背景技术Background technique
向来,发电效率和综合效率高的燃料电池热电联供系统(以下简称为燃料电池系统)作为能够有效的利用能量的分散型发电装置一直受到人们的注意。Conventionally, a fuel cell combined heat and power system with high power generation efficiency and overall efficiency (hereinafter referred to as a fuel cell system) has been attracting people's attention as a distributed power generation device capable of effectively utilizing energy.
燃料电池系统中,配设燃料电池作为其发电部的主体。这种燃料电池的大多数,例如已经实用化的磷酸型燃料电池(简称PAFC)和现在正在开发的固体高分子型燃料电池(简称PEFC),采用氢作为发电用的燃料。但是,这种氢的供给装置当前并没有作为基本设施整备。因此在燃料电池系统中通常设置发电时需要的生成氢用的氢生成装置。在这种氢生成装置中,使用甲烷等碳氢化合物原料与水生成富氢的重整气体。燃料电池使用这种氢生成装置中生成的重整气体与空气,进行能够输出规定的功率的发电。In a fuel cell system, a fuel cell is disposed as the main body of its power generation unit. Most of these fuel cells, such as the practical phosphoric acid fuel cell (PAFC for short) and the solid polymer fuel cell (PEFC for short) currently under development, use hydrogen as the fuel for power generation. However, such a hydrogen supply device is not currently in place as a basic facility. Therefore, a hydrogen generator for generating hydrogen required for power generation is usually provided in a fuel cell system. In such a hydrogen generator, hydrogen-rich reformed gas is produced using hydrocarbon raw materials such as methane and water. The fuel cell performs power generation capable of outputting a predetermined amount of power using the reformed gas and air generated in such a hydrogen generator.
作为氢生成装置的氢生成方法,通常使用水蒸气重整法。这种水蒸气重整法利用水蒸气重整反应生成重整气体。这种水蒸气重整反应是采用钌催化剂在600℃~800℃的高温条件下使作为生成氢用的原料的城市煤气与水蒸气发生化学反应,以生成以氢为主要成分的重整气体的,各种氢生成反应中的一种的化学反应。As a method for generating hydrogen in a hydrogen generating device, a steam reforming method is generally used. This steam reforming method utilizes the steam reforming reaction to generate reformed gas. This steam reforming reaction uses a ruthenium catalyst to chemically react city gas, which is the raw material for hydrogen generation, with water vapor at a high temperature of 600°C to 800°C to generate reformed gas with hydrogen as the main component. , a chemical reaction of one of various hydrogen generation reactions.
已有的氢生成装置的具体结构有例如具备多重同心圆筒状结构的氢生成装置。Specific structures of conventional hydrogen generators include, for example, hydrogen generators having multiple concentric cylindrical structures.
图18是能够把原料和水蒸气均匀混合的氢生成装置的一个例子的内部结构示意剖面图。还有,图18中所示的箭头表示原料和水蒸气等气体的流动方向。Fig. 18 is a schematic sectional view showing an internal structure of an example of a hydrogen generator capable of uniformly mixing raw materials and water vapor. In addition, the arrows shown in FIG. 18 indicate the flow directions of gases such as raw materials and water vapor.
如图18所示,能够把原料和水蒸气均匀混合的氢生成装置300具备多重同心圆筒状结构。即这种氢生成装置300具备生成使水蒸气重整反应进行用的高温状态的燃烧气体的燃烧器16以及提供水同时利用燃烧器16加热,生成湿水蒸气或水蒸气的加热器17和18。又,该氢生成装置300在以燃烧器16为中心的多个同心圆筒19~28构成的多个圆环状空间中,以燃烧器16为中心同心圆筒状具备:利用燃烧器16生成的高温状态的燃烧气体通过的燃烧气体用流路29、原料和水蒸气的混合气体在进行水蒸气重整反应之前预热用的预热层30、加热到规定的温度,使水蒸气重整反应进行的重整催化剂层31、使在该重整催化剂层31生成的高温状态的重整气体的温度下降用的回收热的热回收层32、利用该热回收层32冷却的重整气体中的一氧化碳浓度借助于所述化学反应降低的的转化催化剂层33、利用该转化催化剂层33减少了一氧化碳浓度的重整气体与从提供选择氧化反应用的空气的空气供给部34取入的空气混合用的第1混合层35以及第2混合层36、以及通过第1混合层35和第2混合层36利用选择氧化反应进一步降低混合空气的重整气体中的一氧化碳浓度用的第1选择氧化催化剂层37和第2选择氧化催化剂层38。而且,如图18所示,在该氢生成装置300中,预热层30、热回收层32、第1混合层35、以及第2混合层36利用充填用于促进原料与水蒸气或空气的混合的陶瓷球的充填体构成(参照例如专利文献1)。As shown in FIG. 18 , a hydrogen generator 300 capable of uniformly mixing raw materials and water vapor has a multiple concentric cylindrical structure. That is, the hydrogen generator 300 includes a burner 16 for generating a high-temperature state combustion gas for the steam reforming reaction to proceed, and heaters 17 and 18 for generating wet water vapor or water vapor while supplying water while being heated by the burner 16. . In addition, the hydrogen generating device 300 is provided in a plurality of annular spaces formed by a plurality of concentric cylinders 19 to 28 centering on the burner 16, and is equipped with a concentric cylinder shape centering on the burner 16: using the burner 16 to generate The combustion gas in the high-temperature state passes through the combustion gas flow path 29, and the preheating layer 30 used for preheating the mixed gas of the raw material and steam before the steam reforming reaction is carried out, and heated to a predetermined temperature to reform the steam. The reforming catalyst layer 31 where the reaction proceeds, the heat recovery layer 32 for recovering heat for lowering the temperature of the reformed gas generated in the reforming catalyst layer 31 in a high-temperature state, and the reformed gas cooled by the heat recovery layer 32 The conversion catalyst layer 33 whose carbon monoxide concentration is reduced by the chemical reaction, and the reformed gas whose carbon monoxide concentration is reduced by the conversion catalyst layer 33 is mixed with the air taken in from the air supply part 34 for supplying air for the selective oxidation reaction. The first mixed layer 35 and the second mixed layer 36 for use, and the first selective oxidation catalyst for further reducing the carbon monoxide concentration in the reformed gas mixed with air by using the selective oxidation reaction through the first mixed layer 35 and the second mixed layer 36 layer 37 and the second selective oxidation catalyst layer 38. Moreover, as shown in FIG. 18, in this hydrogen generator 300, the preheating layer 30, the heat recovery layer 32, the first mixed layer 35, and the second mixed layer 36 are filled to promote the flow of raw materials and water vapor or air. Filler structure of mixed ceramic balls (see, for example, Patent Document 1).
在这样构成的氢生成装置300中,在水蒸气重整反应中使用的水,提供给加热器17或加热器18,至少其中的一部分发生汽化,加热器17或18排出的水(温水),在图18中未特别图示的混合部中与作为原料的城市煤气混合后,在同心圆筒25与同心圆筒26之间、以及同心圆筒24与同心圆筒25之间的各空间中移动时完全汽化,与城市煤气混合。然后,该城市煤气与水蒸气的混合气体通过预热层30时被充分混合后被提供给重整催化剂层31,被使用于该重整催化剂层31利用流过燃烧气体用流路29的燃烧气体加热后进行的水蒸气重整反应中。由该水蒸气重整反应生成的重整气体,其后通过热回收层32,在冷却到规定的温度之后提供给转化催化剂层33。然后利用在该转化催化剂层33进行的转化反应,消除重整气体中包含的一氧化碳的大部分。去除该一氧化碳的大部分后的重整气体,为了在其后进一步清除还含有少量的一氧化碳,在第1混合层35与空气供给器34提供的空气充分混合之后,提供给第1选择氧化催化剂层37。然后利用在该第1选择氧化催化剂层37进行的选择氧化反应,将重整气体中包含的一氧化碳的几乎全部因燃烧被去除。又,为了清除利用第1选择氧化催化剂层37不能够去除的一氧化碳,将利用第2混合层36使浓度均匀化的重整气体提供给第2选择氧化催化剂层38,在该第2选择氧化催化剂层38中,进一步去除一氧化碳。经过充分去除一氧化碳的重整气体提供给燃料电池。使用于该燃料电池的发电用的化学反应中。In the hydrogen generator 300 configured in this way, the water used in the steam reforming reaction is supplied to the heater 17 or the heater 18, at least a part thereof is vaporized, and the water (warm water) discharged from the heater 17 or 18 is After being mixed with city gas as a raw material in a mixing section not shown in FIG. 18, it moves in each space between the concentric cylinder 25 and the concentric cylinder 26, and between the concentric cylinder 24 and the concentric cylinder 25. When fully vaporized, mixed with city gas. Then, the mixed gas of city gas and water vapor is sufficiently mixed when passing through the preheating layer 30, and is supplied to the reforming catalyst layer 31, and is used for combustion in the reforming catalyst layer 31 by flowing through the combustion gas channel 29. In the steam reforming reaction after the gas is heated. The reformed gas generated by this steam reforming reaction passes through the heat recovery layer 32 and is supplied to the reforming catalyst layer 33 after being cooled to a predetermined temperature. Then, most of the carbon monoxide contained in the reformed gas is eliminated by the reforming reaction carried out in the reforming catalyst layer 33 . The reformed gas from which most of the carbon monoxide has been removed is supplied to the first selective oxidation catalyst layer after the first mixing layer 35 is sufficiently mixed with the air supplied from the air supplier 34 in order to further remove a small amount of carbon monoxide thereafter. 37. Then, by the selective oxidation reaction carried out in the first selective oxidation catalyst layer 37, almost all of the carbon monoxide contained in the reformed gas is removed by combustion. Also, in order to remove carbon monoxide that cannot be removed by the first selective oxidation catalyst layer 37, the reformed gas whose concentration is made uniform by the second mixed layer 36 is supplied to the second selective oxidation catalyst layer 38, and In layer 38, carbon monoxide is further removed. The reformed gas from which carbon monoxide has been sufficiently removed is supplied to the fuel cell. It is used in the chemical reaction for power generation of the fuel cell.
如果采用该图18所示的氢生成装置300,由于在同心圆筒20与同心圆筒21之间配设由陶瓷球构成的预热层30,以此使通过预热层30的流体流动混乱,因此城市煤气等与原料水蒸气能够积极混合。换句话说,原料与水蒸气的混合气体的流动在通过预热层30时受到陶瓷球的影响形成三维的错综复杂的流动,因此能够很好促进原料与水蒸气的混合。又,如果采用这种氢生成装置300,在向转化催化剂层33提供重整气体时,利用热回收层32具有的混合作用提高重整气体的混合状态,因此能够很好地在转化催化剂层33中进行转化反应。还有,如果采用这种氢生成装置300,在对第1选择氧化催化剂层37和第2选择氧化催化剂层38分别提供重整气体时,由于利用第1混合层35和第2混合层36具有的混合作用提高重整气体的混合状态,能够很好地进行第1选择氧化催化剂层37和第2选择氧化催化剂层38的选择氧化反应。If the hydrogen generating device 300 shown in FIG. 18 is used, since the preheating layer 30 made of ceramic balls is arranged between the concentric cylinder 20 and the concentric cylinder 21, the fluid flow passing through the preheating layer 30 is disturbed. , so city gas etc. and raw material water vapor can be actively mixed. In other words, the flow of the mixed gas of raw materials and water vapor is affected by the ceramic balls to form a three-dimensional intricate flow when passing through the preheating layer 30 , so the mixing of raw materials and water vapor can be well promoted. In addition, according to such a hydrogen generator 300, when the reformed gas is supplied to the reforming catalyst layer 33, the mixed state of the reformed gas is improved by utilizing the mixing effect of the heat recovery layer 32, so that the reformed gas can be well distributed in the reforming catalyst layer 33. in the conversion reaction. In addition, if such a hydrogen generator 300 is used, when the reformed gas is supplied to the first selective oxidation catalyst layer 37 and the second selective oxidation catalyst layer 38 respectively, since the first mixed layer 35 and the second mixed layer 36 have The mixing action of the reformed gas improves the mixed state of the reformed gas, and the selective oxidation reaction of the first selective oxidation catalyst layer 37 and the second selective oxidation catalyst layer 38 can be carried out well.
但是,在该氢生成装置300中,在充填陶瓷球形成的预热层30、热回收层32、第1混合层35以及第2混合层36中,相邻存在的流体之间的混合性能比较好,但是存在于相互离开比较远的位置上的流体之间的混合性能比较差。具体地说,使用于重整反应的原料和水蒸气由氢生成装置300的图18的右上部提供,因此提供给图18的右侧的预热层30的流体中的原料和水蒸气的浓度比提供给图18的左侧的预热层30的流体中的原料和水蒸气的浓度高。在这种情况下,即使是要在其圆周方向上使预热层30的流体中的原料和水蒸气的浓度均匀化,也由于必须使该流体在预热层30的内部向远比预热层30的铅直方向的长度大的圆周方向移动,因此事实上在预热层30中使流体中的原料和水蒸气的浓度均匀化是困难的。因此提供给重整催化剂层31的原料和水蒸气的浓度在该催化剂层的圆周方向上分布不均匀,在重整催化剂层31的原料和水蒸气浓度低的位置上,发生对重整催化剂层31过度加热的部分,造成重整催化剂的劣化。又,在重整催化剂层31的原料和水蒸气浓度高的位置上,由于存在过多的水蒸气,使得重整催化剂层31的温度不能充分上升,减少了生成氢气的转化率。However, in this hydrogen generator 300, in the preheating layer 30, the heat recovery layer 32, the first mixing layer 35, and the second mixing layer 36 formed by filling ceramic balls, the mixing performance of adjacent fluids is compared. Good, but the mixing performance between fluids that are located relatively far from each other is relatively poor. Specifically, the raw material and water vapor used for the reforming reaction are supplied from the upper right part of FIG. Concentrations of the raw material and water vapor in the fluid supplied to the preheating layer 30 on the left side of FIG. 18 are higher. In this case, even if the concentration of raw materials and water vapor in the fluid of the preheating layer 30 is to be made uniform in the circumferential direction, the fluid must be preheated farther than the inside of the preheating layer 30. Since the vertical length of the layer 30 is large and the circumferential direction moves, it is actually difficult to uniformize the concentration of the raw material and water vapor in the fluid in the preheating layer 30 . Therefore, the concentration of the raw material and water vapor supplied to the reforming catalyst layer 31 is not uniformly distributed in the circumferential direction of the catalyst layer, and in the position where the raw material and water vapor concentration of the reforming catalyst layer 31 are low, the concentration of the reforming catalyst layer occurs. 31 overheated portion, causing deterioration of the reforming catalyst. In addition, in the position where the raw material and water vapor concentration of the reforming catalyst layer 31 are high, the temperature of the reforming catalyst layer 31 cannot be raised sufficiently due to the presence of too much water vapor, and the conversion rate of hydrogen gas is reduced.
又,在第1混合层35中,也与上述预热层30的情况相同,从图18所示的P1和P2的位置提供的空气的浓度不同,所以在其圆周方向上均匀化是困难的,因此提供给第1选择氧化催化剂层37的氧的浓度在其催化剂层的圆周方向上分布不均匀。因此在第1选择氧化催化剂层37的氧浓度低的位置上,不能够充分去除重整气体中包含的一氧化碳。另一方面,在第1选择氧化剂层37的氧浓度高的位置上,即使是将重整气体中包含的一氧化碳用氧化方法去除,也由于剩余的氧的存在连生成的氢都消耗掉,造成氢生成效率的下降。Also, in the first mixed layer 35, as in the case of the above-mentioned preheating layer 30, the concentration of the air supplied from the positions P1 and P2 shown in FIG. 18 is different, so it is difficult to uniformize in the circumferential direction Therefore, the concentration of oxygen supplied to the first selective oxidation catalyst layer 37 is unevenly distributed in the circumferential direction of the catalyst layer. Therefore, carbon monoxide contained in the reformed gas cannot be sufficiently removed at the position where the oxygen concentration of the first selective oxidation catalyst layer 37 is low. On the other hand, at the position where the oxygen concentration of the first selective oxidizing agent layer 37 is high, even if the carbon monoxide contained in the reformed gas is removed by an oxidation method, the generated hydrogen is consumed due to the existence of the remaining oxygen, resulting in A decrease in the efficiency of hydrogen generation.
因此,为了抑制如上所述提供给重整催化剂层31的原料和水蒸气的浓度的重大差异,建议能够提高在圆周方向上离开的位置上存在的流体之间的混合性能的氢生成装置。Therefore, in order to suppress a significant difference in the concentrations of the raw material and water vapor supplied to the reforming catalyst layer 31 as described above, a hydrogen generator capable of improving the mixing performance between fluids present at positions spaced apart in the circumferential direction is proposed.
图19是能够提高在圆周方向上相互离开的位置上存在的流体之间的混合性能的氢生成装置的一个例子的内部结构的示意性纵剖面图。图19中所示的箭头表示原料和水蒸气等气体的流动方向。19 is a schematic vertical cross-sectional view of the internal structure of an example of a hydrogen generator capable of improving the mixing performance of fluids present at positions separated from each other in the circumferential direction. Arrows shown in FIG. 19 indicate the flow directions of gases such as raw materials and water vapor.
