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CN1821602A - High-performance water-lubricated mechanical transmission system - Google Patents

High-performance water-lubricated mechanical transmission system Download PDF

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Publication number
CN1821602A
CN1821602A CN 200610054131 CN200610054131A CN1821602A CN 1821602 A CN1821602 A CN 1821602A CN 200610054131 CN200610054131 CN 200610054131 CN 200610054131 A CN200610054131 A CN 200610054131A CN 1821602 A CN1821602 A CN 1821602A
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water
bearing
sealing
lubricated
preposition
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CN100389271C (en
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王家序
田凡
王帮长
肖科
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CHONGQING BENTENG TECHNOLOGY DEVELOPMENT Co Ltd
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Chongqing University
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Abstract

The high performance water lubricated mechanical driving system based on new type of composite engineering material includes a high elasticity shaft coupler, a sealing device, a front water lubricated bearing, a back water lubricated bearing, and a water supplying system. It his natural water as lubricating medium and has or has not dynamic sealing device mounted through the back water lubricated bearing to constitute a closed or opened water lubricated mechanical driving system. Compared with traditional mechanical driving system, the high performance water lubricated mechanical driving system has greatly lowered friction, wear, vibration, noise and no-work loss, greatly raised reliability, saving in mineral oil and noble metal material, and environment friendship, and may be applied widely.

Description

高性能水润滑机械传动系统High-performance water-lubricated mechanical transmission system

技术领域technical field

本发明属机械工程中的机械传动领域,特别是涉及一种基于新型工程复合材料的高性能水润滑机械传动系统。The invention belongs to the field of mechanical transmission in mechanical engineering, in particular to a high-performance water-lubricated mechanical transmission system based on novel engineering composite materials.

背景技术Background technique

很长时期以来,机械传动系统中的轴承、密封装置等关键零部件,普遍以金属构件组成并用矿物油作润滑介质,一方面不可避免的存在比较大的摩擦、磨损、振动、噪声、无功能耗、密封泄漏、环境污染等问题,浪费了大量矿物油和贵重金属材料等战略资源,尤其是船舶艉轴推进系统的轴系结构复杂且轴对中调试困难及其润滑油泄漏污染水资源环境日趋严重的现状,以及有关武器装备所存在的减振降噪的重大难题;另一方面也造成了机械传动系统的综合性能与可靠性差,装备的使用寿命缩短等问题。For a long time, the key components such as bearings and sealing devices in the mechanical transmission system are generally composed of metal components and mineral oil is used as the lubricating medium. On the one hand, there are inevitably relatively large friction, wear, vibration, noise, and non-functional Consumption, seal leakage, environmental pollution, etc., waste a lot of strategic resources such as mineral oil and precious metal materials, especially the shafting structure of the ship stern shaft propulsion system is complicated, the shaft alignment is difficult to debug, and the leakage of lubricating oil pollutes water resources and the environment The increasingly serious status quo and the major problems of vibration and noise reduction in weapons and equipment; on the other hand, it has also caused problems such as poor overall performance and reliability of mechanical transmission systems, and shortened service life of equipment.

发明内容Contents of the invention

本发明的目的就是设计一种以自然水作为润滑介质、用新型工程复合材料替代金属摩擦副的高效节能与环境友好基于新型工程复合材料的高性能水润滑机械传动系统。The purpose of the present invention is to design a high-efficiency, energy-saving and environment-friendly high-performance water-lubricated mechanical transmission system based on new engineering composite materials, which uses natural water as the lubricating medium and replaces metal friction pairs with new engineering composite materials.

本发明所涉及的一种基于新型工程复合材料的高性能水润滑机械传动系统,包括高弹性联轴器、密封装置、前置水润滑轴承、前置轴承座1、后置水润滑轴承、后置轴承座2和供水系统。高弹性联轴器分别联接主动轴3和从动轴12,在从动轴12上依次安装了密封装置、前置水润滑轴承与前置轴承座1、后置水润滑轴承与后置轴承座2。高弹性联轴器包括主动联接法兰5、轮毂7、高弹性橡胶弹性环8和从动联接法兰10。密封装置包括端盖13、密封座16、动密封18和气囊密封20,动密封18采用了带弹簧由一聚氯丁晴橡胶密封主体组成的复合体,动密封18通过端盖13端面轴向压紧定位,在密封座16上开设有进水孔17和进气孔19,气囊密封20内置于密封座16的内腔中与进气孔19相通。前置水润滑轴承和后置水润滑轴承都包括黄铜外壳23和工程复合材料内衬24,在工程复合材料内衬24上,开设有沿周向成均匀分布与沿轴向成直线分布的由圆弧曲面26组成的直线圆弧凹槽25,相邻直线圆弧凹槽25的工作面由圆弧曲面27、圆弧曲面28和圆弧曲面29相切组成。供水系统包括泵49、流量计51。A high-performance water-lubricated mechanical transmission system based on new engineering composite materials involved in the present invention includes a highly elastic coupling, a sealing device, a front water-lubricated bearing, a front bearing seat 1, a rear water-lubricated bearing, a rear Set the bearing housing 2 and the water supply system. The high elastic coupling connects the driving shaft 3 and the driven shaft 12 respectively, and the sealing device, the front water lubricated bearing and the front bearing seat 1, the rear water lubricated bearing and the rear bearing seat are installed in sequence on the driven shaft 12 2. The highly elastic coupling includes an active coupling flange 5 , a hub 7 , a high elastic rubber elastic ring 8 and a driven coupling flange 10 . The sealing device includes an end cover 13, a sealing seat 16, a dynamic seal 18 and an airbag seal 20. The dynamic seal 18 adopts a composite body composed of a polychloroprene rubber sealing body with a spring. The dynamic seal 18 passes through the end face of the end cover 13 in the axial direction Pressing and positioning, a water inlet hole 17 and an air inlet hole 19 are provided on the sealing seat 16 , and the air bag seal 20 is built in the inner cavity of the sealing seat 16 and communicates with the air inlet hole 19 . Both the front water-lubricated bearing and the rear-mounted water-lubricated bearing include a brass shell 23 and an engineering composite material lining 24. On the engineering composite material lining 24, there are circular rings distributed uniformly along the circumference and linearly distributed along the axial direction. The linear arc groove 25 formed by the arc curved surface 26, the working surface of the adjacent linear arc groove 25 is composed of the arc curved surface 27, the arc curved surface 28 and the arc curved surface 29 which are tangent to each other. The water supply system includes a pump 49 and a flow meter 51 .

