CN1849208A - Force-introduction point in core composites and method for producing said point using reinforcement elements that traverse the thickness of the core composite - Google Patents
Force-introduction point in core composites and method for producing said point using reinforcement elements that traverse the thickness of the core composite Download PDFInfo
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- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
- B29C70/088—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of non-plastics material or non-specified material, e.g. supports
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- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
- B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
- B29C70/24—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least three directions forming a three dimensional structure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
- B29C70/86—Incorporated in coherent impregnated reinforcing layers, e.g. by winding
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Abstract
Description
技术领域technical field
本发明涉及一种如权利要求1前序部分所述的通过沿芯复合体厚度方向穿透的加固元件在芯复合体中制造传力位置的结构和方法。The invention relates to a structure and a method for producing force transmission points in a core composite by means of reinforcing elements penetrating through the thickness of the core composite according to the preamble of
背景技术Background technique
本发明适合于将力和力矩传入芯复合体结构中。该芯复合体结构可以最好由包括纺织半成品覆盖层(1和3,例如织物或纱布(Gelege)、垫子等)、芯部材料(2,例如聚合的泡沫材料)和聚合的基体材料(热塑性或热固性塑料)的纤维-塑料复合物组成。芯复合体是一种层式的结构,它们由相对较薄的上覆盖层1和下覆盖层3以及相对较厚的低体积密度的芯层2所组成。由于较薄的覆盖层和芯部材料的低抗拉性(Zugweich)和低抗压性(Druckweich)使得芯复合体结构基本上对局部传入的力或力矩负荷非常敏感。因此必需适合于负荷、材料以及加工技术地使力传入芯复合体结构中。在传力位置上产生的、多轴的负荷状态不再能够由仅仅承受表面负荷(拉力、压力、剪切力)的覆盖层承担。为此所需的在传力位置处的结构措施取决于力的作用点和方向以及力的合成。因此通常这样实现力的传入,使得不产生局部的不稳定性(例如覆盖层的扭曲或折皱),不损坏芯层和覆盖层,并且传力元件不与芯复合体结构分离。其前提是,传入到芯复合体结构中的力和力矩要尽可能大面积且均匀地分布。因此,所有的用于将力传入到层式结构里面的结构措施的共同点是,它们促使通过增加力传入面积和横截面面积来降低局部的应力水平。此外,在一些应用场合中,低抗压的芯部材料必须在传力位置区域内由抗压的材料取替,由此例如可以承受螺纹连接的预应力。The invention is suitable for introducing forces and moments into core composite structures. The core composite structure may preferably consist of a textile semi-finished cover layer (1 and 3, such as fabric or gauze (Gelege), mat, etc.), a core material (2, such as a polymeric foam material) and a polymeric matrix material (thermoplastic or thermosetting plastics) fiber-plastic composites. The core composite is a layered structure consisting of a relatively thin
为了将力和力矩传入芯复合体中,可以使用附加的安装的传力元件(所谓的外插件)或置入的传力元件(所谓的内插件)。此外,存在着这种可能性,在传力位置区域内去除芯部材料并将两个覆盖层拼合在一起,因此存在一个单一的纤维-塑料复合物区域而不需要附加的传力元件。作为用于芯复合体结构的另一传力方案,也可以使用自攻螺钉或螺钉插件以及铆接,但是它们只能传递小的力和力矩。如果要将力和力矩传入到一个结构里面或从结构中导出并且要使结构部件相互连接,总是需要传力位置。纤维-塑料复合物的芯复合体结构例如通常在航空和航天中、在轨道车辆制造和汽车制造中以及在造船业中使用。For the introduction of forces and moments into the core composite, additional installed force-transmitting elements (so-called outer inserts) or inserted force-transmitting elements (so-called inner inserts) can be used. Furthermore, it is possible to remove the core material in the region of the force transmission point and to put the two covering layers together, so that there is a single fiber-plastic composite region without the need for additional force transmission elements. Self-tapping screws or screw inserts as well as riveting can also be used as alternative force transmission options for the core composite structure, but they can only transmit small forces and moments. Force transfer points are always required if forces and moments are to be introduced into or derived from a structure and if structural components are to be connected to each other. Core composite structures of fiber-plastic composites are commonly used, for example, in aeronautics and aerospace, in rail vehicle construction and automobile construction, and in shipbuilding.
所有已知的用于由纤维-塑料复合物制成的芯复合体结构的安装的传力元件(外插件)材料锁合地连接到两个覆盖层中的一个覆盖层上。所有这些力传入方案的解决方案都具有下述共同的缺点。两个覆盖层承受极不同的负荷,即,具有安装上的外插件的覆盖层承受的负荷远远大于对面的覆盖层。由此可能导致在外插件和覆盖层之间或覆盖层和芯层之间的层离。此外,软抗拉和低抗压的芯部材料在外插件下方不是充分加固的,由此使芯部材料承受高负荷并且可能引起芯部材料失效。为了避免外插件下方的芯层失效,在一些解决方案中,在传力位置区域内通过另一种具有高机械性能的材料来完全替代。All known force-transmitting elements (outer inserts) for the installation of core composite structures made of fiber-plastic composites are bonded materially to one of the two covering layers. All these force introduction solutions have the following common disadvantages. The two covering layers are exposed to very different loads, ie the covering layer with the installed outer insert is subjected to much greater loads than the opposite covering layer. This can lead to delamination between the outer insert and the cover layer or between the cover layer and the core layer. Furthermore, the soft tensile and low compressive core material is not sufficiently reinforced below the outer insert, so that the core material is exposed to high loads and can lead to failure of the core material. In order to avoid failure of the core layer below the outer insert, in some solutions it is completely replaced in the area of the force transmission points by another material with high mechanical properties.
