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CN1887540A - Film coating plywood for bottom plate of container and its production process - Google Patents

Film coating plywood for bottom plate of container and its production process Download PDF

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Publication number
CN1887540A
CN1887540A CN 200610052615 CN200610052615A CN1887540A CN 1887540 A CN1887540 A CN 1887540A CN 200610052615 CN200610052615 CN 200610052615 CN 200610052615 A CN200610052615 A CN 200610052615A CN 1887540 A CN1887540 A CN 1887540A
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China
Prior art keywords
paper
bottom plate
film coating
plywood
hot pressing
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Pending
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CN 200610052615
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Chinese (zh)
Inventor
王国平
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MAOYOU WOOD INDUSTRY (ZHEJIANG) Co Ltd
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MAOYOU WOOD INDUSTRY (ZHEJIANG) Co Ltd
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Priority to CN 200610052615 priority Critical patent/CN1887540A/en
Publication of CN1887540A publication Critical patent/CN1887540A/en
Pending legal-status Critical Current

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Abstract

The film coating plywood for bottom plate of container consists of laminated and pressed single plates and has soaked coating paper on its one or two surfaces. Its production process includes the following steps: laminating and gluing dry single plates painted with phenolic resin as adhesive to certain thickness, polishing, sawing edges, repairing to form the base material, adhering soaked coating paper on its one or two surfaces, milling edges and sealing edges. The present invention has the features of high impact strength, high wear resistance, and high fouling resistance, and may be used directly without further coating.

Description

集装箱底板用覆膜胶合板及其生产工艺Film-coated plywood for container floor and its production process

                        技术领域Technical field

本发明涉及一种胶合板及其生产工艺,具体地说是一种集装箱底板用覆膜胶合板及其生产工艺。The invention relates to a plywood and its production process, in particular to a film-coated plywood for container bottom plates and its production process.

                        背景技术 Background technique

普通集装箱底板用胶合板,用竹、木等纤维材料经酚醛树脂进行粘接,按纤维方法进行纵、横交错垂直排列,经预压、热压、砂光、锯边和铣边等工序生产而成。生产时,对表层和底层单板的要求较高,要求整幅、无拼板、无挖补、无孔洞、无死节、无腐朽和无污染,因而需要消耗大量的优质木材。此外,这种胶合板的抗冲击性、耐磨性和耐污染性较差,用户在使用时还需对胶合板表面进行涂饰处理。The plywood used for the bottom plate of ordinary containers is bonded with bamboo, wood and other fiber materials through phenolic resin, arranged vertically, horizontally and vertically according to the fiber method, and produced by pre-pressing, hot-pressing, sanding, sawing and milling. become. During production, the requirements for the surface and bottom veneers are relatively high, requiring the whole width, no paneling, no digging, no holes, no dead joints, no decay and no pollution, so a large amount of high-quality wood needs to be consumed. In addition, this kind of plywood has poor impact resistance, wear resistance and pollution resistance, and users need to finish the surface of the plywood when using it.

                        发明内容Contents of the invention

本发明的目的是研制出一种集装箱底板用覆膜胶合板及其生产工艺。The object of the present invention is to develop a kind of film-coated plywood for container floor and its production process.

本发明要解决的是已有集装箱底板用胶合板抗冲击性、耐磨性和耐污染性较差、需对胶合板表面进行涂饰,以及生产中需用优质木材多的问题。The invention aims to solve the problems that the existing plywood used for the bottom plate of the container has poor impact resistance, wear resistance and pollution resistance, the surface of the plywood needs to be painted, and many high-quality woods are needed in production.

