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CN1892029B - Compressor memory system, compressor information network and warranty management method - Google Patents

Compressor memory system, compressor information network and warranty management method Download PDF

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CN1892029B
CN1892029B CN2006100761667A CN200610076166A CN1892029B CN 1892029 B CN1892029 B CN 1892029B CN 2006100761667 A CN2006100761667 A CN 2006100761667A CN 200610076166 A CN200610076166 A CN 200610076166A CN 1892029 B CN1892029 B CN 1892029B
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compressor
data
volatile memory
memory
features
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CN1892029A (en
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N·贾洋斯
A·洛佩斯
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Copeland LP
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Emerson Climate Technologies Inc
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Abstract

The compressor memory system includes a compressor having a first non-volatile memory coupled to a module. The module has a processor and a second non-volatile memory. The first non-volatile memory is associated with the compressor. The module is selectively connected to the compressor and the processor has access to the first and second non-volatile memories. The compressor has a non-volatile memory that stores manufacturing data related to the compressor. The compressor information network includes a remote module in communication with a plurality of local modules. Each local module includes a processor and a first non-volatile memory associated with the processor. The processor is in communication with the first non-volatile memory and a second non-volatile memory associated with the compressor. The remote module includes a database of information copied from the second non-volatile memory. The warranty management method includes providing a warranty for a compressor having a non-volatile memory, receiving a warranty application, checking data stored in the non-volatile memory, and responding to the application based on the checking.

Description

压缩机存储器系统、压缩机信息网络和保修管理方法Compressor memory system, compressor information network and warranty management method

技术领域 technical field

本发明涉及压缩机,并更特别地涉及具有存储器系统的压缩机。The present invention relates to compressors, and more particularly to compressors with memory systems.

背景技术 Background technique

此部分中的陈述仅提供与本公开有关的背景信息,且可不构成先有技术。The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.

压缩机用于各种工业和家庭应用中,以使制冷剂在制冷装置、热泵、HVAC或冷冻系统(一般称为“制冷系统”)内循环,来提供希望的加热或冷却效果。在各个应用中,希望压缩机稳定和高效地运转,以确保制冷系统正常运行。为此,可通过相关的保护和控制系统来操纵压缩机。Compressors are used in a variety of industrial and domestic applications to circulate a refrigerant within refrigeration appliances, heat pumps, HVAC or refrigeration systems (commonly referred to as "refrigeration systems") to provide a desired heating or cooling effect. In various applications, it is desirable for the compressor to operate stably and efficiently to ensure the normal operation of the refrigeration system. For this purpose, the compressors can be operated via the associated protection and control systems.

保护和控制系统可监视由压缩机或制冷系统传感器产生的运行信号,并确定压缩机或制冷系统运行数据。例如,保护和控制系统可确定是否已发生了压缩机或制冷系统故障。然而,当关闭保护和控制系统时,以及/或者当保护和控制系统不再与压缩机相关时,这种数据可能会丢失。The protection and control system monitors operating signals generated by compressor or refrigeration system sensors and determines compressor or refrigeration system operating data. For example, protection and control systems can determine if a compressor or refrigeration system failure has occurred. However, such data may be lost when the protection and control system is turned off, and/or when the protection and control system is no longer associated with the compressor.

特定的保护和控制系统可与许多不同的压缩机型号和不同的容量类型兼容。传统上,在安装期间必须将包括例如与压缩机型号、类型和容量相对应的数值常数的压缩机特性数据载入保护和控制系统中。这种压缩机数据一般由压缩机制造商发布,且在制冷系统设计期间被使用。该压缩机数据可在压缩机运转期间由保护和控制系统使用,以控制、保护和/或诊断压缩机和/或制冷系统。Specific protection and control systems are compatible with many different compressor models and different capacity types. Traditionally, compressor characteristic data including, for example, numerical constants corresponding to compressor model, type and capacity have to be loaded into the protection and control system during installation. Such compressor data is generally published by the compressor manufacturer and is used during refrigeration system design. This compressor data can be used by the protection and control system during compressor operation to control, protect and/or diagnose the compressor and/or the refrigeration system.

将压缩机数据载入保护和控制系统,是由安装者现场执行的附加步骤。在载入压缩机数据时由安装者现场产生的错误,可能不会立刻就明显地显现,但可能在将来导致压缩机或制冷系统的运转问题。此外,如果更换了保护和控制系统或者压缩机,则必须重新载入压缩机数据。在实际应用中,当保护和控制系统与压缩机不再相关时,这种压缩机数据可能会丢失。Loading compressor data into the protection and control system is an additional step performed on site by the installer. Errors made by the installer in the field when loading compressor data may not be immediately apparent, but may cause operational problems with the compressor or refrigeration system in the future. Also, if the protection and control system or the compressor is replaced, the compressor data must be reloaded. In practice, such compressor data may be lost when the protection and control systems are no longer associated with the compressor.

发明内容 Contents of the invention

本发明提供了一种系统,其包括具有连接到模块的第一非易失性存储器的压缩机。模块具有处理器和第二非易失性存储器。第一非易失性存储器与压缩机相关。模块被选择性地连接到压缩机上,且处理器被配置成访问第一和第二非易失性存储器。The present invention provides a system including a compressor having a first non-volatile memory connected to a module. A module has a processor and a second non-volatile memory. A first non-volatile memory is associated with the compressor. A module is selectively coupled to the compressor, and the processor is configured to access the first and second non-volatile memories.

在其它特征方面,第一非易失性存储器位于抗干扰壳体中,嵌入压缩机中或固定到压缩机上。In other features, the first non-volatile memory is located in the tamper resistant housing, embedded in the compressor or affixed to the compressor.

在其它特征方面,系统进一步包括连接到压缩机的连接器部件,以允许压缩机内部和外部之间的电连接,且第一非易失性存储器被嵌入该连接器部件内。In other features, the system further includes a connector component connected to the compressor to allow electrical connection between the interior and exterior of the compressor, and the first non-volatile memory is embedded within the connector component.

在其它特征方面,系统进一步包括RFID装置,其包括第一非易失性存储器。In other features, the system further includes the RFID device including the first non-volatile memory.

在其它特征方面,第一非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:压缩机型号类型数据;压缩机序列号数据;压缩机容量数据;压缩机运行系数数据,其包括与该压缩机相关并用于计算压缩机运行数据的数值常数。In other featured aspects, the first non-volatile memory stores compressor characteristic data comprising at least one of: compressor model type data; compressor serial number data; compressor capacity data; compressor operating factor data, It includes numerical constants associated with this compressor and used to calculate compressor operating data.

在其它特征方面,第一非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:压缩机物料清单数据;压缩机制造图数据;压缩机制造日期数据;压缩机制造设备数据;压缩机制造班次(shift)数据;压缩机制造装配线数据;压缩机检查员数据。In other features, the first non-volatile memory stores compressor characteristic data comprising at least one of: compressor bill of materials data; compressor manufacturing map data; compressor manufacturing date data; compressor manufacturing equipment data; Compressor manufacturing shift (shift) data; compressor manufacturing assembly line data; compressor inspector data.

在其它特征方面,第一非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:压缩机能量效率比数据;压缩机低压启动数据;压缩机瓦特数据;最大压缩机电流数据;压缩机制冷剂流量数据。In other features, the first non-volatile memory stores compressor characteristic data comprising at least one of: compressor energy efficiency ratio data; compressor low pressure start data; compressor wattage data; maximum compressor current data; Compressor refrigerant flow data.

在其它特征方面,第一非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:压缩机安装地点数据;压缩机安装日期数据;压缩机安装者数据;压缩机购买地点数据。In other features, the first non-volatile memory stores compressor characteristic data including at least one of: compressor installation location data; compressor installation date data; compressor installer data; compressor purchase location data.

在其它特征方面,第一非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:压缩机修理日期数据;压缩机修理类型数据;压缩机修理部件数据;压缩机维修技术员数据。In other features, the first non-volatile memory stores compressor characteristic data including at least one of: compressor repair date data; compressor repair type data; compressor repair part data; compressor service technician data.

在其它特征方面,第一非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:吸气压力数据;排气压力数据;吸气温度数据;排气温度数据;电流数据;电压数据;环境温度数据;压缩机马达温度数据;压缩机元件温度数据;压缩机轴承温度数据;油温数据;压缩机控制数据。In other featured aspects, the first non-volatile memory stores compressor characteristic data comprising at least one of: suction pressure data; discharge pressure data; suction temperature data; discharge temperature data; current data; voltage data; ambient temperature data; compressor motor temperature data; compressor component temperature data; compressor bearing temperature data; oil temperature data; compressor control data.

在其它特征方面,第一非易失性存储器存储包括以下数据中的至少一个的制冷系统数据:冷凝器温度数据;蒸发器温度数据。In other featured aspects, the first non-volatile memory stores refrigeration system data including at least one of: condenser temperature data; evaporator temperature data.

在其它特征方面,第一非易失性存储器存储压缩机故障历史数据。In other features, the first non-volatile memory stores compressor failure history data.

在其它特征方面,系统包括连接到模块的通信装置,以将数据写到第一非易失性存储器中并/或从该第一非易失性存储器读取数据。In other features, the system includes a communication device connected to the module to write data to and/or read data from the first non-volatile memory.

另外,压缩机被配备成具有存储与压缩机有关的制造数据的非易失性存储器。Additionally, the compressor is equipped with a non-volatile memory that stores manufacturing data related to the compressor.

在其它特征方面,非易失性存储器位于抗干扰壳体中,嵌入压缩机中或固定到压缩机上。In other features, the non-volatile memory is located in a tamper resistant housing, embedded in or secured to the compressor.

在其它特征方面,压缩机具有连接到压缩机的连接器部件,以允许压缩机内部和外部之间的电连接,且非易失性存储器被嵌入该连接器部件内。In other features, the compressor has a connector part connected to the compressor to allow electrical connection between the interior and exterior of the compressor, and the non-volatile memory is embedded within the connector part.

在其它特征方面,压缩机具有RFID装置,其包括第一非易失性存储器。In other features, the compressor has an RFID device that includes a first non-volatile memory.

在其它特征方面,制造数据包括以下数据中的至少一个:该压缩机的型号类型数据;该压缩机的序列号数据;该压缩机的容量数据;该压缩机的运行系数数据,其包括与该压缩机相关并用于计算压缩机运行数据的数值常数。In other features, the manufacturing data includes at least one of: model type data for the compressor; serial number data for the compressor; capacity data for the compressor; operating factor data for the compressor, including Numerical constants associated with compressors and used to calculate compressor operating data.

在其它特征方面,制造数据包括以下数据中的至少一个:该压缩机的物料清单数据;该压缩机的制造图数据;该压缩机的制造日期数据;该压缩机的制造设备数据;该压缩机的制造班次数据;该压缩机的制造装配线数据;该压缩机的检查员数据。In other features, the manufacturing data includes at least one of the following data: bill of materials data for the compressor; manufacturing drawing data for the compressor; date of manufacture data for the compressor; manufacturing facility data for the compressor; manufacturing shift data for that compressor; manufacturing assembly line data for that compressor; inspector data for that compressor.

在其它特征方面,制造数据包括以下数据中的至少一个:该压缩机的能量效率比数据;该压缩机的低压启动数据;该压缩机的瓦特数据;该压缩机的最大电流数据;该压缩机的制冷剂流量数据。In other features, the manufacturing data includes at least one of: energy efficiency ratio data for the compressor; low pressure start-up data for the compressor; wattage data for the compressor; maximum current data for the compressor; Refrigerant flow data.

为具有非易失性存储器的压缩机提供了一种方法。该方法包括将与压缩机有关的制造数据存储在非易失性存储器中。A method is provided for compressors with non-volatile memory. The method includes storing manufacturing data related to the compressor in non-volatile memory.

在其它特征方面,将与压缩机有关的制造数据存储在非易失性存储器中,包括将制造数据存储在位于抗干扰壳体中嵌入压缩机中或固定到压缩机上的非易失性存储器中。In other feature aspects, storing manufacturing data related to the compressor in non-volatile memory includes storing manufacturing data in non-volatile memory embedded in the compressor in a tamper-resistant housing or affixed to the compressor .

