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CN1881745A - Motor and connector for semiconductor - Google Patents

Motor and connector for semiconductor Download PDF

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Publication number
CN1881745A
CN1881745A CN 200610084147 CN200610084147A CN1881745A CN 1881745 A CN1881745 A CN 1881745A CN 200610084147 CN200610084147 CN 200610084147 CN 200610084147 A CN200610084147 A CN 200610084147A CN 1881745 A CN1881745 A CN 1881745A
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motor
stator
unshakable
cutting apart
determination
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永田正人
黑田昌宽
横山光之
串平孝信
中山忠宏
篠原刚
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Toshiba Corp
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Toshiba Corp
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Abstract

本发明的目的是对通过接合多个分割形成的分割铁心而构成定子铁心时的磁路进行改善。通过接合轭部(22)及齿部(23)而构成定子铁心(31)。轭部(22)及齿部(23)均是由冲压钢板(26、27)层叠而成的。在所述轭部(22)及齿部(23)的接合部分夹入有通过将铁粉混入树脂粘合剂中而构成的混合物(30)。

Figure 200610084147

An object of the present invention is to improve a magnetic circuit when a stator core is formed by joining a plurality of split cores formed by splitting. A stator core (31) is formed by joining a yoke portion (22) and a tooth portion (23). Both the yoke portion (22) and the tooth portion (23) are formed by stacking stamped steel plates (26, 27). A compound (30) formed by mixing iron powder into a resin binder is sandwiched between the junction of the yoke (22) and the teeth (23).

Figure 200610084147

Description

马达及半导体用连接装置Connection devices for motors and semiconductors

技术领域technical field

本发明涉及一种通过接合多个分割铁心来构成定子铁心的马达,尤其是涉及通过层叠多块冲压钢板来构成所述分割铁心的马达、以及使用所述马达的连接器等半导体用连接装置。The present invention relates to a motor in which a stator core is formed by joining a plurality of divided iron cores, and more particularly to a motor in which the divided iron core is formed by laminating a plurality of stamped steel plates, and a connection device for semiconductors such as a connector using the motor.

背景技术Background technique

以往已知有通过接合多个分割铁心来构成定子铁心、并利用层叠钢板构成所述分割铁心的技术(例如,参照专利文献1)。Conventionally, there is known a technique in which a stator core is formed by joining a plurality of split cores, and the split core is formed of laminated steel plates (for example, refer to Patent Document 1).

图16表示的是通过将环状齿部2与环状轭部1的内周部接合而构成的定子铁心3、以及配置在所述定子铁心3内周的转子4。转子4由转子铁心5和配置在其外周的多个永磁体6构成。所述轭部1及齿部2均是通过层叠多块冲压钢板7、8(参照图17)后用铆接等方法捆扎而构成的。齿部2是由多个齿2a在头部部分连接而构成的,在轭部1的内周面上设置有多个与所述齿2a相对应的凹部1a。这种情况下,对所述凹部1a及所述齿2a设定尺寸公差,从而在将所述齿2a压入所述凹部1a中时,防止所述凹部1a及所述齿2a的接合部分产生歪斜。FIG. 16 shows a stator core 3 formed by joining an annular tooth portion 2 to the inner peripheral portion of an annular yoke portion 1 , and a rotor 4 disposed on the inner periphery of the stator core 3 . The rotor 4 is composed of a rotor core 5 and a plurality of permanent magnets 6 arranged on the outer periphery thereof. Both the yoke portion 1 and the teeth portion 2 are formed by laminating a plurality of pressed steel plates 7 and 8 (see FIG. 17 ) and binding them together by riveting or the like. The tooth part 2 is formed by connecting a plurality of teeth 2 a at the head part, and a plurality of recesses 1 a corresponding to the teeth 2 a are provided on the inner peripheral surface of the yoke 1 . In this case, a dimensional tolerance is set for the recess 1a and the tooth 2a so that when the tooth 2a is pressed into the recess 1a, the joint portion of the recess 1a and the tooth 2a is prevented from occurring. askew.

专利文献1:日本专利特开2003-134702号公报Patent Document 1: Japanese Patent Laid-Open No. 2003-134702

对于由冲压钢板7、8层叠而成的轭部1和齿部2的外表面,虽然宏观上看起来是平滑的曲面或平面,但实际上由于各冲压钢板7、8的尺寸误差和层叠时的偏差等,存在着微小的凹凸。如图17所示,由于设定上述尺寸公差,故在所述轭部1和所述齿部2的接合部分上会产生微小间隙9。图17表示的是在一部分钢板7、8之间产生间隙9、而其余的钢板7、8处于紧贴状态的情况。Although the outer surfaces of the yoke 1 and the teeth 2 formed by laminating the stamped steel plates 7 and 8 appear to be smooth curved or flat surfaces macroscopically, in fact, due to the dimensional error of the stamped steel plates 7 and 8 and the time of lamination, deviation, etc., there are minute unevenness. As shown in FIG. 17 , since the above-mentioned dimensional tolerance is set, a slight gap 9 is generated at the joint portion of the yoke portion 1 and the tooth portion 2 . FIG. 17 shows a situation where a gap 9 is formed between some of the steel plates 7 and 8 and the rest of the steel plates 7 and 8 are in close contact.

在采用上述结构的马达中,形成有从所述永磁体6的N极起经由齿部2、轭部1、齿部2后返回永磁体6的S极的磁路。如果在这种磁路的中途存在间隙9,则该部分的磁阻将变大。另一方面,在钢板7、8相互间处于紧贴状态的部分则磁阻较小。因此,存在轭部1和齿部2的接合部分的磁阻在轴向及周向上分布不均的问题。In the motor having the above structure, a magnetic path is formed that returns to the S pole of the permanent magnet 6 from the N pole of the permanent magnet 6 via the tooth portion 2 , the yoke portion 1 , and the tooth portion 2 . If there is a gap 9 in the middle of such a magnetic circuit, the magnetic resistance of this part will become large. On the other hand, the magnetic resistance is small at the portion where the steel plates 7 and 8 are in close contact with each other. Therefore, there is a problem that the reluctance of the joining portion of the yoke portion 1 and the tooth portion 2 is unevenly distributed in the axial direction and the circumferential direction.