本发明所述的集装箱底板用覆膜胶合板:由单板层叠压合而成,在胶合板的单面或双面覆贴有浸渍胶膜纸。浸渍胶膜纸是经酚醛树脂或三聚氰胺甲醛树脂浸渍后,经过适当干燥的纸张,或是在酚醛树脂或三聚氰胺甲醛树脂中添加了三氧化二铝粉末、再浸渍后经过适当干燥的纸张,或是在经酚醛树脂或三聚氰胺甲醛树脂浸渍后经过适当干燥的纸张上再喷涂上三氧化二铝粉末的纸张。本发明所述的集装箱底板用覆膜胶合板的生产工艺:采用等厚或不等厚的干燥单板用酚醛树脂作为胶粘剂进行涂胶组坯,在130℃-180℃的热压温度、0.8-1.6Mpa的热压压强下,经30-40分钟热压时间胶合,胶合后的产品,再经过定厚砂光、锯边、修补后作为基材使用,砂光后的基材厚度应在28±0.6mm,然后把浸渍胶膜纸贴在基材的单面或双面,再在热压温度为130℃-180℃、热压压强为0.8-1.6Mpa条件下覆贴5-10分钟,而然后根据要求进行铣边,并采用与覆膜纸颜色相近或相同的防水涂料对胶合板进行封边处理,最后得到集装箱底板用覆膜胶合板。The film-coated plywood for the bottom plate of the container according to the present invention is formed by laminating and laminating veneers, and one or both sides of the plywood are coated with impregnated film paper. The impregnated film paper is impregnated with phenolic resin or melamine formaldehyde resin, and then dried properly, or added aluminum oxide powder in phenolic resin or melamine formaldehyde resin, then impregnated and dried properly, or Paper that is impregnated with phenolic resin or melamine formaldehyde resin and then sprayed with aluminum oxide powder on properly dried paper. The production process of film-coated plywood for container bottom plate according to the present invention: use phenolic resin for dry veneers of equal or unequal thickness as adhesive to glue and assemble the blank, at a hot pressing temperature of 130°C-180°C, 0.8- Under the hot pressing pressure of 1.6Mpa, after 30-40 minutes of hot pressing time, the glued product will be used as the substrate after sanding, sawing and repairing. The thickness of the substrate after sanding should be 28 ±0.6mm, and then paste the impregnated film paper on one or both sides of the substrate, and then apply it for 5-10 minutes under the condition of hot pressing temperature of 130°C-180°C and hot pressing pressure of 0.8-1.6Mpa. And then carry out edge milling according to requirements, and use waterproof paint similar to or the same color as the coated paper to seal the edge of the plywood, and finally obtain the coated plywood for the container bottom plate.

本发明的优点是抗冲击性、耐磨性和耐污染性好,用户在使用时无需对胶合板表面进行涂饰处理。The invention has the advantages of good impact resistance, abrasion resistance and pollution resistance, and the user does not need to carry out finishing treatment on the surface of the plywood during use.

                         附图说明Description of drawings

图1为本发明单面覆膜的结构示意图。Fig. 1 is a schematic structural view of a single-sided coating of the present invention.

图2为本发明双面覆膜的结构示意图。Fig. 2 is a schematic structural view of the double-sided coating of the present invention.

                       具体实施方式 Detailed ways

下面结合附图及实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

如图1所示,本发明所述的集装箱底板用覆膜胶合板由单板层叠压合而成,在胶合板的单面覆贴有浸渍胶膜纸1。浸渍胶膜纸1是经酚醛树脂或三聚氰胺甲醛树脂浸渍后,经过适当干燥的纸张。As shown in FIG. 1 , the film-coated plywood for the bottom plate of the container according to the present invention is formed by laminating and laminating veneers, and an impregnated film paper 1 is covered on one side of the plywood. The impregnated film paper 1 is the paper that is properly dried after being impregnated with phenolic resin or melamine formaldehyde resin.

浸渍胶膜纸1也可以是在酚醛树脂或三聚氰胺甲醛树脂中添加了三氧化二铝粉末,再浸渍后经过适当干燥的纸张。The impregnated adhesive film paper 1 can also be the paper that has added Al2O3 powder in phenolic resin or melamine formaldehyde resin, and is properly dried after impregnation.

浸渍胶膜纸1也可以是经酚醛树脂或三聚氰胺甲醛树脂浸渍后经过适当干燥的纸张上再喷涂上三氧化二铝粉末的纸张。The impregnated adhesive film paper 1 can also be the paper that is sprayed with Al2O3 powder on the paper that is properly dried after being impregnated with phenolic resin or melamine formaldehyde resin.

