CN1849060B - Electronic component mounting device - Google Patents
Electronic component mounting device Download PDFInfo
- Publication number
- CN1849060B CN1849060B CN2006100726362A CN200610072636A CN1849060B CN 1849060 B CN1849060 B CN 1849060B CN 2006100726362 A CN2006100726362 A CN 2006100726362A CN 200610072636 A CN200610072636 A CN 200610072636A CN 1849060 B CN1849060 B CN 1849060B
- Authority
- CN
- China
- Prior art keywords
- electronic component
- mentioned
- suction nozzle
- adsorption
- light
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Supply And Installment Of Electrical Components (AREA)
- Manipulator (AREA)
Abstract
本发明的目的在于提供一种电子部件安装装置,其可通过价格低廉的装置可靠地检测出电子部件的吸附错误。该电子部件安装装置包括:光传感器(19),其设置在安装头上,由投光部和受光部构成;流量传感器(16),其配置在连接吸附嘴和真空产生装置的空气抽吸通道中;控制单元,其进行将由上述吸附嘴吸附的电子部件安装到基板上的控制,控制单元包括:通过光传感器(19)获得所吸附的电子部件的高度数据的工序;通过上述流量传感器(16)测量空气流量的工序;将实测值与预先设定的设定值进行比较的比较工序;以及判定工序,该工序根据上述比较工序,来判定有无吸附电子部件以及其吸附姿态的好坏。
It is an object of the present invention to provide an electronic component mounting apparatus capable of reliably detecting a suction error of an electronic component with an inexpensive device. The electronic component mounting device includes: an optical sensor (19), which is arranged on the mounting head, and is composed of a light projecting part and a light receiving part; a flow sensor (16), which is arranged in the air suction channel connecting the suction nozzle and the vacuum generating device Among them: a control unit, which performs the control of installing the electronic components adsorbed by the above-mentioned suction nozzle on the substrate, the control unit includes: the process of obtaining the height data of the electronic components adsorbed by the optical sensor (19); through the above-mentioned flow sensor (16 ) a process of measuring the air flow rate; a comparison process of comparing the measured value with a preset value; and a determination process, which determines whether the electronic component is adsorbed or not and whether the adsorption posture is good or not according to the comparison process.
Description
技术领域technical field
本发明涉及一种电子部件安装装置,其通过设置在安装头上的吸附嘴来吸附电子部件并将其安装到基板上,特别涉及一种能够检测电子部件的吸附错误的电子部件安装装置。The invention relates to an electronic component mounting device, which absorbs electronic components and mounts them on a substrate through a suction nozzle provided on a mounting head, and particularly relates to an electronic component mounting device capable of detecting adsorption errors of electronic components.
背景技术Background technique
以往,作为识别电子部件的吸附状态并检测吸附错误的电子部件安装装置,已经公知有日本特许3038905号(专利文献1)、日本特许3269041号(专利文献2)、日本特开2003-133791号(专利文献3)。In the past, Japanese Patent No. 3038905 (Patent Document 1), Japanese Patent No. 3269041 (Patent Document 2), and Japanese Patent Laid-Open No. 2003-133791 ( Patent Document 3).
专利文献1中的电子部件安装装置,具有由多条扫描线构成的一维光传感器,该一维传感器设置在垂直方向上,并且使投光部和受光部对置。并且,该电子部件安装装置使所吸附的电子部件以横穿上述一维光传感器的扫描线的方式移动,从而获得电子部件的二维图像信息。The electronic component mounting apparatus in Patent Document 1 has a one-dimensional optical sensor including a plurality of scanning lines, the one-dimensional sensor is arranged in a vertical direction, and a light projecting unit and a light receiving unit are opposed to each other. In addition, the electronic component mounting apparatus moves the attracted electronic component across the scanning line of the one-dimensional optical sensor, thereby obtaining two-dimensional image information of the electronic component.
专利文献2中的电子部件安装装置,通过流量传感器测量抽吸空气的流量,并对该实际流量与预先存储的设计流量进行比较,以检测吸附嘴阻塞等。The electronic component mounting device in
专利文献3中的电子部件安装装置,通过流量传感器测量抽吸空气的流量,并对该实际流量与预先存储的设计流量进行比较,以检测有无吸附电子部件或吸附状态的好坏。The electronic component mounting device in Patent Document 3 uses a flow sensor to measure the flow rate of suction air, and compares the actual flow rate with the pre-stored design flow rate to detect whether the electronic component is adsorbed or whether the adsorption state is good or bad.
专利文献1:日本特许3038905号Patent Document 1: Japanese Patent No. 3038905
专利文献2:日本特许3269041号Patent Document 2: Japanese Patent No. 3269041
专利文献3:日本特开2003-133791号Patent Document 3: Japanese Patent Laid-Open No. 2003-133791
但是,专利文献1中的装置,为了获得二维图像信息,需要处理时间,并且装置的价格也比较昂贵。However, the device in Patent Document 1 requires processing time to obtain two-dimensional image information, and the device is relatively expensive.
专利文献2、3中的装置,由于只通过流量传感器来检测有无吸附电子部件或吸附状态的好坏,因此在检测流量的增减微小等情况下,存在可靠性差的问题。并且,还存在无法可靠地检测出部件横立或斜立的吸附错误的问题。The devices in
发明内容Contents of the invention
本发明是为了解决上述问题而提出的,其目的在于,提供一种价格低廉的电子部件安装装置,其能够可靠地检测出电子部件的吸附错误。The present invention was made in order to solve the above-mentioned problems, and an object of the present invention is to provide an inexpensive electronic component mounting device capable of reliably detecting a suction error of an electronic component.