在其它特征方面,将与压缩机有关的制造数据存储在非易失性存储器中,包括将制造数据存储在嵌入连接到压缩机的连接器部件中的非易失性存储器中,该连接器部件允许压缩机内部和外部之间的电连接。In other feature aspects, storing manufacturing data related to the compressor in non-volatile memory includes storing manufacturing data in non-volatile memory embedded in a connector component connected to the compressor, the connector component Allows for electrical connection between the inside and outside of the compressor.

在其它特征方面,将与压缩机有关的制造数据存储在非易失性存储器中,包括将制造数据存储在RFID装置中的非易失性存储器中。In other features, storing manufacturing data related to the compressor in the non-volatile memory includes storing manufacturing data in the non-volatile memory in the RFID device.

在其它特征方面,存储制造数据包括存储以下数据中的至少一个:压缩机的型号类型数据;压缩机的序列号数据;压缩机的容量数据;压缩机的运行系数数据,其包括与该压缩机相关并用于计算压缩机运行数据的数值常数。In other feature aspects, storing manufacturing data includes storing at least one of: compressor model type data; compressor serial number data; compressor capacity data; compressor operating factor data, including Numerical constants related to and used to calculate compressor operating data.

在其它特征方面,存储制造数据包括存储以下数据中的至少一个:压缩机的物料清单数据;压缩机的制造图数据;压缩机的制造日期数据;压缩机的制造设备数据;压缩机的制造班次数据;压缩机的制造装配线数据;压缩机的检查员数据。In other features, storing manufacturing data includes storing at least one of: compressor bill of materials data; compressor manufacturing drawing data; compressor manufacturing date data; compressor manufacturing equipment data; compressor manufacturing shifts data; manufacturing assembly line data for compressors; inspector data for compressors.

在其它特征方面,存储制造数据包括存储以下数据中的至少一个:压缩机的能量效率比数据;压缩机的低压启动数据;压缩机的瓦特数据;压缩机的最大电流数据;压缩机的制冷剂流量数据。In other features, storing manufacturing data includes storing at least one of: compressor energy efficiency ratio data; compressor low pressure start-up data; compressor wattage data; compressor maximum current data; compressor refrigerant traffic data.

另外,提供了一种方法,其包括通过利用与第二非易失性存储器和运行存储器中的至少一个相关的处理器来访问与压缩机相关的第一非易失性存储器。该方法还包括将来自第二非易失性存储器或运行存储器的压缩机数据存储在第一非易失性存储器中,并访问第一非易失性存储器中的压缩机数据来估计压缩机性能。Additionally, a method is provided that includes accessing a first non-volatile memory associated with a compressor by utilizing a processor associated with at least one of a second non-volatile memory and an operating memory. The method also includes storing compressor data in the first non-volatile memory from the second non-volatile memory or the operating memory, and accessing the compressor data in the first non-volatile memory to estimate compressor performance .

在其它特征方面,访问第一非易失性存储器,包括访问位于抗干扰壳体中嵌入压缩机中或固定到压缩机上的第一非易失性存储器。In other featured aspects, accessing the first non-volatile memory includes accessing the first non-volatile memory embedded in the compressor or affixed to the compressor in the tamper resistant housing.

在其它特征方面,该方法进一步包括通过连接器部件来电连接压缩机的内部和外部,其中访问第一非易失性存储器包括访问嵌入该连接器部件中的第一非易失性存储器。In other features, the method further includes electrically connecting the interior and exterior of the compressor through a connector member, wherein accessing the first non-volatile memory includes accessing the first non-volatile memory embedded in the connector member.

在其它特征方面,访问第一非易失性存储器,包括访问RFID装置中的第一非易失性存储器。In other features, accessing the first non-volatile memory includes accessing the first non-volatile memory in the RFID device.

在其它特征方面,存储压缩机数据包括存储以下数据中的至少一个:压缩机型号类型数据;压缩机序列号数据;压缩机容量数据;压缩机运行系数数据,其包括与该压缩机相关并用于计算压缩机运行数据的数值常数。In other feature aspects, storing compressor data includes storing at least one of: compressor model type data; compressor serial number data; compressor capacity data; compressor operating factor data, including Numerical constant used to calculate compressor operating data.

在其它特征方面,存储压缩机数据包括存储压缩机运行系数数据,其包括与该压缩机相关的数值常数,该方法进一步包括基于压缩机数值常数来计算压缩机运行数据。In other feature aspects, storing compressor data includes storing compressor operating coefficient data including numerical constants associated with the compressor, the method further comprising calculating the compressor operating data based on the compressor numerical constants.

在其它特征方面,存储压缩机数据包括存储以下数据中的至少一个:压缩机物料清单数据;压缩机制造图数据;压缩机制造日期数据;压缩机制造设备数据;压缩机制造班次数据;压缩机制造装配线数据;压缩机检查员数据。In other features, storing compressor data includes storing at least one of: compressor bill of material data; compressor manufacturing map data; compressor manufacturing date data; compressor manufacturing equipment data; compressor manufacturing shift data; Manufacturing assembly line data; compressor inspector data.

在其它特征方面,存储压缩机数据包括存储以下数据中的至少一个:压缩机能量效率比数据;压缩机低压启动数据;压缩机瓦特数据;最大压缩机电流数据;压缩机制冷剂流量数据。In other features, storing compressor data includes storing at least one of: compressor energy efficiency ratio data; compressor low pressure start data; compressor wattage data; maximum compressor current data; compressor refrigerant flow data.

在其它特征方面,存储压缩机数据包括存储以下数据中的至少一个:压缩机安装地点数据;压缩机安装日期数据;压缩机安装者数据;压缩机购买地点数据。In other features, storing the compressor data includes storing at least one of: compressor installation location data; compressor installation date data; compressor installer data; compressor purchase location data.

在其它特征方面,存储压缩机数据包括存储以下数据中的至少一个:压缩机修理日期数据;压缩机修理类型数据;压缩机修理部件数据;压缩机维修技术员数据。In other features, storing the compressor data includes storing at least one of: compressor repair date data; compressor repair type data; compressor repair parts data; compressor service technician data.

在其它特征方面,存储压缩机数据包括存储以下数据中的至少一个:吸气压力数据;排气压力数据;吸气温度数据;排气温度数据;电流数据;电压数据;环境温度数据;压缩机马达温度数据;压缩机元件温度数据;压缩机轴承温度数据;油温数据;压缩机控制数据。In other feature aspects, storing compressor data includes storing at least one of: suction pressure data; discharge pressure data; suction temperature data; discharge temperature data; current data; voltage data; ambient temperature data; Motor temperature data; compressor component temperature data; compressor bearing temperature data; oil temperature data; compressor control data.

在其它特征方面,该方法进一步包括将来自第二非易失性存储器或运行存储器的制冷系统数据存储在第一非易失性存储器中,其中存储制冷系统数据包括存储以下数据中的至少一个:冷凝器温度数据和蒸发器温度数据。In other features, the method further includes storing refrigeration system data from the second non-volatile memory or the operating memory in the first non-volatile memory, wherein storing the refrigeration system data includes storing at least one of: Condenser temperature data and evaporator temperature data.

在其它特征方面,存储压缩机数据包括存储压缩机故障历史数据。In other features, storing compressor data includes storing compressor failure history data.

另外,为具有包括处理器和第一非易失性存储器的可拆卸模块的压缩机提供了一种性能估计方法。该方法包括访问存储在与压缩机相关的第二非易失性存储器中的压缩机数据,并估计压缩机数据以确定压缩机性能。Additionally, a performance estimation method is provided for a compressor having a removable module including a processor and a first non-volatile memory. The method includes accessing compressor data stored in a second non-volatile memory associated with the compressor, and evaluating the compressor data to determine compressor performance.

在其它特征方面,访问存储在第二非易失性存储器中的压缩机数据,包括访问位于抗干扰壳体中嵌入压缩机中或固定到压缩机上的第二非易失性存储器。In other feature aspects, accessing compressor data stored in the second non-volatile memory includes accessing the second non-volatile memory embedded in the compressor in the tamper resistant housing or secured to the compressor.

在其它特征方面,该方法进一步包括通过连接器部件来电连接压缩机的内部和外部,其中访问压缩机数据包括访问嵌入该连接器部件中的第二非易失性存储器。In other features, the method further includes electrically connecting the interior and exterior of the compressor through a connector component, wherein accessing compressor data comprises accessing a second non-volatile memory embedded in the connector component.

在其它特征方面,访问压缩机数据包括访问RFID装置中的第二非易失性存储器。In other features, accessing compressor data includes accessing a second non-volatile memory in the RFID device.

在其它特征方面,访问压缩机数据包括访问以下数据中的至少一个:压缩机型号类型数据;压缩机序列号数据;压缩机容量数据;压缩机运行系数数据,其包括与该压缩机相关并用于计算压缩机运行数据的数值常数。In other features, accessing compressor data includes accessing at least one of: compressor model type data; compressor serial number data; compressor capacity data; compressor operating factor data, including Numerical constant used to calculate compressor operating data.

在其它特征方面,访问压缩机数据包括访问以下数据中的至少一个:压缩机物料清单数据;压缩机制造图数据;压缩机制造日期数据;压缩机制造设备数据;压缩机制造班次数据;压缩机制造装配线数据;压缩机检查员数据。In other features, accessing compressor data includes accessing at least one of: compressor bill of material data; compressor manufacturing map data; compressor manufacturing date data; compressor manufacturing equipment data; compressor manufacturing shift data; Manufacturing assembly line data; compressor inspector data.

在其它特征方面,访问压缩机数据包括访问以下数据中的至少一个:压缩机能量效率比数据;压缩机低压启动数据;压缩机瓦特数据;最大压缩机电流数据;压缩机制冷剂流量数据。In other features, accessing compressor data includes accessing at least one of: compressor energy efficiency ratio data; compressor low pressure start data; compressor wattage data; maximum compressor current data; compressor refrigerant flow data.

在其它特征方面,访问压缩机数据包括访问以下数据中的至少一个:压缩机安装地点数据;压缩机安装日期数据;压缩机安装者数据;压缩机购买地点数据。In other features, accessing the compressor data includes accessing at least one of: compressor installation location data; compressor installation date data; compressor installer data; compressor purchase location data.

在其它特征方面,访问压缩机数据包括访问以下数据中的至少一个:压缩机修理日期数据;压缩机修理类型数据;压缩机修理部件数据;压缩机维修技术员数据。In other features, accessing the compressor data includes accessing at least one of: compressor repair date data; compressor repair type data; compressor repair parts data; compressor service technician data.

在其它特征方面,访问压缩机数据包括访问以下数据中的至少一个:吸气压力数据;排气压力数据;吸气温度数据;排气温度数据;电流数据;电压数据;环境温度数据;压缩机马达温度数据;压缩机元件温度数据;压缩机轴承温度数据;油温数据;压缩机控制数据。In other features, accessing compressor data includes accessing at least one of: suction pressure data; discharge pressure data; suction temperature data; discharge temperature data; current data; voltage data; ambient temperature data; Motor temperature data; compressor component temperature data; compressor bearing temperature data; oil temperature data; compressor control data.

在其它特征方面,该方法包括访问来自与压缩机相关的第二非易失性存储器的制冷系统数据,包括访问以下数据中的至少一个:冷凝器温度数据;蒸发器温度数据。In other features, the method includes accessing refrigeration system data from a second non-volatile memory associated with the compressor, including accessing at least one of: condenser temperature data; evaporator temperature data.

在其它特征方面,访问压缩机数据包括访问压缩机故障历史数据。In other features, accessing compressor data includes accessing compressor failure history data.

另外,提供了一种系统,其包括能与多个本地模块通信的远程模块。每个本地模块包括处理器和与该处理器相关的第一非易失性存储器。处理器与和压缩机相关的第一非易失性存储器和第二非易失性存储器通信。远程模块包括从第二非易失性存储器复制的信息的数据库。Additionally, a system is provided that includes a remote module capable of communicating with a plurality of local modules. Each local module includes a processor and a first non-volatile memory associated with the processor. The processor is in communication with the first non-volatile memory and the second non-volatile memory associated with the compressor. The remote module includes a database of information copied from the second non-volatile memory.