发明内容Contents of the invention

鉴于上述问题,本发明的目的在于提供一种对通过接合多个分割形成的分割铁心而构成定子铁心时的磁路进行改善的马达和使用该马达的连接器等半导体用连接装置。In view of the above problems, an object of the present invention is to provide a motor which improves a magnetic circuit when a stator core is formed by joining a plurality of divided cores, and a connecting device for semiconductors such as a connector using the motor.

本发明的马达包括:定子,该定子具有通过接合多个分割铁心而构成的定子铁心和卷绕在所述定子铁心上的定子绕组;以及具有励磁用永磁体的转子,其特征在于,在所述分割铁心的接合部分夹入有通过将细粒状的磁体混入粘合剂中而构成的混合物。The motor of the present invention includes: a stator having a stator core formed by joining a plurality of split cores and a stator winding wound on the stator core; and a rotor having permanent magnets for excitation, characterized in that the The bonded portion of the split cores is sandwiched with a mixture composed of fine-grained magnets mixed into a binder.

本发明的半导体用连接装置,具有用于使导线连接到半导体芯片的电极上的可上下运动的连接头,其特征在于,包括用于进行所述连接头的上下运动的摆动机构、以及用于驱动该摆动机构的摆动马达,所述摆动马达是采用上述结构的马达。The connecting device for semiconductor of the present invention has a connecting head that can move up and down for connecting the wire to the electrode of the semiconductor chip, and is characterized in that it includes a swing mechanism for performing the vertical movement of the connecting head, and a A swing motor driving the swing mechanism is a motor having the above-mentioned structure.

采用本发明,在相互接合分割铁心时,将混合物填充到在其接合部分处产生的间隙中。因此,可使分割铁心的接合部分的磁阻变小,且可使整个接合部分的磁阻变得大致均匀。因此,励磁用永磁体的有效磁通增加,从而可以增加马达的输出。According to the present invention, when the split cores are joined to each other, the mixture is filled into the gaps created at the joined portions thereof. Therefore, the magnetic resistance of the joining portion of the split cores can be reduced, and the magnetic resistance of the entire joining portion can be made substantially uniform. Therefore, the effective magnetic flux of the permanent magnet for excitation increases, and the output of the motor can be increased.

采用本发明的半导体用连接装置,由于在连接头的摆动机构中使用上述的磁阻大致均匀化的摆动马达,故摆动臂的臂部可平滑地上下运动,从而可以制造出品质均匀化的半导体芯片。According to the connection device for semiconductors of the present invention, since the above-mentioned swing motor with substantially uniform reluctance is used in the swing mechanism of the connection head, the arm portion of the swing arm can move up and down smoothly, so that semiconductors with uniform quality can be produced. chip.

附图说明Description of drawings

图1是表示本发明第一实施例的马达的一部分(上半部)的纵剖主视图。Fig. 1 is a longitudinal sectional front view showing a part (upper half) of a motor according to a first embodiment of the present invention.

图2是定子及转子的俯视图。Fig. 2 is a plan view of a stator and a rotor.

图3是构成定子的分割铁心的接合部分的放大图。Fig. 3 is an enlarged view of joint portions of split cores constituting a stator.

图4是本实施例的马达和现有技术例的马达的相对于电气角的磁通曲线的比较图。4 is a comparison diagram of the magnetic flux curves with respect to the electrical angle of the motor of the present embodiment and the motor of the conventional example.

图5是表示本发明第二实施例的、与图3相当的图。Fig. 5 is a diagram corresponding to Fig. 3 showing a second embodiment of the present invention.

图6是表示本发明第三实施例的、与图2相当的图。Fig. 6 is a diagram corresponding to Fig. 2 showing a third embodiment of the present invention.

图7是分割铁心的外观立体图。Fig. 7 is an external perspective view of a split core.

图8是表示装配夹具和9个分割铁心的位置关系的立体图。Fig. 8 is a perspective view showing the positional relationship between the assembly jig and nine split cores.

图9是装配时的立体图。Fig. 9 is a perspective view when assembled.

图10是表示马达的变动力矩相对于转角位置的变化的图。FIG. 10 is a graph showing changes in the variable torque of the motor with respect to the rotational angle position.

图11是表示连接头装置的头部部分的外观立体图。Fig. 11 is an external perspective view showing the head part of the connector device.

图12是表示本发明第五实施例的、与图6相当的图。Fig. 12 is a diagram corresponding to Fig. 6 showing a fifth embodiment of the present invention.

图13是表示本发明第六实施例的、与图6相当的图。Fig. 13 is a diagram corresponding to Fig. 6 showing a sixth embodiment of the present invention.

图14是表示本发明第七实施例的、与图6相当的图。Fig. 14 is a diagram corresponding to Fig. 6 showing a seventh embodiment of the present invention.

图15表示的是本发明的第八实施例,是表示装配夹具及成形模与9个分割铁心的位置关系的俯视图。Fig. 15 shows an eighth embodiment of the present invention, and is a plan view showing the positional relationship between an assembly jig, a forming die, and nine split cores.

图16是表示现有结构的、与图2相当的图。FIG. 16 is a diagram corresponding to FIG. 2 showing a conventional structure.

图17是与图3相当的图。FIG. 17 is a diagram corresponding to FIG. 3 .

(元件符号说明)(Description of component symbols)

11  马达11 motor

15  定子15 stator

16  转子16 rotors

21  励磁用永磁体21 permanent magnet for excitation

22  轭部(分割铁心)22 Yoke (split core)

23  齿部(分割铁心)23 Teeth (split core)

25  定子绕组25 stator winding

30  混合物30 mix

31  定子铁心31 Stator core

41  分割铁心41 split core

42a  齿的内周侧端面42a The inner peripheral end surface of the tooth

44  装配夹具(成形夹具)44 Assembly jig (forming jig)

51  接合线51 bonding wire

52  半导体芯片52 semiconductor chips

52a  电极52a electrode

53  导线53 wire

54  连接头54 connector

55  连接头框架55 connector frame

60  摆动马达60 swing motor

61  位置传感器61 position sensor

71  凹凸部71 concave and convex part

81、91  凸部81, 91 convex part

82、92  凹部82, 92 Concave

101  成形模101 Forming die

具体实施方式Detailed ways

下面参照图1至图4对本发明的第一实施例进行说明。如图1所示,在本实施例的马达11中,在壳体14的内部收容有定子15及转子16,该壳体14由在图1中左部具有开口12a的圆筒状框架12及塞住所述开口12a的托架13构成。在框架12的图1中右端面及托架13上分别固定有轴承17、18。A first embodiment of the present invention will be described below with reference to FIGS. 1 to 4 . As shown in FIG. 1, in the motor 11 of the present embodiment, a stator 15 and a rotor 16 are accommodated inside a housing 14. The housing 14 consists of a cylindrical frame 12 having an opening 12a on the left in FIG. A bracket 13 that plugs the opening 12a is formed. Bearings 17, 18 are respectively fixed on the right end surface in Fig. 1 of the frame 12 and the bracket 13.