如图19所示,该氢生成装置400具备城市煤气提供用配管连接部1、水供给用配管连接部2、燃烧气体排气口13、以及出口配管15。又,该氢生成装置400以燃烧器3为中心成同心圆筒状地具备:燃烧气体用流路4~6、城市煤气供给用配管连接部1和水供给用连接部2提供的城市煤气和水向下流动的流下流路8、向下流过该流下流路8的过程中生成的水蒸气与城市煤气的混合气体上升的上升流路9、使利用水蒸气重整反应生成的重整气体在氢生成装置400的内部流通的重整气体用流路11。又,在该氢生成装置400中,利用流下流路8与上升流路9构成蒸发器10,同时在重整气体用流路11的内部的规定区域设置使水蒸气重整反应进行用的重整催化剂层12。而且在该图19所示的氢生成装置400中,上升流路9和重整气体用流路11利用两个圆盘状的横壁39和横壁40夹着构成的圆盘状的空间41与催化剂配管42连接。而且如图19所示,在该氢生成装置400中,为了促进原料和水蒸气的混合,至少在圆盘形状的空间41中充填许多其直径为空间41的高度的1/3左右的球状的氧化铝颗粒43。As shown in FIG. 19 , this hydrogen generator 400 includes a city gas supply pipe connection portion 1 , a water supply pipe connection portion 2 , a combustion gas exhaust port 13 , and an outlet pipe 15 . In addition, this hydrogen generator 400 is provided in a concentric cylindrical shape with the burner 3 as the center: the combustion gas flow paths 4 to 6, the city gas supplied from the city gas supply pipe connection part 1 and the water supply connection part 2 and Downflow passage 8 through which water flows downward, upflow passage 9 through which mixed gas of water vapor and city gas generated while flowing down through this downflow passage 8 rises, and reformed gas generated by steam reforming reaction The flow path 11 for reformed gas flowing inside the hydrogen generator 400 . In addition, in this hydrogen generator 400, the evaporator 10 is constituted by the downflow channel 8 and the upflow channel 9, and a reforming gas reforming reaction is provided in a predetermined area inside the reformed gas channel 11. The whole catalyst layer 12. In addition, in the hydrogen generator 400 shown in FIG. 19 , the ascending channel 9 and the reformed gas channel 11 are sandwiched by two disc-shaped horizontal walls 39 and 40 to form a disc-shaped space 41 and a catalyst. The piping 42 is connected. And as shown in FIG. 19 , in this hydrogen generator 400 , in order to promote the mixing of raw materials and water vapor, at least a disc-shaped space 41 is filled with a large number of spherical particles whose diameter is about 1/3 of the height of the space 41 . Aluminum oxide particles43.
在这样构成氢生成装置400中,一旦从城市煤气供给用配管连接部1和水供给用配管连接部2向流下流路8提供城市煤气和水,就在蒸发器10中生成城市煤气与水蒸气的混合气体。然后在该蒸发器10的内部向圆周方向扩展存在的城市煤气与水蒸气的混合气体在其后通过空间41和催化剂配管42,被提供给充填重整催化剂的重整催化剂层12。于是,在该重整催化剂层12中流过燃烧气体用流路4的燃烧气体将重整催化剂加热到高温,进行水蒸气重整反应,借助于此,由混合气体生成包含氢气、二氧化碳和一氧化碳的重整气体。在这里,该氢生成装置400中,与图18所示的氢生成装置300的情况相同,至少在空间41充填球状的氧化铝颗粒43,因此流过圆盘状空间41的流体的流动混乱,所以能够使城市煤气等原料和水蒸气积极混合。换句话说,原料与水蒸气的混合气体流通过圆盘状空间41时受氧化铝颗粒43的影响,成为三维的错综复杂的气流,因此与图18所示的氢生成装置300的情况一样能够以此改善原料与水蒸气的混合状态。In the hydrogen generator 400 configured in this way, when city gas and water are supplied from the city gas supply pipe connection part 1 and the water supply pipe connection part 2 to the downflow channel 8, the city gas and water vapor are generated in the evaporator 10. of mixed gas. Then, the mixed gas of city gas and water vapor extending in the circumferential direction inside the evaporator 10 passes through the space 41 and the catalyst pipe 42 and is supplied to the reforming catalyst layer 12 filled with the reforming catalyst. Then, in the reforming catalyst layer 12, the combustion gas flowing through the combustion gas passage 4 heats the reforming catalyst to a high temperature, and the steam reforming reaction proceeds, thereby producing hydrogen, carbon dioxide, and carbon monoxide from the mixed gas. reformed gas. Here, in this hydrogen generator 400, as in the case of the hydrogen generator 300 shown in FIG. Therefore, raw materials such as city gas and water vapor can be positively mixed. In other words, the mixed gas flow of the raw material and water vapor becomes a three-dimensional and intricate gas flow under the influence of the alumina particles 43 when passing through the disk-shaped space 41, so that it can This improves the mixing state of raw materials and water vapor.
又,在该氢生成装置400中,上升流路9与重整气体用流路11借助于两个圆盘状横壁39和横壁40夹着构成的圆盘状空间41与催化剂配管42连接,因此通过蒸发器10的城市煤气与水蒸气的混合气体受氧化铝颗粒43的影响以紊流状态从蒸发器10的全部领域通过圆盘状空间41,汇集于催化剂配管42之后被提供给重整催化剂层12。因此从城市煤气供给用配管连接部1提供的城市煤气通过流下流路8与上升流路9的内部向城市煤气供给用配管连接部1一侧流动,在图19所示的空间41的右侧,混合气体中的城市煤气的浓度高,反之,在图19所示的空间41的左侧,混合气体中的城市煤气的浓度低的,即在圆周方向上有空间浓度分布的情况下,重整催化剂层12内的圆周方向的例如城市煤气和水蒸气的混合状态也充分平均化。也就是说,如果采用图19所示的氢生成装置400,则能够改善城市煤气与水蒸气的混合气体等流体的混合状态,同时能够改善在圆周方向上相互保持距离的位置上存在的流体之间的混合状态。In addition, in this hydrogen generator 400, the ascending channel 9 and the reformed gas channel 11 are connected to the catalyst pipe 42 via the disk-shaped space 41 sandwiched by the two disk-shaped horizontal walls 39 and 40. The mixed gas of city gas and water vapor passing through the evaporator 10 passes through the disc-shaped space 41 from the entire area of the evaporator 10 in a turbulent state under the influence of the alumina particles 43, and is collected in the catalyst pipe 42, and then supplied to the reforming catalyst. Layer 12. Therefore, the city gas supplied from the city gas supply pipe connection part 1 flows to the city gas supply pipe connection part 1 side through the inside of the downflow flow path 8 and the upflow flow path 9, and flows on the right side of the space 41 shown in FIG. 19 . , the concentration of city gas in the mixed gas is high, on the contrary, on the left side of the space 41 shown in FIG. The mixed state of, for example, city gas and water vapor in the circumferential direction within the catalyst layer 12 is also sufficiently averaged. In other words, if the hydrogen generator 400 shown in FIG. 19 is used, the mixing state of fluids such as a mixed gas of city gas and water vapor can be improved, and at the same time, the relationship between fluids existing at positions keeping distances from each other in the circumferential direction can be improved. mixed state.
专利文献1:国际公开号WO2000/063114号公报Patent Document 1: International Publication No. WO2000/063114
发明内容Contents of the invention
解决的课题Problem solved
但是,在上述氢生成装置400中,由于至少在空间41大量充填用于改善混合气体中的城市煤气与水蒸气的混合状态的氧化铝颗粒43,因此存在氢生成装置400的重量增加的问题,而且由于这一问题而发生影响具备氢生成装置400的燃料电池系统的轻量化的问题。However, in the hydrogen generator 400 described above, since at least the space 41 is filled with a large amount of alumina particles 43 for improving the mixed state of city gas and water vapor in the mixed gas, there is a problem that the weight of the hydrogen generator 400 increases. Furthermore, due to this problem, there arises a problem affecting the weight reduction of the fuel cell system including the hydrogen generator 400 .
又,在该氢生成装置400中,由于使用许多氧化铝颗粒43,氢生成装置400的热容量增加。因此在有必要根据负载的消耗电力的增加而增加提供给燃料电池的重整气体的供给量的情况下,氢生成装置400的内部的温度分布在变成最佳温度分布之前需要很长时间,因此存在响应性能差的问题。这一问题特别在使氢生成装置400启动时特别重要。Also, in this hydrogen generator 400, since many alumina particles 43 are used, the heat capacity of the hydrogen generator 400 increases. Therefore, when it is necessary to increase the supply amount of the reformed gas supplied to the fuel cell according to the increase in the power consumption of the load, it takes a long time until the temperature distribution inside the hydrogen generator 400 becomes the optimum temperature distribution. Therefore, there is a problem of poor response performance. This problem is particularly important when starting the hydrogen generator 400 .
具体地说,氢生成装置400启动时,氧化铝颗粒43的温度为室温或接近室温的温度,但是其后被燃烧器3生成的高温状态的燃烧气体所加热,其温度逐渐上升。在这种情况下,使全部氧化铝颗粒43的温度从室温上升到例如200℃所需要的热量约为140kJ(假定氧化铝颗粒43的总重量为约1kg,并且其比热假定为约0.8kJ/kg·℃)。另一方面,在以城市煤气为原料的氢生成装置40中,在刚启动时,为了利用燃烧城市煤气对氧化铝颗粒43进行加热,假定城市煤气的低位发热量为约42kJ/NLM时,为了得到上述约140kJ的热量,需要大约3.3NLM的城市煤气。在这种情况下,假定利用约1.5NLM/分的城市煤气的燃烧对氧化铝颗粒43进行加热,则为了使全部氧化铝颗粒43的温度从室温上升到200℃,需要约2分钟的时间。而且实际上由于在氢生成装置400中有散热损失,因此发生两分钟以上的启动时间的延迟。Specifically, when the hydrogen generator 400 is started, the temperature of the alumina particles 43 is at room temperature or close to room temperature, but thereafter heated by the high-temperature combustion gas generated by the burner 3, the temperature gradually rises. In this case, the heat required to raise the temperature of all the alumina particles 43 from room temperature to, for example, 200° C. is about 140 kJ (assuming that the total weight of the alumina particles 43 is about 1 kg, and the specific heat thereof is assumed to be about 0.8 kJ /kg·℃). On the other hand, in the hydrogen generator 40 using city gas as a raw material, in order to heat the alumina particles 43 by burning city gas at the start-up, assuming that the low-level calorific value of the city gas is about 42 kJ/NLM, in order to To obtain the above-mentioned heat of about 140kJ, about 3.3NLM of city gas is needed. In this case, assuming that the alumina particles 43 are heated by burning city gas at about 1.5 NLM/min, it takes about 2 minutes to raise the temperature of all the alumina particles 43 from room temperature to 200°C. In fact, due to heat loss in the hydrogen generator 400, a start-up time delay of two minutes or more occurs.
这时,如果在氧化铝颗粒43的温度充分上升之前对氢生成装置400提供原料和水蒸气,则所提供的水蒸气由于氧化铝颗粒43的冷却而作为水凝集下来,因此对重整催化剂层12所提供的原料是水蒸气量不足的原料。在这种情况下,在水蒸气的量少的条件(具体地说提供给重整催化剂层12的水蒸气的摩尔量S与原料中包含的碳的摩尔量C之比S/C低于2.7~32范围的条件)下如果使水蒸气重整反应进行,则重整催化剂的表面上将析出原料中的碳,重整催化剂的催化活性下降。而且如果使这样的运行条件继续下去,则整个重整催化剂层的催化剂性能将会劣化,因此氢生成装置400不能长期使用。因此实际上需要在氧化铝颗粒43的温度充分上升之后给氢生成装置400提供原料和水蒸气。也就是说,在上述氢生成装置400中,存在从启动到电力输出开始的待机时间长的问题。At this time, if the raw material and water vapor are supplied to the hydrogen generator 400 before the temperature of the alumina particles 43 rises sufficiently, the supplied water vapor will condense as water due to the cooling of the alumina particles 43, and thus affect the reforming catalyst layer. 12 The supplied raw material is a raw material with an insufficient amount of water vapor. In this case, under conditions where the amount of water vapor is small (specifically, the ratio S/C of the molar amount S of water vapor supplied to the reforming catalyst layer 12 to the molar amount C of carbon contained in the raw material is lower than 2.7 If the steam reforming reaction proceeds under the conditions in the range of ~32), the carbon in the raw material will be precipitated on the surface of the reforming catalyst, and the catalytic activity of the reforming catalyst will decrease. Furthermore, if such operating conditions are continued, the catalyst performance of the entire reforming catalyst layer will deteriorate, so the hydrogen generator 400 cannot be used for a long period of time. Therefore, it is actually necessary to supply the raw material and water vapor to the hydrogen generator 400 after the temperature of the alumina particles 43 has risen sufficiently. That is, in the hydrogen generator 400 described above, there is a problem that the standby time from startup to power output is long.
又,图18所示的氢生成装置300也是预热层30或第1混合层35等利用陶瓷球构成,从而也有与上述氢生成装置400相同的问题。Also, the hydrogen generator 300 shown in FIG. 18 is also composed of ceramic balls such as the preheating layer 30 and the first mixed layer 35 , and thus has the same problems as the hydrogen generator 400 described above.
本发明是鉴于这样的情况而作出的,其目的在于提供具备重量轻而且热容量小的高性能的气体混合器的,氢生成效率和响应性能优异的氢生成装置。The present invention has been made in view of such circumstances, and an object of the present invention is to provide a hydrogen generator having excellent hydrogen generation efficiency and responsiveness, which is provided with a high-performance gas mixer that is light in weight and has a small heat capacity.
解决课题用的手段means of solving problems
为了解决上述课题,本发明的氢生成装置具备:含有两种或两种以上成分的混合气体流通的混合气体流路、各始端从所述混合气体流路分叉,各终端相互汇合的第1流路和第2流路、设置于所述第1流路,使流过该第1流路的混合气体向第1方向转弯的第1旋转装置、设置于所述第2流路,使流过该第2流路的混合气体向作为和第1方向的相反方向即第2方向转弯的第2旋转装置、以及使从所述汇合的第1流路和第2流路的终端流出的所述混合气体发生化学反应,生成氢的氢生成部。In order to solve the above-mentioned problems, the hydrogen generating device of the present invention includes: a mixed gas flow channel through which a mixed gas containing two or more components flows; The flow path and the second flow path are provided in the first flow path, and the first rotating device that turns the mixed gas flowing in the first flow path in the first direction is installed in the second flow path to make the mixed gas flow The mixed gas passing through the second flow path is turned to the second direction which is the opposite direction to the first direction, that is, the second rotating device, and the second rotating device for flowing out from the terminal end of the merged first flow path and the second flow path. The hydrogen generating part where the above-mentioned mixed gas undergoes a chemical reaction to generate hydrogen.
采用这样的结构时,提供给重整催化剂层或选择氧化催化剂层的混合气体的混合状态能够得到改善,同时提供给重整催化剂层或选择氧化催化剂层的混合气体中的城市煤气等组成成分的浓度能够与供给位置无关地形成均匀的浓度,因此能够提供氢生成效率优异的氢生成装置。When such a structure is adopted, the mixed state of the mixed gas supplied to the reforming catalyst layer or the selective oxidation catalyst layer can be improved, and at the same time, the concentration of components such as city gas in the mixed gas supplied to the reforming catalyst layer or the selective oxidation catalyst layer can be improved. Since the concentration can be uniform regardless of the supply position, it is possible to provide a hydrogen generating device excellent in hydrogen generation efficiency.
在这种情况下,所述第1流路和所述第2流路形成为所述混合气体能够一边在从所述第1流路的终端和所述第2流路的终端来的混合气体的流出方向的垂直平面内流动,一边分别进行所述第1方向的转弯和所述第2方向的转弯。In this case, the first flow path and the second flow path are formed so that the mixed gas can flow from the end of the first flow path and the end of the second flow path. The flow in the vertical plane of the outflow direction makes the turn in the first direction and the turn in the second direction respectively.
采用这样的结构时,能够形成平板状的气体混合器,因此能够使氢生成装置薄型化。With such a structure, a flat gas mixer can be formed, so that the thickness of the hydrogen generator can be reduced.
在这种情况下,所述第1流路和所述第2流路分别具有相互一致的中心轴,外周面开放,而且形成中心有圆形开口的中空状,所述外周面构成作为始端的入口,同时所述开口构成作为终端的出口,所述第1旋转装置由在沿着所述中心轴的方向分隔所述第1流路的内部空间,而且从该内部空间的外围向内,终端对始端从半径方向向所述第1方向偏移地延伸的多个分隔墙构成,所述第2旋转装置由在沿着所述中心轴的方向分隔所述第2流路的内部空间,而且从该内部空间的外围向内,终端对始端从半径方向向所述第2方向偏移地延伸的多个分隔墙构成。In this case, the first flow path and the second flow path have central axes that coincide with each other, and their outer peripheral surfaces are open and hollow with a circular opening at the center. Inlet, while the opening constitutes an outlet as a terminal, the first rotating device divides the internal space of the first flow path in the direction along the central axis, and from the periphery of the internal space inward, the terminal a plurality of partition walls extending from the radial direction to the first direction offset from the starting end, the second rotating device divides the inner space of the second flow path in the direction along the central axis, and Inwardly from the periphery of the internal space, the end-to-start end is constituted by a plurality of partition walls that extend offset from the radial direction toward the second direction.
采用这样的结构时,能够合适地构成气体混合向内优异的平板状的气体混合器。With such a configuration, it is possible to suitably configure a flat-plate gas mixer excellent in gas mixing inward.
所述分隔墙的终端相对于始端的偏移在所述中心轴的周围的旋转角度中是在45°~90°的范围内。The offset of the end of the partition wall relative to the start is in the range of 45° to 90° in the rotation angle around the central axis.
采用这样的结构时能够很好地改善混合气体的混合状态。When such a structure is adopted, the mixed state of the mixed gas can be well improved.
在这种情况下,所述第1流路及所述第2流路与所述第1旋转装置及所述第2旋转装置沿着所述中心轴分别形成多个。In this case, a plurality of the first flow path and the second flow path and the first rotation device and the second rotation device are respectively formed along the central axis.
采用这样的结构时能够更好地改善混合气体的混合状态。When such a structure is adopted, the mixed state of the mixed gas can be better improved.
又,在上述情况下,所述第1流路和所述第2流路形成为所述混合气体能够一边在从所述第1流路的终端和所述第2流路的终端来的混合气体的流出方向的平行方向上的筒状面内流动,一边分别进行所述第1方向的转弯和所述第2方向的转弯。Also, in the above case, the first flow path and the second flow path are formed so that the mixed gas can be mixed from the end of the first flow path and the end of the second flow path. The cylindrical in-plane flow in a direction parallel to the outflow direction of the gas makes a turn in the first direction and a turn in the second direction, respectively.