当该高性能水润滑机械传动系统用封闭的水循环进行润滑工作,来实现其闭式水润滑传动装置时,后置水润滑轴承采用是由动密封体和水润滑轴承组成为一体的水润滑动密封轴承,其中动密封体包括内动密封35、外动密封36和密封座33,在动密封体中外动密封36左端通过挡块37来限制,外动密封36右端抵压在挡块38和内密封35上,动密封体通过在圆周均匀分别的八个螺钉39联接在水润滑轴承的外壳23上,密封座33与外壳23之间压有静密封34,在水润滑动密封轴承上开有出水孔41、该出水孔41与后置轴承座2上开设的出水孔43相通,水润滑动密封轴承端面通过在圆周均匀分别的八个螺钉42与后置轴承座2相联。高弹性联轴器中的主动联接法兰5通过键4和主动轴3联接,轮毂7和从动联接法兰10通过在圆周均匀分别的八个螺钉9联接,从动联接法兰10通过键11和从动轴12联接。密封装置中的端盖13和密封座16通过在圆周均匀分别八个螺钉14联接,密封座16通过在圆周均匀分别的八个螺钉21与前置轴承座1相联接,密封座16和前置轴承座1之间压有密封件22。前置水润滑轴承的右端由密封座16端面压紧,左端抵压在挡块30上。供水系统包括出水螺管头44、水箱45、开关46、供水通道47、低水位开关48、开关50、水流开关52、压力表31和进水螺管头32。When the high-performance water-lubricated mechanical transmission system uses a closed water cycle for lubrication to realize its closed-type water-lubricated transmission device, the rear-mounted water-lubricated bearing adopts a water-lubricated dynamic that is composed of a dynamic seal body and a water-lubricated bearing. Sealed bearing, wherein the dynamic seal body includes an internal dynamic seal 35, an external dynamic seal 36 and a seal seat 33, the left end of the external dynamic seal 36 is limited by a stopper 37 in the dynamic seal body, and the right end of the external dynamic seal 36 is pressed against the stopper 38 and On the inner seal 35, the dynamic seal body is connected to the shell 23 of the water-lubricated bearing through eight screws 39 evenly distributed on the circumference. Water outlet 41 is arranged, and this water outlet 41 communicates with the outlet 43 that offers on the rear bearing seat 2, and the water lubricated dynamic seal bearing end face is connected with the rear bearing seat 2 by eight screws 42 that are evenly divided in the circumference. The active connecting flange 5 in the high elastic coupling is connected with the driving shaft 3 through the key 4, the hub 7 and the driven connecting flange 10 are connected through eight screws 9 evenly distributed on the circumference, and the driven connecting flange 10 is connected through the key 11 and driven shaft 12 are connected. The end cover 13 and the sealing seat 16 in the sealing device are connected by eight screws 14 evenly distributed on the circumference, and the sealing seat 16 is connected with the front bearing seat 1 by eight screws 21 evenly distributed on the circumference, and the sealing seat 16 and the front A seal 22 is pressed between the bearing seats 1 . The right end of the front water lubricated bearing is compressed by the end face of the sealing seat 16, and the left end is pressed against the block 30. The water supply system includes an outlet screw head 44 , a water tank 45 , a switch 46 , a water supply channel 47 , a low water level switch 48 , a switch 50 , a water flow switch 52 , a pressure gauge 31 and an inlet screw head 32 .

当该高性能水润滑机械传动系统用工作环境中的自然水进行润滑工作,来实现其开式水润滑传动装置时,后置水润滑轴承采用法兰式水润滑轴承,并通过在法兰式端面圆周上均匀分别的八个螺钉46与后置轴承座2相联。供水系统包括过滤装置53、开关50、水流开关52、压力表31和进水螺管头32。When the high-performance water-lubricated mechanical transmission system is lubricated with natural water in the working environment to realize its open water-lubricated transmission, the rear-mounted water-lubricated bearing adopts a flange-type water-lubricated bearing, and through the flange-type Eight screws 46 evenly respectively on the end face circumference are connected with the rear bearing seat 2 . The water supply system includes a filtering device 53 , a switch 50 , a water flow switch 52 , a pressure gauge 31 and a water inlet coil head 32 .

本发明所涉及的基于新型工程复合材料的高性能水润滑机械传动系统,通过用新型工程复合材料做内衬及其内衬润滑结构采用直线圆弧凹槽和多曲面相结合的水润滑轴承、动密封和水润滑轴承相组合为一体的水润滑动密封轴承、弹性元件采用新型工程复合材料的高弹性联轴器和能适应轴轴向窜动和周向跳动的密封装置的共同作用,并以自然水作为润滑介质,从而极大的解决了传统机械动力传动装置所产生的摩擦、磨损、振动、噪声、无功能耗、可靠性差等问题,同时能够从根本上解决润滑油污染问题,节省大量矿物油和70%左右的贵重金属材料等战略资源,在高速重载与极端环境下比传统的金属摩擦副及其传动系统的使用寿命提高5倍以上,实现动力传动系统的高效节能与环境友好。The high-performance water-lubricated mechanical transmission system based on new engineering composite materials involved in the present invention uses new engineering composite materials as the lining and its lining lubrication structure adopts water-lubricating bearings that combine linear arc grooves and multi-curved surfaces, The water-lubricated dynamic-sealed bearing combined with the dynamic seal and the water-lubricated bearing, the elastic element adopts the high-elastic coupling made of new engineering composite materials, and the sealing device that can adapt to the axial movement and circumferential runout of the shaft. Natural water is used as the lubricating medium, which greatly solves the problems of friction, wear, vibration, noise, reactive power consumption, and poor reliability caused by traditional mechanical power transmission devices. At the same time, it can fundamentally solve the problem of lubricating oil pollution and save A large amount of mineral oil and about 70% of precious metal materials and other strategic resources can increase the service life of the traditional metal friction pair and its transmission system by more than 5 times in high-speed, heavy-load and extreme environments, and realize high-efficiency, energy-saving and environmental protection of the power transmission system. friendly.