如图1及图2所示,所述转子16包括:具有由所述轴承17、18可旋转地支撑着的转轴19的转子铁心20;以及配置在所述转子铁心20的外周面上的例如6个励磁用永磁体21。所述永磁体21是通过将N极、S极交替地布置而构成的。As shown in FIGS. 1 and 2 , the rotor 16 includes: a rotor core 20 having a shaft 19 rotatably supported by the bearings 17 and 18 ; 6 permanent magnets 21 for excitation. The permanent magnet 21 is configured by arranging N poles and S poles alternately.

另一方面,所述定子15包括:由固化在框架12的内周面上的环状轭部22(相当于分割铁心)及与所述轭部22的内周部接合的环状齿部23(相当于分割铁心)构成的定子铁心31;以及卷绕在所述齿部23具有的多个齿24上的定子绕组25(只表示在图1中)。所述转子16位于所述定子15的内周部,所述转子16的永磁体21与齿部23的内周面具有小的间隙,并在径向上相对。On the other hand, the stator 15 includes: an annular yoke portion 22 (corresponding to a split iron core) solidified on the inner peripheral surface of the frame 12 and an annular tooth portion 23 joined to the inner peripheral portion of the yoke portion 22 (corresponding to a split core) and a stator core 31; and a stator winding 25 (only shown in FIG. 1 ) wound around a plurality of teeth 24 included in the tooth portion 23 . The rotor 16 is located at the inner peripheral portion of the stator 15 , and the permanent magnets 21 of the rotor 16 have a small gap with the inner peripheral surfaces of the teeth 23 and are radially opposite.

所述轭部22及齿部23均是通过层叠多块冲压钢板26、27(只表示在图3中)后用铆接等方法捆扎而构成的。所述轭部22的内周面上具有多个与所述齿24对应的凹部28,通过将各齿24的外周端部压入到所述凹部28中而使所述轭部28和所述齿部23接合。由此,轭部22的凹部28及齿24的外周端部成为接合部分。Both the yoke portion 22 and the teeth portion 23 are formed by laminating a plurality of pressed steel plates 26 and 27 (only shown in FIG. 3 ) and then binding them together by riveting or the like. The inner peripheral surface of the yoke 22 has a plurality of recesses 28 corresponding to the teeth 24. By pressing the outer peripheral end of each tooth 24 into the recesses 28, the yoke 28 and the The teeth 23 engage. Thereby, the recessed part 28 of the yoke part 22 and the outer peripheral end part of the tooth 24 become a joint part.

然而,由于所述轭部22及齿部23均由多块冲压钢板26、27层叠而成,故因各冲压钢板26、27的尺寸误差和层叠时的偏差等,在轭部22及所述齿部23的外表面上存在着许多微小的凹凸。因此,在将齿24压入到轭部22的凹部28中进行接合时,在其接合部分上会产生间隙。因此,在本实施例中,在轭部22和齿部23的接合部分中夹着将细粒状的磁体、例如铁粉混入树脂粘合剂中而构成的混合物30。However, since the yoke portion 22 and the tooth portion 23 are formed by laminating a plurality of stamped steel plates 26, 27, the yoke portion 22 and the tooth portion 22 may be damaged due to the dimensional error of each stamped steel plate 26, 27 and the deviation during lamination. There are many minute irregularities on the outer surface of the tooth portion 23 . Therefore, when the teeth 24 are press-fitted into the recesses 28 of the yoke 22 to engage, gaps are generated at the engaging portions thereof. Therefore, in the present embodiment, the mixture 30 in which fine-grained magnets such as iron powder is mixed into a resin binder is sandwiched between the joint portion of the yoke portion 22 and the teeth portion 23 .

在此,对采用上述结构的定子15的制造方法进行说明。首先,在将定子绕组25卷绕到齿部23的齿24上后,在轭部22的凹部28或齿24的外周端部中的至少一方上通过涂敷或喷涂混合物30而形成薄膜。Here, a method of manufacturing the stator 15 having the above configuration will be described. First, after the stator winding 25 is wound around the teeth 24 of the teeth 23 , a thin film is formed by applying or spraying the compound 30 on at least one of the recesses 28 of the yoke 22 or the outer peripheral ends of the teeth 24 .

接着,利用成形夹具(未图示)将所述齿24的外周端部压入到所述凹部28中。由此,齿24被牢固地压接在凹部28内,从而使轭部22和齿部23接合。此时,如图3所示,混合物30被填充到在齿24和凹部28的接合部分产生的间隙29中。Next, the outer peripheral ends of the teeth 24 are press-fitted into the recesses 28 using a forming jig (not shown). Thereby, the teeth 24 are firmly crimped in the recesses 28 , thereby engaging the yoke 22 and the teeth 23 . At this time, as shown in FIG. 3 , the mixture 30 is filled into the gap 29 generated at the joint portion of the tooth 24 and the recess 28 .

