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CN1831383A - Piston for automatic transmission - Google Patents

Piston for automatic transmission Download PDF

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Publication number
CN1831383A
CN1831383A CNA2006100568744A CN200610056874A CN1831383A CN 1831383 A CN1831383 A CN 1831383A CN A2006100568744 A CNA2006100568744 A CN A2006100568744A CN 200610056874 A CN200610056874 A CN 200610056874A CN 1831383 A CN1831383 A CN 1831383A
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China
Prior art keywords
piston
piston member
axial
snap ring
gap
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Granted
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CNA2006100568744A
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Chinese (zh)
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CN100434764C (en
Inventor
大西博文
安田勇治
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Toyota Motor Corp
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Toyota Motor Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/025Support of gearboxes, e.g. torque arms, or attachment to other devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D25/00Fluid-actuated clutches
    • F16D25/06Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch
    • F16D25/062Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch the clutch having friction surfaces
    • F16D25/063Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch the clutch having friction surfaces with clutch members exclusively moving axially
    • F16D25/0635Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch the clutch having friction surfaces with clutch members exclusively moving axially with flat friction surfaces, e.g. discs
    • F16D25/0638Fluid-actuated clutches in which the fluid actuates a piston incorporated in, i.e. rotating with the clutch the clutch having friction surfaces with clutch members exclusively moving axially with flat friction surfaces, e.g. discs with more than two discs, e.g. multiple lamellae
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D25/00Fluid-actuated clutches
    • F16D25/10Clutch systems with a plurality of fluid-actuated clutches
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H63/00Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
    • F16H63/02Final output mechanisms therefor; Actuating means for the final output mechanisms
    • F16H63/30Constructional features of the final output mechanisms
    • F16H63/3023Constructional features of the final output mechanisms the final output mechanisms comprising elements moved by fluid pressure
    • F16H63/3026Constructional features of the final output mechanisms the final output mechanisms comprising elements moved by fluid pressure comprising friction clutches or brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D48/00External control of clutches
    • F16D48/02Control by fluid pressure
    • F16D2048/0212Details of pistons for master or slave cylinders especially adapted for fluid control

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)

Abstract

本发明提供一种用于自动变速器的活塞(18),其中,形成该活塞的圆筒部的第一活塞件(46)在其一个轴向端部形成有多个轴向切口(68)和一个周向槽(51),形成该活塞的底部的第二活塞件(48,82)具有配合在所述多个轴向切口中的多个径向延伸的接合爪(66,80),卡环(50)配合于所述周向槽中并与配合于所述轴向切口中的所述接合爪邻靠接触而被保持,由此第一活塞件和第二活塞件彼此固定。第二活塞件(48,82)的多个接合爪(66,80)中的至少一个与卡环(50)配合以在其间形成间隙(74,76,84),这防止了在活塞(18)轴向移动时在周向槽(51)的邻接轴向切口(68)的部位处的应力集中,从而可以减小卡环(50)所需的厚度,使活塞紧凑化。

Figure 200610056874

The present invention provides a piston (18) for an automatic transmission, wherein a first piston member (46) forming a cylindrical portion of the piston is formed with a plurality of axial slits (68) and A circumferential groove (51), the second piston member (48, 82) forming the bottom of the piston has radially extending engagement pawls (66, 80) fitting in said axial cutouts, engaging A ring (50) fits in said circumferential groove and is held in abutting contact with said engagement pawl fitted in said axial notch, whereby the first piston member and the second piston member are fixed to each other. At least one of the plurality of engaging claws (66, 80) of the second piston member (48, 82) cooperates with the snap ring (50) to form a gap (74, 76, 84) therebetween, which prevents the piston (18) from ) during the axial movement, the stress concentration at the position adjacent to the axial notch (68) of the circumferential groove (51) can reduce the required thickness of the snap ring (50) and make the piston compact.

Figure 200610056874

Description

用于自动变速器的活塞Pistons for automatic transmissions

本申请基于2005年3月9日提交的日本专利申请No.2005-066121,其内容通过引用结合于此。This application is based on Japanese Patent Application No. 2005-066121 filed on March 9, 2005, the contents of which are incorporated herein by reference.

技术领域technical field

本发明涉及一种可用于将设置在自动变速器中的离合器或制动器装置的摩擦接合元件彼此压靠在一起以将该离合器或制动器装置置于其接合状态的活塞。The present invention relates to a piston usable for pressing frictional engagement elements of a clutch or brake device provided in an automatic transmission against each other to place the clutch or brake device in its engaged state.

背景技术Background technique

一种公知的自动变速器包括离合器和制动器,其中离合器和制动器各具有以多个摩擦片形式的摩擦接合元件,使得自动变速器可以通过选择性地接合和释放离合器和制动器而自动换档。通过活塞将摩擦接合元件彼此压靠在一起,以将各离合器或制动器置于其接合状态。JP-9-32919A和JP-10-89380A公开了这样一种活塞的示例,该活塞包括两个活塞件,即,形成该活塞的圆筒部的第一活塞件和形成该活塞的底部的第二活塞件。在这些文献中所公开的活塞中,第一活塞件具有形成于其相对轴向端部中的一个端部上的轴向切口,而第二活塞件具有配合于所述轴向切口中的接合爪,并且在形成于第一活塞件的内周面上的周向槽中配合有与第二活塞件接触的卡环,从而使得第一活塞件和第二活塞件彼此固定于活塞中。所述周向槽由通过第一活塞件的周向上的轴向切口彼此隔开的多个弧形槽构成。A known automatic transmission includes clutches and brakes each having frictionally engaging elements in the form of a plurality of friction plates so that the automatic transmission can automatically shift gears by selectively engaging and releasing the clutches and brakes. The friction engagement elements are pressed against each other by pistons to place each clutch or brake in its engaged state. JP-9-32919A and JP-10-89380A disclose an example of a piston comprising two piston parts, namely, a first piston part forming the cylindrical portion of the piston and a second piston part forming the bottom of the piston. Two piston parts. In the pistons disclosed in these documents, the first piston member has an axial slit formed on one of its opposite axial ends, and the second piston member has an engaging portion that fits into the axial slit. Claws, and a snap ring in contact with the second piston member is fitted in a circumferential groove formed on the inner peripheral surface of the first piston member, so that the first piston member and the second piston member are fixed to each other in the piston. The circumferential grooves are formed by a plurality of arcuate grooves separated from each other by axial cuts in the circumferential direction of the first piston member.

在JP-9-32919A公开的活塞中,活塞的轴向运动使得一负荷通过卡环从第二活塞件施加到第一活塞件的周向槽上。第二活塞件上形成的接合爪沿活塞的径向延伸并可邻接在卡环上,从而使得在活塞轴向运动时该负荷从接合爪施加在卡环上。卡环仅配合在第一活塞件的周向槽中,与具有配合在第一活塞件的轴向切口中的接合爪的第二活塞件接触,而没有任何在卡环的远离接合爪的一侧支承该卡环的部件,通过卡环从第二活塞件向第一活塞件的周向槽上的施加负荷导致在与第一活塞部的周向上的轴向切口相邻的周向槽部分产生应力集中。因此,周向槽的这些部分往往会由于应力集中而弹性变形。In the piston disclosed in JP-9-32919A, the axial movement of the piston causes a load to be applied from the second piston member to the circumferential groove of the first piston member through the snap ring. Engaging pawls formed on the second piston member extend radially of the piston and can abut against the snap ring so that the load is applied from the engaging pawls to the snap ring when the piston moves axially. The snap ring fits only in the circumferential groove of the first piston member, in contact with the second piston member having engaging claws fitted in the axial cutouts of the first piston member, without any part of the snap ring remote from the engaging claws. The part of the side bearing the snap ring, the application of load by the snap ring from the second piston part to the circumferential groove of the first piston part results in a portion of the circumferential groove adjacent to the circumferential axial cutout of the first piston part produce stress concentrations. Therefore, these portions of the circumferential groove tend to deform elastically due to stress concentration.

