 constituting a part of the pressure chamber 34 of the valve unit 3 is heated. The fabrication process when attached to the unit case 20 . In order to reduce variations in negative pressure detection and to make the pressure chamber 34 compact, it is important to thermally attach the membrane member 22 to the unit housing 20 with sufficient flexibility.

根据在图10(a)到10(d)示出的制作过程,因为单元外壳20通过加热被膨胀,并且薄膜构件22在这种状态下被热附着到单元外壳20上,所以薄膜构件22被置于在正常温度下使用时具有充足的柔韧性的状态。According to the fabrication process shown in FIGS. 10(a) to 10(d), since the unit case 20 is expanded by heating, and the film member 22 is thermally attached to the unit case 20 in this state, the film member 22 is Leave in a state of sufficient flexibility for use at normal temperatures.

即,如图10(a)所示,首先,单元外壳20被放置在加热部件51上加热,构成压力腔34的凹陷部分44作为上表面。因此,单元外壳20被加热部件51加热,并沿着图10(a)中箭头C的方向热膨胀,即,朝两外侧膨胀。然后,放置薄膜构件22来覆盖被加热的单元外壳20的凹陷部分44,如图10(b)所示。That is, as shown in FIG. 10(a), first, the unit case 20 is placed on the heating member 51 to be heated with the concave portion 44 constituting the pressure chamber 34 as the upper surface. Accordingly, the unit case 20 is heated by the heating member 51, and thermally expands in the direction of arrow C in FIG. 10(a), that is, expands toward both outer sides. Then, the film member 22 is placed to cover the concave portion 44 of the heated unit case 20, as shown in FIG. 10(b).

接着,如图10(c)所示,用于热附着的加热部件52从薄膜构件22的上方向下移动,以施加适当的压力,从而把薄膜构件22热附着到单元外壳20上。然后,如图10(d)所示,单元外壳20被从各加热部件51和52移开,并被自然冷却到常温,以便吸收单元外壳20的热膨胀,且单元外壳20略微收缩。这可以给单元外壳提供充足的柔韧性,薄膜构件22被热附着到该单元外壳上。Next, as shown in FIG. 10(c), the heating member 52 for thermal attachment moves downward from above the film member 22 to apply an appropriate pressure, thereby thermally attaching the film member 22 to the unit case 20. Then, as shown in FIG. 10( d ), the unit case 20 is removed from the respective heating members 51 and 52 and naturally cooled to normal temperature so as to absorb the thermal expansion of the unit case 20 and the unit case 20 shrinks slightly. This can provide sufficient flexibility to the unit housing to which the membrane member 22 is thermally attached.

接着,图11(a)到11(c)示出了把薄膜构件22热附着到单元外壳20上的情况下的另一个优选制作过程。在图11(a)到11(c)示出的制作过程中,在通过利用贴到薄膜构件22上的承压板的厚度,充分弯曲薄膜构件22的同时,可以把薄膜构件22热附着到单元外壳20上。Next, FIGS. 11(a) to 11(c) show another preferable fabrication process in the case of thermally attaching the film member 22 to the unit case 20. FIG. In the manufacturing process shown in FIGS. 11(a) to 11(c), the film member 22 can be thermally attached to the film member 22 while fully bending the film member 22 by utilizing the thickness of the pressure plate attached to the film member 22. unit housing 20.

即,如图11(a)所示,首先,承压板23被贴到薄膜构件22的一侧。在这种情况下,虽然可以用粘接剂或者双面胶带等把承压板23贴到薄膜构件22上,但是最好用热附着方法把薄膜构件22贴到承压板23上。That is, as shown in FIG. 11( a ), first, the pressure receiving plate 23 is attached to one side of the film member 22 . In this case, although the pressure receiving plate 23 may be attached to the film member 22 with an adhesive or double-sided tape or the like, it is preferable to attach the film member 22 to the pressure receiving plate 23 by thermal adhesion.

放置贴有承压板23的薄膜构件22,使得承压板23相对于单元外壳20处于顶部,放置单元外壳20时把凹陷部分44作为上表面。在这种情况下,用于热附着的加热部件52被从薄膜构件22的上方向下移动,以施加适当的压力,如图11(c)所示,从而把薄膜构件22热附着到单元外壳20上。Place the film member 22 attached with the pressure receiving plate 23 so that the pressure receiving plate 23 is at the top relative to the unit case 20, and when the unit case 20 is placed, the concave portion 44 is used as the upper surface. In this case, the heating member 52 for thermal attachment is moved downward from above the film member 22 to apply an appropriate pressure, as shown in FIG. 11( c), thereby thermally attaching the film member 22 to the unit case. 20 on.

在这种情况下,因为图11(c)中所示的加热部件52的下表面由单个平面形成,所以贴上了承压板23的薄膜构件22的中心部分在热附着的过程中被压入凹陷部分44一侧,与承压板23的厚度对应。在这种状态下,薄膜构件22的外围部分被加热部件52热附着到单元外壳20上。这可以给薄膜构件22所热附着的单元外壳20提供充足的柔韧性。In this case, since the lower surface of the heating member 52 shown in FIG. 11(c) is formed of a single plane, the central portion of the film member 22 to which the pressure receiving plate 23 is pasted is pressed into the depression during thermal attachment. The portion 44 side corresponds to the thickness of the pressure receiving plate 23 . In this state, the peripheral portion of the film member 22 is thermally adhered to the unit case 20 by the heating member 52 . This can provide sufficient flexibility to the unit case 20 to which the film member 22 is thermally attached.

接着,图8中所示的活动阀门38和密封弹簧39被插入单元外壳20的供墨腔32,单元外壳20上热附着有薄膜构件22。弹簧座33被装入供墨腔32的端面,并且供墨腔32和墨水导入通道31被薄膜构件37所密封,从而产生阀门单元3。Next, the movable valve 38 and the seal spring 39 shown in FIG. 8 are inserted into the ink supply chamber 32 of the unit case 20 on which the film member 22 is heat-attached. The spring seat 33 is fitted into the end face of the ink supply chamber 32 , and the ink supply chamber 32 and the ink introduction path 31 are sealed by the film member 37 , thereby creating the valve unit 3 .

图12示出了阀门单元3的另一优选方式。注意,图12中所示的阀门单元3的基本结构也在已讨论过的图8中示出,并且其主要部分用同样的标号表示。在图12中所示的阀门单元3中,热附着到单元外壳20上的薄膜构件22的外表面被用不透水薄膜构件54进一步覆盖。FIG. 12 shows another preferred embodiment of the valve unit 3 . Note that the basic structure of the valve unit 3 shown in FIG. 12 is also shown in FIG. 8 already discussed, and its main parts are denoted by the same reference numerals. In the valve unit 3 shown in FIG. 12 , the outer surface of the film member 22 thermally attached to the unit case 20 is further covered with a water-impermeable film member 54 .

也就是说,柔软的材料被用于构成了压力腔34的一部分的薄膜构件22,从而可以有效地探测到负压状态,并且该柔软材料不在化学上影响墨水性质。因此,如较早指出的那样,高密度聚乙烯或聚丙烯可适用于薄膜构件22。但是因为该材料具有微小的透水率,所以存在技术问题,使得从压力腔34中的墨水蒸发出的水份从压力腔34中散出。That is, a soft material is used for the film member 22 constituting a part of the pressure chamber 34 so that a negative pressure state can be effectively detected, and the soft material does not chemically affect ink properties. Thus, as noted earlier, high density polyethylene or polypropylene may be suitable for the film member 22 . But because the material has a slight water permeability, there is a technical problem such that the water evaporated from the ink in the pressure chamber 34 escapes from the pressure chamber 34 .

这样,通过用如图12所示的不透水薄膜构件54进一步覆盖薄膜构件22的外表面,可以降低从压力腔34中的墨水蒸发出的水份从压力腔34中散出的程度。铝箔或其上用铝气相沉积的高聚物薄膜可被用作不透水薄膜构件54。Thus, by further covering the outer surface of the film member 22 with a water-impermeable film member 54 as shown in FIG. Aluminum foil or a high polymer film vapor-deposited with aluminum thereon may be used as the water-impermeable film member 54 .

出于同样目的,图13(a)到13(b)中所示的阀门单元3也适于使用。需要注意,图13(a)到13(b)中所示的阀门单元3的基本结构在已经讨论过的图6到8中示出。并且其主要部分用相同的标号表示。For the same purpose, the valve unit 3 shown in Figs. 13(a) to 13(b) is also suitable for use. Note that the basic structure of the valve unit 3 shown in Figs. 13(a) to 13(b) is shown in Figs. 6 to 8 already discussed. And the main parts thereof are denoted by the same reference numerals.

也就是说,在图13中所示的方式中,给图6到8所示的方式提供了一个密封薄膜构件22的外表面的盖56。通孔57在盖56的一部分中形成,与通孔57连通的单个之字形弯曲的槽部分58在盖56的表面上形成。槽部分58的端部被连接到在盖56中形成的非通孔59。通孔57、槽部分58和孔59用单个薄膜构件60覆盖。在这种情况下,最好用热附着手段把薄膜构件60粘接到盖56上。然后,通过用尖锐的工具等弄破覆盖孔59的薄膜构件60形成放气口。That is, in the mode shown in FIG. 13, the mode shown in FIGS. 6 to 8 is provided with a cover 56 which seals the outer surface of the film member 22. A through hole 57 is formed in a part of the cover 56 , and a single zigzag-shaped groove portion 58 communicating with the through hole 57 is formed on the surface of the cover 56 . The end of the groove portion 58 is connected to a non-through hole 59 formed in the cover 56 . The through hole 57 , the groove portion 58 and the hole 59 are covered with a single film member 60 . In this case, it is preferable to bond the film member 60 to the cover 56 by thermal adhesion. Then, the air release port is formed by breaking the film member 60 covering the hole 59 with a sharp tool or the like.

因此,构成了阀门单元3中的压力腔34的一部分的薄膜构件22被盖56以气密状态覆盖,并通过气流通道(用和槽部分相同的标号58表示)连接到放气口(用和非通孔相同的标号59表示),气流通道通过用薄膜构件60覆盖盖56内形成的通孔57和槽部分58而形成。Therefore, the film member 22 constituting a part of the pressure chamber 34 in the valve unit 3 is covered in an airtight state by the cover 56, and is connected to the air discharge port (with and without the same reference numeral 58 as the groove portion) through the airflow passage The through holes are denoted by the same reference numeral 59 ), and the airflow passage is formed by covering the through holes 57 and the groove portion 58 formed in the cover 56 with the film member 60 .

采用这种结构,当盖56的内部使得压力腔34通过通孔57、盖56的气流通道58、和放气口59向大气开放时,盖56内的压力被保持恒定,并且将不会出现问题。通过构成了压力腔34的一部分的薄膜构件22的水份散出经过长气流通道58,因此被有效地抑制了。With this structure, when the inside of the cover 56 makes the pressure chamber 34 open to the atmosphere through the through hole 57, the air flow passage 58 of the cover 56, and the air release port 59, the pressure in the cover 56 is kept constant, and there will be no problem. . Moisture passing through the membrane member 22 constituting a part of the pressure chamber 34 escapes through the long gas flow passage 58 and thus is effectively suppressed.

现在参考图14到22,描述具体实施为本发明的第二实施例的液体喷射设备。因为这个实施例仅仅在阀门单元3的结构上和第一实施例不同,所以同样的标号将被给与本实施例中与上述实施例中类似的部分,并且将省略对它们的详细描述。Referring now to FIGS. 14 to 22, a liquid ejection apparatus embodying a second embodiment of the present invention will be described. Since this embodiment differs from the first embodiment only in the structure of the valve unit 3, the same reference numerals will be given to the parts of this embodiment similar to those in the above-mentioned embodiment, and their detailed descriptions will be omitted.

在第二实施例的阀门单元3中,如图14到17所示,用于连接管道2的连接部分21在其单元外壳20的顶部形成,并且墨水导出部分24在单元外壳20的底部形成。过滤腔凹陷部分61、中心凹陷部分62、第一槽部分63和第二槽部分64在单元外壳20的第一侧表面形成,第一槽部分63和中心凹陷部分62连通,第二槽部分64远离上述各部分设置。薄膜构件37以覆盖住过滤腔凹陷部分61、中心凹陷部分62和第一和第二槽部分63、64的方式被热附着在单元外壳20的第一侧表面上。因此,过滤腔凹陷部分61成为过滤器保持腔66,第一槽部分63变成墨水导入通道31,第二槽部分64变成墨水导出部分46。In the valve unit 3 of the second embodiment, as shown in FIGS. The filter cavity recessed portion 61, the central recessed portion 62, the first groove portion 63 and the second groove portion 64 are formed on the first side surface of the unit housing 20, the first groove portion 63 communicates with the central recessed portion 62, and the second groove portion 64 Stay away from the above sections. The film member 37 is heat-attached on the first side surface of the unit case 20 in such a manner as to cover the filter cavity recessed portion 61 , the central recessed portion 62 and the first and second groove portions 63 , 64 . Therefore, the filter chamber recessed portion 61 becomes the filter holding chamber 66 , the first groove portion 63 becomes the ink introduction channel 31 , and the second groove portion 64 becomes the ink outlet portion 46 .

如图18所示,在过滤腔凹陷部分61的下部形成了通孔h1和具有倾斜表面的倾斜部分61a,倾斜表面距第一侧表面的深度朝着通孔h1方向增大。过滤构件67被以覆盖倾斜部分61a的方式,通过热附着方法,沿着重力方向固定到过滤腔凹陷部分61的下部。因此,在过滤器保持腔66中的过滤构件67的上方形成了气泡残留的气泡残留部分66a。过滤构件67由斜纹编织不锈钢或无纺布等形成。As shown in FIG. 18, a through hole h1 and an inclined portion 61a having an inclined surface whose depth from the first side surface increases toward the through hole h1 are formed at the lower portion of the filter cavity recessed portion 61. The filter member 67 is fixed to the lower portion of the filter cavity recessed portion 61 in the direction of gravity by a thermal attachment method in such a manner as to cover the inclined portion 61a. Accordingly, an air bubble remaining portion 66 a where air bubbles remain is formed above the filter member 67 in the filter holding chamber 66 . The filter member 67 is formed of twill-woven stainless steel, non-woven fabric, or the like.

如图14和16所示,在单元外壳20与第一侧表面相对的第二侧表面上形成了凹陷部分69和第三槽部分70,凹陷部分69形成压力腔34,第三槽部分70与过滤腔凹陷部分61和第一槽部分63相通。薄膜构件72被热附着到第二侧表面,它使得凹陷部分69成为压力腔34,并使得第三槽部分70成为墨水导入通道31的一部分。在这个实施例中,薄膜构件72由粘附到高密度聚乙烯或聚丙烯上的氧化铝(Al2O3)气相沉积PET(聚对苯二甲酸乙二酯)制成。气相沉积在PET上的氧化铝等同于气体屏蔽层。PET是相对于诸如湿度变化等环境变化,尺寸和和刚度保持相对不变的材料,并且对于同样的压力,它显示出差不多的柔韧性。在整个实施例中,如图19所示,使用的薄膜构件72具有20微米厚高密度聚乙烯或聚丙烯薄膜S1,500埃的氧化铝气相沉积层S2和12微米厚PET薄膜S3。As shown in FIGS. 14 and 16, a recessed portion 69 and a third groove portion 70 are formed on the second side surface of the unit housing 20 opposite to the first side surface, the recessed portion 69 forms the pressure chamber 34, and the third groove portion 70 and the third groove portion 70 are connected to each other. The recessed portion 61 of the filter cavity communicates with the first groove portion 63 . The film member 72 is heat-attached to the second side surface, which makes the recessed portion 69 the pressure chamber 34 and makes the third groove portion 70 a part of the ink introduction channel 31 . In this embodiment, the film member 72 is made of aluminum oxide (Al 2 O 3 ) vapor deposited PET (polyethylene terephthalate) adhered to high density polyethylene or polypropylene. Alumina vapor deposited on PET is equivalent to a gas barrier. PET is a material that remains relatively constant in size and stiffness with respect to environmental changes such as changes in humidity, and it exhibits about the same flexibility for the same pressure. In the entire embodiment, as shown in FIG. 19, a film member 72 having a 20-micron-thick high-density polyethylene or polypropylene film S1, a 500-angstrom aluminum oxide vapor-deposited layer S2, and a 12-micron-thick PET film S3 was used.

在第一实施例中的单元外壳20上的密封构件41在第二实施例中和活动阀门38一体形成,如图20所示。此外,和第一实施例相同,用诸如聚乙烯或聚丙烯的塑料材料形成承压板,并且其厚度是例如大约0.8mm。The sealing member 41 on the unit case 20 in the first embodiment is integrally formed with the movable valve 38 in the second embodiment, as shown in FIG. 20 . Furthermore, like the first embodiment, the pressure receiving plate is formed of a plastic material such as polyethylene or polypropylene, and its thickness is, for example, about 0.8 mm.

下面将参考图21(a)和21(b)以及图22(a)和22(b)描述第二实施例的阀门单元3的制造方法。首先,参考图21(a)和21(b),将给出一种把构成了阀门单元3的一部分的柔性薄膜构件72热附着到单元外壳20上的制造方法的描述。Next, a method of manufacturing the valve unit 3 of the second embodiment will be described with reference to FIGS. 21(a) and 21(b) and FIGS. 22(a) and 22(b). First, referring to FIGS. 21( a ) and 21 ( b ), a description will be given of a manufacturing method of thermally attaching the flexible film member 72 constituting a part of the valve unit 3 to the unit case 20 .

如图21(a)所示,承压板23被粘接到薄膜构件72上,薄膜构件72被放置在单元外壳20上,加热部件52被相对于薄膜构件72向下移动。在本实施例中,加热部件52在其中心具有绝热材料凸起52a,即,当加热部件52被降低时,充足的压力被施加到薄膜构件72上,凸起52挤压承压板,如图21(b)所示。在这种状态下,加热部件52把薄膜构件72压靠在单元外壳20上,把薄膜构件72热附着到单元外壳20上。把加热部件52从单元外壳20移开就得到热附着了具有足够的柔韧性的薄膜构件72的单元外壳20。As shown in FIG. 21( a ), the pressure receiving plate 23 is bonded to the film member 72 , the film member 72 is placed on the unit case 20 , and the heating member 52 is moved downward relative to the film member 72 . In this embodiment, the heating member 52 has a heat-insulating material protrusion 52a at its center, that is, when the heating member 52 is lowered, sufficient pressure is applied to the film member 72, the protrusion 52 presses the pressure receiving plate, as Figure 21(b) shows. In this state, the heating member 52 presses the film member 72 against the unit case 20 , thermally attaching the film member 72 to the unit case 20 . Removing the heating member 52 from the unit case 20 results in the unit case 20 thermally attached with the film member 72 having sufficient flexibility.

此外,在制造阀门单元3中,可以使用中心部分形成了夹孔(chuckhole)52b的加热部件52,如图22(b)所示。还是在这种情况下,首先,如图22(a)所示,粘接有承压板23的薄膜构件72被放置在单元外壳20上。Furthermore, in manufacturing the valve unit 3, a heating member 52 having a chuck hole 52b formed in a central portion thereof as shown in FIG. 22(b) may be used. Also in this case, first, as shown in FIG. 22( a ), the film member 72 to which the pressure receiving plate 23 is bonded is placed on the unit case 20 .

然后,如图22(b)所示,加热部件52被向下移动,并且加热部件52和单元外壳20之间的空气通过夹孔52b被排出。因此,承压板23被夹到夹孔52b上。在这种状态下,加热部件52把薄膜构件72压靠到单元外壳20上,以便将其热附着到单元外壳20上。当移去加热部件52时,得到了被热附着上具有充足的柔韧性的薄膜构件72的单元外壳20。Then, as shown in FIG. 22(b), the heating member 52 is moved downward, and the air between the heating member 52 and the unit case 20 is discharged through the pinch hole 52b. Accordingly, the pressure receiving plate 23 is clamped onto the clamping hole 52b. In this state, the heating member 52 presses the film member 72 against the unit case 20 to thermally adhere it to the unit case 20 . When the heating member 52 is removed, the unit case 20 to which the film member 72 having sufficient flexibility is heat-attached is obtained.

如上所述,第二实施例提供与第一实施例相同的效果,并能提供下列效果。As described above, the second embodiment provides the same effects as the first embodiment, and can provide the following effects.

在第二实施例中,过滤器保持腔66被设置在墨水导出部分24和供墨腔32中间,并且在过滤器保持腔66中设有过滤构件67。因为过滤构件67能捕获例如灰尘的异物,所以能减少因混入异物导致的密封构件41的不良密封。In the second embodiment, a filter holding chamber 66 is provided intermediate the ink lead-out portion 24 and the ink supply chamber 32 , and a filter member 67 is provided in the filter holding chamber 66 . Since the filter member 67 can capture foreign matter such as dust, poor sealing of the sealing member 41 due to mixing of foreign matter can be reduced.

由于过滤构件67被置于过滤器保持腔66的下部,并且在过滤构件67上方形成空间,所以气泡bu由于浮力而残留在过滤构件67上方的气泡残留部分66a内,如图17中的双点划线所示。因此,过滤器保持腔66中的气泡很难进入通孔h1,这样墨水能被更可靠地供应到供墨腔32和压力腔34,并且可使得活动阀门38的运动更可靠。Since the filter member 67 is placed in the lower portion of the filter holding chamber 66, and a space is formed above the filter member 67, the air bubbles bu remain in the air bubble residual portion 66a above the filter member 67 due to buoyancy, as shown in double dots in FIG. 17 indicated by a dash. Therefore, it is difficult for air bubbles in the filter holding chamber 66 to enter the through hole h1, so that ink can be more reliably supplied to the ink supply chamber 32 and the pressure chamber 34, and the movement of the movable valve 38 can be made more reliable.

在第二实施例中,通到供墨腔32的通孔h1被连接到过滤器保持腔66的下部,在保持腔66中设有过滤构件67。气泡bu在通过过滤构件67时受到很大阻力,所以如果气泡bu残留在过滤器保持腔66内,则既便是向它们施加某种冲击,它们也很难向下移动。因此,残留在过滤器保持腔66内的气泡bu更难以通过位于过滤器保持腔66的下部的通孔h1进入供墨腔32。这使得有可能更可靠地向供墨腔32和压力腔34供应墨水,并防止气泡bu在打印过程中从记录头4流出。In the second embodiment, the through hole h1 leading to the ink supply chamber 32 is connected to the lower portion of the filter holding chamber 66 in which the filter member 67 is provided. The air bubbles bu receive great resistance when passing through the filter member 67, so if the air bubbles bu remain in the filter holding chamber 66, it is difficult for them to move downward even if some kind of impact is applied to them. Therefore, it is more difficult for the air bubbles bu remaining in the filter holding chamber 66 to enter the ink supply chamber 32 through the through hole h1 located at the lower portion of the filter holding chamber 66 . This makes it possible to more reliably supply ink to the ink supply chamber 32 and the pressure chamber 34, and prevent the air bubbles bu from flowing out of the recording head 4 during printing.

如图19所示,第二实施例中的薄膜构件72具有夹在合成树脂薄膜(高密度聚乙烯或聚丙烯薄膜和PET薄膜)之间的气相沉积的氧化铝层。因为薄膜构件72由柔软的合成树脂形成,并且在排出液体所产生的很小的负压下容易变形,因此可以更可靠地打开开/关阀门。由于气相沉积的氧化铝层S2设在合成树脂薄膜之间,所以薄膜构件72能够形成为低透气率的材料,并且压力腔34内液体的性质,例如粘性具有更少的因水份蒸发引起的变化。此外,由于气相沉积的氧化铝层S2是用铝的氧化物形成,所以材料有可能影响压力腔34中的墨水,但是它被夹在合成树脂薄膜之间,因此,它不会导致液体性质的化学变化。因此,可以提高阀门单元3的运行可靠性。As shown in FIG. 19, the film member 72 in the second embodiment has a vapor-deposited aluminum oxide layer sandwiched between synthetic resin films (high-density polyethylene or polypropylene film and PET film). Since the film member 72 is formed of soft synthetic resin and is easily deformed under a small negative pressure generated by the discharged liquid, the on/off valve can be opened more reliably. Since the vapor-deposited aluminum oxide layer S2 is provided between the synthetic resin films, the film member 72 can be formed as a material with a low gas permeability, and the properties of the liquid in the pressure chamber 34, such as viscosity, have less stress caused by evaporation of water. Variety. In addition, since the vapor-deposited aluminum oxide layer S2 is formed with aluminum oxide, there is a possibility that the material may affect the ink in the pressure chamber 34, but it is sandwiched between synthetic resin films, and therefore, it does not cause liquid properties. Chemical changes. Therefore, the operational reliability of the valve unit 3 can be improved.

第二实施例的薄膜构件72是粘接到高密度聚乙烯或聚丙烯薄膜上的气相沉积的氧化铝PET薄膜。使用这种材料的薄膜构件72可以使得大小和刚度的变化相对于例如湿度的环境变化较小,并总能相对同样的压力提供差不多的柔韧性。由于薄膜构件72具有低的透气率和透湿率,所以有可能抑制通过薄膜构件72的水份、气体混合物等的蒸发。因此有可能抑制由薄膜构件72限定出的压力腔34内的墨水粘度的变化和气泡的产生。The film member 72 of the second embodiment is a vapor deposited alumina PET film bonded to a high density polyethylene or polypropylene film. Using this material for the membrane member 72 allows smaller changes in size and stiffness with respect to environmental changes such as humidity, and always provides about the same flexibility with respect to the same pressure. Since the film member 72 has low gas permeability and moisture permeability, it is possible to suppress evaporation of moisture, gas mixture, etc. passing through the film member 72 . It is thus possible to suppress the change in ink viscosity and the generation of air bubbles in the pressure chamber 34 defined by the thin film member 72 .

在第二实施例中,如图20所示,密封构件41与活动阀门38一体形成。密封构件41和与活动阀门38一体形成,而没有沉积在单元外壳20上。一般来说,为了把密封构件41和薄膜构件22、31沉积到单元外壳20上,它们的材料最好应该相同。但是因为在本实施例中,密封构件41与活动阀门38一体形成,如果单元外壳20用非常不同于密封构件41的材料形成,也能保证良好的密封。这可以扩大用于单元外壳20以及要沉积于其上的薄膜构件72、37的材料的选择范围,从而使得能够选择低成本的材料。In the second embodiment, as shown in FIG. 20 , a sealing member 41 is integrally formed with the movable valve 38 . The sealing member 41 is integrally formed with the movable valve 38 without being deposited on the unit housing 20 . In general, in order to deposit the sealing member 41 and the membrane members 22, 31 on the unit housing 20, their materials should preferably be the same. However, since the sealing member 41 is integrally formed with the movable valve 38 in this embodiment, good sealing can be ensured if the unit housing 20 is formed of a material very different from the sealing member 41 . This can expand the range of selection of materials for the unit housing 20 and the thin film members 72, 37 to be deposited thereon, thereby enabling selection of low-cost materials.

第二实施例中的承压板23由具有大约0.8mm或更大厚度的塑料材料形成,诸如聚乙烯或聚丙烯。即使承压板23由柔性材料形成,也能获得足够的刚度,这种柔性材料大致和薄膜构件72、37相同,以便很容易地将承压板23热附着到薄膜构件72、37上。因此,承压板23自身不变形,并承受压力腔34内压力的变化,以使活动阀门38可以更可靠地工作。The pressure receiving plate 23 in the second embodiment is formed of a plastic material, such as polyethylene or polypropylene, having a thickness of about 0.8mm or more. Sufficient rigidity is obtained even if the pressure receiving plate 23 is formed of a flexible material substantially the same as the film member 72,37 to easily thermally attach the pressure receiving plate 23 to the film member 72,37. Therefore, the pressure bearing plate 23 itself does not deform, and bears pressure changes in the pressure chamber 34, so that the movable valve 38 can work more reliably.

在根据如图21(a)和21(b)所示的第二实施例的制造方法中,用于把薄膜构件72热附着到单元外壳20上的加热部件52在其中心具有凸起52a。因此在凸起52a挤压承压板23的情况下,薄膜构件72被沉积到单元外壳20上。即,有可能获得使薄膜构件72具有某种柔韧性地被沉积到单元外壳20上的阀门单元3。这样这种柔韧性可以抑制在压力腔34内产生反压时的反作用力,并且薄膜构件72挤压活动阀门38。即使出现环境变化,薄膜构件72也不会发生应变,并且通过最大限度地抑制薄膜构件72的反作用力,可以保持薄膜构件72的工作压力的均匀。In the manufacturing method according to the second embodiment shown in FIGS. 21(a) and 21(b), the heating member 52 for thermally attaching the film member 72 to the unit case 20 has a protrusion 52a at its center. The film member 72 is thus deposited onto the unit case 20 with the protrusion 52 a pressing against the pressure receiving plate 23 . That is, it is possible to obtain the valve unit 3 in which the thin film member 72 is deposited on the unit case 20 with some flexibility. Such flexibility can suppress the reaction force when back pressure is generated in the pressure chamber 34 and the diaphragm member 72 presses the movable valve 38 . Even if the environment changes, the film member 72 will not be strained, and by suppressing the reaction force of the film member 72 to the maximum, the working pressure of the film member 72 can be kept uniform.

