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CN1894145B - 具有侧挡板的塑料传送带模块 - Google Patents

具有侧挡板的塑料传送带模块 Download PDF

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CN1894145B
CN1894145B CN2004800326068A CN200480032606A CN1894145B CN 1894145 B CN1894145 B CN 1894145B CN 2004800326068 A CN2004800326068 A CN 2004800326068A CN 200480032606 A CN200480032606 A CN 200480032606A CN 1894145 B CN1894145 B CN 1894145B
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conveyor belt
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CN1894145A (zh
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安德鲁·科利
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Laitram LLC
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30—Details; Auxiliary devices
    • B65G17/46—Means for holding or retaining the loads in fixed position on the load-carriers, e.g. magnetic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/06—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms
    • B65G17/08—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms the surface being formed by the traction element
    • B65G17/086—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms the surface being formed by the traction element specially adapted to follow a curved path
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/06—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms
    • B65G17/10—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms the surface forming a longitudinal trough
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30—Details; Auxiliary devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0202—Agricultural and processed food products
    • B65G2201/0211—Fruits and vegetables

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chain Conveyers (AREA)
  • Belt Conveyors (AREA)
  • Escalators And Moving Walkways (AREA)
  • Structure Of Belt Conveyors (AREA)

Abstract

一种具有一体的侧挡板(26)的塑料传送带模块(10)。该侧挡板(26)从一个塑料模块本体(12)的传送上表面(14)垂直向上延伸。前沿(28)横向偏离后沿(29)的侧挡板(26)在纵向沿传送表面(14)延伸。在前沿和后沿(28，29)处形成的楔形缺口(38，39)允许在传送带(47)上的前和后带模块(10)的侧挡板(26)相互啮合、重叠，当传送带(47)向后弯曲时没有干扰。