所有已知的附加嵌入的传力元件(内插件)都与芯复合体结构材料锁合地连接。在此,内插件可以定位在覆盖层内部、覆盖层和芯层之间或芯部材料里面。由于纯粹的材料锁合连接,局部作用的力或者力矩负荷可能使内插件与整个芯复合体结构由于粘接失效而分离,由此可能产生力传入的完全失效或者覆盖层与芯层之间的层离。All known additional embedded force-transmitting elements (interposers) are connected in a materially bonded manner to the core composite structure. In this case, the interposer can be positioned within the cover layer, between the cover layer and the core layer or within the core material. Due to a purely material-locked connection, locally acting forces or moment loads may cause the interposer to separate from the entire core composite structure due to adhesive failure, which may result in a complete failure of the force input or a gap between the cover layer and the core layer. delamination.
所有已知的用于芯复合体结构的没有附加传力元件的力传入方案都具有以下的共同点,即,在传力位置区域内首先去除或压缩芯部材料并且将两个覆盖层拼合到一起,因此存在一个单一的由纤维-塑料复合物制成的单个加固层区域。接着可以将一个销轴连接安置在单一的区域里面。在此,对于所有已知的解决方案,在拼合的区域内导致覆盖层失效或在拼合的区域以外导致芯失效或者导致在覆盖层与芯层之间的层离,因为这些区域在芯复合体结构的厚度方向上没有附加的力锁合和材料锁合的芯复合体结构加固。All known force introduction concepts for core composite structures without additional force transmission elements have in common that in the region of the force transmission point first the core material is removed or compressed and the two covering layers are brought together together, there is thus a single region of a single reinforcement layer made of fiber-plastic composite. A pin connection can then be placed in a single area. In this case, with all known solutions, failure of the covering layer in the joined area or core failure outside the joined area or delamination between the covering layer and the core layer is caused, because these areas are in the core composite. There is no additional force-locked and material-bonded core composite structural reinforcement in the thickness direction of the structure.
在公开文本DE 100 02 281 A1和EP 1 106 341 A2中公开了通过拼合覆盖层而无附加的传力元件的用于芯复合体结构的力传入方案的可能性。但是,在这些发明中,在覆盖层拼合的区域的内部或外部没有实现力锁合和材料锁合的芯复合体结构加固,因此既不能改善覆盖层与芯层之间防止层离的抵抗力(剥离强度)并且芯层也没有加固件。因此通过这两个公开的方法不能改善典型的失效特性、覆盖层与芯层之间的层离和传力位置区域中的芯失效。Laid-open documents DE 100 02 281 A1 and EP 1 106 341 A2 disclose the possibility of introducing force for core composite structures by joining the cover layers together without additional force-transmitting elements. However, in these inventions no force-fitted and material-bonded structural reinforcement of the core composite is achieved inside or outside the region where the cladding layers are joined, so that neither the resistance against delamination between cladding and core layers can be improved (peel strength) and the core layer also has no reinforcements. The typical failure behavior, delamination between cover layer and core layer and core failure in the region of the force transmission point, cannot therefore be improved by the two known methods.
在公开文本US 005741574A中公开了一种方法,如何可以借助于一个嵌入到芯体中的纤维加固结构来强化一个销轴连接。这个发明涉及到,首先将纤维线嵌入到全部芯部材料里面。接着将纺织覆盖层放到芯部材料上并以压力加载,由此使芯部材料压缩并且可以使线挤入到覆盖层里面。然后通过液体热固性树脂系实现芯复合体结构的浸渍。紧接着进行树脂系的硬化过程。在硬化的芯复合体结构中嵌入一个用于销轴连接的通孔。在此,芯部材料内的纤维线能够承受螺纹连接的预应力并防止在传力位置的区域内在覆盖层与芯层之间的层离趋势。在这个发明中,在传力区域中在纤维线与整个芯复合体结构之间只有一个材料锁合的连接而没有一个力锁合和形状锁合的连接,由此与一个力锁合和形状锁合的连接相比只略微增加了防止在覆盖层和芯层之间层离的抵抗力。这个发明的另一缺点是,芯复合体结构的整个芯部材料都具有缝纫线。由此使传力位置与其余的芯复合体结构相比没得到必要的和附加的加固,因此未受干扰的芯复合体结构和传力位置非常不同地受载并且没有充分利用芯复合体结构的轻型结构潜能。此外,芯部材料在通孔区域是敞开的,由此可以使液体或气体的介质挤入到芯部材料里面。这些挤入的介质可能负面地改变芯部材料的特性甚至导致失效。In publication US 005741574A it is disclosed how a pinned connection can be reinforced by means of a fiber reinforcement embedded in the core. This invention involves, first embedding the fiber strands inside the entire core material. The textile cover layer is then placed on the core material and subjected to pressure, whereby the core material is compressed and the thread can be pushed into the cover layer. Impregnation of the core composite structure is then achieved by a liquid thermosetting resin system. This is followed by a hardening process of the resin system. A through hole for the pin connection is embedded in the hardened core composite structure. In this case, the fiber threads in the core material are able to withstand the prestressing of the screw connection and prevent delamination tendencies between the cover layer and the core layer in the region of the force transmission point. In this invention, there is only a material-fitting connection between the fiber threads and the entire core composite structure in the force-transmitting region, and there is no force-fitting and form-fitting connection, thus in contrast to a force-fitting and form-fitting connection. A locked connection only slightly increases the resistance against delamination between the cover layer and the core layer. Another disadvantage of this invention is that the entire core material of the core composite structure has sewing threads. As a result, the force transfer points are not necessarily and additionally reinforced compared to the rest of the core composite structure, so that the undisturbed core composite structure and the force transfer points are loaded very differently and the core composite structure is not fully utilized potential for lightweight construction. Furthermore, the core material is open in the region of the through-holes, so that liquid or gaseous media can be forced into the core material. These intruded media can negatively change the properties of the core material and even lead to failure.