在第二实施例中,挤压承压板23加热部件52的凸起52a用绝热材料形成。因此,热量很难通过承压板23被传递到薄膜构件72,所以只有需要的部分能够被很容易地热附着。In the second embodiment, the protrusion 52a of the heating member 52 of the pressing pressure receiving plate 23 is formed of a heat insulating material. Therefore, heat is hardly transferred to the film member 72 through the pressure receiving plate 23, so only necessary portions can be easily thermally attached.

如图22(a)和22(b)所示,在第二实施例中,夹孔52b设在加热部件52的中心。因此,空气被从夹孔52b排出,导致承压板23被吸向夹孔52b。因为薄膜构件72在这种条件下被附着到单元外壳20上,所以具有充足柔韧性的薄膜构件72可以通过简单的结构被附着到单元外壳20上。因此,有可能最大限度地抑制压力腔34内产生负压和薄膜构件72挤压活动阀门38时的反作用力,并有可能保持薄膜构件72的工作压力均匀。As shown in FIGS. 22( a ) and 22 ( b ), in the second embodiment, the pinch hole 52 b is provided at the center of the heating member 52 . Accordingly, air is exhausted from the pinch hole 52b, causing the pressure receiving plate 23 to be sucked toward the pinch hole 52b. Since the film member 72 is attached to the unit case 20 in this condition, the film member 72 having sufficient flexibility can be attached to the unit case 20 with a simple structure. Therefore, it is possible to suppress the generation of negative pressure in the pressure chamber 34 and the reaction force when the membrane member 72 squeezes the movable valve 38 to the maximum extent, and it is possible to keep the working pressure of the membrane member 72 uniform.

第一和第二实施例可以做如下修改。The first and second embodiments can be modified as follows.

在第二实施例中,可以改变过滤器保持腔66内过滤构件67的大小和形状。In the second embodiment, the size and shape of the filter member 67 in the filter holding chamber 66 can be changed.

在第二实施例中,承压板23可以设在薄膜构件72内侧(在单元外壳20一侧)而不是设在外侧。In the second embodiment, the pressure receiving plate 23 may be provided inside the film member 72 (on the unit case 20 side) instead of outside.

在第二实施例中,如图23所示,在加热部件52上可以设置多个凸起52a,并且利用这些凸起52a在多个位置压住加热部件52,薄膜构件72可以被热附着到单元外壳20上。此外,可以给加热部件52提供一个环形的凸起,从而通过用该凸起压住承压板23,可以把薄膜构件72热附着到单元外壳20上。In the second embodiment, as shown in FIG. 23, a plurality of protrusions 52a may be provided on the heating member 52, and by pressing the heating member 52 at a plurality of positions with these protrusions 52a, the film member 72 may be heat-attached to unit housing 20. In addition, the heating member 52 may be provided with an annular protrusion so that the film member 72 can be thermally attached to the unit case 20 by pressing the pressure receiving plate 23 with the protrusion.

在第二实施例中,如图24和25所示,为减轻重量,凹陷部分75可以设置在:过滤腔凹陷部分61、凹陷部分62和槽部分63、64之间;槽部分64外侧;凹陷部分69外侧。在这种情况下,滑架11随之变得更轻,使得有可能减小驱动滑架11的机构的负载,并使记录设备更小。In the second embodiment, as shown in Figures 24 and 25, in order to reduce weight, the recessed portion 75 can be arranged: between the filter cavity recessed portion 61, the recessed portion 62 and the groove portions 63, 64; the outside of the groove portion 64; the recess Section 69 outside. In this case, the carriage 11 becomes lighter accordingly, making it possible to reduce the load on the mechanism driving the carriage 11 and make the recording apparatus smaller.

尽管在第二实施例中,凸起52a用绝热材料形成,但是,凸起52a可以用和凸起52a以外的其他部分相同的材料一体形成。Although in the second embodiment, the protrusion 52a is formed of a heat insulating material, the protrusion 52a may be integrally formed of the same material as other portions other than the protrusion 52a.

第二实施例中的薄膜构件72可以是高密度聚乙烯或聚丙烯,用氧化硅(SiOx)气相沉积的PET被结合到高密度聚乙烯或聚丙烯上。另外,也可以使用结合上用氧化硅或氧化铝气相沉积的PS(聚苯乙烯)的高密度聚乙烯或聚丙烯。The film member 72 in the second embodiment may be high density polyethylene or polypropylene to which PET vapor-deposited with silicon oxide ( SiOx ) is bonded. In addition, high-density polyethylene or polypropylene combined with PS (polystyrene) vapor-deposited with silica or alumina may also be used.

尽管已经以喷射墨水的打印机(包括传真机、复印机等的打印设备)作为液体喷射设备给出了各个实施例的描述,但是这些实施例也可以是喷射其他液体的液体喷射设备。例如,它可以是喷射诸如电极材料和染色材料的液体的液体喷射设备,该设备用于制造液晶显示器、EL显示器和表面发射显示器;它可以是喷射生物有机物质的液体喷射设备,该设备在制作生物芯片中使用;它也可以是样品注射设备,例如精密移液管。Although the description has been given of the respective embodiments with a printer (including printing devices of facsimile machines, copiers, etc.) that ejects ink as the liquid ejection device, the embodiments may also be liquid ejection devices that eject other liquids. For example, it may be a liquid ejection device that ejects liquids such as electrode materials and dyeing materials, which is used in the manufacture of liquid crystal displays, EL displays, and surface emission displays; it may be a liquid ejection device that ejects bioorganic substances, which is used in manufacturing used in biochips; it can also be a sample injection device such as a precision pipette.

此外,如图26(a)、(b)和图27所示,在凹陷部分44的底部可以形成多个向着承压板23的限制凸起76,以便当压力腔34内的压力显著地降低,例如在清洗操作时,限制薄膜构件22的位移。在这个修改方案中的凸起76包含4个弓形凸起,弓形凸起从凹陷部分44的底部以包围杆构件38b的方式突出。在相邻的限制凸起76之间形成了墨水通道。这些凸起76设置在和杆构件38b的轴线同心的圆周上。当阀门关闭状态下的活动阀门38的板状构件38a抵靠在密封构件41上时,板状构件38a和弹簧座33之间形成了间隙G,在每个限制凸起76和薄膜构件22之间的间隔H被设置得小于间隙G。In addition, as shown in Fig. 26 (a), (b) and Fig. 27, a plurality of restriction protrusions 76 facing the pressure bearing plate 23 may be formed at the bottom of the concave portion 44, so that when the pressure in the pressure chamber 34 is significantly reduced , for example, during a cleaning operation, the displacement of the film member 22 is restricted. The protrusion 76 in this modification includes four arcuate protrusions protruding from the bottom of the recessed portion 44 in such a manner as to surround the rod member 38b. Ink passages are formed between adjacent restricting protrusions 76 . These protrusions 76 are provided on a circumference concentric with the axis of the rod member 38b. When the plate member 38a of the movable valve 38 in the valve closed state abuts on the sealing member 41, a gap G is formed between the plate member 38a and the spring seat 33, between each restricting protrusion 76 and the film member 22. The interval H between is set to be smaller than the gap G.

因此当薄膜构件22移位时,压力腔34的内部减压导致承压板23通过薄膜构件22抵靠在杆构件38b上,逆着密封弹簧39的推进力移动活动阀门38,从而把活动阀门38切换到阀门打开状态。在这种状态下,已通过支撑孔36的墨水从供墨腔32通过支撑孔36,移动到杆构件38b附近,通过限制凸起76之间的通道,并在几乎整个压力腔34部分中分散开来。Therefore, when the diaphragm member 22 is displaced, the internal decompression of the pressure chamber 34 causes the pressure bearing plate 23 to abut against the rod member 38b through the diaphragm member 22, moving the movable valve 38 against the urging force of the sealing spring 39, thereby turning the movable valve 38 switches to the valve open state. In this state, the ink that has passed through the support hole 36 passes from the ink supply chamber 32 through the support hole 36, moves to the vicinity of the rod member 38b, passes through the passage between the restriction protrusions 76, and is dispersed in almost the entire pressure chamber 34 portion. open.

其后,当承压板23通过薄膜构件22的后面抵靠在限制凸起76上时,薄膜构件22的进一步的位移受到限制。因此,根据修改方案,即使压力腔34的内部减压相当可观,例如,在清洗时,也没有大的负载施加到活动阀门38的杆构件38b上,所以可以防止杆构件38b变形或折断。Thereafter, when the pressure receiving plate 23 abuts against the restricting projection 76 through the rear face of the film member 22 , further displacement of the film member 22 is restricted. Therefore, according to the modification, even if the internal decompression of the pressure chamber 34 is considerable, for example, at the time of cleaning, no large load is applied to the rod member 38b of the movable valve 38, so the rod member 38b can be prevented from being deformed or broken.

因为在这个修改方案中,每个限制凸起76的高度H比间隙G小,即使薄膜构件22的位移受到限制,也保证了在活动阀门38的板状构件38a和弹簧座33之间存在间隙,所以密封弹簧39将不会受到超过需要的挤压。Because in this modification, the height H of each restriction protrusion 76 is smaller than the gap G, even if the displacement of the film member 22 is restricted, it is ensured that there is a gap between the plate member 38a of the movable valve 38 and the spring seat 33. , so the sealing spring 39 will not be squeezed more than necessary.

在图28(a)和28(b)所示的进一步修改方案中,承压板和每个限制凸起的结构和图26(a)和26(b)中的修改方案中的那些不同。即,在该进一步修改方案中,承压板23被贴到薄膜构件22的内表面,并且各个限制凸起76从承压板23向凹陷部分44的底部突起。在每个限制凸起76和凹陷部分44的底部之间的间隙I被设置为小于间隙G,间隙G为当阀门关闭状态下的活动阀门38的板状构件38a抵靠在密封构件41上时,板状构件38a和弹簧座33之间形成的间隙。In a further modification shown in Figs. 28(a) and 28(b), the structures of the pressure receiving plate and each restricting protrusion are different from those in the modification in Figs. 26(a) and 26(b). That is, in this further modification, the pressure receiving plate 23 is attached to the inner surface of the film member 22 , and the respective restricting protrusions 76 protrude from the pressure receiving plate 23 toward the bottom of the recessed portion 44 . The gap I between each restricting protrusion 76 and the bottom of the recessed portion 44 is set to be smaller than the gap G when the plate-like member 38a of the movable valve 38 in the valve closed state abuts on the sealing member 41 , the gap formed between the plate member 38a and the spring seat 33.

因此,在这个修改方案中,当随着薄膜构件22的移位,活动阀门被切换到阀门打开状态后,承压板23上的限制凸起76抵靠在凹陷部分44的底部上时,如图28(b)所示,薄膜构件22的进一步的位移受到限制。因此,这个修改方案提供与图26(a)和26(b)中的修改方案相同的效果。Therefore, in this modification, when the movable valve is switched to the valve-open state with the displacement of the film member 22, when the restriction protrusion 76 on the pressure receiving plate 23 abuts against the bottom of the concave portion 44, as As shown in Fig. 28(b), further displacement of the film member 22 is restricted. Therefore, this modification provides the same effect as the modification in Figs. 26(a) and 26(b).

具体实施了本发明的第三实施例将被根据图29(a)、29(b)和图30讨论,重点是与上述各个实施例的不同之处。A third embodiment embodying the present invention will be discussed with reference to Figures 29(a), 29(b) and 30, focusing on the differences from the various embodiments described above.

如图29(a)、29(b)所示,负压保持弹簧40以包围活动阀门38的杆构件38b的方式被设置在压力腔34内。负压保持弹簧40的一端由在分隔板35上形成的环状凸起固定,另一端抵靠在薄膜构件22上。因此,负压保持弹簧40的推进方向和贴到薄膜构件22上的承压板23的移动方向一致,并且推进力作用在扩张压力腔34的体积的方向上。As shown in FIGS. 29( a ) and 29 ( b ), a negative pressure holding spring 40 is provided in the pressure chamber 34 so as to surround the rod member 38 b of the movable valve 38 . One end of the negative pressure holding spring 40 is fixed by an annular protrusion formed on the partition plate 35 , and the other end abuts against the film member 22 . Therefore, the pushing direction of the negative pressure holding spring 40 coincides with the moving direction of the pressure receiving plate 23 affixed to the film member 22 , and the pushing force acts in the direction of expanding the volume of the pressure chamber 34 .

负压保持弹簧40的圈直径大致和前述密封弹簧39的圈直径相同,并相对较小。因此,负压保持弹簧40通过薄膜构件22抵靠在承压板23的中心附近。The turn diameter of the negative pressure maintaining spring 40 is approximately the same as that of the aforementioned seal spring 39 and is relatively small. Therefore, the negative pressure holding spring 40 abuts against the vicinity of the center of the pressure receiving plate 23 through the film member 22 .

当在第三实施例的阀门单元3中使用图1或图2所示的供墨系统时,根据上述各实施例,在正压力作用下供应墨水。在进行清洗操作时,要被供应到阀门3的墨水的流动速率被提高,以便使用盖封装置18抽吸记录头4的喷嘴形成面。When the ink supply system shown in FIG. 1 or FIG. 2 is used in the valve unit 3 of the third embodiment, according to the above-described embodiments, the ink is supplied under positive pressure. When performing the cleaning operation, the flow rate of ink to be supplied to the valve 3 is increased so that the nozzle forming face of the recording head 4 is sucked using the capping device 18 .

这里,当记录头4处于非打印状态时,即不消耗墨水的状态下,阀门单元3中的密封弹簧39的弹簧载荷W1(未示出)被施加到活动阀门38的板状构件38a上,要被供应到供墨腔32的墨水的压力P1(未示出)也被施加到板状构件38a上。因此,如图29(a)所示,板状构件38a抵靠在密封构件41上,使活动阀门38处于阀门关闭状态。即阀门单元3处于自密封状态。Here, when the recording head 4 is in a non-printing state, that is, a state in which ink is not consumed, the spring load W1 (not shown) of the sealing spring 39 in the valve unit 3 is applied to the plate-shaped member 38a of the movable valve 38, The pressure P1 (not shown) of the ink to be supplied to the ink supply chamber 32 is also applied to the plate member 38a. Therefore, as shown in FIG. 29(a), the plate member 38a abuts against the sealing member 41, bringing the movable valve 38 into a valve-closed state. That is, the valve unit 3 is in a self-sealing state.

另一方面,在记录头4变到打印状态并消耗墨水的情况下,随着压力腔34内墨水的减少,薄膜构件22向着凹陷部分44位移,从而贴到其上的承压板23沿着减小压力腔34的体积的方向移动。此时,负压保持弹簧40被压缩,承压板23的中心部分通过薄膜构件22抵靠在活动阀门38的杆构件38b的端部。On the other hand, in the case where the recording head 4 changes to the printing state and consumes ink, as the ink in the pressure chamber 34 decreases, the film member 22 is displaced toward the concave portion 44, so that the pressure receiving plate 23 attached thereto moves along the Movement in the direction of reducing the volume of the pressure chamber 34 . At this time, the negative pressure holding spring 40 is compressed, and the central portion of the pressure receiving plate 23 abuts against the end of the rod member 38b of the movable valve 38 through the film member 22 .

W2(未示出)表示此时负压保持弹簧40的弹簧载荷,Wd(未示出)表示对应于薄膜构件22的位移的位移反作用力。当记录头4继续消耗墨水时,在压力腔34内产生负压P2。在关系P2>W1+P1+Wd+W2成立的情况下,薄膜构件22推动杆构件38b,解除板状构件38a对密封构件41的抵靠,从而活动阀门38变成如图29(b)所示的阀门打开状态。W2 (not shown) represents the spring load of the negative pressure holding spring 40 at this time, and Wd (not shown) represents the displacement reaction force corresponding to the displacement of the film member 22 . When the recording head 4 continues to consume ink, a negative pressure P2 is generated in the pressure chamber 34 . When the relationship P2>W1+P1+Wd+W2 holds true, the film member 22 pushes the rod member 38b to release the contact of the plate member 38a against the sealing member 41, so that the movable valve 38 becomes as shown in FIG. 29(b). The indicated valve open status.

因此,供墨腔32中的墨水通过供墨孔42被补充到压力腔34中去,供墨孔42从供墨腔32延伸到压力腔34,并且进入压力腔34的墨水流消除了压力腔34内的负压。因此,活动阀门38移动,并再次处于如图29(a)所示的阀门关闭状态,停止墨水从供墨腔32到压力腔34的补充。Therefore, the ink in the ink supply chamber 32 is replenished into the pressure chamber 34 through the ink supply hole 42, the ink supply hole 42 extends from the ink supply chamber 32 to the pressure chamber 34, and the ink flow into the pressure chamber 34 eliminates the pressure chamber Negative pressure within 34. Therefore, the movable valve 38 moves, and is again in the valve-closed state shown in FIG. 29( a), stopping the supply of ink from the ink supply chamber 32 to the pressure chamber 34.

如上所述,负压保持弹簧40抵靠在薄膜构件22上,压住承压板,并在增大压力腔34的体积的方向上施压。即使承压板23因例如滑架的往复运动而经受微小的加速度/减速度,承压板23也基本上不动。这能有效地减少活动阀门38可能发生的误操作。As described above, the negative pressure holding spring 40 abuts against the film member 22 , presses the pressure receiving plate, and applies pressure in a direction to increase the volume of the pressure chamber 34 . Even if the pressure receiving plate 23 is subjected to slight acceleration/deceleration due to, for example, the reciprocating motion of the carriage, the pressure receiving plate 23 does not substantially move. This can effectively reduce possible misoperation of the movable valve 38 .

此外,负压保持弹簧40也有效地抑制了墨水因其重力而在压力腔34的下部聚集并使薄膜构件22进一步向外膨胀的现象。即,负压保持弹簧40总是保持压力腔34处于微弱负压状态,它起到总是把贴到薄膜构件22上的承压板23保持在垂直状态下的作用。这能有效地减少活动阀门38的误操作。In addition, the negative pressure holding spring 40 also effectively suppresses the phenomenon that ink accumulates in the lower part of the pressure chamber 34 due to its gravity and further expands the film member 22 outward. That is, the negative pressure holding spring 40 always keeps the pressure chamber 34 in a weak negative pressure state, and it plays the role of always keeping the pressure receiving plate 23 attached to the film member 22 in a vertical state. This can effectively reduce the misoperation of the movable valve 38 .

此外,在墨水被补充到压力腔34中的情况下,负压保持弹簧40伸长并发挥保持压力腔34处于微弱负压的状态的作用,可以减少压力腔34内压力的变化。这可以保证从记录头排出墨滴的正确操作。In addition, when the ink is replenished into the pressure chamber 34 , the negative pressure maintaining spring 40 is stretched to keep the pressure chamber 34 under a weak negative pressure, thereby reducing the change in pressure in the pressure chamber 34 . This ensures correct operation of ejecting ink droplets from the recording head.

此外,根据本实施例,由于来自负压保持弹簧40和密封弹簧39的弹簧载荷被施加到活动阀门上,所以保证了压力腔34的负压状态。换言之,弹簧载荷可以由负压保持弹簧40和密封弹簧39分担。因此有可能给密封弹簧39选择小的弹簧载荷,密封弹簧39把阀门关闭状态下的活动阀门38抵靠在密封构件41上。Furthermore, according to the present embodiment, since the spring load from the negative pressure maintaining spring 40 and the seal spring 39 is applied to the movable valve, the negative pressure state of the pressure chamber 34 is secured. In other words, the spring load can be shared by the vacuum holding spring 40 and the sealing spring 39 . It is thus possible to choose a low spring load for the sealing spring 39 which bears the movable valve 38 in the valve closed state against the sealing member 41 .

因此,弹性树脂等制成的密封构件41上的抵靠压力可被降低,从而使得有可能防止密封构件41的非正常变形。因为可以抑制对密封构件41施加过量的弹簧载荷,所以有可能避免杂质,例如包含在构成密封构件41的弹性树脂内的油脂,进入墨水。Therefore, the abutting pressure on the sealing member 41 made of elastic resin or the like can be reduced, making it possible to prevent abnormal deformation of the sealing member 41 . Since application of an excessive spring load to the sealing member 41 can be suppressed, it is possible to prevent impurities such as grease contained in the elastic resin constituting the sealing member 41 from entering the ink.

在上述的第三实施例中,最好按照如下方式设置尺寸关系:基于压力腔的体积的收缩,在活动阀门38移动最大的情况下,给负压保持弹簧留下可进一步压缩的空间(stroke)。图30示出了该例子,并在供墨阀门单元的中心部分附近放大显示。图30示出了基于压力腔34的体积的收缩,负压保持弹簧40变形或压缩最大的情形。In the above-mentioned third embodiment, it is preferable to set the dimensional relationship in the following manner: Based on the contraction of the volume of the pressure chamber, under the situation that the movable valve 38 moves the most, the space (stroke) that can be further compressed is left to the negative pressure holding spring. ). Fig. 30 shows this example and is shown enlarged near the central portion of the ink supply valve unit. FIG. 30 shows a situation where the negative pressure holding spring 40 is deformed or compressed the most based on the contraction of the volume of the pressure chamber 34 .

在图30中,L1表示在活动阀门38做最大移动的情况下密封弹簧39的最大压缩高度,L2表示在该状态下负压保持弹簧40的压缩高度。即各个部分中的尺寸关系以如下方式设置:即使密封弹簧39的各圈部分是紧贴的,负压保持弹簧40的各圈部分保持非紧贴状态。换言之,在具有同样标准(尺寸)的弹簧构件被用作密封弹簧39和负压保持弹簧40时,各个部分的尺寸以满足L1<L2的方式设定。因为在这个图中所述的方式被设计成墨水通过负压保持弹簧40的间隙流入压力腔34,所以如果负压保持弹簧的各圈部分变为紧贴,则墨水的流动通道被阻断,这可能阻碍墨水的供应。因此,可以通过如上所述设定L1<L2来避免这个问题。In FIG. 30 , L1 represents the maximum compression height of the sealing spring 39 when the movable valve 38 moves the maximum, and L2 represents the compression height of the negative pressure holding spring 40 in this state. That is, the dimensional relationship among the respective parts is set in such a way that even if the respective turns of the sealing spring 39 are in close contact, the respective turns of the negative pressure holding spring 40 remain in a non-tight state. In other words, when spring members having the same standard (dimensions) are used as the seal spring 39 and the negative pressure holding spring 40, the dimensions of the respective parts are set so as to satisfy L1<L2. Because the mode described in this figure is designed so that the ink flows into the pressure chamber 34 through the gap of the negative pressure holding spring 40, so if the turns of the negative pressure holding spring become close to each other, the flow passage of the ink is blocked, This may block the ink supply. Therefore, this problem can be avoided by setting L1<L2 as described above.

在第三实施例中使用如图1所示的墨水增压供给系统的情况下,例如,活动阀门38的轻微打开状态可以把墨水导入压力腔34,从而如图30所示的尺寸设置并无必要。但是,在使用如图2所示的利用压头差供墨的系统的情况下,供墨压力较小,所以仍将需要活动阀门38的大的开放状态。因此,把负压保持弹簧40的最大压缩高度设置得相对于活动阀门的上述移动冲程具有一些余量很重要。In the case of using the ink pressurized supply system as shown in FIG. 1 in the third embodiment, for example, the slightly opened state of the movable valve 38 can introduce ink into the pressure chamber 34, so that the size setting shown in FIG. necessary. However, in the case of using a head differential ink supply system as shown in FIG. 2, the ink supply pressure is lower, so a large opening of the movable valve 38 will still be required. Therefore, it is important to set the maximum compression height of the negative pressure holding spring 40 to have some margin with respect to the above-mentioned moving stroke of the movable valve.

接着将讨论根据图31(a)和31(b)中所示的修改方案的供墨阀门单元,主要是关于和上述实施例的区别之处。Next, the ink supply valve unit according to the modification shown in Figs. 31(a) and 31(b) will be discussed mainly regarding the differences from the above-mentioned embodiment.

在图31(a)所示的修改方案中,虽然同样地把螺旋弹簧用作负压保持弹簧40,但是与图29(a)中所示方式相比,圈的直径被设置的更大。这使得负压保持弹簧40得以通过薄膜构件22抵靠在作成盘状的承压板23的外围附近。In the modification shown in FIG. 31(a), although a coil spring is also used as the negative pressure holding spring 40, the diameter of the coil is set larger than that shown in FIG. 29(a). This allows the negative pressure holding spring 40 to abut against the vicinity of the periphery of the disc-shaped pressure receiving plate 23 through the film member 22 .

因为在这种结构中,承压板23在其外围附近抵靠在负压保持弹簧40上,所以弹簧40发挥总是把承压板23保持在垂直状态的作用。即使墨水由于重力而聚集在压力腔34的下部,并导致薄膜构件22进一步向外膨胀,承压板23也处于垂直状态。因此能有效地减少活动阀门38的误操作。Since in this structure the pressure receiving plate 23 abuts against the negative pressure holding spring 40 in the vicinity of its periphery, the spring 40 functions to always keep the pressure receiving plate 23 in a vertical state. Even if ink collects in the lower portion of the pressure chamber 34 due to gravity and causes the film member 22 to expand further outward, the pressure receiving plate 23 is in a vertical state. Therefore, the misoperation of the movable valve 38 can be effectively reduced.

在图31(b)中所示的修改方案中,在同样地把螺旋弹簧用作负压保持弹簧40的同时,在这个方式中使用了多个具有较小圈直径的螺旋弹簧40a和40b。各螺旋弹簧40a和40b以抵靠在形成为盘状的承压板23的外围附近的方式布置。还是在这种结构中,即使墨水由于重力而聚集在压力腔34的下部,并导致薄膜构件22进一步向外膨胀,各弹簧40a和40b起到总是把承压板23保持在垂直状态的作用。因此能有效地减少活动阀门38的误操作。In the modification shown in FIG. 31(b), while similarly using a coil spring as the negative pressure holding spring 40, a plurality of coil springs 40a and 40b having smaller coil diameters are used in this manner. The respective coil springs 40 a and 40 b are arranged in such a manner as to abut against the vicinity of the outer periphery of the pressure receiving plate 23 formed into a disc shape. Also in this structure, even if the ink is collected in the lower portion of the pressure chamber 34 due to gravity and causes the film member 22 to further expand outward, each spring 40a and 40b plays a role in always maintaining the pressure receiving plate 23 in a vertical state. . Therefore, the misoperation of the movable valve 38 can be effectively reduced.

尽管在图31(b)所示的修改方案中使用了两个螺旋弹簧40a和40b,但也可以使用更多的螺旋弹簧。因此,在使用整数(n)个弹簧的情况下,为了把来自负压保持弹簧的载荷设置为W2,需要把来自单个螺旋弹簧的弹簧载荷设置为W2/n。Although two coil springs 40a and 40b are used in the modification shown in FIG. 31(b), more coil springs may be used. Therefore, in the case of using an integer number (n) of springs, in order to set the load from the negative pressure holding spring as W2, it is necessary to set the spring load from a single coil spring as W2/n.

在图32(a)和32(b)所示的修改方案中,板簧40A被用作负压保持弹簧。如图32(b)所示,板簧40A具有沿同一方向弯曲的两个端部,构成一对支脚部分40d和40e。在板簧40A的中心部分,形成了切开并折叠部分40f,它向和支脚部分40d和40e的弯曲方向相反的方向突出。In the modification shown in FIGS. 32( a ) and 32 ( b ), a leaf spring 40A is used as the negative pressure holding spring. As shown in FIG. 32(b), the leaf spring 40A has both end portions bent in the same direction, constituting a pair of leg portions 40d and 40e. At the central portion of the leaf spring 40A, a cut and folded portion 40f is formed, which protrudes in a direction opposite to the bending direction of the leg portions 40d and 40e.

如图32(a)所示,板簧40A的一个支脚部分40d在压力腔34中被固定到单元外壳20上,而另一个支脚部分40e抵靠在压力腔34的内壁上。活动阀门的杆构件38b插入通过形成切开并折叠部分40f所穿透生成的开口。切开并折叠部分40f的末端部分被设置成通过薄膜构件22大致抵靠在承压板23的中心部分。As shown in FIG. 32( a ), one leg portion 40 d of the leaf spring 40A is fixed to the unit case 20 in the pressure chamber 34 , while the other leg portion 40 e abuts against the inner wall of the pressure chamber 34 . The rod member 38b of the movable valve is inserted through the opening formed through the cut and folded portion 40f. The end portion of the cut-and-folded portion 40 f is arranged to substantially abut against the central portion of the pressure receiving plate 23 through the film member 22 .

在这种结构中,板簧40A沿增大压力腔34的体积的方向挤压薄膜构件22,并发挥有效地抑制活动阀门38的误操作的作用,即使阀门38经受例如来自滑架的往复运动所致的加速度/减速度。In this structure, the plate spring 40A presses the film member 22 in the direction of increasing the volume of the pressure chamber 34, and functions to effectively suppress the malfunction of the movable valve 38 even if the valve 38 is subjected to reciprocating motion from, for example, the carriage. The resulting acceleration/deceleration.