Description

具有侧挡板的塑料传送带模块
背景技术
本发明总体上涉及由动力驱动的传送带，特别是具有和塑料传送带模块构建为一体的侧挡板的模块化塑料传送带。为了防止传送的物料如集料、蔬菜和水果等从带的侧面掉落下来，侧挡板在带式传送机上经常被使用。特别是在每一个带列的两个侧面附近都放置一个侧挡板。侧挡板的前沿与后沿通常是横向偏离的。这样，拖尾列侧挡板的前沿不会与前列侧挡板的后沿相互干扰。在模块化塑料传送带中，侧挡板各沿之间通常成角度地放置，因此连续列的侧挡板像扇型互相重叠以形成一连续的侧挡板壁。当具有侧挡板的带向后弯曲时，例如这些互相重叠的连续的侧挡板进入一个斜面时，相应地在重叠的侧挡板间相互施加的力增加。为了承受向后弯曲时增加的力而不产生破坏，侧挡板通常被设计成薄的并且因此具有弹性。但是薄侧挡板容易被装置断裂，例如用于清洗的管子，其可能在带运行或维护时与侧挡板相接触。
在模块化塑料传送带中，侧挡板通常作为附件提供给传送带。侧挡板被咬入带结构中或连接到将带模块的连续列连在一起的铰接杆。但是这些连接经常相当松。虽然在连接处过多的间隙减轻了后弯曲问题，但是松动的连接阻止了连续侧挡板良好啮合，因此留下的空隙使传送物料脱落。而且，这些连接方式通常不够坚固来容纳不仅仅是薄、轻的侧挡板。
因此需要能够解决传送带后弯曲问题的具有耐用侧挡板的塑料传送带模块。
发明概述
通过包括本发明的特征的一种塑料传送带模块，这些或其它的需要被满足。该模块包括一在纵向从第一端向第二端延伸和在横向从第一边向第二边延伸的塑料模块本体。该模块本体还包括一在纵向从第一端向第二端延伸和在横向从第一边向第二边延伸的顶面。一侧挡板直立在顶面上形成一壁，该壁通常沿纵向从在模块本体第一端处的第一边缘向第二端处的第二边缘延伸。该侧挡板的第一边缘和第二边缘通常与顶面垂直。该侧挡板也与该塑料模块本体模制成一体。这些模块和缺少侧挡板的其他模块能够被放到一起来构建一具有沿带长度方向形成连续壁的侧挡板的模块化传送带。
也就是说，本发明提出了一种塑料传送带，其包括：多个在纵向从第一端向第二端延伸和在横向从第一边向第二边延伸的塑料模块本体，每个模块本体包括在纵向从第一端向第二端延伸和在横向从第一边向第二边延伸的顶面；多个侧挡板，每个侧挡板直立在模块本体的顶面上并形成一壁，该壁大致沿纵向从每个模块本体第一端处的第一边缘向第二端处的第二边缘延伸；其中，该侧挡板的第一和第二边缘大致与顶面垂直；和该侧挡板与该塑料模块本体模制成一体；和其中，该侧挡板分别在该模块本体的第一和第二端包括第一和第二变薄区域。
当从模块本体的第一边看时，该侧挡板通常是矩形形状的。
第一和第二变薄区域在模块本体的第一和第二端限定楔形缺口。
该侧挡板在模块本体第一和第二端比在第一端和第二端之间的中间点处薄。
该侧挡板从模块本体的第一边横向向内缩进。
该侧挡板包括相互部分重叠的第一平直部分和第二平直部分。
所述的塑料传送带还包括与模块本体和侧挡板为一体的跨栏，该跨栏从模块本体的顶面向上延伸，并从侧挡板朝向模块本体的第二边垂直延伸。
该侧挡板的第一和第二边缘相互横向偏离。
本发明还提出了一种塑料传送带，所述塑料传送带由所述的多个塑料传送带模块本体形成，其中该模块本体与其它不具有侧挡板的带模块本体端与端和边与边之间成列相连构成模块化塑料传送带，其特征在于，具有侧挡板的该塑料传送带模块本体被布置为每一列的最外面的带模块本体。
附图简略说明
本发明的这些和其它的特征，方面和优点将通过以下说明、附带的权利要求和相应的附图被更好地理解，其中：
图1A-1C是包括本发明的特征具有和塑料传送带为一体的侧挡板的俯视图、正视图和侧视图；
图2A和2B是沿着图1C中的II A-II A和II B-II B方向的图1的侧挡板的横截面图；
图3是在平直传送路径上的由图1中的传送带模块构建的模块化塑料传送带的一部分的等距图；
图4是在后弯曲传送路径上的图3中的传送带的等距图；和
图5是如图3中的传送带的等距图，但是所包括的带模块除具有一体的侧挡板外还具有一体的跨栏。
详细说明
在图1中示出一种包括本发明特征的传送带模块。该模块10包括一模块本体12，该模块本体12具有顶面或传送平台14和一对置的底部表面15。该模块在纵向从第一端16延伸至第二端17。该模块在横向沿第一边18延伸至第二边19。第一和第二铰链环组20，21沿模块本体的第一和第二端间隔排列。通过铰链环的孔22允许一铰接杆互连各模块以形成一传送带，在模块的最外铰链环内的保持结构24能够被用来捕捉铰链销的头部并将它保持在位。
侧挡板26形式的直立结构沿平台向上延伸，并在模块的外边向内间隔的横向位置处形成一垂直壁。该侧挡板26是优选在铸塑过程中与模块本体成一体的。该模块优选由热塑性材料，例如聚丙烯、聚乙烯、乙缩醛或可能包括纤维或其它添加物的一种复合树脂模制而成。
该侧挡板的前沿和后沿28，29优选在铰链环20，21之一处垂直向上延伸。因此，从模块的侧面看，该侧挡板具有矩形外形并具有一平顶30。(为了使该模块在生产时容易地从模具中移出，该前沿和后沿优选和平台小角度偏离垂直面。)从图1A和1B中可以看出，从图2A和2B也一样，该前沿和后沿是横向偏离的。通过伸出到铰链环上至少直到杆孔22的中心线处，该侧挡板可与在传送带上各模块的前列和后列侧挡板形成一壁。该横向偏离使连续列的侧挡板之间的啮合不相互干扰。
该侧挡板可以被认为是一对横向偏离的梯形的盘32，33，沿对置的侧面34，35的假想部分34′，35′相互连接。该每一个梯形长底41在纵向沿平台延伸。该侧挡板的基本上垂直的前沿和后沿28，29形成此梯形盘的直边。每个盘相反的一端36，37与平台平面倾斜一角度。因此，该侧挡板沿着在它相反两边的前沿和后沿形成楔形或V形缺口38，39。在两盘之间的接合处40是梯形棱柱的形状，具有纵向底41和在平台上方相隔一距离的相互会聚的一对斜边36，37的。接合处42，43的横向平行表面确定了该侧挡板的中心厚度。该两表面的齐平延伸44，45终止在前沿28和后沿29处。该延伸部分的横向厚度比侧挡板的中心厚度小楔形缺口的横向深度的量。两盘间的接合处可以被认为是该侧挡板的两盘部分间的一个连接部分。如图2中示出，连接部分46的纵向长度随远离平台上方而减小。
图3示出由图1中的侧挡板模块构建的一种传送带的一部分。该带47包括短边模块48(如图1中的模块)，长边模块49，和没有侧挡板的内部模块50。短边模块与长边模块的区别仅在于长边模块包括更多的铰链环和其比短边模块更宽。为了以砌砖模式构建任意宽度的传送带，可以增加任意数目的内部模块。通过将铰接杆52插入到由相邻列的交错铰链环上的对齐孔22形成的通道中，模块的每列连接到前列或后列中。该侧挡板在带的外边缘处向内缩进，沿两边留出空白53。该空白使带边缘处具有平的支撑面，以便在传送带返回时在支撑板上运行。当该传送带在水平传送路径上运行时，因为前沿28和后沿29在或者仅仅超过杆孔的中心线54的位置通常从平台垂直竖起，连续列的侧挡板稍微重叠。该前沿和后沿的横向偏离允许连续的侧挡板在互相没有干扰的情况下重叠。如果如图4中所示该带不得不向后弯曲，楔形的缺口38，39为侧挡板提供倒塌的空间。当该带向后弯曲时，前端模块的后沿29沿楔形缺口一直移动到与在传送带内侧上的后端侧挡板上的前面斜的或倾斜的边缘36相接触。侧挡板的相应边缘之间的类似接触在传送带的外侧出现。斜边的角度决定能够被允许的后弯曲的程度。因此，该传送带能够在没有横向力施加在连续跨栏之间的情况下向后弯曲。这允许跨栏制作较厚，因此，耐用。
另一种形式的具有一体的侧挡板的传送带模块在图5中示出传送带的一段。与图3中的一段传送带相同，图5中的传送带部分60包括短边模块48，长边模块49，和平顶的内部模块50。但该传送带还包括跨栏式内部模块62、跨栏式短边和长边模块64，65。跨栏式短边和长边模块具有一和模块本体模制为一体的跨栏66。该跨栏从模块的平台处向上延伸并且优选垂直地连接到侧挡板26的内壁。由这些模块构成的一种传送带，如图5中示出的，将该传送机分成一系列单独的移动间68，其由跨栏和侧挡板形成的壁在四个侧面围绕而成。
虽然本发明已经参考一些优选的实施形式被描述，其它的实施形式是可能的。例如，该侧挡板的顶部不一定是平的。再例如，该侧挡板可以比详细示出的空出的侧挡板离传送带的边缘更近。再例如另一种例子，连续模块的侧挡板不必互相重叠或延伸到铰链环上。在一些应用中，在侧壁之间的间隙是可以接受的。因此，如同这些实施例所提示的，在权利要求中限定的本发明的保护范围不仅仅局限于在此详细描述的实施例。