因此,为了防止JP-9-32919A的活塞中第一活塞件的周向槽的弹性变形,卡环的厚度必须足够大,而这将不希望地导致活塞的尺寸增大。Therefore, in order to prevent the elastic deformation of the circumferential groove of the first piston member in the piston of JP-9-32919A, the thickness of the snap ring must be sufficiently large, which undesirably leads to an increase in the size of the piston.

发明内容Contents of the invention

本发明是基于上述背景技术而完成的。因此本发明的目的在于提供一种小型的用于自动变速器的活塞,该活塞包括形成其圆筒部的第一活塞件和形成其底部的第二活塞件,其中第一活塞件和第二活塞件通过卡环彼此固定。The present invention is accomplished based on the above-mentioned background technology. It is therefore an object of the present invention to provide a small piston for an automatic transmission comprising a first piston member forming a cylindrical portion thereof and a second piston member forming a bottom thereof, wherein the first piston member and the second piston The pieces are secured to each other by snap rings.

上述目的可以根据本发明的原理而实现,本发明提供了一种用于自动变速器的活塞,包括:形成该活塞的圆筒部的第一活塞件,在其一个轴向端部形成有多个轴向切口和一个周向槽;形成该活塞的底部并具有配合于所述多个轴向切口中的多个径向延伸的接合爪的第二活塞件;以及配合于所述周向槽中并与所述接合爪邻靠接触而被保持的卡环,从而第一活塞件和第二活塞件彼此固定,其中,所述第二活塞件的所述多个接合爪中的至少一个与所述卡环配合以在其间形成间隙。The above object can be achieved according to the principles of the present invention. The present invention provides a piston for an automatic transmission, comprising: a first piston member forming a cylindrical portion of the piston, and a plurality of Axial slits and a circumferential groove; forming the bottom of the piston and having a second piston member that fits in a plurality of radially extending engagement claws in the axial slits; and fits in the circumferential groove and a snap ring held in abutting contact with the engaging claws so that the first piston member and the second piston member are fixed to each other, wherein at least one of the plurality of engaging claws of the second piston member is in contact with the engaging claws. The snap rings fit together to form a gap therebetween.

在如上所述构造的本发明的活塞中,与卡环邻靠接触而被保持的、第二活塞件的径向延伸的接合爪中的至少一个与卡环配合以在其间形成或限定间隙。由于存在该间隙,当在活塞轴向移动时由第二活塞件对卡环施加力的情况下,不会从接合爪,即,从对应于轴向切口的第二活塞件的周边部对卡环施加负荷。因此,形成于接合爪与卡环之间的间隙防止在第一活塞件的与轴向切口邻近的周向槽部分上产生应力集中,从而可以减小卡环所需的厚度,使活塞紧凑化。In the piston of the present invention constructed as described above, at least one of the radially extending engagement claws of the second piston member held in abutting contact with the snap ring cooperates with the snap ring to form or define a gap therebetween. Due to the existence of this gap, when the force is applied to the snap ring by the second piston member when the piston moves axially, the snap ring is not engaged from the engagement claw, that is, from the peripheral portion of the second piston member corresponding to the axial notch. The ring is loaded. Therefore, the gap formed between the engaging claw and the snap ring prevents stress concentration on the portion of the circumferential groove of the first piston member adjacent to the axial cutout, so that the required thickness of the snap ring can be reduced and the piston can be compacted. .

根据本发明的第一优选形式,所述多个接合爪中的所述至少一个的各个具有包括径向外侧部和径向内侧部的肩部,所述径向外侧部和径向内侧部被形成为使得径向外侧部沿着所述第二活塞件的轴向远离所述卡环与径向内侧部隔开,所述肩部与所述卡环配合以形成所述间隙。According to a first preferred form of the invention, each of said at least one of said plurality of engaging pawls has a shoulder comprising a radially outer portion and a radially inner portion, said radially outer portion and radially inner portion being surrounded by Formed such that the radially outer portion is spaced away from the radially inner portion in the axial direction of the second piston member away from the snap ring, the shoulder cooperates with the snap ring to form the gap.

根据本发明的第二优选形式,所述多个轴向切口的轴向内侧端部由相应径向端面限定,该相应径向端面与所述第一活塞件的径向平行并沿着所述第一活塞件的轴向远离所述轴向切口的轴向外侧端部与所述周向槽隔开,所述多个接合爪由至少一个弹性偏压爪和至少一个非弹性偏压爪构成,其中,所述至少一个弹性偏压爪沿所述第二活塞件的轴向朝所述径向端面倾斜并且各个所述弹性偏压爪与所述多个轴向切口中相应切口的径向端面邻靠接触而被保持,所述至少一个非弹性偏压爪不与相应的轴向切口的径向端面邻靠接触,所述至少一个非弹性偏压爪中的各个与所述卡环配合以在其间限定第一间隙,而所述至少一个弹性偏压爪中的各个与所述卡环配合以在其间限定第二间隙,所述第一间隙沿活塞的轴向的尺寸小于所述第二间隙沿活塞的轴向的尺寸。According to a second preferred form of the invention, the axially inner ends of said plurality of axial slits are defined by respective radial end faces parallel to the radial direction of said first piston member and along said The axially outer end of the first piston member axially remote from the axial notch is spaced from the circumferential groove, and the plurality of engagement pawls are formed of at least one elastically biased pawl and at least one inelastically biased pawl , wherein the at least one elastic biasing claw is inclined toward the radial end surface along the axial direction of the second piston member and each of the elastic biasing claws is in the radial direction of the corresponding one of the plurality of axial slits. end faces are held in abutting contact, said at least one non-resiliently biased pawl is not in abutting contact with a radial end face of a corresponding axial slit, each of said at least one non-resiliently biased pawl cooperates with said snap ring to define a first gap therebetween, and each of the at least one elastically biased pawl cooperates with the snap ring to define a second gap therebetween, and the size of the first gap along the axial direction of the piston is smaller than that of the first gap. The dimension of the two gaps along the axial direction of the piston.

在根据本发明的第二优选形式的活塞中,沿所述第二活塞件的轴向朝相应的轴向切口的径向端面倾斜的各个弹性偏压爪与所述径向端面邻靠接触而被保持,从而第一活塞件由所述各个弹性偏压爪轴向偏压。所述至少一个弹性偏压爪可有效地最小化活塞的第一活塞件和第二活塞件的相对轴向振颤(rattling)移动,这种移动即使是在将尺寸误差保持在预定的公差范围内时也会由于活塞件的尺寸误差而产生。因此,所述至少一个弹性偏压爪降低第一活塞件以及离合器或制动器装置的摩擦接合元件(摩擦片)的耐用性的恶化程度,其中耐用性的恶化可能是由于第一活塞件与摩擦接合元件的不必要的邻靠接触而造成的。因此,所述至少一个弹性偏压爪可有效地降低由于离合器或制动器装置的拖曳现象一当离合器或制动器装置无需置于其接合状态时摩擦接合元件被活塞彼此压靠在一起-而造成的自动变速器的功率损失。In the second preferred form of the piston according to the present invention, each resiliently biased pawl inclined toward the radial end face of the corresponding axial notch in the axial direction of said second piston member is in abutting contact with said radial end face. is held such that the first piston member is axially biased by said respective resiliently biased pawl. The at least one resiliently biased pawl is effective to minimize relative axial rattling movement of the first and second piston members of the piston even while maintaining dimensional errors within predetermined tolerances. Inner time can also be caused by dimensional errors of the piston parts. Thus, the at least one elastically biased pawl reduces the degree of deterioration of the durability of the first piston part and of the frictionally engaging elements (friction plates) of the clutch or brake device, wherein the deterioration of durability may be due to the frictional engagement of the first piston part with the caused by unwanted abutment contact of components. Therefore, said at least one elastically biased pawl can effectively reduce the automatic frictional engagement due to the dragging phenomenon of the clutch or brake device-when the clutch or brake device does not need to be placed in its engaged state, the frictional engagement elements are pressed against each other by the piston. Transmission power loss.