附图说明Description of drawings

图1是闭式水润滑传动装置的结构示意图。Figure 1 is a schematic diagram of the structure of a closed water lubricated transmission.

图2是开式水润滑传动装置的结构示意图。Fig. 2 is a structural schematic diagram of an open water lubrication transmission device.

图3是高弹性联轴器的结构示意图。Fig. 3 is a structural schematic diagram of a highly elastic coupling.

图4是密封装置的结构示意图。Fig. 4 is a structural schematic diagram of the sealing device.

图5是前置水润滑轴承的结构示意图。Fig. 5 is a structural schematic diagram of the front water lubricated bearing.

图6是前置水润滑轴承B-B截面图。Fig. 6 is a B-B sectional view of the front water lubricated bearing.

图7是法兰式水润滑轴承的结构示意图。Fig. 7 is a schematic structural diagram of a flanged water-lubricated bearing.

图8是水润滑动密封轴承的结构示意图。Fig. 8 is a schematic structural diagram of a water-lubricated dynamic seal bearing.

图9是闭式水润滑传动装置A-A截面图。Fig. 9 is an A-A sectional view of the closed water lubrication transmission device.

图中1.前置轴承座,2.后置轴承座,3.主动轴,4.键,5.法兰,6.螺钉,7.轮毂,8.高弹性橡胶弹性环,9.螺钉,10.从动联接法兰,11.键,12.从动轴,13.端盖,14.螺钉,15.密封圈,16.密封座,17.进水孔,18.动密封,19.进气孔,20.气囊密封,21.螺钉,22.密封件,23.黄铜外壳,24.工程复合材料内衬,25.直线圆弧凹槽,26.圆弧曲面,27.圆弧曲面,28.圆弧曲面,29.圆弧曲面,30.挡块,31.压力表,32.进水螺管头,33.密封座,34.静密封,35.内动密封,36.外动密封,37.挡块,38.挡块,39.螺钉,40.密封件,41.出水孔,42.螺钉,43.出水孔,44.出水螺管头,45.水箱,46.开关,47.供水通道,48.低水位开关,49.泵,50.开关,51.流量计,52.水流开关。53.过滤装置In the figure 1. Front bearing housing, 2. Rear bearing housing, 3. Driving shaft, 4. Key, 5. Flange, 6. Screw, 7. Hub, 8. High elastic rubber elastic ring, 9. Screw, 10. Driven connection flange, 11. Key, 12. Driven shaft, 13. End cover, 14. Screw, 15. Seal ring, 16. Seal seat, 17. Water inlet, 18. Dynamic seal, 19. Air intake hole, 20. Air bag seal, 21. Screw, 22. Seal, 23. Brass shell, 24. Engineering composite lining, 25. Linear arc groove, 26. Arc surface, 27. Arc Curved surface, 28. Arc curved surface, 29. Arc curved surface, 30. Block, 31. Pressure gauge, 32. Water inlet screw head, 33. Seal seat, 34. Static seal, 35. Internal dynamic seal, 36. External seal, 37. Block, 38. Block, 39. Screw, 40. Seal, 41. Water outlet, 42. Screw, 43. Water outlet, 44. Water outlet spiral pipe head, 45. Water tank, 46. Switch, 47. water supply channel, 48. low water level switch, 49. pump, 50. switch, 51. flow meter, 52. water flow switch. 53. Filtration device

具体实施方式Detailed ways

下面结合附图及实施例对本发明做进一步说明:Below in conjunction with accompanying drawing and embodiment the present invention will be further described:

本发明所涉及的基于新型工程复合材料的高性能水润滑机械传动系统,包括高弹性联轴器、密封装置、前置水润滑轴承、前置轴承座1、后置水润滑轴承、后置轴承座2和供水系统。高弹性联轴器分别联接主动轴3和从动轴12,在从动轴12上依次安装了密封装置、前置水润滑轴承与前置轴承座1、后置水润滑轴承与后置轴承座2。如图1所示该高性能水润滑机械传动系统的后置水润滑轴承采用如图8所示的水润滑动密封轴承时,可以用封闭的水循环进行润滑工作,实现其闭式水润滑传动装置。如图2所示该高性能水润滑机械传动系统的后置水润滑轴承采用如图7所示的法兰式水润滑轴承,可以直接用工作环境中的自然水进行润滑工作,实现其开式水润滑传动装置。The high-performance water-lubricated mechanical transmission system based on new engineering composite materials involved in the present invention includes a highly elastic coupling, a sealing device, a front-mounted water-lubricated bearing, a front-mounted bearing seat 1, a rear-mounted water-lubricated bearing, and a rear-mounted bearing Seat 2 and water supply system. The high elastic coupling connects the driving shaft 3 and the driven shaft 12 respectively, and the sealing device, the front water lubricated bearing and the front bearing seat 1, the rear water lubricated bearing and the rear bearing seat are installed in sequence on the driven shaft 12 2. As shown in Figure 1, when the rear water-lubricated bearing of the high-performance water-lubricated mechanical transmission system adopts the water-lubricated dynamic seal bearing shown in Figure 8, it can be lubricated with a closed water cycle to realize its closed water-lubricated transmission . As shown in Figure 2, the rear water-lubricated bearing of the high-performance water-lubricated mechanical transmission system adopts the flange-type water-lubricated bearing shown in Figure 7, which can directly use natural water in the working environment for lubrication work, realizing its open type Water lubricated transmission.