并且其目的还在于,能够在短时间内检测出电子部件的吸附错误。In addition, the object is to detect a pickup error of an electronic component in a short time.
并且,本发明的目的还在于,不管部件是横立或斜立等状态,都能够可靠地检测出吸附错误。Furthermore, an object of the present invention is to reliably detect a suction error regardless of whether the component is in a state such as standing sideways or obliquely.
为了解决上述问题,本发明的第一方面为一种电子部件安装装置,包括:吸附嘴10,其用于吸附电子部件;上下移动单元13,其用于使上述吸附嘴上下移动;安装头7,其保持上述吸附嘴并可沿水平方向移动;光传感器19、25、27、28,其设置在上述安装头上,由投光部和受光部构成;流量传感器16,其配置在连接上述吸附嘴和真空产生装置的空气抽吸通道中;控制单元,其进行将由上述吸附嘴吸附的电子部件安装到基板上的控制。In order to solve the above problems, the first aspect of the present invention is an electronic component mounting device, including: a
上述控制单元包括如下工序:通过上述光传感器获得所吸附的电子部件的高度数据的工序;通过上述流量传感器测量空气流量、并取得空气流量数据的工序;对上述高度数据和上述空气流量数据的实测值与预先设定的设定值进行比较的比较工序;以及判定工序,该工序根据上述比较工序,来判定有无吸附电子部件以及其吸附姿态的好坏。The above-mentioned control unit includes the following processes: the process of obtaining the height data of the electronic components adsorbed by the above-mentioned optical sensor; the process of measuring the air flow through the above-mentioned flow sensor and obtaining the air flow data; the actual measurement of the above-mentioned height data and the above-mentioned air flow data A comparison process of comparing the value with a preset set value; and a determination process, which determines whether the electronic component is attracted or not and whether the adsorption posture is good or bad according to the comparison process.
本发明的第二方面,在本发明的第一方面的电子部件安装装置中,上述控制单元通过对上述电子部件的高度数据的比较,来判定电子部件处于没有吸附、横立以及竖立状态,并且通过对上述空气流量数据的比较,来判定电子部件处于正常吸附和斜立状态。According to a second aspect of the present invention, in the electronic component mounting apparatus according to the first aspect of the present invention, the control unit judges that the electronic component is in the non-adsorbed, horizontal and erect states by comparing the height data of the electronic component, and By comparing the above air flow data, it can be determined that the electronic component is in a normal adsorption state or in an upright state.
本发明的第三方面,在本发明的第一方面、第二方面的电子部件安装装置中,上述控制单元在上述电子部件的吸附前和吸附后,执行高度数据的获取和空气流量的测量,从而判定电子部件的取回或吸附嘴的吸附嘴阻塞。In a third aspect of the present invention, in the electronic component mounting apparatus according to the first aspect and the second aspect of the present invention, the control unit executes acquisition of height data and measurement of air flow before and after adsorption of the electronic component, Thereby, it is judged that the retrieval of the electronic component or the clogging of the suction nozzle of the suction nozzle.
本发明的第四方面的电子部件安装装置,包括:吸附嘴10,其用于吸附电子部件;上下移动单元13,其用于使上述吸附嘴上下移动;安装头7,其保持上述吸附嘴并可沿水平方向移动;光传感器25,其设置在上述安装头上,由投光部和受光部构成;控制单元,其进行将由上述吸附嘴吸附的电子部件安装到基板上的控制,该电子部件安装装置具有如下结构:上述光传感器具有比正常吸附的电子部件的遮光面积大的检测范围,并且该光传感器的输出值根据其受光部的受光量可变,并且,上述控制单元包括:测量工序,该工序通过上述光传感器向所吸附的电子部件照射光,并根据其受光量获得输出值;判定工序,该工序将在上述测量工序中得到的输出值与预先设定的设定值进行比较,判定有无吸附上述电子部件,并对上述输出值与正常吸附范围、竖立吸附范围、斜立吸附范围、以及横立吸附范围的任一所述设定值进行比较,从而判定上述电子部件的吸附姿态的好坏。An electronic component mounting device according to a fourth aspect of the present invention includes: a
本发明的第五方面,在本发明的第四方面的电子部件安装装置中,具有可变单元22、29、30,其可根据上述电子部件的形状,改变上述光传感器的检测范围。A fifth aspect of the present invention is the electronic component mounting apparatus according to the fourth aspect of the present invention, including variable means 22, 29, 30 for changing the detection range of the optical sensor according to the shape of the electronic component.
根据本发明的第一方面,能够通过价格低廉的装置可靠且在短时间内检测出电子部件的吸附错误。According to the first aspect of the present invention, an adsorption error of an electronic component can be detected reliably and in a short time with an inexpensive device.
根据本发明的第二方面,能够可靠地检测出电子部件的横立、斜立等吸附错误。According to the second aspect of the present invention, it is possible to reliably detect suction errors such as horizontal or oblique positioning of the electronic component.