在公开文本DE 198 34 772 C2中公开了一种连接附加插入的传力元件(内插件)的方法,它具有一个由单个加固层构成的纤维加固结构。在此,该内插件定位在单个加固层之间并借助于缝纫线在纤维加固结构的厚度方向上缝接。所公开的用于将内插件连接到单一的由单个加固层构成的加固结构中的解决方案也适用于芯复合体结构。在此,将内插件插在两个覆盖层之一的单个加固层之间并借助于缝纫线缝接。接着不仅将包括缝接好的内插件的覆盖层而且将另一个覆盖层都安放到芯层上。借助于液体浸渍工艺可以用一种聚合的基体材料浸湿覆盖层并产生覆盖层与芯层之间的粘接连接,因此得到一种由纤维-塑料复合物构成的芯复合体结构。所公开的发明在芯复合体结构上的应用只起到一个借助于缝纫线在内插件与覆盖层之间产生力锁合和形状锁合连接的作用。由此在传力位置区域内既不能提高防止覆盖层与芯层之间层离的抵抗力也不能加强低抗拉和抗压的芯部材料,由此不能改善芯复合体结构的两种典型的失效形式。本发明的其他缺点是,当力和力矩传入到内插件中时使内插件所处的覆盖层比另一个覆盖层承受明显更大的负荷,由此不能充分利用芯复合体的轻型结构潜能。此外,必须实现从一个覆盖层通过芯部材料到另一覆盖层的力流,该芯部材料与覆盖层的材料相比具有低的机械性能并且是芯复合体结构中的薄弱位置。由此可能使芯部材料承受非常高的负荷并且触发芯部材料失效。因此使传力位置或整个芯复合体结构的强度和刚度主要受到芯部材料的低机械性能的影响。In laid-open document DE 198 34 772 C2 a method for connecting an additionally inserted force-transmitting element (interposer) is disclosed, which has a fiber-reinforced structure consisting of a single reinforcement layer. In this case, the insert is positioned between the individual reinforcement layers and stitched by means of sewing threads in the thickness direction of the fiber-reinforced structure. The disclosed solution for connecting an interposer into a single reinforcement structure consisting of a single reinforcement layer is also applicable to core composite structures. Here, the insert is inserted between the individual reinforcement layers of one of the two covering layers and sewn with the aid of sewing threads. Both the covering layer including the stitched-on interposer and the other covering layer are then placed on the core layer. By means of the liquid impregnation process, the cover layer can be wetted with a polymeric matrix material and an adhesive connection can be produced between the cover layer and the core layer, so that a core composite structure of fiber-plastic composite is obtained. The application of the disclosed invention to the core composite structure has only one effect of producing a non-positive and form-fitting connection between the inner insert and the cover layer by means of sewing threads. As a result, neither the resistance to delamination between the cover layer and the core nor the reinforcement of the low-tensile and compressive core material in the area of the force-transmitting points can be improved, and thus the two typical aspects of the core composite structure cannot be improved. failure form. A further disadvantage of the invention is that when forces and moments are introduced into the interposer, the covering layer on which the interposer is located is subjected to significantly greater loads than the other covering layer, so that the lightweight construction potential of the core composite cannot be fully utilized . Furthermore, a force flow must be achieved from one cover layer through the core material, which has low mechanical properties compared to the material of the cover layer, to the other cover layer and which is a weak point in the core composite structure. As a result, the core material can be subjected to very high loads and failure of the core material can be triggered. The strength and stiffness of the force transfer points or of the entire core composite structure is thus mainly influenced by the low mechanical properties of the core material.
所有目前已知的用于芯复合体结构的力传入方案都存在着这个共同点,即芯复合体结构在传力位置区域内没有足够地加固,因此由于过大的拉应力、压应力或剪切应力以及覆盖层与芯层之间的层离可能产生芯失效。此外,在所有已知的附加安放的或嵌入的传力元件的解决方案中都没有将传力元件与整个芯复合体结构力锁合和形状锁合地连接。因此既不能够防止传力元件与芯复合体结构的分离,也不能够防止覆盖层与芯层之间或者传力元件与覆盖层之间的层离。All currently known force introduction solutions for core composite structures have in common the fact that the core composite structure is not sufficiently reinforced in the area of the force transmission points, so that due to excessive tensile, compressive or Shear stress and delamination between the cladding and core layers can produce core failure. Furthermore, in all known solutions for additionally mounted or embedded force-transmitting elements, there is no constructive non-positive and form-fit connection of the force-transmitting element to the entire core composite. Consequently, neither detachment of the force transmission element from the core composite structure nor delamination between the cover layer and the core layer or between the force transmission element and the cover layer can be prevented.