本发明所述的集装箱底板用覆膜胶合板的生产工艺为:采用等厚或不等厚的干燥单板用酚醛树脂作为胶粘剂进行涂胶组坯,在130℃-180℃的热压温度、0.8-1.6Mpa的热压压强下,经30-40分钟热压时间胶合,胶合后的产品,再经过定厚砂光、锯边、修补后作为基材使用,砂光后的基材厚度应在28±0.6mm,然后把浸渍胶膜纸贴在基材2的单面,再在热压温度为130℃-180℃、热压压强为0.8-1.6Mpa的条件下覆贴5-10分钟,而后根据要求进行铣边,并采用与覆膜纸颜色相近或相同的防水涂料对胶合板进行封边处理,最后得到集装箱底板用覆膜胶合板。The production process of the film-coated plywood for the container bottom plate according to the present invention is as follows: using phenolic resin for dry veneers of equal or unequal thickness as an adhesive to glue and assemble the blanks, at a hot-pressing temperature of 130°C-180°C, 0.8 Under the hot pressing pressure of -1.6Mpa, after 30-40 minutes of hot pressing time, the glued product will be used as the base material after sanding, sawing, and repairing. The thickness of the base material after sanding should be 28±0.6mm, and then paste the impregnated film paper on one side of the substrate 2, and then apply it for 5-10 minutes under the condition of hot pressing temperature of 130°C-180°C and hot pressing pressure of 0.8-1.6Mpa, Then edge milling is carried out according to the requirements, and the plywood is edge-sealed with a waterproof paint similar to or the same color as the coated paper, and finally the coated plywood for the container bottom plate is obtained.

如图2所示,本发明所述的集装箱底板用覆膜胶合板由单板层叠压合而成,在胶合板的双面覆贴有浸渍胶膜纸1和浸渍胶膜纸3。浸渍胶膜纸1和浸渍胶膜纸3是经酚醛树脂或三聚氰胺甲醛树脂浸渍后,经过适当干燥的纸张。As shown in FIG. 2 , the film-coated plywood for the container floor according to the present invention is formed by laminating and laminating veneers, and the two sides of the plywood are coated with impregnated film paper 1 and impregnated film paper 3 . The impregnated film paper 1 and the impregnated film paper 3 are papers that are properly dried after being impregnated with phenolic resin or melamine formaldehyde resin.

浸渍胶膜纸1和浸渍胶膜纸3也可以是在酚醛树脂或三聚氰胺甲醛树脂中添加了三氧化二铝粉末,再浸渍后经过适当干燥的纸张。The impregnated adhesive film paper 1 and the impregnated adhesive film paper 3 can also be the papers that have added aluminum oxide powder in phenolic resin or melamine formaldehyde resin, and are properly dried after impregnated.

浸渍胶膜纸1和浸渍胶膜纸3也可以是经酚醛树脂或三聚氰胺甲醛树脂浸渍后经过适当干燥的纸张上再喷涂上三氧化二铝粉末的纸张。The impregnated adhesive film paper 1 and the impregnated adhesive film paper 3 can also be the paper that is sprayed with Al2O3 powder on the paper that is properly dried after being impregnated with phenolic resin or melamine formaldehyde resin.

本发明所述的集装箱底板用覆膜胶合板的生产工艺为:采用等厚或不等厚的干燥单板用酚醛树脂作为胶粘剂进行涂胶组坯,在130℃-180℃的热压温度、0.8-1.6Mpa的热压压强下,经30-40分钟热压时间胶合,胶合后的产品,再经过定厚砂光、锯边、修补后作为基材使用,砂光后的基材厚度应在28±0.6mm,然后把浸渍胶膜纸1和浸渍胶膜纸3分别贴在基材2的两面,再在热压温度为130℃-180℃、热压压强为0.8-1.6Mpa的条件下覆贴5-10分钟,而后根据要求进行铣边,并采用与覆膜纸颜色相近或相同的防水涂料对胶合板进行封边处理,最后得到集装箱底板用覆膜胶合板。The production process of the film-coated plywood for the container bottom plate according to the present invention is as follows: using phenolic resin for dry veneers of equal or unequal thickness as an adhesive to glue and assemble the blanks, at a hot-pressing temperature of 130°C-180°C, 0.8 Under the hot pressing pressure of -1.6Mpa, after 30-40 minutes of hot pressing time, the glued product will be used as the base material after sanding, sawing, and repairing. The thickness of the base material after sanding should be 28±0.6mm, and then paste the impregnated film paper 1 and the impregnated film paper 3 on both sides of the substrate 2 respectively, and then under the conditions of hot pressing temperature of 130°C-180°C and hot pressing pressure of 0.8-1.6Mpa Cover and paste for 5-10 minutes, then mill the edge according to the requirements, and use waterproof paint similar to or the same color as the coated paper to seal the edge of the plywood, and finally get the coated plywood for the container bottom.