在其它特征方面,第二非易失性存储器位于抗干扰壳体中,嵌入压缩机中或固定到压缩机上。In other features, the second non-volatile memory is located in the tamper resistant housing, embedded in the compressor or affixed to the compressor.

在其它特征方面,系统进一步包括连接到压缩机的连接器部件,以允许压缩机内部和外部之间的电连接,其中第二非易失性存储器被嵌入该连接器部件内。In other features, the system further includes a connector part connected to the compressor to allow electrical connection between the interior and exterior of the compressor, wherein the second non-volatile memory is embedded within the connector part.

在其它特征方面,系统进一步包括RFID装置,其包括第二非易失性存储器。In other features, the system further includes the RFID device including the second non-volatile memory.

在其它特征方面,本地模块被选择性地连接到压缩机上。In other features, the local module is selectively coupled to the compressor.

在其它特征方面,本地模块是以下装置中的一个:压缩机保护和控制系统,系统控制器,或手提式计算装置。In other features, the local module is one of: a compressor protection and control system, a system controller, or a handheld computing device.

在其它特征方面,本地模块和远程模块通过计算机网络相连。In other features, the local module and the remote module are connected by a computer network.

在其它特征方面,压缩机包括连接到该压缩机的连接器部件,以允许压缩机内部和外部之间的电连接,其中第二非易失性存储器被嵌入该连接器部件内。In other features, the compressor includes a connector part connected to the compressor to allow electrical connection between the interior and exterior of the compressor, wherein the second non-volatile memory is embedded within the connector part.

在其它特征方面,第二非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:压缩机型号类型数据;压缩机序列号数据;压缩机容量数据;压缩机运行系数数据,其包括与该压缩机相关并用于计算压缩机运行数据的数值常数。本地模块将压缩机特性数据传送给远程模块,以将其存储在数据库中。In other features, the second non-volatile memory stores compressor characteristic data comprising at least one of: compressor model type data; compressor serial number data; compressor capacity data; compressor operating factor data, It includes numerical constants associated with this compressor and used to calculate compressor operating data. The local module transmits the compressor characteristic data to the remote module to store it in the database.

在其它特征方面,第二非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:压缩机物料清单数据;压缩机制造图数据;压缩机制造日期数据;压缩机制造设备数据;压缩机制造班次数据;压缩机制造装配线数据;压缩机检查员数据。本地模块将压缩机特性数据传送给远程模块,以将其存储在数据库中。In other features, the second non-volatile memory stores compressor characteristic data including at least one of: compressor bill of materials data; compressor manufacturing map data; compressor manufacturing date data; compressor manufacturing equipment data; Compressor manufacturing shift data; compressor manufacturing assembly line data; compressor inspector data. The local module transmits the compressor characteristic data to the remote module to store it in the database.

在其它特征方面,第二非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:压缩机能量效率比数据;压缩机低压启动数据;压缩机瓦特数据;最大压缩机电流数据;和压缩机制冷剂流量数据。本地模块将压缩机特性数据传送给远程模块,以将其存储在数据库中。In other features, the second non-volatile memory stores compressor characteristic data including at least one of: compressor energy efficiency ratio data; compressor low pressure start data; compressor wattage data; maximum compressor current data; and compressor refrigerant flow data. The local module transmits the compressor characteristic data to the remote module to store it in the database.

在其它特征方面,第二非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:压缩机安装地点数据;压缩机安装日期数据;压缩机安装者数据;压缩机购买地点数据。本地模块将压缩机特性数据传送给远程模块,以将其存储在数据库中。In other features, the second non-volatile memory stores compressor characteristic data including at least one of: compressor installation location data; compressor installation date data; compressor installer data; compressor purchase location data. The local module transmits the compressor characteristic data to the remote module to store it in the database.

在其它特征方面,第二非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:压缩机修理日期数据;压缩机修理类型数据;压缩机修理部件数据;压缩机维修技术员数据。本地模块将压缩机特性数据传送给远程模块,以将其存储在数据库中。In other features, the second non-volatile memory stores compressor characteristic data including at least one of: compressor repair date data; compressor repair type data; compressor repair parts data; compressor service technician data. The local module transmits the compressor characteristic data to the remote module to store it in the database.

在其它特征方面,第二非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:吸气压力数据;排气压力数据;吸气温度数据;排气温度数据;电流数据;电压数据;环境温度数据;压缩机马达温度数据;压缩机元件温度数据;压缩机轴承温度数据;油温数据;压缩机控制数据。本地模块将压缩机特性数据传送给远程模块,以将其存储在数据库中。In other features, the second non-volatile memory stores compressor characteristic data comprising at least one of: suction pressure data; discharge pressure data; suction temperature data; discharge temperature data; current data; voltage data; ambient temperature data; compressor motor temperature data; compressor component temperature data; compressor bearing temperature data; oil temperature data; compressor control data. The local module transmits the compressor characteristic data to the remote module to store it in the database.

在其它特征方面,第二非易失性存储器存储包括以下数据中的至少一个的制冷系统数据:冷凝器温度数据;蒸发器温度数据。本地模块将制冷系统数据传送给远程模块,以将其存储在数据库中。In other features, the second non-volatile memory stores refrigeration system data including at least one of: condenser temperature data; evaporator temperature data. The local module transmits the cooling system data to the remote module to store it in the database.

在其它特征方面,第二非易失性存储器存储压缩机故障历史数据。本地模块将压缩机故障历史数据传送给远程模块,以将其存储在数据库中。In other features, the second non-volatile memory stores compressor failure history data. The local module transmits compressor fault history data to the remote module to store it in the database.

另外,为与多个本地模块通信的远程模块提供了一种压缩机性能估计方法。该方法包括:为每个本地模块,利用与第二非易失性存储器或运行存储器相关的处理器来访问与压缩机相关的第一非易失性存储器,并将来自第二非易失性存储器或运行存储器的压缩机数据存储在第一非易失性存储器中。该方法还包括:为远程模块,访问每个第一非易失性存储器中的压缩机数据,将该压缩机数据存储在数据库中,并访问数据库来估计压缩机性能。Additionally, a compressor performance estimation method is provided for a remote module communicating with multiple local modules. The method includes: for each local module, using a processor associated with a second non-volatile memory or a run-time memory to access a first non-volatile memory associated with a compressor and transfer data from a second non-volatile memory The compressor data of the memory or operating memory are stored in a first non-volatile memory. The method also includes, for the remote module, accessing compressor data in each first non-volatile memory, storing the compressor data in a database, and accessing the database to estimate compressor performance.

在其它特征方面,访问每个第一非易失性存储器中的压缩机数据包括通过计算机网络连接来访问压缩机数据。In other features, accessing the compressor data in each first non-volatile memory includes accessing the compressor data over a computer network connection.

在其它特征方面,为远程模块,访问压缩机数据包括访问以下数据中的至少一个:压缩机型号类型数据;压缩机序列号数据;压缩机容量数据;压缩机运行系数数据,其包括与该压缩机相关并用于计算压缩机运行数据的数值常数。In other feature aspects, for the remote module, accessing compressor data includes accessing at least one of: compressor model type data; compressor serial number data; compressor capacity data; compressor operating factor data, including data related to the Numerical constants associated with compressors and used to calculate compressor operating data.

在其它特征方面,为远程模块,访问压缩机数据包括访问以下数据中的至少一个:压缩机物料清单数据;压缩机制造图数据;压缩机制造日期数据;压缩机制造设备数据;压缩机制造班次数据;压缩机制造装配线数据;压缩机检查员数据。In other features, for the remote module, accessing compressor data includes accessing at least one of: compressor bill of material data; compressor manufacturing drawing data; compressor manufacturing date data; compressor manufacturing equipment data; compressor manufacturing shifts data; compressor manufacturing assembly line data; compressor inspector data.

在其它特征方面,为远程模块,访问压缩机数据包括访问以下数据中的至少一个:压缩机能量效率比数据;压缩机低压启动数据;压缩机瓦特数据;最大压缩机电流数据;压缩机制冷剂流量数据。In other features, for the remote module, accessing compressor data includes accessing at least one of: compressor energy efficiency ratio data; compressor low pressure start data; compressor wattage data; maximum compressor current data; compressor refrigerant traffic data.

在其它特征方面,为远程模块,访问压缩机数据包括访问以下数据中的至少一个:压缩机安装地点数据;压缩机安装日期数据;压缩机安装者数据;压缩机购买地点数据。In other features, for the remote module, accessing the compressor data includes accessing at least one of: compressor installation location data; compressor installation date data; compressor installer data; compressor purchase location data.

在其它特征方面,为远程模块,访问压缩机数据包括访问以下数据中的至少一个:压缩机修理日期数据;压缩机修理类型数据;压缩机修理部件数据;压缩机维修技术员数据。In other features, for the remote module, accessing compressor data includes accessing at least one of: compressor repair date data; compressor repair type data; compressor repair part data; compressor service technician data.

在其它特征方面,为远程模块,访问压缩机数据包括访问以下数据中的至少一个:吸气压力数据;排气压力数据;吸气温度数据;排气温度数据;电流数据;电压数据;环境温度数据;压缩机马达温度数据;压缩机元件温度数据;压缩机轴承温度数据;油温数据;压缩机控制数据。In other features, for the remote module, accessing compressor data includes accessing at least one of: suction pressure data; discharge pressure data; suction temperature data; discharge temperature data; current data; voltage data; ambient temperature data; compressor motor temperature data; compressor component temperature data; compressor bearing temperature data; oil temperature data; compressor control data.

在其它特征方面,为每个本地模块,该方法进一步包括将来自第二非易失性存储器或运行存储器的制冷系统数据存储在第一非易失性存储器中。为远程模块,该方法进一步包括访问每个第一非易失性存储器中的制冷系统数据,并将该制冷系统数据存储在数据库中。In other features, for each local module, the method further includes storing refrigeration system data from the second non-volatile memory or the operating memory in the first non-volatile memory. For the remote module, the method further includes accessing refrigeration system data in each first non-volatile memory and storing the refrigeration system data in a database.

在其它特征方面,为远程模块,访问制冷系统数据包括访问冷凝器温度数据和蒸发器温度数据中的至少一个。In other features, for the remote module, accessing refrigeration system data includes accessing at least one of condenser temperature data and evaporator temperature data.

在其它特征方面,为远程模块,访问压缩机数据包括访问压缩机故障历史数据。In other features, for the remote module, accessing compressor data includes accessing compressor fault history data.

另外,提供了一种方法,其包括:为具有非易失性存储器的压缩机提供保修;接收根据保修的申请;检查存储在非易失性存储器中的数据;以及根据检查响应该申请。Additionally, a method is provided that includes: providing a warranty for a compressor having a non-volatile memory; receiving a claim under the warranty; checking data stored in the non-volatile memory; and responding to the claim based on the checking.

在其它特征方面,检查存储在非易失性存储器中的数据,包括检查位于抗干扰壳体中嵌入压缩机中或固定到压缩机上的非易失性存储器。In other features, checking data stored in the non-volatile memory includes checking the non-volatile memory embedded in the compressor or affixed to the compressor in the tamper-resistant housing.

在其它特征方面,检查存储在非易失性存储器中的数据,包括检查嵌入提供压缩机内部和外部之间的电连接的连接器部件中的非易失性存储器。In other features, checking data stored in the non-volatile memory includes checking the non-volatile memory embedded in a connector component that provides an electrical connection between the interior and exterior of the compressor.

在其它特征方面,检查存储在非易失性存储器中的数据,包括检查RFID装置中的非易失性存储器。In other features, checking data stored in the non-volatile memory includes checking the non-volatile memory in the RFID device.

在其它特征方面,提供保修包括提供可更换或修理压缩机的条款。In other features, providing a warranty includes providing for a replacement or repair of the compressor.