根据本发明的第三方面,能够可靠地检测出电子部件的取回或吸附嘴的吸附嘴阻塞。According to the third aspect of the present invention, it is possible to reliably detect the retrieval of the electronic component or clogging of the suction nozzle.
根据本发明的第四、五方面,能够在更短的时间内检测出电子部件的吸附错误。According to the fourth and fifth aspects of the present invention, it is possible to detect an adsorption error of an electronic component in a shorter time.
附图说明Description of drawings
图1是表示第一实施方式的电子部件安装装置的概要的立体图。FIG. 1 is a perspective view showing an outline of an electronic component mounting apparatus according to a first embodiment.
图2是第一实施方式的安装头的放大立体图。Fig. 2 is an enlarged perspective view of the mounting head of the first embodiment.
图3是表示第一实施方式的吸附嘴和流量传感器的配置的立体图。Fig. 3 is a perspective view showing the arrangement of suction nozzles and flow sensors according to the first embodiment.
图4是第一实施方式的流程图。Fig. 4 is a flowchart of the first embodiment.
图5是第一实施方式的流程图。Fig. 5 is a flowchart of the first embodiment.
图6是表示第一实施方式的电子部件的吸附状态的主视图。Fig. 6 is a front view showing a suction state of the electronic component according to the first embodiment.
图7是第二实施方式的光电传感器(光传感器)的立体图。Fig. 7 is a perspective view of a photosensor (photosensor) of a second embodiment.
图8是第二实施方式的进行电子部件识别的情况的说明图。FIG. 8 is an explanatory diagram of a case where electronic component identification is performed according to the second embodiment.
图9是表示第二实施方式的传感器输出与遮光面积的关系的说明图。9 is an explanatory diagram showing the relationship between sensor output and light-shielding area in the second embodiment.
图10是其他实施方式的安装头的放大立体图。Fig. 10 is an enlarged perspective view of a mounting head according to another embodiment.
图11是其他实施方式的吸附嘴前端的详细图。Fig. 11 is a detailed view of the tip of a suction nozzle according to another embodiment.
图12是其他实施方式的安装头的放大立体图。Fig. 12 is an enlarged perspective view of a mounting head in another embodiment.
标号说明Label description
10:吸附嘴;13:Z轴电动机(上下移动单元);7:安装头;19:光电传感器(光传感器);16:流量传感器;25:光传感器;27:光传感器;28:光传感器;22:狭缝件(可变单元);29:可变单元;30:可变单元。10: suction nozzle; 13: Z-axis motor (up and down moving unit); 7: installation head; 19: photoelectric sensor (light sensor); 16: flow sensor; 25: light sensor; 27: light sensor; 28: light sensor; 22: slit piece (variable unit); 29: variable unit; 30: variable unit.
具体实施方式Detailed ways
根据图1至图6说明本发明的第一实施方式。A first embodiment of the present invention will be described with reference to FIGS. 1 to 6 .
电子部件安装装置在基台1的中央部的X方向上设有一对输送道2。输送道2沿X方向输送用于安装电子部件的基板3。并且,在输送道2的上端部设有未图示的基板保持部。该基板保持部是将所输送的基板3保持并定位在规定位置的装置。The electronic component mounting apparatus is provided with a pair of
在输送道2的两侧配置有电子部件的供给部4。在各供给部4上并列设置有多个带式供料器5。带式供料器5支承收容有电子部件的带,并步进进给(ピツチ送り)该带以供给电子部件。Supply units 4 for electronic components are arranged on both sides of the
在基台1上表面的两端部,在Y方向上设有一对Y轴框架8。在这对Y轴框架8上支承有X轴框架6的两端部。在Y轴框架8上,设有借助于未图示的电动机和传动带等的Y轴移动单元。当驱动Y轴移动单元时,X轴框架6沿Y方向水平移动。A pair of Y-
在X轴框架6上设有安装头7。在X轴框架6上设有借助于未图示的电动机和传动带等的X轴移动单元。当驱动X轴移动单元时,安装头7沿X方向移动。A
在基台1的上表面的输送道2与供给部4之间配置有摄像机9。摄像机9配置成与安装头7的移动路径对置。并且,摄像机9从下方拍摄安装头7或吸附嘴10,以识别电子部件,从而检测其位置偏移。A camera 9 is arranged between the
接下来,参照图2,说明安装头7的结构。Next, the structure of the mounting
安装头7是复式安装头,由四组单位安装头7a构成。在各单位安装头7a上,沿着上下方向设有吸附嘴轴11。在该吸附嘴轴11的上端部,连接有独立驱动的θ轴电动机12。当θ轴电动机12转动时,吸附嘴轴11以其轴心为中心转动。The mounting
并且,吸附嘴轴11通过未图示的齿轮与作为上下移动单元的Z轴电动机13连接,当驱动Z轴电动机13时,吸附嘴轴11上下移动。在各吸附嘴轴11的末端安装有吸附嘴10。In addition, the
在吸附嘴10的下端侧,在每个单位安装头7a上设有由投光器17和受光器18构成的、作为光传感器的光电传感器19。On the lower end side of the
光电传感器19的投光器17和受光器18分别安装在安装头7上,并且配置在一条直线上,以便使从投光器17发出的光可入射到受光器18。另外,光电传感器19是进行点发光的点式光电传感器,其光轴可与吸附嘴10的下端侧交叉。在安装头7上配置有未图示的基板识别摄像机,使安装头7移动,通过用该基板识别摄像机拍摄基板标记,来识别被定位保持的基板的位置。The
下面,参照图3,说明附设在吸附嘴10上的抽吸机构。Next, referring to FIG. 3 , the suction mechanism attached to the
吸附嘴轴11为中空部件,在其下端安装有吸附嘴10。吸附嘴10形成有朝向末端贯穿的吸附孔。通过该吸附孔和贯穿吸附嘴轴的中空孔11a形成空气抽吸通道。在该空气抽吸通道的吸附嘴轴11上,从上游侧依次安装有真空产生装置15和流量传感器16。真空产生装置15是通过喷射压缩空气来产生真空的喷射式真空装置。另外,流量传感器16是根据下游侧和上游侧的温度差来测量空气抽吸通道的流量的传感器。并且,根据真空发生装置15的工作,通过流量传感器16来测量在空气抽吸通道中产生的空气流量。The
接下来,说明控制电子部件安装装置的未图示的控制器(控制单元)。Next, a controller (control unit) not shown that controls the electronic component mounting apparatus will be described.