下面将参考图33到图38(a)和38(b)讨论具体实施了本发明的液体喷射设备的第四实施例。A fourth embodiment of the liquid ejecting apparatus embodying the present invention will be discussed below with reference to FIGS. 33 to 38(a) and 38(b).

如图33所示,作为液体喷射设备的喷墨型打印机(以下称为打印机)121具有大致呈平行六面体形的框架122和安装在框架122上的进纸构件123,纸张在进纸构件123上由未示出的进纸机构馈送。此外,导向构件124安装在框架122上,和进纸构件123平行,并且滑架125以可沿导向构件124的轴线方向移动的方式被支撑在导向构件124上。滑架125通过同步带127连接到滑架马达128,并可以在滑架马达128的驱动下沿着导向构件124往复地移动。As shown in FIG. 33 , an inkjet type printer (hereinafter referred to as a printer) 121 as a liquid ejecting apparatus has a substantially parallelepiped-shaped frame 122 and a paper feeding member 123 mounted on the frame 122 on which paper is fed. It is fed by a paper feeding mechanism not shown. In addition, a guide member 124 is mounted on the frame 122 parallel to the paper feed member 123 , and a carriage 125 is supported on the guide member 124 in a manner movable in the axial direction of the guide member 124 . The carriage 125 is connected to a carriage motor 128 through a timing belt 127 and can reciprocally move along the guide member 124 driven by the carriage motor 128 .

液体喷头或记录头129被安装在滑架125朝着进纸构件123的那一侧。阀门单元131安装在滑架125上,阀门单元131把液体或墨水供应到记录头129。在这个实施例中,和墨水的颜色(黑墨水B与青色C、红色M和黄色Y各种彩色墨水)对应,提供了四个阀门单元131B、131C、131M和131Y。A liquid jetting or recording head 129 is mounted on the side of the carriage 125 facing the paper feeding member 123 . A valve unit 131 is mounted on the carriage 125 , and the valve unit 131 supplies liquid or ink to the recording head 129 . In this embodiment, four valve units 131B, 131C, 131M, and 131Y are provided corresponding to the colors of the inks (black ink B and various color inks of cyan C, red M, and yellow Y).

未示出的喷嘴排出口设在记录头129的底部,墨水在未示出的压电元件的驱动下,从阀门单元131B、131C、131M和131Y被供应到记录头129,并且墨滴被喷到纸张上进行打印。Unillustrated nozzle discharge ports are provided at the bottom of the recording head 129, ink is supplied to the recording head 129 from the valve units 131B, 131C, 131M, and 131Y driven by unillustrated piezoelectric elements, and ink droplets are ejected. to print on paper.

在框架122的右手端形成了四个墨盒夹持器132。作为液体存储装置的墨盒133被可拆卸地安装到每个墨盒夹持器132中。在这个实施例中,与墨水的颜色对应,设置了四个墨盒133B、133C、133M和133Y。四个墨盒133B、133C、133M和133Y的每一个包括内部处于气密状态的外壳134和在外壳内设置的未示出的墨水封装体,前述黑色墨水B和各种彩色墨水C、M和Y被分别存储在墨水封装体内。On the right hand end of the frame 122 are formed four ink cartridge holders 132 . An ink cartridge 133 as a liquid storage device is detachably mounted in each ink cartridge holder 132 . In this embodiment, four ink cartridges 133B, 133C, 133M, and 133Y are provided corresponding to the colors of ink. Each of the four ink cartridges 133B, 133C, 133M, and 133Y includes a casing 134 inside which is in an airtight state and an unillustrated ink package provided inside the casing, the aforementioned black ink B and various color inks C, M, and Y are stored separately in the ink package.

墨盒133的墨水封装体和阀门单元131通过作为柔性液体供应通道的管道138连接到一起。在这个实施例中,和墨水的颜色对应,提供了四个管道138B、138C、138M和138Y。The ink package of the ink cartridge 133 and the valve unit 131 are connected together through a pipe 138 as a flexible liquid supply channel. In this embodiment, four pipes 138B, 138C, 138M, and 138Y are provided corresponding to the colors of ink.

空气增压泵139设在存储黄色墨水Y的墨盒133Y上。空气增压泵139通过供气管136B、136C、136M和136Y连接到墨盒133B、133C、133M和133Y的外壳134。因此,被空气增压泵139增压的空气被导入墨盒133B、133C、133M和133Y的外壳134,并被导入在外壳134和墨水封装体之间形成的空间。即,当空气增压泵139被驱动时,让空气进入外壳134,墨水封装体被增压空气挤压,并且存储在墨水封装体中的各种墨水通过管道138B、138C、138M和138Y被供应到阀门单元131B、131C、131M和131Y。An air booster pump 139 is provided on the ink cartridge 133Y storing yellow ink Y. As shown in FIG. An air booster pump 139 is connected to the casing 134 of the ink cartridges 133B, 133C, 133M, and 133Y through air supply pipes 136B, 136C, 136M, and 136Y. Therefore, the air pressurized by the air booster pump 139 is introduced into the casing 134 of the ink cartridges 133B, 133C, 133M, and 133Y, and into the space formed between the casing 134 and the ink package. That is, when the air booster pump 139 is driven, air is allowed to enter the housing 134, the ink packs are pressed by the pressurized air, and various inks stored in the ink packs are supplied through the pipes 138B, 138C, 138M, and 138Y. to the valve units 131B, 131C, 131M and 131Y.

密封记录头129的喷嘴形成面的盖封装置141位于墨盒125的移动路径上的非打印区(起始位置)。此外,用例如橡胶的弹性材料形成的盖封构件141a被设置在盖封装置141的上表面上,盖封构件141a能够和密封着记录头的喷嘴形成面紧密接触,以便密封喷嘴形成面。因此,当墨盒125移动到起始位置时,盖封装置141向上朝记录头129移动,并用盖封构件141a密封记录头129的喷嘴形成面,从而防止喷嘴开口变干。A capping device 141 that seals the nozzle forming surface of the recording head 129 is located in a non-printing area (home position) on the moving path of the ink cartridge 125 . In addition, a capping member 141a formed of an elastic material such as rubber is provided on the upper surface of the capping device 141, and the capping member 141a can be in close contact with the nozzle forming surface sealing the recording head to seal the nozzle forming surface. Therefore, when the ink cartridge 125 is moved to the home position, the capping device 141 moves upward toward the recording head 129, and seals the nozzle forming face of the recording head 129 with the capping member 141a, thereby preventing the nozzle openings from drying out.

未示出的抽吸泵(管式泵)设在盖封构件141a的下部。这个抽吸泵通过抽吸管道连接到盖封构件141a的下部。当这个抽吸泵被驱动时,从覆盖着记录头129的盖封构件141a抽吸空气,这从记录头129抽吸空气并排出,此外,擦拭构件142被临近盖封装置141的打印区一侧设置。擦拭构件142是用弹性材料,例如橡胶制成的矩形薄片。擦拭构件142按照需要在记录头129的移动路径上移动,以把喷嘴形成面擦拭干净。A suction pump (tube pump), not shown, is provided at the lower portion of the capping member 141a. This suction pump is connected to the lower portion of the capping member 141a through a suction pipe. When this suction pump is driven, air is sucked from the capping member 141a covered with the recording head 129, which sucks the air from the recording head 129 and is discharged, in addition, the wiping member 142 is drawn adjacent to the printing area of the capping device 141. side setting. The wiping member 142 is a rectangular sheet made of elastic material such as rubber. The wiping member 142 moves on the moving path of the recording head 129 as necessary to wipe the nozzle formation surface clean.

阀门单元131将根据图34到图38(a)和38(b)讨论。The valve unit 131 will be discussed with reference to Figures 34 to 38(a) and 38(b).

如图34和35所示,阀门单元131具有合成树脂单元外壳145。单元外壳145具有平行六面体和半圆柱部分结合的形状。连接部分146在单元外壳145的顶部部分形成,并且管道138被连接到连接部分146。墨水导出部分147在单元外壳145的下部一体形成,并通过滑架125的连接构件125a连接到记录头129。As shown in FIGS. 34 and 35 , the valve unit 131 has a synthetic resin unit case 145 . The unit case 145 has a shape in which a parallelepiped and a semi-cylindrical part are combined. A connection portion 146 is formed at a top portion of the unit case 145 , and the pipe 138 is connected to the connection portion 146 . The ink lead-out portion 147 is integrally formed at the lower portion of the unit housing 145 and is connected to the recording head 129 through the connection member 125 a of the carriage 125 .

如图34、36和38所示,在单元外壳145的第一侧表面145a形成了过滤腔凹陷部分149,其中保持着过滤器148,还形成了基本呈圆柱形的小凹陷部分150、与小凹陷部分150连通的直槽151以及水平延伸的直槽152。此外,覆盖过滤腔凹陷部分149、小凹陷部分150和槽151的薄膜构件153,以及覆盖槽152的薄膜构件154被通过热附着方法粘接到第一侧表面145a。因此,过滤腔凹陷部分149和薄膜构件153构成了过滤腔155,小凹陷部分150和薄膜构件153构成了供应腔156,而槽151和薄膜构件153构成了第一墨水导入通道157。槽152和薄膜构件154构成了流出通道158,流出通道158和墨水导入部分147相通。As shown in Figures 34, 36 and 38, a filter cavity recessed portion 149 is formed on the first side surface 145a of the unit housing 145, and a filter 148 is maintained therein, and a substantially cylindrical small recessed portion 150 and a small recessed portion 150 are formed. The concave portion 150 communicates with a straight groove 151 and a straight groove 152 extending horizontally. In addition, the film member 153 covering the filter cavity recessed portion 149, the small recessed portion 150, and the groove 151, and the film member 154 covering the groove 152 are adhered to the first side surface 145a by a thermal adhesion method. Accordingly, the filter chamber recess 149 and the film member 153 constitute the filter chamber 155 , the small recess 150 and the film member 153 constitute the supply chamber 156 , and the groove 151 and the film member 153 constitute the first ink introduction channel 157 . The groove 152 and the film member 154 constitute an outflow channel 158 which communicates with the ink introduction portion 147 .

薄膜构件153和154用不在化学上影响墨水的性质,此外具有低透水率和低透氧透氮率的材料制成。即,薄膜构件153和154用一种薄膜制成,这种薄膜具有例如如下结构:用亚乙烯基氯化物(莎纶)涂覆的尼龙薄膜粘附并层压在高密度聚乙烯薄膜或聚丙烯薄膜上。The film members 153 and 154 are made of a material that does not chemically affect the properties of the ink, and in addition has low water permeability and low oxygen and nitrogen permeability. That is, the film members 153 and 154 are made of a film having, for example, a structure in which a nylon film coated with vinylidene chloride (Saran) is adhered and laminated on a high-density polyethylene film or a polyethylene film. on acrylic film.

如图38(a)和38(b)所示,弹簧接收构件159被贴到薄膜构件153上,和供应腔156同心放置并位于其内部,弹簧接收构件159具有略小于供应腔156的内径的外径。As shown in Figures 38(a) and 38(b), a spring receiving member 159 is attached to the film member 153, placed concentrically with and inside the supply chamber 156, and the spring receiving member 159 has a diameter slightly smaller than the inner diameter of the supply chamber 156. outside diameter.

同时,如图35、37和38所示,大致呈圆柱形的大凹陷部分161和直槽162在单元外壳145的第二侧表面145b上形成,大凹陷部分161被和小凹陷部分150同心设置。大凹陷部分161的外围壁部分161a以向着开口变宽的方式倾斜。大凹陷部分161的底壁具有倾斜表面161b,倾斜表面161b以使得大凹陷部分161的深度向上逐渐变小的方式倾斜,此外,在大凹陷部分161的最低部分形成了与第一侧表面145a的槽152相通的通孔152a。Meanwhile, as shown in FIGS. 35 , 37 and 38 , a substantially cylindrical large concave portion 161 and a straight groove 162 are formed on the second side surface 145 b of the unit case 145 , and the large concave portion 161 is concentrically arranged with the small concave portion 150 . The peripheral wall portion 161a of the large concave portion 161 is inclined in such a manner as to widen toward the opening. The bottom wall of the large concave portion 161 has an inclined surface 161b that is inclined in such a manner that the depth of the large concave portion 161 becomes gradually smaller upward, and in addition, a gap with the first side surface 145a is formed at the lowest portion of the large concave portion 161. The groove 152 communicates with the through hole 152a.

薄膜构件163和薄膜构件164通过热附着方法被粘接到单元外壳145的第二侧表面145b,薄膜构件163覆盖大凹陷部分161,薄膜构件164覆盖槽162。因此,大凹陷部分161和薄膜构件163构成了压力腔165,而槽162和薄膜构件164构成了第二墨水导入通道166。此外,在槽162中形成了通孔162a和162b,通孔162a和过滤腔凹陷部分149相通,通孔162b和槽151相通。因此,第二墨水导入通道166通过通孔162a和过滤腔155相通,通过通孔162b和第一墨水导入通道157相通。即,从管道138供应的墨水通过过滤腔凹陷部分149、通孔162a、第二墨水导入通道166、通孔162b和第一墨水导入通道157被供应到供应腔156。形成了压力腔165的大凹陷部分161的连接部分和通孔152a成为了液体出口E。薄膜构件163和164用和薄膜构件153和154相同的材料构成。A film member 163 covering the large concave portion 161 and a film member 164 covering the groove 162 are bonded to the second side surface 145b of the unit case 145 by a thermal adhesion method. Therefore, the large concave portion 161 and the thin film member 163 constitute the pressure chamber 165 , and the groove 162 and the thin film member 164 constitute the second ink introduction channel 166 . In addition, through holes 162 a and 162 b are formed in the groove 162 , the through hole 162 a communicates with the recessed portion 149 of the filter cavity, and the through hole 162 b communicates with the groove 151 . Therefore, the second ink introduction channel 166 communicates with the filter chamber 155 through the through hole 162a, and communicates with the first ink introduction channel 157 through the through hole 162b. That is, the ink supplied from the pipe 138 is supplied to the supply chamber 156 through the filter chamber concave portion 149 , the through hole 162 a , the second ink introduction channel 166 , the through hole 162 b and the first ink introduction channel 157 . The connecting portion of the large concave portion 161 forming the pressure chamber 165 and the through hole 152a become the liquid outlet E. The film members 163 and 164 are made of the same material as the film members 153 and 154 .

大致呈盘状的承压板167被贴到薄膜构件163与压力腔165相反的那一侧。承压板167具有小于压力腔165的内径的外径,并被布置成和压力腔165同心。承压板167用比薄膜构件163硬的材料形成,例如轻塑料材料,如聚乙烯或聚丙烯。承压板167通过热附着方法或使用粘结剂、双面胶带等被贴到薄膜构件163上。如图38所示,挤压薄膜构件163的弹簧170以向外挤压薄膜构件163和承压板167的方式设在压力腔165内。A generally disk-shaped pressure receiving plate 167 is attached to the side of the film member 163 opposite to the pressure chamber 165 . The pressure receiving plate 167 has an outer diameter smaller than the inner diameter of the pressure chamber 165 and is arranged concentrically with the pressure chamber 165 . The pressure bearing plate 167 is formed of a material harder than the film member 163, such as a light plastic material such as polyethylene or polypropylene. The pressure receiving plate 167 is attached to the film member 163 by a thermal attachment method or using an adhesive, a double-sided tape, or the like. As shown in FIG. 38 , a spring 170 pressing the film member 163 is provided in the pressure chamber 165 in such a manner as to press the film member 163 and the pressure receiving plate 167 outward.

同时,在分隔板168中形成了支撑孔169,分隔板168限定了单元外壳145的前述供应腔156和压力腔165。支撑孔169和供应腔156及压力腔165相通。活动阀门171被可滑动地支撑在支撑孔169中。活动阀门171具有插入支撑孔169中的柱状杆部分171a和大致呈盘形的板状构件171b,板状构件171b比支撑孔169的外形大。杆部分171a和板状构件171b一体形成。详细描述这个部分,杆部分171a被插入支撑孔169和弹簧170,所以其末端可以抵靠在薄膜构件163上。板状构件171b放在供应腔156中。圆形密封构件172,如O形环,以环绕支撑孔169的方式被固定到板状构件171b的支撑孔169一侧。当板状构件171b的密封构件172从分隔板168移开时,活动阀门171把供应腔156连接到压力腔165,当密封构件172抵靠在分隔板168上时,它覆盖在支撑孔169的周围,并把供应腔156与压力腔165彼此断开。此外,在可动构件171的薄膜构件153一侧上形成了台阶部分。螺旋状弹簧174的一端装在台阶部分上,弹簧174的另一端和前述弹簧接收构件159接合。因此,弹簧174把活动阀门171向压力腔165挤压。Meanwhile, a support hole 169 is formed in a partition plate 168 defining the aforementioned supply chamber 156 and pressure chamber 165 of the unit case 145 . The support hole 169 communicates with the supply chamber 156 and the pressure chamber 165 . The movable valve 171 is slidably supported in the support hole 169 . The movable valve 171 has a columnar rod portion 171 a inserted into the support hole 169 and a substantially disc-shaped plate member 171 b having an outer shape larger than the support hole 169 . The rod portion 171a and the plate member 171b are integrally formed. Describing this part in detail, the rod portion 171 a is inserted into the support hole 169 and the spring 170 so that its tip can abut against the film member 163 . The plate member 171b is placed in the supply chamber 156 . A circular sealing member 172 such as an O-ring is fixed to the support hole 169 side of the plate member 171b in such a manner as to surround the support hole 169 . When the sealing member 172 of the plate member 171b is moved away from the partition plate 168, the movable valve 171 connects the supply chamber 156 to the pressure chamber 165, and when the sealing member 172 abuts against the partition plate 168, it covers the support hole. 169, and disconnect the supply chamber 156 and the pressure chamber 165 from each other. Furthermore, a stepped portion is formed on the film member 153 side of the movable member 171 . One end of the coil spring 174 is mounted on the stepped portion, and the other end of the spring 174 is engaged with the aforementioned spring receiving member 159 . Therefore, the spring 174 presses the movable valve 171 toward the pressure chamber 165 .

如图37所示,支撑孔169具有等间距排列的四个剖开孔,并且总体上大致呈十字形。活动阀门171的杆部分171a插入支撑孔169,因此杆部分171a和支撑孔169形成了四个墨水通道173。As shown in FIG. 37 , the support hole 169 has four cut holes arranged at equal intervals, and is substantially cross-shaped as a whole. The rod portion 171 a of the movable valve 171 is inserted into the supporting hole 169 , so that the rod portion 171 a and the supporting hole 169 form four ink passages 173 .

接着将讨论打印机121的动作,打印机121使用如上所述构造出的阀门单元131。Next, the action of the printer 121 using the valve unit 131 constructed as described above will be discussed.

制造完打印机121后,对其性能进行测试。在性能测试中,首先,各种颜色的墨盒133B、133C、133M和133Y被夹持在墨盒夹持器132中。然后,增压空气通过供气管136B、136C、136M和136Y从增压泵139被供应到各个墨盒133B、133C、133M和133Y的外壳134,给墨水封装体增压。因此,墨水封装体内的各种墨水受到压力。然后,用盖封构件141a覆盖记录头129后,未示出的抽吸泵被驱动。因此,墨水通过管道138B、138C、138M和138Y被供应到阀门单元131B、131C、131M和131Y。当供应墨水时,过滤腔155、第二墨水导入通道166、第一墨水导入通道157、供应腔156和压力腔165,以及流出通道158内的空气被从记录头129排出。此时,因为压力腔165的大凹陷部分161在其顶部部分具有倾斜的表面161b,所以压力腔165的上部空间变小了,并且薄膜以顺着压力腔的形状的形状变形,能很容易地升高压力腔165内的负压,从而使得空气排出得更容易。After the printer 121 is manufactured, its performance is tested. In the performance test, first, the ink cartridges 133B, 133C, 133M, and 133Y of the respective colors were held in the ink cartridge holder 132 . Then, pressurized air is supplied from the booster pump 139 to the casing 134 of the respective ink cartridges 133B, 133C, 133M, and 133Y through the air supply pipes 136B, 136C, 136M, and 136Y, pressurizing the ink packages. Therefore, various inks in the ink pack are subjected to pressure. Then, after covering the recording head 129 with the capping member 141a, an unillustrated suction pump is driven. Accordingly, ink is supplied to the valve units 131B, 131C, 131M, and 131Y through the pipes 138B, 138C, 138M, and 138Y. Air in the filter chamber 155 , the second ink introduction channel 166 , the first ink introduction channel 157 , the supply chamber 156 and the pressure chamber 165 , and the outflow channel 158 is exhausted from the recording head 129 when ink is supplied. At this time, since the large concave portion 161 of the pressure chamber 165 has an inclined surface 161b at its top portion, the upper space of the pressure chamber 165 becomes smaller, and the film deforms in a shape following the shape of the pressure chamber, which can be easily The negative pressure in the pressure chamber 165 is increased so that the air can escape more easily.

当管道138B、138C、138M和138Y、阀门单元131B、131C、131M和131Y以及记录头129的未示出的喷嘴被注入墨水时,抽吸泵停机。然后,由于活动阀门171被弹簧174挤压,故它向压力腔165移动,并把密封构件172压在分隔板168上,阻断墨水通道173。因此,活动阀门171变成如图38(a)所示的阀门关闭状态。即,供应腔156和压力腔165进入非连通状态,并且阀门单元131进入自密封状态。When the pipes 138B, 138C, 138M, and 138Y, the valve units 131B, 131C, 131M, and 131Y, and the unillustrated nozzles of the recording head 129 are filled with ink, the suction pump is stopped. Then, since the movable valve 171 is pressed by the spring 174, it moves toward the pressure chamber 165, and presses the sealing member 172 against the partition plate 168, blocking the ink passage 173. Therefore, the movable valve 171 becomes a valve-closed state as shown in FIG. 38(a). That is, the supply chamber 156 and the pressure chamber 165 enter a non-communication state, and the valve unit 131 enters a self-sealing state.

此后,打印机121执行测试打印,用于性能测试。即,打印机121根据未示出的测试数据,通过在把图33中的滑架125向左和向右移动的同时从滑架125的记录头129充分地喷射墨水来进行打印。Thereafter, the printer 121 performs test printing for performance testing. That is, the printer 121 performs printing by sufficiently ejecting ink from the recording head 129 of the carriage 125 while moving the carriage 125 in FIG. 33 leftward and rightward, based on unshown test data.

当墨水在测试打印期间从记录头129中喷射出时,压力腔165内的墨水减少,从而压力腔165具有负压。因此,薄膜构件163被向弹簧170弯曲,并且薄膜构件163的中心和承压板167向着供应腔156位移。弯曲的薄膜构件163逆着弹簧174挤压活动阀门171的杆部分171a,朝着供应腔156挤压活动阀门171。当被挤压的活动阀门向供应腔156移动,并且密封构件172和分隔板168分离,活动阀门171被置于如图38(b)所示的阀门打开状态。即,供应腔156通过墨水通道173和压力腔165相通,并且供应腔156内的墨水流入压力腔165,消除压力腔165内的负压。因此,活动阀门171在弹簧174的推进力作用下向压力腔165移动,并再次进入如图38(a)所示的阀门关闭状态,从而停止从供应腔156向压力腔165供应墨水。When ink is ejected from the recording head 129 during the test printing, the ink in the pressure chamber 165 decreases so that the pressure chamber 165 has a negative pressure. Accordingly, the film member 163 is bent toward the spring 170 , and the center of the film member 163 and the pressure receiving plate 167 are displaced toward the supply chamber 156 . The curved film member 163 presses the rod portion 171 a of the movable valve 171 against the spring 174 , pressing the movable valve 171 toward the supply chamber 156 . When the squeezed movable valve moves toward the supply chamber 156 and the sealing member 172 is separated from the partition plate 168, the movable valve 171 is placed in a valve-open state as shown in FIG. 38(b). That is, the supply chamber 156 communicates with the pressure chamber 165 through the ink channel 173 , and the ink in the supply chamber 156 flows into the pressure chamber 165 to eliminate the negative pressure in the pressure chamber 165 . Therefore, the movable valve 171 moves toward the pressure chamber 165 under the urging force of the spring 174, and enters the valve closed state as shown in FIG.

在实际的打印操作期间,活动阀门171并不经常在阀门打开状态和阀门关闭状态之间切换,并且薄膜构件163被保持在平衡状态,在此状态下,它抵靠在活动阀门171的杆部分171a的端部。它以根据墨水消耗把活动阀门171略微打开,将墨水连续地供应到压力腔165的方式工作。During the actual printing operation, the movable valve 171 is not constantly switched between the valve open state and the valve closed state, and the thin film member 163 is kept in a balanced state where it abuts against the rod portion of the movable valve 171 171a end. It works by opening the movable valve 171 slightly according to the consumption of ink to continuously supply ink to the pressure chamber 165.

即,通过打开/关闭活动阀门171,压力腔165内的墨水压力的变化被保持在预定的范围内,并且和供应腔156内的墨水的压力变化无关。因此,即使由于滑架125的往复运动,管道138B、138C、138M和138Y内压力已经发生变化,也无法施加其影响。结果是很好地实现了从压力腔165向记录头129的墨水供应。That is, by opening/closing the movable valve 171 , the variation of the ink pressure in the pressure chamber 165 is maintained within a predetermined range independently of the variation of the ink pressure in the supply chamber 156 . Therefore, even if the pressure in the pipes 138B, 138C, 138M, and 138Y has changed due to the reciprocating motion of the carriage 125, its influence cannot be exerted. As a result, ink supply from the pressure chamber 165 to the recording head 129 is well realized.

在初始注入后空气残留在压力腔165内的情况下,当放置打印机的环境(温度)变化(上升)时,空气可能膨胀,有可能增大压力腔165内的压力。因为在这个实施例中,弹簧170把薄膜构件163向外推开来吸收空气体积的变化,所以空气腔165内的压力不会上升。In the case where air remains in the pressure chamber 165 after the initial injection, when the environment (temperature) where the printer is placed changes (rises), the air may expand, possibly increasing the pressure in the pressure chamber 165 . Because in this embodiment, the spring 170 pushes the membrane member 163 outward to absorb the change in air volume, the pressure in the air chamber 165 does not rise.

当墨水以此方式从打印机121的记录头129喷射出,并且性能测试完成时,墨水封装体与每个墨盒133B、133C、133M和133Y相分离。然后,滑架125在盖封装置141的上表面上移动,并且,在用盖封构件141a覆盖记录头的情况下,未示出的抽吸泵被驱动。这通过记录头129从过滤腔155、第二墨水导入通道166、第一墨水导入通道157、供应腔156、压力腔165和流出通道158排出墨水。由于液体出口E在压力腔165的最低部分形成,所以此时墨水被顺畅地排出。When the ink is ejected from the recording head 129 of the printer 121 in this way, and the performance test is completed, the ink package is separated from each of the ink cartridges 133B, 133C, 133M, and 133Y. Then, the carriage 125 moves on the upper surface of the capping device 141, and, with the recording head covered by the capping member 141a, an unillustrated suction pump is driven. This discharges ink from the filter chamber 155 , the second ink introduction channel 166 , the first ink introduction channel 157 , the supply chamber 156 , the pressure chamber 165 , and the outflow channel 158 through the recording head 129 . Since the liquid outlet E is formed at the lowest portion of the pressure chamber 165, ink is smoothly discharged at this time.

当墨水大部分被排出时,清洗液体供应管被连接到墨盒夹持器132,取代各个墨盒133B、133C、133M和133Y。然后,洗涤液被从清洗液体供应管供应到管道138B、138C、138M和138Y、阀门单元131B、131C、131M和131Y和记录头129,进行清洗。When the ink is mostly discharged, the cleaning liquid supply pipe is connected to the ink cartridge holder 132 instead of the respective ink cartridges 133B, 133C, 133M and 133Y. Then, the cleaning liquid is supplied from the cleaning liquid supply pipe to the pipes 138B, 138C, 138M, and 138Y, the valve units 131B, 131C, 131M, and 131Y, and the recording head 129 to perform cleaning.

本实施例的打印机121能提供如下效果:The printer 121 of this embodiment can provide the following effects:

(1)在本实施例中,和流出通道158相通的液体出口E在打印机121的阀门单元131中的压力腔165的最低部分形成。因此,在打印机121的性能测试中使用过的墨水被从记录头129顺畅地排出。因此有可能减少残留在阀门单元131内的墨水量,并改善液体排出特性,从而可以减少清洗操作的次数和清洗时间。(1) In this embodiment, the liquid outlet E communicating with the outflow passage 158 is formed at the lowest portion of the pressure chamber 165 in the valve unit 131 of the printer 121 . Therefore, the ink used in the performance test of the printer 121 is smoothly discharged from the recording head 129 . It is therefore possible to reduce the amount of ink remaining in the valve unit 131 and improve the liquid discharge characteristics, so that the number of cleaning operations and cleaning time can be reduced.

