CN1845310A - Manufacturing method of pixel array substrate - Google Patents
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- CN1845310A CN1845310A CN 200610058401 CN200610058401A CN1845310A CN 1845310 A CN1845310 A CN 1845310A CN 200610058401 CN200610058401 CN 200610058401 CN 200610058401 A CN200610058401 A CN 200610058401A CN 1845310 A CN1845310 A CN 1845310A
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Abstract
Description
技术领域technical field
本发明涉及一种半导体元件基板的制造方法,且特别是有关于一种像素阵列基板的制造方法。The invention relates to a manufacturing method of a semiconductor element substrate, and in particular to a manufacturing method of a pixel array substrate.
背景技术Background technique
随着现代视频技术的进步,各式显示器已被大量地使用于手机、笔记型电脑、数码相机及个人数字助理(PDA)等消费性电子产品的显示屏幕上。在这些显示器中,由于液晶显示器(LCD)及有机电激发光显示器(OLED)具有重量轻、体积小及耗电量低等优点,使得其成为市场上的主流。无论是液晶显示器或是有机电激发光显示器,其制作过程均包括以半导体工艺形成像素阵列基板。对应调整像素阵列基板中各个像素所显示的颜色,显示器即可产生影像。With the advancement of modern video technology, various displays have been widely used on display screens of consumer electronic products such as mobile phones, notebook computers, digital cameras and personal digital assistants (PDAs). Among these displays, liquid crystal displays (LCDs) and organic electroluminescence displays (OLEDs) have become the mainstream in the market due to their advantages of light weight, small size, and low power consumption. Whether it is a liquid crystal display or an organic electroluminescent display, the manufacturing process includes forming a pixel array substrate by semiconductor technology. By correspondingly adjusting the colors displayed by each pixel in the pixel array substrate, the display can generate images.
图1为公知的一种像素阵列基板的局部俯视图,而图2A~2E为图1的像素阵列基板的制造流程的剖面示意图,其中剖面线为图1中的A-A’线。请先参考图1,公知的像素阵列基板100包括一基板110以及配置于基板110上的多个薄膜晶体管120、多条扫描线130、多条数据线140及多个像素电极150,其中每一薄膜晶体管120的栅极122、源极124及漏极126是分别电性连接至对应的扫描线130、数据线140及像素电极150。一般而言,这些数据线140及扫描线130是以行列交错排列,而定义出多个像素区域(未标示)。具体而言,扫描线130是以列方向排列,而数据线140是以行方向排列,且薄膜晶体管120是邻近于扫描线130与数据线140的交会处。1 is a partial top view of a known pixel array substrate, and FIGS. 2A-2E are schematic cross-sectional views of the manufacturing process of the pixel array substrate in FIG. Please refer to FIG. 1 first. The known
承接上述,薄膜晶体管120是依据扫描线130传递来的扫描信号而决定是处于开启或关闭的状态。当薄膜晶体管120处于开启的状态时,像素电极150即可经由薄膜晶体管120而接收由数据线140传递来的数据信号,以使对应的像素调整显示的颜色。由于工艺上的考虑,通常数据线140的厚度会小于扫描线130的厚度,如此使得数据线140的面电阻大于扫描线130的面电阻。这会造成数据信号传送延迟的现象,因而降低像素阵列基板100的显示品质。特别是随着像素阵列基板100尺寸不断地增大,会使得数据信号传送延迟的现象更为严重。Following the above, the
以下,将叙述像素阵列基板100的制造流程,请参考图2A,首先于基板110上进行一第一道掩膜工艺,以定义出栅极122,并在此步骤中同时形成扫描线130(如图1所示)。请参考图2B,接着于基板110上形成一介电层160以覆盖栅极122,并进行一第二道掩膜工艺以于栅极122上方定义出一通道128。请参考图2C,之后进行一第三道掩膜工艺以定义出源极124、漏极126及数据线140,其中栅极122、源极124、漏极126及通道128即构成薄膜晶体管120。请参考图2D,再于基板110上方形成一钝化层170以覆盖薄膜晶体管120,并进行一第四道掩膜工艺以在钝化层170中定义出一接触孔开口172,以暴露出部分漏极126。请同时参考图1及图2E,最后进行一第五道掩膜工艺,以在钝化层170上定义出像素电极150,其中部分像素电极150填入接触孔开口172,以使像素电极150电性连接于漏极126。至此步骤即完成像素阵列基板100的制作。Hereinafter, the manufacturing process of the
承接上述,制造像素阵列基板100的主要成本之一为掩膜的制造费用,而公知技艺必须要使用到五个不同的掩膜进行五道掩膜工艺始能形成像素阵列基板100,因此像素阵列基板100的制造成本无法降低。特别是随着基板尺寸的增大,必须使用面积更大的掩膜以形成像素阵列基板100,如此更增加像素阵列基板100的制作成本。Following the above, one of the main costs of manufacturing the
发明内容Contents of the invention
本发明要解决的技术问题是:提供一种像素阵列基板的制造方法,可以降低像素阵列基板的制作成本,并改善数据信号传送延迟的现象。The technical problem to be solved by the present invention is to provide a method for manufacturing a pixel array substrate, which can reduce the manufacturing cost of the pixel array substrate and improve the phenomenon of data signal transmission delay.