控制器包括:控制装置整体的微型计算机(CPU)、RAM、ROM或闪存。这些存储器中,按每个电子部件,存储有作为预先设定的设计值的高度数据或空气流量数据。The controller includes a microcomputer (CPU), RAM, ROM, or flash memory for controlling the entire device. These memories store altitude data or airflow data which are preset design values for each electronic component.
并且,在控制器上连接有:X轴移动单元的电动机、Y轴移动单元的电动机、θ轴电动机12、Z轴电动机13、光电传感器19、真空产生装置15、流量传感器16等。Furthermore, the controller is connected with: the motor of the X-axis moving unit, the motor of the Y-axis moving unit, the θ-
下面,参照图4、图5、图6,说明检测电子部件的吸附状态的步骤。Next, the procedure for detecting the adsorption state of the electronic component will be described with reference to FIGS. 4 , 5 , and 6 .
通过作为控制单元的控制器来执行以下动作。The following actions are performed by the controller as the control unit.
当电子部件的安装动作开始时,首先,将基板3搬入到输送道2上,基板3被沿X方向输送。然后,通过未图示的基板保持部,将基板3定位保持在规定位置上(S1)。When the mounting operation of the electronic component starts, first, the substrate 3 is loaded onto the
之后,使安装头7移动,通过未图示的基板识别摄像机拍摄基板标记,以识别被定位保持的基板的位置(S2)。After that, the mounting
接下来,使安装头7朝向供给部4移动(S3)。Next, the mounting
接着,在安装头7向供给部4移动的过程中,针对没有吸附电子部件的吸附嘴10驱动Z轴电动机13。然后,使吸附嘴轴11逐渐下降,在光电传感器19的输出值急剧变化的情况下,从Z轴电动机13的编码器输出此时的Z轴高度。将该Z轴高度作为Z0(识别吸附嘴下端的值),并存储在闪存内(S4)。Next, while the mounting
然后,将前一次的使用同一类型的吸附嘴测量的、未吸附电子部件的状态下的Z0a值,与S4中的Z0值进行比较,在其差|Z0a-Z0|大于设定值的情况下,判定为异常(电子部件的取回等),并前进至S13,在|Z0a-Z0|在设定值范围内的情况下,前进至S6(S5)。Then, compare the Z0a value in the state of not picking up electronic components measured by the same type of suction nozzle last time with the Z0 value in S4, and if the difference |Z0a-Z0| is greater than the set value , it is judged as an abnormality (retrieval of an electronic component, etc.), and it progresses to S13, and when |Z0a-Z0| is in the setting value range, it progresses to S6 (S5).
接着,在安装头7向供给部4移动过程中,驱动真空产生装置15。并且,针对没有吸附电子部件的吸附嘴10,使用流量传感器16测量空气抽吸通道的流量。把该空气流量作为F0,并存储到闪存内(S6)。Next, while the mounting
接下来,将前一次的使用同一类型的吸附嘴测量的、未吸附电子部件的状态下的F0a值,与S7中的F0值进行比较,在其差|F0a-F0|大于设定值的情况下,判定为异常(吸附嘴阻塞),并前进至S13,当|F0a-F0|在设定值范围内的情况下,前进至S8(S7)。Next, compare the F0a value of the previous measurement using the same type of suction nozzle in the state where no electronic components are adsorbed, with the F0 value in S7, and if the difference |F0a-F0| is greater than the set value Next, it is determined to be abnormal (clogging of the suction nozzle), and the process proceeds to S13, and when |F0a-F0| is within the range of the set value, the process proceeds to S8 (S7).
接下来,在安装头7移动到供给部4之后,使吸附嘴10下降,在吸附嘴10吸附电子部件之后,使吸附嘴10上升(S8)。Next, after the mounting
接下来,在S9中,在使吸附嘴10上升时,在光电传感器19的输出值急剧变化的情况下,从Z轴电动机13的编码器输出此时的Z轴高度。把该Z轴高度为作Z1(识别吸附嘴的吸附有电子部件的下端面的值),并存储在闪存内(S9)。Next, in S9 , when the output value of the
接下来,在S10中,在使吸附嘴10上升时,驱动真空产生装置15。并且,针对吸附有电子部件的吸附嘴10,使用流量传感器16测量空气抽吸通道的流量。将该空气流量作为F1,并存储在闪存内(S10)。Next, in S10, when the
然后,根据图5的流程图,使用先前测量的Z0、Z1、F0、F1值来判定电子部件的吸附状态(S11)。Then, according to the flowchart of FIG. 5 , the adsorption state of the electronic component is determined using the Z0, Z1, F0, and F1 values measured previously (S11).