(2)在本实施例中,形成阀门单元131的压力腔165的大凹陷部分161在其顶部具有倾斜表面161b,并且液体出口E上方的空间变得小于液体出口E下面的空间。因此,在初始注入时,薄膜构件163以顺着压力腔165的形状的形状变形,所以可以很容易地增大压力腔内的负压,这有助于排出空气,使得空气很难残留在压力腔165内。(2) In this embodiment, the large concave portion 161 forming the pressure chamber 165 of the valve unit 131 has an inclined surface 161b at its top, and the space above the liquid outlet E becomes smaller than the space below the liquid outlet E. Therefore, at the time of initial injection, the film member 163 is deformed in a shape following the shape of the pressure chamber 165, so the negative pressure in the pressure chamber can be easily increased, which helps to discharge air so that it is difficult for the air to remain in the pressure chamber. cavity 165.

(3)在本实施例中,大凹陷部分161的外围壁部分161a的直径向着薄膜构件163增加。因此很容易加工大凹陷部分161。此外,薄膜构件163承压的面积可被做得更大,从而可以更可靠地驱动活动阀门171。(3) In the present embodiment, the diameter of the peripheral wall portion 161 a of the large concave portion 161 increases toward the thin film member 163 . Therefore, it is easy to process the large concave portion 161 . In addition, the pressure-bearing area of the membrane member 163 can be made larger, so that the movable valve 171 can be driven more reliably.

(4)在本实施例中,大凹陷部分161的外围壁部分161a以向着薄膜构件163来增大其直径的方式倾斜。因此,薄膜构件163以随着压力腔165的形状的形状变形,所以可以很容易地增大压力腔内的负压,使得排出空气更容易。(4) In the present embodiment, the peripheral wall portion 161 a of the large concave portion 161 is inclined in such a manner as to increase its diameter toward the thin film member 163 . Therefore, the film member 163 deforms in a shape following the shape of the pressure chamber 165, so the negative pressure inside the pressure chamber can be easily increased, making it easier to discharge air.

(5)在本实施例中,由于弹簧170被放置在压力腔165内,所以薄膜构件163和承压板167能被均匀地挤压,故有可能更可靠地防止薄膜构件163被不规则地弯曲。即使注入墨水后有空气残留在压力腔165内,并且放置打印机的部分的温度上升,因为弹簧170向外推开薄膜构件163并吸收膨胀的体积,故有可能防止压力腔165内的压力上升。(5) In the present embodiment, since the spring 170 is placed in the pressure chamber 165, the film member 163 and the pressure receiving plate 167 can be uniformly pressed, so it is possible to more reliably prevent the film member 163 from being irregularly pressed. bending. Even if air remains in the pressure chamber 165 after ink is injected and the temperature of the part where the printer is placed rises, it is possible to prevent the pressure inside the pressure chamber 165 from rising because the spring 170 pushes the film member 163 outward and absorbs the expanded volume.

下面将根据图33和图39到41讨论具体实施了本发明的液体喷射装置的第五实施例。同样的标号将被给与下面各实施例中与上述实施例中类似的部分,并且将省略对它们的详细描述。注意,为了描述方便的目的,在图39和40(a)中,承压板167用双点划线表示。A fifth embodiment of the liquid ejecting apparatus embodying the present invention will be discussed below with reference to FIG. 33 and FIGS. 39 to 41. FIG. The same reference numerals will be assigned to the parts similar to those in the above-mentioned embodiments in the following embodiments, and their detailed descriptions will be omitted. Note that, for convenience of description, in FIGS. 39 and 40( a ), the pressure receiving plate 167 is indicated by a two-dot chain line.

本实施例的打印机121,如图33中的双点划线表示,具有置于管道138的流动通道中的通道阀门175。通道阀门175被固定到框架122上墨盒133的附近,从而可以改变在管道138内流动的墨水量。The printer 121 of this embodiment has a channel valve 175 placed in the flow channel of the pipe 138, as indicated by the two-dot chain line in FIG. 33 . A channel valve 175 is secured to the frame 122 adjacent to the ink cartridge 133 so that the amount of ink flowing in the conduit 138 can be varied.

本实施例的打印机121具有如图39和40所示的阀门单元181,而不是第四实施例的阀门单元131,阀门单元被固定在滑架125上。通道阀门175被置于阀门单元181的上游一侧。The printer 121 of this embodiment has a valve unit 181 as shown in FIGS. 39 and 40 , instead of the valve unit 131 of the fourth embodiment, the valve unit is fixed on the carriage 125 . The passage valve 175 is placed on the upstream side of the valve unit 181 .

如图39和40所示,阀门单元181具有取代第四实施例的倾斜表面161b的锥形表面部分181b,它使得大凹陷部分161从支撑孔169附近向着大凹陷部分161的外围部分变浅。在阀门单元181中,液体出口E在压力腔165的体积的40%位置上形成,而不是在压力腔165的最低部分,并且通孔152a被连接到那里。更详细地说,液体出口E的形成方式是:阀门单元181安装在滑架125上,压力腔165在通过液体出口E的中心的水平面的中心线以下的体积变成压力腔165体积的40%。39 and 40, the valve unit 181 has a tapered surface portion 181b instead of the inclined surface 161b of the fourth embodiment, which makes the large concave portion 161 shallow from the vicinity of the support hole 169 toward the peripheral portion of the large concave portion 161. In the valve unit 181, the liquid outlet E is formed at 40% of the volume of the pressure chamber 165 instead of the lowest portion of the pressure chamber 165, and the through hole 152a is connected thereto. In more detail, the liquid outlet E is formed in such a way that the valve unit 181 is installed on the slide frame 125, and the volume of the pressure chamber 165 below the centerline of the horizontal plane passing through the center of the liquid outlet E becomes 40% of the volume of the pressure chamber 165 .

下面将讨论设置这个液体出口E的位置的方法。The method of setting the position of this liquid outlet E will be discussed below.

通过在压力腔165内的不同位置提供液体出口E,并执行清洗次数和残留在压力腔165内的墨水浓度(剩余墨水浓度)之间关系的仿真来设置液体出口E的位置。该位置由压力腔165在液体出口E的中心线C以下的体积(阴影线部分的体积)和压力腔165的体积的比值确定。需要注意,当阀门单元181安装在打印机上时,液体出口E中心线是一条水平地延伸的直线。The position of the liquid outlet E is set by providing the liquid outlet E at different positions in the pressure chamber 165 and performing a simulation of the relationship between the number of purges and the ink concentration remaining in the pressure chamber 165 (remaining ink concentration). This position is determined by the ratio of the volume of the pressure chamber 165 below the center line C of the liquid outlet E (the volume of the hatched portion) to the volume of the pressure chamber 165 . It should be noted that when the valve unit 181 is installed on the printer, the centerline of the liquid outlet E is a straight line extending horizontally.

在进行清洗的情况下,首先,驱动盖封装置141的抽吸泵来抽吸填充了阀门单元181和记录头129的喷嘴的墨水。随后,和第四实施例相同,清洗液供应管被连接到管道138,清洗液被供应到阀门单元181和记录头129的喷嘴。然后,驱动未示出的抽吸泵把墨水从记录头129中排出,整个清洗过程完成。In the case of cleaning, first, the suction pump of the capping device 141 is driven to suck the ink filled with the valve unit 181 and the nozzles of the recording head 129 . Then, like the fourth embodiment, a cleaning liquid supply pipe is connected to the pipe 138 and the cleaning liquid is supplied to the valve unit 181 and the nozzles of the recording head 129 . Then, an unillustrated suction pump is driven to discharge the ink from the recording head 129, and the entire cleaning process is completed.

图41示出了清洗次数和剩余墨水浓度(进行清洗时所排出的墨水混合物中所包含的墨水和清洗液的比值)之间的关系。图41示出了如第四实施例中那样没有提供通道阀门175(无阀门)和如本实施例中这样提供通道阀门175(有阀门)的情况之间的关系。Fig. 41 shows the relationship between the number of times of cleaning and the remaining ink concentration (the ratio of ink to cleaning liquid contained in the ink mixture discharged when cleaning is performed). FIG. 41 shows the relationship between the case where the passage valve 175 is not provided (without valve) as in the fourth embodiment and the case where the passage valve 175 is provided (with valve) as in the present embodiment.

在不提供通道阀门175的“无阀门”情况下,抽吸泵的抽吸所产生的负压导致清洗液被供应到压力腔165,直到达到水平面Hn(见图41)为止,在水平面Hn,压力腔165内的液体变成其体积的50%,那以后抽吸泵停机,并且活动阀门171被关闭。因此,在这种情况下,当清洗液注入压力腔165,达到水平面Hn,而当墨水和清洗液的混合物被排出时,达到了在液体出口E的最低部分处的水平面H。In the case of "no valve" where the channel valve 175 is not provided, the negative pressure generated by the suction of the suction pump causes the cleaning fluid to be supplied to the pressure chamber 165 until reaching the level Hn (see FIG. 41 ), at which level Hn, The liquid in the pressure chamber 165 becomes 50% of its volume, after which the suction pump stops and the movable valve 171 is closed. Therefore, in this case, when the cleaning liquid is injected into the pressure chamber 165, the level Hn is reached, and when the mixture of ink and cleaning liquid is discharged, the level H at the lowest portion of the liquid outlet E is reached.

在提供通道阀门175的“有阀门”情况下,排出墨水后,在通道阀门175被关闭的情况下,驱动抽吸泵。此时,残留在压力腔165内的气泡体积增大,并且因压力下降而扩张。此后当通道阀门175被打开时,清洗液突然进入,并被供应到水平面Ha(见图41),水平面Ha大约是压力腔165体积的80%,并且当那以后抽吸泵停机时,活动阀门171被关闭。因此,在存在通道阀门175的情况下,因为清洗液注入压力腔165,达到水平面Ha,而当墨水和清洗液的混合物被排出时,达到了水平面H。In the case of "with valve" where the passage valve 175 is provided, after the ink is discharged, the suction pump is driven with the passage valve 175 closed. At this time, the air bubbles remaining in the pressure chamber 165 increase in volume and expand due to pressure drop. Thereafter, when the channel valve 175 is opened, the cleaning liquid suddenly enters and is supplied to the level Ha (see FIG. 41 ), which is about 80% of the volume of the pressure chamber 165, and when the suction pump is shut down after that, the active valve 171 were closed. Therefore, in the presence of the passage valve 175, since the washing liquid is injected into the pressure chamber 165, the level Ha is reached, and when the mixture of ink and washing liquid is discharged, the level H is reached.

一般清洗处理被反复执行10次或更少。剩余墨水浓度等于或小于0.1%,即使墨水残留在记录头129的喷嘴中很长一段时间,这个剩余墨水浓度也几乎不引起堵塞。Generally, the cleaning process is repeatedly performed 10 times or less. The remaining ink concentration is equal to or less than 0.1%, which hardly causes clogging even if ink remains in the nozzles of the recording head 129 for a long time.

如图41中的表格所示,在打印机121中设有通道阀门175的情况下,如本实施例,如果液体出口E位于压力腔165的体积的40%或更少(在液体出口E的中心线C以下的体积是压力腔165的体积的40%或更少)的位置以下,进行十次清洗使得剩余墨水浓度大约是0.1%或更少。在打印机121中没有设有通道阀门175的情况下,如第四实施例,如果液体出口E位于压力腔165的体积的25%或更少(在液体出口E的中心线C以下的体积是压力腔165的体积的25%或更少)的位置以下,进行十次清洗使得剩余墨水浓度大约是0.1%或更少。As shown in the table in FIG. 41, in the case where the passage valve 175 is provided in the printer 121, as in this embodiment, if the liquid outlet E is located at 40% or less of the volume of the pressure chamber 165 (at the center of the liquid outlet E Below the position where the volume below the line C is 40% or less of the volume of the pressure chamber 165), cleaning is performed ten times so that the remaining ink concentration is about 0.1% or less. In the case where the passage valve 175 is not provided in the printer 121, as in the fourth embodiment, if the liquid outlet E is located at 25% or less of the volume of the pressure chamber 165 (the volume below the center line C of the liquid outlet E is the pressure 25% or less of the volume of the chamber 165), cleaning is performed ten times so that the remaining ink concentration is about 0.1% or less.

在没有提供通道阀门175的“无阀门”情况下,当液体出口E位于压力腔165的体积的12%的位置时,清洗五次使得压力腔165内的剩余墨水浓度大约是0.1%或更少。在设有通道阀门175的“有阀门”情况下,清洗四次使得压力腔165内的剩余墨水浓度大约是0.1%或更少。即,液体出口E设置的越低,墨水排出的就越快,保证0.1%或更少的墨水浓度,在这个浓度,即使墨水残留在记录头129的喷嘴中很长一段时间,也不会发生堵塞。In the case of "no valve" in which the passage valve 175 is not provided, when the liquid outlet E is located at a position of 12% of the volume of the pressure chamber 165, cleaning is performed five times so that the remaining ink concentration in the pressure chamber 165 is about 0.1% or less . In the case of "with valve" where the passage valve 175 is provided, four cleanings are performed so that the remaining ink concentration in the pressure chamber 165 is about 0.1% or less. That is, the lower the liquid outlet E is set, the faster the ink is discharged, ensuring an ink concentration of 0.1% or less, at this concentration, even if the ink remains in the nozzles of the recording head 129 for a long time, it will not occur. clogged.

考虑到上述情况,为了通过正常的10次或更少的清洗来获得0.1%或更少的剩余墨水浓度,液体出口E的最高位置是压力腔165的40%,在这个浓度不会发生墨水堵塞。因此,本实施例中,液体出口E设置在压力腔165体积的40%的位置上。In consideration of the above, in order to obtain a remaining ink concentration of 0.1% or less through normal cleaning of 10 times or less, the highest position of the liquid outlet E is 40% of the pressure chamber 165 at which ink clogging does not occur . Therefore, in this embodiment, the liquid outlet E is set at a position of 40% of the volume of the pressure chamber 165 .

和第一实施例相同,本实施例的打印机121在装配完成后进行性能测试。即,和第一实施例中一样,被增压的各种墨水通过管道138B、138C、138M和138Y从各个墨盒181B、181C、181M和181Y被供应到阀门单元131B、131C、131M和131Y。结果,过滤腔155、第二墨水导入通道166、第一墨水导入通道157、供应腔156、压力腔165和流出通道158中的空气被从记录头129排出。Same as the first embodiment, the printer 121 of this embodiment performs a performance test after assembly. That is, as in the first embodiment, pressurized various inks are supplied from the respective ink cartridges 181B, 181C, 181M, and 181Y to the valve units 131B, 131C, 131M, and 131Y through the pipes 138B, 138C, 138M, and 138Y. As a result, the air in the filter chamber 155 , the second ink introduction channel 166 , the first ink introduction channel 157 , the supply chamber 156 , the pressure chamber 165 and the outflow channel 158 is exhausted from the recording head 129 .

当墨水被供应到管道138、阀门单元181和记录头129的喷嘴时,通道阀门175被关闭,滑架125被盖封构件141a覆盖,并且抽吸泵被驱动。尽管此时活动阀门171使其密封构件172和分隔板168分离,此时它是打开的,但是通道阀门175被关闭,使得通道阀门175下游区域(在记录头129一侧),例如供应腔156和压力腔165的压力显著地降低。残留在压力腔165内的气泡因下降的压力导致体积增大并扩张。此后,当通道阀门175被打开时,墨水一下子涌入压力腔165。因此,已在压力腔165内扩展开的气泡通过液体出口E、流出通道158和记录头129和墨水流一起被排出。When ink is supplied to the pipe 138, the valve unit 181, and the nozzles of the recording head 129, the channel valve 175 is closed, the carriage 125 is covered by the capping member 141a, and the suction pump is driven. Although the movable valve 171 separates its sealing member 172 from the partition plate 168 at this time, it is opened at this time, the passage valve 175 is closed, so that the passage valve 175 downstream area (on the recording head 129 side), such as the supply chamber 156 and pressure chamber 165 are significantly reduced. The air bubbles remaining in the pressure chamber 165 increase in volume and expand due to the reduced pressure. Thereafter, when the passage valve 175 is opened, ink is poured into the pressure chamber 165 at once. Therefore, the air bubbles that have expanded in the pressure chamber 165 are discharged together with the ink flow through the liquid outlet E, the outflow channel 158 and the recording head 129 .

打印机121为性能测试进行打印,当此动作完成时,各个墨盒133B、133C、133M和133Y与墨盒夹持器132相分离,与第四实施例相同。然后,用盖封装置141a密封记录头129后,驱动未示出的抽吸泵。即,墨水通过记录头129从过滤腔155、第二墨水导入通道166、第一墨水导入通道157、供应腔156、压力腔165和流出通道158排出。The printer 121 performs printing for the performance test, and when this action is completed, the respective ink cartridges 133B, 133C, 133M, and 133Y are separated from the ink cartridge holder 132, as in the fourth embodiment. Then, after the recording head 129 is sealed by the capping device 141a, an unshown suction pump is driven. That is, ink is discharged from the filter chamber 155 , the second ink introduction channel 166 , the first ink introduction channel 157 , the supply chamber 156 , the pressure chamber 165 and the outflow channel 158 through the recording head 129 .

当墨水大部分被排出时,各个墨盒133B、133C、133M和133Y与墨盒夹持器132分离,然后清洗液供应管被连接到管道138并执行清洗。描述得具体些,在通道阀门175被关闭的情况下,滑架125被盖封构件141a覆盖,抽吸泵被驱动来对压力腔165显著地进行减压。此后,通道阀门175被打开,一下子把清洗液导入压力腔165来清洗压力腔165的内部。这被重复大约10次时清洗就完成了。When the ink is mostly discharged, the respective ink cartridges 133B, 133C, 133M, and 133Y are separated from the ink cartridge holder 132, and then the cleaning liquid supply pipe is connected to the pipe 138 and cleaning is performed. Described more specifically, with the passage valve 175 closed, the carriage 125 is covered by the cover member 141a, and the suction pump is driven to significantly decompress the pressure chamber 165 . Thereafter, the passage valve 175 is opened, and the cleaning liquid is introduced into the pressure chamber 165 at once to clean the inside of the pressure chamber 165 . This is repeated about 10 times when cleaning is complete.

因此,除了和在上述第四实施例中第(2)到(5)段所描述的类似的效果以外,这个实施例还可以提供下列效果:Therefore, in addition to the effects similar to those described in paragraphs (2) to (5) in the above fourth embodiment, this embodiment can provide the following effects:

(6)在这个实施例中,阀门单元131设在通道阀门175下游的管道138中,并且液体出口E在重力方向上位于压力腔165的体积的40%或更少处。因此,通过充分地打开和关闭通道阀门175,墨水被顺畅地补充,所以小于十次的清洗次数可以把剩余墨水浓度清洗到0.1%或更少,在这个浓度,即使墨水残留在记录头129的喷嘴中,也几乎不会发生堵塞。即液体注入特性得到改善,并且清洗次数可被减少。(6) In this embodiment, the valve unit 131 is provided in the pipe 138 downstream of the passage valve 175, and the liquid outlet E is located at 40% or less of the volume of the pressure chamber 165 in the direction of gravity. Therefore, by fully opening and closing the passage valve 175, the ink is replenished smoothly, so the number of times of cleaning less than ten times can clean the remaining ink concentration to 0.1% or less. Even in the nozzle, clogging hardly occurs. That is, the liquid injection characteristics are improved, and the number of times of cleaning can be reduced.

(7)在这个实施例中,液体出口E设在压力腔165的上游的位置,即在压力腔165的体积的40%的位置。即,液体出口E设在用少于十次清洗,可提供0.1%或更少的剩余墨水浓度的最高位置,在这个剩余墨水浓度,即使墨水残留在记录头129的喷嘴中,也几乎不会发生堵塞。液体出口E的位置越高,墨水的注入特性越好,因此本实施例不仅使得墨水排出特性更好,也使得墨水注入特性更好。即,有可能使得在向阀门单元181注入墨水时气泡更难残留在压力腔165内,这样打印可靠性就几乎不下降。(7) In this embodiment, the liquid outlet E is provided at a position upstream of the pressure chamber 165 , that is, at a position of 40% of the volume of the pressure chamber 165 . That is, the liquid outlet E is set at the highest position at which a remaining ink concentration of 0.1% or less can be provided with less than ten cleanings, and at this remaining ink concentration, even if ink remains in the nozzles of the recording head 129, there is hardly A blockage occurs. The higher the position of the liquid outlet E, the better the ink injection characteristics, so this embodiment makes not only better ink discharge characteristics but also better ink injection characteristics. That is, it is possible to make it more difficult for air bubbles to remain in the pressure chamber 165 when ink is injected into the valve unit 181, so that printing reliability is hardly lowered.

(8)在这个实施例中,锥形表面部分181b设在大凹陷部分161内。锥形表面部分181b使得大凹陷部分161从阀门单元181的大凹陷部分161的中心或支撑孔169的附近向外围壁部分161a变浅。因此即使活动阀门171设在压力腔165的中心,也可使在液体出口E上游的压力腔165更小,并且薄膜构件163以顺着大凹陷部分161的形状的形状变形。这样,压力腔165内的负压很容易被提高,有可能改善墨水注入特性。(8) In this embodiment, the tapered surface portion 181b is provided in the large concave portion 161 . The tapered surface portion 181b makes the large concave portion 161 shallower from the center of the large concave portion 161 of the valve unit 181 or the vicinity of the support hole 169 toward the peripheral wall portion 161a. Therefore, even if the movable valve 171 is provided at the center of the pressure chamber 165 , the pressure chamber 165 upstream of the liquid outlet E can be made smaller, and the film member 163 is deformed in a shape following the shape of the large concave portion 161 . In this way, the negative pressure in the pressure chamber 165 can be easily increased, making it possible to improve the ink injection characteristics.

下面将根据图42(a)和42(b)描述作为具体实施了本发明的液体喷射设备的打印机121的第六个实施例。图42(a)和图43示出为了描述方便的目的而去掉了承压板167。Next, a sixth embodiment of a printer 121 as a liquid ejecting apparatus embodying the present invention will be described based on FIGS. 42(a) and 42(b). Fig. 42(a) and Fig. 43 show that the pressure receiving plate 167 is removed for convenience of description.

第六实施例的打印机121配有图42和43中所示的阀门单元191,取代了第四实施例的阀门单元131。阀门单元191具有设在大凹陷部分161下面的凹陷部分192作为体积增大部分,该部分和大凹陷部分161相通。凹陷部分192形成的方式是使得:在阀门单元191安装到滑架125上时,液体出口E下面的空间具有更大的体积。凹陷部分192的顶部部分变成了倾斜的表面192a,表面192a以第二侧表面145b一侧变高的方式倾斜。The printer 121 of the sixth embodiment is provided with a valve unit 191 shown in FIGS. 42 and 43 instead of the valve unit 131 of the fourth embodiment. The valve unit 191 has a recessed portion 192 provided below the large recessed portion 161 as a volume-enlarged portion, which communicates with the large recessed portion 161 . The recessed portion 192 is formed in such a manner that the space below the liquid outlet E has a larger volume when the valve unit 191 is mounted on the carriage 125 . The top portion of the concave portion 192 becomes an inclined surface 192a that is inclined in such a way that one side of the second side surface 145b becomes higher.

因此,第六实施例的打印机121获得了第四实施例中的类似的功能。此外,除了和在上述第四实施例中第(2)到(5)和(7)段所描述的类似的效果以外,这个实施例可以提供下列效果:Therefore, the printer 121 of the sixth embodiment obtains a similar function to that of the fourth embodiment. Furthermore, this embodiment can provide the following effects in addition to the effects similar to those described in paragraphs (2) to (5) and (7) in the above fourth embodiment:

(9)在第六实施例中,设置凹陷部分192来增大压力腔165下部的体积。即,压力腔165的上部的体积变得相对较小。这可以使压力腔165内的墨水容积相对于形成了压力腔165的薄膜构件163的表面面积更大,所以,即使在打印机121很长时间不使用并且发生从薄膜构件163透过水或氧气/氮气的情况下,压力腔165内的墨水的粘性的增大也可被减小到最小。即,即使在使用很长时间不用的打印机121的情况下,也可以很好地进行墨水喷射,并且可以给打印机121提供高度的可靠性。(9) In the sixth embodiment, the recessed portion 192 is provided to increase the volume of the lower portion of the pressure chamber 165 . That is, the volume of the upper portion of the pressure chamber 165 becomes relatively smaller. This can make the volume of ink in the pressure chamber 165 larger with respect to the surface area of the film member 163 that forms the pressure chamber 165, so, even if the printer 121 is not used for a long time and occurs from the film member 163 through water or oxygen/ In the case of nitrogen, the increase in the viscosity of the ink within the pressure chamber 165 can also be minimized. That is, even in the case of using the printer 121 that has not been used for a long time, ink ejection can be well performed, and high reliability can be provided to the printer 121 .

(10)在第六实施例中,由于凹陷部分192的顶部部分变成了倾斜的表面192a,表面192a以大凹陷部分161的打开一侧变高的方式倾斜,所以凹陷部分192内的残留气泡可以被最大限度地抑制。(10) In the sixth embodiment, since the top portion of the concave portion 192 becomes the inclined surface 192a, which is inclined in such a way that the open side of the large concave portion 161 becomes higher, the remaining air bubbles in the concave portion 192 can be suppressed as much as possible.

第四到第六实施例可以做如下修改。The fourth to sixth embodiments can be modified as follows.

在上面的各个实施例中,液体出口E设在压力腔165的外围壁部分161a中。液体出口E不一定要设在外围壁部分161a中,而是可以设在更靠近压力腔165中心的位置,例如,如图40(a)中的双点划线所示。这可被用作液体出口E1。In the above respective embodiments, the liquid outlet E is provided in the peripheral wall portion 161 a of the pressure chamber 165 . The liquid outlet E is not necessarily provided in the peripheral wall portion 161a, but may be provided at a position closer to the center of the pressure chamber 165, for example, as shown by a two-dot chain line in FIG. 40(a). This can be used as liquid outlet E1.

尽管在第四到第六实施例中,压力腔165的大凹陷部分161的形状基本上是圆柱形,但是它也可以具有其他形状。即,压力腔165的上部空间不一定非要倾斜,也可以具有拉长的形状。此外,在压力腔165的下部空间中形成的体积增大部分的形状可以是棱形或者锥形。Although the shape of the large concave portion 161 of the pressure chamber 165 is substantially cylindrical in the fourth to sixth embodiments, it may have other shapes. That is, the upper space of the pressure chamber 165 does not have to be inclined, and may have an elongated shape. In addition, the shape of the volume-increased portion formed in the lower space of the pressure chamber 165 may be a prism or a cone.

尽管连接到大凹陷部分161的液体出口E的通孔152a是水平延伸地形成的,如第四到第六实施例的图38(a)和38(b)所示,但是它也可以相对于水平方向倾斜,并被连接到出口E。Although the through hole 152a connected to the liquid outlet E of the large depressed portion 161 is formed extending horizontally as shown in FIGS. 38(a) and 38(b) of the fourth to sixth embodiments, it may also be relatively The horizontal is inclined and is connected to exit E.

在第四到第六实施例中,阀门单元131、181和191的单元外壳145的形状不限于近似的长方体。在相同形状的阀门单元131、181和191连接到滑架125的角度不同的情况下,液体出口E的位置不同。在阀门单元131、181和191连接到滑架125使用时,液体出口E设在压力腔165的体积的25%或更少的位置。在设有通道阀门175的情况下,液体出口E设在压力腔165的体积的40%或更少的位置。In the fourth to sixth embodiments, the shape of the unit case 145 of the valve units 131, 181, and 191 is not limited to an approximate rectangular parallelepiped. Where the valve units 131, 181, and 191 of the same shape are connected to the slider 125 at different angles, the positions of the liquid outlets E are different. When the valve units 131 , 181 , and 191 are used connected to the carriage 125 , the liquid outlet E is provided at a position of 25% or less of the volume of the pressure chamber 165 . In the case where the passage valve 175 is provided, the liquid outlet E is provided at a position of 40% or less of the volume of the pressure chamber 165 .

下面根据附图详细描述具体实施了本发明的第七实施例。The seventh embodiment that specifically implements the present invention will be described in detail below with reference to the accompanying drawings.

总得来说,在A0或类似大小的大页面上打印图像的打印机消耗大量的墨水,所以使用存储了大量墨水的墨盒。当墨盒安装到滑架上时,滑架变重并且大的负载被施加到它上面。因此,传统的如图53中所示的大型打印机具有所谓的脱离滑架型结构,其中,各种颜色的墨盒271不是安装在装有记录头272的滑架上。In general, printers that print images on large pages of A0 or similar size use a lot of ink, so use cartridges that store a lot of ink. When the ink cartridge is mounted on the carriage, the carriage becomes heavy and a large load is applied to it. Therefore, a conventional large printer as shown in FIG. 53 has a so-called off-carriage type structure in which the ink cartridges 271 of the respective colors are not mounted on the carriage on which the recording head 272 is mounted.