为达上述或是其他目的,本发明提出一种像素阵列基板的制造方法,首先在一基板上依序形成一透明导电层及一第一导电层,并接着进行一第一道掩膜工艺,以图案化第一导电层及透明导电层,而形成多个栅极、与这些栅极电性连接的多条扫描线、多个数据线图案及多个像素电极图案。之后在基板上方依序形成一介电层及一半导体层,并进行一第二道掩膜工艺以图案化介电层及半导体层,而于每个栅极上方形成一通道,并形成暴露出这些数据线图案的多个接触孔开口,并且移除这些像素电极图案的第一导电层以形成多个像素电极。随后在基板上方形成一第二导电层,且第二导电层会填入这些接触孔开口而形成与这些数据线图案电性连接的多个接触孔,并接着进行一第三道掩膜工艺以图案化第二金属层,而形成与这些接触孔电性连接的多个连接部、与这些数据线图案电性连接的多个源极以及与这些像素电极电性连接的多个漏极,并且移除每个像素电极上的第二导电层。其中,位于相同一行的这些数据线图案是通过这些连接部以及这些接触孔而彼此电性连接,以构成一数据线。To achieve the above or other objectives, the present invention proposes a method for manufacturing a pixel array substrate. First, a transparent conductive layer and a first conductive layer are sequentially formed on a substrate, and then a first masking process is performed. The first conductive layer and the transparent conductive layer are patterned to form a plurality of gates, a plurality of scan lines electrically connected to the gates, a plurality of data line patterns and a plurality of pixel electrode patterns. After that, a dielectric layer and a semiconductor layer are sequentially formed on the substrate, and a second mask process is performed to pattern the dielectric layer and the semiconductor layer, and a channel is formed above each gate, and an exposed A plurality of contact holes of the data line patterns are opened, and the first conductive layer of the pixel electrode patterns is removed to form a plurality of pixel electrodes. Then a second conductive layer is formed on the substrate, and the second conductive layer will fill the openings of the contact holes to form a plurality of contact holes electrically connected with the data line patterns, and then perform a third masking process to patterning the second metal layer to form a plurality of connection parts electrically connected to the contact holes, a plurality of source electrodes electrically connected to the data line patterns, and a plurality of drain electrodes electrically connected to the pixel electrodes, and The second conductive layer on each pixel electrode is removed. Wherein, the data line patterns located in the same row are electrically connected to each other through the connecting portions and the contact holes to form a data line.