采用这样的结构时,能够构成圆筒状的气体混合器,因此能够使氢生成装置小型化。With such a configuration, since a cylindrical gas mixer can be configured, the size of the hydrogen generator can be reduced.
在这种情况下,所述第1流路和所述第2流路分别形成为以所述中心轴为中心轴共有而且具有环状剖面的筒状,一侧的各端面构成作为始端的入口,同时另一侧的各端面构成作为终端的出口,所述第1旋转装置由螺旋状分隔所述第1流路的筒状的内部空间,使其在所述第1方向上旋转的多个分隔墙构成,所述第2旋转装置由螺旋状分隔所述第1流路的筒状的内部空间,使其在所述第2方向上旋转的多个分隔墙构成。In this case, the first flow path and the second flow path are each formed in a cylindrical shape with the central axis as a central axis and having a circular cross-section, and each end surface on one side constitutes an inlet as a starting end. At the same time, each end surface on the other side constitutes an outlet as a terminal, and the first rotating device divides the cylindrical inner space of the first flow path in a helical shape, so that it rotates in the first direction. The partition wall is configured, and the second rotating device is composed of a plurality of partition walls that spirally partition the cylindrical internal space of the first flow path and rotate in the second direction.
采用这样的结构时,能够很好地构成气体混合性能优异的圆筒状的气体混合器。When such a structure is adopted, it is possible to favorably constitute a cylindrical gas mixer having excellent gas mixing performance.
在这种情况下,所述分隔墙的从始端到终端的旋转角度是45°~90°范围的旋转角度。In this case, the rotation angle of the partition wall from the beginning to the end is a rotation angle ranging from 45° to 90°.
采用这样的结构时,能够很好地改善混合气体的混合状态。When such a structure is adopted, the mixed state of the mixed gas can be favorably improved.
在这种情况下,用所述分隔墙分隔的旋转流路的出口的一部分封闭。In this case, a part of the outlet of the swirling flow path partitioned by the partition wall is closed.
采用这样的结构时,能够更好地改善混合气体的混合状态。When such a structure is adopted, the mixed state of the mixed gas can be better improved.
在这种情况下,所述第1流路和所述第2流路由圆筒状的分隔墙分隔形成,所述第1流路和所述第2流路中的任一个的所述旋转流路的出口被封闭,所述分隔墙的该封闭的出口的近旁部分形成开口。In this case, the first flow path and the second flow path are separated and formed by a cylindrical partition wall, and the swirling flow in any one of the first flow path and the second flow path The exit of the road is closed, and the part of the partition wall near the closed exit forms an opening.
采用这样的结构时,能够更好地改善混合气体的混合状态。When such a structure is adopted, the mixed state of the mixed gas can be better improved.
在这种情况下,所述第1流路和所述第2流路沿着所述中心轴分别形成多条,在所述混合气体流路中,位于上游侧的所述第1流路和所述第2流路的终端连接于位于下游侧的所述第1流路和所述第2流路的始端。In this case, a plurality of the first flow path and the second flow path are respectively formed along the central axis, and among the mixed gas flow paths, the first flow path and the second flow path on the upstream side The end of the second flow path is connected to the beginning of the first flow path and the second flow path on the downstream side.
采用这样的结构时,能够更好地改善混合气体的混合状态。When such a structure is adopted, the mixed state of the mixed gas can be better improved.
又,在上述情况下,所述混合气体是至少具有碳和氢的有机化合物与水汇合的混合气体,所述化学反应是由所述有机化合物与水混合的混合气体生成氢的水蒸气重整反应,所述氢生成部是利用所述水蒸气重整反应生成富含氢的重整气体的重整反应部,所述第1旋转装置和所述第2旋转装置配设于所述重整反应部的上游,从所述汇合的第1流路和第2流路的终端流出的所述混合气体被提供给所述重整反应部,生成氢。Also, in the above case, the mixed gas is a mixed gas in which an organic compound having at least carbon and hydrogen and water are combined, and the chemical reaction is steam reforming in which hydrogen is generated from a mixed gas in which the organic compound and water are mixed. reaction, the hydrogen generating part is a reforming reaction part that generates hydrogen-rich reformed gas by utilizing the steam reforming reaction, and the first rotating device and the second rotating device are arranged in the reforming Upstream of the reaction section, the mixed gas flowing out from the terminals of the merged first flow path and the second flow path is supplied to the reforming reaction section to generate hydrogen.
采用这样的结构时,能够改善提供给重整反应部的混合气体的混合状态,因此能够更好地进行重整反应部的重整反应。With such a structure, the mixed state of the mixed gas supplied to the reforming reaction part can be improved, and thus the reforming reaction in the reforming reaction part can be better performed.
又,在上述情况下,所述混合气体是所述重整气体与氧气混合的混合气体,设置利用氧气,借助于将一氧化碳变换为二氧化碳的选择氧化反应减少所述重整气体中的一氧化碳的选择氧化反应部,取代所述氢生成部,所述第1旋转装置和所述第2旋转装置配置于所述选择氧化反应部的上游,从所述汇合的第1流路和第2流路的终端流出的所述混合气体被提供给所述选择氧化反应部,减少所述重整气体中的一氧化碳。Also, in the above case, the mixed gas is a mixed gas of the reformed gas and oxygen, and the selection of carbon monoxide in the reformed gas is reduced by means of a selective oxidation reaction of converting carbon monoxide into carbon dioxide by using oxygen. In the oxidation reaction part, instead of the hydrogen generation part, the first rotating device and the second rotating device are arranged upstream of the selective oxidation reaction part, and The mixed gas flowing out of the terminal is supplied to the selective oxidation reaction part to reduce carbon monoxide in the reformed gas.
采用这样的结构时,能够改善提供给选择氧化反应部的混合气体的混合状态,因此能够更好地进行选择氧化反应部的选择氧化反应。With such a structure, the mixed state of the mixed gas supplied to the selective oxidation reaction part can be improved, so that the selective oxidation reaction in the selective oxidation reaction part can be better performed.
发明效果Invention effect
本发明采用以上说明的解决手段实施,能够提供具备重量轻而且热容量小的高性能的气体混合器的,氢生成效率和响应性能优异的氢生成装置。The present invention is carried out using the above-described solution means, and can provide a hydrogen generator having a high-performance gas mixer that is light in weight and has a small heat capacity, and has excellent hydrogen generation efficiency and responsiveness.
采用本发明,能够消除提供给重整催化剂层的原料和水蒸气的混合气体等流体的时间上和空间上的浓度不均匀性。于是,其结果是能够确保重整气体的浓度的时间和空间上的均匀性,因此能够有效地使用重整催化剂层和配设于其下游侧的重整反应器等除一氧化碳催化剂层,能够对减少各催化剂数量和氢生成装置的小型化作出重大贡献。According to the present invention, it is possible to eliminate temporal and spatial concentration inhomogeneity of a fluid such as a mixed gas of a raw material and water vapor supplied to a reforming catalyst layer. Then, as a result, the temporal and spatial uniformity of the concentration of the reformed gas can be ensured, so the carbon monoxide removal catalyst layer such as the reforming catalyst layer and the reforming reactor arranged on the downstream side can be effectively used, and the It contributes significantly to the reduction of the number of catalysts and the miniaturization of hydrogen generators.
附图说明Description of drawings
图1是本发明实施形态1的氢生成装置的内部结构的示意纵剖面图。Fig. 1 is a schematic longitudinal sectional view of the internal structure of a hydrogen generator according to Embodiment 1 of the present invention.
图2是本发明实施形态1的气体混合器的内部结构的示意图,图2(a)是气体混合器的平面图,图2(b)是气体混合器的剖面图。2 is a schematic diagram of the internal structure of the gas mixer according to Embodiment 1 of the present invention, FIG. 2(a) is a plan view of the gas mixer, and FIG. 2(b) is a cross-sectional view of the gas mixer.
图3对所述分隔墙分隔于其上侧的混合气体流进行示意性解释。FIG. 3 schematically explains the flow of the mixed gas separated by the partition wall on its upper side.
图4对所述分隔墙分隔于其下侧的混合气体流进行示意性解释。FIG. 4 schematically explains the mixed gas flow separated by the partition wall on its lower side.
图5是本发明实施形态1的其他气体混合器的内部结构的示意图,图5(a)是气体混合器的平面图,图5(b)是气体混合器的剖面图。5 is a schematic view of the internal structure of another gas mixer according to Embodiment 1 of the present invention, FIG. 5(a) is a plan view of the gas mixer, and FIG. 5(b) is a cross-sectional view of the gas mixer.
图6是表示在分隔墙的一个面上配设8个流路规定构件的情况下的气体混合器的结构的平面图。6 is a plan view showing the structure of a gas mixer in which eight flow path defining members are arranged on one surface of a partition wall.
图7是本发明实施形态2的氢生成装置的内部结构的示意纵剖面图。Fig. 7 is a schematic longitudinal sectional view of the internal structure of a hydrogen generator according to Embodiment 2 of the present invention.
图8是本发明实施形态2的气体混合器的内部结构的示意纵剖面图。Fig. 8 is a schematic longitudinal sectional view of the internal structure of a gas mixer according to Embodiment 2 of the present invention.
图9是示意性表示气体混合器中的重整气体的流动的解说图,图9(a)是示意性表示被混合用同心圆筒分割于其内侧的混合气体的解说图,图9(b)是示意性表示混合用同心圆筒分割于其外侧的混合气体的解说图,9 is an explanatory diagram schematically showing the flow of the reformed gas in the gas mixer, FIG. 9( a ) is an explanatory diagram schematically showing the mixed gas divided inside the mixing concentric cylinder, and FIG. 9( b ) is an explanatory diagram schematically showing the mixed gas divided outside the concentric cylinder for mixing,
图10是用于更容易理解地说明图9所示的本实施形态的气体混合器的动作的解说图。Fig. 10 is an explanatory view for more easily understanding the operation of the gas mixer of the present embodiment shown in Fig. 9 .
图11是本发明实施形态2的其他气体混合器的内部结构的示意纵剖面图。Fig. 11 is a schematic longitudinal sectional view of the internal structure of another gas mixer according to Embodiment 2 of the present invention.
图12是本发明实施形态2的其他气体混合器的内部结构的示意纵剖面图。Fig. 12 is a schematic longitudinal sectional view of the internal structure of another gas mixer according to Embodiment 2 of the present invention.
图13是示意性表示本实施形态的气体混合器中的第1流体(例如原料)和第2流体(例如水蒸气)的混合气体的旋转角度与使用通过气体混合器的混合气体的情况下的重整催化剂层中的重整反应转化率之间的关系的关系图。13 schematically shows the rotation angle of the mixed gas of the first fluid (such as raw material) and the second fluid (such as water vapor) in the gas mixer of this embodiment and the rotation angle of the mixed gas that passes through the gas mixer. A graph showing the relationship between reforming reaction conversion rates in the reforming catalyst layer.
图14是本发明实施形态3的气体混合器的内部结构的示意图,图14(a)是气体混合器的上表面图,图14(b)是气体混合器的侧面图。Fig. 14 is a schematic view of the internal structure of a gas mixer according to Embodiment 3 of the present invention, Fig. 14(a) is a top view of the gas mixer, and Fig. 14(b) is a side view of the gas mixer.
图15是本发明实施形态4的气体混合器的内部结构的示意图,图15(a)是气体混合器的上表面图,图15(b)是气体混合器的侧面图。Fig. 15 is a schematic view of the internal structure of a gas mixer according to Embodiment 4 of the present invention, Fig. 15(a) is a top view of the gas mixer, and Fig. 15(b) is a side view of the gas mixer.
图16是本发明实施形态2~4的气体混合器串列集合形成的第1气体混合器集合体的内部结构的示意图。Fig. 16 is a schematic view showing the internal structure of a first gas mixer assembly formed by arranging gas mixers in series according to Embodiments 2 to 4 of the present invention.
图17是本发明实施形态2~4的气体混合器串列集合形成的第2气体混合器集合体的内部结构的示意图。Fig. 17 is a schematic view showing the internal structure of a second gas mixer assembly formed by arranging gas mixers in series according to Embodiments 2 to 4 of the present invention.
图18是能够将原料与水蒸气均匀混合的氢生成装置的一个例子的内部结构示意纵剖面图。Fig. 18 is a schematic vertical cross-sectional view of the internal structure of an example of a hydrogen generator capable of uniformly mixing raw materials and water vapor.
图19是能够提高在圆周方向上相互离开的位置上存在的流体之间的混合性能的氢生成装置的一个例子的内部结构的示意性纵剖面图。19 is a schematic vertical cross-sectional view of the internal structure of an example of a hydrogen generator capable of improving the mixing performance of fluids present at positions separated from each other in the circumferential direction.
符号说明Symbol Description
1 城市煤气供给用配管连结部1 Pipe connection for city gas supply
2 水供给用配管连结部2 Water supply pipe connection
3 燃烧器3 burners
4~6 燃烧气体用流路4~6 Flow path for combustion gas
8 流下流路8 down flow path
9 上升流路9 Upstream path
10 蒸发器10 evaporator
11 重整气体用流路11 Flow path for reformed gas
12 重整催化剂层12 reforming catalyst layer
13 燃烧气体排气口13 Combustion gas exhaust port
15 出口配管15 outlet piping
16 燃烧器16 burners
17、18 加热器17, 18 Heater
19~28 同心圆筒19~28 Concentric cylinders
29 燃烧气体用流路29 Flow path for combustion gas
30 预热层30 preheated layers
31 重整催化剂层31 reforming catalyst layer
32 热回收层32 heat recovery layer
33 转化催化剂层33 conversion catalyst layer
34 空气供给部34 Air supply department
35 第1混合层35 1st mixed layer
36 第2混合层36 2nd mixed layer
37 第1选择氧化催化剂层37 The first selective oxidation catalyst layer
38 第2选择氧化催化剂层38 The second selective oxidation catalyst layer
39~40 横壁39~40 Transverse wall
41 空间41 space
42 催化剂配管42 Catalyst piping
43 氧化铝颗粒43 Alumina particles
44 端部44 end
45a~45d 流路规定构件45a~45d Flow path regulation components
46a~46d 流路规定构件46a~46d Flow path regulation components
47~49 混合气体47~49 mixed gas
50 分隔墙50 Partition wall
51 连通孔51 Connecting hole
52 端部52 end
53a~53d 流路规定构件53a~53d Flow path regulation components
54a~54d 流路规定构件54a~54d Flow path regulation components
55、56 混合气体55, 56 mixed gas
57 分隔板57 Partition board
58 分隔墙58 Partition wall
59a~59h 流路规定构件59a~59h Flow path regulation components
60a~60h 流路规定构件60a~60h Flow path regulation components
61 混合用同心圆筒61 Concentric cylinder for mixing
62a~62d 内侧流路规定构件62a~62d Internal flow path regulation member
63a~63d 外侧流路规定构件63a~63d Outer flow path regulation member
64~66 重整气体64~66 reformed gas
67a~67h 内侧流路规定构件67a~67h Internal flow path regulation member
68a~68h 外侧流路规定构件68a~68h External flow path regulation member
69、70 出口部69, 70 Export Department
71 挡板71 Baffle
72、73 开口部72, 73 opening
74 挡板74 Baffle
75 开口部75 opening
76 混合用同心圆筒76 Concentric cylinder for mixing
77 外壳77 shell
101 气体混合器101 Gas mixer
101’ 气体混合器101' gas mixer
102、103 气体混合器102, 103 gas mixer
201、202 气体混合器201, 202 gas mixer
203~208 气体混合器203~208 gas mixer
100~400 氢生成装置100~400 Hydrogen generating device
A 第1规定位置A The 1st prescribed position
B 第2规定位置B 2nd prescribed position
C 第3规定位置C 3rd prescribed position
D 第4规定位置D The 4th prescribed position
E 第5规定位置E 5th prescribed position
F 第6规定位置F Sixth prescribed position
G 第7规定位置G The 7th prescribed position
H 第8规定位置H The 8th prescribed position
c 中心轴c central axis
最佳实施方式best practice
下面参照附图对实施本发明的最佳形态进行详细说明。The best mode for carrying out the present invention will be described in detail below with reference to the accompanying drawings.
实施形态1Embodiment 1
在本发明的实施形态1中,对利用圆盘状空间连接使所提供的水蒸发并且使其与原料混合生成混合气体的蒸发器与使生成重整气体用的水蒸气重整反应进行的反应部,通过在该圆盘状空间配设气体混合器在水平方向上改善气体混合的混合状态的形态进行说明。In Embodiment 1 of the present invention, a disc-shaped space is used to connect an evaporator for evaporating supplied water and mixing it with raw materials to generate mixed gas, and a reaction for steam reforming reaction for generating reformed gas. In the section, a gas mixer is arranged in the disc-shaped space to improve the mixing state of gas mixing in the horizontal direction.
首先参照图1对本发明实施形态1的氢生成装置100的基本结构和动作进行说明。First, the basic structure and operation of a hydrogen generator 100 according to Embodiment 1 of the present invention will be described with reference to FIG. 1 .
图1是示意性表示本发明实施形态1的氢生成装置100的内部结构的纵剖面图。还有,在图1中,对重整气体中包含的一氧化碳的去除用的转化反应器和选择氧化反应器以及燃料电池主体的记载被省略。又,在图1中所示的箭头表示原料和水蒸气等气体流动的方向。Fig. 1 is a longitudinal sectional view schematically showing the internal structure of a hydrogen generator 100 according to Embodiment 1 of the present invention. In addition, in FIG. 1 , descriptions of the shift reactor, the selective oxidation reactor, and the fuel cell main body for removing carbon monoxide contained in the reformed gas are omitted. In addition, the arrows shown in FIG. 1 indicate the direction in which gases such as raw materials and water vapor flow.