首先,将Z轴高度数据的差|Z0-Z1|(电子部件厚度数据)与按每个部件种类预先设定的值(设定值:Zx~Zy)进行比较,在|Z0-Z1|小于设定值的情况下,判定为没有吸附,在|Z0-Z1|大于设定值的情况下,判定为图6(b)所示的横立、图6(c)所示的竖立,在|Z0-Z1|在设定值的范围内的情况下,进入下一步骤S11B(S11A)。First, the difference |Z0-Z1| (thickness data of electronic parts) of the Z-axis height data is compared with the preset value (setting value: Zx to Zy) for each part type, and when |Z0-Z1| is less than In the case of the set value, it is determined that there is no suction, and when |Z0-Z1| is greater than the set value, it is determined that it is horizontal as shown in Fig. When |Z0-Z1| is within the range of the set value, it proceeds to the next step S11B (S11A).
另外,图6(b)所示的横立的状态是指这样的状态:吸附嘴吸附电子部件的一个侧面,以底面为基准,吸附嘴相比于平常上升了ΔZ1。另外,图6(c)所示的竖立的状态是指这样的状态:吸附嘴吸附电子部件的其他侧面,以底面为基准,吸附嘴相比于平常上升了ΔZ2。In addition, the horizontal state shown in FIG. 6( b ) refers to a state in which the suction nozzle picks up one side surface of the electronic component, and the suction nozzle rises by ΔZ1 compared to normal with respect to the bottom surface. In addition, the upright state shown in FIG. 6( c ) refers to a state in which the suction nozzle picks up the other side of the electronic component, and the suction nozzle is raised by ΔZ2 compared to the normal level based on the bottom surface.
接着,将电子部件吸附前和吸附后的流量传感器的输出差|F0-F1|与按每个部件种类预先设定的值(设定值:Fx)进行比较,在其差|F0-F1|小于等于设定值的情况下,判定为图6(d)所示的斜立,在|F0-F1|大于设定值的情况下,判定为图6(a)所示的正常吸附(S11B)。Next, the output difference |F0-F1| In the case of being less than or equal to the set value, it is determined to be the oblique stand shown in Figure 6(d), and in the case of |F0-F1| greater than the set value, it is determined to be the normal adsorption (S11B) shown in Figure 6(a). ).
如图6(d)所示,所谓斜立的状态是指,吸附嘴吸附电子部件的角部,高度数据与正常吸附时大致相同。As shown in FIG. 6( d ), the so-called upright state means that the suction nozzle is suctioning the corner of the electronic component, and the height data is approximately the same as that of the normal suction.
然后,返回图4,判定部件吸附状态是否正常。在上述步骤中,在没有吸附、横立、竖立、斜立的情况下,判断为不正常,并前进至S13,在正常吸附的情况下,前进至S14(S12)。Then, returning to FIG. 4 , it is determined whether the component suction state is normal. In the above-mentioned steps, if there is no adsorption, horizontal standing, vertical standing, or oblique standing, it is judged to be abnormal, and the process proceeds to S13, and in the case of normal suction, the process proceeds to S14 (S12).
在S5中在Z0不正常的情况下、或在S7中在F0不正常的情况下、或在S12中在不是正常吸附的情况下,判断为作为吸附姿态不良的横立、竖立、斜立、没有吸附等吸附错误、吸附嘴安装不良、或吸附嘴选择不良等。并且,停止安装动作,通过警报装置向作业人通知异常,在错误处理结束之后,前进至S3(S13)。When Z0 is not normal in S5, or when F0 is not normal in S7, or if it is not normally adsorbed in S12, it is determined that the adsorption posture is not good, such as horizontal standing, standing upright, oblique standing, There are no suction errors such as suction, poor installation of suction nozzles, or poor selection of suction nozzles. Then, the installation operation is stopped, the operator is notified of the abnormality by the alarm device, and after the error processing is completed, the process proceeds to S3 (S13).
接着,在正常吸附的情况下,在使安装头7移动到与摄像机9对置的位置之后,进行所吸附的电子部件的识别(S14)。Next, in the case of normal suction, after moving the mounting
然后,根据识别结果,在安装头7移动到基板3的规定位置、并驱动θ轴电动机12进行位置调整之后,驱动Z轴电动机13,将电子部件安装到基板3上(S15)。Then, according to the recognition result, after the mounting
之后,判定所有部件的安装是否完成,在未完成的情况下回到S3,在完成了的情况下,结束安装动作。Thereafter, it is determined whether the mounting of all components is completed, and if not completed, returns to S3, and if completed, the mounting operation is terminated.