墨水通过各条软管274(图53中只示出了一条),从以可更换方式固定的各个墨盒271被供应到滑架273的记录头272。因此,当管道274内的压力随着滑架273的运动而变化时,它影响墨水的排出,并使得排出预定量的墨水很困难。在这个方案中,减压腔(pressure dumper chamber)275设在滑架273和管道274之间,如图54所示,并且墨盒271的排出口的高度位置C被设置成总是比墨水的喷嘴排出口的高度位置N低。Ink is supplied to the recording head 272 of the carriage 273 from the respective ink cartridges 271 fixed in a replaceable manner through respective hoses 274 (only one is shown in FIG. 53 ). Therefore, when the pressure in the pipe 274 varies with the movement of the carriage 273, it affects the discharge of ink and makes it difficult to discharge a predetermined amount of ink. In this scheme, a decompression chamber (pressure dumper chamber) 275 is located between the carriage 273 and the pipe 274, as shown in FIG. The height position N of the discharge port is low.

在这个打印机中,图53中所示的滑架273下方的区域E变成了已打印纸张S的送出区域。为了方便在打印期间更换墨盒271内的墨水,墨盒271设在纸张S的送出区域E的一侧。因此,管道274的长度需要等于或大于可打印纸张S的最大宽度,或者滑架273的最大移动宽度W。In this printer, the area E below the carriage 273 shown in FIG. 53 becomes the ejection area of the printed sheet S. As shown in FIG. In order to facilitate the replacement of the ink in the ink cartridge 271 during printing, the ink cartridge 271 is disposed on one side of the paper S delivery area E. Therefore, the length of the duct 274 needs to be equal to or greater than the maximum width of the printable sheet S, or the maximum moving width W of the carriage 273 .

现在,墨水的压力损耗和管道274的长度成比例,并且和内径的四次方成反比。即,在墨水消耗量随着多喷嘴设计和打印速度的增加而增大的情况下,为了把墨水从墨盒271可靠地导向滑架273,应该把管道直径做得比较大。这将增大管道的弯曲曲率,所以要把打印机做得紧凑有困难。Now, the pressure loss of the ink is proportional to the length of the tube 274 and inversely proportional to the fourth power of the inner diameter. That is, in order to reliably guide the ink from the ink cartridge 271 to the carriage 273 under the condition that the ink consumption increases with the multi-nozzle design and the printing speed, the pipe diameter should be made relatively large. This would increase the curvature of the pipe, so making the printer compact would be difficult.

通过减小施加到液体保持器内的液体的压力的损耗,可以把本实施例的液体喷射设备做得紧凑。如图44所示,作为本实施例的液体喷射设备的喷墨型打印机(以下称为打印机)210具有一对倒T型支架211和212。在各支架211和212下面设有一对脚轮213,用于方便打印机的移动。支架211、212配有连接杆214把它们连起来,近似平行六面体形的机架215被支撑在支架上。The liquid ejecting apparatus of this embodiment can be made compact by reducing the loss of the pressure applied to the liquid in the liquid holder. As shown in FIG. 44 , an ink jet type printer (hereinafter referred to as a printer) 210 as a liquid ejecting apparatus of the present embodiment has a pair of inverted T-shaped brackets 211 and 212 . A pair of casters 213 are provided under each of the brackets 211 and 212 to facilitate the movement of the printer. The brackets 211, 212 are equipped with connecting rods 214 to connect them, and the approximately parallelepiped-shaped frame 215 is supported on the brackets.

操作面板216突出地设在机架215的右上部分。操作面板216具有多个操作按钮217和显示屏218。因此,操作面板216可以根据用户对操作按钮217的选择执行预定的打印,同时在显示屏218上显示处理的内容。外壳215的背面设有未示出的连接部分,通过此部分连接未示出的计算机。因此,从计算机接收的打印数据被存储在机架215内包含的未示出的存储器中。An operation panel 216 is protrudingly provided on the upper right portion of the chassis 215 . The operation panel 216 has a plurality of operation buttons 217 and a display 218 . Accordingly, the operation panel 216 can execute predetermined printing according to the user's selection of the operation button 217 while displaying the processed content on the display screen 218 . The back side of the housing 215 is provided with an unshown connection portion through which an unshown computer is connected. Accordingly, print data received from the computer is stored in an unillustrated memory contained within the chassis 215 .

进纸部分219设在机架215的背面,并且绕在轴219a上作为目标的纸张S被保持在进纸部分219中。进纸部分219还配有把纸张S馈送到稍后将讨论的承纸卷轴235去的未示出的进纸机构。A paper feeding section 219 is provided on the back of the frame 215 , and the paper S as a target is held in the paper feeding section 219 wound around the shaft 219 a. The paper feeding section 219 is also provided with an unillustrated paper feeding mechanism for feeding the paper S to a paper support spool 235 which will be discussed later.

墨盒夹持部分220被固定在机架215外部的上部中心部分。作为液体保持器的各种颜色(例如,青色、红色、黄色和黑色四种颜色)的墨盒221、222、223和224以可从前侧更换的方式被布置在墨盒夹持部分220中。具体而言,墨盒221-224形状像个扁平的平行六面体盒子,它们的最大面积部分向上和向下布置,并且各个墨盒221-224被布置在同一平面上。如图45所示,存储墨水或液体的墨水封装体225被包含在每个墨盒221-224内。向外突出的墨水导出口221a、222a、223a和224a设在各个墨盒221-224的墨水封装体225的中心。设在作为供应管的软管226、227、228和229的末端的针I被分别连接到墨水导出口221a、222a、223a和224a。The ink cartridge holding portion 220 is fixed at the upper center portion outside the frame 215 . Ink cartridges 221 , 222 , 223 , and 224 of respective colors (for example, four colors of cyan, red, yellow, and black) as liquid holders are arranged in the ink cartridge holding portion 220 in a replaceable manner from the front side. Specifically, the ink cartridges 221-224 are shaped like a flat parallelepiped box, their largest area portions are arranged upward and downward, and the respective ink cartridges 221-224 are arranged on the same plane. As shown in FIG. 45, an ink pack 225 storing ink or liquid is contained in each of the ink cartridges 221-224. Outwardly protruding ink outlets 221a, 222a, 223a and 224a are provided at the centers of the ink packages 225 of the respective ink cartridges 221-224. Needles 1 provided at the ends of hoses 226, 227, 228, and 229 as supply pipes are connected to ink outlets 221a, 222a, 223a, and 224a, respectively.

如图46所示,同步带233和引导杆234被置于机架215内,同步带233绕在左右两边的一对驱动轮231和从动轮232上。纸张放于其上的承纸卷轴235被布置在机架215的下部中心部分。此外,滑架236布置在承纸卷轴235上方。滑架236和引导杆234衔接而被引导,并和同步带233衔接而被驱动。因此,滑架236布置在承纸卷轴235上方,距承纸卷轴235预定间隙,并可沿X方向移动。As shown in FIG. 46, the timing belt 233 and the guide rod 234 are placed in the frame 215, and the timing belt 233 is wound on a pair of driving wheels 231 and driven wheels 232 on the left and right sides. A paper support roll 235 on which paper is placed is arranged at a lower central portion of the frame 215 . Furthermore, a carriage 236 is arranged above the paper support roll 235 . The carriage 236 is engaged with the guide rod 234 to be guided, and engaged with the timing belt 233 to be driven. Therefore, the carriage 236 is arranged above the paper supporting shaft 235 with a predetermined gap therefrom, and can move along the X direction.

如图45所示,滑架236配有记录头237,其中设有多个喷嘴,用于喷出墨水。与各个墨盒221-224对应的阀门单元241到244以位于记录头237之上的方式设在滑架236上。各个阀门单元241到244具有相同的结构,如图45到47所示。在图45中,示出了阀门单元241沿图47中的线241-241的横截面视图,示出了阀门单元242和243沿图48中的线242-242的横截面视图,并示出了阀门单元244沿图47中的线244-244的横截面视图。As shown in Fig. 45, the carriage 236 is provided with a recording head 237 in which a plurality of nozzles are provided for ejecting ink. Valve units 241 to 244 corresponding to the respective ink cartridges 221 to 224 are provided on the carriage 236 in such a manner as to be located above the recording head 237 . The respective valve units 241 to 244 have the same structure, as shown in FIGS. 45 to 47 . In Figure 45, a cross-sectional view of valve unit 241 along line 241-241 in Figure 47 is shown, a cross-sectional view of valve units 242 and 243 along line 242-242 in Figure 48 is shown, and A cross-sectional view of valve unit 244 along line 244-244 in FIG. 47 is shown.

如图45、47和48所示,每个阀门单元241-244具有近似圆柱形的用例如硬合成树脂形成的外壳245。如图47所示,近似圆柱形凹陷部分245a和两个弯槽部分245b和245c在外壳245的第一侧表面上形成。入口侧薄膜248通过热附着方法,以覆盖凹陷部分245a和槽部分245b和245c的方式被贴到外壳245的第一侧表面上。因此,凹陷部分245a变成供应腔250,槽部分245b变成和供应腔250相通的供应通道251,而槽部分245c变成排出通道253。As shown in FIGS. 45, 47 and 48, each valve unit 241-244 has an approximately cylindrical housing 245 formed of, for example, hard synthetic resin. As shown in FIG. 47 , an approximately cylindrical concave portion 245 a and two curved groove portions 245 b and 245 c are formed on the first side surface of the housing 245 . The inlet-side film 248 is attached to the first side surface of the housing 245 in such a manner as to cover the recessed portion 245a and the groove portions 245b and 245c by a thermal attachment method. Accordingly, the recessed portion 245a becomes the supply chamber 250 , the groove portion 245b becomes the supply passage 251 communicating with the supply chamber 250 , and the groove portion 245c becomes the discharge passage 253 .

如图48所示,近似圆柱形的凹陷部分245d形成在外壳245的第二侧表面上。作为驱动体的排出侧薄膜249通过热附着方法被贴到第二侧表面上,因此,凹陷部分245d构成了压力腔252。As shown in FIG. 48 , an approximately cylindrical depressed portion 245 d is formed on the second side surface of the housing 245 . The discharge side film 249 as a driving body is attached to the second side surface by a thermal adhesion method, and thus, the recessed portion 245d constitutes the pressure chamber 252 .

入口侧薄膜248和排出侧薄膜249柔软、用不在化学上影响墨水性质的材料制成,并具有低透水率和透氧透氮率很重要。在这个方面,薄膜248和249具有一种结构,是亚乙烯基氯化物(莎纶)涂覆的尼龙薄膜被粘附并层压在高密度聚乙烯薄膜或聚丙烯薄膜上。这是为了利用两个薄膜来有效地探测供应腔250和压力腔252的压力状态。注意,本实施例的入口侧薄膜248和排出侧薄膜249是透明的。It is important that the inlet-side film 248 and the discharge-side film 249 are soft, made of a material that does not chemically affect ink properties, and have low water permeability and oxygen and nitrogen permeability. In this aspect, films 248 and 249 have a construction in which vinylidene chloride (Saran) coated nylon film is adhered and laminated to a high density polyethylene film or polypropylene film. This is to effectively detect the pressure states of the supply chamber 250 and the pressure chamber 252 using two membranes. Note that the inlet side film 248 and the discharge side film 249 of this embodiment are transparent.

通孔245e和连通通道253a设在外壳245的中央,通孔245e用于把供应腔250和压力腔252彼此连通,连通通道253a把压力腔252和排出通道253彼此连通。A through hole 245e for communicating the supply chamber 250 and the pressure chamber 252 with each other and a communication passage 253a for communicating the pressure chamber 252 and the discharge passage 253 are provided at the center of the housing 245 .

外壳245中还形成了连接部分246和墨水导出部分247,管道226-229被连接到连接部分246,墨水导出部分247连接到记录头237。把供应通道251连接到管道226-229的通道形成孔246a在连接部分246中形成,而从排出通道253延伸到记录头237的通道形成孔247a在墨水导出部分247中形成。Also formed in the casing 245 is a connection portion 246 to which the pipes 226-229 are connected and an ink lead-out portion 247 connected to the recording head 237 . A channel forming hole 246a connecting the supply channel 251 to the pipes 226-229 is formed in the connection portion 246, and a channel forming hole 247a extending from the discharge channel 253 to the recording head 237 is formed in the ink lead-out portion 247.

因此,从管道226-229到达连接部分246的通道形成孔246a的墨水通过供应通道251、供应腔250、通孔245e、压力腔252、连通通道253a、排出通道253和通道形成孔247a被供应到记录头237。Therefore, the ink reaching the passage forming hole 246a of the connection portion 246 from the pipes 226-229 is supplied to the Recording head 237.

如图45所示,阀体255包含杆部分255a和与杆部分255a一体形成的盘部分255b;杆部分255a被插入通孔245e,而盘部分255b被置于供应腔250内。阀门关闭弹簧257的一端压着盘部分255b的背面,阀门关闭弹簧257的另一端压着弹簧座258。因此,阀门关闭弹簧257把阀体255向排出侧薄膜249(在图中向右)挤压。密封构件259环绕通孔245e被固定在供应腔250一侧(图中的左手侧)。因此,在图45中,当阀门关闭弹簧257向右推进阀体255时,阀体255的盘部分255b被压在密封构件259上,阀体255堵住并关闭通孔245e(见图45中的阀门单元242)。45, the valve body 255 includes a rod portion 255a and a disc portion 255b integrally formed with the rod portion 255a; One end of the valve closing spring 257 presses the back of the disc portion 255b, and the other end of the valve closing spring 257 presses the spring seat 258. Therefore, the valve closing spring 257 presses the valve body 255 toward the discharge side film 249 (rightward in the figure). A sealing member 259 is fixed on the side of the supply chamber 250 (the left-hand side in the figure) around the through hole 245e. Therefore, in FIG. 45, when the valve closing spring 257 pushes the valve body 255 to the right, the disc portion 255b of the valve body 255 is pressed on the sealing member 259, and the valve body 255 blocks and closes the through hole 245e (see FIG. 45). valve unit 242).

具有刚度的承压板254以和外壳245的通孔245e同心的方式被固定到排出侧薄膜249的外侧。提供承压板254用于最大限度地防止柔软的排出侧薄膜249每次受到来自压力腔252的压力并向供应腔250弯曲(向左)时变形,类似地,当薄膜249受到同样的压力,它就会挤压阀体255的杆部分255a。负压保持弹簧260位于压力腔252内。负压保持弹簧260环绕通孔245抵靠并挤压排出侧薄膜249,因此,负压保持弹簧260最大限度地防止压力腔252内的压力变得不均匀,由于压力腔252中的墨水的自重,不均匀的压力将以偏心的状态挤压阀体255的杆部分255a。A pressure receiving plate 254 having rigidity is fixed to the outside of the discharge-side film 249 concentrically with the through-hole 245e of the housing 245 . The pressure bearing plate 254 is provided to minimize deformation of the flexible discharge side membrane 249 each time it is subjected to pressure from the pressure chamber 252 and bends (to the left) toward the supply chamber 250. Similarly, when the membrane 249 is subjected to the same pressure, It presses against the stem portion 255a of the valve body 255 . The negative pressure holding spring 260 is located in the pressure chamber 252 . The negative pressure holding spring 260 abuts against and squeezes the discharge side film 249 around the through hole 245, therefore, the negative pressure holding spring 260 prevents the pressure in the pressure chamber 252 from becoming uneven due to the self-weight of the ink in the pressure chamber 252. , the uneven pressure will press the rod portion 255a of the valve body 255 in an eccentric state.

接着,参考图45、49和50描述,设置墨盒夹持部分220相对于阀门单元241-244的阀体255的高度H(mm)的方法。Next, a method of setting the height H (mm) of the cartridge holding portion 220 relative to the valve body 255 of the valve units 241-244 will be described with reference to FIGS. 45, 49 and 50. FIG.

在记录头消耗墨水时,压力腔252内的压力Pv等于阀体255的释放压力Po。当释放压力Po是负压时,它具有负号并由下式给出:The pressure Pv in the pressure chamber 252 is equal to the release pressure Po of the valve body 255 when the recording head consumes ink. When the release pressure Po is negative, it has a negative sign and is given by:

Pv=-Po             ...(1)Pv=-Po ...(1)

释放压力Po应该大于如图49所示的下列压力之和:位于供应腔250内的阀门关闭弹簧257的推进力Ke,位于压力腔252内的负压保持弹簧260的推进力Ko,在排出侧薄膜249变形时的阻力fm,和由高程水头H施加到阀体255的盘部分255b的背面的力Pc。这样,释放压力Po由下式表示:The release pressure Po should be greater than the sum of the following pressures as shown in Figure 49: the thrust Ke of the valve closing spring 257 located in the supply chamber 250, the thrust Ko of the negative pressure holding spring 260 located in the pressure chamber 252, and on the discharge side The resistance fm when the film 249 is deformed, and the force Pc applied by the elevation head H to the back surface of the disc portion 255b of the valve body 255 . Thus, the release pressure Po is expressed by:

Po≥Ko+Ke+fm+PcPo≥Ko+Ke+fm+Pc

这里,由于施加到阀体255的盘部分255b的力Pc随高程水头H改变,所以压力腔252内的压力Pv变化如图50中的虚线dL所示。但是,由于盘部分255b的面积较小,所以施加到盘部分255b的力Pc小到可以忽略。因此,即使高程水头H被改变,大的释放压力Po也不可能受到影响,并且释放压力Po可被认为由Po=a(常数)的直线L1表示。Here, since the force Pc applied to the disc portion 255b of the valve body 255 varies with the elevation head H, the pressure Pv within the pressure chamber 252 varies as shown by the dotted line dL in FIG. 50 . However, since the area of the disk portion 255b is small, the force Pc applied to the disk portion 255b is negligibly small. Therefore, even if the elevation head H is changed, the large release pressure Po is unlikely to be affected, and the release pressure Po can be considered to be represented by a straight line L1 of Po=a (constant).

供应腔250内的压力Pk变成高程水头H和管道226-229的压力损耗Pt之和,高程水头H来源于从墨盒夹持部分220到供应腔250的高度。当压力损耗Pt是负压时,它具有负号并由下式给出。The pressure Pk in the supply chamber 250 becomes the sum of the elevation head H derived from the height from the ink cartridge clamping portion 220 to the supply chamber 250 and the pressure loss Pt of the pipes 226-229. When the pressure loss Pt is a negative pressure, it has a negative sign and is given by the following equation.

Pk=-Pt+H          ...(2)Pk=-Pt+H ...(2)

在高程水头H是零的情况下,Pk=-Pt,并且当高程水头H增大时,供应腔250内的压力Pk变化如图50中的直线L2所示。In the case where the elevation head H is zero, Pk=-Pt, and when the elevation head H increases, the pressure Pk in the supply chamber 250 changes as shown by the straight line L2 in FIG. 50 .

然后,在墨水消耗期间,由第(2)式表示的供应腔250内的压力Pk等于或高于由第(1)式表示的压力腔252内的压力Pv的情况下,墨水被从供应腔250充足地供应到压力腔252。即,Then, during ink consumption, under the condition that the pressure Pk in the supply chamber 250 represented by the formula (2) is equal to or higher than the pressure Pv in the pressure chamber 252 represented by the formula (1), the ink is drawn from the supply chamber 250 is adequately supplied to pressure chamber 252 . Right now,

Pk≥Pv=-Pt+H≥-PoPk≥Pv=-Pt+H≥-Po

并且从上式,要从供应腔250被充足地供应到压力腔252的墨水的高程水头He由下式表示。And from the above formula, the elevation head He of the ink to be sufficiently supplied from the supply chamber 250 to the pressure chamber 252 is expressed by the following formula.

He≥-Po+PtHe≥-Po+Pt

当高程水头H变化时压力腔252内的压力Pv由图50中连接直线L1和直线L2的线表示。The pressure Pv in the pressure chamber 252 when the elevation head H changes is represented by the line connecting the straight line L1 and the straight line L2 in FIG. 50 .

在设置H≥He的情况下,即使记录头已消耗了墨水用于打印,墨水仍从供应腔250被充足地供应到压力腔252。因此,在调整压力腔252内的压力时,阀体255被打开/关闭(自密封),所以压力腔252内的压力Pv变成等于-Po,满足了Pv=-Po。In the case where H≧He is set, ink is sufficiently supplied from the supply chamber 250 to the pressure chamber 252 even if the recording head has consumed ink for printing. Therefore, when the pressure in the pressure chamber 252 is adjusted, the valve body 255 is opened/closed (self-sealing), so the pressure Pv in the pressure chamber 252 becomes equal to -Po, satisfying Pv=-Po.

在H<He的设置情况下,当记录头已消耗了墨水用于打印时,从供应腔250到压力腔25的墨水供应变得不足,为了克服它,让阀体255总是打开,墨水被供应到压力腔252。在这种情况下,压力腔252内的压力Pv由下式表示:Pv=-Po-H。In the setting of H<He, when the recording head has consumed ink for printing, the supply of ink from the supply chamber 250 to the pressure chamber 25 becomes insufficient. To overcome this, the valve body 255 is always opened, and the ink is drawn. Supply to pressure chamber 252. In this case, the pressure Pv inside the pressure chamber 252 is represented by the following formula: Pv=-Po-H.

因为压力腔252内的压力Pv变成到记录头的供应压力,所以越小越好。在本实施例中,墨盒夹持部分220的高度H应该等于或大于He。Since the pressure Pv inside the pressure chamber 252 becomes the supply pressure to the recording head, the smaller the better. In this embodiment, the height H of the cartridge holding portion 220 should be equal to or greater than He.

接着,将用具体值讨论墨盒夹持部分220的高度H(mm)。例如,设从墨盒221-224到供应腔250的管道226-229的压力损耗Pt是150(mmH2O)。此时,要从供应腔250被充足地供应到压力腔252的墨水的高程水头He由下式表示。Next, the height H (mm) of the cartridge holding portion 220 will be discussed with specific values. For example, let the pressure loss Pt of the pipes 226-229 from the ink cartridges 221-224 to the supply chamber 250 be 150 (mmH 2 O). At this time, the elevation head He of the ink to be sufficiently supplied from the supply chamber 250 to the pressure chamber 252 is expressed by the following equation.

He=-100(mm H2O)+150(mm H2O)=50(mm H2O)He=-100(mm H 2 O)+150(mm H 2 O)=50(mm H 2 O)

在释放压力Pv和压力损耗Pf相等,并且,例如管道226-229被做得更长以致于压力损耗Pt被增大到200(mm H2O)的情况下,高程水头He变高,为100(mm H2O),如图50中的双点划线所示。In the case where the release pressure Pv and the pressure loss Pf are equal, and, for example, the pipes 226-229 are made longer so that the pressure loss Pt is increased to 200 (mm H 2 O), the elevation head He becomes 100 (mm H 2 O), as shown by the two-dot dash line in Fig. 50 .

下面将描述本实施例的打印机的动作。The operation of the printer of this embodiment will be described below.

使用打印机210时,绕在轴219a上的纸张S被保持在进纸部分219中,各种颜色的墨盒221-224被夹持在墨盒夹持部分220中。墨盒221-224的墨水导出口221a到224a和针I接合。When the printer 210 is used, the paper S wound on the shaft 219a is held in the paper feeding portion 219, and the ink cartridges 221-224 of the respective colors are held in the ink cartridge holding portion 220. The ink outlets 221a to 224a of the ink cartridges 221-224 are engaged with the needle 1.

当从未示出的被连接的计算机接收到打印数据时,打印机210在存储器内存储打印数据。接着,当执行打印数据的打印时,纸张S被未示出的进纸装置导至外壳215。当纸张S到达承纸卷轴235和滑架236之间时,打印机210通过沿X方向移动滑架236,同时从滑架236的记录头237的排出口充分地喷出墨水来进行打印。When receiving print data from a not-shown connected computer, the printer 210 stores the print data in memory. Next, when printing of the print data is performed, the paper S is guided to the housing 215 by an unillustrated paper feeding device. When the paper S reaches between the carrier 235 and the carriage 236 , the printer 210 performs printing by moving the carriage 236 in the X direction while sufficiently ejecting ink from the discharge port of the recording head 237 of the carriage 236 .

更具体地说,当墨水被从记录头237喷出时,阀门单元241-244的压力腔252的体积减少了喷出的墨水的体积那么多,产生了给定的负压。该负压变成前述的释放压力Po。该负压导致排出侧薄膜249逆着阀门关闭弹簧257和负压保持弹簧260(见图45中的阀门单元243),向进入侧薄膜248方向变形。当排出侧薄膜249变形时,固定到排出侧薄膜249的承压板254移动并抵靠在阀体255上,把阀体255向左推。结果,阀体255向左移动,并且盘部分255b和密封构件259分离,从而供应腔250和压力腔252通过通孔245e相通,导致墨水从供应腔250流入压力腔252。当墨水流入压力腔252时,压力腔252内的负压被消除,并且阀体255在阀门关闭弹簧257的推进力作用下向右移动并被关闭(见图45中的阀门单元242)。More specifically, when ink is ejected from the recording head 237, the volumes of the pressure chambers 252 of the valve units 241-244 are reduced by the volume of the ejected ink, creating a given negative pressure. This negative pressure becomes the aforementioned release pressure Po. This negative pressure causes the discharge side membrane 249 to deform in the direction of the inlet side membrane 248 against the valve closing spring 257 and the negative pressure holding spring 260 (see valve unit 243 in FIG. 45 ). When the discharge side film 249 is deformed, the pressure receiving plate 254 fixed to the discharge side film 249 moves and abuts against the valve body 255, pushing the valve body 255 leftward. As a result, the valve body 255 moves leftward, and the disc portion 255b and the sealing member 259 are separated, so that the supply chamber 250 and the pressure chamber 252 communicate through the through hole 245e, causing ink to flow from the supply chamber 250 into the pressure chamber 252 . When ink flows into the pressure chamber 252, the negative pressure in the pressure chamber 252 is eliminated, and the valve body 255 moves to the right and is closed under the pushing force of the valve closing spring 257 (see valve unit 242 in FIG. 45 ).

每次当打印机210按照上述方式沿着X方向往复移动滑架236,同时喷出墨水时,它驱动未示出的进纸机构来把纸张S向打印机210的下部移动。然后,它在重复上述系列操作的同时执行打印。Every time the printer 210 reciprocates the carriage 236 in the X direction as described above while ejecting ink, it drives an unillustrated paper feed mechanism to move the paper S toward the lower part of the printer 210 . Then, it performs printing while repeating the above-described series of operations.

本实施例的打印机210能提供下列效果。The printer 210 of this embodiment can provide the following effects.

(a)在这个实施例中,墨盒221到224是滑架236的可移动区域,并被设在记录头237的上部部分。当墨水在从墨盒221到224与记录头237的压头差的作用下被供应到记录头237时,不需要提供供墨装置,例如增压泵。因为管道226-229的长度仅需从各个墨水导出口221a-224a延伸到滑架236的最远可移动范围,所以可以使得把墨水供应到记录头237的管道226-229比传统情况下的短。即,由于可以使压力损耗更小,所以即使从记录头237到墨盒221-224的高度H被做得更低,也可把墨水可靠地供应到记录头237。因此,从记录头237到墨盒221-224的高度H可被设置得比传统的低,所以可把打印机210做得紧凑(a) In this embodiment, the ink cartridges 221 to 224 are movable regions of the carriage 236 and are provided on the upper portion of the recording head 237 . When ink is supplied to the recording head 237 by the pressure head difference from the ink cartridges 221 to 224 and the recording head 237, there is no need to provide an ink supply means such as a booster pump. Because the lengths of the pipes 226-229 only need to extend from the respective ink outlets 221a-224a to the farthest movable range of the carriage 236, the pipes 226-229 that supply the ink to the recording head 237 can be made shorter than conventionally. . That is, since the pressure loss can be made smaller, ink can be reliably supplied to the recording head 237 even if the height H from the recording head 237 to the ink cartridges 221-224 is made lower. Therefore, the height H from the recording head 237 to the ink cartridges 221-224 can be set lower than conventional ones, so the printer 210 can be made compact.

(b)在本实施例中,阀门单元241-244设在滑架236的记录头237的上游侧,阀门单元241-244在供应腔250内的压力高于压力腔252内的压力时被关闭。即使墨盒221-224被置于记录头237的上方,墨水也不会在压力作用下从记录头泄漏。因为墨盒221-224内的墨水在从记录头237到墨盒221到224的压头差的作用下被供应到记录头237,所以不需要提供大型装置,例如用于把墨水供应到记录头237的增压泵。这可以使打印机210更小。此外,当墨盒夹持部分220设在滑架236的上部部分时,即使在已打印纸张S在打印期间被从滑架236下面送出的情况下,也可以很容易地进行墨水更换。(b) In the present embodiment, the valve units 241-244 are provided on the upstream side of the recording head 237 of the carriage 236, and the valve units 241-244 are closed when the pressure in the supply chamber 250 is higher than the pressure in the pressure chamber 252 . Even if the ink cartridges 221-224 are placed above the recording head 237, ink does not leak from the recording head under pressure. Because the ink in the ink cartridges 221-224 is supplied to the recording head 237 under the effect of the pressure head difference from the recording head 237 to the ink cartridges 221 to 224, it is not necessary to provide a large-scale device such as a device for supplying the ink to the recording head 237. booster pump. This can make the printer 210 smaller. Furthermore, when the ink cartridge holding portion 220 is provided on the upper portion of the carriage 236, ink replacement can be easily performed even in the case where the printed sheet S is sent out from under the carriage 236 during printing.