Claims (8)

1.一种塑料传送带，其包括：
多个在纵向从第一端向第二端延伸和在横向从第一边向第二边延伸的塑料模块本体，每个模块本体包括在纵向从第一端向第二端延伸和在横向从第一边向第二边延伸的顶面，第一端和第二端均具有间隔开的铰链环；
多个侧挡板，每个侧挡板直立在模块本体的顶面上并形成一壁，该壁大致沿纵向从每个模块本体第一端处的铰链环的第一边缘向第二端处的铰链环的第二边缘延伸；
其中，该侧挡板的第一和第二边缘大致与顶面垂直；
该侧挡板与该塑料模块本体模制成一体；
该侧挡板的第一和第二边缘相互横向偏离，横向偏离允许所述多个侧挡板中相邻的侧挡板在互相没有干扰的情况下纵向重叠；和
其中，该侧挡板分别在该模块本体的第一和第二端包括第一和第二变薄区域。
2.如权利要求1中所述的塑料传送带，其特征在于，当从模块本体的第一边看时，该侧挡板通常是矩形形状的。
3.如权利要求1中所述的塑料传送带，其特征在于，第一和第二变薄区域在模块本体的第一和第二端限定楔形缺口。
4.如权利要求1中所述的塑料传送带，其特征在于，该侧挡板在模块本体第一和第二端比在第一端和第二端之间的中间点处薄。
5.如权利要求1中所述的塑料传送带，其特征在于，该侧挡板从模块本体的第一边横向向内缩进。
6.如权利要求1中所述的塑料传送带，其特征在于，该侧挡板包括相互部分重叠的第一平直部分和第二平直部分。
7.如权利要求1中所述的塑料传送带，其特征在于，还包括与模块本体和侧挡板为一体的跨栏，该跨栏从模块本体的顶面向上延伸，并从侧挡板朝向模块本体的第二边垂直延伸。
8.一种塑料传送带，所述塑料传送带由权利要求1中所述的多个塑料传送带模块本体形成，其中该模块本体与其它不具有侧挡板的带模块本体端与端和边与边之间成列相连构成模块化塑料传送带，其特征在于，具有侧挡板的该塑料传送带模块本体被布置为每一列的最外面的带模块本体。
CN2004800326068A 2003-11-06 2004-11-01 具有侧挡板的塑料传送带模块 Expired - Fee Related CN1894145B (zh)

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PCT/US2004/036197 WO2005047143A1 (en) 2003-11-06 2004-11-01 Plastic conveyor belt modules comprising sideguards

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