在采用上述结构的马达11中,形成有从设在转子16上的永磁体21的N极发出的磁通在经由齿部23(齿24)、轭部22、齿部23(齿24)后返回永磁体21的S极的磁路。此时,由于在齿部23和轭部22的接合部分的间隙29中填充了含有铁粉的混合物30,故可抑制所述间隙29处的轴向(冲压钢板26、27的层叠方向)及径向的磁阻增大。由此,可减小齿部23和轭部22的接合部分处的磁阻不均。In the motor 11 adopting the above-mentioned structure, the magnetic flux emitted from the N pole of the permanent magnet 21 provided on the rotor 16 is formed after passing through the tooth portion 23 (teeth 24), the yoke portion 22, and the tooth portion 23 (teeth 24). Return to the magnetic circuit of the S pole of the permanent magnet 21 . At this time, since the mixture 30 containing iron powder is filled in the gap 29 of the joint portion of the tooth portion 23 and the yoke portion 22, the axial direction (the lamination direction of the stamped steel plates 26, 27) and the Radial reluctance increases. Thereby, it is possible to reduce magnetic resistance unevenness at the joining portion of the tooth portion 23 and the yoke portion 22 .

图4是将本实施例的马达11和现有技术例的马达(参照图16及图17)的输出用定子绕组的交链磁通量进行比较的图。图4中,横轴表示的是电气角(deg),纵轴表示的是磁通(Wb)。如图4所示,与现有的马达相比,本实施例的马达11的交链磁通量约增加了6%。因此,与现有的马达相比,本实施例的马达11的输出约提高了6%,其结果是,马达效率提高,电力消耗减少,而且,还可实现马达11的小型化。FIG. 4 is a diagram comparing the interlinkage magnetic fluxes of the output stator windings of the motor 11 of the present embodiment and the conventional motor (see FIGS. 16 and 17 ). In FIG. 4 , the horizontal axis represents the electrical angle (deg), and the vertical axis represents the magnetic flux (Wb). As shown in FIG. 4 , compared with the conventional motor, the interlinkage magnetic flux of the motor 11 of this embodiment increases by about 6%. Therefore, compared with the conventional motor, the output of the motor 11 of the present embodiment is increased by about 6%. As a result, the motor efficiency is improved, the power consumption is reduced, and the size of the motor 11 can also be reduced.

通过向齿部23和轭部22的接合部分处的间隙29中填充混合物30,还可减少该接合部分处的磁通不均。因此,可得到高次谐波成分较少的感应电压波形,从而可将转矩波动抑制得较小。By filling the gap 29 at the joint portion of the tooth portion 23 and the yoke portion 22 with the compound 30, the unevenness of the magnetic flux at the joint portion can also be reduced. Therefore, an induced voltage waveform with less harmonic components can be obtained, and torque ripple can be suppressed to be small.

由于可在不依赖轭部22及齿部23的制造精度的情况下使接合部分处的磁阻减小,故可以提高轭部22和齿部的装配操作性。Since the magnetic resistance at the joint portion can be reduced without depending on the manufacturing accuracy of the yoke portion 22 and the tooth portion 23, the assembly workability of the yoke portion 22 and the tooth portion can be improved.

图5表示的是本发明的第二实施例,用于说明与第一实施例的不同之处。该第二实施例适用于将构成分割铁心的冲压钢板倾斜层叠的场合,定子铁心的制造方法与第一实施例不同。FIG. 5 shows a second embodiment of the present invention for explaining differences from the first embodiment. This second embodiment is suitable for the case where punched steel plates constituting the split cores are stacked obliquely, and the manufacturing method of the stator core is different from that of the first embodiment.

图5表示的是将构成作为分割铁心的齿部23的冲压钢板27倾斜层叠的形态。另一方面,轭部22是通过大致垂直地层叠冲压钢板26而构成的。如图5所示,如果倾斜层叠冲压钢板27,那么齿部23和轭部22的接合部分的间隙29从层叠方向的一侧向另一侧(在图5中为从上侧向下侧)逐渐变大。因此,如下所述地制造定子铁心31。FIG. 5 shows a form in which punched steel plates 27 constituting tooth portions 23 serving as split cores are stacked obliquely. On the other hand, the yoke 22 is formed by laminating pressed steel plates 26 approximately vertically. As shown in FIG. 5 , if the stamped steel plates 27 are stacked obliquely, the gap 29 at the joint portion of the tooth portion 23 and the yoke portion 22 goes from one side to the other side in the stacking direction (from the upper side to the lower side in FIG. 5 ). Gradually get bigger. Therefore, the stator core 31 is manufactured as follows.

首先,在齿部23的外周端部上通过涂敷或喷涂混合物30而形成薄膜,然后利用热成形使所述薄膜固化。此时,以对冲压钢板27的倾斜层叠状态进行补正的形态形成薄膜。接着,在将定子绕组25卷绕到所述齿部23上后,将所述齿部23压入到轭部22的凹部28中。其结果是,可以用混合物30填埋因冲压钢板27的倾斜层叠而在齿部23和轭部22的接合部分处产生的间隙29。由此,与第一实施例相同,在本实施例中也实现了马达输出的提高和马达效率的提高,且可实现电力消耗的减少和马达的小型化。First, a film is formed on the outer peripheral end of the tooth portion 23 by coating or spraying the mixture 30, and then the film is cured by thermoforming. At this time, the thin film is formed in such a manner as to correct the inclined lamination state of the pressed steel sheets 27 . Next, after the stator winding 25 is wound around the tooth portion 23 , the tooth portion 23 is pressed into the concave portion 28 of the yoke portion 22 . As a result, the mixture 30 can be used to fill the gap 29 generated at the joint portion of the tooth portion 23 and the yoke portion 22 due to the oblique lamination of the punched steel plates 27 . Thus, as in the first embodiment, in this embodiment as well, the improvement of the motor output and the improvement of the motor efficiency can be realized, and the reduction of power consumption and the miniaturization of the motor can be realized.

在本实施例中,由于对混合物30进行了固化,故可将齿部23容易地压入到轭部22的凹部28中。In the present embodiment, since the mixture 30 is cured, the tooth portion 23 can be easily pressed into the concave portion 28 of the yoke portion 22 .