如图3所示高弹性联轴器包括主动联接法兰5、轮毂7、高弹性橡胶弹性环8和从动联接法兰10。主动联接法兰5通过键4和主动轴3联接。轮毂7和从动联接法兰10通过在圆周均匀分别的八个螺钉9联接。从动联接法兰10通过键11和从动轴12联接。高弹性橡胶弹性环8可以减小轴的振动、减少噪声且传递更高的扭矩。As shown in FIG. 3 , the highly elastic coupling includes an active coupling flange 5 , a hub 7 , a high elastic rubber elastic ring 8 and a driven coupling flange 10 . The driving coupling flange 5 is connected with the driving shaft 3 through the key 4 . The hub 7 and the driven coupling flange 10 are coupled by eight screws 9 that are evenly spaced around the circumference. The driven coupling flange 10 is coupled with the driven shaft 12 through a key 11 . The high elastic rubber elastic ring 8 can reduce the vibration of the shaft, reduce noise and transmit higher torque.

如图4所示密封装置包括端盖13、密封座16、动密封18和气囊密封20。端盖13和密封座16通过在圆周均匀分别的八个螺钉14联接。在密封座16上开设有进水孔17和进气孔19。当动密封18损坏后从进气孔19向气囊密封20充气,气囊密封20膨胀抱紧轴阻止水进入船体,从而可以方便的更换动密封18,勿需把船拉上船坞,可大大节约维修成本。该密封系统不同于传统的填料密封和径向唇密封,动密封18采用了带弹簧由一聚氯丁晴橡胶密封主体组成的复合体。其动密封18通过端盖13端面轴向进行压紧密封和定位,可以更好的适应船舶推进轴的轴向窜动,环状弹簧使密封元件紧紧缠绕在推进轴上,并能跟随推进轴在旋转过程中产生周向跳动偏差,防止水进入船体,提供了一种更加可靠的密封系统,并具有各种密封的主要优点。密封座16通过在圆周均匀分别的八个螺钉21固定到前置轴承座1上,密封座16和前置轴承座1之间压有密封件22。As shown in FIG. 4 , the sealing device includes an end cover 13 , a sealing seat 16 , a dynamic seal 18 and an airbag seal 20 . The end cover 13 and the sealing seat 16 are connected by eight screws 14 evenly distributed on the circumference. A water inlet hole 17 and an air inlet hole 19 are opened on the sealing seat 16 . When the dynamic seal 18 is damaged, inflate the airbag seal 20 from the air inlet 19, and the airbag seal 20 expands and tightens the shaft to prevent water from entering the hull, so that the dynamic seal 18 can be easily replaced without pulling the boat to the dock, which can greatly save maintenance cost. This sealing system is different from the traditional stuffing seal and radial lip seal. The dynamic seal 18 adopts a composite body composed of a polychloroprene rubber sealing body with a spring. The dynamic seal 18 is axially compressed and sealed and positioned through the end face of the end cover 13, which can better adapt to the axial movement of the propulsion shaft of the ship. The ring spring makes the sealing element tightly wound on the propulsion shaft and can follow the propulsion The circumferential runout of the shaft during rotation prevents water from entering the hull, provides a more reliable sealing system, and has all the major advantages of sealing. The sealing seat 16 is fixed on the front bearing seat 1 by eight screws 21 evenly distributed on the circumference, and a seal 22 is pressed between the sealing seat 16 and the front bearing seat 1 .

如图5和图6所示前置水润滑轴承包括黄铜外壳23和工程复合材料内衬24。在工程复合材料内衬24上,开设有沿周向成均匀分布与沿轴向成直线分布的由圆弧曲面26组成的直线圆弧凹槽25。相邻直线圆弧凹槽25的工作面由圆弧曲面27、圆弧曲面28和圆弧曲面29相切组成,这样的工作面有利用轴承形成弹性流体动压润滑,直线圆弧凹槽25能加快液体流动,减少摩擦发热,且更容易把泥沙和杂质排泄出去。该前置水润滑轴承右端由密封座16端面压紧,左端抵压在挡块30上。As shown in FIGS. 5 and 6 , the front water lubricated bearing includes a brass shell 23 and a lining 24 of engineering composite material. On the lining 24 made of engineering composite material, there are linear arc grooves 25 which are uniformly distributed along the circumferential direction and linearly distributed along the axial direction and are composed of arc curved surfaces 26 . The working surface of the adjacent linear arc groove 25 is composed of arc curved surface 27, arc curved surface 28 and arc curved surface 29. Such a working surface has the use of bearings to form elastohydrodynamic lubrication, and the linear arc groove 25 It can speed up the flow of liquid, reduce friction and heat, and make it easier to discharge sediment and impurities. The right end of the front water lubricated bearing is compressed by the end face of the sealing seat 16 , and the left end is pressed against the block 30 .

如图7所示法兰式水润滑轴承包括黄铜外壳23和工程复合材料内衬24,内衬24结构与水润滑工程复合材料内衬24相同,法兰式的轴承端面可以方便的通过在圆周均匀分别的八个螺钉42固定到轴承座2上。As shown in Figure 7, the flanged water-lubricated bearing includes a brass shell 23 and an engineering composite lining 24. The structure of the inner lining 24 is the same as that of the water-lubricated engineering composite lining 24. The end face of the flanged bearing can be easily passed through the Eight screws 42 evenly distributed around the circumference are fixed to the bearing housing 2 .

如图8所示水润滑动密封轴承由动密封体和水润滑轴承组成。密封座33与外壳23之间压有静密封34。在水润滑动密封轴承上开有出水孔41。该出水孔41与轴承座2上开设的出水孔43相通。轴承内的润滑介质水可以通过出水孔41和出水孔43循环流出去。动密封体包括内动密封35、外动密封36和密封座33。在动密封体中,外动密封36防止外部的水进入轴承内,内动密封35用来防止轴承内的润滑介质泄漏出去。As shown in Figure 8, the water-lubricated dynamic seal bearing is composed of a dynamic seal body and a water-lubricated bearing. A static seal 34 is pressed between the sealing seat 33 and the housing 23 . A water outlet hole 41 is provided on the water-lubricated dynamic seal bearing. The water outlet hole 41 communicates with the water outlet hole 43 provided on the bearing housing 2 . The lubricating medium water in the bearing can circulate out through the water outlet hole 41 and the water outlet hole 43 . The dynamic sealing body includes an internal dynamic seal 35 , an external dynamic seal 36 and a sealing seat 33 . In the dynamic sealing body, the external dynamic seal 36 prevents external water from entering the bearing, and the internal dynamic seal 35 is used to prevent the lubricating medium in the bearing from leaking out.