发明内容Contents of the invention
本发明的目的是,通过在芯复合体结构的厚度方向(z方向)上置入加固元件来改善在芯复合体中的传力位置的机械性能(图1a和1b)。The object of the invention is to improve the mechanical properties of the force transmission points in the core composite by inserting reinforcing elements in the thickness direction (z-direction) of the core composite structure ( FIGS. 1 a and 1 b ).
这个目的由此得以实现,在芯复合体中的传力位置区域内拼合芯复合体的各覆盖层和/或设置一个传力元件,此外在传力位置上通过在芯复合体厚度方向上穿透的加固元件为芯复合体结构设置加固。通过加固元件在传力位置区域内使上覆盖层、芯层和下覆盖层力锁合和形状锁合地连接。此外,所述传力元件可以借助于加固元件与芯复合体固定。作为加固元件可以优选使用纺织加固结构(4,例如缝纫线、纤维束、玻璃丝束等)。本发明涉及具有覆盖层1和3的芯复合体,最好由纺织半成品(例如编织物、纱布或针织物、垫子等)构成,并且具有一个芯层2,最好由聚合的硬质泡沫材料构成,并且必要时具有一基体材料,最好由聚合材料(热塑性或热固性塑料)构成。所述芯复合体结构可以通过许多液体复合成形(LCM)工艺(例如树脂注射或树脂浸润工艺)中的一种工艺制成。这种形式的芯复合体结构在通过聚合的基体材料浸渍之前在传力区域内借助于一种纺织加固结构在厚度方向上加固。这种经加固的传力位置的建立例如可以通过工业缝纫技术完成。在芯复合体的厚度方向上加入加固结构、最好是缝纫线,例如可以通过缝纫针实现。在此缝纫针刺穿整个芯复合体结构并且对于聚合硬质泡沫材料的芯部材料留下一个通孔包括加固结构。在此,该通孔的横截面积与加固结构的横截面积相比必须足够地大,从而使加固结构能够用聚合基体材料浸湿并形状锁合地连接到芯层上。该加固元件可以在xz或yz平面内在芯复合体结构的厚度方向上具有一个相对于z轴方向偏离0°的角度(图1a和1b),例如对于主要为剪切的负荷,在x轴与z轴之间和/或在y轴与z轴之间推荐一个+/-45°的角度。在传力位置和整个芯复合体结构完全地通过加固结构进行加固之后,使纺织覆盖层和通孔包括加固结构以LCM工艺通过聚合基体材料浸渍,其中同时实现芯部材料与覆盖层的材料锁合的连接。在结束芯复合体结构的硬化以后,用聚合基体材料浸湿的纺织加固结构在芯部材料内部形成单向的纤维加固的拉/压杆,它起到加固传力位置、芯部材料以及整个芯复合体的作用。该加固结构在这里的作用是,提高在传力元件与芯复合体结构之间以及在覆盖层与芯层之间的剥离强度,防止传力元件与芯复合体结构分离,并改善芯部材料的机械性能(在厚度方向上的强度和刚性特征值)。通过纺织加固结构能够阻断在覆盖层与芯层的临界区域内存在的裂纹或使其偏转。由此可以改善芯复合体的传力位置的失效保护特性。通过在芯复合体结构的厚度方向上在传力位置区域内中加入纺织加固结构,与已知的传统力传入方案相比可以提高垂直于芯复合体平面的抗压和抗拉强度,提高了垂直于芯复合体平面的抗压和抗拉刚度,提高了在芯复合体平面中的抗压强度,提高了剪切强度和刚度以及提高了在覆盖层与芯层之间以及传力元件与覆盖层之间的剥离强度。此外,通过提高的剥离强度和通过各个加固元件的“裂纹阻断功能”可使失效特性得到改善,因此可以防止力传入的冲击性破坏并由此出现所谓的失效保护特性。借助于工业缝纫技术可以使传力元件以正确的位置与芯复合体结构连接。通过加入和存在一定数量的加固元件,可以保证传力位置在芯复合体中的质量可靠性。本发明的另一优点是,所述加固元件可以超出传力位置以外伸到包围传力位置的芯复合体结构中,由此可以将更大的力和力矩传入到芯复合体结构中。This object is achieved by splitting the covering layers of the core composite and/or providing a force-transmitting element in the core composite in the region of the force-transmitting point, and by piercing the core composite in the thickness direction at the force-transmitting point Transparent reinforcement elements provide reinforcement for the core composite structure. The upper covering layer, the core layer and the lower covering layer are connected in a non-positive and form-fitting manner by means of the stiffening element in the region of the force transmission point. Furthermore, the force transmission element can be fastened to the core composite by means of a reinforcing element. A textile reinforcement ( 4 , such as sewing threads, fiber strands, glass strands, etc.) can preferably be used as the reinforcement element. The invention relates to a core composite with covering
为了不需要对芯复合体结构的重量有不利影响的附加传力元件,可以在传力位置区域内去除或压缩芯部材料,由此能够实现覆盖层的拼合。由此可以实现另一优点,即传力元件具有一个或多个法兰盘,由此使力和力矩能够通过一个更大的表面传入到芯复合体结构中。In order to eliminate the need for additional force-transmitting elements, which would have a negative effect on the weight of the core composite structure, core material can be removed or compressed in the region of the force-transmitting points, thereby allowing the cover layers to be joined together. A further advantage can thus be achieved in that the force transmission element has one or more flanges, whereby forces and moments can be introduced into the core composite structure via a larger surface.