在其它特征方面,提供保修包括规定压缩机的不当使用。对申请的响应包括根据数据和保修确定压缩机不当使用,并在数据指明压缩机不当使用时拒绝更换或修理压缩机。In other features, providing a warranty includes addressing improper use of the compressor. Responses to applications include determining compressor misuse based on the data and warranty, and refusing to replace or repair the compressor when the data indicates compressor misuse.

在其它特征方面,规定不当使用包括规定压缩机的允许运行范围,其中确定压缩机不当使用包括将数据与允许运行范围进行比较。In other features, specifying the misuse includes specifying an allowable operating range for the compressor, wherein determining compressor misuse includes comparing the data to the allowable operating range.

在其它特征方面,规定允许运行范围包括规定以下范围中的至少一个:制冷剂液位范围,制冷剂压力范围,制冷剂温度范围,电流范围,电压范围,环境温度范围,压缩机马达温度范围,压缩机轴承温度范围,和油温数据范围。In other features, specifying the allowable operating range includes specifying at least one of the following ranges: refrigerant level range, refrigerant pressure range, refrigerant temperature range, current range, voltage range, ambient temperature range, compressor motor temperature range, Compressor bearing temperature range, and oil temperature data range.

在其它特征方面,提供保修包括规定压缩机的不当使用。对申请的响应包括根据数据和保修确定压缩机不当使用,并在数据没有指明压缩机不当使用时更换或修理压缩机。In other features, providing a warranty includes addressing improper use of the compressor. Responses to applications include determining compressor misuse based on the data and warranty, and replacing or repairing the compressor if the data does not indicate compressor misuse.

在其它特征方面,对申请的响应包括当数据指明压缩机正在工作时,拒绝更换或修理压缩机。In other features, the response to the request includes refusing to replace or repair the compressor when the data indicates that the compressor is working.

在其它特征方面,对申请的响应包括根据检查来确定压缩机故障的原因,并根据确定来修理压缩机。In other features, the response to the application includes determining a cause of the compressor failure based on the inspection, and repairing the compressor based on the determination.

在其它特征方面,检查数据包括检查以下数据中的至少一个:压缩机型号类型数据;压缩机序列号数据;压缩机容量数据;压缩机运行系数数据,其包括与该压缩机相关并用于计算压缩机运行数据的数值常数。In other features, inspecting the data includes inspecting at least one of: compressor model type data; compressor serial number data; compressor capacity data; compressor operating factor data, which includes data associated with the compressor and used to calculate Numerical constant for compressor run data.

在其它特征方面,检查数据包括检查以下数据中的至少一个:压缩机物料清单数据;压缩机制造图数据;压缩机制造日期数据;压缩机制造设备数据;压缩机制造班次数据;压缩机制造装配线数据;压缩机检查员数据。In other features, inspecting the data includes inspecting at least one of: compressor bill of material data; compressor manufacturing drawing data; compressor manufacturing date data; compressor manufacturing equipment data; compressor manufacturing shift data; compressor manufacturing assembly line Data; Compressor Inspector Data.

在其它特征方面,检查该数据包括检查以下数据中的至少一个:压缩机能量效率比数据;压缩机低压启动数据;压缩机瓦特数据;最大压缩机电流数据;压缩机制冷剂流量数据。In other features, examining the data includes examining at least one of: compressor energy efficiency ratio data; compressor low pressure start data; compressor wattage data; maximum compressor current data; compressor refrigerant flow data.

在其它特征方面,检查数据包括检查以下数据中的至少一个:压缩机安装地点数据;压缩机安装日期数据;压缩机安装者数据;压缩机购买地点数据。In other features, inspecting the data includes inspecting at least one of: compressor installation location data; compressor installation date data; compressor installer data; compressor purchase location data.

在其它特征方面,检查数据包括检查以下数据中的至少一个:压缩机修理日期数据;压缩机修理类型数据;压缩机修理部件数据;压缩机维修技术员数据。In other features, inspecting the data includes inspecting at least one of: compressor repair date data; compressor repair type data; compressor repair part data; compressor service technician data.

在其它特征方面,检查数据包括检查以下数据中的至少一个:吸气压力数据;排气压力数据;吸气温度数据;排气温度数据;电流数据;电压数据;环境温度数据;压缩机马达温度数据;压缩机元件温度数据;压缩机轴承温度数据;油温数据;压缩机控制数据。In other features, inspecting the data includes inspecting at least one of: suction pressure data; discharge pressure data; suction temperature data; discharge temperature data; current data; voltage data; ambient temperature data; compressor motor temperature data; compressor component temperature data; compressor bearing temperature data; oil temperature data; compressor control data.

在其它特征方面,检查数据包括检查以下数据中的至少一个:冷凝器温度数据;蒸发器温度数据。In other features, checking the data includes checking at least one of: condenser temperature data; evaporator temperature data.

在其它特征方面,检查数据包括检查压缩机故障历史数据。In other features, examining the data includes examining compressor failure history data.

另外,提供了一种方法,包括:保修具有非易失性存储器的压缩机;接收修理或更换压缩机的申请;访问存储在非易失性存储器中的数据,以确定压缩机是否被不当使用;当数据指明压缩机被不当使用时,拒绝修理或更换压缩机的申请;以及当数据指明压缩机没有被不当使用时,更换或修理压缩机。Additionally, a method is provided, comprising: warranty of a compressor having a non-volatile memory; receiving an application for repair or replacement of the compressor; accessing data stored in the non-volatile memory to determine if the compressor is being used inappropriately ; deny an application to repair or replace a compressor when the data indicates that the compressor has been misused; and replace or repair a compressor when the data indicates that the compressor has not been misused.

在其它特征方面,访问非易失性存储器中的数据,包括访问位于抗干扰壳体中嵌入压缩机中或固定到压缩机上的非易失性存储器。In other features, accessing data in the non-volatile memory includes accessing the non-volatile memory embedded in the compressor or secured to the compressor in the tamper-resistant housing.

在其它特征方面,访问非易失性存储器中的数据,包括访问嵌入提供压缩机内部和外部之间的电连接的连接器部件中的非易失性存储器。In other features, accessing data in the non-volatile memory includes accessing the non-volatile memory embedded in a connector component that provides an electrical connection between the interior and exterior of the compressor.

在其它特征方面,访问非易失性存储器中的数据,包括访问RFID装置中的非易失性存储器。In other features, accessing data in the non-volatile memory includes accessing the non-volatile memory in the RFID device.

在其它特征方面,保修压缩机包括规定压缩机不当使用。In other features, warranty compressors include provisions for improper use of the compressors.

在其它特征方面,规定压缩机不当使用包括规定压缩机的允许运行范围。In other features, specifying improper use of the compressor includes specifying an allowable range of operation of the compressor.

在其它特征方面,规定该允许运行范围包括规定以下范围中的至少一个:制冷剂液位范围,制冷剂压力范围,制冷剂温度范围,电流范围,电压范围,环境温度范围,压缩机马达温度范围,压缩机轴承温度范围,和油温数据范围。In other features, specifying the allowable operating range includes specifying at least one of the following ranges: refrigerant level range, refrigerant pressure range, refrigerant temperature range, current range, voltage range, ambient temperature range, compressor motor temperature range , compressor bearing temperature range, and oil temperature data range.

在其它特征方面,访问存储在非易失性存储器中的数据以确定该压缩机是否被不当使用,包括将数据与允许运行范围进行比较,并根据比较来确定压缩机是否被不当使用。In other features, accessing data stored in the non-volatile memory to determine whether the compressor is being used improperly includes comparing the data to an allowable operating range and determining whether the compressor is being used improperly based on the comparison.

根据本文提供的说明,其它适用范围将变得显而易见。应理解的是,说明和具体实例仅是为了说明的目的而提供的,而不打算用来限制本公开的范围。Other areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are provided for purposes of illustration only and are not intended to limit the scope of the present disclosure.

附图说明 Description of drawings

在此说明的附图仅是为了说明的目的而提供的,无论如何也不打算用来限制本公开的范围。The drawings described herein are provided for purposes of illustration only and are not intended to limit the scope of the present disclosure in any way.

图1是根据本发明的压缩机的透视图;Figure 1 is a perspective view of a compressor according to the present invention;

图2是根据本发明的连接到压缩机的保护和控制系统的透视图;Figure 2 is a perspective view of a protection and control system connected to a compressor according to the present invention;

图3是根据本发明的保护和控制系统以及压缩机存储器系统的分解图;Figure 3 is an exploded view of the protection and control system and compressor storage system according to the present invention;

图4是根据本发明的保护和控制系统的处理电路的示意图;Figure 4 is a schematic diagram of the processing circuitry of the protection and control system according to the present invention;

图5是说明用于根据本发明的压缩机存储器系统的数据访问控制算法的流程图;Figure 5 is a flow diagram illustrating a data access control algorithm for a compressor memory system in accordance with the present invention;

图6是根据本发明的压缩机信息网络的略图;和Figure 6 is a schematic diagram of a compressor information network according to the present invention; and

图7是说明根据本发明的保修管理方法的流程图。FIG. 7 is a flowchart illustrating a warranty management method according to the present invention.

具体实施方式 Detailed ways

以下说明实际上仅是示例性的,且不打算用来限制本公开、应用或使用。应理解的是,在所有附图中,相应的附图标记表示相似或相应的部件和特征。The following description is merely exemplary in nature and is not intended to limit the disclosure, application, or use. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.

如在本文中使用的术语模块、控制模块和控制器指的是下述中的一个或更多:专用集成电路(ASIC)、电子电路、执行一个或更多软件或固件程序的(共享、专用或群组)处理器和存储器、组合逻辑电路、或提供所说明的功能的其它适合的部件。此外,如在本文中使用的计算机可读介质指的是能够为计算机存储数据的任何介质。计算机可读介质可包括但不限于CD-ROM、软盘、磁带、能够存储数据的其它磁介质、存储器、RAM、ROM、PROM、EPROM、EEPROM、闪存、穿孔卡、双列直插式开关,或能够为计算机存储数据的任何其它介质。As used herein the terms module, control module and controller refer to one or more of the following: Application Specific Integrated Circuits (ASICs), electronic circuits, (shared, dedicated or group of) processors and memories, combinational logic circuits, or other suitable components that provide the described functionality. Also, a computer-readable medium as used herein refers to any medium capable of storing data for a computer. The computer readable medium may include, but is not limited to, CD-ROM, floppy disk, magnetic tape, other magnetic media capable of storing data, memory, RAM, ROM, PROM, EPROM, EEPROM, flash memory, punched cards, dip-in-line switches, or Any other medium capable of storing data for a computer.

保护和控制系统可监视由压缩机或制冷系统传感器产生的运行信号,并确定压缩机或制冷系统运行数据。该保护和控制系统可以属于在2005年2月16日提交的公开号为2005/0235660的受让人共同所有的美国专利申请第11/059,646号中公开的类型,将此申请的公开引用在此作为参考。然而,应理解的是,可使用其它适合的系统。The protection and control system monitors operating signals generated by compressor or refrigeration system sensors and determines compressor or refrigeration system operating data. The protection and control system may be of the type disclosed in commonly owned assignee U.S. Patent Application No. 11/059,646, filed February 16, 2005 with publication number 2005/0235660, the disclosure of which is incorporated herein by reference Reference. However, it should be understood that other suitable systems may be used.

保护和控制系统可以和压缩机之间有通信连接,并可被物理地安装在压缩机上,但可从压缩机分离。保护和控制系统可物理地从压缩机分离,以致于保护和控制系统可从压缩机拆下或分离。例如,可更换或修理保护和控制系统,然后将其重新安装到压缩机上。The protection and control system may be in communication with the compressor and may be physically mounted on, but separate from, the compressor. The protection and control system can be physically separated from the compressor such that the protection and control system can be detached or separated from the compressor. For example, protection and control systems can be replaced or repaired and then reinstalled on the compressor.

保护和控制系统可监视压缩机和/或制冷系统的运转。例如,保护和控制系统可确定压缩机的运行模式,并可通过在条件不利时限制运转来保护压缩机。此外,保护和控制系统可确定是否已发生压缩机或制冷系统故障。Protection and control systems monitor compressor and/or refrigeration system operation. For example, protection and control systems can determine the operating mode of the compressor and can protect the compressor by limiting operation during adverse conditions. In addition, protection and control systems can determine if a compressor or refrigeration system failure has occurred.