(c)在本实施例中,从阀门单元241-244的阀体255到墨盒夹持部分220的高度H是和来自管道226-229的压力损耗Pt的压头和来自阀门单元241-244的阀体255的释放压力Po(负压)的压头之和相等的高程水头。因此,墨盒221-224内的墨水可以在高度H产生的能量作用下被可靠地供应到记录头237。因此,墨水可以从记录头237被顺畅地喷出。(c) In the present embodiment, the height H from the valve body 255 of the valve units 241-244 to the cartridge holding portion 220 is the pressure head from the pressure loss Pt of the pipes 226-229 and the pressure head from the valve units 241-244. The sum of the pressure heads of the release pressure Po (negative pressure) of the valve body 255 is equal to the elevation water head. Therefore, the ink in the ink cartridges 221-224 can be reliably supplied to the recording head 237 by the energy generated at the height H. Referring to FIG. Therefore, ink can be ejected smoothly from the recording head 237 .

(d)在本实施例中,从阀门单元241-244的阀体255到墨盒夹持部分220的高度H是和来自管道226-229的压力损耗Pt的压头和来自阀门单元241-244的阀体255的释放压力Po(负压)的压头之和相等的高程水头。即,它变成了允许墨盒221-224内的墨水被可靠地供应到记录头237的最低高度H。因此有可能使打印机210更小。(d) In the present embodiment, the height H from the valve body 255 of the valve units 241-244 to the cartridge holding portion 220 is the pressure head from the pressure loss Pt of the pipes 226-229 and the pressure head from the valve units 241-244. The sum of the pressure heads of the release pressure Po (negative pressure) of the valve body 255 is equal to the elevation water head. That is, it becomes the lowest height H that allows the ink inside the ink cartridges 221-224 to be reliably supplied to the recording head 237. It is therefore possible to make the printer 210 smaller.

(e)在本实施例中,因为墨盒221-224被制成了扁平的盒体,并被平放,所以喷墨型打印机210的高度尺寸可被做得更小。(e) In this embodiment, since the ink cartridges 221-224 are made into flat boxes and laid flat, the height dimension of the ink jet type printer 210 can be made smaller.

根据图51和图52,将描述具体实施了本发明的液体喷射设备的第八实施例。但是需要注意,将给予下列各个实施例中那些和第七实施例类似的部分以相同的标号,并将省略对它们的详细说明。Based on FIGS. 51 and 52, an eighth embodiment of the liquid ejecting apparatus embodying the present invention will be described. Note, however, that those parts in the following respective embodiments that are similar to those of the seventh embodiment will be given the same reference numerals, and their detailed description will be omitted.

作为第八实施例的液体喷射设备的打印机210的墨盒夹持部分220被布置在几乎是在打印机210的中心,并夹持住垂直细长的墨盒221-224。The ink cartridge holding portion 220 of the printer 210 as the liquid ejecting apparatus of the eighth embodiment is arranged almost at the center of the printer 210, and holds the vertically elongated ink cartridges 221-224.

此外,在这个实施例中,从阀门单元241-244的阀体255到墨盒221-224的高度H按下式设置,其中,d是在墨盒221-224内的墨水封装体225内的静水压头的变化。Furthermore, in this embodiment, the height H from the valve body 255 of the valve unit 241-244 to the ink cartridges 221-224 is set as follows, where d is the static water in the ink packaging body 225 in the ink cartridges 221-224. Changes in head pressure.

H=He+d       ...(3)H=He+d ...(3)

即,本实施例中的墨盒夹持部分220的高度H把因墨水消耗导致的墨盒221-224内的静水压头的变化考虑在内。That is, the height H of the ink cartridge holding portion 220 in this embodiment takes into account the change in the hydrostatic head inside the ink cartridges 221-224 due to ink consumption.

因此,在本实施例的打印机210中,墨盒221-224也被夹持在墨盒夹持部分220中,并和针I接合。并且阀体255处于关闭状态。当执行打印时,打印机210通过在把纸张S馈送到承纸卷轴235和滑架236之间的同时从记录头237喷出墨水来进行打印,并沿X方向移动滑架236,和第七实施例相同。Therefore, in the printer 210 of the present embodiment, the ink cartridges 221-224 are also held in the ink cartridge holding portion 220 and engaged with the needle 1. And the valve body 255 is in a closed state. When performing printing, the printer 210 performs printing by ejecting ink from the recording head 237 while feeding the paper S between the carrier 235 and the carriage 236, and moves the carriage 236 in the X direction, and the seventh embodiment Example is the same.

当此后墨盒221-224内的墨水被消耗时,墨盒221-224内的静水压头变成负压。因此,有可能从供应腔250到压力腔252的墨水供应不足,由于压力腔252内的体积减小所产生的负压,大大地降低了压力腔252内的压力,压力腔252内的体积的减少是墨水从记录头237的喷嘴的排出口喷出的结果。但是,在本实施例中的高度H被设为等于第七实施例的高程水头He加上静水压头的变化d的一个值,静水压头的变化d来自墨盒221-224内的墨水的深度。因此,即使墨盒221-224内的墨水大多数都被消耗了,供应腔250内的压力仍高于压力腔252内的压力,所以墨水被从供应腔250充足地供应到压力腔252,从而充分地保持了压力腔内的压力。When the ink in the ink cartridges 221-224 is consumed thereafter, the hydrostatic head in the ink cartridges 221-224 becomes negative pressure. Therefore, it is possible that the ink supply from the supply chamber 250 to the pressure chamber 252 is insufficient. Due to the negative pressure generated by the volume reduction in the pressure chamber 252, the pressure in the pressure chamber 252 is greatly reduced. The decrease is a result of ink ejection from the discharge ports of the nozzles of the recording head 237 . However, the height H in this embodiment is set to a value equal to the elevation head He of the seventh embodiment plus the change d in the hydrostatic head from the ink in the ink cartridges 221-224. depth. Therefore, even if most of the ink in the ink cartridges 221-224 is consumed, the pressure in the supply chamber 250 is still higher than the pressure in the pressure chamber 252, so the ink is sufficiently supplied from the supply chamber 250 to the pressure chamber 252, thereby fully maintain the pressure in the pressure chamber.

因此,除了和前述实施例的(a)、(b)和(d)类似的效果外,这个实施例还可以获得下列效果。Therefore, this embodiment can obtain the following effects in addition to the effects similar to (a), (b) and (d) of the foregoing embodiments.

(f)在本实施例中,墨盒221-224以几乎位于打印机210的中心并水平地对齐的方式被夹持在墨盒夹持部分220中。因此,把墨水从各个墨盒221-224供应到各个阀门单元241-244的管道226-229的长度可被设为大约是滑架236的可移动范围的一半。墨水通过管道226-229被供应到滑架,因为管道226-229可被做得更短,所以可使压力损耗更小,并且打印机210被做得更紧凑。(f) In the present embodiment, the ink cartridges 221-224 are held in the ink cartridge holding portion 220 in such a manner that they are located almost at the center of the printer 210 and aligned horizontally. Therefore, the length of the pipes 226-229 supplying ink from the respective ink tanks 221-224 to the respective valve units 241-244 may be set to be approximately half the movable range of the carriage 236. Referring to FIG. Ink is supplied to the carriage through the pipes 226-229, and since the pipes 226-229 can be made shorter, the pressure loss can be made smaller and the printer 210 can be made more compact.

(g)在本实施例中,高度H被设为把来自墨盒221-224内的墨水的深度的静水压头的变化考虑在内的一个值。因此,即使墨盒221-224内的墨水大多数都被消耗了,墨盒221-224内的墨水仍可以被顺畅地供应到记录头237。(g) In the present embodiment, the height H is set to a value that takes into account variations in the hydrostatic head from the depth of the ink in the ink cartridges 221-224. Therefore, even if most of the ink in the ink cartridges 221-224 is consumed, the ink in the ink cartridges 221-224 can be smoothly supplied to the recording head 237.

第七和第八实施例可按如下修改。The seventh and eighth embodiments can be modified as follows.

在上述每个实施例中,负压保持弹簧260被置于压力腔252内。为了降低成本等,可以省去负压保持弹簧260。In each of the above-described embodiments, the negative pressure maintaining spring 260 is placed in the pressure chamber 252 . In order to reduce costs and the like, the negative pressure maintaining spring 260 may be omitted.

在第七实施例中,从阀门单元241-244的阀体255到墨盒221-224的高度H被设得等于高程水头He,He是来自管道226-229的压力损耗Pt的压头和来自阀门单元241-244的阀体255的释放压力Po(负压)的压头之和。在第八实施例中,高度H设为等于He+d。但是,从阀门单元241-244的阀体255到墨盒221-224的高度H不需要精确地等于高程水头He,而只需要等于或大于高程水头He。即使在这种情况下,墨盒221-224内的墨水也可以被更可靠地供应到阀门单元241-244。In the seventh embodiment, the height H from the valve body 255 of the valve units 241-244 to the ink cartridges 221-224 is set equal to the elevation head He, which is the pressure head from the pressure loss Pt of the pipes 226-229 and from the valve The sum of the heads of the relief pressure Po (negative pressure) of the valve body 255 of the units 241-244. In the eighth embodiment, the height H is set equal to He+d. However, the height H from the valve bodies 255 of the valve units 241-244 to the ink cartridges 221-224 does not need to be exactly equal to the elevation head He, but only needs to be equal to or greater than the elevation head He. Even in this case, the ink in the ink cartridges 221-224 can be more reliably supplied to the valve units 241-244.

在第八实施例中,夹持墨盒221-224的墨盒夹持部分220位于机架215的中心。但是,墨盒夹持部分220不必在喷墨型打印机210的中心,而只需在滑架236的可移动范围内。也是在这种情况下,可使得管道226-229比传统的更短,所以有可能减少压力损耗,并有助于使打印机210紧凑。In the eighth embodiment, the ink cartridge holding portion 220 holding the ink cartridges 221 - 224 is located at the center of the frame 215 . However, the cartridge holding portion 220 does not have to be at the center of the inkjet type printer 210 but only needs to be within the movable range of the carriage 236 . Also in this case, the pipes 226-229 can be made shorter than conventional, so it is possible to reduce pressure loss and help make the printer 210 compact.

上面给出的各个实施例的描述给出了保持墨水封装体225的墨盒221-224。作为替代,也可以使用把墨水存储在多孔物质内的墨盒221-224。The descriptions of the respective embodiments given above have given the ink cartridges 221-224 holding the ink packages 225. FIG. Alternatively, ink cartridges 221-224 that store ink in a porous substance may also be used.

根据图55到61描述具体实施了本发明的液体喷射设备的第九实施例。如图55所示,作为液体喷射设备的打印机320在外部具有进纸托架321和出纸托架322,并且内部具有打印机体323。打印机体323配有承纸卷轴324和未示出的进纸机构。承纸卷轴324把纸张P作为目标支撑,并且在喷射液体时,纸张P被放在其上表面上。进纸机构由未示出的驱动机构驱动,用于把纸张P从进纸托架321馈送到承纸卷轴324上,并把承纸卷轴324上的纸张P送出到出纸托架322中。A ninth embodiment of a liquid ejecting apparatus embodying the present invention will be described based on FIGS. 55 to 61. FIG. As shown in FIG. 55 , a printer 320 as a liquid ejection device has a paper feed tray 321 and a paper output tray 322 on the outside, and has a printer body 323 inside. The printer body 323 is equipped with a paper support roller 324 and a paper feeding mechanism not shown. The paper support roller 324 supports the paper P as a target, and the paper P is placed on its upper surface when the liquid is ejected. The paper feeding mechanism is driven by an unshown driving mechanism, and is used to feed the paper P from the paper feeding tray 321 to the paper supporting reel 324 , and send the paper P on the paper supporting reel 324 to the paper output tray 322 .

驱动轮326和从动轮327通过框架325被固定到打印机体323上,滑架马达328被连接到驱动轮326上。同步带329绕在这对皮带轮326和327上,并且位于承纸卷轴324上方的滑架330被固定到同步带329上。滑架330可沿着导杆331滑动,导杆331悬挂在框架325上。因此,滑架330在滑架马达328的驱动下,通过同步带329沿着主扫描方向X移动。A driving wheel 326 and a driven wheel 327 are fixed to the printer body 323 through a frame 325 , and a carriage motor 328 is connected to the driving wheel 326 . A timing belt 329 is wound around the pair of pulleys 326 and 327 , and a carriage 330 located above the paper support reel 324 is fixed to the timing belt 329 . The carriage 330 is slidable along a guide rod 331 suspended on the frame 325 . Therefore, the carriage 330 is driven by the carriage motor 328 to move along the main scanning direction X via the timing belt 329 .

滑架330在其下表面上具有作为液体喷头的记录头332。记录头332中形成了多个未示出的喷嘴,并设置了和各个喷嘴对应的未示出的压电元件。压电元件由未示出的驱动装置驱动,并从各个喷嘴向到达记录头332下方的纸张P喷出墨水或液体。The carriage 330 has a recording head 332 as a liquid ejection head on its lower surface. A plurality of unillustrated nozzles are formed in the recording head 332, and unillustrated piezoelectric elements corresponding to the respective nozzles are provided. The piezoelectric element is driven by an unillustrated driving device, and ejects ink or liquid from each nozzle toward the paper P that reaches below the recording head 332 .

此外,四个阀门单元335安装在滑架330的顶部部分,四个作为液体保持器的墨盒336通过和各个阀门单元335衔接而被支撑着。各个墨盒336保持黑色、红色、青色和黄色各种墨水。In addition, four valve units 335 are mounted on the top portion of the carriage 330, and four ink cartridges 336 as liquid holders are supported by being engaged with the respective valve units 335. The respective ink cartridges 336 hold respective inks of black, red, cyan, and yellow.

在图55中,清洗机构337被设在打印机320的右手端部。清洗机构337具有覆盖记录头332的盖338和与盖338相通的未示出的抽吸泵。当抽吸泵被驱动,盖338覆盖住记录头332时,墨水和气泡等被排出。In FIG. 55 , a cleaning mechanism 337 is provided at the right-hand end of the printer 320 . The cleaning mechanism 337 has a cover 338 covering the recording head 332 and an unillustrated suction pump communicating with the cover 338 . When the suction pump is driven and the cap 338 covers the recording head 332, ink, air bubbles, and the like are discharged.

接着,将根据附图详细说明滑架330的阀门单元335。图56和57示出了滑架330和安装在滑架330上的墨盒336,其中一个墨盒336被移去。Next, the valve unit 335 of the carriage 330 will be described in detail based on the drawings. 56 and 57 show the carriage 330 and the ink cartridges 336 mounted on the carriage 330 with one ink cartridge 336 removed.

如图56到59(a)和59(b)所示,阀门单元335具有多个合成树脂单元外壳340。每个单元外壳340被制成扁平的盒体,具有半圆柱形部分和在其顶部形成的台阶部分341。供应针342在每个单元外壳340的台阶部分341上向上突出形成。每个供应针342形成为圆柱形并具有内腔342a。彼此相对的两个供应孔342b设在每个供应针342的外表面上部。当供应针342装入墨盒336时,液体从墨盒336通过内腔342a和供应孔342b被供应到阀门单元335。此外,向下突出的墨水导出部分在各个单元外壳340的下部一体形成。墨水导出部分343通过滑架330的连接部分330a被连接到记录头332。As shown in FIGS. 56 to 59( a ) and 59 ( b ), the valve unit 335 has a plurality of synthetic resin unit cases 340 . Each unit case 340 is formed as a flat box having a semi-cylindrical portion and a stepped portion 341 formed at the top thereof. A supply needle 342 is formed protruding upward on the stepped portion 341 of each unit case 340 . Each supply needle 342 is formed in a cylindrical shape and has a lumen 342a. Two supply holes 342 b opposite to each other are provided on an upper outer surface of each supply needle 342 . When the supply needle 342 is loaded into the ink cartridge 336, the liquid is supplied from the ink cartridge 336 to the valve unit 335 through the lumen 342a and the supply hole 342b. In addition, an ink lead-out portion protruding downward is integrally formed at the lower portion of each unit case 340 . The ink lead-out portion 343 is connected to the recording head 332 through the connection portion 330 a of the carriage 330 .

如图56、58(a)和58(b)以及60(a)和60(b)所示,近似柱状的小凹陷部分345和与小凹陷部分345相通的近似直槽346在单元外壳340的第一侧表面340a中形成。覆盖小凹陷部分345和槽346的薄膜构件347被热附着到第一侧表面340a。因此,小凹陷部分345和薄膜构件347形成了供应腔348,槽346和薄膜构件347形成了墨水导入部分349。连接到供应针342的内腔342a的连通孔h设在槽346的一端内。因此,已经从供应针342导入的墨水通过连通孔h和墨水导入部分349被导入供应腔348。薄膜构件347用不在化学上影响墨水的性质,且有低透水率和低透氧透氮率的材料制成。因此,在这个实施例中,薄膜构件347由具有例如粘附并层压了亚乙烯基氯化物(莎纶)涂覆的尼龙薄膜的高密度聚乙烯薄膜或聚丙烯薄膜的薄膜制成。56, 58 (a) and 58 (b) and 60 (a) and 60 (b), the approximately columnar small recessed portion 345 and the approximately straight groove 346 communicating with the small recessed portion 345 are formed in the unit housing 340 formed in the first side surface 340a. A thin film member 347 covering the small concave portion 345 and the groove 346 is thermally attached to the first side surface 340a. Therefore, the small concave portion 345 and the film member 347 form the supply chamber 348 , and the groove 346 and the film member 347 form the ink introduction portion 349 . A communication hole h connected to the lumen 342 a of the supply needle 342 is provided in one end of the groove 346 . Accordingly, the ink that has been introduced from the supply needle 342 is introduced into the supply chamber 348 through the communication hole h and the ink introduction portion 349 . The film member 347 is made of a material that does not chemically affect the properties of the ink, and has low water permeability and low oxygen and nitrogen permeability. Therefore, in this embodiment, the film member 347 is made of a film having, for example, a high-density polyethylene film or a polypropylene film to which a vinylidene chloride (Saran)-coated nylon film is adhered and laminated.

如图60所示,弹簧接收构件350在供应腔348内以和供应腔348同心设置的方式被连接到薄膜构件347,弹簧接收构件350具有略小于供应腔348的内径的外径。弹簧接收构件350可以被预先热附着到薄膜构件347上,或者也可以被用粘结剂、双面胶带等贴于其上。此外,和弹簧接收构件350衔接的弹簧构件S在供应腔348内处于压缩状态。As shown in FIG. 60 , a spring receiving member 350 having an outer diameter slightly smaller than the inner diameter of the supply chamber 348 is connected to the membrane member 347 within the supply chamber 348 in a concentric manner with the supply chamber 348 . The spring receiving member 350 may be thermally attached to the film member 347 in advance, or may also be attached thereto with an adhesive, a double-sided tape, or the like. In addition, the spring member S engaged with the spring receiving member 350 is in a compressed state within the supply chamber 348 .

如图57、59(a)和59(b)以及60(a)和60(b)所示,和小凹陷部分345同心设置的近似圆柱形的大凹陷部分351在单元外壳340的第二侧表面340b中形成。大凹陷部分351具有外围壁部分351a,外壁部分351a以向着开口增大其直径的方式倾斜。出口孔352设在大凹陷部分351的下部,墨水导出部分343的正上方。出口孔352和墨水导出部分343的导出通道343a相通。作为覆盖大凹陷部分351的驱动体,薄膜构件353被热附着到单元外壳340的第二侧表面340b上。因此,大凹陷部分351和薄膜构件353形成了压力腔354。薄膜构件353用和薄膜构件347相同的材料构成。As shown in Figures 57, 59(a) and 59(b) and 60(a) and 60(b), the approximately cylindrical large recessed portion 351 arranged concentrically with the small recessed portion 345 is on the second side of the unit housing 340 Formed in surface 340b. The large concave portion 351 has a peripheral wall portion 351a inclined in such a manner that its diameter increases toward the opening. The outlet hole 352 is located at the lower part of the large concave part 351 and directly above the ink outlet part 343 . The outlet hole 352 communicates with the outlet channel 343 a of the ink outlet part 343 . As a driving body covering the large concave portion 351 , a film member 353 is thermally attached to the second side surface 340 b of the unit case 340 . Therefore, the large concave portion 351 and the thin film member 353 form a pressure chamber 354 . The film member 353 is made of the same material as the film member 347 .

近似盘状的承压板355被贴到薄膜构件353的和压力腔354相反的那一侧。承压板355具有比压力腔354的内径小的外径,并和压力腔354同心地布置。承压板355用比薄膜构件353硬的材料形成,例如轻塑料材料,诸如聚乙烯或聚丙烯。承压板355被用热附着方法或使用粘结剂、双面胶带等贴到薄膜构件353上。An approximately disk-shaped pressure receiving plate 355 is attached to the side of the film member 353 opposite to the pressure chamber 354 . The pressure receiving plate 355 has an outer diameter smaller than the inner diameter of the pressure chamber 354 and is arranged concentrically with the pressure chamber 354 . The pressure bearing plate 355 is formed of a material harder than the film member 353, such as a light plastic material such as polyethylene or polypropylene. The pressure receiving plate 355 is attached to the film member 353 by a thermal attachment method or using an adhesive, a double-sided tape, or the like.

如图60(a)和60(b)所示,连通供应腔348和压力腔354的支撑孔358在分隔板357中形成,分隔板357限定了单元外壳340的供应腔348和压力腔354。构成了开/关阀门的活动阀门359被可滑动地支撑在支撑孔358内。活动阀门359由插入支撑孔358的柱形杆部分359a和板状构件359b整体构成,板状构件359b具有大于支撑孔358的轮廓的近似盘形。更具体地描述,杆部分359a被插入支撑孔358,并且其末端可抵靠在薄膜构件353上。活动阀门359的板状构件359b位于供应腔348内,并被弹簧构件S沿图60(a)和60(b)中的R方向挤压。此外,环状密封构件360以环绕支撑孔358的方式被固定在分隔板357的供应腔348一侧。密封构件360用弹性体树脂等形成为例如O环等。如图61所示,支撑孔358具有四个等间隔排列的剖开槽,剖开槽整体上大致呈十字形。所以,当把活动阀门359的杆部分359a插入支撑孔358时,杆部分359a和支撑孔358形成了四个墨水通道361。As shown in Figures 60(a) and 60(b), a support hole 358 communicating the supply chamber 348 and the pressure chamber 354 is formed in the partition plate 357, which defines the supply chamber 348 and the pressure chamber of the unit housing 340. 354. A movable valve 359 constituting an on/off valve is slidably supported in the support hole 358 . The movable valve 359 is integrally formed of a cylindrical rod portion 359 a inserted into the supporting hole 358 and a plate-like member 359 b having an approximately disc shape larger than the outline of the supporting hole 358 . Described more specifically, the rod portion 359 a is inserted into the support hole 358 , and the tip thereof may abut against the film member 353 . The plate-shaped member 359b of the movable valve 359 is located in the supply chamber 348, and is pressed by the spring member S in the R direction in FIGS. 60(a) and 60(b). In addition, an annular sealing member 360 is fixed on the side of the supply chamber 348 of the partition plate 357 in such a manner as to surround the support hole 358 . The sealing member 360 is formed of, for example, an O-ring or the like with an elastomer resin or the like. As shown in FIG. 61 , the supporting hole 358 has four split grooves arranged at equal intervals, and the split grooves are roughly cross-shaped as a whole. Therefore, when the rod portion 359a of the movable valve 359 is inserted into the support hole 358, the rod portion 359a and the support hole 358 form four ink passages 361.

因此,活动阀门359在弹簧构件S的推进力作用下一般处于图60(a)所示的位置,并且其板状构件359b被压在密封构件360上,覆盖在支撑孔358周围,并把供应腔348和压力腔354隔开。即,活动阀门处于阀门关闭状态。当活动阀门359沿图60(a)和60(b)中的L方向移动,并且板状构件359b从分隔板357的密封构件360分开时,供应腔348和压力腔354通过墨水通道361与彼此相通。此时,活动阀门359变成阀门打开状态。然后,供应到压力腔354的墨水通过出口孔352被导入墨水导出部分343的导出通道343a,并通过导出通道343a被供应到记录头332。Therefore, the movable valve 359 is generally in the position shown in Fig. 60(a) under the pushing force of the spring member S, and its plate member 359b is pressed on the sealing member 360, covering around the support hole 358, and the supply Chamber 348 is spaced from pressure chamber 354 . That is, the active valve is in the valve closed state. When the movable valve 359 moves in the L direction in FIGS. 60(a) and 60(b), and the plate-shaped member 359b is separated from the sealing member 360 of the partition plate 357, the supply chamber 348 and the pressure chamber 354 communicate with each other through the ink channel 361. communicate with each other. At this time, the active valve 359 becomes the valve open state. Then, the ink supplied to the pressure chamber 354 is introduced into the lead-out passage 343a of the ink lead-out portion 343 through the outlet hole 352, and is supplied to the recording head 332 through the lead-out passage 343a.

接着,将参考图56到59(a)和59(b)描述墨盒336。如图56到59(a)和59(b)所示,墨盒336是近似平行六面体形,并包含主体371和盖构件372。Next, the ink cartridge 336 will be described with reference to FIGS. 56 to 59(a) and 59(b). As shown in FIGS. 56 to 59( a ) and 59 ( b ), the ink cartridge 336 is approximately parallelepiped-shaped, and includes a main body 371 and a cover member 372 .

在主体371的下部突出地形成了供应部分374。如图58(a)和58(b)到59(a)和59(b)所示,在供应部分374内形成了台阶孔375。台阶孔375包含主体371内侧上的小直径部分375a和开口侧上的大直径部分375b,供应针342可插入小直径部分375a和大直径部分375b。A supply portion 374 is protrudingly formed at a lower portion of the main body 371 . As shown in FIGS. 58( a ) and 58 ( b ) to 59 ( a ) and 59 ( b ), a stepped hole 375 is formed in the supply portion 374 . The stepped hole 375 includes a small diameter portion 375a on the inner side of the main body 371 and a large diameter portion 375b on the opening side into which the supply needle 342 can be inserted.

构成阀门机构的阀体376和同样构成了阀门机构的弹簧构件377被置于台阶孔375的小直径部分375a中。阀体376是近似盘形,其上部中心部分向上突出,并且构成阀门机构的弹簧构件377被装入该上部中心部分。弹簧构件377被固定地压在阀体376和台阶孔375的上端之间,并向下压阀体376。当供应针342被插入供应部分374时,阀体376在阻挡供应针342的内腔342a的上端的同时,逆着弹簧构件377的推进力,被供应针342移动,向上压。A valve body 376 constituting a valve mechanism and a spring member 377 also constituting a valve mechanism are placed in the small-diameter portion 375 a of the stepped hole 375 . The valve body 376 is approximately disc-shaped, the upper center portion thereof protrudes upward, and the spring member 377 constituting the valve mechanism is fitted into the upper center portion. The spring member 377 is fixedly pressed between the valve body 376 and the upper end of the stepped hole 375 and presses the valve body 376 downward. When the supply needle 342 is inserted into the supply portion 374 , the valve body 376 is moved by the supply needle 342 to be pressed upward against the urging force of the spring member 377 while blocking the upper end of the lumen 342 a of the supply needle 342 .

密封构件378被置于台阶孔375的大直径部分375b中。密封构件378具有环部分378a,其内径小于阀体376的下部的外径和供应针342的外径。当阀体376被弹簧构件377挤压并向下移动时,阀体376和密封构件378紧密地接触,关闭环部分378a的开口并防止墨盒336内部的墨水流出,如图59(a)所示。当阀门单元335的供应针342被插入供应部分374时,如图59(a)所示,密封构件378和供应针342紧密接触,在台阶孔375和供应针342之间密封,并把主体371内的墨水引导到供应针342的内腔342a。A sealing member 378 is placed in the large-diameter portion 375 b of the stepped hole 375 . The sealing member 378 has a ring portion 378 a whose inner diameter is smaller than the outer diameter of the lower portion of the valve body 376 and the outer diameter of the supply needle 342 . When the valve body 376 is pressed and moved downward by the spring member 377, the valve body 376 and the sealing member 378 are in close contact, closing the opening of the ring portion 378a and preventing the ink inside the ink cartridge 336 from flowing out, as shown in FIG. 59(a) . When the supply needle 342 of the valve unit 335 is inserted into the supply portion 374, as shown in FIG. The ink inside is guided to the lumen 342a of the supply needle 342.