如图1所示,本实施形态的氢生成装置100具有上端和下端封闭的圆筒状外壳77。该外壳77的内部用圆筒状的纵壁和圆板状的横壁区隔,形成以下所述的各种流路等。具备这样的外壳77的氢生成装置100,具有从外部的基础设施向氢生成装置100提供城市煤气用的城市煤气供给用配管连接部1、从自来水管道向氢生成装置100供水用的水供给用配管连接部2、以及使水蒸气重整反应用的高温状态的燃烧气体生成用的燃烧器3。As shown in FIG. 1 , the hydrogen generator 100 of this embodiment has a cylindrical casing 77 with its upper end and lower end closed. The inside of the casing 77 is partitioned by a cylindrical vertical wall and a disk-shaped horizontal wall, and various flow paths and the like described below are formed. The hydrogen generator 100 provided with such a housing 77 has a city gas supply pipe connection 1 for supplying city gas to the hydrogen generator 100 from an external infrastructure, and a water supply pipe connection 1 for supplying water to the hydrogen generator 100 from a water pipe. A pipe connection part 2, and a burner 3 for generating combustion gas in a high-temperature state for steam reforming reaction.
又,该氢生成装置100使得使燃烧器3生成的高温状态的燃烧气体在氢生成装置100内部流通的燃烧气体用流路4~6、从城市煤气供给用配管连接部1和水供给用配管连接部2提供的城市煤气和水向下流动的流下流路8、在向下流过该流下流路8的过程中生成的水蒸气和城市煤气的混合气体上升的上升流路9、以及使水蒸气重整反应生成的重整气体在氢生成装置100内部流通的重整气体用流路11相对于氢生成装置100的中心轴C具有同心圆筒状。在这里,在本实施形态的氢生成装置100中,流下流路8与上升流路9构成蒸发器10,利用蒸发器10将生成的水蒸气与城市煤气混合。又在重整气体用流路11的内部的规定区域形成使水蒸气重整反应进行用的重整催化剂层12。又,该氢生成装置10(0具备使通过燃烧气体用流路4~6的燃烧气体向氢生成装置100外部排放用的燃烧气体排气口13和通过重整气体用流路11的重整气体向氢生成装置100外部排出用的出口配管15。In addition, in this hydrogen generator 100, the combustion gas flow paths 4 to 6 through which the combustion gas in a high-temperature state generated by the burner 3 circulates in the hydrogen generator 100, the city gas supply pipe connection part 1 and the water supply pipe The city gas and water provided by the connection part 2 flow down the downflow channel 8, and the mixed gas of the water vapor and the city gas generated in the process of flowing down the downflow channel 8 rises up the upflow channel 9, and the water The reformed gas channel 11 through which the reformed gas generated by the steam reforming reaction flows through the hydrogen generator 100 has a concentric cylindrical shape with respect to the central axis C of the hydrogen generator 100 . Here, in the hydrogen generator 100 of this embodiment, the downflow channel 8 and the uplink channel 9 constitute an evaporator 10, and the generated water vapor is mixed with city gas by the evaporator 10. Further, a reforming catalyst layer 12 for advancing the steam reforming reaction is formed in a predetermined region inside the reformed gas flow channel 11 . In addition, the hydrogen generator 10 (0) includes a combustion gas exhaust port 13 for discharging the combustion gas passing through the combustion gas flow paths 4 to 6 to the outside of the hydrogen generator 100 and a reforming gas flow path 11 for reforming gas. An outlet pipe 15 for discharging the gas to the outside of the hydrogen generator 100 .
而且如图1所示,本实施形态的氢生成装置100中,上升流路9的端部44和向重整气体用流路11引入混合气体的催化剂配管42,利用由两个圆盘状横壁39和横壁40夹着构成的圆盘状空间41连接。在这里,在横壁40的中央部形成具备催化剂配管42能够连接的直径的贯通孔,在该贯通孔上连接催化剂配管42的一端。又如图1所示,在该氢生成装置100中,上述圆盘状空间41上配设改善上升流路9中通过的原料和水蒸气的混合气体的混合状态用的作为本发明特征的气体混合器101。下面对该气体混合器101的构成进行详细说明。Moreover, as shown in FIG. 1, in the hydrogen generator 100 of this embodiment, the end 44 of the ascending flow path 9 and the catalyst pipe 42 for introducing the mixed gas to the flow path 11 for reformed gas are made of two disk-shaped horizontal walls. 39 and the transverse wall 40 are connected through the disc-shaped space 41 formed. Here, a through hole having a diameter to which the catalyst pipe 42 can be connected is formed in the central portion of the lateral wall 40 , and one end of the catalyst pipe 42 is connected to the through hole. Also as shown in FIG. 1 , in the hydrogen generator 100, the above-mentioned disk-shaped space 41 is provided with a gas which is the characteristic of the present invention for improving the mixed state of the mixed gas of the raw material and water vapor passing through the ascending channel 9. Mixer 101. The configuration of the gas mixer 101 will be described in detail below.
在这样构成的本实施形态的氢生成装置100中,从城市煤气供给用配管连接部1和水供给用配管连接部2向流下流路8提供城市煤气等原料和水时,在该流下流路8水被加热生成水蒸气,该水蒸气与原料一边慢慢混合并且一边通过上升流路9,其后从上升流路9的端部44作为混合气体排出。也就是说,在蒸发器10中,生成原料与水蒸气的混合气体。然后,在蒸发器10中生成的混合气体提供给配设气体混合器101的空间41。然后在该气体混合器101中,在混合气体中的原料与水蒸气得到充分混合的同时,在上升流路9中,在其圆周方向具有浓度分布地扩展开来的混合气体被汇集并均匀混合。下面对利用该气体混合器101改善混合气体的混合状态的改善作用进行详细说明。In the hydrogen generator 100 of the present embodiment configured in this way, when raw materials such as city gas and water are supplied from the city gas supply pipe connection portion 1 and the water supply pipe connection portion 2 to the downflow flow path 8, the flow in the downflow flow path The water is heated to generate water vapor, which passes through the ascending channel 9 while gradually mixing with the raw material, and is then discharged from the end 44 of the ascending channel 9 as a mixed gas. That is, in the evaporator 10, a mixed gas of the raw material and water vapor is generated. Then, the mixed gas generated in the evaporator 10 is supplied to the space 41 where the gas mixer 101 is arranged. Then, in this gas mixer 101, while the raw materials and water vapor in the mixed gas are fully mixed, in the ascending flow path 9, the mixed gas that spreads with a concentration distribution in its circumferential direction is collected and uniformly mixed. . The effect of improving the mixing state of the mixed gas by using the gas mixer 101 will be described in detail below.
通过气体混合器101的混合气体其后通过催化剂配管42,提供给具备充填重整催化剂的重整催化剂层12的重整气体用流路11。于是,在该重整催化剂层12中,流过燃烧气体用流路4的燃烧气体将重整催化剂层12加热到高温,以进行水蒸气重整反应,以此从混合气体生成包含氢和二氧化碳以及一氧化碳的重整气体。其后该重整气体还通过重整气体用流路11,从出口配管15提供给用于减低重整气体中的一氧化碳浓度的转化反应器。还有,提供燃烧气体用流路4的燃烧气体在通过燃烧气体用流路5~6之后通过燃烧气体排气口13排放到氢生成装置100的外部。The mixed gas passing through the gas mixer 101 then passes through the catalyst pipe 42 and is supplied to the reformed gas flow path 11 having the reforming catalyst layer 12 filled with the reforming catalyst. Then, in this reforming catalyst layer 12, the combustion gas flowing through the combustion gas flow path 4 heats the reforming catalyst layer 12 to a high temperature to perform a steam reforming reaction, thereby generating a gas mixture containing hydrogen and carbon dioxide from the mixed gas. and reformed gas of carbon monoxide. Thereafter, the reformed gas also passes through the channel 11 for reformed gas, and is supplied from the outlet pipe 15 to a shift reactor for reducing the concentration of carbon monoxide in the reformed gas. In addition, the combustion gas supplied to the combustion gas flow channel 4 is discharged to the outside of the hydrogen generator 100 through the combustion gas exhaust port 13 after passing through the combustion gas flow channels 5 to 6 .
下面参照附图对本发明的实施形态1的气体混合器101的结构进行说明。Next, the structure of the gas mixer 101 according to Embodiment 1 of the present invention will be described with reference to the drawings.
图2是本发明实施形态1的气体混合器101的内部结构的示意图,图2(a)是气体混合器101的平面图,图2(b)是气体混合器101的剖面图。还有,在图2(a)中,实线表示气体混合器101中的下述上侧的流路规定构件45a~45d,虚线表示下侧的流路规定构件46a~46d。2 is a schematic view of the internal structure of the gas mixer 101 according to Embodiment 1 of the present invention. FIG. 2(a) is a plan view of the gas mixer 101, and FIG. In FIG. 2( a ), solid lines indicate upper flow path defining members 45 a to 45 d described below in the gas mixer 101 , and broken lines represent lower flow path defining members 46 a to 46 d .
如图2(a)和图2(b)所示,本实施形态的气体混合器101具有将从图1所示的上升流路9上升的混合气体47分为像混合气体48和混合气体49那样上下两部分的圆盘状分隔墙50。在该分隔墙50的中央部设置有与催化剂配管42的直径大致相同直径的连通孔51。而且该分隔墙50的两面上的连通孔51的外周部与分隔墙50的外周部之间,配设在平面上看来显示为涡旋状而且在侧面看来显示为带状的流路规定构件45a~45d和46a~46d。As shown in Figure 2 (a) and Figure 2 (b), the gas mixer 101 of the present embodiment has the function of dividing the mixed gas 47 rising from the ascending channel 9 shown in Figure 1 into a mixed gas 48 and a mixed gas 49. The disk-shaped partition wall 50 of two parts up and down like this. A communication hole 51 having a diameter substantially equal to that of the catalyst pipe 42 is provided at the center of the partition wall 50 . Furthermore, between the outer peripheral portions of the communicating holes 51 on both sides of the partition wall 50 and the outer peripheral portions of the partition wall 50, flow path regulations that are spiral-shaped in plan view and band-shaped in side view are provided. Members 45a-45d and 46a-46d.
具体地说,如图2(a)所示,在分隔墙50的上侧等间隔配设分别具有规定的涡旋状的4个流路规定构件45a~45d。这些流路规定构件45a~45d具有能够使混合气体48的流动方向左旋的涡旋状。又如图2a所示,在分隔墙50的下侧等间隔配设分别具有涡旋状的4个流路规定构件46a~46d。这些流路规定构件46a~46d具有能够使混合气体49的流动方向右旋的涡旋状。在这里,如图2a所示,流路规定构件45a~45d分别配设于分隔墙50的表面,而且其长度方向的分隔墙50的外周部一侧的端部配置于每隔45°进行定位的第1规定位置A~第4规定位置D,其长度方向上的分隔墙50的内周部一侧(连通孔51的外周部一侧)的端部被配置于相对于第1规定位置A~第4规定位置D左旋移动45°的第5规定位置E~第8规定位置H。另一方面,如图2(a)所示,流路规定构件46a~46d分别配设于分隔墙50的表面,而且其长度方向的分隔墙50的外周部一侧的端部配置于上述第1规定位置A~第4规定位置D,其长度方向上的分隔墙50的内周部一侧(连通孔51的外周部一侧)的端部被配置于相对于第1规定位置A~第4规定位置D右旋移动45°的第7规定位置G、第6规定位置F、第5规定位置E、第8规定位置H。也就是说,本实施形态的气体混合器101中,流路规定构件45a~45d和流路规定构件46a~46d在图2(a)所示的平面中,分别配置为涡旋状而且使混合气体48与混合气体49相互逆向旋转,而且在从分隔墙50的各个面观察的情况下混合气体48与混合气体49在相同方向旋转。于是,这样由分隔墙50和流路规定构件45a~45d以及流路规定构件46a~46d构成的气体混合器101利用规定的固定手段配设和固定于连接上述流路9和催化剂配管42的圆盘状空间41上,并且使得气体混合器101的连通孔51与催化剂配管23在中心轴C的方向上大致一致。还有,如图2(a)和图2(b)所示,在气体混合器101的规定位置上,贯通将在重整催化剂层12中生成的重整气体排出到氢生成装置100的外部用的出口配管15。又,上述流路规定构件45a~45d以及流路规定构件46a~46d的形状,为了使得向各流路流动的混合气体的流量相等,最好是分别具有相同的形状。Specifically, as shown in FIG. 2( a ), four flow path defining members 45 a to 45 d each having a predetermined spiral shape are arranged at equal intervals on the upper side of the partition wall 50 . These flow path defining members 45 a to 45 d have a spiral shape capable of making the flow direction of the air-fuel mixture 48 counterclockwise. Also, as shown in FIG. 2 a , four flow path defining members 46 a to 46 d each having a spiral shape are arranged at equal intervals on the lower side of the partition wall 50 . These flow path defining members 46 a to 46 d have a spiral shape capable of making the flow direction of the air-fuel mixture 49 clockwise. Here, as shown in FIG. 2a, the flow path defining members 45a to 45d are respectively arranged on the surface of the partition wall 50, and the ends on the outer peripheral side of the partition wall 50 in the longitudinal direction are positioned at every 45°. From the first predetermined position A to the fourth predetermined position D, the end of the inner peripheral side of the partition wall 50 (the outer peripheral side of the communication hole 51 ) in the longitudinal direction is arranged relative to the first predetermined position A. From the fifth predetermined position E to the eighth predetermined position H in which the fourth predetermined position D is shifted counterclockwise by 45°. On the other hand, as shown in FIG. 2( a ), flow path defining members 46 a to 46 d are respectively arranged on the surface of the partition wall 50 , and the end portion on the outer peripheral side of the partition wall 50 in the longitudinal direction is arranged on the above-mentioned first wall. From the first predetermined position A to the fourth predetermined position D, the ends on the inner peripheral side of the partition wall 50 (on the outer peripheral side of the communication hole 51 ) in the longitudinal direction are arranged relative to the first predetermined position A to the fourth predetermined position. 4. The predetermined position D is the seventh predetermined position G, the sixth predetermined position F, the fifth predetermined position E, and the eighth predetermined position H shifted clockwise by 45°. That is, in the gas mixer 101 of this embodiment, the flow path defining members 45a to 45d and the flow path defining members 46a to 46d are respectively arranged in a spiral shape on the plane shown in FIG. The gas 48 and the mixed gas 49 rotate in opposite directions to each other, and the mixed gas 48 and the mixed gas 49 rotate in the same direction when viewed from each surface of the partition wall 50 . Then, the gas mixer 101 composed of the partition wall 50, the flow path defining members 45a to 45d and the flow path defining members 46a to 46d is arranged and fixed on the circle connecting the above flow path 9 and the catalyst pipe 42 by predetermined fixing means. On the disk-shaped space 41 , the communication hole 51 of the gas mixer 101 and the catalyst pipe 23 are substantially aligned in the direction of the central axis C. In addition, as shown in FIG. 2(a) and FIG. 2(b), at a predetermined position of the gas mixer 101, the reformed gas generated in the reforming catalyst layer 12 is discharged to the outside of the hydrogen generator 100. Outlet piping 15 for use. In addition, the shapes of the flow path defining members 45a to 45d and the flow path defining members 46a to 46d preferably have the same shape in order to make the flow rates of the mixed gas flowing in the respective flow paths equal.
下面参照附图详细说明本发明实施形态1的气体混合器101对混合气体的混合状态的改善作用。The effect of the gas mixer 101 according to Embodiment 1 of the present invention on improving the mixing state of the mixed gas will be described in detail below with reference to the drawings.
图3对被所述分隔墙50分隔于其上侧的混合气体48的流动进行示意性解释。还有,图3表示从与图2(a)所示的平面图相同方向观察的情况下的平面图。又,在图3中利用具有各种不同花纹的箭头方便地表示出从四个方向流入分隔墙50的上侧的混合气体48的流动。FIG. 3 schematically explains the flow of the mixed gas 48 partitioned on the upper side by the partition wall 50 . In addition, Fig. 3 shows a plan view when viewed from the same direction as the plan view shown in Fig. 2(a). In addition, in FIG. 3 , the flow of the mixed gas 48 flowing into the upper side of the partition wall 50 from four directions is conveniently shown by arrows having various patterns.
又,图4对被所述分隔墙50分隔于其下侧的混合气体49的流动进行示意性解释。还有,图4也表示从与图2(a)所示的平面图相同的方向透视一部分观察到的情况的平面图。又,图4也利用具有各种不同花纹的箭头方便地表示从四个方向流入分隔墙50的下侧的混合气体49的流动。4 schematically explains the flow of the mixed gas 49 partitioned by the partition wall 50 on the lower side thereof. In addition, FIG. 4 also shows the plan view of the situation seen partially from the same direction as the plan view shown in FIG. 2(a). 4 also conveniently shows the flow of the mixed gas 49 flowing into the lower side of the partition wall 50 from four directions by arrows having various patterns.
如图3所示,例如白箭头所示的从图3中的右侧流入的混合气体48a借助于流量规定构件45a和流量规定构件46d,其流路变更为左旋,从图3的上侧流入连通孔51。又,其他箭头所示的从图3中的上侧流入的混合气体48b借助于流路规定构件45b和流路规定构件45a,其流路变更为左旋,从图3的左侧流入连通孔51。又,其他箭头所示的从图3的左侧流入的混合气体48c借助于流路规定构件45c和流路规定构件45b使其流路变更为左旋,从图3的流入连通孔51。又,其他箭头所示的从图3的下侧流入的混合气体48d利用流路规定构件45d和流路规定构件45c将其流路改变为左旋,从图3的右侧流入连通孔51。这样,流路规定构件45a~45d具有使流入分隔构件50的上侧的混合气体48a~混合气体48d的流向向左旋转90°,将其送入连通孔51的作用。As shown in FIG. 3, for example, the mixed gas 48a shown by the white arrow flowing in from the right side in FIG. 3 flows in from the upper side in FIG. The communicating hole 51. Also, the mixed gas 48b shown by other arrows flowing in from the upper side in FIG. 3 flows into the communication hole 51 from the left side of FIG. . Also, the mixed gas 48c shown by other arrows flowing in from the left side of FIG. Also, the mixed gas 48d shown by other arrows flowing in from the lower side in FIG. In this way, the flow path defining members 45 a to 45 d function to rotate the flow of the mixed gas 48 a to 48 d flowing into the upper side of the partition member 50 by 90° to the left and send it into the communication hole 51 .