Claims (5)

1, a kind of film coating plywood for bottom plate of container is laminated to close by ply and forms, and it is characterized in that the single or double of this glued board has posted impregnated bond paper.
2, film coating plywood for bottom plate of container according to claim 1 is characterized in that impregnated bond paper is behind phenolic resins or melamine resin dipping, through suitably dry paper.
3, film coating plywood for bottom plate of container according to claim 1 and 2, it is characterized in that impregnated bond paper be in phenolic resins or melamine resin, added the alundum (Al powder, again behind the dipping through the paper of suitable drying.
4, film coating plywood for bottom plate of container according to claim 1 and 2, it is characterized in that impregnated bond paper be through behind phenolic resins or the melamine resin dipping through the paper of suitable drying on again spraying go up the paper of alundum (Al powder.
5, the production technology of film coating plywood for bottom plate of container according to claim 1, it is characterized in that adopting uniform thickness or not the dried single board of uniform thickness carry out the gluing assembly with phenolic resins as adhesive, then 130 ℃-180 ℃ hot pressing temperature, 0.8-1.6Mpa hot pressing pressure under, through 30-40 minute hot pressing time gummed, the product behind the gummed, again through fixed thick sanding, the saw limit, repairing the back uses as base material, base material thickness after the sanding should be at 28 ± 0.6mm, then impregnated bond paper is attached to the single or double of base material, being 130 ℃-180 ℃ in hot pressing temperature again is to post under the 0.8-1.6Mpa condition 5-10 minute with hot pressing pressure, then mill the limit as requested, and the employing water-repellent paint close or identical with the tectorial paper color carry out edge sealing to glued board and handle, and obtains film coating plywood for bottom plate of container at last.
CN 200610052615 2006-07-25 2006-07-25 Film coating plywood for bottom plate of container and its production process Pending CN1887540A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200610052615 CN1887540A (en) 2006-07-25 2006-07-25 Film coating plywood for bottom plate of container and its production process

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Application Number Priority Date Filing Date Title
CN 200610052615 CN1887540A (en) 2006-07-25 2006-07-25 Film coating plywood for bottom plate of container and its production process

Publications (1)

Publication Number Publication Date
CN1887540A true CN1887540A (en) 2007-01-03

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CN 200610052615 Pending CN1887540A (en) 2006-07-25 2006-07-25 Film coating plywood for bottom plate of container and its production process

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102601826A (en) * 2012-04-06 2012-07-25 汪宏伟 Decorative plate and production method thereof
CN106346567A (en) * 2016-11-18 2017-01-25 南京林业大学 Manufacturing method for outdoor wood-bamboo product
CN106956333A (en) * 2017-02-22 2017-07-18 成都帝龙新材料有限公司 A kind of preparation method for exempting to paint log decoration panel
CN110077070A (en) * 2019-04-30 2019-08-02 宛兴怀 A kind of modified alkyd resin glue plywood manufacturing method
CN114150528A (en) * 2021-12-14 2022-03-08 湖南红四方新材料有限公司 Preparation method of container floor high-wear-resistance surface film-coated paper
CN115464897A (en) * 2022-09-16 2022-12-13 国际竹藤中心 A method for manufacturing composite substrates from waste bamboo fiber lunch boxes, composite substrates, damping composite floors, and applications thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102601826A (en) * 2012-04-06 2012-07-25 汪宏伟 Decorative plate and production method thereof
CN106346567A (en) * 2016-11-18 2017-01-25 南京林业大学 Manufacturing method for outdoor wood-bamboo product
CN106956333A (en) * 2017-02-22 2017-07-18 成都帝龙新材料有限公司 A kind of preparation method for exempting to paint log decoration panel
CN110077070A (en) * 2019-04-30 2019-08-02 宛兴怀 A kind of modified alkyd resin glue plywood manufacturing method
CN114150528A (en) * 2021-12-14 2022-03-08 湖南红四方新材料有限公司 Preparation method of container floor high-wear-resistance surface film-coated paper
CN115464897A (en) * 2022-09-16 2022-12-13 国际竹藤中心 A method for manufacturing composite substrates from waste bamboo fiber lunch boxes, composite substrates, damping composite floors, and applications thereof

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