动密封体通过在圆周均匀分别的八个螺钉39联接在水润滑轴承的外壳23上,从而使动密封与轴承组合在一起。这样的水润滑动密封轴承大大的优化了船舶艉轴推进系统的轴系结构,减少了轴的复杂对中调整过程,从而减少了轴在工作运转情况下所产生的振动,大大的降低了噪音。同时使动密封增强了自动对中能力和适应横向和轴向振动的能力,一方面旋转式动密封自身具有对应传动轴的跟随性,另一方面,工程复合材料轴承具有吸收传动轴振动的作用,当动密封与轴承结合为一体时,传动轴可以减小对于动密封整体的振动,从而可以更好使动密封体自动跟随传动轴机械面实现密封。水润滑动密封轴承具有多曲面和圆弧凹槽内表面润滑结构,从而在输出轴旋转过程中,容易形成弹性流体动压润滑,极大的减少其摩擦磨损。水润滑动密封轴承端面通过在圆周均匀分别的八个螺钉42固定到后置轴承座2上。从而水润滑动密封轴承具有了高效节能、动密封性能好、优化了轴系结构、延长设备寿命、装拆维修简便等功效。The dynamic sealing body is connected to the shell 23 of the water-lubricated bearing through eight screws 39 evenly distributed on the circumference, so that the dynamic sealing and the bearing are combined together. Such water-lubricated dynamic and sealed bearings greatly optimize the shafting structure of the ship's stern shaft propulsion system, reducing the complex alignment and adjustment process of the shaft, thereby reducing the vibration generated by the shaft during work and operation, and greatly reducing the noise. . At the same time, the dynamic seal enhances the automatic centering ability and the ability to adapt to lateral and axial vibrations. On the one hand, the rotary dynamic seal itself has the followability of the corresponding transmission shaft; on the other hand, the engineering composite material bearing has the function of absorbing the vibration of the transmission shaft. , when the dynamic seal and the bearing are integrated, the transmission shaft can reduce the overall vibration of the dynamic seal, so that the dynamic seal body can automatically follow the mechanical surface of the transmission shaft to achieve sealing. The water-lubricated dynamic seal bearing has a multi-curved surface and a circular-arc groove internal surface lubrication structure, so that during the rotation of the output shaft, it is easy to form elastic hydrodynamic pressure lubrication, which greatly reduces its friction and wear. The end face of the water-lubricated dynamic seal bearing is fixed to the rear bearing seat 2 by eight screws 42 evenly distributed on the circumference. Therefore, the water-lubricated dynamic sealing bearing has the functions of high efficiency and energy saving, good dynamic sealing performance, optimized shafting structure, extended equipment life, and easy assembly, disassembly and maintenance.

如图1所示高性能水润滑机械传动系统采用闭式水润滑传动装置时,采用的供水系统包括出水螺管头44、水箱45、开关46、供水通道47、低水位开关48、泵49、开关50、流量计51、水流开关52、压力表31和进水螺管头32。When the high-performance water-lubricated mechanical transmission system adopts a closed-type water-lubricated transmission device as shown in Figure 1, the water supply system used includes a water outlet screw head 44, a water tank 45, a switch 46, a water supply channel 47, a low water level switch 48, a pump 49, Switch 50, flow meter 51, water flow switch 52, pressure gauge 31 and water inlet solenoid head 32.

如图2所示高性能水润滑机械传动系统采用开式水润滑传动装置时,采用的供水系统包括过滤装置53、泵49、开关50、流量计51、水流开关52、压力表31和进水螺管头32。As shown in Figure 2, when the high-performance water-lubricated mechanical transmission system adopts an open-type water-lubricated transmission device, the water supply system used includes a filter device 53, a pump 49, a switch 50, a flow meter 51, a water flow switch 52, a pressure gauge 31 and a water inlet Screw head 32.

实施例1Example 1

高性能水润滑机械传动系统采用闭式水润滑传动装置应用于船舶艉轴推进系统的工作过程:The high-performance water-lubricated mechanical transmission system uses a closed-type water-lubricated transmission device to apply to the working process of the ship's stern shaft propulsion system:

如图1所示,高弹性联轴器分别联接主动轴3和从动轴12,在从动轴12上依次安装了密封装置、前置水润滑轴承与前置轴承座1、水润滑动密封轴承与后置轴承座2。先将水通过供水通道注入到水箱45中,低水位开关48可以控制水箱中的水位的高低。打开水流开关52,泵49把水箱中的水通过进水螺管头32进入到密封装置中,气囊密封20不充气,水可以进入到前置水润滑轴承和水润滑动密封轴承中进行润滑作用,水再通过出水螺管头44回来到水箱中。As shown in Figure 1, the high elastic coupling connects the driving shaft 3 and the driven shaft 12 respectively, and the sealing device, the front water lubricated bearing and the front bearing seat 1, and the water lubricated dynamic seal are installed in sequence on the driven shaft 12. Bearing and rear bearing housing 2. Water is first injected into the water tank 45 through the water supply channel, and the low water level switch 48 can control the height of the water level in the water tank. Turn on the water flow switch 52, the pump 49 enters the water in the water tank into the sealing device through the water inlet screw head 32, the airbag seal 20 is not inflated, and the water can enter the front water lubricated bearing and the water lubricated dynamic sealed bearing for lubrication , water is returned in the water tank by outlet screw pipe head 44 again.