此外,为达上述或是其他目的,本发明另提出一种像素阵列基板的制造方法,首先在一基板上依序形成一透明导电层及一第一导电层,并接着进行一第一道掩膜工艺,图案化第一导电层及透明导电层,而形成多个栅极、与这些栅极电性连接的多个扫描线图案、多条数据线及多个像素电极图案。之后在基板上方依序形成一介电层及一半导体层,并接着进行一第二道掩膜工艺,图案化介电层及半导体层,而于每个栅极上方形成一通道,并形成暴露出这些扫描线图案的多个接触孔开口,并且移除这些像素电极图案的第一导电层以形成多个像素电极。随后在基板上方形成一第二导电层,且第二导电层会填入这些接触孔开口而形成与这些扫描线图案电性连接的多个接触孔,并接着进行一第三道掩膜工艺,图案化第二金属层,而形成与这些接触孔电性连接的多个连接部、与这些数据线电性连接的多个源极以及与这些像素电极电性连接的多个漏极,并且移除每个像素电极上的第二导电层。其中,位于相同一列的这些扫描线图案是通过这些连接部以及这些接触孔而彼此电性连接,以构成一扫描线。In addition, in order to achieve the above or other objectives, the present invention further proposes a method for manufacturing a pixel array substrate. First, a transparent conductive layer and a first conductive layer are sequentially formed on a substrate, and then a first masking process is performed. In the film process, the first conductive layer and the transparent conductive layer are patterned to form a plurality of gates, a plurality of scanning line patterns electrically connected to these gates, a plurality of data lines and a plurality of pixel electrode patterns. Then a dielectric layer and a semiconductor layer are sequentially formed on the substrate, and then a second mask process is performed to pattern the dielectric layer and the semiconductor layer, and a channel is formed above each gate, and an exposed A plurality of contact hole openings of the scan line patterns are opened, and the first conductive layer of the pixel electrode patterns is removed to form a plurality of pixel electrodes. Then a second conductive layer is formed on the substrate, and the second conductive layer will fill the openings of the contact holes to form a plurality of contact holes electrically connected with the scan line patterns, and then perform a third masking process, patterning the second metal layer to form a plurality of connection portions electrically connected to the contact holes, a plurality of source electrodes electrically connected to the data lines, and a plurality of drain electrodes electrically connected to the pixel electrodes, and shifting removing the second conductive layer on each pixel electrode. Wherein, the scan line patterns located in the same row are electrically connected to each other through the connecting portions and the contact holes to form a scan line.
在本发明的一实施例中,在上述的第三道掩膜工艺之后,更包括下列步骤:首先在基板上方依序形成一钝化层及一光刻胶层,接着以这些栅极、源极、漏极、扫描线及数据线为掩膜,进行一背面曝光工艺及一显影工艺,以形成一图案化光刻胶层。之后以图案化光刻胶层为掩膜刻蚀钝化层,以暴露出像素电极,最后移除图案化光刻胶层。In one embodiment of the present invention, after the above-mentioned third masking process, the following steps are further included: first, a passivation layer and a photoresist layer are sequentially formed on the substrate, and then these gates, sources The electrode, the drain electrode, the scan line and the data line are used as masks, and a back exposure process and a development process are performed to form a patterned photoresist layer. Then the passivation layer is etched by using the patterned photoresist layer as a mask to expose the pixel electrodes, and finally the patterned photoresist layer is removed.
在本发明的一实施例中,于上述的第一道掩膜工艺中,更包括形成多个焊垫,而每一焊垫是连接于对应的扫描线或数据线的一端。于上述的第二道掩膜工艺中,更包括保留部分焊垫上方的介电层与半导体层,并且移除部分焊垫的第一导电层。于上述的第三道掩膜工艺中,更包括移除部分焊垫上方的第二导电层。In an embodiment of the present invention, the above-mentioned first masking process further includes forming a plurality of pads, and each pad is connected to one end of a corresponding scan line or data line. In the above-mentioned second masking process, it further includes retaining the dielectric layer and the semiconductor layer on part of the pads, and removing part of the first conductive layer of the pads. In the above-mentioned third masking process, it further includes removing part of the second conductive layer above the pads.
在本发明的一实施例中,于上述的第一道掩膜工艺中,更包括形成多个下电极。于上述的第二道掩膜工艺中,更包括保留位于这些下电极上方的介电层与半导体层。于上述的第三道掩膜工艺中,更包括形成多个上电极,位于部分下电极上方的半导体层上,其中,这些下电极与这些上电极构成多个电容器,而每一下电极与对应的扫描线电性连接,且每一上电极与对应的像素电极电性连接。In an embodiment of the present invention, the above-mentioned first masking process further includes forming a plurality of lower electrodes. In the above-mentioned second masking process, it further includes retaining the dielectric layer and the semiconductor layer above the lower electrodes. In the above-mentioned third masking process, it further includes forming a plurality of upper electrodes on the semiconductor layer above part of the lower electrodes, wherein these lower electrodes and these upper electrodes form a plurality of capacitors, and each lower electrode is connected to the corresponding The scanning lines are electrically connected, and each upper electrode is electrically connected to the corresponding pixel electrode.
在本发明的一实施例中,于上述的第三道掩膜工艺中,更包括移除这些通道的部分厚度。In an embodiment of the present invention, in the above-mentioned third masking process, it further includes removing part of the thickness of these channels.
在本发明的一实施例中,上述的半导体层包括一通道材料层及一欧姆接触材料层。In an embodiment of the present invention, the above-mentioned semiconductor layer includes a channel material layer and an ohmic contact material layer.