图6至图9表示的是本发明的第三实施例,用于说明与第一实施例的不同之处。如图6所示,第三实施例的定子铁心31由9个分割铁心41和混合物30构成。各分割铁心41是将定子铁心31沿周向9等分的形状,且分别具有一个齿42,如图6及图7所示,各分割铁心41由将轭沿周向分割成9份的轭部43和一个齿42构成。各分割铁心41是通过层叠多块冲压钢板后用铆接等方法捆扎而构成的。分割铁心41以齿42位于内周的形态配置成圆环状,在相邻分割铁心41的轭部43的周向端面43a之间的接合部分处的间隙中填充有混合物30。通过将未图示的定子绕组25卷绕到定子铁心31的各齿42上来构成第三6 to 9 show the third embodiment of the present invention, which are used to illustrate the differences from the first embodiment. As shown in FIG. 6 , a stator core 31 of the third embodiment is composed of nine split cores 41 and a compound 30 . Each split core 41 is a shape in which the stator core 31 is divided into 9 parts in the circumferential direction, and each has a tooth 42. As shown in FIGS. part 43 and one tooth 42. Each of the split cores 41 is formed by stacking a plurality of pressed steel plates and binding them together by caulking or the like. The split cores 41 are arranged in an annular shape with the teeth 42 located on the inner periphery, and the compound 30 is filled in the gaps at the junctions between the circumferential end faces 43a of the yokes 43 of the adjacent split cores 41 . The third coil is formed by winding an unillustrated stator winding 25 on each tooth 42 of the stator core 31.

实施例的定子15。The stator 15 of the embodiment.

在此,参照图8及图9对定子15的制造方法进行说明。图8表示在定子15的制造中使用的装配夹具(成形夹具)44和9个分割铁心41。装配夹具44为正圆精度较高的圆柱形状,在将分割铁心41配置成圆环状时,该装配夹具44几乎紧紧地收容在由9个齿42的内周侧端面42a构成的圆柱形空间中。Here, a method of manufacturing the stator 15 will be described with reference to FIGS. 8 and 9 . FIG. 8 shows an assembly jig (forming jig) 44 and nine split cores 41 used in manufacturing the stator 15 . The assembly jig 44 has a cylindrical shape with a high degree of perfect circle accuracy. When the split iron core 41 is arranged in a ring shape, the assembly jig 44 is almost tightly accommodated in the cylindrical shape formed by the inner peripheral end surfaces 42a of the nine teeth 42. in space.

如下所述地制造定子15。首先,将定子绕组25卷绕到9个分割铁心41的各齿42上。接着,在各分割铁心41的两端面43a上涂敷或喷涂混合物30,以在各分割铁心41的两端面43a上形成混合物30的薄膜。接着,如图9所示,将9个分割铁心41的齿42的内周侧端面42a压接到装配夹具44的外周面44a上。由此,相邻分割铁心41的端面43a之间相互抵接。这样,由于混合物30被填充在各分割铁心41的端面43a之间的接合部分处的间隙中,故分割铁心41的端面43a之间的间隙消失。使混合物30在填充在间隙中的状态下固化,则定子15制造完成。The stator 15 is manufactured as follows. First, the stator winding 25 is wound on each tooth 42 of the nine split cores 41 . Next, the compound 30 is applied or sprayed on both end faces 43 a of each split core 41 to form a thin film of the compound 30 on both end faces 43 a of each split core 41 . Next, as shown in FIG. 9 , the inner peripheral end surfaces 42 a of the teeth 42 of the nine split cores 41 are crimped to the outer peripheral surface 44 a of the assembly jig 44 . As a result, the end faces 43 a of adjacent split cores 41 come into contact with each other. In this way, since the mixture 30 is filled in the gap at the joint portion between the end faces 43a of the split cores 41, the gap between the end faces 43a of the split cores 41 disappears. When the mixture 30 is solidified while filling the gap, the stator 15 is manufactured.

第三实施例可实现下面的作用效果。由于混合物30被填充在分割铁心41的接合部分处的间隙中,故轴向及周向的间隙消失,从而可抑制磁阻的增大。通过使用装配夹具44,可提高定子15的正圆精度。The third embodiment can achieve the following effects. Since the mixture 30 is filled in the gaps at the joint portions of the split cores 41 , gaps in the axial and circumferential directions disappear, thereby suppressing an increase in magnetic resistance. By using the assembly jig 44, the accuracy of the perfect circle of the stator 15 can be improved.

图10是对由正圆精度高的使用装配夹具44制造出的定子15构成的马达(下面称为“实施品”)和由没有使用装配夹具44及混合物30制造出的定子构成的马达(下面称为“现有品”)的变动力矩的特性进行比较的图。图10中的横轴表示的是转子16的转角位置,纵轴表示的是变动力矩。实线A表示的是实施品的变动力矩的变化,虚线B表示的是现有品的变动力矩的变化。如图10所示,由于实施品的定子15的正圆精度高,转子16和各齿42的内周侧端面42a之间的距离相等,故可磁阻小、且大致均匀化,从而可降低变动力矩。另一方面,由于现有品的定子的正圆精度较低,故磁阻不均匀,从而导致变动力矩的增加。10 is a motor (hereinafter referred to as "implementation product") made of a stator 15 manufactured by using an assembly jig 44 with high precision of a perfect circle and a motor (hereinafter referred to as an "implementation product") made of a stator manufactured by not using an assembly jig 44 and a mixture 30 (hereinafter This is a graph comparing the characteristics of variable torques (called "existing products"). The horizontal axis in FIG. 10 represents the rotational angle position of the rotor 16, and the vertical axis represents the variable torque. The solid line A shows the change in the variable torque of the implemented product, and the broken line B shows the change in the variable torque of the conventional product. As shown in Figure 10, since the stator 15 of the embodiment has high precision of a perfect circle, and the distance between the rotor 16 and the inner peripheral end surface 42a of each tooth 42 is equal, the magnetic resistance can be small and substantially uniform, thereby reducing the magnetic resistance. Variable torque. On the other hand, since the precision of the perfect circle of the stator of the conventional product is low, the reluctance is not uniform, resulting in an increase in the variable torque.

图11表示的是本发明的第四实施例,表示的是将第三实施例中所示的实施品应用到半导体用连接装置上的例子。FIG. 11 shows a fourth embodiment of the present invention, showing an example in which the implemented product shown in the third embodiment is applied to a connecting device for semiconductors.