另一方面,如图4所示,从例如白箭头所示的图4中的右侧流入的混合气体49a借助于流路规定构件46a和流路规定构件46d使其流路变更为右旋,从图4的下侧流入连通孔51。又,另一箭头所示的从图4的上侧流入的混合气体49b,借助于流路规定构件46b和流路规定构件4a使其流路变更为右旋,从图4的右侧流入连通孔51。又,从另一箭头所示的图4中的左侧流入的混合气体49c借助于流路规定构件46c和流路规定构件46b使其流路变更为右旋,从图4的上侧流入连通孔51。又,另一箭头所示的从图4中的下侧流入的混合气体49d借助于流路规定构件46d和流路规定构件46c使其流路变更为右旋,从图4的左侧流入连通孔51。这样,流路规定构件46a~46d具有使得流路分隔墙50的下侧的混合气体49a~49d的流向向右转动90°将其送入连通孔51的作用。On the other hand, as shown in FIG. 4, for example, the mixed gas 49a flowing in from the right side in FIG. 4 shown by the white arrow changes its flow path to right-handed by means of the flow path defining member 46a and the flow path defining member 46d, It flows into the communication hole 51 from the lower side in FIG. 4 . Also, the mixed gas 49b shown by another arrow flowing in from the upper side of FIG. Hole 51. Also, the mixed gas 49c flowing in from the left side in FIG. 4 shown by another arrow changes its flow path to right-handed by means of the flow path defining member 46c and the flow path defining member 46b, and flows in and communicates from the upper side of FIG. 4 . Hole 51. Also, the mixed gas 49d shown by another arrow flowing in from the lower side in FIG. Hole 51. In this way, the flow path defining members 46a to 46d have the function of turning the flow direction of the mixed gas 49a to 49d on the lower side of the flow path partition wall 50 to the right by 90° and sending it into the communication hole 51 .
以上的结果表示,如果采用本实施形态的气体混合器101,则从连通孔51的上侧,流入从分隔墙50的右侧流入的混合气体48的一半的混合气体48a和从左侧流入的混合气体49的一半的混合气体49c,同样,从连通孔51的下侧,流入从分隔墙50的右侧流入的混合气体49的一半的混合气体49a和从左侧流入的混合气体48的一半的混合气体48c。又,从连通孔51的右侧,流入从分隔墙50的下侧流入的混合气体48的一半的混合气体48d和从下侧流入的混合气体49的一半的混合气体49b,同样,从连通孔51的左侧,流入从分隔墙50的上侧流入的混合气体48的一半的混合气体48b和从上侧流入的混合气体49的一半的混合气体49d。因此,像例如对分隔墙50从右侧提供城市煤气的浓度高的混合气体,又从左侧提供水蒸气浓度高的混合气体的情况那样,构成混合气体的成分的浓度在空间上明显有倾向性分布的情况下,也由于从连通孔51的上下分别供应一半的量,所以能够消除空间上浓度分布的偏向,实线均匀化。换句话说,由于城市煤气浓度高的混合气体与水蒸气浓度高的混合气体的接触场所多,因此能够实现空间上的浓度分布均匀化。其结果是,通过催化剂配管42提供给重整催化剂层12的端部52(参照图1)的混合气体的浓度的不均匀能够消除,借助于此,能够使重整气体的浓度在空间上均匀化。又,由于上述气体混合器101对混合气体的混合状态的改善作用,混合气体中的城市煤气与水蒸气的混合状态能够得到改善。而且,通过采用分隔墙50、流路规定构件45a~45d以及流路规定构件46a~46d构成的结构,能够减小气体混合器101的热容量,因此能够提供响应性优异的氢生成装置100。The above results show that, according to the gas mixer 101 of this embodiment, from the upper side of the communication hole 51, half of the mixed gas 48a of the mixed gas 48 flowing in from the right side of the partition wall 50 and half of the mixed gas 48 flowing in from the left side flow in. The mixed gas 49c of the half of the mixed gas 49 similarly flows from the lower side of the communication hole 51 into the mixed gas 49a of the half of the mixed gas 49 which flows in from the right side of the partition wall 50 and the half of the mixed gas 48 which flows in from the left side. The mixed gas 48c. Also, from the right side of the communicating hole 51, the mixed gas 48d of half of the mixed gas 48 flowing in from the lower side of the partition wall 50 and the mixed gas 49b of half of the mixed gas 49 flowing in from the lower side flow in. On the left side of 51, mixed gas 48b which is half of the mixed gas 48 which flows in from the upper side of the partition wall 50, and mixed gas 49d which is half of the mixed gas 49 which flows in from the upper side flow. Therefore, for example, when a mixed gas with a high concentration of city gas is supplied to the partition wall 50 from the right side and a mixed gas with a high water vapor concentration is supplied from the left side, the concentration of the components constituting the mixed gas tends to be spatially obvious. Also in the case of the concentration distribution, since half of the amount is supplied from the upper and lower sides of the communication hole 51, the deviation of the concentration distribution in space can be eliminated, and the solid line can be made uniform. In other words, since there are many places where the mixed gas with high city gas concentration and the mixed gas with high water vapor concentration contact each other, the concentration distribution in space can be made uniform. As a result, unevenness in the concentration of the mixed gas supplied to the end portion 52 (see FIG. 1 ) of the reforming catalyst layer 12 through the catalyst pipe 42 can be eliminated, whereby the concentration of the reformed gas can be made spatially uniform. change. Furthermore, due to the effect of the gas mixer 101 on improving the mixing state of the mixed gas, the mixing state of the city gas and water vapor in the mixed gas can be improved. Furthermore, since the heat capacity of the gas mixer 101 can be reduced by adopting the structure composed of the partition wall 50, the flow path defining members 45a to 45d, and the flow path defining members 46a to 46d, it is possible to provide the hydrogen generator 100 with excellent responsiveness.
在这里,在上述实施形态中,对在圆盘状空间41上配设一个混合器101的情况进行说明,但是,并不限于这样的形态,也可以采用配设多个混合器的形态。Here, in the above-mentioned embodiment, the case where one mixer 101 is arranged in the disk-shaped space 41 is described, but it is not limited to such a form, and a form in which a plurality of mixers are arranged may also be employed.
图5是本发明实施形态1的其他气体混合器102的内部结构的示意图,图5(a)是气体混合器102的平面图,图5(b)是气体混合器102的剖面图。还有,在图5(a)中,粗实线表示气体混合器102中的下述上侧的流路规定构件45a~45d,细实线和虚线表示在下侧配置的流路规定构件53a~53d以及54a~54d。又,在图5(a)以及图5(b)中,对于与图2(a)和图2(b)所示的结构要素相同的结构要素标以相同的符号。5 is a schematic view of the internal structure of another gas mixer 102 according to Embodiment 1 of the present invention, FIG. 5(a) is a plan view of the gas mixer 102, and FIG. 5(b) is a cross-sectional view of the gas mixer 102. In addition, in FIG. 5( a ), thick solid lines indicate the following upper flow path defining members 45 a to 45 d in the gas mixer 102 , and thin solid lines and dashed lines represent flow path defining members 53 a to 45 d disposed on the lower side. 53d and 54a-54d. In addition, in FIG.5(a) and FIG.5(b), the same code|symbol is attached|subjected to the component similar to the component shown in FIG.2(a) and FIG.2(b).
如图5(a)和图5(b)所示,本发明实施形态1的其他气体混合器102中,具备相当于将图2(a)和图2(b)所示的气体混合器101在中心轴C的方向上二级重叠的结构。也就是说,在该气体混合器102中,将分隔墙50和流路规定构件45a~45d及流路规定构件46a~46d构成的第1气体混合器101、以及分隔墙58和流路规定构件53a~53d及流路规定构件54a~54d构成的第2气体混合器101’做成隔着在其中央部具有与连通孔51大致相同直径孔的圆盘状分隔板57双层叠层的结构。而且如图5(a)所示,在该气体混合器102中,使气体混合器101与第2气体混合器101'的位置关系具有45°的旋转角度,形成在中心轴C的方向上将气体混合器101与第2气体混合器101’双层叠层的结构。而且其他各点与图2(a)和图2(b)所示的其他混合器101的情况相同。As shown in Fig. 5(a) and Fig. 5(b), in another gas mixer 102 according to Embodiment 1 of the present invention, a gas mixer 101 equivalent to that shown in Fig. 2(a) and Fig. 2(b) is provided. A structure with secondary overlaps in the direction of the central axis C. That is, in this gas mixer 102, the first gas mixer 101 composed of the partition wall 50, the flow path defining members 45a to 45d and the flow path defining members 46a to 46d, and the partition wall 58 and the flow path defining members The second gas mixer 101' composed of 53a to 53d and flow path defining members 54a to 54d has a double-layered structure with a disk-shaped partition plate 57 having a hole approximately the same diameter as the communication hole 51 in its center. . And as shown in Figure 5 (a), in the gas mixer 102, the positional relationship between the gas mixer 101 and the second gas mixer 101' has a rotation angle of 45°, and is formed in the direction of the central axis C. The gas mixer 101 and the second gas mixer 101' have a double-layered structure. Moreover, other points are the same as those of the other mixer 101 shown in FIG. 2( a ) and FIG. 2( b ).
如果采用这样构成的其他混合器102,则能够利用分隔墙50、分隔板57以及分隔墙58将通过上升流路9的混合气体47在中心轴C的方向上分隔为4个部分的混合气体,即混合气体48、混合气体49、混合气体55、以及混合气体56,同时这些混合气体48、混合气体49、混合气体55、以及混合气体56分别借助于流路规定构件45a~45d、流路规定构件46a~46d、流路规定构件53a~53d、以及流路规定构件54a~54d分别旋转规定的角度,因此能够使提供给催化剂配管42的混合气体中的城市煤气和水蒸气的浓度偏移在空间上进一步均匀化。According to another mixer 102 configured in this way, the mixed gas 47 passing through the ascending channel 9 can be divided into four parts in the direction of the central axis C by the partition wall 50 , the partition plate 57 , and the partition wall 58 . , that is, the mixed gas 48, the mixed gas 49, the mixed gas 55, and the mixed gas 56, and the mixed gas 48, the mixed gas 49, the mixed gas 55, and the mixed gas 56 are respectively defined by the flow path defining members 45a to 45d, the flow path The regulation members 46a to 46d, the flow path regulation members 53a to 53d, and the flow path regulation members 54a to 54d are respectively rotated by predetermined angles, so that the concentration of city gas and water vapor in the mixed gas supplied to the catalyst pipe 42 can be shifted. Homogenize further in space.
又,在上述实施形态中对在分隔墙50(分隔墙50以及分隔墙58)的一个面上将4片流路规定构件每隔90°配置一片的情况进行说明,但是并不限于这样的形态,也可以采用以任意角度间隔配设多个流路规定构件的形态。在这种情况下,随着流路规定构件的间隔角度的减小,也就是流路规定构件的配设数目的增加,提供给催化剂配管42的混合气体中的城市煤气与水蒸气的空间上的浓度分布能够进一步均匀化。Also, in the above-mentioned embodiment, the case where four flow path defining members are arranged at intervals of 90° on one surface of the partition wall 50 (the partition wall 50 and the partition wall 58) has been described, but it is not limited to such a form. , a form in which a plurality of flow path defining members are arranged at arbitrary angular intervals may also be adopted. In this case, as the interval angle of the flow path defining members decreases, that is, the number of arranged flow path regulating members increases, the space between city gas and water vapor in the mixed gas supplied to the catalyst pipe 42 increases. The concentration distribution can be further homogenized.
图6是表示在分隔墙50的一个面上配设8个流路规定构件的情况下的气体混合器103的结构的平面图。还有,在图6中,气体混合器103的下述上侧的流路规定构件59a~59h用实线表示,下侧的流路规定构件60a~60h用虚线表示。又,图6中,对与图2(a)及图2(b)所示的结构要素相同的结构要素标以相同的符号。FIG. 6 is a plan view showing the configuration of the gas mixer 103 in the case where eight flow path defining members are arranged on one surface of the partition wall 50 . In addition, in FIG. 6 , the upper flow path defining members 59 a to 59 h of the gas mixer 103 described below are indicated by solid lines, and the lower flow path defining members 60 a to 60 h are indicated by dotted lines. In addition, in FIG. 6, the same code|symbol is attached|subjected to the component similar to the component shown in FIG.2(a) and FIG.2(b).
如图6所示,在本发明实施形态1的另一种气体混合器103中,在分隔墙50的上侧设置8个流路规定构件59a~流路规定构件59h。这些流路规定构件59a~流路规定构件59h设置于分隔墙50的一个面上,而且使相邻的流路规定构件之间的隔离角度为45°。又如图6所示,在该气体混合器103中,在分隔墙50的下侧设置流路规定构件60a~流路规定构件60h。还有,这些流路规定构件60a~流路规定构件60h也与流路规定构件59a~流路规定构件59h的配设形态相同,配设于分隔墙50的一个面上,而且使相邻的流路规定构件之间的规定角度为45°。还有,其他方面与图2(a)和图2(b)所示的其他混合器相同。这样,通过增加流路规定构件的个数也能够使提供给催化剂配管42的混合气体中的城市煤气和水蒸气在空间上的浓度分布进一步均匀化。As shown in FIG. 6 , in another gas mixer 103 according to Embodiment 1 of the present invention, eight flow path defining members 59 a to 59 h are provided on the upper side of the partition wall 50 . These flow path defining members 59a to 59h are provided on one surface of the partition wall 50, and the separation angle between adjacent flow path defining members is 45°. Also, as shown in FIG. 6 , in this gas mixer 103 , a flow path defining member 60 a to a flow path defining member 60 h are provided on the lower side of the partition wall 50 . Also, these flow path defining members 60a to 60h are arranged on one surface of the partition wall 50 in the same manner as the flow path defining members 59a to 59h, and the adjacent The prescribed angle between the flow path defining members was 45°. Also, other points are the same as the other mixers shown in Fig. 2(a) and Fig. 2(b). In this way, the spatial concentration distribution of city gas and water vapor in the mixed gas supplied to the catalyst pipe 42 can be further made uniform by increasing the number of flow path defining members.
还有,在本实施形态中,如图2(a)所示,将流路规定构件的形状做成缓慢弯曲的形状,但是流路规定构件的形状并不限于这样的弯曲的形状,也可以根据提供的混合气体的流量和流动的容易程度等做成更简单或更复杂的形状。Also, in this embodiment, as shown in FIG. 2( a), the shape of the flow path defining member is made into a gently curved shape, but the shape of the flow path defining member is not limited to such a curved shape, and may be It can be made into simpler or more complex shapes according to the flow rate of the mixed gas provided and the ease of flow.
又,在本实施形态中,对作为包含至少由碳和氢构成的有机物的原料采用城市煤气的形态进行说明,但是本发明对使用的原料的种类没有限定,即使是对于以酒精、LPG或煤油为原料的情况也是有效的。特别是在使用酒精或煤油等液体燃料将其与水一起混合使其蒸发的情况下,由于这些原料和水蒸气容易发生空间浓度分布不均匀的情况,因此本发明是极其有效的技术。In addition, in this embodiment, the form in which city gas is used as a raw material containing at least organic matter composed of carbon and hydrogen is described, but the type of raw material used in the present invention is not limited, even for alcohol, LPG or kerosene The case where it is a raw material is also effective. In particular, when liquid fuel such as alcohol or kerosene is used and mixed with water to evaporate it, since the spatial concentration distribution of these raw materials and water vapor tends to be non-uniform, the present invention is an extremely effective technique.
实施形态2Implementation form 2
下面对本发明实施形态2中在例如使所提供的混合气体流通的重整气体供给用流路与进行生成重整气体用的水蒸气重整反应的反应部之间配设气体混合器,利用该气体混合器使混合气体的混合状态在垂直方向上得到改善的形态进行说明。Next, in Embodiment 2 of the present invention, a gas mixer is arranged between, for example, a flow channel for supplying a reformed gas through which a supplied mixed gas flows and a reaction part where a steam reforming reaction for generating a reformed gas is carried out. A description will be given of a gas mixer that improves the mixing state of the mixed gas in the vertical direction.
首先,参照图7对本发明实施形态2的氢生成装置200的基本结构和动作进行说明。First, the basic structure and operation of a hydrogen generator 200 according to Embodiment 2 of the present invention will be described with reference to FIG. 7 .
图7是示意性表示本发明实施形态2的氢生成装置200的内部结构的纵剖面图。还有,图7中所示的箭头表示原料和水蒸气等气体的流动方向。Fig. 7 is a longitudinal sectional view schematically showing the internal structure of a hydrogen generator 200 according to Embodiment 2 of the present invention. In addition, the arrows shown in FIG. 7 indicate the flow directions of gases such as raw materials and water vapor.