根据本发明的第二优选形式的活塞还由于形成于非弹性偏压爪与卡环的径向外侧端部之间的第一间隙的轴向尺寸小于形成于第二接合爪形式的弹性偏压爪与卡环之间的第二间隙的轴向尺寸而有利。第一间隙和第二间隙之间的这种尺寸关系在组装第一活塞件和第二活塞件时是有利的。即,在组装期间由于第一活塞件和第二活塞件的相对轴向移动,弹性偏压爪和非弹性偏压爪可以变形。即使是在弹性偏压爪和非弹性偏压爪变形时,在弹性偏压爪与卡环邻靠接触之前非弹性偏压爪与卡环邻靠接触。当非弹性偏压爪与卡环邻靠接触时,可防止第一活塞件沿轴向相对于第二活塞件进一步移动,从而可防止弹性偏压爪随后的弹性变形,由此可以防止弹性偏压爪的弹性变形。The second preferred form of piston according to the invention is also due to the fact that the axial dimension of the first gap formed between the non-resiliently biased pawl and the radially outer end of the snap ring is smaller than that of the resiliently biased form formed in the second engaging pawl. The axial dimension of the second gap between the claw and the snap ring is advantageous. This dimensional relationship between the first gap and the second gap is advantageous when assembling the first piston part and the second piston part. That is, the resiliently biased and non-resiliently biased jaws may deform due to relative axial movement of the first and second piston members during assembly. Even when the elastically biased claw and the non-elastically biased claw are deformed, the non-elastically biased claw is in abutting contact with the snap ring before the elastically biased claw is in abutting contact with the snap ring. When the non-resiliently biased pawl is in abutting contact with the snap ring, further movement of the first piston member in the axial direction relative to the second piston member is prevented, thereby preventing subsequent elastic deformation of the resiliently biased pawl, thereby preventing elastic deflection. Elastic deformation of the jaws.

尽管第二活塞件的多个接合爪(两或更多个接合爪)的至少一个接合爪需要与卡环配合以在其间形成间隙,但是理想的是所有的接合爪与卡环配合以在其间形成相应的间隙。Although at least one engaging claw of the plurality of engaging claws (two or more engaging claws) of the second piston member needs to cooperate with the snap ring to form a gap therebetween, it is desirable that all the engaging claws cooperate with the snap ring to form a gap therebetween. Create corresponding gaps.

在根据本发明的第一优选形式的活塞中,所述肩部的径向外侧部和径向内侧部形成为使得径向外侧部沿着第二活塞件的轴向远离卡环与径向内侧部隔开。在这种情况下,部分地限定了间隙的各接合爪的厚度等于第二活塞件的其余部分的厚度。然而,该间隙也可以形成于卡环与厚度小于接合爪的其它部分的接合爪的部分之间。接合爪的肩部也可以由通过例如用压制成形操作弯曲一平坦坯件或工件或者通过机加工坯件或工件成形第二活塞件而形成。In the piston according to the first preferred form of the present invention, the radially outer portion and the radially inner portion of the shoulder are formed such that the radially outer portion is away from the snap ring and the radially inner portion in the axial direction of the second piston member. section separated. In this case, the thickness of the engaging jaws which partly define the gap is equal to the thickness of the remainder of the second piston member. However, the gap may also be formed between the snap ring and a portion of the engaging claw having a thickness smaller than that of other portions of the engaging claw. The shoulder engaging the jaws may also be formed by forming the second piston member by bending a flat blank or workpiece, for example by a press-forming operation, or by machining the blank or workpiece.

所述多个接合爪中的所述至少一个的各个可由一单个直的部分构成,该单个直的部分沿所述第二活塞件的径向朝外延伸,并在其近端相对于第二活塞件的径向弯曲,使得该单个直的部分的远端沿所述第二活塞件的轴向远离所述卡环与所述近端隔开。Each of said at least one of said plurality of engagement pawls may be constituted by a single straight portion extending radially outwardly of said second piston member and opposite to the second piston member at its proximal end. The radial curvature of the piston member is such that the distal end of the single straight portion is spaced from the proximal end axially of the second piston member away from the snap ring.

沿所述第二活塞件的径向看时所述间隙的内侧端部可位于其中形成有周向槽的所述第一活塞件的内侧端面的外侧。然而,该间隙的内侧端部优选地位于第一活塞件的内周面的内侧。这种结构可以有效地降低周向槽的与轴向切口邻近的周向部上的应力集中。如果间隙的内侧端部更偏靠于第一活塞件的内周面的内侧,则接合爪与卡环邻靠接触的表面区域相应地减小,使得从第二活塞件施加到卡环的负荷在卡环的周向上不均匀。因此,间隙的内侧端面优选地位于第一活塞件的内周面的内侧,但是尽可能地靠近第一活塞件的内周面。An inner end portion of the gap as viewed in the radial direction of the second piston member may be located outside an inner end surface of the first piston member in which a circumferential groove is formed. However, the inner end of the gap is preferably located on the inner side of the inner peripheral surface of the first piston member. This structure can effectively reduce the stress concentration on the circumferential portion of the circumferential groove adjacent to the axial notch. If the inner end of the gap is closer to the inner side of the inner peripheral surface of the first piston member, the surface area of the engaging claw in abutting contact with the snap ring is correspondingly reduced, so that the load applied to the snap ring from the second piston member Uneven around the circumference of the snap ring. Therefore, the inner end surface of the gap is preferably located on the inner side of the inner peripheral surface of the first piston part, but as close as possible to the inner peripheral surface of the first piston part.

在根据本发明的第二优选形式的活塞中设置的所述至少一个弹性偏压爪不必根据本发明的原理来设置。在第二优选形式中,设置了所述至少一个弹性偏压爪以及所述至少一个非弹性偏压爪。各个弹性偏压爪沿所述第二活塞件的轴向朝相应的轴向切口的径向端面倾斜。即,各个弹性偏压爪包括径向外侧部和径向内侧部,该径向外侧部和径向内侧部形成为使得径向外侧部沿着第二活塞件的轴向朝向所述径向端面并远离卡环与径向内侧部隔开。弹性偏压爪也可以具有在上述本发明的第一优选形式中设置的肩部,或者可以由上述单个直的部分构成。无论弹性偏压爪的结构如何,都在该弹性偏压爪与卡环之间形成间隙,并且,该弹性偏压爪用作根据上述本发明的原理设置的至少一个接合爪。当由与径向端面邻靠接触的接合爪部分地限定的间隙量较大时,该接合爪被视作弹性偏压爪。换句话说,由弹性偏压爪所部分地限定的间隙量大于由非弹性偏压爪所部分地限定的间隙量。Said at least one resiliently biased pawl provided in the second preferred form of piston according to the invention need not be provided in accordance with the principles of the invention. In a second preferred form, said at least one resiliently biased pawl and said at least one non-resiliently biased pawl are provided. Each resiliently biased pawl is inclined toward the radial end face of the corresponding axial cutout in the axial direction of the second piston member. That is, each elastic biasing claw includes a radially outer portion and a radially inner portion formed such that the radially outer portion is directed toward the radial end surface in the axial direction of the second piston member. and spaced from the radially inner portion away from the snap ring. The resiliently biased pawl may also have the shoulder provided in the first preferred form of the invention described above, or may consist of a single straight section as described above. Regardless of the configuration of the resiliently biased claw, a gap is formed between the resiliently biased claw and the snap ring, and the resiliently biased claw serves as at least one engaging claw provided in accordance with the principles of the present invention described above. When the amount of clearance partially defined by the engagement pawl in abutting contact with the radial end face is greater, the engagement pawl is considered to be a resiliently biased pawl. In other words, the amount of clearance defined in part by the resiliently biased jaw is greater than the amount of clearance defined in part by the non-resiliently biased jaw.