在本发明的一实施例中,上述的第一导电层的厚度大于第二导电层的厚度。In an embodiment of the present invention, the thickness of the above-mentioned first conductive layer is greater than the thickness of the second conductive layer.
综合上述,在本发明的像素阵列基板及其制造方法中,由于数据线图案的材料与扫描线的材料相同(均为第一导电层的材料),且数据线主要是由数据线图案所构成,因此数据线的面电阻会与扫描线的面电阻相近,进而可改善数据信号传送延迟的现象。此外,相较于公知技艺必须使用五个掩膜进行五道掩膜工艺始能制作像素阵列基板而言,本发明仅须使用三个掩膜进行三道掩膜工艺即完成制作像素阵列基板,因此像素阵列基板的制作成本可以降低。In summary, in the pixel array substrate and its manufacturing method of the present invention, since the material of the data line pattern is the same as that of the scan line (both are the material of the first conductive layer), and the data line is mainly composed of the data line pattern , so the areal resistance of the data lines is similar to the areal resistance of the scan lines, thereby improving the transmission delay of data signals. In addition, compared with the prior art that must use five masks to perform five mask processes to fabricate the pixel array substrate, the present invention only needs to use three masks to perform three mask processes to complete the fabrication of the pixel array substrate. Therefore, the manufacturing cost of the pixel array substrate can be reduced.
附图说明Description of drawings
图1为公知的一种像素阵列基板的局部俯视图。FIG. 1 is a partial top view of a known pixel array substrate.
图2A~2E为图1的像素阵列基板的制造流程的剖面示意图。2A to 2E are schematic cross-sectional views of the manufacturing process of the pixel array substrate of FIG. 1 .
图3为依据本发明一实施例的像素阵列基板的局部俯视图。FIG. 3 is a partial top view of a pixel array substrate according to an embodiment of the present invention.
图4A~4F为图3的像素阵列基板的制造流程的剖面示意图。4A-4F are schematic cross-sectional views of the manufacturing process of the pixel array substrate of FIG. 3 .
图4G~4J为依照本发明一实施例的像素阵列基板形成钝化层的制造流程的剖面示意图。4G to 4J are schematic cross-sectional views of a manufacturing process for forming a passivation layer on a pixel array substrate according to an embodiment of the present invention.
图5A及图5B分别绘示图4B及图4D工艺后的俯视图。5A and 5B are top views after the process of FIG. 4B and FIG. 4D respectively.
图6为依据本发明另一实施例的像素阵列基板的局部俯视图。FIG. 6 is a partial top view of a pixel array substrate according to another embodiment of the present invention.
主要元件符号说明:Description of main component symbols:
100:像素阵列基板100: pixel array substrate
110:基板 120:薄膜晶体管110: substrate 120: thin film transistor
122:栅极 124:源极122: Gate 124: Source
126:漏极 128:通道126: Drain 128: Channel
130:扫描线 140:数据线130: Scanning line 140: Data line
150:像素电极 160:介电层150: Pixel electrode 160: Dielectric layer
170:钝化层 172:接触孔开口170: Passivation layer 172: Contact hole opening
300、600:像素阵列基板300, 600: pixel array substrate
310:基板 320:有源元件310: substrate 320: active components
322:栅极 324:源极322: Gate 324: Source
326:漏极 328:通道326: Drain 328: Channel
330:扫描线 340:数据线330: Scanning line 340: Data line
342:数据线图案 344:连接部342: Data line pattern 344: Connection part
346:接触孔 350:像素电极346: Contact hole 350: Pixel electrode
350’:像素电极图案 360:电容器350': pixel electrode pattern 360: capacitor
362:下电极 364:上电极362: Lower Electrode 364: Upper Electrode
370:焊垫 510:透明导电层370: Welding pad 510: Transparent conductive layer
520:第一导电层 530:介电层520: first conductive layer 530: dielectric layer
532:接触孔开口 540:半导体层532: Contact hole opening 540: Semiconductor layer
542:通道材料层 544:欧姆接触层542: channel material layer 544: ohmic contact layer
550:第二导电层 560:钝化层550: Second conductive layer 560: Passivation layer
570:光刻胶层 572:图案化光刻胶层570: Photoresist layer 572: Patterned photoresist layer
630:扫描线 632:扫描线图案630: scan line 632: scan line pattern
634:连接部 640:数据线634: Connecting part 640: Data line
具体实施方式Detailed ways
为让本发明的上述技术方案、特征和优点能更明显易懂,下文特举较佳实施例,并配合附图,作详细说明如下。In order to make the above-mentioned technical solutions, features and advantages of the present invention more comprehensible, preferred embodiments are specifically cited below, together with the accompanying drawings, and are described in detail as follows.