半导体用连接装置是利用接合线51使半导体芯片52的电极52a与导线53相连的装置,图11表示半导体用连接装置的连接头部分的外观。连接头54是通过将摆动臂56以可在上下方向上转动的形态设置在连接头框架55上而构成的,且该连接头54载置固定在可在水平面上对X方向及Y方向移动进行控制的X-Y平台57上。在该X-Y平台57上配设有用于使连接头框架55在X方向上移动的X轴用马达58及用于使其在Y方向上移动的Y轴用马达59。The connecting device for semiconductor is a device for connecting the electrode 52a of the semiconductor chip 52 to the wire 53 by bonding wire 51. FIG. 11 shows the appearance of the connector part of the connecting device for semiconductor. The connector 54 is constituted by setting the swing arm 56 on the connector frame 55 so as to be rotatable up and down, and the connector 54 is mounted and fixed on a horizontal plane that can move in the X direction and the Y direction. Controlled X-Y platform 57. An X-axis motor 58 for moving the joint head frame 55 in the X direction and a Y-axis motor 59 for moving the connector frame 55 in the Y direction are arranged on the X-Y stage 57 .

利用摆动马达60使摆动臂56上下运动。摆动马达60由第三实施例中所示的定子15构成,通过使对定子绕组25通电的方向反转,使摆动臂56在规定角度范围内进行上下运动。摆动马达60的旋转角度由位置传感器61进行检测。The swing arm 56 is moved up and down by the swing motor 60 . The swing motor 60 is constituted by the stator 15 shown in the third embodiment, and moves the swing arm 56 up and down within a predetermined angular range by reversing the direction of energization to the stator winding 25 . The rotation angle of the swing motor 60 is detected by a position sensor 61 .

在摆动臂56中,在保持部56a上固定有臂部56b,在该臂部56b的前端部设置有连接工具56c,而在连接工具56c中穿过有接合线51。利用该连接工具56c,使接合线51接合到半导体芯片52的电极52a和导线53上。In the swing arm 56, an arm portion 56b is fixed to a holding portion 56a, a connection tool 56c is provided at a front end portion of the arm portion 56b, and a bonding wire 51 is passed through the connection tool 56c. Using this connection tool 56c, the bonding wire 51 is bonded to the electrode 52a and the lead 53 of the semiconductor chip 52. As shown in FIG.

第四实施例的效果如下所述。由于摆动马达60由第三实施例中所示的定子15构成,故可减小变动力矩。因此,可使臂部56b平滑地上下运动,从而可进行高精度的连接动作。由此,可实现半导体芯片52的电极52a和接合线51的接合状态以及导线53和接合线51的接合状态的均匀化,进而可以实现半导体芯片52的品质的均匀化。Effects of the fourth embodiment are as follows. Since the swing motor 60 is constituted by the stator 15 shown in the third embodiment, the variable torque can be reduced. Therefore, the arm portion 56b can be moved up and down smoothly, and a high-precision connecting operation can be performed. Thereby, the bonding state of the electrode 52 a of the semiconductor chip 52 and the bonding wire 51 and the bonding state of the wire 53 and the bonding wire 51 can be made uniform, and the quality of the semiconductor chip 52 can be made uniform.

图12表示的是本发明的第五实施例,用于说明与第三实施例的不同之处。与第三实施例相同的部分标记相同的符号。Fig. 12 shows the fifth embodiment of the present invention, which is used to explain the differences from the third embodiment. The same parts as those of the third embodiment are marked with the same symbols.

对于第五实施例的定子铁心31,在各分割铁心41的两端面43a上具有多个可与接合对象啮合的锯齿状的微小凹凸部71。The stator core 31 of the fifth embodiment has a plurality of sawtooth-shaped minute unevenness portions 71 on both end surfaces 43a of each split core 41 that can be engaged with a bonding partner.

和第三实施例一样,在第五实施例中也使用装配夹具44制造定子15。即,将定子绕组25卷绕到各齿42上,在各分割铁心41的两端面43a上涂敷或喷涂混合物30后,将9个齿42的内周侧端面42a压接到装配夹具44的外周面44a上。由此,相邻分割铁心41的两端面43a上的多个锯齿状微小凹凸部71之间相互啮合。在这种状态下,从外周面43对分割铁心41加压。其结果是,多个锯齿状的微小凹凸部71被压碎,分割铁心41的接合部分变成紧贴状态。As in the third embodiment, the assembly jig 44 is also used to manufacture the stator 15 in the fifth embodiment. That is, the stator winding 25 is wound on each tooth 42, and the compound 30 is applied or sprayed on both end surfaces 43a of each split core 41, and then the inner peripheral end surfaces 42a of the nine teeth 42 are crimped to the mounting jig 44. on the outer peripheral surface 44a. As a result, the plurality of sawtooth-shaped fine unevenness portions 71 on both end surfaces 43 a of adjacent split cores 41 mesh with each other. In this state, split core 41 is pressurized from outer peripheral surface 43 . As a result, the plurality of saw-tooth-shaped fine unevenness portions 71 are crushed, and the joined portions of the split cores 41 are brought into close contact.

由此,可使分割铁心41之间的间隙变得极小,从而可进一步减少变动力矩。Thereby, the gap between the split iron cores 41 can be made extremely small, and the jiggle torque can be further reduced.

图13表示的是本发明的第六实施例,用于说明与第三实施例的不同之处。如图13所示,对于第六实施例的分割铁心41,相接合的分割铁心41的接合部分的两端面43a中的一方端面43a具有台阶形的凸部81,而在另一方端面43a上具有可与台阶形的凸部81嵌合的凹部82。该定子铁心31由多个分割铁心41和混合物30构成,在一个分割铁心41与接合对象的分割铁心41的嵌合部分的间隙中填充有混合物30。凸部81和凹部82构成为:在使一个分割铁心41的凸部81与接合对象的凹部82嵌合时,定子铁心31形成为正圆形。Fig. 13 shows the sixth embodiment of the present invention, which is used to explain the differences from the third embodiment. As shown in FIG. 13, with regard to the split core 41 of the sixth embodiment, one end face 43a of the two end faces 43a of the joined portions of the joined split iron cores 41 has a stepped convex portion 81, and the other end face 43a has a A concave portion 82 that can fit into the stepped convex portion 81 . The stator core 31 is composed of a plurality of split cores 41 and a compound 30 , and the compound 30 is filled in a gap between a fitting portion of one split core 41 and a split core 41 to be joined. The convex portion 81 and the concave portion 82 are configured such that the stator core 31 is formed into a perfect circle when the convex portion 81 of one split core 41 is fitted into the concave portion 82 of the joining partner.