附图说明Description of drawings

通过结合附图阅读本发明的优选实施例的下述详细说明,可以更好地理解本发明的上述和其它目的、特征、优点和技术及工业意义,其中:By reading the following detailed description of preferred embodiments of the present invention in conjunction with the accompanying drawings, the above and other objects, features, advantages and technical and industrial significance of the present invention can be better understood, wherein:

图1是设置有离合器装置的自动变速器的局部正剖图,该离合器装置包括以根据本发明的第一实施例构造的径向外活塞形式的活塞;1 is a partial front sectional view of an automatic transmission provided with a clutch device comprising a piston in the form of a radially outer piston constructed in accordance with a first embodiment of the invention;

图2是沿图1的箭头线A的方向所取的视图;Fig. 2 is the view taken along the direction of the arrow line A of Fig. 1;

图3是沿图1的箭头线B的方向所取的视图;Fig. 3 is the view taken along the direction of the arrow line B of Fig. 1;

图4是示出活塞的第一接合爪及其附近的放大横截面图;4 is an enlarged cross-sectional view showing a first engagement claw of the piston and its vicinity;

图5是示出活塞的第二接合爪形式的弹性偏压爪及其附近的放大横截面图;5 is an enlarged cross-sectional view showing a resiliently biased pawl in the form of a second engagement pawl of the piston and its vicinity;

图6是对应于图4的放大横截面图,示出根据本发明的第二实施例构造的活塞的第一接合爪;Figure 6 is an enlarged cross-sectional view corresponding to Figure 4, showing a first engaging pawl of a piston constructed in accordance with a second embodiment of the present invention;

图7是对应于图4的放大横截面图,示出根据本发明的第三实施例构造的活塞的第一接合爪。Fig. 7 is an enlarged cross-sectional view corresponding to Fig. 4, showing a first engagement pawl of a piston constructed in accordance with a third embodiment of the present invention.

具体实施方式Detailed ways

首先参照图1的正剖图,其中示出了具有离合器装置10的自动变速器8的一部分,该离合器装置包括根据本发明的一个实施例构造的径向外活塞18的形式的活塞。Referring first to FIG. 1 , which is a front sectional view, there is shown a portion of an automatic transmission 8 having a clutch arrangement 10 including a piston in the form of a radially outer piston 18 constructed in accordance with one embodiment of the present invention.

离合器装置10为双离合器结构,并包括:支承第一组摩擦接合元件12和第二组摩擦接合元件14的离合器鼓16;设置在离合器鼓16的径向外部以覆盖该离合器鼓16的上述径向外活塞18;以及设置在离合器鼓16的径向内部的径向内活塞20。The clutch device 10 is a double clutch structure, and includes: a clutch drum 16 supporting the first group of frictional engagement elements 12 and the second group of frictional engagement elements 14; an outward piston 18 ; and a radially inward piston 20 disposed radially inwardly of the clutch drum 16 .

自动变速器8包括壳体24和在其端部22a由该壳体24可转动地支承的输入轴22。输入轴22具有位于靠近端部22a的轴向位置的凸缘部22b。该凸缘部22b垂直于输入轴22的轴线沿径向朝外延伸。输入轴22是通过诸如汽车的发动机的驱动力源驱动的液力变矩器的涡轮轴。The automatic transmission 8 includes a housing 24 and an input shaft 22 rotatably supported by the housing 24 at its end 22a. The input shaft 22 has a flange portion 22b at an axial position close to the end portion 22a. The flange portion 22 b extends radially outward perpendicular to the axis of the input shaft 22 . The input shaft 22 is a turbine shaft of a torque converter driven by a driving force source such as an engine of an automobile.

离合器鼓16由径向内毂部26和径向外鼓部28构成。径向内毂部26是一个具有基本恒定的外径并配合在壳体24的轴向延伸的圆筒部24a上的大致圆筒形部件。径向内毂部26包括位于径向内活塞20一侧的薄壁轴向端部26a。径向内毂部26的内周面具有一个与该轴向端部26a邻接的锥形台阶部26b。该锥形台阶部26b的锥形部的内径随着朝向薄壁轴向端部26a而沿径向内毂部26的径向增加。轴向端部26a具有与输入轴22的凸缘部22b的相对表面中位于径向内活塞20一侧的一个表面齐平的端面。径向内毂部26和输入轴22在凸缘部22b的外周面和轴向端部26a的内周面处彼此焊接在一起。输入轴22的凸缘部22b和径向内毂部26的轴向端部26a的锥形台阶部26b相配合以部分地限定一个形成于锥形台阶部26b的径向内侧的贮油槽30。The clutch drum 16 is composed of a radially inner hub portion 26 and a radially outer drum portion 28 . The radially inner hub portion 26 is a substantially cylindrical member having a substantially constant outer diameter and fitted over the axially extending cylindrical portion 24 a of the housing 24 . The radially inner hub portion 26 includes a thin-walled axial end portion 26 a on the radially inner piston 20 side. The inner peripheral surface of the radially inner hub portion 26 has a tapered step portion 26b adjacent to the axial end portion 26a. The inner diameter of the tapered portion of the tapered step portion 26b increases in the radial direction of the radially inner hub portion 26 toward the thin-walled axial end portion 26a. The axial end portion 26 a has an end surface that is flush with one of the opposing surfaces of the flange portion 22 b of the input shaft 22 on the radially inner piston 20 side. The radially inner hub portion 26 and the input shaft 22 are welded to each other at the outer peripheral surface of the flange portion 22b and the inner peripheral surface of the axial end portion 26a. The flange portion 22b of the input shaft 22 and the tapered step portion 26b of the axial end portion 26a of the radially inner hub portion 26 cooperate to partially define an oil sump 30 formed radially inward of the tapered step portion 26b.

径向外鼓部28是由内圆筒部28a、外圆筒部28c以及一个连接内圆筒部28a和外圆筒部28c的相应轴向端部的环形底部28b构成的圆筒形部件。径向外鼓部28的一个轴向端由环形底部28b封闭,而另一个轴向端开口。The radially outer drum portion 28 is a cylindrical member constituted by an inner cylindrical portion 28a, an outer cylindrical portion 28c, and an annular bottom portion 28b connecting respective axial ends of the inner cylindrical portion 28a and the outer cylindrical portion 28c. One axial end of the radially outer drum portion 28 is closed by an annular bottom 28b, while the other axial end is open.

内圆筒部28a配合在径向内毂部26的薄壁轴向端部26a上,并且内圆筒部28a位于径向内活塞20一侧的端面与轴向端部26a的相应端面齐平。径向内毂部26和径向外鼓部28在内圆筒部28a的内周面和轴向端部26a的外周面处彼此焊接在一起。因此,径向外鼓部28和径向内毂部26与输入轴22一起转动。The inner cylindrical portion 28a is fitted on the thin-walled axial end portion 26a of the radially inner hub portion 26, and the end face of the inner cylindrical portion 28a on the radially inner piston 20 side is flush with the corresponding end face of the axial end portion 26a . The radially inner hub portion 26 and the radially outer drum portion 28 are welded to each other at the inner peripheral surface of the inner cylindrical portion 28a and the outer peripheral surface of the axial end portion 26a. Accordingly, the radially outer drum portion 28 and the radially inner hub portion 26 rotate together with the input shaft 22 .