为了使传力元件能够在传力位置区域内与整个芯复合体结构力锁合和形状锁合地连接,该传力元件具有用于容纳加固元件的孔。由此可以防止传力元件的分离并且提高传力元件与芯复合体结构之间的剥离强度。如果由于技术上对芯复合体结构部件的要求(例如造船中的船身)必需避免穿透芯复合体的至少一个覆盖层,则可以使传力元件(所谓的外插件)设置在两个覆盖层中的一个覆盖层上或者设置在两个覆盖层上。In order that the force transmission element can be connected in a force-fit and form-fit manner to the entire core composite in the region of the force transmission point, the force transmission element has a bore for receiving the reinforcement element. In this way, detachment of the force transmission element can be prevented and the peel strength between the force transmission element and the core composite structure can be increased. If it is necessary to avoid penetration of at least one covering layer of the core composite due to technical requirements for structural parts of the core composite (eg hull in shipbuilding), it is possible to arrange force-transmitting elements (so-called outer inserts) between two covering layers. Layers on one of the overlays or set on both overlays.
为了能够将更大的力和力矩传入到芯复合体结构中,该传力元件(所谓的内插件)也可以设置在两个覆盖层中的一个覆盖层里面或者在两个覆盖层之内。此外,该传力元件可以定位在两个覆盖层之间,由此部分地或完全地穿透芯部材料。In order to be able to transmit greater forces and moments into the core composite structure, the force-transmitting element (so-called insert) can also be arranged in one of the two covering layers or within both covering layers . Furthermore, the force-transmitting element can be positioned between two covering layers, thereby partially or completely penetrating the core material.
另一优点可以通过传力元件的与应用相关的几何和构造上的结构实现,即,通过使传力元件具有一个或多个顶靠在所述覆盖层或所述各覆盖层上的伸出部分,由此由于较大的杠杆臂可以改善力和力矩的传入。Another advantage can be achieved by the application-dependent geometrical and structural configuration of the force-transmitting element, that is, by the force-transmitting element having one or more projections which bear against the covering layer or the covering layers. In part, the introduction of forces and moments can thus be improved due to the larger lever arm.
通过本发明对于在芯复合体中的传力位置类型形成以下的加固可能性,在传力位置区域内去除或压缩芯部材料并且使两个覆盖层拼合,因此存在一个单一的纤维-塑料复合物区域。在此,上覆盖层1在传力位置5区域内通过借助缝纫技术在芯复合体结构厚度方向上置入的穿透的加固元件4与下覆盖层3连接(图1a和1b)。此外,所述加固元件4可以超出传力位置之外6伸到包围传力位置的芯复合体结构中,以便承受更大的力和力矩并且改善机械性能(图1c)。可以通过许多LCM工艺中的一种工艺无需用于芯复合体的传力元件地建立经加固的传力,该芯复合体包括纺织半成品的覆盖层(1和3)、一芯部材料2和聚合的基体材料。在位于加入聚合基体材料之前的一个工作步骤中,首先在传力位置区域内去除或压缩芯部材料。接着将两个覆盖层拼合并且使上覆盖层1、芯部材料2和下覆盖层3在传力区域内5和必要时超出传力区域以外6通过纺织的加固结构4在芯复合体结构厚度方向上借助于缝纫技术相互缝接。然后将芯复合体结构包括纺织加固结构以LCM工艺(例如树脂注射或树脂浸润工艺)用聚合的基体材料(例如热固性或热塑性塑料)浸渍并硬化。The invention creates a reinforcement possibility for the type of force transmission point in the core composite, in which the core material is removed or compressed in the region of the force transmission point and the two covering layers are brought together so that a single fiber-plastic composite is present object area. Here, the
为了传入力和力矩也可以使用一个安放到芯复合体结构上的传力元件(外插件,7)(图2a和2b)。该外插件安放到两个覆盖层中的一个覆盖层上(图2a至2f)或者安放到两个覆盖层上(图2g)并且在传力位置区域内借助于加固元件4在芯复合体结构的厚度方向上与整个芯复合体结构连接。为了容纳加固元件,所述外插件具有孔8。该外插件可以具有侧向凸出的法兰盘9(图2c),它设置在上覆盖层1或下覆盖层3上,并同样具有用于容纳加固元件的孔8。为了更好地传入力和力矩,所述加固元件4可以在芯复合体结构的厚度方向上超出外插件或外插件的法兰盘以外10置入到芯复合体结构中(图2d)。此外,为了更好地将力和力矩传入到芯复合体结构中,所述外插件的法兰盘可以具有一个或多个伸出部分11(图2e和2f)。在一个位于加入聚合基体材料之前的一个工作步骤中,使外插件7和芯复合体结构在传力位置区域内通过纺织的加固结构4在芯复合体结构的厚度方向上借助于工业缝纫技术相互缝接。接着使覆盖层、芯层和纺织加固结构以LCM工艺用聚合材料浸渍并硬化。It is also possible to use a force transmission element (outer insert, 7 ) attached to the core composite structure for the transmission of forces and moments ( FIGS. 2 a and 2 b ). The outer insert is placed on one of the two covering layers ( FIGS. 2 a to 2 f ) or on both covering layers ( FIG. 2 g ) and is anchored to the core composite structure by means of reinforcing