通过参照附图1至4,压缩机10可包括顶部具有焊接或栓接的帽14且底部具有焊接或栓接的座16的总体为圆柱状的密封或半密封壳体12。可将帽14和座16装到壳体12上,以便限定压缩机10的内部体积18。帽14可配备有排出管接头20,而壳体12可类似地配备有总体布置在帽14和座16之间的吸入管接头22。可将具有接线盒盖32的接线盒30连接到壳体12上。By referring to FIGS. 1-4 , a compressor 10 may include a generally cylindrical hermetic or semi-hermetic casing 12 having a welded or bolted cap 14 on top and a welded or bolted seat 16 on the bottom. A cap 14 and a seat 16 may be attached to the housing 12 so as to define an interior volume 18 of the compressor 10 . Cap 14 may be equipped with a discharge fitting 20 , while housing 12 may similarly be equipped with a suction fitting 22 disposed generally between cap 14 and seat 16 . A junction box 30 having a junction box cover 32 may be attached to the housing 12 .

接线盒30可容纳保护和控制系统34。保护和控制系统34可具有保护和控制系统壳体36与具有处理电路42的集成电路(IC)40。保护和控制系统34可以是模块,并可包括处理电路42,该处理电路42可包括诸如处理器39的数据处理装置。处理器39可以是中央处理单元(CPU)或微处理器。处理电路42还可包括随机存取存储器(RAM)41和诸如只读存储器(ROM)43的非易失性存储器。可选地,数据处理装置可通过专用集成电路(ASIC)、电子电路、组合逻辑电路或可提供所说明的功能的其它适合的部件来实现。The junction box 30 may house a protection and control system 34 . The protection and control system 34 may have a protection and control system housing 36 and an integrated circuit (IC) 40 with a processing circuit 42 . Protection and control system 34 may be modular and may include processing circuitry 42 which may include data processing means such as processor 39 . Processor 39 may be a central processing unit (CPU) or a microprocessor. Processing circuitry 42 may also include random access memory (RAM) 41 and non-volatile memory such as read only memory (ROM) 43 . Alternatively, the data processing means may be implemented by application specific integrated circuits (ASICs), electronic circuits, combinational logic circuits, or other suitable components that can provide the described functionality.

保护和控制系统34可根据存储在ROM 43中的运行程序来运转,以按照本文说明的方式运行。RAM 41可在保护和控制系统34运转期间用作运行存储器。处理器39可访问RAM 41和ROM 43二者。Protection and control system 34 is operable according to an operating program stored in ROM 43 to operate in the manner described herein. RAM 41 can be used as running memory during protection and control system 34 operation. Processor 39 has access to both RAM 41 and ROM 43.

保护和控制系统壳体36可包括壳体面部和壳体背部。保护和控制系统34可由密封连接器部件44接合,该密封连接器部件44可位于接线盒30内且固定地连接到压缩机壳体12上。密封连接器部件44可维持压缩机10的密封性,同时允许电力通过电力引入线47输送到压缩机马达(未画出),如下面更详细讨论的那样。可利用两个可被焊接或以其它方式固定连接到壳体12的栓钉49,将保护和控制系统34安装到壳体12上。The protection and control system housing 36 may include a housing face and a housing back. The protection and control system 34 may be engaged by a sealed connector component 44 which may be located within the junction box 30 and fixedly connected to the compressor housing 12 . Sealed connector member 44 maintains the seal of compressor 10 while allowing electrical power to be delivered to the compressor motor (not shown) via power inlet 47, as discussed in more detail below. The protection and control system 34 may be mounted to the housing 12 by means of two pegs 49 which may be welded or otherwise fixedly attached to the housing 12 .

嵌入存储器系统45可包括嵌入压缩机10内的非易失性存储器46。具体而言,可将非易失性存储器46嵌入密封连接器部件44内。存储器系统45可包括与非易失性存储器46连接的存储器连接器48。非易失性存储器46可包含压缩机特性数据,该压缩机特性数据包括例如与压缩机型号、类型和容量相对应的数值常数。换言之,可将某种压缩机产品系列或识别信息存储在非易失性存储器46中。Embedded memory system 45 may include non-volatile memory 46 embedded within compressor 10 . Specifically, non-volatile memory 46 may be embedded within sealed connector component 44 . Memory system 45 may include a memory connector 48 to which non-volatile memory 46 is connected. Non-volatile memory 46 may contain compressor characteristic data including, for example, numerical constants corresponding to compressor model, type, and capacity. In other words, certain compressor product series or identification information may be stored in non-volatile memory 46 .

非易失性存储器46在压缩机10的整个工作寿命期间,可保留在连接到压缩机10上或嵌入压缩机10内的密封连接器部件44内。这样,不管是将压缩机移到不同的地点,将其返回给制造商修理,还是与不同的保护和控制系统一起来使用,压缩机特性数据都能以存储在非易失性存储器46中的方式伴随压缩机10。The non-volatile memory 46 may remain within the sealed connector member 44 attached to or embedded within the compressor 10 throughout the operating life of the compressor 10 . In this way, whether the compressor is moved to a different location, returned to the manufacturer for repair, or used with a different protection and control system, the compressor characteristic data can be stored in the non-volatile memory 46. way with the compressor 10 .

可选地,非易失性存储器46可位于压缩机10内或压缩机10上其它位置的抗干扰壳体内。例如,非易失性存储器46可位于嵌入接线盒30或接线盒盖32内、或者连接到接线盒30或接线盒盖32上的抗干扰壳体内。另外,非易失性存储器46可嵌入压缩机壳体12内,或位于压缩机10的内部体积18内。非易失性存储器46可位于用户、顾客、修理人员或技术员通常难以接近的任何适合的位置。抗干扰壳体可包括固定、粘接或以其它方式连接到压缩机10的密封壳体,且被配置成以不可接近并且保护性的方式容纳非易失性存储器。另外,非易失性存储器46可在处理电路42上而位于保护和控制系统34内。Alternatively, the non-volatile memory 46 may be located within the compressor 10 or within a tamper resistant housing elsewhere on the compressor 10 . For example, non-volatile memory 46 may be located within a tamper-resistant housing embedded within, or connected to, junction box 30 or junction box cover 32 . Additionally, the non-volatile memory 46 may be embedded within the compressor housing 12 or located within the interior volume 18 of the compressor 10 . Non-volatile memory 46 may be located in any suitable location that is generally inaccessible to a user, customer, repairman, or technician. The tamper resistant housing may comprise a hermetic housing fixed, bonded or otherwise connected to the compressor 10 and configured to house the non-volatile memory in an inaccessible and protective manner. Additionally, non-volatile memory 46 may be located within protection and control system 34 on processing circuitry 42 .

非易失性存储器46可铸模在如以下部件的压缩机部件中:密封连接器部件44、接线盒30、接线盒盖32、或用于以隔离或抗干扰的方式维持非易失性存储器46的其它适合的部件。这样,非易失性存储器46可在压缩机10的工作寿命期间伴随压缩机10。The non-volatile memory 46 may be molded into compressor components such as the sealed connector component 44, the junction box 30, the junction box cover 32, or to maintain the non-volatile memory 46 in an isolated or tamper-resistant manner other suitable components. In this way, the non-volatile memory 46 may accompany the compressor 10 during its operating life.

密封连接器部件44可配置有与非易失性存储器46通信的存储器连接器48。这样,可通过存储器连接器48读取或写入非易失性存储器46。如图3所示,存储器连接器48可包括八针连接器。然而,可使用具有更多或更少针的其它连接器配置。此外,可使用其它类型的连接器来提供与非易失性存储器46的接口。例如,可与非易失性存储器46建立串行数据连接。另外,可使用诸如RFID装置的无线装置与非易失性存储器46通信。The sealed connector component 44 may be configured with a memory connector 48 in communication with a non-volatile memory 46 . As such, non-volatile memory 46 may be read from or written to via memory connector 48 . As shown in FIG. 3, memory connector 48 may comprise an eight-pin connector. However, other connector configurations with more or fewer pins may be used. Additionally, other types of connectors may be used to provide an interface to non-volatile memory 46 . For example, a serial data connection may be established with non-volatile memory 46 . Additionally, a wireless device, such as an RFID device, may be used to communicate with the non-volatile memory 46 .

例如,非易失性存储器46可以是2千字节或4千字节可擦除可编程只读存储器(EPROM)芯片或电可擦除可编程只读存储器(EEPROM)芯片。可使用其它类型和其它大小的存储器装置,包括闪存、磁介质、光介质、或其它适合存储数据的非易失性存储器。另外,可使用RFID装置。该RFID装置可包括非易失性存储器,并可无线传送数据。如果使用RFID装置,则存储器连接器48可以是允许与RFID装置通信的无线数据通信装置。For example, non-volatile memory 46 may be a 2 kilobyte or 4 kilobyte erasable programmable read-only memory (EPROM) chip or an electrically erasable programmable read-only memory (EEPROM) chip. Other types and sizes of memory devices may be used, including flash memory, magnetic media, optical media, or other non-volatile memory suitable for storing data. Additionally, RFID devices may be used. The RFID device can include non-volatile memory and can transmit data wirelessly. If an RFID device is used, the memory connector 48 may be a wireless data communication device allowing communication with the RFID device.

如在本文中使用的非易失性存储器是指这样的存储器,当不再向其供电时,仍保持其中的数据内容,如EPROM或EEPROM。另外,非易失性存储器可包括配置有独立电源来保持数据的传统的易失性存储器。例如,可在具有诸如预计电池寿命大于压缩机10的预计工作寿命的电池的独立电源的情况下,使用随机存取存储器(RAM)并将其嵌入压缩机10内。Non-volatile memory as used herein refers to memory, such as EPROM or EEPROM, that retains its data content when power is no longer applied to it. Additionally, non-volatile memory may include conventional volatile memory configured with an independent power source to retain data. For example, random access memory (RAM) may be used and embedded within compressor 10 with an independent power source such as a battery with an expected battery life greater than the expected operating life of compressor 10 .

IC 40可配置有IC连接器50,以便在将保护和控制系统34连接到密封连接器部件44时,IC连接器50可由存储器连接器48接合。这样,非易失性存储器46可通过IC连接器50和存储器连接器48与处理电路42通信。处理电路42可读取或写入非易失性存储器46。The IC 40 may be configured with an IC connector 50 such that the IC connector 50 may be engaged by the memory connector 48 when the protection and control system 34 is connected to the sealed connector part 44. As such, non-volatile memory 46 may communicate with processing circuitry 42 through IC connector 50 and memory connector 48 . Processing circuitry 42 may read from or write to non-volatile memory 46 .

非易失性存储器46可从存储器连接器48与保护和控制系统34或其它连接到存储器连接器48的装置接收电能。这样,非易失性存储器46可以不需要独立的电源。Non-volatile memory 46 may receive power from memory connector 48 and protection and control system 34 or other devices connected to memory connector 48 . In this way, non-volatile memory 46 may not require a separate power source.

密封连接器部件44可配置有三个电连接到诸如压缩机马达(未画出)的内部压缩机部件的电力引入线47。可通过由接线盒30接收的电源线52,将三相电力输送给压缩机10。可通过壳体36表面上的孔37,将电源线52连接到三个导电接线柱54的端梢上。密封连接器部件44可接收三个导电接线柱54。可将三个导电接线柱54中的每个连接到由电源线52输送的三相电源的各相。在安装时,可弯曲电力引入线47,以便每个电力引入线中的孔可接收三个导电接线柱54中的一个。这样,可将电力引入线47电连接到导电接线柱54,并可将三相电源从电源线52输送给压缩机10。The sealed connector part 44 may be provided with three power inlets 47 electrically connected to internal compressor components such as a compressor motor (not shown). Three-phase power may be delivered to the compressor 10 via a power cord 52 received by the junction box 30 . A power cord 52 may be connected to the ends of three conductive posts 54 through holes 37 in the surface of housing 36 . The sealed connector component 44 can receive three conductive posts 54 . Each of the three conductive posts 54 may be connected to respective phases of the three-phase power carried by the power line 52 . When installed, the power inlets 47 can be bent so that the holes in each power inlet receive one of the three conductive posts 54 . In this way, the power lead 47 can be electrically connected to the conductive terminal 54 and three-phase power can be delivered from the power lead 52 to the compressor 10 .