径向外鼓部28的环形底部28b基于上沿输入轴22的径向延伸,并在其径向内端与内圆筒部28a的位于径向外离合器活塞18一侧的轴向端部连接。外圆筒部28c从环形底部28b的径向外端沿轴向(在图1中所看到的向右方向)延伸。外圆筒部28c保持第一组摩擦接合元件12的多个向内延伸的摩擦片32以及第二组摩擦接合元件14的多个向内延伸的摩擦片38,以使得摩擦片32花键接合到外圆筒部28c的内周面的较靠近外圆筒部28c的轴向开口端的一部分上,并使得摩擦片38花键接合到所述内周面的较靠近环形底部28b且较远离上述轴向开口端的一部分上。摩擦片32、38从外圆筒部28c的内周面沿离合器鼓16的径向向内方向延伸。第一组摩擦接合元件12由沿离合器鼓16的轴向交替设置的上述向内延伸的摩擦片32和多个向外延伸的摩擦片34构成。同样地,第二组摩擦接合元件14由沿所述轴向交替设置的上述向内延伸的摩擦片38和多个向外延伸的摩擦片40构成。The annular bottom portion 28b of the radially outer drum portion 28 extends radially of the input shaft 22 based on the top, and is connected at its radially inner end to the axial end portion of the inner cylindrical portion 28a on the radially outer clutch piston 18 side. . The outer cylindrical portion 28c extends in the axial direction (rightward direction as seen in FIG. 1 ) from the radially outer end of the annular bottom portion 28b. The outer cylindrical portion 28c holds a plurality of inwardly extending friction plates 32 of the first set of frictional engagement elements 12 and a plurality of inwardly extending friction plates 38 of the second set of frictional engagement elements 14 such that the friction plates 32 are in spline engagement to a part of the inner peripheral surface of the outer cylindrical portion 28c that is closer to the axial opening end of the outer cylindrical portion 28c, and makes the friction plate 38 spline-bonded to the inner peripheral surface that is closer to the annular bottom 28b and farther away from the above-mentioned part of the axial open end. The friction plates 32 , 38 extend from the inner peripheral surface of the outer cylindrical portion 28 c in the radially inward direction of the clutch drum 16 . The first group of friction engagement elements 12 is composed of the above-mentioned inwardly extending friction plates 32 and a plurality of outwardly extending friction plates 34 arranged alternately along the axial direction of the clutch drum 16 . Likewise, the second group of friction engagement elements 14 is composed of the above-mentioned inwardly extending friction plates 38 and a plurality of outwardly extending friction plates 40 arranged alternately along the axial direction.

第一组摩擦接合元件12的向外延伸的摩擦片34花键接合到用作离合器从动盘毂的、自动变速器8的齿圈36的外周面。第二组摩擦接合元件14的向外延伸的摩擦片40花键接合到离合器从动盘毂42的外周面。离合器从动盘毂42在其内周面固定地配合在一个固定地配合在输入轴22上的太阳齿轮44上,使得离合器从动盘毂42与太阳齿轮44一起转动。The outwardly extending friction plates 34 of the first set of friction engagement elements 12 are splined to an outer peripheral surface of a ring gear 36 of the automatic transmission 8 serving as a clutch hub. Outwardly extending friction plates 40 of the second set of friction engaging elements 14 are splined to an outer peripheral surface of a clutch hub 42 . The clutch driven hub 42 is fixedly fitted on its inner peripheral surface to a sun gear 44 fixedly fitted to the input shaft 22 so that the clutch driven hub 42 rotates together with the sun gear 44 .

径向外活塞18由以下部件构成:设置在径向外鼓部28的外圆筒部28c的径向外部并形成活塞18的圆筒部的第一活塞件46;与第一活塞件46的相对轴向端部中的一个轴向端部接合并形成活塞18的底部的、环形的第二活塞件48;以及固定于第一活塞件46的上述一个轴向端部并设置成防止第二活塞件48移离第一活塞件46的卡环50。卡环50在其径向外部配合在形成于第一活塞件46的内周面中的周向槽51中。该周向槽51由沿第一活塞件46的周向通过多个轴向切口68(将在后面说明)彼此隔开的多个弧形槽构成。The radially outer piston 18 is composed of the following components: a first piston member 46 arranged radially outside the outer cylindrical portion 28c of the radially outer drum portion 28 and forming the cylindrical portion of the piston 18; an annular second piston member 48, one of the opposite axial ends engaging and forming the bottom of the piston 18; The piston member 48 moves away from the snap ring 50 of the first piston member 46 . The snap ring 50 is fitted on its radially outer portion in a circumferential groove 51 formed in the inner peripheral surface of the first piston member 46 . The circumferential groove 51 is constituted by a plurality of arc-shaped grooves separated from each other in the circumferential direction of the first piston member 46 by a plurality of axial cutouts 68 (to be described later).

径向外活塞18的第二活塞件48的内周面可在径向内毂部26上轴向滑动。第二活塞件48和径向外鼓部28的环形底部28b相配合以限定第一液压室52,工作油经由通过径向内毂部26形成的油路54供给到该第一液压室52,从而径向外活塞18可沿轴向移动,使得第二活塞件48远离径向外鼓部28的环形底部28b移动。The inner peripheral surface of the second piston part 48 of the radially outer piston 18 is axially slidable on the radially inner hub 26 . The second piston member 48 cooperates with the annular bottom portion 28b of the radially outer drum portion 28 to define a first hydraulic chamber 52 to which working oil is supplied via an oil passage 54 formed through the radially inner hub portion 26 , The radially outer piston 18 is thereby axially movable such that the second piston member 48 moves away from the annular bottom 28 b of the radially outer drum 28 .

在第二活塞件48的相对轴向侧中远离第一液压室52的一侧,设置有平衡重58,该平衡重58的内周面配合在径向内毂部26的外周面上。平衡重58与径向外活塞18的第二活塞件48相配合以限定第二液压室60。在平衡重58与第二活塞件48之间设置有回位弹簧62,以偏压平衡重58与第二活塞件48使其沿相对的轴向彼此远离。通过回位弹簧62沿轴向远离径向外活塞18偏压的平衡重58的轴向位置,是由平衡重58在其径向内端部与固定于径向内毂部26的外周面上的卡环64的邻靠接触确定的。On the side away from the first hydraulic chamber 52 among the opposite axial sides of the second piston member 48 , there is provided a balance weight 58 whose inner peripheral surface fits on the outer peripheral surface of the radially inner hub portion 26 . The counterweight 58 cooperates with the second piston member 48 of the radially outer piston 18 to define a second hydraulic chamber 60 . A return spring 62 is disposed between the balance weight 58 and the second piston member 48 to bias the balance weight 58 and the second piston member 48 to move away from each other in opposite axial directions. The axial position of the balance weight 58 biased axially away from the radially outer piston 18 by the return spring 62 is determined by the balance weight 58 at its radially inner end and the outer peripheral surface fixed on the radially inner hub 26 The abutment contact of the snap ring 64 is determined.

径向内毂部26具有用于连通第二液压室60和贮油槽30的油路(未示出),从而工作油通过该油路引入第二液压室60。因此,第二液压室60用作用于消除第一液压室52中形成的离心液压的消除室。通过一个形成于径向内毂部26的与平衡重58相配合的轴向部分上的轴向槽65,工作油从第二液压室60排放到平衡重58的远离第二液压室60的轴向侧的空间中。The radially inner hub portion 26 has an oil passage (not shown) for communicating the second hydraulic chamber 60 and the oil sump 30 so that working oil is introduced into the second hydraulic chamber 60 through the oil passage. Therefore, the second hydraulic pressure chamber 60 functions as a cancellation chamber for canceling the centrifugal hydraulic pressure formed in the first hydraulic pressure chamber 52 . Working oil is discharged from the second hydraulic chamber 60 to the shaft of the counterweight 58 away from the second hydraulic chamber 60 through an axial groove 65 formed on the axial portion of the radially inner hub portion 26 that cooperates with the counterweight 58 . in the side space.

径向外活塞18的第一活塞件46通过压制形成,并由圆筒部46a和施压部46b构成,该圆筒部46a设置在径向外鼓部28的外圆筒部28c的径向外侧,该施压部46b形成为从圆筒部46a的远离第二活塞件48的轴向端部延伸。施压部46b基本沿径向向内方向延伸,并沿轴向朝第一组摩擦接合元件12倾斜,使得施压部46b的径向内侧端部与第一组摩擦接合元件12的最近的摩擦片32相对。当没有将加压工作油供给第一液压室52时,在施压部46b的径向内侧端部与上述最近的摩擦片32之间留有小量的间隙。径向外鼓部28的外圆筒部28c具有固定到其内周面上的卡环56,以防止第一组摩擦接合元件12朝第二组摩擦接合元件14的轴向移动。The first piston member 46 of the radially outer piston 18 is formed by pressing, and is composed of a cylindrical portion 46a disposed in the radial direction of the outer cylindrical portion 28c of the radially outer drum portion 28 and a pressing portion 46b. On the outside, the pressing portion 46 b is formed to extend from the axial end portion of the cylindrical portion 46 a away from the second piston member 48 . The pressing portion 46b extends substantially in the radially inward direction, and is inclined axially toward the frictional engagement elements 12 of the first group so that the radially inner end portion of the pressing portion 46b rubs against the closest frictional engagement element 12 of the first group. Sheet 32 is opposite. When the pressurized working oil is not supplied to the first hydraulic chamber 52 , a small amount of clearance remains between the radially inner end portion of the pressing portion 46 b and the above-mentioned nearest friction plate 32 . The outer cylindrical portion 28 c of the radially outer drum portion 28 has a snap ring 56 fixed to its inner peripheral surface to prevent axial movement of the first-group frictional engagement elements 12 toward the second-group frictional engagement elements 14 .