根据上述第一实施方式,具有如下工序:通过光传感器19,获得所吸附的电子部件的高度数据的工序;通过上述流量传感器16测量空气流量的工序;把所述实测值与预先设定的设定值进行比较的比较工序;判定工序,该工序根据上述比较工序,来判定有无吸附电子部件以及其吸附姿态的好坏。因此,能够可靠且在短时间内检测出电子部件的吸附错误。According to the above-mentioned first embodiment, there are the following steps: the step of obtaining the height data of the electronic components adsorbed by the
另外,通过上述电子部件的高度数据的比较,来判定电子部件处于没有吸附和横立状态,通过上述空气流量数据的比较,来判定电子部件处于正常吸附和斜立状态。因此,能够可靠地检测出电子部件的横立等吸附错误。In addition, by comparing the height data of the electronic components, it is determined that the electronic components are in the non-absorbed and horizontal states, and by comparing the air flow data, it is determined that the electronic components are in the normal adsorption and inclined states. Therefore, suction errors such as sideways erection of electronic components can be reliably detected.
下面,根据图7、图8、图9,说明本发明的第二实施方式。Next, a second embodiment of the present invention will be described based on FIG. 7 , FIG. 8 , and FIG. 9 .
第二实施方式中使用的是与第一实施方式不同类型的光传感器,只对其结构和吸附状态的判定进行说明,而省略其它的说明。In the second embodiment, a photosensor of a different type from that in the first embodiment is used, and only its structure and determination of the adsorption state will be described, and other descriptions will be omitted.
图7是模拟输出式光电传感器(光传感器)的立体图。图8是对使用该类型的光传感器来识别电子部件的情况进行说明的图。图9是表示在使用该类型的光传感器的情况下的传感器输出与遮光面积之间的关系的说明图。Fig. 7 is a perspective view of an analog output type photoelectric sensor (optical sensor). FIG. 8 is a diagram illustrating a case of identifying an electronic component using this type of photosensor. FIG. 9 is an explanatory diagram showing the relationship between the sensor output and the light-shielding area when this type of photosensor is used.
模拟输出式光电传感器(光传感器)25由投光部21和未图示的受光部构成。投光部21由光源和狭缝件(slit)(可变单元)22构成,上述光源由发光二极管等构成,而上述狭缝件具有长方形窗口,该长方形窗口是为了将从光源发出的光限制在光轴23上而形成的。并且,未图示的受光部的受光范围与投光部的投光范围22a大致一致。另外,光电传感器25的投光部21和受光部22分别固定在安装头7上,并且配置在一条直线上,以便使从光电传感器25的投光器发出的光能够入射到受光器中。The analog output photoelectric sensor (optical sensor) 25 is composed of a
光从光电传感器25的投光部发出,并且把在直线上连接投光侧的窗口和受光侧的窗口而形成的范围作为检测范围22a。如图8(a)所示,检测范围22a被设定成具有与正常吸附的电子部件20的侧面相同的形状的长方形,其大小设定成比电子部件略大。并且,在图8(c)的竖立、图8(d)的斜立的情况下,电子部件从检测范围22a突出,受光量增加,因而传感器输出增加。另外,在图8(b)的横立的情况下,虽然电子部件从检测范围22a突出,但是受光量减少,因而传感器输出减少。另一方面,在没有吸附电子部件的情况下,电子部件遮蔽光轴的面积,即遮光面积为0,传感器输出为最大Gmax。Light is emitted from the light projecting part of the
接下来,说明第二实施方式的动作。Next, the operation of the second embodiment will be described.
第二实施方式与第一实施方式相比,吸附测量位置和吸附状态的判定工序不同。对该不同的部分进行说明,而省略其它说明。The second embodiment differs from the first embodiment in the determination process of the adsorption measurement position and the adsorption state. The different parts are explained, and other explanations are omitted.
以下动作是通过作为控制单元的控制器来执行的。The following actions are performed by the controller as the control unit.
当驱动Z轴电动机13时,吸附电子部件20的吸附嘴10上升。并且,当上述吸附嘴10移动到吸附嘴10的下端与光电传感器25的投光范围22a的上端部一致的位置时,从光电传感器25照射光。另外,根据电子部件的吸附状态(遮蔽面积),光电传感器25的受光部的受光量发生变化,因而光电传感器25的输出值变化。例如,正常吸附时的传感器输出值为Ga、横立吸附时为Gb、竖立吸附时为Gc、斜立吸附时为Gd、没有吸附时为Gmax。When the Z-
然后,对测量值与预先设定在控制器中的正常吸附的设定值Gx~Gy(Ga±0.5V)进行比较,判定为在Gx~Gy的范围内的Ga值是正常吸附。并且能够判定:在Gx1~Gy1的范围内的Gb为横立吸附;在Gx2~Gy2的范围内的Gd为斜立吸附,Gx3~Gy3的范围内的Gc为竖立吸附,Gmax为没有吸附。Then, the measured value is compared with the set value Gx-Gy (Ga±0.5V) of normal adsorption preset in the controller, and it is determined that the Ga value within the range of Gx-Gy is normal adsorption. And it can be judged: Gb in the range of Gx1-Gy1 is horizontal adsorption; Gd in the range of Gx2-Gy2 is oblique adsorption, Gc in the range of Gx3-Gy3 is vertical adsorption, and Gmax is no adsorption.