虽然说明了将三相电源输送给压缩机10,但作为选择,压缩机10也可接收单相电源。此外,可使用任何用于将电源输送给压缩机10的系统。While three-phase power is illustrated as being supplied to compressor 10, compressor 10 may alternatively receive single-phase power. Additionally, any system for delivering power to compressor 10 may be used.

还可通过导电接线柱54中的至少一个,将电能输送给IC 40和处理电路42。虽然可通过三相电源给压缩机10供电,但可通过来自导电接线柱54中的一个的单相电源,给IC 40和处理电路42供电。Power may also be delivered to IC 40 and processing circuitry 42 via at least one of conductive posts 54. While compressor 10 may be powered by a three-phase power supply, IC 40 and processing circuitry 42 may be powered by single-phase power from one of conductive terminals 54.

处理电路42可接收由压缩机或制冷系统传感器产生的各种运行信号。处理电路42可确定或导出压缩机或制冷系统运行数据。电流传感器56可位于IC40上,并可产生与压缩机10吸取的电流量相对应的电流信号。处理电路42可监视由电流传感器56产生的电流信号。通常,由压缩机吸取的电流的级别对应于压缩机上的当前负载。通常,由压缩机10吸取的电流随该压缩机10上的当前负载的增加而增加。Processing circuitry 42 may receive various operating signals generated by compressors or refrigeration system sensors. Processing circuitry 42 may determine or derive compressor or refrigeration system operating data. A current sensor 56 may be located on IC 40 and may generate a current signal corresponding to the amount of current drawn by compressor 10 . Processing circuitry 42 may monitor the current signal generated by current sensor 56 . Typically, the level of current drawn by the compressor corresponds to the current load on the compressor. Generally, the current drawn by the compressor 10 increases as the current load on the compressor 10 increases.

附加的压缩机传感器可位于压缩机壳体12内。这种内部压缩机传感器可包括马达温度传感器,排出管温度传感器,吸气压力传感器等等。另一个密封连接器部件58可固定地连接到压缩机壳体12,并配置有连接到各个内部压缩机传感器的导电接线端60。处理电路42可接收由内部压缩机传感器产生的运行信号。处理电路42还可接收来自附加系统或压缩机10外部的压缩机传感器的附加的运行信号。基于各种运行信号,处理电路42可确定压缩机10的运行模式,并可产生压缩机或系统故障警报。Additional compressor sensors may be located within compressor housing 12 . Such internal compressor sensors may include motor temperature sensors, discharge pipe temperature sensors, suction pressure sensors, and the like. Another sealed connector component 58 is fixedly connectable to the compressor housing 12 and is provided with conductive terminals 60 connected to various internal compressor sensors. Processing circuitry 42 may receive operating signals generated by internal compressor sensors. Processing circuitry 42 may also receive additional operating signals from additional systems or compressor sensors external to compressor 10 . Based on the various operating signals, processing circuitry 42 may determine the operating mode of compressor 10 and may generate a compressor or system failure alert.

保护和控制系统34可配置有通过壳体36表面中的孔63连接到处理电路42的通信终端62。可将通信终端62连接到许多网络/通信装置。如在下面以及在2005年2月16日提交的公开号为2005/0235660的受让人共同所有的美国专利申请第11/059,646号中更详细说明的那样,通信终端62能被连接到手提式计算装置、系统控制器或其它适合的通信/网络装置并与之通信。The protection and control system 34 may be configured with a communication terminal 62 connected to the processing circuit 42 through an aperture 63 in the surface of the housing 36 . Communication terminal 62 may be connected to many networks/communication devices. Communication terminal 62 can be connected to a hand-held Computing device, system controller, or other suitable communication/networking device and communicates therewith.

现参照图5,其示出了说明用于存储器系统45的数据访问控制算法的流程图。在正常运转之前,在组合步骤98中,可将包括压缩机特性数据的初始化数据载入存储器系统45。当压缩机10最初被组装且配置有存储器系统45时,例如,在步骤100中压缩机制造商可将压缩机特性数据载入存储器系统45。压缩机特性数据可包括与和存储器系统45相关的特定压缩机10有关的制造数据。Referring now to FIG. 5 , a flow diagram illustrating a data access control algorithm for memory system 45 is shown. Initialization data, including compressor characteristic data, may be loaded into the memory system 45 in a combining step 98 prior to normal operation. When compressor 10 is initially assembled and configured with memory system 45 , for example, a compressor manufacturer may load compressor characteristic data into memory system 45 in step 100 . The compressor characteristic data may include manufacturing data related to the particular compressor 10 associated with the memory system 45 .

例如,初始化数据可包括压缩机型号、序列号和容量大小。还可将物料清单(即,压缩机所有单个部件的零件号的列表)载入存储器系统45。还可载入制造图或在装配压缩机10时执行的操作顺序。还可载入关于日期、班次(shift)、设备、装配线以及制造和检查压缩机10的检查员的数据。For example, initialization data may include compressor model number, serial number, and capacity size. A bill of materials (ie, a list of part numbers for all the individual components of the compressor) can also be loaded into the memory system 45 . It is also possible to load manufacturing drawings or the sequence of operations performed when assembling the compressor 10 . Data regarding dates, shifts, equipment, assembly lines, and inspectors who manufactured and inspected the compressor 10 may also be loaded.

压缩机特性数据还可包括由压缩机制造商载入存储器系统45中的测试数据信息。测试数据可包括能量效率比,其使压缩机的BTU/Hr与瓦特表示的输入功率相关。测试数据还可包括低压启动数,其代表压缩机10可启动的最低线电压。测试数据还可包括与可输入给压缩机10的电功率有关的瓦特数。测试数据还可包括压缩机10在最大负载下吸取的最大电流。测试数据还可包括在给定测试条件下制冷剂的流量。Compressor characteristic data may also include test data information loaded into memory system 45 by the compressor manufacturer. The test data may include an energy efficiency ratio that relates the compressor's BTU/Hr to input power expressed in watts. The test data may also include a low voltage start number, which represents the lowest line voltage at which the compressor 10 can be started. The test data may also include wattage related to the electrical power that may be input to the compressor 10 . The test data may also include the maximum current drawn by the compressor 10 at maximum load. Test data may also include the flow of refrigerant under given test conditions.

压缩机特性数据还可包括压缩机运行系数数据。各个压缩机10与某些压缩机特定数值常数相关,这些压缩机特定数值常数由保护和控制系统34在进行某些计算和确定运行数据时使用。例如,如在2005年2月16日提交的公开号为2005/0235660的受让人共同所有的美国专利申请第11/059,646号中公开的那样,保护和控制系统34可使用压缩机特定数值常数来计算关于其它制冷系统部件的数据。Compressor characteristic data may also include compressor operating factor data. Each compressor 10 is associated with certain compressor specific numerical constants which are used by the protection and control system 34 in making certain calculations and determining operating data. For example, protection and control system 34 may use compressor specific numerical constant to calculate data on other refrigeration system components.

例如,保护和控制系统34可基于以下公式来确定冷凝器温度或蒸发器温度:For example, protection and control system 34 may determine the condenser temperature or evaporator temperature based on the following formula:

(1) P = C 0 + ( C 1 × T COND ) + ( C 2 × T EVAP ) + ( C 3 × T COND 2 ) + ( C 4 × T COND × T EVAP ) (1) P = C 0 + ( C 1 × T COND ) + ( C 2 × T EVAP ) + ( C 3 × T COND 2 ) + ( C 4 × T COND × T EVAP )

++ (( CC 55 ×× TT EVAPEVAP 22 )) ++ (( CC 66 ×× TT CONDCOND 33 )) ++ (( CC 77 ×× TT EVAPEVAP ×× TT CONDCOND 22 )) ++ (( CC 88 ×× TT CONDCOND ×× TT EVAPEVAP 22 ))

++ (( CC 99 ×× TT EVAPEVAP 33 ))

其中P是压缩机功率,TCOND是冷凝器温度,TEVAP是蒸发器温度,且C0至C9是特定压缩机型号和容量大小所特有的常数。where P is the compressor power, T COND is the condenser temperature, T EVAP is the evaporator temperature, and C 0 to C 9 are constants specific to a particular compressor model and size.

同样地,保护和控制系统可根据以下等式来确定压缩机容量:Likewise, the protection and control system can determine the compressor capacity according to the following equation:

(2) X = Y 0 + ( Y 1 × T COND ) + ( Y 2 × T EVAP ) + ( Y 3 × T COND 2 ) + ( Y 4 × T COND × T EVAP ) (2) x = Y 0 + ( Y 1 × T COND ) + ( Y 2 × T EVAP ) + ( Y 3 × T COND 2 ) + ( Y 4 × T COND × T EVAP )

++ (( YY 55 ×× TT EVAPEVAP 22 )) ++ (( YY 66 ×× TT CONDCOND 33 )) ++ (( YY 77 ×× TT EVAPEVAP ×× TT CONDCOND 22 )) ++ (( YY 88 ×× TT CONDCOND ×× TT EVAPEVAP 22 ))

++ (( YY 99 ×× TT EVAPEVAP 33 ))

其中X是压缩机容量,TCOND是冷凝器温度,TEVAP是蒸发器温度,且Y0至Y9是特定压缩机型号和大小所特有的常数。where X is the compressor capacity, T COND is the condenser temperature, T EVAP is the evaporator temperature, and Y 0 to Y 9 are constants specific to a particular compressor model and size.

传统上由压缩机制造商发布且在安装压缩机时被现场载入保护和控制系统34中的数值常数C0至C9和Y0至Y9,可由压缩机制造商在制造压缩机10时预先载入存储器系统45的非易失性存储器46中。这样,将压缩机特性数据载入存储器系统45中,从而减小在现场安装者身上的安装负担,并使安装错误的几率最小化。The numerical constants C 0 to C 9 and Y 0 to Y 9 traditionally issued by the compressor manufacturer and loaded into the protection and control system 34 on site when the compressor is installed can be determined by the compressor manufacturer when manufacturing the compressor 10 It is preloaded into the non-volatile memory 46 of the memory system 45 . In this way, the compressor characteristic data is loaded into the memory system 45, thereby reducing the installation burden on the field installer and minimizing the chance of installation errors.

与连接到压缩机的特定制冷系统有关的信息,可在步骤102中由系统制造商载入存储器系统45中。例如,制冷系统制造商可接收配置有已由压缩机制造商载入了压缩机特性信息的存储器系统45的压缩机10。制冷系统制造商然后可使用压缩机10作为具有例如蒸发器或冷凝器的制冷系统中的部件。制冷系统制造商可将诸如用于如蒸发器和冷凝器的系统部件的部件型号和序列号信息的制冷系统信息,载入存储器系统45中。Information about the particular refrigeration system connected to the compressor may be loaded into the memory system 45 in step 102 by the system manufacturer. For example, a refrigeration system manufacturer may receive a compressor 10 configured with a memory system 45 that has been loaded with compressor characteristic information by the compressor manufacturer. A refrigeration system manufacturer may then use the compressor 10 as a component in a refrigeration system having, for example, an evaporator or a condenser. A refrigeration system manufacturer may load refrigeration system information into the memory system 45, such as part model and serial number information for system components such as evaporators and condensers.