下面参照沿图1的箭头线A的方向所取的图2,其中示出径向外活塞18的第二活塞件48。第二活塞件48也通过压制形成,并具有多个第一接合爪66a和多个第二接合爪66b,例如如图2所示,具有从第二活塞件48的外周边沿径向朝外延伸的四个第一接合爪66a和四个第二接合爪66b。第一接合爪66a和第二接合爪66b沿第二活塞件48的周向以预定间隔交替设置。这些第一接合爪66a和第二接合爪66b简单地统称为接合爪66。Referring now to FIG. 2 taken in the direction of the arrow line A of FIG. 1 , the second piston member 48 of the radially outer piston 18 is shown. The second piston member 48 is also formed by pressing, and has a plurality of first engaging claws 66a and a plurality of second engaging claws 66b, such as shown in FIG. The four first engaging claws 66a and the four second engaging claws 66b. The first engaging claws 66 a and the second engaging claws 66 b are alternately arranged at predetermined intervals along the circumferential direction of the second piston member 48 . These first engagement claws 66 a and second engagement claws 66 b are collectively referred to simply as engagement claws 66 .

如沿图1的箭头线B的方向所取的图3所示,第一活塞件46的圆筒部46a具有上述多个轴向切口68。这些切口68形成于在第一活塞件46固定到第二活塞件48位置处的、圆筒部46a的轴向端部中。切口68从圆筒部46a的上述轴向端部的端缘沿第一活塞件46的轴向延伸,并形成为贯穿圆筒部46a的壁厚。第二活塞件48的接合爪66与相应的轴向切口68接合地被保持,所述轴向切口68沿第一活塞件46的周向以与接合爪66之间的间距相同的间距彼此隔开。As shown in FIG. 3 taken in the direction of the arrow line B of FIG. 1 , the cylindrical portion 46 a of the first piston member 46 has the aforementioned plurality of axial cutouts 68 . These cutouts 68 are formed in the axial end portion of the cylindrical portion 46 a where the first piston member 46 is fixed to the second piston member 48 . The notch 68 extends from the edge of the above-mentioned axial end portion of the cylindrical portion 46a in the axial direction of the first piston member 46, and is formed to penetrate through the wall thickness of the cylindrical portion 46a. The engagement claws 66 of the second piston member 48 are held in engagement with the corresponding axial slits 68 spaced apart from each other in the circumferential direction of the first piston member 46 at the same pitch as that between the engagement claws 66 . open.

参照图4和图5的放大横截面图,其中分别示出一个第一接合爪66a及其附近以及一个第二接合爪66b及其附近。如图4和图5所示出的,第一接合爪66a和第二接合爪66b各沿第一活塞件46远离卡环50的轴向弯曲,从而这样弯曲的第一接合爪66a和第二接合爪66b在卡环50一侧形成了相应的第一和第二肩部70、72。第一和第二肩部70、72分别与卡环50的径向外侧部相配合以分别在其间限定第一和第二间隙74、76。各肩部70、72包括径向内侧部和径向外侧部,所述径向内侧部和径向外侧部形成为使得径向外侧部沿着第二活塞件48的轴向远离着卡环50与径向内侧部隔开。第二活塞件48沿径向具有恒定的厚度。即,各接合爪66的厚度等于第二活塞件48的其余部分的厚度。Referring to the enlarged cross-sectional views of FIGS. 4 and 5 , there are shown a first engagement claw 66 a and its vicinity and a second engagement claw 66 b and its vicinity, respectively. As shown in FIG. 4 and FIG. 5, the first engagement claw 66a and the second engagement claw 66b are each bent along the axial direction of the first piston member 46 away from the snap ring 50, so that the curved first engagement claw 66a and the second engagement claw 66a The engagement pawl 66b forms respective first and second shoulders 70 , 72 on the snap ring 50 side. First and second shoulders 70 , 72 respectively cooperate with radially outer portions of snap ring 50 to define first and second gaps 74 , 76 respectively therebetween. Each shoulder 70 , 72 includes a radially inner portion and a radially outer portion formed such that the radially outer portion is away from the snap ring 50 in the axial direction of the second piston member 48 spaced from the radially inner portion. The second piston member 48 has a constant thickness in the radial direction. That is, the thickness of each engagement claw 66 is equal to the thickness of the rest of the second piston member 48 .

第一接合爪66a的弯曲量小于第二接合爪66b的弯曲量,从而第一间隙74沿径向外活塞18的轴向的尺寸d1小于第二间隙76沿该轴向的尺寸d2。在这种设置中,各第一接合爪66a与一个平行于第一活塞件46的径向并限定相应的轴向切口68的轴向内侧端部的径向端面68a隔开。径向端面68a沿第一活塞件46的的轴向远离着相应的轴向切口68的轴向外侧端部与周向槽51隔开。另一方面,各第二接合爪66b与径向端面68a邻靠接触而被保持,同时沿轴向远离卡环50地偏压第一活塞件46,从而使得第二接合爪66b起到弹性偏压爪的作用。在这方面,第一接合爪66a可称为非弹性偏压爪。The bending amount of the first engaging claw 66a is smaller than that of the second engaging claw 66b, so that the dimension d1 of the first gap 74 along the axial direction of the radially outer piston 18 is smaller than the dimension d2 of the second gap 76 along the axial direction. In this arrangement, each first engagement pawl 66a is spaced apart from a radial end face 68a parallel to the radial direction of the first piston member 46 and defining the axially inner end of the respective axial notch 68 . The radial end face 68 a is spaced apart from the circumferential groove 51 in the axial direction of the first piston part 46 away from the axially outer end of the corresponding axial notch 68 . On the other hand, each second engaging claw 66b is held in abutting contact with the radial end surface 68a while biasing the first piston member 46 axially away from the snap ring 50, so that the second engaging claw 66b acts as an elastic bias. The role of claws. In this regard, the first engagement pawl 66a may be referred to as a non-resiliently biased pawl.

如果第二活塞件48的所有接合爪66都是第一接合爪66a,而没有起到弹性偏压爪的作用的第二接合爪66b,则第一活塞件46和第二活塞件48将可以沿其轴向彼此相对移动一个等于在径向端面68a与接合爪66a之间留出的间隙S的距离。然而,在本实施例中,其径向外侧端部与径向端面68a邻靠接触的第二接合爪66b沿轴向偏压第一活塞件46,从而最小化或者防止在第一活塞件46和第二活塞件48之间的相对轴向振颤移动。If all engaging pawls 66 of the second piston member 48 are first engaging pawls 66a, and there is no second engaging pawl 66b which acts as an elastic biasing pawl, then the first piston member 46 and the second piston member 48 will be able to They are moved relative to each other in the axial direction thereof by a distance equal to the clearance S left between the radial end surface 68a and the engagement pawl 66a. However, in the present embodiment, the second engaging pawl 66b whose radially outer end portion is in abutting contact with the radial end face 68a axially biases the first piston member 46, thereby minimizing or preventing and the relative axial vibration movement between the second piston member 48.