与第一实施方式相比,第二实施方式通过将吸附嘴10设定在规定高度,能够判定有无吸附部件以及吸附姿态的好坏,能够缩短识别时间。并且,在第二实施方式中,可根据所吸附的电子部件的形状,来变更作为可变单元的狭缝件22,从而能够变更检测范围22a。Compared with the first embodiment, in the second embodiment, by setting the
另外,在第二实施方式中,由于具有多个受光量设定值、正常吸附设定范围、竖立吸附范围、横立吸附范围、斜立吸附范围、没有吸附设定范围范围,因此能够在更短的时间内检测出电子部件的正常吸附、横立吸附、竖立吸附、斜立吸附、没有吸附等吸附错误。In addition, in the second embodiment, since there are a plurality of light-receiving amount setting values, normal adsorption setting ranges, vertical adsorption ranges, horizontal adsorption ranges, oblique vertical adsorption ranges, and non-adsorption setting ranges, more Detect adsorption errors such as normal adsorption, horizontal adsorption, vertical adsorption, inclined vertical adsorption, and no adsorption of electronic components in a short period of time.
本发明并不限定于上述实施方式,可以进行各种变更。The present invention is not limited to the above-described embodiments, and various changes can be made.
例如,在第一实施方式中,通过对没有吸附电子部件的状态下的Z轴高度数据Z0与Z0a进行比较,来判定电子部件的取回。代替该方法,可以容易地想到以下方法:对吸附电子部件的状态下的Z轴高度数据Z1和前一次的Z轴高度数据Z1a进行比较,当数据差很大的情况下,判定为电子部件被取回。For example, in the first embodiment, the retrieval of the electronic component is determined by comparing the Z-axis height data Z0 and Z0a in the state where the electronic component is not adsorbed. Instead of this method, the following method can be easily conceived: comparing the Z-axis height data Z1 in the state where the electronic component is adsorbed with the previous Z-axis height data Z1a, and if the data difference is large, it is determined that the electronic component is damaged. retrieve.
另外,在第一实施方式中,通过对没有吸附电子部件的状态下的空气流量F0与F0a进行比较,来判定吸附嘴的阻塞。代替该方法,可以容易地想到以下方法:对吸附电子部件的状态下的空气流量F1与前一次空气流量F1a进行比较,当数据差很大的情况下,判定为吸附嘴阻塞。In addition, in the first embodiment, the clogging of the suction nozzle is determined by comparing the air flow rate F0 and F0a in the state where the electronic component is not suctioned. Instead of this method, a method is easily conceivable in which the air flow rate F1 in the state of picking up the electronic component is compared with the previous air flow rate F1a, and if the data difference is large, it is determined that the suction nozzle is clogged.
并且,还可以容易地想到:在Z1与Z1a、F1与F1a比较的结果没有很大的差的情况下,在将存储在闪存内的值分别覆盖并保存后,进行下一个安装动作。Furthermore, it is also conceivable to easily perform the next installation operation after overwriting and saving the values stored in the flash memory when the comparison results of Z1 and Z1a and F1 and F1a are not significantly different.
另外,在上述实施方式中,将光传感器19、25设置在各吸附嘴上,代替该方法,还可以容易地想到以下方法:如图10所示,设置一组光传感器28、29,使各Z轴电动机13升降,以识别被个别吸附的电子部件。In addition, in the above-mentioned embodiment, the
并且,第二实施方式的投光范围22a的形状并不限定于长方形,可以进行各种变更。例如,如图11所示,在检测范围相比于所吸附的电子部件过大或过小的情况下,如图12所示,能够使用可变更检测范围的可变单元。In addition, the shape of the
该可变单元由设置了多个狭缝的一对遮光板29、30构成。还可容易地想到以下方法:根据电子部件的大小,使该遮光板29、30转动,以便能够获得最佳检测范围22a。另外,也可以容易地想到以下方法:在缩小了检测范围的情况下,提高光传感器的放大增益;在增大了检测范围的情况下,减小光传感器的放大增益,以使检测灵敏度最佳。This variable unit is constituted by a pair of
并且,在第二实施方式中,具有多个受光量设定值、正常吸附设定范围、竖立吸附范围、横立吸附范围、斜立吸附范围、没有吸附设定范围范围,但是代替它们,可以容易地想到设定成正常吸附设定范围和除此之外的吸附错误范围。Furthermore, in the second embodiment, there are a plurality of light-receiving amount setting values, normal suction setting ranges, vertical suction ranges, horizontal suction ranges, oblique vertical suction ranges, and no suction setting ranges, but instead of these, you may It is easy to conceive of the normal adsorption setting range and other adsorption error ranges.
并且,还可以容易地想到:在第一实施方式中使用第二实施方式的光传感器。Furthermore, it is also easily conceivable to use the optical sensor of the second embodiment in the first embodiment.
另外,关于上述实施方式的错误处理,在吸附错误的情况下可使部件作废,或者在吸附嘴阻塞的情况下,可进行吸附嘴的清洗或更换吸附嘴轴内的过滤器等。In addition, regarding the error handling of the above-mentioned embodiment, parts can be discarded in the case of a suction error, or cleaning of the suction nozzle or replacement of the filter in the suction nozzle shaft can be performed when the suction nozzle is clogged.