具有一个置入到芯复合体结构中的传力元件(内插件,12)的传力位置可以由此得到加固,使上覆盖层1、芯部材料2和下覆盖层3在内插件区域以外通过加固元件4在芯复合体结构的厚度方向上相互连接(图3a和3b)。用于通过置入的传力元件12制造芯复合体用的传力位置的方法,该芯复合体包括纺织半成品的覆盖层1和3、芯部材料2以及聚合的基体材料,该方法规定,在一个处于加入聚合的基体材料之前的一个工作步骤中,使上覆盖层1、芯部材料2和下覆盖层3在传力位置以外通过借助缝纫技术在芯复合体结构厚度方向上置入的纺织的加固结构4相互缝接。在加入加固结构以后,以可能的LCM工艺之一,用聚合材料浸渍芯复合体结构并使其硬化。The force transmission point with a force transmission element (interposer, 12) inserted into the core composite structure can thus be reinforced so that the
该内插件12也可以借助于加固元件4在芯复合体结构的厚度方向上与芯复合体结构连接(图4a和4b)。为此,该内插件具有用于容纳加固元件的孔13。此外,该内插件可以具有一个侧向凸出的法兰盘14(图4c),它可以位于在覆盖层1和3内部、位于芯层中(2,图4c)或者位于覆盖层与芯层之间,并具有用于容纳纺织的加固结构的孔13。该内插件也可以具有两个侧向凸出且保持间隔的法兰盘14(图4d),它们可以设置在两个覆盖层(1和3)内部、设置在芯层(2,图4d)中或者设置在覆盖层1和3与芯层2之间,并具有用于容纳加固元件的孔13。为了更好地传入力和力矩,这些加固元件4可以在芯复合体结构的厚度方向上超出内插件12或内插件的法兰盘14以外15置入到芯复合体结构中(图4e)。为了更好地将力和力矩传入到芯复合体结构中,该内插件的法兰盘可以具有一个或多个伸出部分16(图4f和4g)。用于对芯复合体通过加入的传力元件12制造传力位置的方法,该芯复合体包括纺织半成品的覆盖层1和3、芯部材料2以及聚合的基体材料,该方法规定,在处于加入聚合的基体材料之前的一个工作步骤中,该内插件通过借助缝纫技术在芯复合体结构的厚度方向上置入的纺织的加固结构4与芯复合体结构缝接。在加入加固结构以后,使芯复合体结构包括加固结构和内插件以可能的LCM工艺之一用聚合材料浸渍并使其硬化。The
附图说明Description of drawings
以下借助于13个实施例描述本发明,附图中:Describe the present invention below by means of 13 embodiments, in the accompanying drawings:
图1a示出第一个实施例的底视图;Figure 1a shows a bottom view of the first embodiment;
图1b示出沿着图1a中的线A-A的剖面图;Figure 1b shows a sectional view along the line A-A in Figure 1a;
图1c示出沿着图1a中的线A-A的剖面图,具有一个用于实施加固元件的第二变型;Fig. 1c shows a sectional view along the line A-A in Fig. 1a, with a second variant for implementing a reinforcing element;
图2a示出第三个实施例的俯视图;Figure 2a shows a top view of a third embodiment;
图2b示出沿着图2a中的线B-B的剖面图;Figure 2b shows a sectional view along the line B-B in Figure 2a;
图2c示出沿着图2a中的线B-B的剖面图,具有一个用于构造外插件的另一变型;Figure 2c shows a sectional view along the line B-B in Figure 2a, with another variant for constructing the outer insert;
图2d示出沿着图2a中的线B-B的剖面图;Figure 2d shows a sectional view along the line B-B in Figure 2a;
图2e示出第六个实施例的俯视图;Figure 2e shows a top view of a sixth embodiment;
图2f示出沿着图2e中的线C-C的剖面图;Figure 2f shows a cross-sectional view along line C-C in Figure 2e;
图2g示出第七个实施例的俯视图;Figure 2g shows a top view of a seventh embodiment;
图2h示出沿着图2g中的线D-D的剖面图;Figure 2h shows a cross-sectional view along line D-D in Figure 2g;
图3a示出第八个实施例的俯视图;Figure 3a shows a top view of an eighth embodiment;
图3b示出沿着图3a中的线E-E的剖面图;Figure 3b shows a sectional view along the line E-E in Figure 3a;
图4a示出第九个实施例的俯视图;Figure 4a shows a top view of a ninth embodiment;
图4b示出沿着图4a中的线F-F的剖面图;Figure 4b shows a sectional view along the line F-F in Figure 4a;
图4c示出沿着图4a中的线F-F的剖面图,具有一个用于构造内插件的另一变型;Figure 4c shows a sectional view along the line F-F in Figure 4a, with another variant for constructing the interposer;
图4d示出沿着图4a中的线F-F的剖面图,具有一个用于构造内插件的另一变化型;Figure 4d shows a sectional view along the line F-F in Figure 4a, with another variant for constructing the interposer;
图4e示出沿着图4a中的线F-F的剖面图,具有一个嵌入到芯复合体结构中的传力元件(12,内插件);Figure 4e shows a sectional view along the line F-F in Figure 4a, with a force-transmitting element (12, interposer) embedded in the core composite structure;
图4f示出第十三个实施例的俯视图;Figure 4f shows a top view of a thirteenth embodiment;
图4g示出沿着图4f中的线G-G的剖面图。Fig. 4g shows a cross-sectional view along line G-G in Fig. 4f.