上述的第六实施例可实现下面的作用效果。当使在各接合部分上具有凸部81和凹部82的分割铁心41之间相互接合时,一个分割铁心41的凸部81与接合对象的凹部82嵌合,从而可容易地得到正圆精度较高的分割铁心41。The sixth embodiment described above can achieve the following effects. When the split cores 41 having protrusions 81 and recesses 82 are joined to each other, the protrusions 81 of one split core 41 fit into the recesses 82 of the joining partner, and a perfect circle can be easily obtained. High split core 41 .

图14表示的是本发明的第七实施例,在下述方面与第六实施例不同。即,在第七实施例的分割铁心41的一方端面43a上,代替台阶形的凸部81,而设置有半圆形的凸部91,在另一方端面43a上,代替凹部82,而设置有可与半圆形凸部91嵌合的半圆形凹部92。Fig. 14 shows a seventh embodiment of the present invention, which is different from the sixth embodiment in the following points. That is, on one end surface 43a of the split core 41 of the seventh embodiment, a semicircular convex portion 91 is provided instead of the stepped convex portion 81, and a semicircular convex portion 91 is provided on the other end surface 43a instead of the concave portion 82. A semicircular concave part 92 that can fit into the semicircular convex part 91 .

与上述第六实施例一样,第七实施例可容易地得到正圆精度较高的定子铁心31。Like the above-mentioned sixth embodiment, the seventh embodiment can easily obtain the stator core 31 with high perfect circle accuracy.

图15表示的是本发明的第八实施例,用于说明与第三实施例的不同之处。第八实施例中的定子15的制造方法与第三实施例的不同。首先,在圆筒状成形模101的内部中心,以与成形模101同芯的形态配置圆柱状的装配夹具44。接着,将未图示的定子绕组25卷绕到各分割铁心41的齿42上,然后,在成形模101和装配夹具44之间,将各分割铁心41的齿42的内周侧端面42a以与装配夹具44的外周面44a抵接的形态配置成圆环状。然后,在成形模101和分割铁心41的轭部43的外周面43b之间注入混合物30,并使混合物30固化。Fig. 15 shows the eighth embodiment of the present invention for explaining the differences from the third embodiment. The manufacturing method of the stator 15 in the eighth embodiment is different from that of the third embodiment. First, at the inner center of the cylindrical forming die 101 , a cylindrical mounting jig 44 is disposed concentrically with the forming die 101 . Next, the stator winding 25 (not shown) is wound around the teeth 42 of each split iron core 41, and then, between the forming die 101 and the assembly jig 44, the inner peripheral end surface 42a of the tooth 42 of each split iron core 41 is The form contacting the outer peripheral surface 44a of the assembly jig 44 is arrange|positioned in annular shape. Then, the mixture 30 is injected between the molding die 101 and the outer peripheral surface 43b of the yoke 43 of the split core 41, and the mixture 30 is cured.

对于如此制造出的定子15,混合物30流入多个分割铁心41的接合部分的间隙中。因此,在本实施中也可减小接合部分的磁阻。With the stator 15 thus produced, the mixture 30 flows into the gaps of the joined portions of the plurality of split cores 41 . Therefore, the magnetic resistance of the joining portion can also be reduced in this embodiment.

本发明并不局限于上述各实施例,可如下所述地进行变形或扩展。The present invention is not limited to the above-described embodiments, and may be modified or expanded as described below.

在第三及第五至第八实施例中,通过将定子铁心31沿周向分割成9份而构成分割铁心41,但分割铁心只要是通过将定子铁心沿周向分割成多个而构成的即可。In the third and fifth to eighth embodiments, the divided core 41 is formed by dividing the stator core 31 into nine parts in the circumferential direction, but the divided core can only be formed by dividing the stator core into a plurality of parts in the circumferential direction. That's it.

在第五实施例中,是在将9个分割铁心41压接到装配夹具44的外周面44a上后,从外侧面43b对分割铁心41进行加压的,但如果相邻分割铁心41的凹凸部71之间相互啮合便可处于足够的紧贴状态,则也可省去加压工序。In the fifth embodiment, after the nine split cores 41 are crimped to the outer peripheral surface 44a of the assembly jig 44, the split cores 41 are pressurized from the outer surface 43b, but if the unevenness of the adjacent split cores 41 If the parts 71 are engaged with each other, they can be in a sufficiently close contact state, and the pressing process can also be omitted.

在第六及第七实施例中,在分割铁心41的端面43a上分别设有一个凸部及凹部,但也可设置两个以上。In the sixth and seventh embodiments, one convex portion and one concave portion are respectively provided on the end surface 43 a of the split core 41 , but two or more concave portions may be provided.

也可在第一实施例中所示的齿部23和轭部22的接合部分上设置锯齿状的凹凸部71、台阶形的凸部81和凹部82、或半圆形状的凸部91和凹部92。It is also possible to provide serrated concave-convex portions 71, stepped convex portions 81 and concave portions 82, or semicircular-shaped convex portions 91 and concave portions 92 on the joint portion of the tooth portion 23 and the yoke portion 22 shown in the first embodiment. .

第六及第七实施例中所示的定子15也可像第三实施例和第八实施例那样,使用装配夹具44或成形模101来进行制造。The stator 15 shown in the sixth and seventh embodiments can also be manufactured using the assembly jig 44 or the forming die 101 like the third and eighth embodiments.

也可将第一实施例中所示的马达11用作半导体用连接装置的摆动马达60。本发明的马达也可用作半导体用连接装置的X轴用马达58及Y轴用马达59。采用这种结构,可以高精度地移动连接头框架55。The motor 11 shown in the first embodiment can also be used as the swing motor 60 of the connection device for semiconductors. The motor of the present invention can also be used as the X-axis motor 58 and the Y-axis motor 59 of the semiconductor connection device. With this structure, the connector frame 55 can be moved with high precision.

本发明并不局限于内转子型马达,也可用于外转子型马达。The present invention is not limited to inner rotor type motors, but can also be applied to outer rotor type motors.