当推进轴因为流体动力、波浪冲击和轴系不平衡等因素而产生振动时,因为水润滑动密封轴承、前置水润滑轴承的内衬材料和高弹性联轴的高弹性橡胶弹性环8采用改性后的新型工程复合材料,一方面,可以通过水润滑动密封轴承、水润滑复合材料轴承弹性吸收轴的振动,另一方面,可以通过高弹性联轴器吸收推进轴轴向和周向的振动,从而从这两个方面来共同吸收推进轴整体所产生的振动,大大的降低了工作噪音。When the propulsion shaft vibrates due to factors such as fluid dynamics, wave impact, and shafting imbalance, the water-lubricated dynamic seal bearing, the lining material of the front water-lubricated bearing and the high-elastic rubber elastic ring 8 of the high-elastic coupling are adopted The modified new engineering composite material, on the one hand, can elastically absorb shaft vibration through water-lubricated dynamic seal bearings and water-lubricated composite material bearings; on the other hand, it can absorb the axial and circumferential directions of the propulsion shaft through highly elastic coupling vibration, so as to jointly absorb the vibration generated by the propulsion shaft from these two aspects, which greatly reduces the working noise.

推进轴在前置水润滑轴承和水润滑动密封轴承中旋转运动时,因为在两轴承的内衬上开设有沿周向成均匀分布与沿轴向成直线分布由圆弧曲面26组成的直线圆弧凹槽25润滑结构,相邻直线圆弧凹槽25的工作面由圆弧曲面27、圆弧曲面28和圆弧曲面29相切组成,所以这样的工作曲面容易形成弹性流体动压润滑,在传动轴与轴承间形成水膜支承,大大的减少了轴承的摩擦磨损,同时推进轴在旋转工作时,由闭式循环供水系统提供的水可以快速的通过两者的圆弧凹槽带走摩擦发出的热量。When the propulsion shaft rotates in the front water-lubricated bearing and the water-lubricated dynamic seal bearing, because the inner linings of the two bearings are provided with linear arcs that are uniformly distributed along the circumferential direction and linearly distributed along the axial direction, and are composed of arc curved surfaces 26 The lubricating structure of the groove 25, the working surface of the adjacent linear arc groove 25 is composed of the arc curved surface 27, the arc curved surface 28 and the arc curved surface 29, so such a working curved surface is easy to form elastohydrodynamic lubrication. The water film support is formed between the transmission shaft and the bearing, which greatly reduces the friction and wear of the bearing. At the same time, when the propulsion shaft is rotating, the water provided by the closed circulation water supply system can quickly take away the friction through the arc grooves of the two. The heat emitted.

当动密封18损坏,将气通过密封座16上的进气孔把气囊密封20充满,气囊密封20膨胀后抱紧轴密封水进入,从而可以方便的更换动密封18。当推进轴轴向窜动时,因为动密封18通过端盖13轴向进行压紧定位,则动密封18所产生的偏差小不会产生密封泄漏,同时环状弹簧使密封元件紧紧缠绕在推进轴上,则减少了推进轴在旋转过程中因周向跳动偏差产生的密封泄漏,防止水的进入船体。水润滑动密封轴承中外动密封36和内动密封35与轴承组合一体的形式,这样的水润滑动密封轴承使动密封更加具有了自动对中能力和适应横向和轴向振动的能力,提高了密封能力。水润滑动密封轴承中的内动密封35可以防止水流出,外动密封36可以防止船外部的水进入。When the dynamic seal 18 is damaged, air is filled with the air bag seal 20 through the air inlet hole on the seal seat 16, and the air bag seal 20 expands to hold the shaft and seal water to enter, so that the dynamic seal 18 can be easily replaced. When the propulsion shaft moves axially, because the dynamic seal 18 is axially pressed and positioned through the end cover 13, the deviation generated by the dynamic seal 18 is small and no seal leakage will occur, and the ring spring makes the sealing element tightly wound on the On the propulsion shaft, the sealing leakage caused by the circumferential runout deviation during the rotation of the propulsion shaft is reduced, preventing water from entering the hull. In the water-lubricated dynamic seal bearing, the external dynamic seal 36 and the internal dynamic seal 35 are integrated with the bearing. Such a water-lubricated dynamic seal bearing makes the dynamic seal more capable of self-centering and adapting to lateral and axial vibrations, improving Sealing ability. The internal dynamic seal 35 in the water-lubricated dynamic seal bearing can prevent water from flowing out, and the external dynamic seal 36 can prevent the water from entering the outside of the ship.

从而,推进轴在前置水润滑轴承和水润滑动密封轴承中旋转运动,由供水系统提供的水进行润滑和密封装置防止水的泄漏,通过高弹性联轴器与电机设备相联接,实现了船舶艉轴推进系统的高性能水润滑机械传动系统的闭式水润滑传动装置。Thus, the propulsion shaft rotates in the front water-lubricated bearing and the water-lubricated dynamic seal bearing, and the water provided by the water supply system is used to lubricate and seal the device to prevent water leakage. It is connected with the motor equipment through a highly elastic coupling, realizing Closed water-lubricated transmission device for high-performance water-lubricated mechanical transmission system of ship stern shaft propulsion system.

实施例2Example 2

高性能水润滑机械传动系统采用开式水润滑传动装置应用于船舶艉轴推进系统的工作过程:The high-performance water-lubricated mechanical transmission system adopts the open water-lubricated transmission device and is applied to the working process of the ship stern shaft propulsion system:

如图2所示,高弹性联轴器分别联接主动轴3和从动轴12,在从动轴12上依次安装了密封装置、前置水润滑轴承与前置轴承座1、法兰式水润滑轴承与后置轴承座2。打开水流开关,泵49将船体外的海水直接通过过滤装置53、流量计51和进水螺管头32进入到密封装置中,气囊密封20不充气,水可以进入到前置水润滑轴承和法兰式水润滑轴承中进行润滑。As shown in Figure 2, the high-elastic coupling connects the driving shaft 3 and the driven shaft 12 respectively, and the sealing device, the front water lubricated bearing and the front bearing seat 1, the flange type water lubricating Lubricate bearings and rear bearing housing 2. Turn on the water flow switch, the pump 49 will directly enter the seawater outside the hull into the sealing device through the filter device 53, the flow meter 51 and the water inlet coil head 32, the airbag seal 20 is not inflated, and the water can enter the front water lubricating bearing and the method. Lubricated in blue-type water-lubricated bearings.