具体实施方式Detailed ways
图1a示出第一个实施例的底视图,包括一个在具有拼合的覆盖层1和3的芯复合体中的传力位置、一个在传力区域内被去除的芯部材料2并且包括在传力位置5区域内在芯复合体厚度方向上穿透的加固元件4。Figure 1a shows a bottom view of a first embodiment comprising a force-transmitting location in a core composite with
图1b示出沿着图1a中的线A-A的剖面图。Fig. 1b shows a sectional view along the line A-A in Fig. 1a.
图1c示出沿着图1a中的线A-A的剖面图,具有一个用于实施加固元件的第二变型,其中所述加固元件4超出传力位置6伸到包围传力位置的芯复合体结构中。Figure 1c shows a sectional view along the line A-A in Figure 1a, with a second variant for the implementation of stiffening elements, wherein said
图2a示出第三个实施例的俯视图,具有一个安放到芯复合体结构的上覆盖层1上的传力元件(7,外插件:Onsert),该外插件在传力位置区域内通过加固元件4在芯复合体结构的厚度方向上与整个芯复合体结构连接并具有用于容纳加固元件4的孔8。Figure 2a shows a top view of a third embodiment with a force-transmitting element (7, outer insert: Onsert) placed on the
图2b示出沿着图2a中的线B-B的剖面图。Fig. 2b shows a sectional view along line B-B in Fig. 2a.
图2c示出沿着图2a中的线B-B的剖面图,具有一个用于构造外插件的另一变型,该外插件具有一个侧向凸出的法兰盘9(图2b),它设置在上覆盖层1上,并且同样具有用于容纳加固元件的孔8。Figure 2c shows a sectional view along the line B-B in Figure 2a, with a further variant for constructing an outer insert with a laterally protruding flange 9 (Figure 2b), which is arranged in on the
图2d示出沿着图2a中的线B-B的剖面图,具有一个用于实施加固元件的另一变型,所述加固元件4超出传力位置以外10伸到包围传力位置的芯复合体结构中。Figure 2d shows a sectional view along the line B-B in Figure 2a, with a further variant for implementing
图2e示出第六个实施例的俯视图,具有一个安放到芯复合体结构的上覆盖层上的传力元件(7,外插件),它具有一个伸出部分11以便更好地将力和力矩传入到芯复合体结构中。Figure 2e shows a top view of a sixth embodiment with a force-transmitting element (7, outer insert) placed on the upper cover layer of the core composite structure, which has a protruding
图2f示出沿着图2e中的线C-C的剖面图。Figure 2f shows a cross-sectional view along line C-C in Figure 2e.
图2g示出第七个实施例的俯视图,具有两个安放到芯复合体结构的上覆盖层1和下覆盖层3上的传力元件(7,外插件),这两个外插件在传力位置区域内通过加固元件4在芯复合体结构的厚度方向上与整个芯复合体结构连接并具有用于容纳加固元件4的孔8。Figure 2g shows a top view of a seventh embodiment with two force-transmitting elements (7, outer inserts) placed on the
图2h示出沿着图2g中的线D-D的剖面图。Figure 2h shows a cross-sectional view along line D-D in Figure 2g.
图3a示出第八个实施例的俯视图,具有一个嵌入到芯复合体结构中的传力元件(12,内插件:Insert),其中该内插件安放在两个覆盖层1和3之间芯复合体结构的芯部材料2的内部,而上覆盖层1、芯部材料2和下覆盖层3在内插件区域以外通过加固元件4在芯复合体结构的厚度方向上彼此连接。Figure 3a shows a top view of an eighth embodiment with a force-transmitting element (12, Insert: Insert) embedded in the core composite structure, wherein the Insert is placed between the two covering
图3b示出沿着图3a中的线E-E的剖面图。Fig. 3b shows a sectional view along line E-E in Fig. 3a.
图4a示出第九个实施例的俯视图,具有一个嵌入到芯复合体结构中的传力元件(12,内插件),其中该内插件安放在两个覆盖层1和3之间芯复合体结构的芯部材料2的内部,并具有用于容纳加固元件4的孔13,且借助于加固元件在芯复合体结构的厚度方向上与芯复合体结构连接。Figure 4a shows a top view of a ninth embodiment with a force-transmitting element (12, insert) embedded in the structure of the core composite, wherein the insert is placed between the two covering
图4b示出沿着图4a中的线F-F的剖面图。Figure 4b shows a sectional view along line F-F in Figure 4a.