如图7所示,本实施形态的氢生成装置200,与实施形态1所示的氢生成装置100的结构一样具备多重同心圆筒状的结构。也就是说,这种氢生成装置200具备使水蒸气重整反应进行用的高温状态的燃烧气体生成用的燃烧器16、以及与供水的同时利用燃烧器16加热,生成湿水蒸气或水蒸气的加热器17和18。又,这种氢生成装置200,以图1所示的实施形态1的氢生成装置100的情况相同,以燃烧器16为中心同心圆筒状的具备下述各部件,在由燃烧器16为中心的多个同心圆筒19~28构成的多个圆环状空间中,利用燃烧器16生成的高温状态的燃烧气体通向的燃烧气体用流路29、在原料和水蒸气的混合气体使用于水蒸气重整反应中之前将其混合成均匀混合状态的气体混合器201、加热到规定的反应温度,使其进行水蒸气重整反应的重整催化剂层31、为了使该重整催化剂层31中生成的高温状态的重整气体的温度降低,对热量进行回收的热回收层32、利用规定的化学反应降低利用该热回收层32冷却的重整气体中的一氧化碳的浓度用的转化催化剂层33、与将利用转化催化剂层33降低了一氧化碳浓度的重整气体与从提供选择氧化反应用的空气供给部34取入的空气充分混合用的气体混合器201相同结构的气体混合器202、以及利用选择氧化反应进一步降低通过该气体混合器202空气得到充分混合的重整气体中的一氧化碳的浓度用的选择氧化催化剂层37。还有,在本实施形态中,表示出利用多个同心圆筒19~28构成多个圆环状空间的形态,但是,相当于圆环状空间的空间只要是同心圆筒即可,不限定于利用同心圆筒构成圆环状空间的形态。As shown in FIG. 7 , the hydrogen generator 200 of the present embodiment has the same structure as the hydrogen generator 100 shown in the first embodiment, and has a multiple concentric cylindrical structure. That is, the hydrogen generator 200 includes a burner 16 for generating combustion gas in a high-temperature state for advancing the steam reforming reaction, and is heated by the burner 16 while supplying water to generate wet water vapor or water vapor. heaters 17 and 18. In addition, this hydrogen generator 200 is the same as the case of the hydrogen generator 100 of Embodiment 1 shown in FIG. In a plurality of annular spaces formed by a plurality of concentric cylinders 19 to 28 in the center, the combustion gas flow path 29 to which the high-temperature combustion gas generated by the burner 16 passes is used for the mixed gas of raw materials and water vapor. A gas mixer 201 for mixing them into a homogeneously mixed state before the steam reforming reaction, a reforming catalyst layer 31 for heating to a predetermined reaction temperature to carry out the steam reforming reaction, and making the reforming catalyst layer A heat recovery layer 32 for recovering heat by lowering the temperature of the reformed gas in a high-temperature state generated in 31, and a reforming catalyst for reducing the concentration of carbon monoxide in the reformed gas cooled by the heat recovery layer 32 by a predetermined chemical reaction layer 33, a gas mixer 202 having the same structure as the gas mixer 201 for fully mixing the reformed gas whose carbon monoxide concentration has been reduced by the reforming catalyst layer 33 and the air taken in from the air supply unit 34 for supplying the selective oxidation reaction, And the selective oxidation catalyst layer 37 for further reducing the concentration of carbon monoxide in the reformed gas that is thoroughly mixed with the air passing through the gas mixer 202 by selective oxidation reaction. In addition, in the present embodiment, a form in which a plurality of annular spaces are constituted by a plurality of concentric cylinders 19 to 28 is shown, but the space corresponding to the annular spaces is not limited as long as it is a concentric cylinder. It is based on the form of using concentric cylinders to form a circular space.
如上所述,在本实施形态的氢生成装置200中,在同心圆筒20和21构成的圆环状空间的重整催化剂层31的上方,配设用于将所提供的原料与水蒸气充分混合的作为本发明特征的气体混合器201。该气体混合器201在利用同心圆筒20和21构成的圆环状空间有能够核对的环状的形状,利用规定的固定手段固定于由同心圆筒20和21构成的圆环状空间中的重整催化剂层31的上方的固定位置上。又,在本实施形态的氢生成装置200中,在利用同心圆筒26和27构成的圆环状空间的选择氧化催化剂层37的下方配设用于将所提供的重整气体与空气充分混合的赋予本发明特征的气体混合器202。该气体混合器202在由同心圆筒26和27构成的圆环状空间有能够核对的环状的形状,利用规定的固定手段固定于同心圆筒26和27构成的圆环状空间中的选择氧化催化剂层37的下方的规定位置上。这些气体混合器201和气体混合器202的构成将在下面以气体混合器202作为代表进行详细说明。As described above, in the hydrogen generator 200 of the present embodiment, above the reforming catalyst layer 31 in the annular space formed by the concentric cylinders 20 and 21, there is a device for sufficiently supplying the supplied raw material and water vapor. Mixed Gas mixer 201 is a feature of the present invention. The gas mixer 201 has a verifiable annular shape in the annular space formed by the concentric cylinders 20 and 21, and is fixed in the annular space formed by the concentric cylinders 20 and 21 by a predetermined fixing means. at a fixed position above the reforming catalyst layer 31 . In addition, in the hydrogen generator 200 of this embodiment, a catalyst for sufficiently mixing the supplied reformed gas and air is arranged below the selective oxidation catalyst layer 37 in the annular space formed by the concentric cylinders 26 and 27. The gas mixer 202 which characterizes the present invention. The gas mixer 202 has an annular shape that can be checked in the annular space formed by the concentric cylinders 26 and 27, and is fixed in the annular space formed by the concentric cylinders 26 and 27 by a predetermined fixing means. at a predetermined position below the oxidation catalyst layer 37 . The configurations of the gas mixer 201 and the gas mixer 202 will be described in detail below with the gas mixer 202 as a representative.
这样构成的本实施形态的氢生成装置200中,在水蒸气重整反应中使用的水提供给加热器17或加热器18,至少其一部分汽化,从加热器17或加热器18排出的水(温水)在图7中未特别图示的混合部与作为原料的城市煤气一次性混合之后,在同心圆筒25与同心圆筒26之间以及同心圆筒24与同心圆筒25之间的各空间中移动时完全汽化,与城市煤气混合。然后该城市煤气与水蒸气的混合气体被提供给气体混合器201,通过该气体混合器201使经过充分混合之后,提供给重整催化剂层31。还有,该气体混合器201对混合气体的混合状态的改善作用将在下面以气体混合器202为代表进行详细说明。In the hydrogen generator 200 of the present embodiment configured in this way, the water used in the steam reforming reaction is supplied to the heater 17 or the heater 18, at least a part thereof is vaporized, and the water discharged from the heater 17 or the heater 18 ( Warm water) is mixed with city gas as a raw material in a mixing part not particularly shown in FIG. Fully vaporized when moving in space, mixed with city gas. Then, the mixed gas of the city gas and water vapor is supplied to the gas mixer 201 , is thoroughly mixed by the gas mixer 201 , and then supplied to the reforming catalyst layer 31 . The effect of the gas mixer 201 on improving the mixing state of the mixed gas will be described in detail below using the gas mixer 202 as a representative.
由气体混合器201将城市煤气与水蒸气充分混合后的混合气体,其后提供给重整催化剂层31。该重整催化剂层31流过燃烧气体用流路29的燃烧气体加热后使用于进行的水蒸气重整反应中,由混合气体生成富氢的重整气体。然后,由该水蒸气重整反应生成的重整气体其后通过热回收层32冷却到规定温度后,提供给转化催化剂层33。然后利用在该转化催化剂层33中进行的转化反应除去重整气体中含有的一氧化碳的大部分。A mixed gas obtained by sufficiently mixing city gas and water vapor by the gas mixer 201 is supplied to the reforming catalyst layer 31 . The reforming catalyst layer 31 is heated by the combustion gas flowing through the combustion gas channel 29 and used in the ongoing steam reforming reaction to generate a hydrogen-rich reformed gas from the mixed gas. Then, the reformed gas generated by the steam reforming reaction is cooled to a predetermined temperature by the heat recovery layer 32 and then supplied to the reforming catalyst layer 33 . Most of the carbon monoxide contained in the reformed gas is then removed by the reforming reaction carried out in the reforming catalyst layer 33 .
利用转化催化剂层33去除大部分一氧化碳之后的重整气体,其后提供给将从空气供给部34取入的空气与通过转化催化剂层33的重整气体充分混合用的气体混合器202。然后,重整气体在通过气体混合器202时与空气供给部34提供的空气充分混合,其后被提供给选择氧化催化剂层37。还有,对于该气体混合器202对重整气体和空气的混合状态的改善作用,将在后面与上述气体混合器201的情况一起叙述。The reformed gas after removing most of the carbon monoxide by the reforming catalyst layer 33 is then supplied to the gas mixer 202 for thoroughly mixing the air taken in from the air supply unit 34 and the reformed gas passing through the reforming catalyst layer 33 . Then, the reformed gas is sufficiently mixed with the air supplied from the air supply unit 34 while passing through the gas mixer 202 , and thereafter supplied to the selective oxidation catalyst layer 37 . The effect of the gas mixer 202 on improving the mixing state of the reformed gas and air will be described later together with the gas mixer 201 described above.
利用气体混合器202与空气充分混合的重整气体,为了将其中少量的一氧化碳几乎全部去除,提供给选择氧化催化剂层37。然后利用在该选择氧化催化剂层37中进行的选择氧化反应,将重整气体中包含的(少量)一氧化碳几乎全部用空气的燃烧去除。还有,充分去除了一氧化碳的重整气体提供给燃料电池,使用于该燃料电池的发电用的化学反应中。又,在燃料电池的发电中未使用的余留的重整气体提供给燃烧器16,再度使用于在该燃烧器16生成燃烧气体。The reformed gas sufficiently mixed with air by the gas mixer 202 is supplied to the selective oxidation catalyst layer 37 in order to remove almost all of the small amount of carbon monoxide therein. Then, by the selective oxidation reaction carried out in the selective oxidation catalyst layer 37, almost all (a small amount) of carbon monoxide contained in the reformed gas is removed by combustion of air. Also, the reformed gas from which carbon monoxide has been sufficiently removed is supplied to the fuel cell and used in a chemical reaction for power generation of the fuel cell. Also, the remaining reformed gas not used for power generation by the fuel cell is supplied to the combustor 16 and reused to generate combustion gas in the combustor 16 .
下面参照附图对本发明实施形态2的气体混合器202的结构进行详细说明。Next, the structure of the gas mixer 202 according to Embodiment 2 of the present invention will be described in detail with reference to the drawings.
图8是示意性表示本发明实施形态2的气体混合器202的内部结构的纵剖面图。还有,在图8中,位于气体混合器202的纸面上的靠眼前的位置上的下述内侧流路规定构件62c~62d以及外侧流路规定构件63a~63d的记载省略。又,在图8中,内侧流路规定构件62a~62b以及外侧流路规定构件63a~63b的可视觉识别的部分用实线表示,其不可用视觉识别的部分用虚线表示。Fig. 8 is a longitudinal sectional view schematically showing the internal structure of a gas mixer 202 according to Embodiment 2 of the present invention. In addition, in FIG. 8 , the description of the following inner flow path defining members 62c to 62d and outer flow path defining members 63a to 63d located near the front of the paper of the gas mixer 202 is omitted. Also, in FIG. 8 , the visible portions of the inner flow path defining members 62a to 62b and the outer flow path defining members 63a to 63b are indicated by solid lines, and the portions that are not visible are indicated by dotted lines.
下面以气体混合器202为例对其结构进行详细说明。The structure of the gas mixer 202 will be described in detail below by taking the gas mixer 202 as an example.
如图8所示,本实施形态的气体混合器202具有将通过图7所示的同心圆筒26与同心圆筒27之间形成的圆环状空间上升的提供空气的重整气体64分隔为重整气体65和重整气体66,即在左右方向(半径方向)上分成两部分的圆筒状的混合用同心圆筒61。而且在该混合用同心圆筒61与图7所示的同心圆筒26之间,分别配置向着重整气体64的上升方向左旋的螺旋状的4个内侧流路规定构件62a~62d(在纸面上的跟前的一侧的内侧流路规定构件62c和62d未图示),从而能够使得重整气体65流过的方向向着重整气体64的上升方向左旋旋转。又如图8所示,在混合用同心圆筒61与图7所示的同心圆筒27之间,分别配设向着重整气体64的上升方向右旋的螺旋形状的4个外侧流路规定构件63a~63d(在纸面上的跟前一侧外侧的流路规定构件63c和64c未图示),从而能够使得重整气体66流过的方向向着重整气体64的上升方向右旋旋转。借助于这些混合用同心圆筒61、内侧流路规定构件62a~62d、以及外侧流路规定构件63a~63d,构成将重整气体64的气流分隔为重整气体65和66,同时具有使该分隔的重整气体65和66的气流相对于中心轴c相互逆向旋转的规定流路的气体混合器202。As shown in FIG. 8 , the gas mixer 202 of this embodiment has a gas mixer 202 that divides the air-supplied reformed gas 64 raised through the annular space formed between the concentric cylinder 26 and the concentric cylinder 27 shown in FIG. The reformed gas 65 and the reformed gas 66 are a cylindrical mixing concentric cylinder 61 divided into two in the left-right direction (radial direction). Between the concentric cylinder 61 for mixing and the concentric cylinder 26 shown in FIG. The inside flow path regulation members 62c and 62d on the front side of the surface are not shown), so that the flow direction of the reformed gas 65 can be rotated counterclockwise toward the rising direction of the reformed gas 64 . Also as shown in FIG. 8, between the concentric cylinder 61 for mixing and the concentric cylinder 27 shown in FIG. The members 63a to 63d (the flow path defining members 63c and 64c on the outer side on the front side are not shown in the figure) can make the direction in which the reformed gas 66 flows clockwise in the upward direction of the reformed gas 64 . These mixing concentric cylinders 61, inner flow path defining members 62a to 62d, and outer flow path defining members 63a to 63d are configured to divide the flow of the reformed gas 64 into the reformed gases 65 and 66, and at the same time have The gas mixer 202 is a gas mixer 202 for defining a flow path in which the gas flows of the separated reformed gases 65 and 66 rotate counterclockwise with respect to the central axis c.
在本实施形态的气体混合器202中,内侧流路规定构件62a~62d、以及外侧流路规定构件63a~63d分别利用规定的横壁构成。而且这些内侧流路规定构件62a~62d以及外侧流路规定构件63a~63d,分别配设得能够将混合用同心圆筒61和同心圆筒26之间的空间以及混合用同心圆筒61和同心圆筒27之间的空间分别在圆周方向上4分隔,在该4分隔的各空间中,形成向着重整气体64的上升方向,在圆周方向的相对方向(左旋或右旋)上向着90℃的螺旋形状。在例如着眼于配设内侧流路规定构件62a和外侧流路规定构件63a的上述4分割中的一部分的情况下,在与内侧流路规定构件62a的下端相对的位置上配置外侧流路规定构件63a的上端,又在与内侧流路规定构件62a的使得相对的位置上配置外侧流路规定构件63a的下端。而且将内侧流路规定构件62a的上端与下端的间隔角度定为90°,同样使得外侧流路规定构件63a的上端与下端的间隔角度也定为90°。这样,本实施形态的气体混合器202形成能够以由混合用同心圆筒61分割的重整气体65和66的气流为中心轴C相互逆向旋转90°的结构。还有,上述内侧流路规定构件62a~62d以及外侧流路规定构件63a~63d的形状,为了使流入各流路的重整气体的流量相等,最好是都具有相同的形状。In the gas mixer 202 of the present embodiment, the inner flow path defining members 62a to 62d and the outer flow path defining members 63a to 63d are respectively constituted by predetermined lateral walls. And these inner flow path defining members 62a to 62d and outer flow path defining members 63a to 63d are respectively arranged so that the space between the concentric cylinder 61 for mixing and the concentric cylinder 26 and the space between the concentric cylinder 61 for mixing and the concentric cylinder 26 can be arranged respectively. The space between the cylinders 27 is divided into 4 sections in the circumferential direction, and in each of the 4 sections, a direction toward the rising direction of the reformed gas 64 is formed, and it faces 90°C in the opposite direction (left-handed or right-handed) in the circumferential direction. spiral shape. For example, when focusing on a part of the above-mentioned four divisions in which the inner flow path defining member 62a and the outer flow path defining member 63a are arranged, the outer flow path defining member is arranged at a position facing the lower end of the inner flow path defining member 62a. The upper end of 63a and the lower end of the outer flow path defining member 63a are arranged at positions so as to face the inner flow path defining member 62a. Furthermore, the interval angle between the upper end and the lower end of the inner flow path defining member 62a is set at 90°, and the interval angle between the upper end and the lower end of the outer flow path defining member 63a is also set at 90°. In this manner, the gas mixer 202 of the present embodiment is configured so that the gas streams of the reformed gases 65 and 66 divided by the mixing concentric cylinder 61 can rotate in opposite directions by 90° around the central axis C. In addition, the shapes of the inner flow path defining members 62a to 62d and the outer flow path defining members 63a to 63d are preferably the same shape in order to equalize the flow rate of the reformed gas flowing into each flow path.
下面参照附图对本发明实施形态2的气体混合器202在改善重整气体的混合状态上的作用进行详细说明。Next, the function of the gas mixer 202 in Embodiment 2 of the present invention to improve the mixed state of the reformed gas will be described in detail with reference to the drawings.
图9是示意性表示气体混合器202中的重整气体的流动的解说图,图9(a)是示意性表示被混合用同心圆筒61分割于其内侧的重整气体65的气流的解说图,图9(b)是示意性表示被混合用同心圆筒61分割于其外侧的重整气体66的气流的解说图。还有,图9(a)和图9(b)表示从与图8所示的纵剖面图相同的方向观察的情况下的纵剖面图。又,图9(a)和图9(b)中分别利用箭头方便地表示从混合用同心圆筒61的下游流入的重整气体65和重整气体66的流动。9 is an explanatory diagram schematically showing the flow of the reformed gas in the gas mixer 202, and FIG. 9(a) is an explanatory diagram schematically showing the flow of the reformed gas 65 divided inside the concentric cylinder 61 for mixing. Fig. 9(b) is an explanatory diagram schematically showing the gas flow of the reformed gas 66 divided outside the concentric cylinder 61 for mixing. 9( a ) and FIG. 9( b ) show vertical cross-sectional views when viewed from the same direction as the vertical cross-sectional view shown in FIG. 8 . 9( a ) and 9 ( b ), the flows of the reformed gas 65 and the reformed gas 66 flowing in from the downstream of the mixing concentric cylinder 61 are conveniently indicated by arrows, respectively.