Claims (11)

1, a kind of motor comprises: stator, this stator have unshakable in one's determination engaged the stator core that forms and be wound on stator winding in the described stator core a plurality of cutting apart; And have the rotor of excitation with permanent magnet, it is characterized in that,
Sandwich by granuliform magnet being sneaked into the mixture that constitutes in the adhesive in the described bonding part of cutting apart iron core.
2, motor as claimed in claim 1 is characterized in that, cuts apart iron core and constitutes: with as engaging on cutting apart of object of the bonding part that engages unshakable in one's determination behind the coating mixture, this cuts apart the unshakable in one's determination and described object joint that engages.
3, motor as claimed in claim 1 or 2 is characterized in that, stator core is by engaging and form a plurality of iron cores of cutting apart that stator core are divided into tooth portion and yoke portion.
4, motor as claimed in claim 1 or 2 is characterized in that, stator core will be by forming along a plurality of iron core joints of cutting apart of circumferentially cutting apart stator core.
5, as each described motor in the claim 1 to 4, it is characterized in that, on each bonding part of cutting apart iron core that engages, be respectively arranged with a plurality of small jogs, with described when cutting apart unshakable in one's determination the joint, a side is cut apart jog unshakable in one's determination and is meshed as the jog of cutting apart iron core that engages object.
6, motor as claimed in claim 5 is characterized in that, while stator core is the jog of engagement to be close to engage to cut apart iron core and constitute.
7, as each described motor in the claim 1 to 4, it is characterized in that, each the unshakable in one's determination bonding part of cutting apart that engages is provided with at least one recess or protuberance, is engaging describedly when cutting apart iron core, and a side is cut apart recess unshakable in one's determination with chimeric as the protuberance of cutting apart iron core that engages object.
8, as each described motor in the claim 1 to 7, it is characterized in that, cut apart iron core and be to use forming jig to engage.
9, motor as claimed in claim 4 is characterized in that, constitutes: with a plurality of cut apart unshakable in one's determination with circular being configured after, interior all side end faces of respectively cutting apart tooth unshakable in one's determination are abutted on the columned assembling jig.
10, motor as claimed in claim 5, it is characterized in that, stator is so to constitute: at the internal configurations of cylindric finishing die and the described finishing die cylindric assembling jig with core, between described finishing die and described assembling jig, become circular with respectively cutting apart interior all side end faces unshakable in one's determination with the state configuration of the outer peripheral face butt of described assembling jig, then at finishing die with cut apart between the yoke portion unshakable in one's determination the injection mixture and make mixture solidified with tooth.
11, a kind of connector for semiconductor, has the connector that moves up and down on the electrode that is used to make lead be connected to semiconductor chip, it is characterized in that, comprise being used to carry out the swing mechanism that moves up and down of described connector and the rotary actuator that is used to drive this swing mechanism that described rotary actuator is each described motor in the claim 1 to 10.
CN 200610084147 2005-05-26 2006-05-26 Motor and connector for semiconductor Pending CN1881745A (en)

Applications Claiming Priority (3)

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JP2005153897 2005-05-26
JP2005153897 2005-05-26
JP2006090674 2006-03-29

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CN1881745A true CN1881745A (en) 2006-12-20

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101656446B (en) * 2009-09-23 2011-11-16 江苏通达动力科技股份有限公司 Laminating method for stator fanning strip of direct-drive wind power generator
CN104638783A (en) * 2013-11-08 2015-05-20 珠海格力节能环保制冷技术研究中心有限公司 Stator structure and motor
CN101626174B (en) * 2008-07-11 2015-08-12 罗伯特.博世有限公司 The stator case of motor
CN107005103A (en) * 2014-12-02 2017-08-01 三菱电机株式会社 The manufacture method of stator for electric rotating machine iron core, electric rotating machine and electric rotating machine
CN107210628A (en) * 2015-01-26 2017-09-26 博泽沃尔兹堡汽车零部件有限公司 Stator for electric motor and manufacturing method thereof
CN108292872A (en) * 2015-11-26 2018-07-17 三菱电机株式会社 Rotor, motor, air conditioner and method for manufacturing rotor
CN110301084A (en) * 2017-02-24 2019-10-01 三菱电机株式会社 electric motor
CN110419153A (en) * 2017-03-17 2019-11-05 三菱电机株式会社 Rotating electric machine and manufacturing method thereof
CN110892610A (en) * 2017-06-14 2020-03-17 株式会社牧田 electrical tools

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101626174B (en) * 2008-07-11 2015-08-12 罗伯特.博世有限公司 The stator case of motor
CN101656446B (en) * 2009-09-23 2011-11-16 江苏通达动力科技股份有限公司 Laminating method for stator fanning strip of direct-drive wind power generator
CN104638783A (en) * 2013-11-08 2015-05-20 珠海格力节能环保制冷技术研究中心有限公司 Stator structure and motor
CN107005103B (en) * 2014-12-02 2018-09-21 三菱电机株式会社 The manufacturing method of stator for electric rotating machine iron core, electric rotating machine and electric rotating machine
CN107005103A (en) * 2014-12-02 2017-08-01 三菱电机株式会社 The manufacture method of stator for electric rotating machine iron core, electric rotating machine and electric rotating machine
CN107210628A (en) * 2015-01-26 2017-09-26 博泽沃尔兹堡汽车零部件有限公司 Stator for electric motor and manufacturing method thereof
CN108292872A (en) * 2015-11-26 2018-07-17 三菱电机株式会社 Rotor, motor, air conditioner and method for manufacturing rotor
CN108292872B (en) * 2015-11-26 2020-04-24 三菱电机株式会社 Rotor, motor, air conditioner, and method for manufacturing rotor
CN110301084A (en) * 2017-02-24 2019-10-01 三菱电机株式会社 electric motor
CN110301084B (en) * 2017-02-24 2022-05-31 三菱电机株式会社 electric motor
CN110419153A (en) * 2017-03-17 2019-11-05 三菱电机株式会社 Rotating electric machine and manufacturing method thereof
CN110892610A (en) * 2017-06-14 2020-03-17 株式会社牧田 electrical tools
CN110892610B (en) * 2017-06-14 2022-06-14 株式会社牧田 Electric tool
US11750064B2 (en) 2017-06-14 2023-09-05 Makita Corporation Electric tool

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