图4c示出沿着图4a中的线F-F的剖面图,具有一个用于构造内插件的另一变型,其中该内插件具有一个侧向凸出的顶靠在上覆盖层1上的法兰盘14,并具有用于容纳加固元件4的孔13,并且借助于加固元件在芯复合体结构的厚度方向上与芯复合体结构连接。FIG. 4c shows a sectional view along the line F-F in FIG. 4a, with a further variant for the construction of the insert, wherein the insert has a laterally protruding flange abutting against the
图4d示出沿着图4a中的线F-F的剖面图,具有一个用于构造内插件的另一变化型,其中该内插件具有两个侧向凸出的顶靠在上覆盖层1和下覆盖层3上的法兰盘14,并具有用于容纳加固元件4的孔13,并且借助于加固元件在芯复合体结构的厚度方向上与芯复合体结构连接。Figure 4d shows a sectional view along the line F-F in Figure 4a, with a further variant for the construction of the interposer, wherein the interposer has two laterally protruding abutments against the
图4e示出沿着图4a中的线F-F的剖面图,具有一个用于构造加固元件的另一变型,其中该加固元件4超出传力位置以外15伸到包围传力位置的芯复合体结构中。Figure 4e shows a sectional view along the line F-F in Figure 4a, with a further variant for the construction of the stiffening element, wherein the
图4f示出第十三个实施例的俯视图,具有一个嵌入到芯复合体结构中的传力元件(12,内插件),其中该内插件具有一个侧向凸出的法兰盘14,该法兰盘具有一个伸出部分16以便更好地将力和力矩传入到芯复合体结构中,并顶靠在上覆盖层1上,具有用于容纳加固元件4的孔13,且借助于加固元件在芯复合体结构的厚度方向上与芯复合体结构连接。Figure 4f shows a top view of a thirteenth embodiment with a force-transmitting element (12, insert) embedded in the core composite structure, wherein the insert has a laterally protruding
图4g示出沿着图4f中的线G-G的剖面图。Fig. 4g shows a cross-sectional view along line G-G in Fig. 4f.
Claims (14)
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE20314187.3 | 2003-09-08 | ||
| DE2003142183 DE10342183A1 (en) | 2003-09-08 | 2003-09-08 | Force application region in sandwich structures e.g. for aircraft or vehicles, comprises reinforcement that connects the outer skins |
| DE20314187U DE20314187U1 (en) | 2003-09-08 | 2003-09-08 | Load introduction point for cored composite structures has either facing layers in contact with each other and reinforcing members through the thickness or a separate load distribution member |
| DE10342183.1 | 2003-09-08 | ||
| PCT/EP2004/010033 WO2005023526A1 (en) | 2003-09-08 | 2004-09-08 | Force-introduction point in core composites and method for producing said point using reinforcement elements that traverse the thickness of the core composite |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1849208A true CN1849208A (en) | 2006-10-18 |
| CN1849208B CN1849208B (en) | 2011-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2004800258022A Expired - Fee Related CN1849208B (en) | 2003-09-08 | 2004-09-08 | Force-introduction point in core composites and method for producing said point using reinforcement elements that traverse the thickness of the core composite |
Country Status (3)
| Country | Link |
|---|---|
| CN (1) | CN1849208B (en) |
| DE (1) | DE20314187U1 (en) |
| ZA (1) | ZA200601948B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101417518B (en) * | 2007-10-25 | 2013-08-14 | 赢创罗姆有限责任公司 | Two-sided single-needle under-thread stitching process |
| CN110337547A (en) * | 2017-12-06 | 2019-10-15 | 皇家内德史罗夫控股股份公司 | Linkage element for fiber composite plastic member |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2876946B1 (en) * | 2004-10-27 | 2007-02-02 | Eads Space Transp Sas Soc Par | INSERT IN COMPOSITE MATERIAL AND METHOD FOR MANUFACTURING SAME, AND METHOD FOR PRODUCING SANDWICH STRUCTURE COMPRISING SUCH INSERT |
| DE102007003273A1 (en) | 2007-01-23 | 2008-07-24 | Airbus Deutschland Gmbh | Localized processing of reinforced foam materials as well as composite core components |
| DE102008001826B3 (en) * | 2008-05-16 | 2009-09-17 | Airbus Deutschland Gmbh | Method for manufacturing reinforcement of recess for circularly fabric sandwich, involves braiding annular fabric core with fabric traces, and feed through is generated in fabric core before or after braiding |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2138775C (en) * | 1993-05-04 | 2000-03-14 | Glenn A. Freitas | Truss reinforced foam core sandwich structure |
| ATE509755T1 (en) * | 2001-08-02 | 2011-06-15 | Ebert Composites Corp | METHOD FOR CRIMPING THE TOP AND LOWER END PARTS OF Z-AXIS ORIENTED FIBERS INTO THE CORRESPONDING TOP AND LOWER SURFACE OF A COMPOSITE LAMINATE AND COMPOSITE LAMINATE |
-
2003
- 2003-09-08 DE DE20314187U patent/DE20314187U1/en not_active Expired - Lifetime
-
2004
- 2004-09-08 CN CN2004800258022A patent/CN1849208B/en not_active Expired - Fee Related
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2006
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101417518B (en) * | 2007-10-25 | 2013-08-14 | 赢创罗姆有限责任公司 | Two-sided single-needle under-thread stitching process |
| CN110337547A (en) * | 2017-12-06 | 2019-10-15 | 皇家内德史罗夫控股股份公司 | Linkage element for fiber composite plastic member |
Also Published As
| Publication number | Publication date |
|---|---|
| ZA200601948B (en) | 2007-05-30 |
| DE20314187U1 (en) | 2003-12-18 |
| CN1849208B (en) | 2011-08-24 |
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