推进轴在前置水润滑轴承和法兰式水润滑轴承中旋转运动时,一方面,也具有实施例1闭式水润滑传动装置中容易形成流体弹性动压润滑,减少摩擦磨损,吸收推进轴的振动。另一方面,当泥沙和杂质进入到轴和轴承之间的接触面圆弧曲面28时,因联接这段工作曲面和凹槽之间的曲面分别是圆弧曲面27和圆弧曲面29,则泥沙和杂质更容易通过这样的曲面滚滑到直线圆弧凹槽25里,由开式供水系统提供的水将前置水润滑轴承和法兰式水润滑轴承的圆弧凹槽的泥沙和杂质冲出去,同时水通过圆弧凹槽带走了推进轴工作运转时与前置水润滑轴承和法兰式水润滑轴承之间的发热,延长了轴承的使用寿命。When the propulsion shaft rotates in the front water-lubricated bearing and the flange-type water-lubricated bearing, on the one hand, it is also easy to form fluid elastic dynamic pressure lubrication in the closed water-lubricated transmission device of embodiment 1, which reduces friction and wear and absorbs the propulsion shaft vibration. On the other hand, when silt and impurities enter the arc surface 28 of the contact surface between the shaft and the bearing, because the curved surfaces connecting this section of the working surface and the groove are the arc curved surface 27 and the arc curved surface 29 respectively, Then silt and impurities are more likely to slide into the linear arc groove 25 li by such a curved surface, and the water provided by the open water supply system will remove the mud in the arc groove of the front water lubricated bearing and the flanged water lubricated bearing. The sand and impurities are washed out, and at the same time, the water takes away the heat generated between the propulsion shaft and the front water lubricated bearing and the flanged water lubricated bearing during operation through the arc groove, prolonging the service life of the bearing.

推进轴在前置水润滑轴承和法兰式水润滑轴承中旋转运动通过高弹性联轴器与电机相联接,这样的开式水润滑传动装置具有的对推进轴整体的减振降噪的功能同实施例1中闭式水润滑传动装置相同。密封装置实现的功能与实施例1中闭式水润滑传动装置密封装置的功能相同。The propulsion shaft rotates in the front water-lubricated bearing and the flange-type water-lubricated bearing, and is connected with the motor through a highly elastic coupling. Such an open water-lubricated transmission has the function of reducing vibration and noise for the propulsion shaft as a whole It is the same as the closed-type water-lubricated transmission device in Embodiment 1. The function realized by the sealing device is the same as that of the sealing device of the closed-type water-lubricated transmission in Embodiment 1.

从而,推进轴在前置水润滑轴承和法兰式水润滑轴承中旋转运动,由供水系统提供的水进行润滑和密封装置防止水的泄漏,通过高弹性联轴器与电机设备相联接,实现了船舶艉轴推进系统的高性能水润滑机械传动系统的开式水润滑传动装置。Thus, the propulsion shaft rotates in the front water-lubricated bearing and the flange-type water-lubricated bearing, and the water provided by the water supply system is used to lubricate and seal the device to prevent water leakage. It is connected with the motor equipment through a highly elastic coupling to realize An open water-lubricated transmission device for a high-performance water-lubricated mechanical transmission system of a ship stern shaft propulsion system.

Claims (3)