图3为依据本发明一实施例的像素阵列基板的局部俯视图,而图4A~4F为图3的像素阵列基板的制造流程的剖面示意图,其中剖面线为图3中的B-B’线及C-C’线。请先参考图3,本发明的像素阵列基板300包括一基板310以及配置于基板310上的多个有源元件320、多条扫描线330、多条数据线340及多个像素电极350,其中每一有源元件320分别与对应的扫描线330、数据线340及像素电极350电性连接。此外,每一数据线340包括多个数据线图案342以及多个连接部344,其中连接部344是与数据线图案342电性连接,且每一连接部344会跨越其中一条扫描线330,但不与扫描线330电性连接。3 is a partial top view of a pixel array substrate according to an embodiment of the present invention, and FIGS. 4A-4F are schematic cross-sectional views of the manufacturing process of the pixel array substrate in FIG. CC' line. Please refer to FIG. 3 first. The
具体而言,数据线340主要是由数据线图案342所构成,其中数据线图案342与扫描线330的材料相同,并且是同时形成。为避免扫描线330与数据线340在交会处发生短路,连接部344是跨越扫描线330以电性连接于相邻的两数据线图案342之间。如此一来,由于数据线图案342具有与扫描线330相同的电特性,因此数据线340整体的面电阻会与扫描线330的面电阻相近,进而可改善数据信号传送延迟的现象。Specifically, the
在本实施例中,有源元件320可以是一薄膜晶体管。详细地说,有源元件320的栅极322连接至对应的扫描线330,有源元件320的源极324连接至对应的数据线340,有源元件320的漏极326连接至对应的像素电极350。此外,像素阵列基板300可以进一步包括多个电容器360及多个焊垫370配置于基板310上,其中电容器360是用以使像素电极350维持稳定的电压,而焊垫370是连接于扫描线330或是数据线340的一端,以作为接脚。In this embodiment, the
以下,将结合附图详述本发明的像素阵列基板300的制造流程。请参考图4A,首先在基板310上依序形成一透明导电层510及一第一导电层520,其中透明导电层510的材料可以为氧化铟锡(Indium Tin Oxide,ITO)或氧化铟锌(Indium Zinc Oxide,IZO),而第一导电层520的材料可以选自铝(Al)、钼(Mo)、氮化钼(MoN)、钛(Ti)、氮化钛(TiN)、铬(Cr)、氮化铬(CrN)或其组合。在本实施例中,第一导电层520可以为氮化钛/铝/钛/氮化钛四层堆叠的结构,其中铝的较佳厚度是介于500~2000之间,且钛或氮化钛的较佳厚度是介于300~1000之间。Hereinafter, the manufacturing process of the
为使附图对照清楚,图5A绘示图4B工艺后的俯视图。请参考图4B及图5A,接着进行一第一道掩膜工艺,图案化透明导电层510及第一导电层520,以形成多个栅极322、多条扫描线330、多个数据线图案342及多个像素电极图案350’,其中每一栅极322与对应的扫描线330电性连接。In order to make the drawings clearer, FIG. 5A shows the top view of FIG. 4B after the process. Please refer to FIG. 4B and FIG. 5A, and then perform a first masking process to pattern the transparent
附带一提的是,第一道掩膜工艺包括先于图案化透明导电层510及第一导电层520上方形成一光刻胶层(未绘示),并利用一掩膜(未绘示)对光刻胶层进行曝光显影工艺以形成一图案化光刻胶层(未绘示)。接着以图案化光刻胶层为掩膜(罩幕)对图案化透明导电层510及第一导电层520进行刻蚀工艺,而定义出上述多个元件。最后,将图案化光刻胶层移除即完成第一道掩膜工艺。熟悉此项技艺者当能参照前述而清楚了解掩膜工艺的详细步骤,之后均不再对掩膜工艺的详细步骤多作赘述。Incidentally, the first masking process includes forming a photoresist layer (not shown) above the patterned transparent
此外,在本实施例的这个步骤中,更可以同时形成多个焊垫370及多个下电极362,其中下电极362是构成电容器360的重要构件,且每一下电极362是电性连接于对应的扫描线330。附带一提的是,为提升像素阵列基板300的开口率,本发明并未特别设置一区域以容置下电极362,而是利用部份扫描线330作为下电极362。In addition, in this step of this embodiment, a plurality of
请参考图4C,之后在基板310上方依序形成一介电层530及一半导体层540,其中介电层530的材料例如为氮化硅(SiNx)、氧化硅(SiOx)或是氮氧化硅(SiOxNy)以作为绝缘层。此外,为增进半导体层540的电特性,在本实施例中,半导体层540可以包括一通道材料层542及一欧姆接触层544,其中通道材料层542的材料例如为非晶质硅(amorphous silicon,α-Si),而欧姆接触层544的材料例如为重掺杂的非晶质硅(n+amorphoussilicon,n+α-Si)。Referring to FIG. 4C, a