第一肩部70和第二肩部72在第二活塞件48的径向位于不同的位置处,并且第一间隙74和第二间隙76的径向内侧端部也相应地在径向上位于不同的位置处。详细而言,第一间隙74的径向内侧端部位于第一活塞件46的圆筒部46a的内周面(其中形成有周向槽51)的稍靠内侧,而第二间隙76的径向内侧端部靠近卡环50的内周并稍靠卡环50的内周的外侧。由于第一间隙74的径向内侧端部位于第一活塞件46的内周面的稍靠内侧,所以,从对应于第一接合爪66a的第二活塞件48的周边部施加到卡环50的负荷量,就基本上等于从不对应于第一接合爪66a和第二接合爪66b的第二活塞件48的周边部施加到卡环50的负荷量。因此,在本实施例中,与其中第一间隙74的径向内侧端部如同第二间隙76的径向内侧端部一样位于靠近卡环50的内周或位于该卡环50的内周的径向内侧的结构相比,将从第二活塞件48施加到卡环50的负荷沿卡环50的周向变得更为均匀。第二间隙76的径向内侧端部的径向位置与第二肩部72的径向位置通过要由第二接合爪66b产生的所需弹性力来确定,并可以位于如图5所示的径向位置的外部,只要是将要产生的弹性力保持在预定的适当范围内即可。The first shoulder 70 and the second shoulder 72 are located at different positions in the radial direction of the second piston member 48, and the radially inner ends of the first gap 74 and the second gap 76 are correspondingly located at different positions in the radial direction. at the location. In detail, the radially inner end portion of the first gap 74 is located slightly inside the inner peripheral surface of the cylindrical portion 46a of the first piston member 46 (in which the circumferential groove 51 is formed), and the diameter of the second gap 76 is The inner end is close to the inner circumference of the snap ring 50 and slightly outside the inner circumference of the snap ring 50 . Since the radially inner end portion of the first gap 74 is located slightly inside the inner peripheral surface of the first piston member 46, the snap ring 50 is applied from the peripheral portion of the second piston member 48 corresponding to the first engaging claw 66a. The amount of load is substantially equal to the amount of load applied to the snap ring 50 from the peripheral portion of the second piston member 48 not corresponding to the first engaging claw 66a and the second engaging claw 66b. Therefore, in the present embodiment, unlike the one in which the radially inner end portion of the first gap 74 is located close to or on the inner periphery of the snap ring 50 as is the radially inner end portion of the second gap 76 The load applied from the second piston member 48 to the snap ring 50 becomes more uniform in the circumferential direction of the snap ring 50 compared to the radially inner structure. The radial position of the radially inner end portion of the second gap 76 and the radial position of the second shoulder 72 are determined by the required elastic force to be generated by the second engaging pawl 66b, and can be located as shown in FIG. 5 . The outside of the radial position is sufficient as long as the elastic force to be generated is kept within a predetermined appropriate range.

在根据本发明的本实施例的径向外活塞18中,第一间隙74形成于第一接合爪66a与卡环50的径向外侧端部之间,而第二间隙76形成于第二接合爪66b与卡环50之间,从而在径向外活塞18沿轴向移动以接合离合器装置10而从第二活塞件48向卡环50施加一轴向负荷时,接合爪66不会对卡环50作用力。因此,该径向外活塞18不会在第一活塞件46的周向槽51的邻近轴向切口68的周边部处产生应力集中,从而可以将卡环50的厚度做得较小。In the radially outer piston 18 according to the present embodiment of the invention, the first gap 74 is formed between the first engaging claw 66a and the radially outer end portion of the snap ring 50, and the second gap 76 is formed between the second engaging claw 66a and the radially outer end portion of the snap ring 50. between the claw 66b and the snap ring 50, so that when the radially outer piston 18 moves axially to engage the clutch device 10 and applies an axial load from the second piston member 48 to the snap ring 50, the engagement claw 66 will not engage the snap ring 50. Ring 50 exerts force. Therefore, the radially outer piston 18 does not generate stress concentration at the peripheral portion of the circumferential groove 51 of the first piston member 46 adjacent to the axial notch 68, so that the thickness of the snap ring 50 can be made small.

此外,形成于第一接合爪66a形式的非弹性偏压爪与卡环50的径向外侧端部之间的第一间隙74的轴向尺寸d1,小于形成于第二接合爪66b形式的弹性偏压爪与卡环50之间的第二间隙76的轴向尺寸d2。第一间隙74与第二间隙76之间的这种尺寸关系在组装第一活塞件46与第二活塞件48时是有利的。即,在组装期间第一接合爪66a和第二接合爪66b可以由于第一活塞件46与第二活塞件48的相对轴向移动而变形。即使是在接合爪66的这种变形中,在第二接合爪66b与卡环50邻靠接触之前,第一接合爪66a先与卡环50邻靠接触。当第一接合爪66a与卡环50邻靠接触时,防止第一活塞件46相对于第二活塞件48沿轴向进一步移动,从而可以防止第二接合爪66b随后弹性变形,由此防止第二接合爪66b的弹性变形,使得第二接合爪66b可以起到弹性偏压爪的作用。Furthermore, the axial dimension d1 of the first gap 74 formed between the non-resiliently biased pawl in the form of the first engaging pawl 66a and the radially outer end portion of the snap ring 50 is smaller than the elastically biased pawl formed in the form of the second engaging pawl 66b. The axial dimension d2 of the second gap 76 between the biasing jaw and the snap ring 50 . This dimensional relationship between the first gap 74 and the second gap 76 is advantageous when assembling the first piston member 46 and the second piston member 48 . That is, the first engagement claw 66a and the second engagement claw 66b may be deformed due to the relative axial movement of the first piston member 46 and the second piston member 48 during assembly. Even in this deformation of the engaging claw 66 , the first engaging claw 66 a comes into abutting contact with the snap ring 50 before the second engaging claw 66 b comes into abutting contact with the snap ring 50 . When the first engaging pawl 66a is in abutting contact with the snap ring 50, further axial movement of the first piston member 46 relative to the second piston member 48 is prevented, thereby preventing subsequent elastic deformation of the second engaging pawl 66b, thereby preventing the first piston member 46 from being elastically deformed subsequently. The elastic deformation of the two engaging claws 66b enables the second engaging claws 66b to function as elastic biasing claws.

下面参照图6,其中示出根据本发明的第二实施例的活塞的第二活塞件82。该第二活塞件82具有多个第一接合爪80,图6中示出其中一个第一接合爪80。在该实施例中,各第一接合爪80在其近端沿第二活塞件82的轴向远离卡环50地倾斜。该第一接合爪80由单个直的部分构成,该单个直的部分沿径向朝第二活塞件82的外部延伸,并在其近端相对于第二活塞件82的径向弯曲,以使得该单个直的部分的远端沿轴向远离卡环50地与其近端隔开。没有为第一接合爪80设置肩部,这是因为该第一接合爪80并不包括与第二活塞件82的径向平行的径向部分。在该实施例中,同样地,在各第一接合爪80与卡环50的径向外侧端部之间形成有间隙84。第一接合爪80与径向端面68a邻靠接触而被保持,并可以设置成如同第二接合爪66b一样起到弹性偏压爪的作用。Referring now to Figure 6, there is shown a second piston member 82 of a piston according to a second embodiment of the present invention. The second piston part 82 has a plurality of first engaging claws 80 , one of which is shown in FIG. 6 . In this embodiment, each first engaging claw 80 is inclined at its proximal end away from the snap ring 50 in the axial direction of the second piston member 82 . The first engagement pawl 80 consists of a single straight portion extending radially toward the outside of the second piston member 82 and bent at its proximal end relative to the radial direction of the second piston member 82 so that The distal end of the single straight portion is spaced axially away from the snap ring 50 from its proximal end. No shoulder is provided for the first engaging pawl 80 because this first engaging pawl 80 does not comprise a radial portion parallel to the radial direction of the second piston member 82 . In this embodiment, too, a gap 84 is formed between each first engaging claw 80 and the radially outer end portion of the snap ring 50 . The first engagement pawl 80 is held in abutting contact with the radial end face 68a, and may be arranged to function as a resiliently biased pawl like the second engagement pawl 66b.