Claims (5)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005108278A JP4634204B2 (en) | 2005-04-05 | 2005-04-05 | Electronic component mounting equipment |
| JP2005108278 | 2005-04-05 | ||
| JP2005-108278 | 2005-04-05 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1849060A CN1849060A (en) | 2006-10-18 |
| CN1849060B true CN1849060B (en) | 2010-09-08 |
Family
ID=37078366
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2006100726362A Expired - Fee Related CN1849060B (en) | 2005-04-05 | 2006-04-05 | Electronic component mounting device |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP4634204B2 (en) |
| CN (1) | CN1849060B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4840867B2 (en) * | 2007-01-25 | 2011-12-21 | 富士機械製造株式会社 | Component mounting machine and component mounting method |
| JP2009059815A (en) * | 2007-08-30 | 2009-03-19 | Juki Corp | Adsorption component inspection method for component mounting equipment |
| JP5838072B2 (en) * | 2011-10-31 | 2015-12-24 | ヤマハ発動機株式会社 | Mounting method of electronic parts |
| US9109986B2 (en) * | 2012-01-19 | 2015-08-18 | Fuji Machine Mfg. Co., Ltd. | Suction nozzle and abnormality detection device therefor |
| JP6903267B2 (en) * | 2016-06-01 | 2021-07-14 | 株式会社Nsテクノロジーズ | Electronic component transfer device and electronic component inspection device |
| JP6654109B2 (en) * | 2016-06-28 | 2020-02-26 | 株式会社Fuji | Judgment device |
| JP6867219B2 (en) * | 2016-08-29 | 2021-04-28 | Juki株式会社 | Mounting head and mounting device |
| JP7701782B2 (en) * | 2020-04-06 | 2025-07-02 | 株式会社Fuji | Carrier tape determination device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1196874A (en) * | 1996-06-27 | 1998-10-21 | 松下电器产业株式会社 | How to install electronic components |
| US5833591A (en) * | 1996-03-28 | 1998-11-10 | Matsushita Electric Industrial Co. Ltd. | Electronic component mounting apparatus and nozzle replacement |
| CN1226370A (en) * | 1996-05-31 | 1999-08-18 | 株式会社艾德温特斯特 | Adsorbed substance detection device, sorbed substance detection method, position deviation detection method, and cleaning method using the same |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3269041B2 (en) * | 1999-02-23 | 2002-03-25 | 三洋電機株式会社 | Nozzle clogging detection device |
| DE50112560D1 (en) * | 2000-03-28 | 2007-07-12 | Siemens Ag | METHOD AND DEVICE FOR CHECKING ELECTRICAL COMPONENTS IN A SUBSTRATE FITTING DEVICE |
| JP2001291998A (en) * | 2000-04-06 | 2001-10-19 | Mitsubishi Electric Corp | Component mounting device and component attitude detection method |
| JP3846257B2 (en) * | 2001-10-25 | 2006-11-15 | 松下電器産業株式会社 | Pickup method in electronic component mounting apparatus |
| JP2003142888A (en) * | 2001-11-02 | 2003-05-16 | Matsushita Electric Ind Co Ltd | Electronic component mounting apparatus and electronic component mounting method |
-
2005
- 2005-04-05 JP JP2005108278A patent/JP4634204B2/en not_active Expired - Fee Related
-
2006
- 2006-04-05 CN CN2006100726362A patent/CN1849060B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5833591A (en) * | 1996-03-28 | 1998-11-10 | Matsushita Electric Industrial Co. Ltd. | Electronic component mounting apparatus and nozzle replacement |
| CN1226370A (en) * | 1996-05-31 | 1999-08-18 | 株式会社艾德温特斯特 | Adsorbed substance detection device, sorbed substance detection method, position deviation detection method, and cleaning method using the same |
| CN1196874A (en) * | 1996-06-27 | 1998-10-21 | 松下电器产业株式会社 | How to install electronic components |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2006287143A (en) | 2006-10-19 |
| CN1849060A (en) | 2006-10-18 |
| JP4634204B2 (en) | 2011-02-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102802397B (en) | Electronic component mounting device | |
| CN103609209B (en) | Component mounter | |
| CN107852855B (en) | Component mounting apparatus and component mounting method | |
| JP6279708B2 (en) | Component mounting device | |
| JP4912246B2 (en) | Electronic component mounting method and electronic component mounting apparatus | |
| JP6309830B2 (en) | Component mounting device | |
| CN107535089B (en) | Component mounter | |
| KR101278010B1 (en) | Electronic component mounter and mounting method | |
| CN101902902A (en) | Electronic component mounting device | |
| CN103974609A (en) | Electronic component mounting apparatus and electronic component mounting method | |
| JP6154915B2 (en) | Component mounting equipment | |
| CN1849060B (en) | Electronic component mounting device | |
| CN107852857B (en) | Component mounting apparatus | |
| CN101442899B (en) | Component mounting method and apparatus | |
| JP4921346B2 (en) | Adsorption position correction method in component mounting apparatus | |
| CN105813446B (en) | Electronic component supply device and electronic component mounting device | |
| JP4681174B2 (en) | Electronic component automatic mounting device | |
| KR101146323B1 (en) | Apparatus for recognizing parts of chip mounter and method for mounting parts using the same | |
| CN1893811A (en) | Electronic component mounting device | |
| JP2000013097A (en) | Component mounting equipment | |
| CN101233800B (en) | Electronic component mounter and mounting method | |
| JP2007043076A (en) | Electronic component mounting equipment | |
| CN102625648A (en) | Electronic component installing apparatus and method | |
| CN103096704A (en) | Component mounting apparatus, information processing apparatus, information processing method, and production method for a substrate | |
| JP2020150055A (en) | Component mounting device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100908 Termination date: 20110405 |