为使附图对照清楚,图5B绘示图4D工艺后的俯视图。请参考图4D及图5B,接着进行一第二道掩膜工艺,图案化介电层530及半导体层540,而于每一栅极322上方形成一通道328。在此步骤中,亦同时移除像素电极图案350’的第一导电层520,而暴露出像素电极350’的透明导电层510以形成多个像素电极350。值得注意的是,本发明于介电层530及半导体层540中形成多个接触孔(接触窗)开口532以暴露出数据线图案342,其中这些接触孔开口532位于数据线图案342的两端附近。如此一来,即可在之后的工艺中将相同一行的多个数据线图案342相互电性连接起来以组成数据线340。In order to make the drawings clearer, FIG. 5B shows the top view of FIG. 4D after the process. Referring to FIG. 4D and FIG. 5B , a second masking process is then performed to pattern the
此外,在本实施例的这个步骤中,可以同时保留焊垫370上方的部分介电层530与半导体层540,并且移除焊垫370的部分第一导电层520,以暴露出焊垫370的部分透明导电层510。另外,亦可以保留下电极362上方的介电层530与半导体层540。In addition, in this step of this embodiment, part of the
请参考图4E,继续在基板上方形成一第二导电层550,且第二导电层550会填入接触孔开口532而形成多个接触孔346,其中每一接触孔346是与对应的数据线图案342电性连接。第二导电层550的材料可以选自铝(Al)、钼(Mo)、氮化钼(MoN)、钛(Ti)、氮化钛(TiN)、铬(Cr)、氮化铬(CrN)或其组合。在本实施例中,第二导电层550可以为钛/铝/氮化钛三层堆叠的结构,其中铝的较佳厚度是介于500~2000之间,且钛或氮化钛的较佳厚度是介于300~1000之间。此外,第一导电层520的厚度例如是大于第二导电层550。Please refer to FIG. 4E, continue to form a second
请参考图4F及图3,其中图3亦为图4F工艺后的俯视图。接着进行一第三道掩膜工艺,图案化第二导电层550而形成多个连接部344,其中连接部344是与对应的接触孔346电性连接。如此一来,位于相同一行的数据线图案342即可通过对应的连接部344与接触孔346而彼此电性连接,以构成数据线340。由于数据线340主要是由数据线图案342所构成,且数据线图案342具有与扫描线330相同的电特性(均为第一导电层520),所以数据线340整体的面电阻会与扫描线330的面电阻相近。因此,以本发明所揭露方法所制作的像素阵列基板300可以改善数据信号传送延迟的现象。Please refer to FIG. 4F and FIG. 3 , wherein FIG. 3 is also a top view after the process of FIG. 4F . Then a third masking process is performed to pattern the second
承接上述,在此步骤中,亦同时形成源极324及漏极326,其中漏极326是电性连接至对应的像素电极324,而源极324是电性连接至对应的数据线342。具体而言,源极324是连接至对应的连接部344,并通过接触孔346而与数据线图案342电性连接。如此一来,栅极322、源极324、漏极326与通道328即构成有源元件320。附带一提的是,本发明亦可在此步骤中同时移除通道328的部分厚度,详细地说,可以移除通道328的部份欧姆接触层544,而曝出通道328的部份通道材料层542,以避免源极324及漏极326发生短路的现象。Following the above, in this step, the
值得注意的是,至此步骤即完成制作本发明的像素阵列基板300。由于本发明只使用三个掩膜进行三道掩膜工艺即完成制作像素阵列基板300,因此可以降低像素阵列基板300的制作成本。It is worth noting that the fabrication of the
此外,在本实施例的这个步骤中,可以形成多个上电极364,而上电极364是位于部分下电极362上方的半导体层540上,并与对应的像素电极350电性连接。如此一来,下电极362与上电极364即可构成电容器360以使像素电极350维持稳定的电压。另外,亦可以移除焊垫370上方的部分第二导电层550,而在本实施例中,是将焊垫370上方的第二导电层550全部移除。In addition, in this step of the present embodiment, a plurality of