如图58(a)和58(b),以及59(a)和59(b)所示,在主体371的上部中形成了向上开的凹陷部分380。当凹陷部分380被用盖构件372覆盖时,限定出作为液体保持部分的保持腔381。青色、红色、黄色和黑色的墨水被分别保持在各个墨盒336的保持腔381中。凹陷部分380的底部表面向着供应端口380a倾斜,供应端口380a把凹陷部分380连接到台阶孔375。因此,保持在保持腔381中的墨水由于重力的作用,沿着下表面被收集在供应端口380a内。As shown in FIGS. 58( a ) and 58 ( b ), and 59 ( a ) and 59 ( b ), in the upper portion of the main body 371 , an upwardly opened concave portion 380 is formed. When the recessed portion 380 is covered with the cover member 372, a holding cavity 381 as a liquid holding portion is defined. Inks of cyan, red, yellow, and black are held in the holding chambers 381 of the respective ink cartridges 336, respectively. The bottom surface of the concave portion 380 is inclined toward the supply port 380 a connecting the concave portion 380 to the stepped hole 375 . Therefore, the ink held in the holding chamber 381 is collected in the supply port 380a along the lower surface due to gravity.

如图56中所示,在盖构件372中形成了通孔383和与通孔383相通的连通槽384。通道形成薄膜385被粘贴到盖构件372的上表面。通道形成薄膜385覆盖通孔383和连通槽384,但是不覆盖连通槽384的一个端部384a。因此,保持腔381可以通过通孔383和连通槽384与大气相通,所以即使墨水被从保持腔381排出,保持腔381的内部也不会变成负压。As shown in FIG. 56 , a through hole 383 and a communication groove 384 communicating with the through hole 383 are formed in the cover member 372 . A channel forming film 385 is pasted to the upper surface of the cover member 372 . The channel forming film 385 covers the through hole 383 and the communication groove 384 , but does not cover the one end portion 384 a of the communication groove 384 . Therefore, the holding chamber 381 can communicate with the atmosphere through the through hole 383 and the communication groove 384, so even if ink is discharged from the holding chamber 381, the inside of the holding chamber 381 does not become negative pressure.

下面描述本实施例的打印机320的动作。The operation of the printer 320 of this embodiment will be described below.

在使用打印机320之前,用户把滑架330的每个阀门单元335的供应针342插入每个墨盒336的供应部分374中,并把每个墨盒336安装在滑架330上。墨盒336被安装在滑架330上之前,阀体376被压在密封构件378上来密封保持腔381的供应端口380a,从而保持腔381内的墨水不会泄漏出去。Before using the printer 320 , the user inserts the supply needle 342 of each valve unit 335 of the carriage 330 into the supply portion 374 of each ink cartridge 336 and mounts each ink cartridge 336 on the carriage 330 . Before the ink cartridge 336 is mounted on the carriage 330, the valve body 376 is pressed against the sealing member 378 to seal the supply port 380a of the holding chamber 381 so that the ink in the holding chamber 381 does not leak out.

当供应针342被插入墨盒336的供应部分374中时,如图58(b)所示,供应针342被压在密封构件378上,并在保持供应端口380a的密封的同时把阀体376向上推。因此,保持腔381和台阶孔375内的墨水通过供应孔342b和供应针342的内腔342a、连通孔h和墨水导入部分349被供应到供应腔348。因为此时保持腔381通过通孔383和盖构件372的连通槽384与大气相通,所以保持腔381内不变成负压,墨水被顺畅地供应到供应腔348。When the supply needle 342 is inserted into the supply portion 374 of the ink cartridge 336, as shown in FIG. 58( b), the supply needle 342 is pressed against the sealing member 378, and the valve body 376 is pushed upward while maintaining the sealing of the supply port 380a. push. Accordingly, the ink in the holding chamber 381 and the stepped hole 375 is supplied to the supply chamber 348 through the supply hole 342 b and the lumen 342 a of the supply needle 342 , the communication hole h, and the ink introduction portion 349 . Since the holding chamber 381 communicates with the atmosphere through the through hole 383 and the communication groove 384 of the cover member 372 at this time, the inside of the holding chamber 381 does not become negative pressure, and the ink is smoothly supplied to the supply chamber 348 .

此外,在这个时候,清洗机构337的未示出的抽吸泵被启动,压力腔354内的空气被排出。在压力腔354内相应地产生了负压,所以薄膜构件353和承压板355被侧向移位以减小压力腔354的体积,位于图60(b)中所示的位置。因此,薄膜构件353和承压板355沿着L方向推并移动活动阀门359,从而把板状构件359b和密封构件360分离开。这打开了活动阀门359,从而供应腔348和压力腔354通过墨水通道361与彼此连通。因此,从墨盒336的保持腔381供应到供应针342的墨水被供应到压力腔354。In addition, at this time, an unillustrated suction pump of the cleaning mechanism 337 is activated, and the air in the pressure chamber 354 is exhausted. Negative pressure is correspondingly generated in the pressure chamber 354, so the film member 353 and the pressure receiving plate 355 are laterally displaced to reduce the volume of the pressure chamber 354, in the position shown in FIG. 60(b). Accordingly, the film member 353 and the pressure receiving plate 355 push and move the movable valve 359 in the L direction, thereby separating the plate member 359 b and the sealing member 360 . This opens the movable valve 359 so that the supply chamber 348 and the pressure chamber 354 communicate with each other through the ink channel 361 . Accordingly, the ink supplied from the holding chamber 381 of the ink cartridge 336 to the supply needle 342 is supplied to the pressure chamber 354 .

当压力腔354充满墨水时,供应腔348内的墨水的压力和弹簧构件S的推进力作用在活动阀门359上,从而活动阀门359被沿着图60(a)和60(b)中的R方向推并沿该方向移动。供应腔348内的墨水的压力是由墨盒336的保持腔381内的墨水的高程水头造成的压力。因此,板状构件359b被压在密封构件360上,关闭活动阀门359,如图60(a)所示。这样,供应腔348和压力腔354被彼此断开,停止把墨水从供应腔348供应到压力腔354。When the pressure chamber 354 is full of ink, the pressure of the ink in the supply chamber 348 and the pushing force of the spring member S act on the movable valve 359, so that the movable valve 359 is moved along the R in Figures 60(a) and 60(b). direction and move in that direction. The pressure of the ink in the supply chamber 348 is the pressure caused by the elevation head of the ink in the holding chamber 381 of the ink cartridge 336 . Accordingly, the plate member 359b is pressed against the sealing member 360, closing the movable valve 359, as shown in FIG. 60(a). In this way, the supply chamber 348 and the pressure chamber 354 are disconnected from each other, stopping the supply of ink from the supply chamber 348 to the pressure chamber 354 .

此后当打印机320变成打印状态时,未示出的进纸机构被驱动,用于把进纸托架321上的纸张P馈送到滑架330和承纸卷轴324之间。当纸张P到达滑架330和承纸卷轴324之间时,滑架马达328和纪录头332的未示出的压电元件被驱动。结果,在滑架330沿X反向往复移动的同时,墨水被从记录头332向着纸张P喷出。Thereafter, when the printer 320 is in a printing state, a paper feeding mechanism not shown is driven to feed the paper P on the paper feeding tray 321 between the carriage 330 and the paper support roller 324 . When the paper P reaches between the carriage 330 and the paper support roller 324, the carriage motor 328 and the unillustrated piezoelectric element of the recording head 332 are driven. As a result, ink is ejected from the recording head 332 toward the paper P while the carriage 330 reciprocates in the X direction.

当墨水被从记录头332喷出时,压力腔354内的墨水随着喷射量减少。假设供应腔348内的压力是P1,弹簧构件S的推进力是W1,移位薄膜构件353所需的位移反作用力是Wd,压力腔354内的墨水的负压是P2,在满足下列关系When the ink is ejected from the recording head 332, the ink in the pressure chamber 354 decreases with the ejection amount. Assuming that the pressure in the supply chamber 348 is P1, the propelling force of the spring member S is W1, the displacement reaction force required to displace the film member 353 is Wd, and the negative pressure of the ink in the pressure chamber 354 is P2, when the following relationship is satisfied

P2>P1+Wd+W1的情况下,薄膜构件353沿L方向被弯曲,从而沿L方向移动活动阀门359。因此,活动阀门359和密封构件360分离,如图60(b)所示,并被打开,供应腔348和压力腔354连通,墨水从供应腔348通过墨水通道361被供应到压力腔354。In the case of P2>P1+Wd+W1, the film member 353 is bent in the L direction, thereby moving the movable valve 359 in the L direction. Therefore, the movable valve 359 is separated from the sealing member 360 as shown in FIG.

当墨水从供应腔348被供应到压力腔354,并且压力腔354内消耗的墨水得到补充时,压力腔354内的负压被减小。结果,活动阀门359沿R方向移动,并在供应腔348内的压力和弹簧构件S的推进力作用下被关闭,供应腔348内的压力和弹簧构件S的推进力被施加到板状构件359b上,从而把供应腔348与压力腔354断开。When the ink is supplied from the supply chamber 348 to the pressure chamber 354 and the ink consumed in the pressure chamber 354 is replenished, the negative pressure in the pressure chamber 354 is reduced. As a result, the movable valve 359 moves in the R direction and is closed by the pressure in the supply chamber 348 and the urging force of the spring member S, which is applied to the plate member 359b. , thereby disconnecting the supply chamber 348 from the pressure chamber 354.

在此后更换墨盒336的情况下,墨盒336被从阀门单元335向上拆除。然后,墨盒336的阀体376被弹簧构件377推动并向下移动,并抵靠在密封构件378上,从而密封了供应端口380a。因此,已使用过的墨盒336被从滑架330上拆除,而没有从台阶孔375和保持腔381内部泄漏墨水。In the case of replacing the ink cartridge 336 thereafter, the ink cartridge 336 is removed upward from the valve unit 335 . Then, the valve body 376 of the ink cartridge 336 is urged and moved downward by the spring member 377, and abuts against the sealing member 378, thereby sealing the supply port 380a. Therefore, the used ink cartridge 336 is removed from the carriage 330 without ink leaking from the inside of the stepped hole 375 and the holding chamber 381 .

本实施例的打印机320能够提供下列效果。The printer 320 of this embodiment can provide the following effects.

(1)在第九实施例中,阀门单元335设在墨盒336的保持腔381和记录头332之间。当与记录头相通的压力腔354内产生负压时,阀门单元335导致活动阀门359进行阀门打开操作,从而连通保持腔381一侧的供应腔348和记录头332一侧的压力腔354。(1) In the ninth embodiment, the valve unit 335 is provided between the holding chamber 381 of the ink cartridge 336 and the recording head 332 . When a negative pressure is generated in the pressure chamber 354 communicating with the recording head, the valve unit 335 causes the movable valve 359 to perform valve opening operation, thereby communicating the supply chamber 348 on the side of the holding chamber 381 and the pressure chamber 354 on the side of the recording head 332.

当活动阀门359处于阀门关闭状态时,保持腔381内墨水的压力不被传递到压力腔。因此,墨水几乎不从记录头332泄漏出去。随着墨水从记录头332喷出,活动阀门359被打开,并且墨水从供应腔348被供应到压力腔354。这使得无须在保持腔381内保持一个多孔物质。因此有可能在保持腔381内保持更多墨水,增加的量为将不被保持的多孔物质的量,并且不会发生因多孔物质导致的墨水供应的滞留。When the movable valve 359 is in the valve-closed state, the pressure of the ink in the holding chamber 381 is not transmitted to the pressure chamber. Therefore, ink hardly leaks out from the recording head 332 . As ink is ejected from the recording head 332 , the active valve 359 is opened, and ink is supplied from the supply chamber 348 to the pressure chamber 354 . This eliminates the need to hold a porous mass within the holding chamber 381 . It is thus possible to hold more ink in the holding chamber 381 by an increased amount of the porous mass that would not be held, and no stagnation of the ink supply due to the porous mass occurs.

此外,因为多孔物质不被保持在保持腔381内,多孔物质的一部分不作为杂质混入要被从墨盒336供应到记录头332的墨水中。因此无须在墨盒336和记录头332之间放置用于去除杂质的过滤器,所以零件的数量可以减少。Furthermore, since the porous substance is not held in the holding chamber 381 , a part of the porous substance is not mixed as impurities into the ink to be supplied from the ink cartridge 336 to the recording head 332 . Therefore, there is no need to place a filter for removing impurities between the ink cartridge 336 and the recording head 332, so the number of parts can be reduced.

(2)在第九实施例中,墨盒336设在阀门单元335的供应腔348之上。因此,保持在墨盒336的保持腔381内的墨水在来自该高程水头的压力作用下被供应到供应腔348。因此,无须提供任何给墨水增压的装置,就把保持腔381内的墨水被供应到供应腔348。结果,利用简单的结构,把保持腔381内的墨水供应到供应腔348。(2) In the ninth embodiment, the ink cartridge 336 is provided above the supply chamber 348 of the valve unit 335 . Accordingly, the ink held in the holding chamber 381 of the ink cartridge 336 is supplied to the supply chamber 348 under pressure from the elevation head. Therefore, the ink in the holding chamber 381 is supplied to the supply chamber 348 without providing any means for pressurizing the ink. As a result, the ink in the holding chamber 381 is supplied to the supply chamber 348 with a simple structure.

(3)在第九实施例中,阀门单元335和滑架330是一个整体。具有保持腔381的阀门单元335可从记录头332拆除。当保持腔381内的墨水被消耗并要用新墨盒336更换它的时候,只须更换墨盒336,而不用更换阀门单元335。即,因为只需要更换少量的零件,所以可以用更少的材料和更低的成本来制造要被更换的墨盒336。(3) In the ninth embodiment, the valve unit 335 and the carriage 330 are integrated. The valve unit 335 having the holding chamber 381 is detachable from the recording head 332 . When the ink in the holding chamber 381 is consumed and it is to be replaced with a new ink cartridge 336, only the ink cartridge 336 needs to be replaced without replacing the valve unit 335. That is, because only a small number of parts need to be replaced, the ink cartridge 336 to be replaced can be manufactured with less material and at a lower cost.

(4)在第九实施例中,墨盒336设有供应部分374,供应部分374具有台阶孔375。阀体376被置于台阶孔375内,当供应针342被插入时,阀体376移动并打开,而当供应针342被拔掉时,阀体376被压在密封构件378上。一旦安装到滑架330上以后,即使墨盒336在所有的墨水被用尽之前被拆除,也几乎不会发生墨水泄漏。如果阀门单元335的供应针342被插入已被用到一半的墨盒336的供应部分374,保持腔381内的墨水可被供应到阀门单元335。因此,即使墨盒336在用了一半的时候被拆除,墨水也能被有效地使用。(4) In the ninth embodiment, the ink cartridge 336 is provided with the supply portion 374 having the stepped hole 375 . The valve body 376 is placed in the stepped hole 375, and when the supply needle 342 is inserted, the valve body 376 moves and opens, and when the supply needle 342 is pulled out, the valve body 376 is pressed against the sealing member 378. Once installed on the carriage 330, even if the ink cartridge 336 is removed before all the ink is used up, little ink leakage will occur. If the supply needle 342 of the valve unit 335 is inserted into the supply part 374 of the half-used ink cartridge 336 , the ink in the holding chamber 381 may be supplied to the valve unit 335 . Therefore, even if the ink cartridge 336 is removed when it is half used, the ink can be effectively used.

(5)在第九实施例中,当墨水被喷到纸张P上并且压力腔354内的墨水被减少时,薄膜构件353沿图60中的L方向,以减小压力腔354的体积的方式被弯曲和移位。当薄膜构件353沿L方向被移位时,活动阀门359被打开,供应腔348和压力腔354通过墨水通道361和彼此相通。因此,根据消耗的墨水量,墨水被补充到压力腔354。此时,根据记录头332所消耗的墨水量,墨水被补充到压力腔354,而和要被从墨盒336的保持腔381供应到阀门单元335的供应腔348的墨水的压力无关。(5) In the ninth embodiment, when the ink is sprayed onto the paper P and the ink in the pressure chamber 354 is reduced, the film member 353 moves along the L direction in FIG. 60 in such a way that the volume of the pressure chamber 354 is reduced being bent and displaced. When the film member 353 is displaced in the L direction, the movable valve 359 is opened, and the supply chamber 348 and the pressure chamber 354 communicate with each other through the ink passage 361 . Therefore, ink is replenished to the pressure chamber 354 according to the amount of ink consumed. At this time, ink is replenished to the pressure chamber 354 according to the amount of ink consumed by the recording head 332 regardless of the pressure of ink to be supplied from the holding chamber 381 of the ink cartridge 336 to the supply chamber 348 of the valve unit 335 .

(6)在第九实施例中,保持腔381的底部以向台阶孔375或供应端口380a会聚的方式倾斜。因此,墨盒336的保持腔381内的墨水因重力的作用而聚集在供应端口380a中。因此,即使保持腔381内的墨水变少,墨水也通过供应端口380a,被一点不留地更可靠地供应到供应腔348,所以保持腔381内的墨水可被全部有效地使用。(6) In the ninth embodiment, the bottom of the holding chamber 381 is inclined in such a manner as to converge toward the stepped hole 375 or the supply port 380a. Therefore, the ink in the holding chamber 381 of the ink cartridge 336 is collected in the supply port 380a by the force of gravity. Therefore, even if the ink in the holding chamber 381 decreases, the ink is supplied to the supply chamber 348 through the supply port 380a more reliably, so that all the ink in the holding chamber 381 can be effectively used.

(7)在第九实施例中,保持腔381通过通孔383和盖构件372中形成的连通槽384向大气开放。即使保持腔381内的墨水通过供应腔348和压力腔354被供应到记录头332,并通过从记录头332的喷射被消耗,压力腔381的内部也不变成负压。因此有可能把墨水从保持腔381顺畅地供应到压力腔354,并把墨水从记录头332适当地喷出。(7) In the ninth embodiment, the holding chamber 381 is opened to the atmosphere through the through hole 383 and the communication groove 384 formed in the cover member 372 . Even if the ink in the holding chamber 381 is supplied to the recording head 332 through the supply chamber 348 and the pressure chamber 354 and consumed by ejection from the recording head 332, the inside of the pressure chamber 381 does not become negative pressure. It is therefore possible to smoothly supply ink from the holding chamber 381 to the pressure chamber 354 and eject ink from the recording head 332 appropriately.

(8)在第九实施例中,阀门单元335的供应针342设在阀门单元335的台阶部分341上。因此,即使墨盒336的供应部分374被装在供应针342上,滑架330的高度也可被做得尽可能小。即,可以使得打印机320更小。(8) In the ninth embodiment, the supply needle 342 of the valve unit 335 is provided on the stepped portion 341 of the valve unit 335 . Therefore, even if the supply portion 374 of the ink cartridge 336 is mounted on the supply needle 342, the height of the carriage 330 can be made as small as possible. That is, the printer 320 can be made smaller.

根据图62到66(a)和66(b),将讨论具体实施了本发明的液体喷射设备的第十实施例。第十实施例仅仅修改了第九实施例的打印机320的墨盒336和滑架330。因此,同样的标号将被给与本实施例中与上述实施例中类似的部分,并且将省略对它们的详细描述。62 to 66(a) and 66(b), a tenth embodiment of the liquid ejecting apparatus embodying the present invention will be discussed. The tenth embodiment modifies only the ink cartridge 336 and the carriage 330 of the printer 320 of the ninth embodiment. Therefore, the same reference numerals will be given to the similar parts in this embodiment to those in the above-mentioned embodiments, and their detailed descriptions will be omitted.

图62和63示出根据本发明的滑架388和要被安装在滑架388上的墨盒390,其中一个墨盒390被拆除了。62 and 63 show the carriage 388 and ink cartridges 390 to be mounted on the carriage 388 with one ink cartridge 390 removed according to the present invention.

如图62和63所示,四个圆柱形供应针342(只示出了两个)设在第十实施例的滑架388的连接部分330a的上部上。每个供应针342具有两个彼此相对的供应孔342b,内腔342a和供应孔342a相通,用于把墨水导到连接部分330a,和第九实施例一样。As shown in FIGS. 62 and 63, four cylindrical supply needles 342 (only two are shown) are provided on the upper portion of the connection portion 330a of the carriage 388 of the tenth embodiment. Each supply needle 342 has two supply holes 342b opposite to each other, and the inner cavity 342a communicates with the supply holes 342a for leading ink to the connecting portion 330a, as in the ninth embodiment.

在第十实施例中,作为液体保持器的四个墨盒390同样地以被装入每个滑架388的供应针342的方式被安装在滑架388上。每个墨盒390是作为液体保持部分的保持腔381和阀门单元335的结合体,并包含墨盒外壳391和盖构件372。In the tenth embodiment, four ink cartridges 390 as liquid holders are mounted on the carriage 388 in such a manner that the supply needle 342 is fitted into each carriage 388 . Each ink cartridge 390 is a combination of a holding chamber 381 as a liquid holding portion and a valve unit 335 , and includes an ink cartridge case 391 and a cover member 372 .

每个墨盒外壳391被形成为扁平平行六面体形状。在每个墨盒外壳391的下部突出地形成了墨水导出部分393。墨水导出部分393具有和第一实施例的供应部分374类似的结构,在那里形成了台阶孔375,如图66(a)和66(b)所示,供应针342被插入台阶孔375。即,阀体376和弹簧构件377被保持在台阶孔375的小直径部分375a,密封构件378被保持在大直径部分375b内。因此,当如图66(a)所示,供应针在被密封的同时,被插入墨水导出部分393的台阶孔375的密封构件378时,墨盒外壳391被安装在滑架388上。Each cartridge housing 391 is formed in a flat parallelepiped shape. In the lower portion of each ink cartridge case 391, an ink lead-out portion 393 is protrudingly formed. The ink lead-out portion 393 has a structure similar to that of the supply portion 374 of the first embodiment, where a stepped hole 375 is formed into which the supply needle 342 is inserted as shown in FIGS. 66(a) and 66(b). That is, the valve body 376 and the spring member 377 are held in the small diameter portion 375a of the stepped hole 375, and the sealing member 378 is held in the large diameter portion 375b. Therefore, when the supply needle is inserted into the seal member 378 of the stepped hole 375 of the ink lead-out portion 393 as shown in FIG.

如图62和64所示,在墨盒外壳391的第一侧表面391a中形成了小凹陷部分345,覆盖小凹陷部分345的薄膜构件347被热附着到第一侧表面上。因此,小凹陷部分345和薄膜构件347形成了供应腔348。如图66(a)和66(b)所示,弹簧接收构件350和弹簧构件S被置于供应腔348内。As shown in FIGS. 62 and 64, a small recessed portion 345 is formed in the first side surface 391a of the cartridge case 391, and a film member 347 covering the small recessed portion 345 is thermally adhered to the first side surface. Therefore, the small concave portion 345 and the film member 347 form a supply chamber 348 . As shown in FIGS. 66( a ) and 66 ( b ), the spring receiving member 350 and the spring member S are placed in the supply chamber 348 .

如图63和65所示,在墨盒外壳391的第二侧表面391b中形成了和小凹陷部分345同心的大凹陷部分351,覆盖大凹陷部分351的薄膜构件353被热附着到第二侧表面上。因此,大凹陷部分351和薄膜构件353形成了压力腔354。和墨水导出部分393的台阶孔375相通的出口孔352在大凹陷部分351中形成。薄膜构件353配有承压板355,和第九实施例相同。As shown in FIGS. 63 and 65, a large concave portion 351 concentric with the small concave portion 345 is formed in the second side surface 391b of the ink cartridge case 391, and the film member 353 covering the large concave portion 351 is thermally adhered to the second side surface. superior. Therefore, the large concave portion 351 and the thin film member 353 form a pressure chamber 354 . An outlet hole 352 communicating with the stepped hole 375 of the ink lead-out portion 393 is formed in the large concave portion 351 . The film member 353 is provided with a pressure receiving plate 355, as in the ninth embodiment.

此外,在分隔板357中形成了支撑孔358,分隔板357限定了供应腔348和压力腔354,并且活动阀门359被插入支撑孔358内。活动阀门359的杆部分359a可以抵靠在薄膜构件353上。活动阀门359的板状构件359b被弹簧构件S向图66(a)和66(b)中的右侧挤压。此外,密封构件360设在分隔板357的供应腔348一侧。In addition, a support hole 358 is formed in the partition plate 357 which defines the supply chamber 348 and the pressure chamber 354 , and a movable valve 359 is inserted into the support hole 358 . The rod portion 359 a of the movable valve 359 may abut against the film member 353 . The plate-like member 359b of the movable valve 359 is pressed by the spring member S to the right in FIGS. 66(a) and 66(b). In addition, a sealing member 360 is provided on the side of the supply chamber 348 of the partition plate 357 .

如图66(a)和66(b)所示,在墨盒外壳391的上部中形成了凹陷部分395。凹陷部分395的下部395b的宽度比上部395a窄。和供应腔348相通的连通孔397在下部395b的中心形成。凹陷部分395的底部以向连通孔397会聚的方式向连通孔397倾斜。因此,保持在保持腔381内的墨水在重力作用下聚集在连通孔397中。As shown in FIGS. 66(a) and 66(b), a recessed portion 395 is formed in the upper portion of the ink cartridge case 391. As shown in FIG. The width of the lower portion 395b of the concave portion 395 is narrower than that of the upper portion 395a. A communication hole 397 communicating with the supply chamber 348 is formed at the center of the lower portion 395b. The bottom of the depressed portion 395 is inclined toward the communication hole 397 in such a manner as to converge toward the communication hole 397 . Therefore, the ink held in the holding chamber 381 is collected in the communication hole 397 by gravity.

当凹陷部分395被盖构件372覆盖时,限定出作为液体保持部分的保持腔381。青色、红色、黄色和黑色的墨水被分别保持在各个墨盒390的保持腔381中。通孔(未示出)和与其相通的连通槽384(见图66(a)和66(b))在盖构件372中形成,和第九实施例相同。通道形成薄膜385被粘接到盖构件上,所以连通槽384和通孔被通道形成薄膜385所覆盖,但不覆盖连通槽384的一个端部384a。When the recessed portion 395 is covered by the cover member 372, a holding cavity 381 as a liquid holding portion is defined. Inks of cyan, red, yellow, and black are held in the holding chambers 381 of the respective ink cartridges 390, respectively. A through hole (not shown) and a communication groove 384 communicating therewith (see FIGS. 66(a) and 66(b)) are formed in the cover member 372, as in the ninth embodiment. The channel forming film 385 is bonded to the cover member, so that the communication groove 384 and the through hole are covered by the channel forming film 385 , but one end portion 384 a of the communication groove 384 is not covered.

因此,第十实施例的滑架388以和第九实施例类似的方式工作。具体而言,来自保持腔381内的墨水的水头差的压力总是作用在供应腔348上。因此,活动阀门359总是被向图66(a)和66(b)中的右侧移动,抵靠在密封构件360上,并被弹簧构件S的推进力和供应腔348内的墨水的压力所关闭,从而把供应腔348与压力腔354断开。当墨水被从记录头332喷到纸张P上时,压力腔354内的墨水量减少,这在压力腔354内产生了负压。这把薄膜构件353和承压板355沿着减小压力腔354的体积,或图66(a)和66(b)中的向左方向移动。因此,活动阀门359被薄膜构件353向左推,与薄膜构件360脱离并打开。因此,墨水从供应腔348通过墨水通道361被供应到压力腔354。保持在本实施例的保持腔381中的墨水通过连通孔397被供应到供应腔348,并且墨水从供应腔348通过墨水通道361被供应到压力腔354。Thus, the carriage 388 of the tenth embodiment operates in a similar manner to the ninth embodiment. Specifically, the pressure from the head difference of the ink in the holding chamber 381 always acts on the supply chamber 348 . Therefore, the movable valve 359 is always moved to the right in FIGS. 66(a) and 66(b), abuts against the sealing member 360, and is pushed by the spring member S and the pressure of the ink in the supply chamber 348. closed, thereby disconnecting the supply chamber 348 from the pressure chamber 354. When ink is ejected from the recording head 332 onto the paper P, the amount of ink in the pressure chamber 354 decreases, which creates a negative pressure in the pressure chamber 354 . This moves the membrane member 353 and the pressure receiving plate 355 in a direction to reduce the volume of the pressure chamber 354, or to the left in FIGS. 66(a) and 66(b). Accordingly, the movable valve 359 is pushed leftward by the membrane member 353, disengages from the membrane member 360, and opens. Accordingly, ink is supplied from the supply chamber 348 to the pressure chamber 354 through the ink passage 361 . The ink held in the holding chamber 381 of the present embodiment is supplied to the supply chamber 348 through the communication hole 397 , and the ink is supplied from the supply chamber 348 to the pressure chamber 354 through the ink channel 361 .

除了第九实施例的效果(1)、(2)和(5)到(7)之外,第十实施例的打印机还可以提供下列效果。In addition to the effects (1), (2) and (5) to (7) of the ninth embodiment, the printer of the tenth embodiment can provide the following effects.

(9)在第十实施例的墨盒390中,阀门单元335和保持腔381形成为一体,并且墨盒390相对于滑架388可连接、可拆除。因此能很容易地把阀门单元335安装到没有安装阀门单元335的传统的滑架388上,所以,可以连接更有效地使用墨水的墨盒390。(9) In the ink cartridge 390 of the tenth embodiment, the valve unit 335 and the holding chamber 381 are integrally formed, and the ink cartridge 390 is attachable and detachable with respect to the carriage 388 . Therefore, the valve unit 335 can be easily mounted on the conventional carriage 388 to which the valve unit 335 is not mounted, so that the ink cartridge 390 which uses ink more efficiently can be attached.