下面参照图7,其中示出根据本发明的第三实施例的活塞的第二活塞件48。第三实施例中的第二活塞件48除了接合爪66a的厚度以外与图4所示的第一实施例中的构成相同。接合爪66a具有比该接合爪66a的其它部分以及第二活塞件48小的厚度。Referring now to Figure 7, there is shown a second piston member 48 of a piston according to a third embodiment of the present invention. The second piston member 48 in the third embodiment has the same constitution as that in the first embodiment shown in FIG. 4 except for the thickness of the engagement claw 66a. The engagement claw 66 a has a thickness smaller than other portions of the engagement claw 66 a and the second piston member 48 .

在所示出的实施例中,径向外活塞用于离合器装置10,本发明的原理同样可适于用于车辆的自动变速器的制动器装置的活塞。In the illustrated embodiment a radially outer piston is used for the clutch device 10, the principles of the invention are equally applicable to pistons for a brake device of an automatic transmission of a vehicle.

应当理解,在上述公开的基础上,本发明可以通过本领域的技术人员可以想到的各种其它改变、变更和改进来实施。It should be understood that on the basis of the above disclosure, the present invention can be implemented by various other changes, alterations and improvements that can be conceived by those skilled in the art.

Claims (8)

1.一种用于自动变速器的活塞(18),包括:形成该活塞的圆筒部的第一活塞件(46),在其一个轴向端部形成有多个轴向切口(68)和一个周向槽(51);形成该活塞的底部并具有配合于所述多个轴向切口中的多个径向延伸的接合爪(66,80)的第二活塞件(48,82);以及配合于所述周向槽中并与所述接合爪邻靠接触而被保持的卡环(50),由此使得第一活塞件和第二活塞件彼此固定,所述活塞的特征在于:1. A piston (18) for an automatic transmission, comprising: a first piston member (46) forming a cylindrical portion of the piston, formed with a plurality of axial slits (68) and a circumferential groove (51); a second piston member (48, 82) forming the bottom of the piston and having radially extending engagement jaws (66, 80) fitting in said axial cutouts; and a snap ring (50) fitted in said circumferential groove and held in abutting contact with said engagement pawl, whereby the first and second piston parts are fixed to each other, said piston being characterized in that: 所述第二活塞件(48,82)的所述多个接合爪(66,80)中的至少一个与所述卡环(50)配合而在其间形成有间隙(74,76,84)。At least one of the plurality of engaging claws (66, 80) of the second piston member (48, 82) cooperates with the snap ring (50) to form a gap (74, 76, 84) therebetween. 2.根据权利要求1所述的活塞,其特征在于,所述多个接合爪(66a,66b)中的所述至少一个的各个具有包括径向外侧部和径向内侧部的肩部(70,72),所述径向外侧部和径向内侧部被形成为使得径向外侧部沿着所述第二活塞件(48)的轴向远离着所述卡环(50)与径向内侧部隔开,所述肩部与所述卡环相配合而形成所述间隙(74,76)。2. Piston according to claim 1, characterized in that said at least one of said plurality of engagement jaws (66a, 66b) each has a shoulder (70) comprising a radially outer portion and a radially inner portion , 72), the radially outer portion and the radially inner portion are formed such that the radially outer portion is away from the snap ring (50) and the radially inner portion along the axial direction of the second piston member (48) The shoulders cooperate with the snap rings to form the gaps (74, 76). 3.根据权利要求1或2所述的活塞,其特征在于,所述多个轴向切口(68)的轴向内侧端部由相应径向端面(68a)限定,该相应径向端面(68a)与所述第一活塞件(46)的径向平行并沿着所述第一活塞件的轴向远离着所述轴向切口的轴向外侧端部与所述周向槽(51)隔开,所述多个接合爪(66a,66b)由至少一个弹性偏压爪(66b)和至少一个非弹性偏压爪(66a)构成,其中,所述至少一个弹性偏压爪(66b)沿着所述第二活塞件(48)的轴向朝所述径向端面(68a)倾斜并且各个所述弹性偏压爪与所述多个轴向切口中相应切口的径向端面邻靠接触而被保持,所述至少一个非弹性偏压爪(66a)不与相应的轴向切口的径向端面邻靠接触,所述至少一个非弹性偏压爪(66a)中的各个与所述卡环(50)配合以在其间限定第一间隙(74),而所述至少一个弹性偏压爪(66b)中的各个与所述卡环配合以在其间限定第二间隙(76),所述第一间隙沿活塞(18)的轴向的尺寸(d1)小于所述第二间隙沿活塞的轴向的尺寸(d2)。3. Piston according to claim 1 or 2, characterized in that the axially inner ends of said plurality of axial cutouts (68) are defined by respective radial end faces (68a) which ) parallel to the radial direction of the first piston member (46) and along the axial direction of the first piston member away from the axially outer end of the axial notch and the circumferential groove (51) On, the plurality of engaging claws (66a, 66b) is composed of at least one elastically biased claw (66b) and at least one non-elastically biased claw (66a), wherein the at least one elastically biased claw (66b) is The axial direction of the second piston member (48) is inclined toward the radial end surface (68a) and each of the elastic biasing claws is in abutting contact with the radial end surface of a corresponding one of the plurality of axial slits. is kept, said at least one non-elastic biasing claw (66a) is not in abutting contact with the radial end face of the corresponding axial slit, each of said at least one non-elastic biasing claw (66a) is in contact with said snap ring (50) cooperate to define a first gap (74) therebetween, and each of said at least one resiliently biased pawl (66b) cooperates with said snap ring to define a second gap (76) therebetween, said first A dimension (d1) of the first gap in the axial direction of the piston (18) is smaller than a dimension (d2) of the second gap in the axial direction of the piston. 4.根据权利要求1或2所述的活塞,其特征在于,所述多个接合爪(66,80)全都与所述卡环(50)配合以形成相应的间隙(74,76,84)。4. Piston according to claim 1 or 2, characterized in that said plurality of engagement jaws (66, 80) all cooperate with said snap ring (50) to form respective gaps (74, 76, 84) . 5.根据权利要求1或2所述的活塞,其特征在于,所述多个接合爪(66a,66b,80)中的所述至少一个的各个的厚度等于所述第二活塞件(48,82)的其余部分的厚度。5. Piston according to claim 1 or 2, characterized in that each of said at least one of said plurality of engagement jaws (66a, 66b, 80) has a thickness equal to that of said second piston member (48, 82) The thickness of the remainder. 6.根据权利要求1或2所述的活塞,其特征在于,所述多个接合爪(66a,66b,80)中的所述至少一个的各个的厚度小于所述接合爪的其余部分的厚度。6. Piston according to claim 1 or 2, characterized in that the thickness of each of said at least one of said plurality of engagement jaws (66a, 66b, 80) is smaller than the thickness of the rest of said engagement jaws . 7.根据权利要求1或2所述的活塞,其特征在于,所述多个接合爪(66a,66b,80)中的所述至少一个的各个由一单个直的部分构成,该单个直的部分沿径向朝所述第二活塞件(82)的外部延伸,并在其近端相对于第二活塞件的径向弯曲,使得该单个直的部分的远端沿所述第二活塞件的轴向远离所述卡环(50)与所述近端隔开。7. Piston according to claim 1 or 2, characterized in that said at least one of said plurality of engagement jaws (66a, 66b, 80) each consists of a single straight section, the single straight section part extends radially towards the outside of said second piston member (82) and is curved at its proximal end relative to the radial direction of the second piston member so that the distal end of the single straight portion runs along the is spaced axially away from the snap ring (50) from the proximal end. 8.根据权利要求1或2所述的活塞,其特征在于,沿所述第二活塞件(48,82)的径向看时所述间隙(74,76,84)的内侧端部位于所述第一活塞件(46)的内周面的内侧。8. Piston according to claim 1 or 2, characterized in that the inner end of the gap (74, 76, 84) is located at the The inner side of the inner peripheral surface of the first piston member (46).
CNB2006100568744A 2005-03-09 2006-03-09 Pistons for automatic transmissions Expired - Fee Related CN100434764C (en)

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