如图9(a)所示,在本实施形态的气体混合器202中,通过同心圆筒26和27之间的空间上升由混合用同心圆筒61分割于其内侧的重整气体65,借助于内侧内侧流路规定构件62a和62b围绕中心轴C左旋90°之后,从气体混合器202上方排出。另一方面,如图9(b)所示,在本实施形态的气体混合器202中,通过同心圆筒26和27之间的空间上升由混合用同心圆筒61分割于其外侧的重整气体66,借助于外侧内侧流路规定构件63a和63b围绕中心轴C右旋90°之后,从气体混合器202上方排出。这样,被引入气体混合器202的重整气体64借助于混合用同心圆筒61、内侧流路规定构件62a~62d、以及外侧流路规定构件63a~63d分割为两个重整气体65和66所示的气流,同时分别在圆周方向上左右逆向旋转90°,其后该被分割的两重整气体65、66再度汇合为一气流并加以混合。As shown in FIG. 9(a), in the gas mixer 202 of this embodiment, the reformed gas 65 divided inside the concentric cylinder 61 for mixing rises through the space between the concentric cylinders 26 and 27, After the inner inner flow path defining members 62a and 62b are rotated 90° to the left about the central axis C, they are discharged from above the gas mixer 202 . On the other hand, as shown in FIG. 9( b ), in the gas mixer 202 of the present embodiment, the space between the concentric cylinders 26 and 27 goes up and the reformer divided by the concentric cylinder 61 for mixing is divided outside it. The gas 66 is discharged from above the gas mixer 202 after being rotated clockwise by 90° around the central axis C by the outer and inner flow path defining members 63a and 63b. In this way, the reformed gas 64 introduced into the gas mixer 202 is divided into two reformed gases 65 and 66 by means of the mixing concentric cylinder 61, the inner flow path defining members 62a to 62d, and the outer flow path defining members 63a to 63d. The airflow shown in the figure rotates counterclockwise by 90° respectively in the circumferential direction, and then the two split reformed gases 65, 66 merge into one airflow again and are mixed.
图10是用于更容易理解地说明图9所示的本实施形态的气体混合器202的动作的解说图。还有,图10是示意性表示图9所示的气体混合器202的中心轴上设置视点360°转动观察的情况下观察到的状态的解说图。又,在图10中,实线表示从混合气体202的中心轴C上的视点终结能够视觉确认的内侧流路规定构件62a~62d,又,虚线表示从气体混合器202的中心轴C上的视点不能够直接视觉确认的外侧流路规定构件63a~63d。又,将气体混合器202的圆周分割为4个90°的分割位置利用作为0°~270°表示的虚线图示。FIG. 10 is an explanatory diagram for more easily understanding the operation of the gas mixer 202 of the present embodiment shown in FIG. 9 . In addition, FIG. 10 is an explanatory diagram schematically showing a state observed when a viewpoint is set on the central axis of the gas mixer 202 shown in FIG. 9 and rotated by 360°. Also, in FIG. 10 , the solid lines represent the inner flow path defining members 62 a to 62 d that are visually recognizable from the viewpoint on the central axis C of the gas mixture 202 , and the dashed lines represent the distance from the central axis C of the gas mixer 202 . Outer flow path defining members 63a to 63d whose viewpoints cannot be directly visually recognized. Moreover, the division position which divides the circumference of the gas mixer 202 into four 90 degrees is shown by the dotted line shown as 0 degree - 270 degrees.
如图10所示,在本实施形态的气体混合器202中,流过混合用同心圆筒61内侧的重整气体65通过气体混合器202内部向左方向旋转90°,流过混合用同心圆筒61外侧的重整气体66通过气体混合器202内部向右旋转90°,分别从各气体混合器202上方排出,其后在气体混合器202的出口部混合。在这种情况下,从例如图10所示的90°的出口位置I排出的重整气体,显然是从图10所示的0°的位置和180°的位置流入的重整气体的一半混合的重整气体。又,从图10可以了解到,从气体出口位置J-L排出的流体,与从出口位置I排出的流体的情况一样,是从偏离180°的位置流入的各重整气体的一半混合后的混合气体。也就是说,如果采用本实施形态的气体混合器202,能够利用内侧流路规定构件62a~62d以及外侧流路规定构件63a~63d将从相距180°的位置流入的各混合气体的一半加以混合,因此由同心圆筒26和27构成的圆环状流路的180°相对的相反位置流过的混合气体之间能够有效混合。换句话说,与实施形态1的情况相同,存在于相互保持距离的位置上的两种混合气体的接触场所多了,因此能够使空间浓度分布均匀化。As shown in FIG. 10, in the gas mixer 202 of this embodiment, the reformed gas 65 flowing through the inner side of the mixing concentric cylinder 61 is rotated 90° to the left through the inside of the gas mixer 202, and flows through the mixing concentric cylinder 61. The reformed gas 66 outside the cylinder 61 passes through the inside of the gas mixer 202 and rotates 90° to the right, is discharged from above each gas mixer 202 , and then mixed at the outlet of the gas mixer 202 . In this case, the reformed gas discharged from, for example, the outlet position I at 90° as shown in FIG. reformed gas. Also, as can be seen from FIG. 10, the fluid discharged from the gas outlet position J-L is, like the fluid discharged from the outlet position I, a mixed gas mixed with half of the reformed gases flowing in from positions deviated from 180°. . That is, according to the gas mixer 202 of the present embodiment, half of the mixed gases flowing in from positions 180° apart can be mixed by the inner flow path defining members 62a to 62d and the outer flow path defining members 63a to 63d. , so the mixed gas flowing through the 180° opposite positions of the annular flow path constituted by the concentric cylinders 26 and 27 can be effectively mixed. In other words, as in the case of the first embodiment, since the contact places of the two mixed gases present at positions keeping a distance from each other are many, the spatial concentration distribution can be made uniform.
又,如果采用本实施形态的气体混合器202,则由于气体混合器202中的内侧流路规定构件62a~62d以及外侧流路规定构件63a~63d用横壁构成,所以热容量小,对应于启动和负载的变动所需要的待机时间可以缩短。又,本实施形态的气体混合器202由于具有优异的混合性能,所以已有的氢生成装置300所需要的2级的混合层35、36以及选择氧化催化剂层37、38可以简化为1级的气体混合器202以及选择氧化催化剂层37。因此能够使氢生成装置200的热容量进一步降低,而且能够把选择氧化反应用的空气的供给量抑制于所需要的最低限度,所以能够抑制生成的氢由于选择氧化用的空气而造成的无端的浪费,能够得到高效率的氢生成装置200。Moreover, according to the gas mixer 202 of the present embodiment, since the inner flow path defining members 62a to 62d and the outer flow path defining members 63a to 63d in the gas mixer 202 are constituted by horizontal walls, the heat capacity is small, and corresponding to start-up and The standby time required for load fluctuations can be shortened. In addition, since the gas mixer 202 of this embodiment has excellent mixing performance, the two-stage mixing layers 35, 36 and the selective oxidation catalyst layers 37, 38 required by the existing hydrogen generator 300 can be simplified to one stage. Gas mixer 202 and selective oxidation catalyst layer 37 . Therefore, the heat capacity of the hydrogen generator 200 can be further reduced, and the supply amount of the air for the selective oxidation reaction can be suppressed to the minimum necessary, so it is possible to suppress unnecessary waste of the generated hydrogen due to the air for the selective oxidation reaction. , a highly efficient hydrogen generator 200 can be obtained.
在这里,在本实施形态中,对气体混合器202在混合用同心圆筒61的两侧具备4片内侧流路规定构件62a~62d和4片外侧流路规定构件63a~63d的形态进行了说明,但是并不限于这样的形态,例如也可以采用如图11所示,具备在混合用同心圆筒61的两侧以45°的等间隔配置的8片内侧流路规定构件67a~67h和45°等间隔配置的8片外侧流路规定构件68a~68h的形态。在这种情况下,内侧流路规定构件67a~67h以及外侧流路规定构件68a~68h分别可以使图8所示的重整气体65和66的各气流相互逆向45°旋转。从而通过采用这样的构件,如图11中两个箭头表示的重整气体的流动那样,在气体混合器203的入口,在圆周方向相互离开90°的位置上存在的重整气体相互之间能够有效混合。Here, in the present embodiment, the gas mixer 202 is provided with four inner flow path defining members 62a to 62d and four outer flow path defining members 63a to 63d on both sides of the mixing concentric cylinder 61. Description, but not limited to such a form, for example, as shown in FIG. 11 , can also be used, with 8 pieces of internal flow path regulation members 67a-67h and 8 pieces arranged at equal intervals of 45° on both sides of the concentric cylinder 61 for mixing, as shown in FIG. A form in which eight outer flow path defining members 68a to 68h are arranged at equal intervals of 45°. In this case, the inner flow path defining members 67a to 67h and the outer flow path defining members 68a to 68h can respectively rotate the flows of the reformed gases 65 and 66 shown in FIG. 8 by 45° against each other. Therefore, by adopting such a member, as in the flow of the reformed gas indicated by the two arrows in FIG. Mixes effectively.
又,如上所述,在本实施形态中,对气体混合器在混合用同心圆筒61的两侧具备4片内侧流路规定构件62a~62d和4片外侧流路规定构件63a~63d的形态进行了说明,但是并不限于这样的形态,例如也可以如图12所示,在混合用同心圆筒61的两侧具备以90°等间隔配设的8片内侧流路规定构件67a~67h和以90°等间隔配设的8片外侧流路规定构件68a~68h。在这种情况下,内侧流路规定构件67a~67h以及外侧流路规定构件68a~68h分别可以使图8所示的重整气体65和66的各气流相互逆向旋转90°。从而,通过采用这样的构件,能够像图12中两个箭头表示的流体的流动那样,在气体混合器204的入口,在圆周方向上相互离开180°的位置上存在的重整气体之间能够更有效地混合。Also, as described above, in this embodiment, the gas mixer is provided with four inner flow path defining members 62a to 62d and four outer flow path defining members 63a to 63d on both sides of the mixing concentric cylinder 61. It has been described, but it is not limited to such a form. For example, as shown in FIG. And eight outer flow path defining members 68a to 68h arranged at equal intervals of 90°. In this case, the inner flow path defining members 67a to 67h and the outer flow path defining members 68a to 68h can respectively rotate the flows of the reformed gases 65 and 66 shown in FIG. 8 in opposite directions by 90°. Therefore, by adopting such a member, like the flow of the fluid indicated by the two arrows in FIG. Mix more efficiently.
也就是说,在本实施形态中,通过根据重整气体的种类和要求的混合状态增减气体混合器202中的内侧流路规定构件及外侧流路规定构件的个数,能够得到更好的效果。又,这些内侧流路规定构件和外侧流路规定构件的形状也不限于图8~图12所示的曲线形状,也可以以减小压力损失和更有效混合为目的,采用直线状形状或将直线状形状与曲线状形状加以组合的形状。That is to say, in this embodiment, by increasing or decreasing the number of inner flow path defining members and outer flow path defining members in the gas mixer 202 according to the type of reformed gas and the required mixing state, better gas flow can be obtained. Effect. Also, the shapes of these inner flow path defining members and outer flow path defining members are not limited to the curved shapes shown in FIGS. A combination of linear and curved shapes.
图13是示意性表示本实施形态的气体混合器201中的第1流体(例如原料)和第2流体(例如水蒸气)的混合气体的混合角度与使用通过气体混合器201的混合气体的情况下的重整催化剂层中的重整反应转化率之间的关系的关系图。在这里,图13中的曲线a表示混合气体的旋转角度与重整反应转化率之间的关系。还有,图13中,纵轴表示重整催化剂层的重整反应转化率(%),横轴表示第1流体和第2流体的混合气体的混合角度(°)。13 schematically shows the mixing angle of the mixed gas of the first fluid (such as raw material) and the second fluid (such as water vapor) in the gas mixer 201 of this embodiment and the case of using the mixed gas passing through the gas mixer 201. A graph showing the relationship between the conversion rate of the reforming reaction under the reforming catalyst layer. Here, the curve a in FIG. 13 represents the relationship between the rotation angle of the mixed gas and the conversion rate of the reforming reaction. In FIG. 13, the vertical axis represents the reforming reaction conversion rate (%) of the reforming catalyst layer, and the horizontal axis represents the mixing angle (°) of the mixed gas of the first fluid and the second fluid.
从图13所示可知,通过在重整催化剂层31的上游的位置上设置气体混合器201,能够提高水蒸气重整反应的反应转化率,能够谋求重整器效率的提高。特别是如图13所示,在混合气体的旋转角度为90°的情况下,能够得到最高的转化率。但是,在混合气体的旋转角度小于45°的情况下,虽然能够得到转化率的提高,但是其提高效果比较小。因此在本实施形态的气体混合器201中,使内侧流路规定构件及外侧流路规定构件形成的混合气体的旋转角度为45°以上90°以下。As can be seen from FIG. 13 , by providing the gas mixer 201 upstream of the reforming catalyst layer 31 , the reaction conversion rate of the steam reforming reaction can be increased, and reformer efficiency can be improved. In particular, as shown in FIG. 13 , the highest conversion rate was obtained when the rotation angle of the mixed gas was 90°. However, when the rotation angle of the mixed gas is less than 45°, although the conversion rate can be improved, the improvement effect is relatively small. Therefore, in the gas mixer 201 of this embodiment, the rotation angle of the mixed gas formed by the inner flow path defining member and the outer flow path defining member is set to be 45° or more and 90° or less.
还有,在本实施形态中,例示了利用横壁分别构成内侧流路规定构件及外侧流路规定构件的形态,但是在这种情况下,必须进行横壁的三维成型,因此有可能使气体混合器的制造高成本化。因此也可以采取用圆棒与方棒等棒材分别构成内侧流路规定构件以及外侧流路规定构件的形态取代用横壁分别构成内侧流路规定构件以及外侧流路规定构件的形态。由于圆棒和方棒等棒材的三维成型比较容易,通过采用这样的结构,能够避免提高气体混合器的制造成本。In addition, in this embodiment, the form in which the inner flow path defining member and the outer flow path defining member are respectively constituted by the transverse wall is illustrated, but in this case, three-dimensional molding of the transverse wall is necessary, so it is possible to make the gas mixer high manufacturing cost. Therefore, instead of forming the inner flow path defining member and the outer flow path defining member with transverse walls, respectively, the inner flow path defining member and the outer flow path defining member may be formed of rod materials such as round rods and square bars. Since three-dimensional molding of rods such as round rods and square rods is relatively easy, by adopting such a structure, it is possible to avoid increasing the manufacturing cost of the gas mixer.
又,在本实施形态中,对气体混合器202的结构和动作进行了说明,而气体混合器201的结构和动作与气体混合器202的结构和动作相同。又,在本实施形态中,例示了配设用于将提供给重整催化剂层31的原料和水蒸气混合的气体混合器,同时也配设将提供给选择氧化催化剂层37的重整气体与空气混合用的气体混合器202的形态,但是并不限于这样的形态,也可以采用根据所要求的氢生成装置的性能,仅在某一方配设气体混合器的形态。In addition, in this embodiment, the structure and operation of the gas mixer 202 have been described, but the structure and operation of the gas mixer 201 are the same as those of the gas mixer 202 . In addition, in this embodiment, a gas mixer for mixing the raw material supplied to the reforming catalyst layer 31 with water vapor is provided as an example, and a gas mixer for mixing the reformed gas supplied to the selective oxidation catalyst layer 37 with the water vapor is also provided. The form of the gas mixer 202 for air mixing is not limited to this form, and a form in which only one of the gas mixers is provided may be adopted depending on the required performance of the hydrogen generator.
实施形态3Implementation form 3
本发明的实施形态3与实施形态2中所示的氢生成装置200的结构相比,只有气体混合器的内部结构不同。因此在本实施形态3中只对气体混合器的内部结构进行说明。Embodiment 3 of the present invention differs from the structure of hydrogen generator 200 shown in Embodiment 2 only in the internal structure of the gas mixer. Therefore, in this third embodiment, only the internal structure of the gas mixer will be described.
图14是本发明实施形态3的气体混合器205的内部结构的示意图,图14(a)是气体混合器205的上表面图,图14(b)是气体混合器205的侧面图。还有,在图14(a)和图14(b)中,为了说明具有环状形状的气体混合器205,示意性表示出展开为平面状的情况下的状态。又,在图14(a)中,同心圆筒26、同心圆筒27、以及混合用同心圆筒61的可目视的部分以实线表示,同心圆筒26、同心圆筒27、以及混合用同心圆筒61的不可目视的部分以虚线表示。又,在图14(b)中,纸面上靠眼前一侧的内侧流路规定构件62a~62d以实线表示,纸面靠后侧的外侧流路规定构件63a~63d用虚线表示。又,在图14中,对于与图8所示的气体混合器202相同的结构要素标以相同的符号。又,在用图14进行的说明中,假定城市煤气等原料和水蒸气的混合气体,或重整气体与空气混合的重整气体等流体从图14的下方向上流动。14 is a schematic view of the internal structure of the gas mixer 205 according to Embodiment 3 of the present invention, FIG. 14(a) is a top view of the gas mixer 205, and FIG. 14(b) is a side view of the gas mixer 205. 14( a ) and FIG. 14( b ), in order to explain the gas mixer 205 having an annular shape, a state in which it is developed in a planar shape is schematically shown. Again, in Fig. 14 (a), the concentric cylinder 26, the concentric cylinder 27, and the visible part of the mixing concentric cylinder 61 are represented by solid lines, and the concentric cylinder 26, the concentric cylinder 27, and the mixing The invisible parts of the concentric cylinders 61 are indicated by dotted lines. Also, in FIG. 14( b ), the inner flow path defining members 62a to 62d on the anterior side of the paper are shown by solid lines, and the outer flow path defining members 63a to 63d on the rear side of the paper are shown by dotted lines. In addition, in FIG. 14, the same code|symbol is attached|subjected to the same component as the gas mixer 202 shown in FIG. In addition, in the description using FIG. 14 , it is assumed that a mixed gas of raw materials such as city gas and water vapor, or a fluid such as reformed gas mixed with reformed gas and air flows upward from the bottom of FIG. 14 .