如果保持在保持腔381内的墨水全部被用尽,则墨盒被和阀门单元一起更换。即,因为仅仅在保持在液体保持部分中的墨水被消耗时使用阀门单元,所以它不需要可承受长期使用的刚度。因此,可以更自由地选择材料,并且可以用更低的成本来制造液体保持器。此外,在墨盒390内不保持多孔物质,所以多孔物质的一部分不会作为杂质混入墨水。因此无须在墨盒390和记录头332之间放置用于去除杂质的过滤器,所以零件的数量可以减少。If all the ink held in the holding chamber 381 is used up, the ink cartridge is replaced together with the valve unit. That is, since the valve unit is used only when the ink held in the liquid holding portion is consumed, it does not require rigidity to withstand long-term use. Therefore, the material can be selected more freely, and the liquid retainer can be manufactured at a lower cost. In addition, since no porous substance is held in the ink cartridge 390, a part of the porous substance does not get mixed into the ink as impurities. Therefore, there is no need to place a filter for removing impurities between the ink cartridge 390 and the recording head 332, so the number of parts can be reduced.

(10)在第十实施例中,具有台阶孔375的墨水导出部分393设在阀门单元335上。供应针342被插入台阶孔375中,如图66(a)所示打开,并且,当供应针342被拔出后,如图66(b)所示,阀体376压着密封构件378。一旦安装到滑架388上后,即使墨盒390在墨水被全部用尽前被拆除,所保持的墨水也几乎不泄漏。(10) In the tenth embodiment, the ink lead-out portion 393 having the stepped hole 375 is provided on the valve unit 335 . The supply needle 342 is inserted into the stepped hole 375, opened as shown in FIG. 66(a), and, when the supply needle 342 is pulled out, the valve body 376 is pressed against the sealing member 378 as shown in FIG. 66(b). Once mounted on the carriage 388, even if the ink cartridge 390 is detached before the ink is completely used up, the retained ink hardly leaks.

当滑架388的供应针342被插入已被用到一半的墨盒390的供应部分374,阀门单元335内的墨水被供应到墨水导出部分393。即使墨盒390在其被用了一半的时候被拆除,保持在墨盒390内的墨水也能被有效地使用。When the supply needle 342 of the carriage 388 is inserted into the supply portion 374 of the half-used ink cartridge 390 , the ink in the valve unit 335 is supplied to the ink lead-out portion 393 . Even if the ink cartridge 390 is removed when it is half used, the ink held in the ink cartridge 390 can be effectively used.

第九和第十实施例可作如下修改。The ninth and tenth embodiments may be modified as follows.

在第九和第十实施例中,墨盒336、390的保持腔381设在阀门单元335的供应腔348之上。作为替代,可以设置沿供应腔348的横向并向下延伸的保持腔381。In the ninth and tenth embodiments, the holding chamber 381 of the ink cartridge 336 , 390 is provided above the supply chamber 348 of the valve unit 335 . Alternatively, a retaining cavity 381 extending laterally and downwardly from the supply cavity 348 may be provided.

在第九和第十实施例中,当供应针342被插入台阶孔375中时,墨盒336、390被安装到滑架330、388上。作为替代,墨盒336、390以可以通过另外的支撑装置被支撑在滑架330上。在这种情况下,即使布置在上部部分的保持腔381的体积被做得更大,滑架330、388也可被稳定地移动。In the ninth and tenth embodiments, when the supply needle 342 is inserted into the stepped hole 375, the ink cartridge 336, 390 is mounted on the carriage 330, 388. Alternatively, the ink cartridges 336, 390 may be supported on the carriage 330 by additional support means. In this case, the carriages 330, 388 can be stably moved even if the volume of the holding chamber 381 disposed at the upper portion is made larger.

在第九和第十实施例中,墨水导出部分343、393从外壳340、391向下突起。那些墨水导出部分343和393可被形成为不从外壳340和391突起。外壳340和391的形状可任意地选择。In the ninth and tenth embodiments, the ink lead-out portion 343 , 393 protrudes downward from the case 340 , 391 . Those ink lead-out parts 343 and 393 may be formed not to protrude from the housings 340 and 391 . The shapes of the housings 340 and 391 can be arbitrarily selected.

工业可用性industrial availability

如上所述,根据本发明的液体喷射设备适于在喷出墨水的打印机(包括传真机、复印机等的打印设备)中使用,作为一种液体喷射设备。此外,本发明的设备也适用于喷射诸如电极材料或染色材料的液体的液体喷射设备,该设备在制造液晶显示器、EL显示器和表面发射显示器中使用,还适用于喷射生物有机物质的液体喷射设备,该设备在制作生物芯片中使用,或适用于例如精密移液管的样品注射设备。As described above, the liquid ejecting apparatus according to the present invention is suitable for use in printers (printing apparatuses including facsimile machines, copiers, etc.) that eject ink, as a liquid ejecting apparatus. In addition, the apparatus of the present invention is also applicable to a liquid ejection apparatus for ejecting a liquid such as an electrode material or a dyeing material, which is used in the manufacture of a liquid crystal display, an EL display, and a surface emission display, and also to a liquid ejection apparatus for ejecting a bioorganic substance , the device is used in the production of biochips, or is suitable for sample injection devices such as precision pipettes.

Claims (76)

1. liquid injection device, be equipped with fluid jetting head and valve unit, fluid jetting head is installed on the balladeur train, and can move back and forth along the horizontal direction of target, valve unit is installed on the described balladeur train, and by service duct, gives described valve unit supply liquid from the liquid retainer, and described valve unit is fed to described fluid jetting head to liquid, and described valve unit has:
Pressure chamber, it is connected to described liquid retainer by described service duct;
Valve, it opens or closes described service duct, and liquid is fed to described pressure chamber;
Propulsion members, it advances described valve along the direction of closing described service duct; With
The fexible film member, the negative pressure that produces when it reduces according to the liquid in the described pressure chamber is shifted, and it is directly delivered to described valve to displacement, thereby causes the propulsive force operation of described valve against described propulsion members.
2. liquid injection device as claimed in claim 1, wherein, described liquid injection device has main body, described liquid retainer is connected on the main body, and described service duct is made of flexible pipe, and liquid is supplied to described valve unit by described flexible pipe from described liquid retainer.
3. liquid injection device as claimed in claim 1 or 2 wherein, applies normal pressure by the liquid in described liquid retainer liquid is supplied to described valve unit from described liquid retainer.
4. liquid injection device as claimed in claim 3, wherein, described liquid retainer comprises the shell that is in airtight conditions and remains on liquid packaging body in the described shell, that flexible material is made, liquid is sealed in the described liquid packaging body, and, when compressed air was applied to space segment between described shell and the described liquid packaging body, normal pressure was applied on the liquid in the described liquid retainer.
5. liquid injection device as claimed in claim 3, wherein, for liquid is imported described service duct from described liquid retainer, in described liquid retainer, form liquid and derived part, and described liquid is derived part along gravity direction, be positioned at the top of described valve unit, and wherein, described normal pressure derives the head difference between part and the valve unit based on liquid and produces.
6. liquid injection device as claimed in claim 1, wherein, described film member is density polyethylene film with high or polypropylene film, on it lamination the nylon film that applies with the vinylidene chloride copolymer.
7. liquid injection device as claimed in claim 1, wherein, described film member is the gas shielding layer that forms between the two-layer film of synthetic resin.
8. liquid injection device as claimed in claim 1, wherein, described film member is the film that forms with polyethylene or polypropylene, on it lamination polyethylene terephthalate thin film, deposited aluminium oxide or silica on the polyethylene terephthalate thin film.
9. as any described liquid injection device in the claim 6 to 8, wherein, bearing plate is set on the described film member, and described valve is according to the mobile working of described bearing plate, and the displacement of described film member has caused moving of bearing plate.
10. liquid injection device as claimed in claim 9, wherein, described bearing plate forms with polyethylene or polypropylene.
11. as any described liquid injection device in the claim 1 to 10, wherein, described valve unit also has:
Supply orifice is between described service duct and described pressure chamber; With
Spring be used for advancing described valve along the direction of closing supply orifice, and described valve is opened described supply orifice after receiving the displacement of described film member against the propulsive force of spring.
12. liquid injection device as claimed in claim 11, wherein, described valve has tabular component, with with mode and the integrally formed bar member of tabular component from the tabular component projection, described bar member is inserted in the described supply orifice, described tabular component bears the propulsive force of described spring, and counter pushing away (depression) effect that causes of the described bar member displacement of bearing described film member.
13. liquid injection device as claimed in claim 12, wherein, described supply orifice is included in the supported hole that forms in the cell enclosure and along the peripheral a plurality of holes of cutting open that form at interval of supported hole, supported hole is used for slidably supporting the bar member of described valve unit.
14. as claim 12 or 13 described liquid injection devices, wherein, the containment member that forms annular is located on the described cell enclosure in the mode around the outside of described supply orifice, and when the tabular component of described valve was resisted against on the containment member, described supply orifice was closed.
15. as claim 12 or 13 described liquid injection devices, wherein, the containment member that forms annular is fixed on the tabular component of described valve unit, and when described tabular component was resisted against on the cell enclosure in the mode around the outside of described supply orifice, described supply orifice was closed.
16. as any described liquid injection device in the claim 1 to 15, wherein, described valve unit is furnished with filter chamber, filter chamber and is provided with filter element in this filter chamber between described service duct and described pressure chamber.
17. liquid injection device as claimed in claim 16, wherein, described filter chamber has the passage that is used for the bottom of filter chamber is connected to described pressure chamber, and described filter element is arranged in the mode that covers described passage.
18. as any described liquid injection device in the claim 1 to 17, wherein, described pressure chamber has the outlet of leading to described fluid jetting head, and should export along gravity direction, in the highest part formation of described pressure chamber.
19. as any described liquid injection device in the claim 1 to 18, wherein, the waterproof thin film coated of described film member.
20. as any described liquid injection device in the claim 1 to 19, wherein, be provided with the lid of the outer surface that is used to seal described film member, wherein, in described lid, formed gas channel and will lead to the release opening of atmosphere by gas channel.
21. liquid injection device as claimed in claim 20, wherein, described gas channel is included in slot part and the film member that forms in the wall of described lid, when the wall of film member and described lid closely contacts, it covers described slot part, and wherein said release opening forms in the end of described gas channel.
22. liquid injection device as claimed in claim 9 wherein, in order to limit the displacement of described film member, has formed a plurality of restriction projectioies towards described bearing plate in pressure chamber.
23. liquid injection device as claimed in claim 9 wherein, in order to limit the displacement of described film member, has formed the restriction projection of a plurality of inwalls towards described pressure chamber on described bearing plate.
24. valve unit, it is installed on the liquid injection device, described liquid injection device is used for from the fluid jetting head atomizing of liquids that is installed in balladeur train, moves with respect to target, and pass through service duct, from with described balladeur train liquid retainer placed apart to described valve unit supply liquid, described valve unit has:
Pressure chamber, it is connected to described liquid retainer by described service duct;
Valve, it opens or closes described service duct, and liquid is fed to described pressure chamber;
The fexible film member, it has constituted the part of described pressure chamber, and the negative pressure that produces when reducing according to the liquid in the described pressure chamber is shifted, thereby causes described valve operation.
25. method of making valve unit, wherein, pressure chamber is included in sunk part that forms in the cell enclosure and the fexible film member that covers this sunk part, and wherein valve unit has valve, be used to utilize described film member, come from the negative pressure of the minimizing of liquid in the described pressure chamber by detection, liquid is imported pressure chamber from the liquid retainer, described method comprises:
Heat the step of described cell enclosure;
Described film member is placed on step on the cell enclosure in the mode of the sunk part that covers heated cell enclosure;
Described film member heat is attached on the cell enclosure, thereby forms the step of described pressure chamber.
26. method of making valve unit, wherein, pressure chamber is included in sunk part that forms in the cell enclosure and the fexible film member that covers this sunk part, wherein said valve unit has valve, be used to utilize described film member, come from the negative pressure of the minimizing of liquid in the described pressure chamber by detection, liquid is imported pressure chamber from the liquid retainer, described method comprises:
Bearing plate is attached to the step on first upper surface of described film member;
Described film member is placed on step on the cell enclosure in the mode of the sunk part that covers described cell enclosure;
Described film member heat is attached on the cell enclosure, thereby forms the step of described pressure chamber.
27. the method for manufacturing valve unit as claimed in claim 26 wherein, in placing the step of described film member, makes second upper surface relative with first upper surface of described film member towards the described sunk part of described cell enclosure, and
Wherein, in the step that described film member heat is attached on the described cell enclosure, described film member is attached to the outer of described sunk part and places, and the flat surfaces that described bearing plate is heated parts is pressed to sunk part.
28. the method for manufacturing valve unit as claimed in claim 26, wherein, in the step that described film member heat is attached on the described cell enclosure, the projection that described bearing plate is heated parts is pressed to sunk part, and described film member is attached to the periphery of described sunk part by heat.
29. the method for manufacturing valve unit as claimed in claim 28, wherein, the described projection of described heater block forms with heat-insulating material.
30. the method for manufacturing valve unit as claimed in claim 26, wherein, in the step that described film member heat is attached on the described cell enclosure, the film member is heated parts and presses on the cell enclosure, and described film member is attached on the described cell enclosure by heat, and the air between heater block and the cell enclosure is extracted and discharge in the hole from heater block.
31. an inkjet type recording apparatus, described equipment is equipped with: record head, record head are installed on the balladeur train and move back and forth along the horizontal direction of record-paper; The ink supply valve unit, it is installed on the described balladeur train, and ink is supplied with described valve unit by ink-feed channel from print cartridge, and to described record head, described ink donor unit has described valve unit ink feed:
Pressure chamber is connected to described print cartridge by described ink-feed channel;
Valve, it opens or closes described ink-feed channel, and ink feed is arrived described pressure chamber;
Driving body, it detects the negative pressure that produces in pressure chamber when ink is consumed by described record head, and operate described valve; With
Negative pressure keeps spring, and it is resisted against on the described driving body, and advances described driving body along the direction of the volume of expanding described pressure chamber.
32. inkjet type recording apparatus as claimed in claim 31, wherein, described ink supply valve unit also is furnished with Packing spring, and this spring advances described valve along the direction of closing described ink-feed channel.
33. as claim 31 or 32 described inkjet type recording apparatus, wherein, described driving body is made of the fexible film member, the film member has constituted the part of described pressure chamber.
34. inkjet type recording apparatus as claimed in claim 33, wherein, bearing plate is arranged on the described film member, and described valve moves work according to the described bearing plate that is caused by the displacement of described film member.
35. inkjet type recording apparatus as claimed in claim 34, wherein, described negative pressure keeps spring to arrange in the mode that the direction that moves of its direction of propulsion and described bearing plate is complementary.
36. inkjet type recording apparatus as claimed in claim 35, wherein, it is helical spring that described negative pressure keeps spring, and described helical spring is arranged near the mode the center that can be resisted against described bearing plate.
37. inkjet type recording apparatus as claimed in claim 35, wherein, it is to be made of helical spring that described negative pressure keeps spring, and described helical spring is arranged near the peripheral mode that can be resisted against described bearing plate.
38. inkjet type recording apparatus as claimed in claim 35, wherein, it is to be made of a plurality of helical springs that described negative pressure keeps spring, and each described helical spring is arranged near the peripheral mode that can be resisted against described bearing plate.
39. inkjet type recording apparatus as claimed in claim 35, wherein, it is to be made of leaf spring that described negative pressure keeps spring, and its two ends in a longitudinal direction are supported, and its core is arranged near the mode the center that can be resisted against described bearing plate.
40. as any the described inkjet type recording apparatus in the claim 32 to 39, wherein, described ink supply valve unit also has:
Supply orifice is between described ink-feed channel and described pressure chamber; With
Packing spring be used for advancing described valve along the direction of closing supply orifice, and described valve is opened described supply orifice after receiving the displacement of described film member against the propulsive force of spring.
41. inkjet type recording apparatus as claimed in claim 40, wherein, described valve has tabular component and with mode and the integrally formed bar member of tabular component from the tabular component projection, described bar member is inserted into described ink supply aperture, described tabular component bears the propulsive force of described Packing spring, and the repulsion that causes of the described bar member displacement of bearing described film member.
42. inkjet type recording apparatus as claimed in claim 41, wherein, described ink supply aperture is included in the supported hole that forms in the cell enclosure and along the peripheral a plurality of holes of cutting open that form at interval of this supported hole, described supported hole is used for slidably supporting the bar member of described valve.
43. inkjet type recording apparatus as claimed in claim 42, wherein, the containment member that forms annular is located on the described cell enclosure in the mode around the outside of described supply orifice, and when the tabular component of described valve was resisted against on the containment member, described supply orifice was closed.
44. as any the described inkjet type recording apparatus in the claim 40 to 43, wherein,, described negative pressure done based on the variation of the volume of described pressure chamber after maximum the moving even keeping spring to be built into described Movable valve, and still compressible.
45. as any the described inkjet type recording apparatus in the claim 41 to 44, wherein, described print cartridge is connected on the main body of recording equipment, and described ink-feed channel comprises soft ink supply pipe, ink is fed to described ink supply valve unit by soft ink supply pipe from print cartridge.
46. inkjet type recording apparatus as claimed in claim 45, wherein, when normal pressure was applied on the ink in the described print cartridge, ink was fed to the ink supply valve unit from described print cartridge.
47. inkjet type recording apparatus as claimed in claim 46, wherein, described print cartridge comprises shell that is in airtight conditions and the ink packaging body that keeps flexible material in the enclosure, ink is sealed in the described ink packaging body, and, when compressed air was applied to space segment between described shell and the described ink packaging body, normal pressure was applied on the ink in the described print cartridge.
48. inkjet type recording apparatus as claimed in claim 46, wherein, for ink is imported described ink supply valve unit from described print cartridge, in described print cartridge, formed the ink lead-out branch, described ink lead-out is divided along gravity direction, be positioned at the top of described ink supply valve unit, and described normal pressure produces based on the head difference between ink lead-out branch and the valve unit.
49. a liquid injection device, it is equipped with: the liquid storage member of storage of liquids; Fluid jetting head, its atomizing of liquids; The liquid service duct is used for described liquid is fed to described fluid jetting head from described liquid storage member; And valve unit, it is arranged in the liquid service duct, and stores described liquid temporarily, and described valve unit has:
The supply chamber will flow into this supply chamber from the liquid of described liquid storage member supply;
Pressure chamber, the liquid that be exported to described fluid jetting head is stored in this pressure chamber; With
Valve, its utilize when described liquid by the negative pressure that when described fluid jetting head sprays, in described pressure chamber, produces, described supply chamber is connected to described pressure chamber,
Wherein, the liquid outlet that leads to described fluid jetting head is located in the described pressure chamber, is positioned at 25% position of the volume that is equal to or less than described pressure chamber at gravity direction.
50. a liquid injection device is equipped with: the liquid storage member of storage of liquids; Fluid jetting head, its atomizing of liquids; The liquid service duct is used for described liquid is fed to described fluid jetting head from described liquid storage member; Valve unit, it is arranged in the liquid service duct, and stores described liquid temporarily, and channel valve, and it is arranged in the described liquid service duct, is positioned at the upstream of valve unit, is used to open and close the liquid service duct, and described valve unit has:
The supply chamber will flow into this supply chamber from the liquid of described liquid storage member supply;
Pressure chamber, the liquid that be exported to described fluid jetting head is stored in this pressure chamber; With
Valve, its utilize when described liquid by the negative pressure that when described fluid jetting head sprays, in described pressure chamber, produces, described supply chamber is connected to described pressure chamber,
Wherein, the liquid outlet that leads to described fluid jetting head is located in the described pressure chamber, is positioned at 40% position of the volume that is equal to or less than described pressure chamber on gravity direction.
51. as claim 49 or 50 described liquid injection devices, wherein, described liquid outlet is located at the lowermost portion of described pressure chamber on gravity direction.
52., wherein, be formed less than the lower space that is positioned at the described pressure chamber under the center at the upper space that is positioned at the described pressure chamber above the pressure chamber center on the gravity direction as any the described liquid injection device in the claim 49 to 51.
53. liquid injection device as claimed in claim 52, wherein, the described upper space of described pressure chamber narrows down in the upward direction.
54. liquid injection device as claimed in claim 53, wherein, the described upper space of described pressure chamber narrows down towards periphery near the center of described pressure chamber.
55., wherein, in the described lower space of described pressure chamber, formed the volume augmenting portion as any the described liquid injection device in the claim 52 to 54.
56. as any the described liquid injection device in the claim 49 to 55, wherein, described pressure chamber is included in sunk part and the flexible member that forms in the cell enclosure of described valve unit, described flexible member covers the opening of this sunk part, and be out of shape according to the negative pressure in the pressure chamber, to open described valve
At the inclined surface that the periphery of described sunk part forms, the mode of formation is that described flexible member one side trails.
57. a valve unit is located in the liquid service duct, is used for liquid is fed to the fluid jetting head of atomizing of liquids from the liquid storage member of storage of liquids, wherein, described valve unit comprises:
The supply chamber will flow into this supply chamber from the liquid of described liquid storage member supply;
Pressure chamber, the liquid that be exported to described fluid jetting head is stored in this pressure chamber; With
Valve, its utilize when described liquid by the negative pressure that when described fluid jetting head sprays, in described pressure chamber, produces, described supply chamber is connected to described pressure chamber,
Wherein, the liquid outlet that leads to described fluid jetting head is located in the described pressure chamber, is positioned at 25% position of the volume that is equal to or less than described pressure chamber on gravity direction.
58. valve unit, be located at the position in the downstream of channel valve, be used to control the connection of the liquid in the liquid service duct, described liquid service duct is used for liquid is fed to the fluid jetting head of atomizing of liquids from the liquid storage member of storage of liquids, and described valve unit has:
The supply chamber will be flowed into this supply chamber by the liquid from the supply of described liquid storage member;
Pressure chamber, the liquid that be exported to described fluid jetting head is stored in this pressure chamber; With
Valve, its utilize when described liquid by the negative pressure that when described fluid jetting head sprays, in described pressure chamber, produces, described supply chamber is connected to described pressure chamber,
Wherein, the liquid outlet that leads to described fluid jetting head is located in the described pressure chamber, is positioned at 40% position of the volume that is equal to or less than described pressure chamber on gravity direction.
59. a liquid injection device comprises:
Balladeur train, it by when target moves from a plurality of nozzle ejection liquid of fluid jetting head, liquid is attached on the described target;
The liquid retainer, it is located on the position that separates with described balladeur train, and storage will be supplied to the liquid of described balladeur train;
Soft supply pipe, it is placed between described liquid retainer and the described balladeur train, and it has formed the fluid passage that extends to balladeur train from the liquid retainer; With
Valve mechanism is installed on the described balladeur train, and is located at from described supply pipe and extends to the fluid passage of described fluid jetting head,
Wherein, described liquid retainer is arranged in predetermined altitude above the described valve mechanism with interior in scope that described balladeur train moves.
60. liquid injection device as claimed in claim 59, wherein, described liquid retainer is arranged near the center of described balladeur train moving range.
61. as claim 59 or 60 described liquid injection devices, wherein, described valve mechanism has the pressure chamber that is positioned at described valve mechanism, be in position, and described valve mechanism along with reducing the negative pressure that is produced from the injection of described nozzle, liquid is opened described fluid passage according to the liquid in the described pressure chamber towards described fluid jetting head.
62. as any the described liquid injection device in the claim 59 to 61, wherein, described predetermined altitude is an elevation head, and described elevation head is equal to or greater than the pressure head that the pressure loss that occurs between comfortable described liquid retainer and the described valve mechanism and pressure head sum from pressure required when described liquid makes that described valve mechanism is in open mode.
63. liquid injection device as claimed in claim 62, wherein, described predetermined altitude is an elevation head, described elevation head be equal to or greater than come since described liquid retainer to the pressure head of the pressure loss of described valve mechanism and from the pressure head sum of pressure required when described liquid makes that described valve mechanism is in open mode.
64. as any the described liquid injection device in the claim 59 to 63, wherein, described predetermined altitude is an elevation head, it is equal to or greater than following pressure head sum: come since the pressure head of described liquid retainer to the pressure loss of described valve mechanism, the variation of the liquid head that causes from the pressure head of pressure required when described liquid makes that described valve mechanism is in open mode with by the consumption of the liquid in the described liquid retainer.
65. as the described liquid injection device of claim 64, wherein, described predetermined altitude is an elevation head, it equals following pressure head sum: come since the pressure head of described liquid retainer to the pressure loss of described valve mechanism, variation from the pressure head and the liquid head in the described liquid retainer of pressure required when described liquid makes that described valve mechanism is in open mode.
66. as claim 59 or 60 described liquid injection devices, wherein, the length of described supply pipe and diameter are determined as follows: pressure when described valve is opened and the pressure that is produced during less than the predetermined altitude that is positioned at when described liquid retainer above the described valve mechanism when pressure loss sum that liquid causes when described liquid retainer flows into described fluid jetting head.
67. liquid injection device, it is equipped with balladeur train and the liquid retaining part of being furnished with fluid jetting head, the liquid retaining part is installed on the described balladeur train, and maintenance will be supplied to the liquid of described fluid jetting head, described liquid injection device is ejected into liquid on the target from described fluid jetting head, and it comprises valve unit, and valve unit is located between described fluid jetting head and the described liquid retaining part, and described valve unit has:
Valve is connected to the pressure chamber of making at described fluid jetting head one lateral confinement to the supply chamber of making at described liquid retaining part one lateral confinement, perhaps the supply chamber disconnected from pressure chamber,
Propulsion members, it along the direction of closing described service duct advance described valve and
Driving body, it surveys the negative pressure from the minimizing of described pressure intracavity liquid, and by the propulsive force of described valve against described propulsion members, described supply chamber is connected to pressure chamber.
68. as the described liquid injection device of claim 67, wherein, described liquid retaining part is arranged in the top, described supply chamber of described valve unit.
69. as claim 67 or 68 described liquid injection devices, wherein, described valve unit and described balladeur train form an integral body, and wherein, described liquid retaining part can be connected to described balladeur train, and can remove from described balladeur train.
70. as the described liquid injection device of claim 69, wherein, the supply pin that be inserted in the described liquid retaining part forms in described valve unit; And described liquid retaining part is furnished with supply section and valve mechanism, and described supply pin will be inserted into described supply section, and along with described supply pin is inserted into, described valve mechanism is opened, and along with described supply pin is pulled out, described valve mechanism is closed.
71. as claim 67 or 68 described liquid injection devices, wherein, described valve unit and described liquid retaining part form an integral body, and described liquid retaining part and described valve unit can be connected to described balladeur train together, and can remove from described balladeur train.
72. as the described liquid injection device of claim 71, wherein, the supply pin that be inserted in the described valve unit forms in described balladeur train; And described valve unit is furnished with valve mechanism, and along with described supply pin is inserted into, described valve mechanism is opened, and along with described supply pin is pulled out, described valve mechanism is closed.
73. as any the described liquid injection device in the claim 69 to 72, wherein, described driving body is made of the fexible film member, and wherein, when the film member was receiving negative pressure backward shift from the minimizing of the liquid in the pressure chamber, described valve unit was operated.
74. a liquid retainer, it is installed on the balladeur train, and described balladeur train has fluid jetting head and keeps being supplied to the liquid retaining part of the liquid of fluid jetting head, and described liquid retainer is characterised in that
The liquid retaining part by be fixed to valve unit on the balladeur train and be installed on the balladeur train and
After the negative pressure that detects from the minimizing of the liquid in the pressure chamber of the valve unit that is connected to fluid jetting head, the supply chamber that handle is connected to the valve unit of liquid retaining part is opened from the valve that pressure chamber disconnects, thereby the liquid in the liquid retaining part is supplied to pressure chamber.
75. as the described liquid retainer of claim 74, wherein, the liquid retaining part is installed on the balladeur train in the mode that the position is higher than the supply chamber of valve unit, and is installed in the supply port inclination of the bottom of the liquid retaining part on the balladeur train towards the liquid retaining part that is connected to the supply chamber.
76. a liquid retainer removably is installed on the balladeur train with fluid jetting head, described liquid retainer comprises:
Keep the liquid retaining part and the valve unit of liquid, described valve unit is positioned at the position towards described fluid jetting head in described liquid retainer,
Described valve unit is furnished with valve and driving body, and described valve perhaps disconnects the supply chamber being connected to the pressure chamber of making at described fluid jetting head one lateral confinement in the supply chamber that described liquid retaining part one lateral confinement is made from pressure chamber; Described driving body is surveyed the negative pressure from the minimizing of described pressure intracavity liquid, and operates described valve.
CNB028056825A 2001-11-12 2002-11-12 Liquid ejection apparatus Expired - Fee Related CN100562431C (en)

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