为进一步提升像素阵列基板的品质,本发明可再形成钝化层(保护层)以保护其下方的元件,以使像素阵列基板不易受外界影响而损坏。图4G~4J为依照本发明一实施例形成钝化层的制造流程的剖面示意图,其中图4G是接续图4F之后的流程。请参考图4G,首先在基板310上方形成一钝化层560及一光刻胶层570,其中钝化层560的材料例如为氮化硅、氧化硅或是氮氧化硅,用以隔绝外界,且光刻胶层570的型态例如为正型光刻胶。接着以栅极322、源极324、漏极326、扫描线(未绘示)、数据线340及其他具有遮光效果的元件(如电容器360)为掩膜,对光刻胶层570进行背面曝光工艺。In order to further improve the quality of the pixel array substrate, the present invention can form a passivation layer (protective layer) to protect the underlying components, so that the pixel array substrate is not easily damaged by external influences. 4G-4J are schematic cross-sectional views of a manufacturing process for forming a passivation layer according to an embodiment of the present invention, wherein FIG. 4G is a process subsequent to FIG. 4F . Please refer to FIG. 4G. First, a
请参考图4H,之后对光刻胶层570进行显影工艺,其中未受到曝光的部分光刻胶层570则不会被显影掉而形成图案化光刻胶层572。由于像素电极350的材料是由可透光的透明导电层510所构成,因此于像素电极350上方的光刻胶层570会因为曝光而被显影掉,以暴露出钝化层560。类似前述,由于部分焊垫370上方没有可遮光效果的元件,因此部分焊垫370上方的钝化层560亦会被暴露出来。Referring to FIG. 4H , a developing process is performed on the
请参考图4I,随后以图案化光刻胶层572为掩膜刻蚀钝化层560,以暴露出像素电极350及部分焊垫370。请参考图4J,最后进行剥膜(stripper)工艺以移除图案化光刻胶层572,即完成具有钝化层的像素阵列基板300的制作。值得注意的是,在上述形成钝化层的过程中,是以具有遮光效果的元件作为掩膜进行背面曝光工艺所完成,因此不需再额外增设掩膜,故可以降低像素阵列基板300的制作成本。Referring to FIG. 4I , the
在前述实施例的像素阵列基板中,是将数据线以多个分段的数据线图案电性连接起来而构成,如此可使得数据线具有与扫描线相近的面电阻以改善信号资料延迟的现象。不过,前述的方法并非用以限定本发明,举例而言,本发明亦可以将扫描线分解成多个扫描线图案,再将这些扫描线图案电性连接起来,以下将配合附图说明。In the pixel array substrate of the foregoing embodiments, the data lines are electrically connected in a plurality of segmented data line patterns, so that the data lines have an area resistance similar to that of the scan lines to improve signal data delay. . However, the foregoing method is not intended to limit the present invention. For example, the present invention may also decompose the scan line into multiple scan line patterns, and then electrically connect these scan line patterns, which will be described below with reference to the accompanying drawings.
图6为依据本发明另一实施例的像素阵列基板的局部俯视图。请参考图6,本实施例的像素阵列基板600与像素阵列基板300(如图3所示)类似,其差别在于每一扫描线630包括多个扫描线图案632以及多个连接部634,其中连接部634是与扫描线图案632电性连接,且每一连接部634会跨越其中一条数据线640,但不与数据线640电性连接。FIG. 6 is a partial top view of a pixel array substrate according to another embodiment of the present invention. Please refer to FIG. 6 , the pixel array substrate 600 of this embodiment is similar to the pixel array substrate 300 (as shown in FIG. 3 ), the difference is that each scanning line 630 includes a plurality of scanning line patterns 632 and a plurality of connecting parts 634, wherein The connection portions 634 are electrically connected to the scan line patterns 632 , and each connection portion 634 crosses over one of the data lines 640 , but is not electrically connected to the data lines 640 .