安装数据可在步骤104中由安装者在现场安装压缩机时载入存储器系统45中。如上所述,存储器系统45配置有存储器连接器48。存储器系统45可现场由安装者通过直接连接到存储器连接器48的手提式装置来访问。可选地,可在安装了保护和控制系统34之后访问存储器系统45。在这种情况下,安装者可通过连接到保护和控制系统34的通信终端62的手提式装置来访问存储器系统45。这样,存储器系统45可由手提式装置通过通信终端62、处理电路42、IC连接器50和存储器连接器48来访问。类似地,存储器系统45可由连接到保护和控制系统34的通信终端62的其它装置访问。The installation data may be loaded into the memory system 45 in step 104 by the installer when the compressor is installed in the field. As mentioned above, the memory system 45 is configured with a memory connector 48 . The memory system 45 is field accessible by the installer through a handheld device connected directly to the memory connector 48 . Optionally, memory system 45 may be accessed after protection and control system 34 is installed. In this case, the installer can access the storage system 45 through a handheld device connected to the communication terminal 62 of the protection and control system 34 . As such, memory system 45 is accessible by the handheld device through communication terminal 62 , processing circuit 42 , IC connector 50 and memory connector 48 . Similarly, memory system 45 may be accessed by other devices connected to communication terminal 62 of protection and control system 34 .

载入存储器系统45中的安装数据可包括安装地点、安装日期、安装者姓名和从哪个经销商购买了压缩机10。另外,在安装之后,如果压缩机10曾被维修过,则可在那时以同样的方式将诸如维修说明和更换零件的列表的维修信息载入存储器系统45中。The installation data loaded into the memory system 45 may include the location of the installation, the date of installation, the name of the installer and the dealer from which the compressor 10 was purchased. Additionally, after installation, if the compressor 10 has been serviced, service information such as service instructions and a list of replacement parts can be loaded into the memory system 45 in the same manner at that time.

继续参照图5,一旦已在现场安装了压缩机10,压缩机10就可在组合步骤106中进入正常运转。正常运转循环一般如组合步骤106中所示。在正常运转106期间,在步骤108中压缩机10可执行运行功能。在正常运转期间,保护和控制系统34可监视由压缩机或制冷系统传感器产生的运行信号,并可产生压缩机或制冷系统运行数据。保护和控制系统34可确定压缩机10的运行模式,并可确定是否已发生压缩机或制冷系统故障。With continued reference to FIG. 5 , once the compressor 10 has been installed in the field, the compressor 10 may be brought into normal operation in an assembly step 106 . The normal operating cycle is generally as shown in grouping step 106 . During normal operation 106 , compressor 10 may perform operational functions in step 108 . During normal operation, protection and control system 34 may monitor operating signals generated by compressor or refrigeration system sensors and may generate compressor or refrigeration system operating data. Protection and control system 34 may determine the mode of operation of compressor 10 and may determine if a compressor or refrigeration system failure has occurred.

在正常运转期间,保护和控制系统34可在步骤110中将运行数据写入存储器系统45中。在使用2千字节或4千字节EEPROM的存储器系统45中,可将最近2至3分钟运行的运行数据存储在存储器系统45中。如果使用具有更大量存储器的存储器系统45,则可存储更长周期的运行数据。当为存储运行数据而分配的存储器写满时,保护和控制系统34可先覆盖最早的运行数据而写入数据。另外,保护和控制系统34可把为存储运行数据的存储器分成离散的段。当分配的存储器写满时,可擦除最早的段并重新写入更新的运行数据。During normal operation, protection and control system 34 may write operating data into memory system 45 in step 110 . In the memory system 45 using 2 kilobytes or 4 kilobytes of EEPROM, the operation data of the last 2 to 3 minutes of operation can be stored in the memory system 45 . If a memory system 45 with a larger amount of memory is used, longer periods of operating data can be stored. When the memory allocated for storing operating data is full, the protection and control system 34 can write data by overwriting the oldest operating data first. Additionally, protection and control system 34 may divide memory for storing operating data into discrete segments. When the allocated memory is full, the oldest segments can be erased and rewritten with newer operational data.

写入存储器系统45的运行数据可包括由压缩机、制冷系统或保护和控制系统34监视或产生的任意数目的预定信号和参数。例如,运行数据可包括与吸取的电流、压缩机电压、环境温度、排出管温度、吸入管温度、压缩机马达绕组温度、压缩元件温度、轴承温度、油温、排出管压力、吸入管压力等等有关的数据。运行数据还可包括诸如冷凝器温度和蒸发器温度的制冷系统数据。运行数据还可包括制冷系统通信输入,诸如冷却或加热的制冷系统呼叫,除霜命令,等等。The operating data written to the memory system 45 may include any number of predetermined signals and parameters monitored or generated by the compressor, refrigeration system, or protection and control system 34 . For example, operating data may include information related to current drawn, compressor voltage, ambient temperature, discharge pipe temperature, suction pipe temperature, compressor motor winding temperature, compression element temperature, bearing temperature, oil temperature, discharge pipe pressure, suction pipe pressure, etc. and other related data. Operating data may also include refrigeration system data such as condenser temperature and evaporator temperature. Operational data may also include refrigeration system communication inputs, such as refrigeration system calls for cooling or heating, defrost commands, and the like.

还可将故障历史数据存储在存储器系统45中。在步骤112中保护和控制系统34可确定是否已发生压缩机10或系统故障。当发生故障时,在步骤114中保护和控制系统34可更新存储器系统45中的故障历史数据。故障历史数据可包括与最新故障的日期、时间和类型有关的信息。例如,可将七天的故障历史存储在存储器系统45中。可将与最新故障有关的信息(诸如最新故障的压缩机马达温度,最新故障的电压或电流,最新故障的油位,最新故障的循环数等等)存储在存储器系统45中。Fault history data may also be stored in memory system 45 . Protection and control system 34 may determine whether compressor 10 or system failure has occurred in step 112 . When a fault occurs, the protection and control system 34 may update the fault history data in the memory system 45 in step 114 . Fault history data may include information regarding the date, time and type of the most recent fault. For example, seven days of fault history may be stored in memory system 45 . Information related to the most recent fault (such as compressor motor temperature of most recent fault, voltage or current of most recent fault, oil level of most recent fault, cycle number of most recent fault, etc.) may be stored in memory system 45 .

在步骤116中,保护和控制系统34可确定连接到通信终端62的装置是否作出了对存储器系统数据的请求。当装置通过通信终端62请求存储器系统45的数据时,在步骤118中保护和控制系统34可从存储器系统45检索请求的数据,并通过通信终端62将其提供给请求装置。然后保护和控制系统34返回步骤108。In step 116, protection and control system 34 may determine whether a device connected to communication terminal 62 has made a request for memory system data. When a device requests data from memory system 45 through communication terminal 62 , protection and control system 34 may retrieve the requested data from memory system 45 at step 118 and provide it to the requesting device through communication terminal 62 . The protection and control system 34 then returns to step 108 .

这样,压缩机特性数据、系统数据、安装数据和运行数据可存储在存储器系统45中,并由保护和控制系统34以及通过通信终端62连接到该保护和控制系统34的任何其它装置访问。As such, compressor characteristic data, system data, installation data, and operational data may be stored in memory system 45 and accessed by protection and control system 34 and any other device connected to protection and control system 34 through communication terminal 62 .

存储在存储器系统45中的数据可用于估计压缩机性能或制冷系统性能。例如,通过检查存储在存储器系统45中的数据,可根据压缩机型号和容量大小以及压缩机的安装地点,来估计运行数据。存储在存储器系统45中的数据可基于可能影响性能的各种因素和特定压缩机规格,提供对压缩机运转的认识。这样,当考虑购买新压缩机时或当设计新压缩机时,存储在存储器系统45中的数据可提供估计辅助。Data stored in memory system 45 may be used to estimate compressor performance or refrigeration system performance. For example, by examining the data stored in the memory system 45, operating data can be estimated based on the compressor model and capacity and where the compressor is installed. Data stored in memory system 45 may provide insight into compressor operation based on various factors that may affect performance and specific compressor specifications. In this way, the data stored in the memory system 45 can provide an estimation aid when considering the purchase of a new compressor or when designing a new compressor.

保护和控制系统34可通过通信终端62连接到网络。在这种情况下,存储器系统45可由连接到网络的其它装置访问。然后,使用压缩机特性数据、系统数据和运行数据,来诊断压缩机,诊断制冷系统,计划维修,和估计压缩机保修申请。Protection and control system 34 may be connected to the network through communication terminal 62 . In this case, memory system 45 is accessible by other devices connected to the network. The compressor characterization data, system data, and operating data are then used to diagnose the compressor, diagnose the refrigeration system, plan repairs, and estimate compressor warranty claims.

现参照图6,其示出了压缩机信息网络150。可将保护和控制系统34或者多个保护和控制系统34连接到网络。保护和控制系统34可通过通信终端62连接到网络,其中通信终端62以能进行通信的方式连接到处理电路42。可选地,保护和控制系统34可通过诸如制冷系统控制器的系统控制器152连接到网络。此外,保护和控制系统34可通过手提式计算装置154或其它适合的网络装置连接到网络。保护和控制系统34可通过有线或无线因特网连接160连接到因特网158。Referring now to FIG. 6 , a compressor information network 150 is shown. The protection and control system 34 or multiple protection and control systems 34 may be connected to a network. The protection and control system 34 is connectable to the network through a communication terminal 62 communicatively connected to the processing circuit 42 . Optionally, protection and control system 34 may be connected to the network through system controller 152, such as a refrigeration system controller. Additionally, protection and control system 34 may be connected to the network through handheld computing device 154 or other suitable network device. Protection and control system 34 may be connected to Internet 158 via wired or wireless Internet connection 160 .

保护和控制系统34可连接到诸如因特网158的计算机网络。此外,保护和控制系统34可通过因特网158连接到数据库服务器156。数据库服务器156可以是配置成与保护和控制系统34以及存储在计算机可读介质164中的计算机信息数据库通信的模块。这样,存储器系统45的内容可由包括数据库服务器156的连接到网络的其它装置访问。Protection and control system 34 may be connected to a computer network such as Internet 158 . Additionally, protection and control system 34 may be connected to database server 156 via Internet 158 . Database server 156 may be a module configured to communicate with protection and control system 34 and a computer information database stored in computer readable medium 164 . As such, the contents of memory system 45 may be accessed by other devices connected to the network, including database server 156 .

数据库服务器156可通过由数据库服务器156、保护和控制系统34、系统控制器152、手提式计算装置154或其它网络装置启动的存储器系统信息处理,来收集来自存储器系统45的信息。数据库服务器156可基于连接到网络的多个存储器系统45的内容,建立全面的压缩机信息数据库。这样,数据库服务器156可为连接到网络并位于全世界多个地点的多个压缩机10,存储包括压缩机身份、地点、运行历史、维修历史、故障历史、故障数据等的压缩机信息。Database server 156 may collect information from memory system 45 through memory system information processing initiated by database server 156, protection and control system 34, system controller 152, handheld computing device 154, or other network device. The database server 156 may build a comprehensive database of compressor information based on the contents of the plurality of memory systems 45 connected to the network. Thus, database server 156 may store compressor information including compressor identity, location, operating history, maintenance history, failure history, failure data, etc. for a plurality of compressors 10 connected to a network and located in various locations around the world.

压缩机信息数据库可用于估计压缩机运转。数据库可用于改进将来的压缩机或制冷系统设计,用于改进现场维修技术员的训练,和/或用于确定与某些类似环境条件有关的趋势。数据库服务器信息还可用于资产管理目的,作为分析销售和市场活动的工具。该信息还可与系统制造商或系统部件制造商共享,以辅助制冷系统和系统部件的设计和实现。换言之,数据库可提供和地理安装地点、压缩机类型和容量以及其它压缩机规格数据相关的压缩机运行数据。A database of compressor information may be used to estimate compressor operation. The database can be used to improve future compressor or refrigeration system design, to improve training of field service technicians, and/or to identify trends related to certain similar environmental conditions. Database server information may also be used for asset management purposes as a tool for analyzing sales and marketing activities. This information can also be shared with system manufacturers or system component manufacturers to aid in the design and implementation of refrigeration systems and system components. In other words, the database may provide compressor operating data related to geographic installation location, compressor type and capacity, and other compressor specification data.