本实施形态所示的气体混合器205基本上具有与图8所示的气体混合器202的内部结构大概相同的内部结构。也就是说,本实施形态的气体混合器205,如图14(a)和图14(b)所示,在分割墙61的两面上具备4个内侧流路规定构件62a~62d以及4个外侧流路规定构件63a~63d。The gas mixer 205 shown in this embodiment basically has an internal structure substantially the same as that of the gas mixer 202 shown in FIG. 8 . That is, the gas mixer 205 of the present embodiment is provided with four inner flow path defining members 62a to 62d and four outer flow path defining members 62a to 62d on both sides of the partition wall 61, as shown in FIG. 14(a) and FIG. 14(b). Flow path defining members 63a to 63d.
但是,在本实施形态的气体混合器205中,如图14(a)和图14(b)所示,利用内侧流路规定构件62a~62d规定的混合气体等流体的各出口部69与利用外侧流路规定构件63a~63d规定的混合气体等流体的各出口部70的各大约一半利用具有矩形形状的挡板71分别封闭,这一点与实施形态2所示的气体混合器202的结构不同。也就是说,在本实施形态的气体混合器205中,在气体混合器205的上述各出口部69、70上设置挡板71,以此减小各出口部69、70的开口面积,这一点与实施形态2所示的气体混合器202的结构不同。还有,其他方面与实施形态2所示的气体混合器202的结构相同。However, in the gas mixer 205 of this embodiment, as shown in FIG. 14( a ) and FIG. 14( b ), each outlet portion 69 of fluid such as a mixed gas defined by the inside flow path defining members 62 a to 62 d is connected to the About half of each of the outlets 70 of the mixed gas and other fluids defined by the outer flow path defining members 63a to 63d are respectively closed by the rectangular baffles 71, which is different from the structure of the gas mixer 202 shown in the second embodiment. . That is, in the gas mixer 205 of this embodiment, the baffles 71 are provided on the above-mentioned outlets 69, 70 of the gas mixer 205 to reduce the opening area of the outlets 69, 70. The structure of the gas mixer 202 shown in the second embodiment is different. In other respects, the structure of the gas mixer 202 shown in the second embodiment is the same.
本实施形态所示的气体混合器205中,如上所述,例如图14(b)所示的内侧流路规定构件62c和62d规定的混合气体等流体的出口部69利用挡板71将其部分封闭,以此将出口部69的开口面积减小一半左右。通过这样将出口部69和与其相当的另一出口部的开口面积减小到大约一半,能够加快气体混合器205排出的流体的流速。而且利用这样的结构,能够加快从气体混合器205排出的流过混合用同心圆筒61内侧的流体与流过外侧的流体两者的流速,因此能够进一步改善混合气体等流体的混合状态。In the gas mixer 205 shown in this embodiment, as described above, for example, the outlet portion 69 of a fluid such as a mixed gas defined by the inside flow path defining members 62c and 62d shown in FIG. The opening area of the outlet portion 69 is reduced by about half. By thus reducing the opening area of the outlet portion 69 and the other outlet portion corresponding thereto to about half, the flow rate of the fluid discharged from the gas mixer 205 can be increased. Furthermore, with such a structure, the flow velocity of both the fluid flowing inside the mixing concentric cylinder 61 and the fluid flowing outside discharged from the gas mixer 205 can be increased, so that the mixing state of fluids such as the mixed gas can be further improved.
还有,在本实施形态中,对挡板71的大小采用能够将例如出口部69的面积的大约一半封闭的大小的形态进行了说明,但是并不限于这样的形态,也可以根据所要求的混合气体等流体的混合状态任意设定挡板71的大小。In addition, in this embodiment, the size of the baffle plate 71 has been described as a size that can close, for example, about half of the area of the outlet portion 69. The size of the baffle plate 71 is arbitrarily set for the mixed state of the fluid such as the mixed gas.
实施形态4Embodiment 4
在本发明的实施形态4中,与实施形态2中所示的氢生成装置200的结构相比,也只是气体混合器的结构不同。因此在本发明的实施形态4中,与实施形态3的情况相同,只对气体混合器的内部结构进行说明。In Embodiment 4 of the present invention, only the structure of the gas mixer is different from the structure of the hydrogen generator 200 shown in Embodiment 2. Therefore, in Embodiment 4 of the present invention, as in Embodiment 3, only the internal structure of the gas mixer will be described.
图15是本发明实施形态4的气体混合器206的内部结构的示意图,图15(a)是气体混合器206的上表面图,图15(b)是气体混合器206的侧面图。还有,在图15(a)和图15(b)中,也与实施形态3的情况相同,示意性表示出为了说明具有环状的形状的气体混合器展开为平面状的情况下的状态。又,在图15(a)中,同心圆筒26、同心圆筒27、以及混合用同心圆筒61的可目视部分以实线表示,同心圆筒26、同心圆筒27、以及混合用同心圆筒61的不可目视部分以虚线表示。又,在图15(b)中,纸面上跟前一侧的内侧流路规定构件62a~62d以实线表示,纸面后侧的外侧流路规定构件63a~63d以虚线表示。又,在图15中与图8所示的气体混合器202相同的结构要素标以相同的符号。15 is a schematic view of the internal structure of a gas mixer 206 according to Embodiment 4 of the present invention, FIG. 15(a) is a top view of the gas mixer 206, and FIG. 15(b) is a side view of the gas mixer 206. In addition, in FIG. 15(a) and FIG. 15(b), as in the case of Embodiment 3, it is schematically shown in order to explain the state when the gas mixer having a ring shape is developed into a planar shape. . Again, in Fig. 15 (a), the visible part of concentric cylinder 26, concentric cylinder 27, and mixing concentric cylinder 61 is represented with solid line, concentric cylinder 26, concentric cylinder 27, and mixing are used The invisible part of the concentric cylinder 61 is indicated by dashed lines. Also, in FIG. 15(b), the inner flow path defining members 62a to 62d on the front side on the paper are shown by solid lines, and the outer flow path defining members 63a to 63d on the rear side on the paper are shown by dotted lines. In addition, in FIG. 15, the same components as those of the gas mixer 202 shown in FIG. 8 are denoted by the same reference numerals.
本实施形态所示的气体混合器206基本上具有与实施形态3所示的气体混合器205的内部结构相同的内部结构。也就是说,本实施形态的气体混合器206。如图15(a)和图15(b)所示,在混合用同心圆筒61的两个面上具备4个内侧流路规定构件62a~62d以及4个外侧流路规定构件63a~63d。The gas mixer 206 shown in this embodiment basically has the same internal structure as that of the gas mixer 205 shown in the third embodiment. That is, the gas mixer 206 of this embodiment. As shown in FIGS. 15( a ) and 15 ( b ), four inner flow path defining members 62 a to 62 d and four outer flow path defining members 63 a to 63 d are provided on both surfaces of the mixing concentric cylinder 61 .
但是,在本实施形态的气体混合器206中,如图15(a)和图15(b)所示,在气体混合器206的混合气体和重整气体等流体排出的出口部上,配设具有仅在混合用同心圆筒61的内侧(也就是配设内侧流路规定构件62a~62d的一侧)的流路或外侧(也就是配设外侧流路规定构件63a~63d的一侧)的流路上开口的开口部72或开口部73的挡板74,同时在混合用同心圆筒61的上述出口部近旁的规定位置上设置开口部75,这一点与实施形态3所示的气体混合器205的结构不同。在这里,如图15(a)所示,挡板74的开口部72和73在同心圆筒26一侧和同心圆筒27一侧上交互形成于挡板74的长度方向上。又,开口部72和73的各开口面积与实施形态3的情况相同,大约为例如内侧流路规定构件62a和62b规定的流路的出口部的开口面积的一半面积。又如图15(b)所示,开口部75形成于与混合用同心圆筒61的上述出口部一侧的端部的开口部72和73对应的位置上,而且大致形成为矩形。也就是说,在本实施形态的气体混合器206中,在气体混合器206的上述出口部上配置挡板74,在该挡板74上形成开口部72和73,在混合用同心圆筒61上形成开口部75,这与实施形态3所示的气体混合器205的结构不同。其他方面与实施形态3所示的气体混合器205的结构相同。However, in the gas mixer 206 of this embodiment, as shown in Fig. 15(a) and Fig. 15(b), a There is only a flow path on the inner side (that is, the side where the inner flow path defining members 62a to 62d are arranged) or the outer side (that is, the side where the outer flow path defining members 63a to 63d are arranged) of the mixing concentric cylinder 61 The opening 72 or the baffle plate 74 of the opening 73 opened on the flow path of the mixing cylinder 61, and the opening 75 is provided at a predetermined position near the above-mentioned outlet of the concentric cylinder 61 for mixing. This point is consistent with the gas mixing shown in Embodiment 3. The structure of the device 205 is different. Here, as shown in FIG. 15( a ), openings 72 and 73 of the baffle 74 are alternately formed in the longitudinal direction of the baffle 74 on the concentric cylinder 26 side and the concentric cylinder 27 side. Also, the opening areas of the openings 72 and 73 are the same as those in the third embodiment, and are approximately half of the opening area of the outlet of the flow path defined by the inner flow path defining members 62a and 62b, for example. 15(b), openings 75 are formed at positions corresponding to the openings 72 and 73 at the end of the mixing concentric cylinder 61 on the outlet side, and are approximately rectangular. That is, in the gas mixer 206 of this embodiment, the baffle 74 is arranged on the above-mentioned outlet portion of the gas mixer 206, the openings 72 and 73 are formed on the baffle 74, and the concentric cylinder 61 for mixing The opening 75 is formed on the top, which is different from the structure of the gas mixer 205 shown in the third embodiment. In other respects, the structure of the gas mixer 205 shown in the third embodiment is the same.
本实施形态所示的气体混合器206中,流过内侧流路规定构件62a和62b规定的流路的流体只从开口部75排出,这时与通过外侧流路规定构件63d和63a规定的流路的流体混合,然后从开口部73排出到气体混合器206外部。也就是说,如果采用本实施形态的气体混合器206,则通过混合用同心圆筒61的内侧和外侧的流体通过开口部72和开口部73及75时被强制混合,因此能够进一步改善混合气体等流体的混合状态。In the gas mixer 206 shown in this embodiment, the fluid flowing through the flow path defined by the inner flow path defining members 62a and 62b is only discharged from the opening 75, and at this time, it is different from the flow defined by the outer flow path defining members 63d and 63a. The fluid in the gas flow path is mixed, and then discharged to the outside of the gas mixer 206 through the opening 73 . That is to say, if the gas mixer 206 of this embodiment is adopted, the fluid passing through the inner and outer sides of the mixing concentric cylinder 61 is forcibly mixed when passing through the opening 72 and the openings 73 and 75, so that the mixed gas can be further improved. mixed state of fluids.
还有,在本实施形态中,对开口部72和73的开口面积采用例如由内侧流路规定构件62b和62c规定的流路的出口部的大约一半的开口面积的形态进行了说明,但是并不限于这样的形态,也可以根据所要求的混合气体等流体的混合状态任意设定开口部72和73的开口面积。又,开口部75的开口面积和形状可以根据所要求的混合气体等流体的混合状态任意设定。In addition, in the present embodiment, the opening area of the openings 72 and 73 has been described as being about half the opening area of the outlet of the flow path defined by the inner flow path defining members 62b and 62c, for example. The configuration is not limited to this, and the opening areas of the openings 72 and 73 may be arbitrarily set according to the desired mixing state of fluids such as a mixed gas. In addition, the opening area and shape of the opening 75 can be set arbitrarily according to the desired mixing state of the fluid such as the mixed gas.
但是,在实施形态2~4中所示的气体混合器201、202~气体混合器206非常紧凑,因此即使是采用将多个气体混合器串联配置构成气体混合器集合体,也能够配设于氢生成装置200的内部。在这种情况下,由于气体混合器串联集合,因此能够进一步改善混合气体等流体的混合状态。However, the gas mixers 201, 202 to 206 shown in Embodiments 2 to 4 are very compact, so even if a plurality of gas mixers are arranged in series to form a gas mixer assembly, it can be arranged in Inside of the hydrogen generator 200 . In this case, since the gas mixers are assembled in series, the mixing state of fluids such as mixed gas can be further improved.
图16是本发明实施形态2和4的气体混合器203和气体混合器206串联集合形成的第1气体混合器集合体207的内部结构的示意图。还有,在图16中,也和实施形态3的情况一样,示意性表示为了说明具有环状形状的第1气体混合器集合体而展开成平面状的情况的状态。Fig. 16 is a schematic diagram of the internal structure of the first gas mixer assembly 207 formed by combining the gas mixer 203 and the gas mixer 206 in series according to Embodiments 2 and 4 of the present invention. In addition, in FIG. 16, similarly to the case of the third embodiment, a state in which the first gas mixer assembly having an annular shape is developed in a planar shape is schematically shown for explanation.
图16所示的第1气体混合器集合体207中,实施形态4所示的气体混合器206配置于混合气体等流体的上游侧,同时图11所示的气体混合器203配置于下游侧。这些气体混合器203和气体混合器206各自的结构如实施形态2和实施形态4所述。这样,通过将多个气体混合器203和206串联配置,各个气体混合器203和206具有的气体混合性能得到相加,因此能够使混合气体等流体的混合状态进一步改善。In the first gas mixer assembly 207 shown in FIG. 16, the gas mixer 206 shown in Embodiment 4 is arranged on the upstream side of a fluid such as mixed gas, and the gas mixer 203 shown in FIG. 11 is arranged on the downstream side. The structures of these gas mixers 203 and 206 are as described in the second and fourth embodiments. Thus, by arranging a plurality of gas mixers 203 and 206 in series, the gas mixing performance of each gas mixer 203 and 206 is added, so that the mixing state of fluids such as mixed gas can be further improved.
图17是本发明实施形态2和4的气体混合器203和气体混合器206串联集合形成的第2气体混合器集合体208的内部结构的示意图。Fig. 17 is a schematic diagram of the internal structure of the second gas mixer assembly 208 formed by combining the gas mixer 203 and the gas mixer 206 in series in Embodiments 2 and 4 of the present invention.
图17所示的第2气体混合器集合体208中,相比上述第1气体混合器集合体207中气体混合器203的混合用同心圆筒61与气体混合器206的混合用同心圆筒61分别独立配设的情况,气体混合器203与气体混合器206共有一个混合用同心圆筒76这一点不同于上述第1气体混合器集合体207的情况。通过采用这样的结构能够简化气体混合器集合体207的结构。In the second gas mixer assembly 208 shown in FIG. In the case of independent arrangement, the gas mixer 203 and the gas mixer 206 are different from the above-mentioned case of the first gas mixer assembly 207 in that the gas mixer 203 and the gas mixer 206 share one mixing concentric cylinder 76 . Adopting such a structure can simplify the structure of the gas mixer assembly 207 .
如上所述,如果采用本发明实施形态1~4,则能够用不锈钢等薄板构成整个气体混合器,因此能够将其重量降低到例如300g以下,同时其热容量也可以降低到例如0.5kJ/kg·℃左右。因此能够使气体混合器加热所需要的热量为例如26kJ左右,所以能够将氢生成装置的启动时间的延迟缩短到例如1/5以下。又,由于将气体混合器加热所需要的热量降低为例如26kJ左右,因此能够节省燃料电池系统运行能量。As mentioned above, if adopt Embodiment 1~4 of the present invention, then can constitute whole gas mixer with the thin plate such as stainless steel, therefore can reduce its weight to for example below 300g, its heat capacity also can be reduced to for example 0.5kJ/kg. ℃ or so. Therefore, the amount of heat required for heating the gas mixer can be reduced to, for example, about 26 kJ, so that the delay in the start-up time of the hydrogen generator can be shortened to, for example, 1/5 or less. Also, since the amount of heat required for heating the gas mixer is reduced to, for example, about 26 kJ, energy for fuel cell system operation can be saved.
又,如果采用本发明实施形态1~4,则能够将气体混合器的热容量降低到充填陶瓷球等的气体混合器的热容量的1/5以下,因此能够有效防止在气体混合器的表面由于冷却而发生的水蒸气凝集。借助于此,能够有效防止在氢生成装置启动时S/C比低下的情况的发生。又能够长时间稳定地维持重整催化剂的催化性能。And, if adopt Embodiment 1~4 of the present invention, then the heat capacity of gas mixer can be reduced to less than 1/5 of the heat capacity of the gas mixer filled with ceramic balls etc. resulting in condensation of water vapor. With this, it is possible to effectively prevent the occurrence of a decrease in the S/C ratio when the hydrogen generator is started. Furthermore, the catalytic performance of the reforming catalyst can be stably maintained for a long period of time.
还有,如果采用本发明实施形态1~4,则能够利用气体混合器大大改善提供给重整催化剂层的城市煤气与水蒸气的混合气体和提供给选择氧化催化剂层的混合空气的重整气体的流体的混合状态,因此能够在重整催化剂层高效率生成重整气体,同时能够将选择氧化催化剂量限制于最低限度。因此能够使重整催化剂层和选择氧化催化剂层小型化。又,能够防止在选择氧化催化剂层中白白燃烧重整气体中的氢,因此能够提供高效率的氢生成装置。Also, according to Embodiments 1 to 4 of the present invention, the mixed gas of city gas and water vapor supplied to the reforming catalyst layer and the reformed gas of the mixed air supplied to the selective oxidation catalyst layer can be greatly improved by using the gas mixer. Therefore, the reformed gas can be efficiently generated in the reforming catalyst layer, and at the same time, the amount of the selective oxidation catalyst can be limited to the minimum. Therefore, the reforming catalyst layer and the selective oxidation catalyst layer can be miniaturized. In addition, it is possible to prevent wasteful combustion of hydrogen in the reformed gas in the selective oxidation catalyst layer, and thus it is possible to provide a highly efficient hydrogen generator.