此外,像素阵列基板600的制造方法与像素阵列基板300的制造方法类似,以下将针对差异处进行说明。在进行第一道掩膜工艺时,本实施例是形成多个扫描线图案632及数据线640。在进行第二道掩膜工艺时,本实施例是于部分扫描线图案632上方形成接触孔开口(未绘示),并随后于接触孔开口中形成接触孔以电性连接扫描线图案632。在进行第三道掩膜工艺时,本实施例是形成连接部634,而连接部634是与接触孔电性连接。如此一来,位于相同一列的扫描线图案632即可通过对应的连接部634与接触孔而彼此电性连接,以构成扫描线630。熟悉此项技艺者当可参考前述实施例自行推演,此处便不再绘图示之。In addition, the manufacturing method of the pixel array substrate 600 is similar to the manufacturing method of the
附带一提的是,本发明分段的概念并不限定只能用于扫描线或是数据线。当任意两种不同类型的导线(如共用线(common line)、电源线(powerline)、修补线(repair line)等)必须交错排列设置,而又需要有相近的电特性时,便可采用本发明的分段的概念,将其中一种导线分成多个导线图案,再将这些导线图案给电性连接起来。熟悉此项技艺者当可轻易推出,此处便不再赘述。Incidentally, the concept of segmentation in the present invention is not limited to be applicable only to scan lines or data lines. When any two different types of wires (such as common line, power line, repair line, etc.) must be arranged alternately and have similar electrical characteristics, this method can be used Invented the concept of segmentation, one of the wires is divided into multiple wire patterns, and then these wire patterns are electrically connected. Those who are familiar with this technique should be able to introduce it easily, so I won't repeat it here.
综上所述,本发明的像素阵列基板的制造方法至少具有下列优点:To sum up, the manufacturing method of the pixel array substrate of the present invention has at least the following advantages:
一、与公知技术必须使用五个掩膜始能制作像素阵列基板相比而言,本发明仅需使用三个掩膜即完成制作像素阵列基板,因此像素阵列基板的制作成本可以降低。1. Compared with the prior art that requires five masks to fabricate the pixel array substrate, the present invention only needs to use three masks to complete the fabrication of the pixel array substrate, so the fabrication cost of the pixel array substrate can be reduced.
二、本发明的像素阵列基板的制作方法与现有的工艺相容,因此无须增加额外的工艺设备。2. The manufacturing method of the pixel array substrate of the present invention is compatible with the existing process, so there is no need to add additional process equipment.
三、由于数据线图案与扫描线是以相同材料同时形成,故其具有相同的电特性。加上数据线主要是由数据线图案所构成,所以数据线整体的面电阻会与扫描线的面电阻相近,如此可改善数据信号传送延迟的现象。3. Since the data line pattern and the scan line are formed from the same material at the same time, they have the same electrical characteristics. In addition, the data lines are mainly composed of data line patterns, so the overall surface resistance of the data lines is similar to that of the scan lines, which can improve the transmission delay of data signals.
虽然本发明已以具体实施例揭示,但其并非用以限定本发明,任何本领域的技术人员,在不脱离本发明的构思和范围的前提下所作出的等同组件的置换,或依本发明专利保护范围所作的等同变化与修饰,皆应仍属本专利涵盖的范畴。Although the present invention has been disclosed with specific embodiments, it is not intended to limit the present invention. Any person skilled in the art can make replacements of equivalent components without departing from the concept and scope of the present invention, or replace them according to the present invention. The equivalent changes and modifications made in the scope of patent protection should still fall within the scope of this patent.
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| CN100573853C (en) * | 2008-08-04 | 2009-12-23 | 友达光电股份有限公司 | Active element array structure and manufacturing method thereof |
| CN101393364B (en) * | 2007-09-21 | 2010-06-09 | 北京京东方光电科技有限公司 | TFT LCD pixel structure and method for manufacturing same |
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| CN102496618A (en) * | 2011-12-06 | 2012-06-13 | 华映视讯(吴江)有限公司 | Pixel structure and manufacturing method thereof |
| CN101488479B (en) * | 2009-02-13 | 2012-08-15 | 友达光电股份有限公司 | Thin-film transistor array substrate and manufacturing method thereof |
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| CN101419973B (en) * | 2008-11-13 | 2011-06-08 | 信利半导体有限公司 | TFT pixel construction implemented by third photo etching and manufacturing method thereof |
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