1, a kind of high performance water lubricating mechanical driving system comprises highly elastic shaft coupling, seal arrangement, preposition water lubriucated bearing, preposition bearing support (1), trailing water lubricating bearings, rearmounted bearing support (2) and water system; It is characterized by: highly elastic shaft coupling connects driving shaft (3) and driven shaft (12) respectively, and seal arrangement, preposition water lubriucated bearing and preposition bearing support (1), trailing water lubricating bearings and rearmounted bearing support (2) have been installed on driven shaft (12) successively; Highly elastic shaft coupling comprises initiatively connecting flange (5), wheel hub (7), high elastic rubber elastic ring (8) and driven connecting flange (10); Seal arrangement comprises end cap (13), sealing seat (16), motive sealing (18) and air sac sealing (20), the compound body that motive sealing (18) has adopted the band spring to be made up of a polychlorostyrene nitrile rubber sealed body, motive sealing (18) compresses the location by end cap (13) end face axial, offer water inlet (17) and inlet hole (19) on sealing seat (16), air sac sealing (20) is built in the inner chamber of sealing seat (16) and communicates with inlet hole (19); Preposition water lubriucated bearing and trailing water lubricating bearings all comprise brass shell (23) and engineered composite material liner (24), on engineered composite material liner (24), offer along circumferentially becoming evenly to distribute and the Straight Line and Arc groove of being made up of circular arc camber (26) (25) that is in line vertically and distributes, the working surface of adjacent straight line arc groove (25) is by circular arc camber (27), circular arc camber (28) and circular arc camber (29) tangent composition; Water system comprises pump (49), flowmeter (51).
2, high performance water lubricating mechanical driving system according to claim 1, it is characterized in that: the trailing water lubricating bearings is the water lubricating dynamic sealing bearing that is consisted of one by motive sealing body and water lubriucated bearing, wherein the motive sealing body comprises interior motive sealing (35), outer motive sealing (36) and sealing seat (33), limit by block (37) at motive sealing body China and foreign countries' motive sealing (36) left end, outer motive sealing (36) right-hand member is pressed in block (38) and the interior sealing (35), the motive sealing body is by on the shell (23) that evenly divides other eight screws (39) at circumference and be connected in water lubriucated bearing, be pressed with static seal (34) between sealing seat (33) and the shell (23), on the water lubricating dynamic sealing bearing, have osculum (41), the osculum of offering on this osculum (41) and the rearmounted bearing support (2) (43) communicates, and the water lubricating dynamic sealing bearing face links by evenly divide other eight screws (42) and rearmounted bearing support (2) at circumference; Active connecting flange (5) in the highly elastic shaft coupling connects by key (4) and driving shaft (3), wheel hub (7) and driven connecting flange (10) connect by evenly divide other eight screws (9) at circumference, and driven connecting flange (10) connects by key (11) and driven shaft (12); End cap in the seal arrangement (13) and sealing seat (16) are by connecting at even eight screws (14) respectively of circumference, sealing seat (16) links by evenly divide other eight screws (21) and preposition bearing support (1) at circumference, is pressed with Sealing (22) between sealing seat (16) and the preposition bearing support (1); The right-hand member of preposition water lubriucated bearing is compressed by sealing seat (16) end face, and left end is pressed on the block (30); Water system comprises water exit spiral-tube head (44), water tank (45), switch (46), water channel (47), low-water level switch (48), switch (50), water switch (52), pressure gauge (31) and water inlet screwed pipe head (32).
3, high performance water lubricating mechanical driving system according to claim 1, it is characterized in that: the trailing water lubricating bearings adopts the flange-type water lubriucated bearing, links by evenly divide other eight screws (46) and rearmounted bearing support (2) on the flange-type end face circumference of this bearing; Water system comprises filtrating equipment (53), switch (50), water switch (52), pressure gauge (31) and water inlet screwed pipe head (32).
CNB2006100541313A 2006-03-13 2006-03-13 High performance water lubricating mechanical driving system Expired - Fee Related CN100389271C (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102155493A (en) * 2011-05-13 2011-08-17 王岚 Sliding bearing
CN105650118A (en) * 2016-03-30 2016-06-08 青岛理工大学 Ship stern bearing capable of improving bearing capacity
CN107829984A (en) * 2017-12-15 2018-03-23 中国船舶工业集团公司第七0八研究所 A kind of horizontal axial-flow pump water lubriucated bearing and the cooling device of packing seal
CN109322906A (en) * 2018-11-15 2019-02-12 中国船舶重工集团公司第七〇九研究所 A kind of three supporting type water lubriucated bearings
CN109974805A (en) * 2019-04-08 2019-07-05 江南造船(集团)有限责任公司 A kind of liquid level monitoring device and its installation method
CN110103642A (en) * 2018-02-01 2019-08-09 本田技研工业株式会社 Bearing device for vehicle
CN112896480A (en) * 2019-12-03 2021-06-04 中国船舶重工集团公司第七一一研究所 Propulsion device
CN113483027A (en) * 2021-07-01 2021-10-08 重庆大学 Acoustic intelligent bearing
CN113955060A (en) * 2021-11-25 2022-01-21 中交天津航道局有限公司 A high-efficient environmental protection paddle wheel drive arrangement for river lake small-size boats and ships
CN115432164A (en) * 2022-09-21 2022-12-06 江南造船(集团)有限责任公司 A kind of stern structure and ship
CN115743499A (en) * 2022-11-28 2023-03-07 中国船舶集团有限公司第七○八研究所 Opening and closing dual-purpose water lubrication heat insulation system for water lubrication bearing of icebreaker
CN116873183A (en) * 2023-07-13 2023-10-13 武汉理工大学 A closed water lubrication system for ship stern shafts suitable for inland sediment waters

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DE2337178A1 (en) * 1973-07-21 1975-02-06 Johann Oelkers Kg Ship propeller shaft bearing - ejects filtered water from seaward end of bearing to prevent contamination of bearing
CN2420229Y (en) * 1999-11-05 2001-02-21 成都明达船用密封有限公司 Water lubricating stern shaft sealing device for ship
JP2001130492A (en) * 1999-11-09 2001-05-15 Shin Kurushima Dockyard Co Ltd Sea water lubricating device for neck bearings of rudder
CN2433172Y (en) * 2000-06-05 2001-06-06 四川明达船用密封有限公司 High speed airship stern axle sealing device
AU2001288361A1 (en) * 2000-08-24 2002-03-04 Duramax Marine, Llc Spa super demountable bearing
CN2647749Y (en) * 2003-10-29 2004-10-13 郑州华龙机械工程有限公司 Ship trailing axle system device using water lubricating

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102155493A (en) * 2011-05-13 2011-08-17 王岚 Sliding bearing
CN105650118A (en) * 2016-03-30 2016-06-08 青岛理工大学 Ship stern bearing capable of improving bearing capacity
CN105650118B (en) * 2016-03-30 2018-05-15 青岛理工大学 Ship stern bearing capable of improving bearing capacity
CN107829984A (en) * 2017-12-15 2018-03-23 中国船舶工业集团公司第七0八研究所 A kind of horizontal axial-flow pump water lubriucated bearing and the cooling device of packing seal
CN107829984B (en) * 2017-12-15 2020-06-16 中国船舶工业集团公司第七0八研究所 Cooling device for water-lubricated bearing and packing seal of horizontal axial flow pump
CN110103642A (en) * 2018-02-01 2019-08-09 本田技研工业株式会社 Bearing device for vehicle
CN109322906A (en) * 2018-11-15 2019-02-12 中国船舶重工集团公司第七〇九研究所 A kind of three supporting type water lubriucated bearings
CN109974805A (en) * 2019-04-08 2019-07-05 江南造船(集团)有限责任公司 A kind of liquid level monitoring device and its installation method
CN112896480A (en) * 2019-12-03 2021-06-04 中国船舶重工集团公司第七一一研究所 Propulsion device
CN113483027A (en) * 2021-07-01 2021-10-08 重庆大学 Acoustic intelligent bearing
CN113955060A (en) * 2021-11-25 2022-01-21 中交天津航道局有限公司 A high-efficient environmental protection paddle wheel drive arrangement for river lake small-size boats and ships
CN115432164A (en) * 2022-09-21 2022-12-06 江南造船(集团)有限责任公司 A kind of stern structure and ship
CN115432164B (en) * 2022-09-21 2025-02-18 江南造船(集团)有限责任公司 Stern structure and boats and ships
CN115743499A (en) * 2022-11-28 2023-03-07 中国船舶集团有限公司第七○八研究所 Opening and closing dual-purpose water lubrication heat insulation system for water lubrication bearing of icebreaker
CN116873183A (en) * 2023-07-13 2023-10-13 武汉理工大学 A closed water lubrication system for ship stern shafts suitable for inland sediment waters

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