现参照图7,在管理压缩机保修申请期间可使用存储在存储器系统45中的信息。制造商的保修可包括压缩机。保修可包括可更换或修理压缩机的条款。保修通常包括有效期。此外,保修可包括规定压缩机不当使用和其它保修失效事件的条款。保修失效事件可包括某些不当使用的情况。例如,保修可包括某些可接受的运行范围,该运行范围包括:制冷剂液位范围,制冷剂压力范围,制冷剂温度范围,电流范围,电压范围,环境温度范围,压缩机马达温度范围,压缩机轴承温度范围,和油温数据范围。如果用户在一段时间忽视了不当使用的情况,并允许压缩机在不当使用的情况下运转,则保修会失效。Referring now to FIG. 7, the information stored in the memory system 45 may be used during the management of compressor warranty claims. A manufacturer's warranty may cover the compressor. The warranty may include provisions to replace or repair the compressor. Warranties usually include expiration dates. Additionally, the warranty may include provisions that address compressor misuse and other warranty voiding events. Warranty voiding events may include certain instances of misuse. For example, a warranty may include certain acceptable operating ranges including: refrigerant level range, refrigerant pressure range, refrigerant temperature range, current range, voltage range, ambient temperature range, compressor motor temperature range, Compressor bearing temperature range, and oil temperature data range. If the user ignores the misuse for a period of time and allows the compressor to run without it, the warranty will be voided.

当发生压缩机故障时,可根据压缩机制造商的保修提出如下申请:压缩机10或压缩机部件有故障,或者根据保修的条款由制造商修理。在这种情况下,压缩机的所有者可通过指出返回原因的申请,将压缩机10返回给制造商。在步骤200中压缩机制造商可接收保修申请信息。In the event of a compressor failure, a claim can be made under the compressor manufacturer's warranty that the compressor 10 or compressor components are faulty, or be repaired by the manufacturer under the terms of the warranty. In this case, the owner of the compressor can return the compressor 10 to the manufacturer by means of an application indicating the reason for the return. In step 200 the compressor manufacturer may receive warranty claim information.

当根据保修申请将具有存储器系统45的压缩机10返回给制造商时,制造商可访问存储器系统45并检查故障历史数据和运行数据。来自存储器系统45的数据可在步骤202中由压缩机制造商检索。通过检查存储器系统数据,制造商可确认压缩机10是否是故障的原因。当制冷系统数据存储在存储器系统45中时,制造商可确定如冷凝器或蒸发器的非压缩机部件是保修申请中所申诉故障的原因。在这种情况下,制造商能立刻确定压缩机10没有故障或不需要修理。在步骤204中压缩机制造商可确定非压缩机部件是否有故障。When the compressor 10 with the memory system 45 is returned to the manufacturer upon a warranty claim, the manufacturer can access the memory system 45 and check the fault history data and operating data. Data from the memory system 45 may be retrieved by the compressor manufacturer in step 202 . By checking the memory system data, the manufacturer can confirm whether the compressor 10 is the cause of the failure. When the refrigeration system data is stored in the memory system 45, the manufacturer can determine that a non-compressor component, such as a condenser or evaporator, is the cause of a failure claimed in a warranty claim. In this case, the manufacturer can immediately determine that the compressor 10 is not faulty or does not require repair. In step 204 the compressor manufacturer may determine whether a non-compressor component is faulty.

另外,通过检查存储器系统45的内容,制造商能确定在压缩机故障之前是否发生了保修失效事件。例如,存储器系统45可反映出在压缩机故障发生之前制冷液较少的条件被忽视了一段时间。在这种情况下,制造商可确定保修申请由于压缩机所有者忽视制冷液较少的条件而失效。在步骤206中压缩机制造商可确定是否已发生了保修失效事件。Additionally, by examining the contents of memory system 45, the manufacturer can determine whether a warranty void event occurred prior to compressor failure. For example, memory system 45 may reflect that low refrigerant fluid conditions were ignored for a period of time before compressor failure occurred. In this case, the manufacturer may determine that the warranty claim was voided due to the compressor owner ignoring the low refrigerant condition. In step 206 the compressor manufacturer may determine whether a warranty void event has occurred.

当在步骤204中确定压缩机10有故障时,并且当在步骤206中确定保修失效事件没有发生时,压缩机制造商可在步骤208中根据保修的条款修理或更换压缩机。当非压缩机部件有故障时,或当在步204或206中确定保修失效事件已发生时,在步骤210中压缩机制造商可通知压缩机所有者。When it is determined in step 204 that the compressor 10 is faulty, and when it is determined in step 206 that a warranty void event has not occurred, the compressor manufacturer may repair or replace the compressor in step 208 according to the terms of the warranty. The compressor manufacturer may notify the compressor owner in step 210 when a non-compressor component is faulty, or when it is determined in step 204 or 206 that a warranty void event has occurred.

当存储器系统45可由制造商通过网络装置远程访问时,如上所述,制造商能在压缩机10被送给制造商之前,作出初步的保修申请确定。例如,在从系统拆下压缩机以将其返回给制造商之前,压缩机所有者可简单地通知制造商其相信已发生了保修所包括的问题。然后制造商可访问压缩机的存储器系统45,并检查存储器系统数据以进行关于保修申请的初步确定。当已发生了保修失效事件时,制造商可以就保修失效事件的发生,询问压缩机所有者。压缩机制造商还能对申诉的问题是否是由非压缩机部件故障引起的而进行初步确定。这种初步确定可节省先前由于不必要的或不受保护的保修申请而浪费的时间和金钱。When the memory system 45 is remotely accessible by the manufacturer through a network device, as described above, the manufacturer can make a preliminary warranty claim determination before the compressor 10 is sent to the manufacturer. For example, before removing the compressor from the system to return it to the manufacturer, the compressor owner may simply notify the manufacturer that it believes a problem covered by the warranty has occurred. The manufacturer may then access the compressor's memory system 45 and examine the memory system data to make an initial determination regarding a warranty claim. When a warranty void event has occurred, the manufacturer may query the compressor owner regarding the occurrence of the warranty void event. The compressor manufacturer is also able to make an initial determination as to whether the complaint is caused by a non-compressor component failure. This initial determination saves time and money previously wasted due to unnecessary or unprotected warranty claims.

在保修申请期间,如果基于包含在存储器系统45中的数据确定出压缩机故障是由于非压缩机系统部件的故障,则该数据可与非压缩机系统部件的制造商共享。这样,数据和信息可与其它部件和系统制造商共享,以同样辅助他们的保修申请的管理。During a warranty claim, if it is determined based on the data contained in the memory system 45 that the compressor failure was due to the failure of a non-compressor system component, that data may be shared with the manufacturer of the non-compressor system component. In this way, data and information can be shared with other component and system manufacturers to also aid in the management of their warranty claims.

本说明实际上仅是示例性的,因此,各种变化应该包括在本发明的范围内。这种变化不应看作是脱离了本发明的精神和范围。This description is exemplary only in nature, and various changes are intended to be included within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention.

Claims (13)

1.一种系统,其包括具有连接到模块的第一非易失性存储器的压缩机,所述模块具有处理器和第二非易失性存储器,其中所述第一非易失性存储器与所述压缩机相关,所述模块被选择性地连接到所述压缩机上,且所述处理器被配置成访问所述第一和第二非易失性存储器。1. A system comprising a compressor having a first non-volatile memory connected to a module having a processor and a second non-volatile memory, wherein the first non-volatile memory is connected to Associated with the compressor, the module is selectively coupled to the compressor, and the processor is configured to access the first and second non-volatile memories. 2.如权利要求1所述的系统,其特征在于所述第一非易失性存储器位于抗干扰壳体中嵌入所述压缩机中或固定到所述压缩机上。2. The system of claim 1, wherein the first non-volatile memory is embedded in the compressor or fixed to the compressor in a tamper-resistant housing. 3.如权利要求1所述的系统,其特征在于进一步包括连接到所述压缩机的连接器部件,以允许所述压缩机内部和外部之间的电连接,其中所述第一非易失性存储器被嵌入所述连接器部件内。3. The system of claim 1, further comprising a connector member connected to said compressor to allow electrical connection between the interior and exterior of said compressor, wherein said first non-volatile A permanent memory is embedded within the connector part. 4.如权利要求1所述的系统,其特征在于进一步包括RFID装置,所述RFID装置包括所述第一非易失性存储器。4. The system of claim 1, further comprising an RFID device that includes the first non-volatile memory. 5.如权利要求1所述的系统,其特征在于所述第一非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:5. The system of claim 1, wherein the first non-volatile memory stores compressor characteristic data comprising at least one of the following data: 压缩机型号类型数据;Compressor model type data; 压缩机序列号数据;compressor serial number data; 压缩机容量数据;compressor capacity data; 压缩机运行系数数据,其包括与所述压缩机相关并用于计算压缩机运行数据的数值常数。Compressor operating coefficient data comprising numerical constants associated with said compressor and used to calculate compressor operating data. 6.如权利要求1所述的系统,其特征在于所述第一非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:6. The system of claim 1, wherein the first non-volatile memory stores compressor characteristic data comprising at least one of the following data: 压缩机物料清单数据;Compressor BOM data; 压缩机制造图数据;Compressor manufacturing drawing data; 压缩机制造日期数据;Compressor manufacturing date data; 压缩机制造设备数据;Compressor manufacturing equipment data; 压缩机制造班次数据;Compressor manufacturing shift data; 压缩机制造装配线数据;Compressor manufacturing assembly line data; 压缩机检查员数据。Compressor inspector data. 7.如权利要求1所述的系统,其特征在于所述第一非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:7. The system of claim 1, wherein the first non-volatile memory stores compressor characteristic data comprising at least one of the following data: 压缩机能量效率比数据;Compressor energy efficiency ratio data; 压缩机低压启动数据;Compressor low pressure start data; 压缩机瓦特数据;Compressor wattage data; 最大压缩机电流数据;Maximum compressor current data; 压缩机制冷剂流量数据。Compressor refrigerant flow data. 8.如权利要求1所述的系统,其特征在于所述第一非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:8. The system of claim 1, wherein the first non-volatile memory stores compressor characteristic data comprising at least one of the following data: 压缩机安装地点数据;Compressor installation site data; 压缩机安装日期数据;Compressor installation date data; 压缩机安装者数据;compressor installer data; 压缩机购买地点数据。Compressor purchase location data. 9.如权利要求1所述的系统,其特征在于所述第一非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:9. The system of claim 1, wherein the first non-volatile memory stores compressor characteristic data comprising at least one of the following data: 压缩机修理日期数据;compressor repair date data; 压缩机修理类型数据;compressor repair type data; 压缩机修理部件数据;compressor repair parts data; 压缩机维修技术员数据。Compressor Service Technician Data. 10.如权利要求1所述的系统,其特征在于所述第一非易失性存储器存储包括以下数据中的至少一个的压缩机特性数据:10. The system of claim 1, wherein the first non-volatile memory stores compressor characteristic data comprising at least one of the following data: 吸气压力数据;Inspiratory pressure data; 排气压力数据;Exhaust pressure data; 吸气温度数据;Suction temperature data; 排气温度数据;Exhaust temperature data; 电流数据;current data; 电压数据;voltage data; 环境温度数据;Ambient temperature data; 压缩机马达温度数据;Compressor motor temperature data; 压缩机元件温度数据;Compressor component temperature data; 压缩机轴承温度数据;Compressor bearing temperature data; 油温数据;oil temperature data; 压缩机控制数据。Compressor control data. 11.如权利要求1所述的系统,其特征在于所述第一非易失性存储器存储包括以下数据中的至少一个的制冷系统数据:11. The system of claim 1, wherein the first non-volatile memory stores refrigeration system data comprising at least one of the following data: 冷凝器温度数据;Condenser temperature data; 蒸发器温度数据。Evaporator temperature data. 12.如权利要求1所述的系统,其特征在于所述第一非易失性存储器存储压缩机故障历史数据。12. The system of claim 1, wherein the first non-volatile memory stores compressor failure history data. 13.如权利要求1所述的系统,其特征在于进一步包括连接到所述模块的通信装置,以执行将数据写到所述第一非易失性存储器中和从所述第一非易失性存储器读取数据中的至少一个。13. The system of claim 1, further comprising a communication device connected to the module to perform writing data to and from the first non-volatile memory At least one of the data read from the permanent memory.
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